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TELEDYNE CONTINENTAL MOTORS

SERVICE BULLETIN INDEX

May 1, 2002

FORM X-05-02

Supersedes X-12-97

SUBJECT:

ACTIVE SERVICE BULLETIN INDEX

This Service Bulletin Index provides a listing of active service bulletins starting with the earliest through the most recently released bulletin still having an active status at the time this form X-05-02 was published. Service Bulletins not listed in this index with a release date earlier than this index may be considered obsolete. The Index is two parts, 1) in a subject index format where the Service Bulletins are arranged by engine subsystems in an alphabetic sequence and the bulletins sorted by most recently released date, and 2) an engine model applicable index where the Service Bulletin number and subject are listed with the engine models to which they apply. Teledyne Continental Motors issues service bulletins to announce product improvements address conditions that affect maintenance, preventive maintenance, safety and continued airworthiness. Compliance is required as specified in the COMPLIANCE section of each bulletin. For the different categories of Service Bulletins released by Teledyne Continental Motors, refer to SIL93-11 for Teledyne Continental Aircraft Engine Service Bulletins and SIL640 for Teledyne Continental Ignition System Service Bulletins. Information contained in service bulletins will be incorporated into engine parts, maintenance and overhaul manuals at the next revision or reprinting of the affected manual. Once incorporated into the appropriate manual the information becomes a part of the engines type design data and is required for continued airworthiness of the engine or component.

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2002 TELEDYNE TECHNOLOGIES INCORPORATED

SERVICE BULLETIN INDEX

The following is a list of AD notes and the corresponding service bulletin:

FAA AD #

FAA AD 71-9-3 FAA AD 72-6-5 FAA AD 72-15-2 FAA AD 72-20-2 FAA AD 72-24-03 FAA AD 73-7-4 FAA AD 74-18-05 FAA AD 74-08-05 FAA AD 74-26-09 FAA AD 75-09-13 FAA AD 76-02-07 FAA AD 76-13-09 FAA AD 77-05-04 FAA AD 77-13-03 FAA AD 77-13-22 FAA AD 78-06-01 FAA AD 79-05-09 FAA AD 80-22-05 FAA AD 80-25-06R1 FAA AD 81-07-06 FAA AD 81-07-06 FAA AD 81-13-10 FAA AD 81-16-05 FAA AD 81-24-06 FAA AD 82-07-03 FAA AD 82-09-01 FAA AD 86-13-04 R2 -

Service Bulletin #

M70-17 M73-12 M73-6 Rev1 M73-2 M76-20 M73-26 M71-14 M74-18 M75-6 M75-30 M75-30 M76-14 M77-6 Sup1 M88-8 Rev1 M77-14 Rev1 M78-5 Rev3 M79-2 Rev1 M81-9 M80-30 Rev1 M81-18 M81-18 M81-23 Rev1 M81-13 Rev1 M80-26 Rev1 M83-3 M82-5 M86-7 Rev5

FAA AD #

FAA AD 87-04-05 FAA AD 87-23-08 FAA AD 87-26-08 FAA AD 87-26-08 FAA AD 88-03-06 FAA AD 88-17-03 FAA AD 88-17-03 FAA AD 88-17-03 FAA AD 89-14-01 FAA AD 89-24-01 R1 FAA AD 91