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SUSPEND Solutions Document /Installation Manual

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3form Suspend is a flexible yet refined hardware system of stainless steel cables and components engineered specifically for 3form materials that allow you to create your custom suspension solution, including vertical partitions, horizontal shelving, and more.

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SUSPEND Solution Document/Install Manual

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FOR ASSEMBLY INSTRUCTIONS TURN DIRECTLY TO PAGE 16

Overview

1. SOLUTION OVERVIEW CABLE Many different installations and applications are possible by selecting the appropriate connectors and components. This document will outline a few different possibilities to provide an idea on which components are most appropriate for your Installations For cable hardware that is not attached at the bottom please see the Shapes category of hardware. unique installation. Overview CABLE 1. Main installations The top and bottom attachments can happen at the ceiling, floor, or wall. Some of the different options are shown below:

Text...

Installations Overview

1. Main installations Text...

Side fastening

see page 5

Top & Bottom fastening

see page 8

Drill thru fastening

see page 11

Side fastening

see page 5

Top & Bottom fastening

see page 8

Drill thru fastening

see page 11

Swivel fastening

see page 13

Shelving installation

see page 15

Ceiling installation

see SHAPES solution document

Swivel fastening

see page 13

Shelving installation

see page 15

Ceiling installation

see SHAPES solution document

see page 16)

Text... 2. CABLE FIXATION

Ceiling to cable Inclined surface Track installation 3form's floor connector collection is designed for easeVertical surface installation versatility. The jointed connectors increase the of use and range of applications, allowing cables to be fixed to inclined and vertical surfaces. Our cable track system also adds flexibility see page 16) to installations by allowing users to adjust cable connections anywhere along the track.

Text...

Ceiling to floor

Inclined surface

Vertical surface

Track installation

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CABLE SUSPEND Solution Document/Install Manual

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Parts Overview 1. Parts Overview Square collection

vText... 1. SMOOTH COLLECTION The Suspend Smooth collection offers a few different types of components that accommodate varying gauges to create an 1. Square collection extremely clean, consistent, beautiful look. For instance, in the Curve collection a single panel connector will accommodate vText... several gauges of material, but with thinner gauges you will always see a wide gap in the channel with a visible set screw. The Smooth collection allows you to simply have a thinner channel so you won't see the set screw, creating a much cleaner aesthetic. However, Smooth only allows single and double panel connection, surface brackets, and top grippers.

CABLE

Parts Overview

2. Cylinder collection Text... 2. Cylinder collection 2. CURVE COLLECTION Text... The Suspend Curve collection creates many different configuration possibilities that are only possible with cylinder shapes. Curve can swivel allowing undulation in cold- or heat-formed panels. It allows for drill-thru connectors with caps or hinged connectors allowing panels to be placed angularly next to one another.

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CABLE SUSPEND Solution Document/Install Manual

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Sides fastening

Overview Text...

Suspend Side Fastening Component Overview

Smooth Collection

Curve Collection

3/4" Single Panel Connector 1/4" Single Panel Connector (for material 1/8" to 1/4" thick)

3-15-1770-K

(for material 1/8" to 1/4" thick)

3-15-0752-K

3/8" Single Panel Connector (for material 3/8" thick) 3/4" Double Swivel Connector Cable Coupler

3-15-1776-K

3-15-1639-K

Tensioner

Jointed Cable Coupler

(for material 1/8" to 1/4" thick)

3-15-0750-K

3-15-1635-K

3-15-1636-K

1/2" Single Panel Connector (for material 1/2" thick) Jointed Tensioner

3-15-1777-K

3-15-1657-K

1" Single Panel Connector (for material 3/8" to 1/2" thick)

3-15-0748-K

1/4" Double Panel Connector (for material 1/8" to 1/4" thick)

3-15-1778-K

3mm Cable

3-15-0723

3-15-1787-K

1" Double Panel Connector Cable Track Cable Track Nut (for material 3/8" to 1/2'' thick)

3-15-0747-K

3-15-1313

3/8" Double Panel Connector (for material 3/8" thick)

3-15-1314

3-15-1779-K

Double Panel Hinged Connector (for material 3/8" to 1/2" thick) 1/2" Double Panel Connector (for material 1/2" thick)

3-15-1682

3-15-1780-K

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Suspend Solution

SIDE FASTENING 1: SMOOTH COLLECTION The simplest and most common installation is a top-to-bottom suspension of the cable holding a vertical panel between CABLE them. This can be accomplished wall-to-wall, as shown, ceiling-to-floor, wall-to-floor, or ceiling-to-wall. On the cable this solution is possible with both the Smooth and Curve components, and is a perfect way to mount panels in space to create vertical partitions or conceal walls.

NOTE:

Text... low-traffic area. Any time you fasten cable to drywall you should not exceed 60 lbs. of tension and weight. This means your cable should have some slack, otherwise you risk pulling the anchors out of the drywall. Smooth cable connectors have a maximum weight of 50 lbs per connector.

Sides fastening Suspend into drywall when you are using a Cable Track on the ceiling or attaching to a wall in a / Square collection You should only anchor

Jointed Cable Coupler 3-15-1635-K

1/2" Single Panel Connector 3-15-1777-K (for material 1/2" thick)

3/8" Single Panel Connector 3-15-1776-K (for material 3/8" thick)

1/4" Single Panel Connector 3-15-17-K (for material 1/4" thick)

3mm Cable 3-15-0723

1/2" Double Panel Connector 3-15-1780-K (for material 1/2" thick)

3/8" Double Panel Connector 3-15-1779-K (for material 3/8" thick)

1/4" Double Panel Connector (for material 1/8" thick to 1/4") Jointed Tensioner 3-15-1657-K

3-15-1778-K

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CABLE Suspend Solution

SIDE FASTENING 2: CURVE COLLECTION This is also a top-to-bottom vertical panel suspension but incorporates panels at perpendicular angles. This can be accomplished by using the Double Panel Hinged Connector. This connector allows 90-degree turns, creating many possibilities with the Text...Curve Collection. For a run of panels on the same plane you can select from either the Smooth or Curve options.

Sides fastening / Cylinder collection

NOTE:

The maximum weight per curve connector is 25 lbs. Take this into account when determining the number of connectors you need for a specific size of panel. Material weights are specified in the Material Specification Sheets available through 3form My Downloads. You should also consider panel deflection when determining the number of connections needed for any configuration.

Cable Coupler 3-15-1639-K 1" Single Panel Connector 3-15-0748-K (for material 3/8" to 1/2" thick)

3/4" Single Panel Connector 3-15-0752-K (for material 1/8" to 1/4" thick)

3mm Cable 3-15-0723

1" Double Panel Connector 3-15-0747-K (for material 3/8" to 1/2" thick)

3/4" Double Swivel Connector 3-15-0750-K (for material 1/8" to 1/4" thick)

Tensioner 3-15-1636-K

Double Panel Hinged Connector 3-15-1682 (for material 3/8" to 1/2" thick)

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CABLE SUSPEND Solution Document/Install Manual

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Top & Bottom fastening

SUSPEND Overview TOP & BOTTOM FASTENING COMPONENT OVERVIEW Text...

Square Collection

Cylinder Collection

3/4" Top Gripper (for material 1/8" to 1/4" thick) 1/4" Top Gripper (for material 1/8" to 1/4" thick)

3-15-0753-K

3-15-1784-K

3/8" Top Gripper (for material 1/8" to " thick)

3-15-1785-K

1" Top Gripper Cable Coupler

3-15-1639-K

Jointed Cable Coupler

3-15-1635-K

(for material 3/8" to 1/2" thick)

3-15-0749-K

1/2" Top Gripper (for material 1/2" thick)

3-15-1786-K

Tensioner

3-15-1636-K

Jointed Tensioner

3-15-1657-K

Top Gripper for M8 Threaded Rod (for material 3/8" to 1/2" thick)

3-15-0066

1/4" Surface Bracket (for material 1/8" to " thick)

3-15-1781-K

3mm Cable

3-15-0723

Cable Standoff Asm

3-15-1787-K

Cable Track Nut Cable Track

3-15-1313

3-15-1314

Fixed Surface Bracket (for material 3/8" to 1/2" thick)

3-15-1790-K

3/8" Surface Bracket (for material 3/8" thick)

3-15-1782-K

Variable Surface Bracket (for material 3/8" to 1/2" thick)

3-15-1791-K

1/2" Surface Bracket (for material 1/2" thick)

3-15-1783-K

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Suspend Solution

TOP & BOTTOM FASTENING 1: SMOOTH COLLECTION In the cables only Topthis solution Surface Bracket.run from Withceiling to the top of theshould alwaysthen suspended are held in place on the floor & Bottom fasteningthe Square collection be the panels from the top, not resting on / flat panels the weight panels, and with the Fixed NOTE: Text... the floor. Otherwise the panels will bow. If the panel is being mounted from the ceiling, as in this solution, the Top Grippers MUST be used with drill-thru attachments and not simply set screws.

Weight limit for drill-thru Top Grippers is 70 lbs. Weight limit for set screw (non-drill-thru) Top Grippers is 50 lbs.

CABLE

1/2" Top Gripper 3-15-1786-K (for material 1/2" thick)

3/8" Top Gripper 3-15-1785-K (for material 3/8" thick)

1/4" Top Gripper 3-15-1784-K (for material 1/8" to 1/4" thick) Jointed Cable Coupler 3-15-1635-K

1/2" Surface Bracket 3-15-1783-K (for material 1/2" thick)

3mm Cable 3-15-0723 3/8" Surface Bracket 3-15-1782-K (for material 3/8" thick)

1/4" Surface Bracket 3-15-1781-K (for material 1/8" to " thick)

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SUSPEND Solution Document/Install Manual

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Suspend Solution

TOP & BOTTOM FASTENING 2: CURVE COLLECTION In this solution the cables only run from the ceiling to the top of the panels, and then the panels are held in place on the wall CABLE with the Variable Surface Bracket. In any solution where a panel is suspended at an angle both the Top Grippers and the Surface Brackets MUST be used with drill-thru attachments and not simply set screws.

Weight limit for drill-thru Top Grippers is 70 lbs.

Weight limit for set screw (non-drill-thru) Top Grippers is 50 lbs.

Top & Bottom fastening / Cylinder collection

Text...

Jointed Cable Coupler 3-15-1635

1" Top Gripper 3-15-0749-K (for material 3/8" to 1/2" thick)

3mm Cable 3-15-0723

Variable Surface Bracket 3-15-1791-K (for material 3/8" to 1/2" thick)

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Overview Text...

SUSPEND Solution Document/Install Manual

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SUSPEND DRILL THRU FASTENING COMPONENT OVERVIEW

3/4 " Drill Thru Connector w/12mm cap (for material up to 1/4 " thick)

3-15-0756-K

Cable Coupler

3-15-1639-K

Tensioner

Jointed Cable Coupler

3-15-1635-K

3-15-1636

Jointed Tensioner

3-15-1657-K

3mm Cable

3-15-0723

3-15-1787-K

Cable Track

Cable Track Nut

3-15-1313

3-15-1314

3/4 " Drill Thru Connector w/18mm Cap (for material up to 1/2 " thick)

3-15-0769-K

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Suspend Solution

DRILL THRU FASTENING 1: CURVE COLLECTION In this solution the cables are attached to the ceiling with the Cable Track and run behind the panels instead of to the side through use of the Drill Thru connectors. This provides a different aesthetic and more support. Text...

CABLE

Drill thru fastening / Cylinder collection

The maximum weight per connector is 25 lbs. Take this into account when determining the number of connectors you need for a specific size of panel. Material weights are specified in the Material Specification Sheets available through 3form My Downloads. You should also consider panel deflection when determining the number of connections needed for any configuration.

NOTE:

Cable Coupler

3-15-1639-K

3mm Cable

3-15-0723

3/4'' Drill Thru Connector w/12mm cap (for material up to 1/4'' thick)

3-15-0756-K

3/4'' Drill Thru Connector w/18mm Cap (for material up to 1/2'' thick)

3-15-0769-K

Tensioner

3-15-1636-K

Cable Track

3-15-1313

Cable Track Nut

3-15-1314

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Swivel fastening

Overview Text... SUSPEND SWIVEL FASTENING COMPONENT OVERVIEW

Cylinder collection

3/4" Single Swivel Connector (for material 1/8" to 1/4" thick)

3-15-0751-K

Cable Coupler

3-15-1639-K

Jointed Cable Coupler

3-15-1635-K

Tensioner

3-15-1636-K

Jointed Tensioner

3-15-1657-K

3mm Cable

3-15-0723

3-15-1787-K

Cable Track

Cable Track Nut

3-15-1313

3-15-1314

3/4" Double Swivel Connector (for material 1/8" to 1/4" thick)

3-15-0750-K

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CABLE Suspend Solution

SWIVEL FASTENING 1: CURVE COLLECTION The top-to-bottom installation depicted below takes advantage of the natural flexibility of thin gauge (1/8") Varia and the freely rotating Swivel Connectors for dramatic effect. To create the flexing of the material, span approximately 32" of Varia between 30" of cable. Additionally, after the panel is in place the undulation of the panels can easily be switched by simply Text... "pushing" on the convex portion and "pulling" on the concave portion. The panel will flip between the two. The more subtle the curving, the easier it flips between the two positions.

Swivel fastening / Cylinder collection

NOTE:

The maximum weight per connector is 25 lbs.

Cable Coupler

3-15-1639-K

3/4" Single Swivel Connector (for material 1/8" to 1/4" thick)

3-15-0751-K

3mm Cable

3-15-0723

3/4" Double Swivel Connector (for material 1/8" to 1/4" thick)

3-15-0750-K

Tensioner

3-15-1636-K

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CABLE

SUSPEND Solution Document/Install Manual Shelving installation

TM

Overview Text... SUSPEND SHELVING COMPONENT OVERVIEW

Cylinder collection

1" Shelf Holder

3-15-0754-K

(25lb Load)

Cable Coupler

3-15-1639-K

Jointed Cable Coupler

3-15-1635-K

Tensioner

3-15-1636-K

Jointed Tensioner

3-15-1657-K

3mm Cable

3-15-0723

Cable Standoff Asm

3-15-1787-K

Cable Track

Cable Track Nut

3-15-1313

3-15-1314

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Suspend Solution

SHELVING INSTALLATION 1: CURVE COLLECTION

CABLE 3form Suspend also provides a great solution for shelving applications. To counter the natural flexibility of Varia, a line bend or radius edge must be introduced along the edge to prevent deflection.

Similarly, the width of the shelf span should be limited to 36"; the depth should be limited to 12"; the material gauge should be 3/8" with 1.5" of panel hanging below the line bends; the maximum weight placed on each shelf should be 30 lbs.; the maximum number of shelves per 4-cable assembly is 4. Text...

Shelving installation / Cylinder collection

The maximum weight per connector is 25 lbs.

NOTE:

Cable Coupler

3-15-1639-K

3mm Cable

3-15-0723

1" Shelf Holder

3-15-0754-K

(25lb Load)

Tensioner

3-15-1636-K

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CABLE ANCHORING AND ATTACHMENT There are two types of cable connectors: straight and jointed. The straight connectors are for ceiling to floor applications. The jointed connectors can pivot in any direction, allowing cables to be mounted to walls and inclined ceilings with any incline angle. The connectors are very easy to install, as shown on the next few pages. All the cable connectors have M8 internal threads, which is compatible with ICC-rated concrete anchors. The total weight experienced by each 3mm cable should not exceed 250 lbs. but ideally should be between 150 lbs to 200 lbs. If tension in the cable exceeds 400 lbs. the cable tensioner Overview will begin to unwind. You should only anchor cables into drywall when you are using a Cable Track on the ceiling or attaching Text... to a wall in a low-traffic area. Any time you fasten cable to drywall you should not exceed 60 lbs. of tension and weight. This means your cable should have some slack, otherwise you risk pulling the anchors out of the drywall.

CABLE

1.69

1.69

1.14

Cable Coupler

3-15-1639-K

Jointed Cable Coupler

3-15-1635-K

3.88

Tensioner

3-15-1636-K

Jointed Tensioner

3-15-1657-K

1.69

1.69

5.44

2.70

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CABLE

SUSPEND Installation Text...

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Solution Document/Install Manual

CABLE COUPLER AND TENSIONER INSTALLATION INSTRUCTIONS

1

2

3

Install the base support to the ceiling or surface using the M8 rod provided with the appropriate anchor for the substrate.

Pull the length of the cable through the cap so the swaged end catches inside.

Put the cover plate over the base support and screw the cap to the base as shown above.

4

5

6

Jointed Tensioner

3-15-1657

Install the base support to the floor using the M8 rod provided with the appropriate anchor for the substrate.

Install the cover plate over the base support.

Screw the tensioner onto the base support with 2 or 3 rotations. DO NOT screw it all the way down at this point.

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CABLE

Installation Text...

SUSPEND Solution Document/Install Manual

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7

8

9

Unscrew the safety cap on the top of the tensioner on the floor.

Thread the cable through the safety cap and push it into the threaded plunger at the top of the tensioner.

Pull all excess cable through the side exit on the tensioner. Mount components and panels to cable before completing the next steps.

10

11

12

Do not tension to more than 250 lbs or 60 lbs if the cable is anchored into drywall. If you do not have the appropriate tools to measure the tension this will be an estimate, but be careful not to over-tighten.

Screw on safety cap.

Cut the cable, and put a drop of super glue at end of cut cable to keep from fraying.

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Single Vertical Surface Installation

As mentioned previously you now have the option to mount cables vertically from wall-to-wall, ceiling-to-wall, or wall-to-floor. CABLE When installing the top and bottom of a tensioned cable on a single surface you can either use the Jointed Tensioner alone or with an added Cable Standoff Assembly as shown below. For applications where the top connections are fixed into drywall as the vertical substrate, weight should be limited to 60 lbs per top connection with the use of M8 toggle bolts as anchors. Use the Cable Standoff Assembly with different spacers or barrels to accomplish different distances from the wall. Installation For stability, standoffs should be no greater than 6" from the wall.

One surface installation

Text...

30 (1.2'')

Cable Standoff Asm 3-15-1787-K

76 (3'')

+

82 (3.25'')

20mm(3/4") x 6mm(1/4") Spacer 3-15-1544

+

20mm(3/4") x 12mm(1/2") Spacer 3-15-1543

89 (3.5'')

+

20mm(3/4") x 25mm(1") Barrel 3-15-0720

102 (4'')

20mm(3/4") x 50mm(2") Barrel 3-15-0721

+

127 (5'')

+

20mm(3/4") x 75mm(3") Barrel 3-15-0722

152 (6'')

Maximum distance from wall

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CABLE

Cable Track Installation

3form's Cable Track system is easy to install and use with our cable connectors. The cable tracks come in 8 feet lengths, but they can be joined together to the desired length. A Cable Track must be used if you ever attach cable to a drywall ceiling. Any time you fasten cable to drywall you should not exceed 60 lbs. of tension and weight per cable. This means your cable hould have some slack, otherwise you risk pulling the anchors out of the drywall. See below for Cable Track installation instructions.

28 (1.1") 12 (0.46")

15 (0.6")

Cable Track

Cable Track Nut

3-15-1313

3-15-1314

1

2

19 (0.75")

3

3 1

Install the track on the surface using appropriate screws and anchors for the substrate. Space the screws no greater than 16" apart.

2

Install the coupler or tensioner without the cover plate.

CABLE TRACK NUT PLACEMENT 1. Screw the threaded rod a few rotations into the nut. 2. Insert the nut into the profile. 3. Rotate the nut clockwise and tighten the threaded rod until it secures the nut in place.

For more information, please visit 3-form.com or call 800.726.0126

FEBRUARY 2011| MAN-003 SUSPEND | REV 005 © 2011 3form, Inc. All rights reserved.

For more information, please visit 3-form.com or call 800.726.0126

AUGUST 2008 | H ARSPEC - SLIDE06 | R EV 003 © 2008 3form, Inc. All rights reserved.

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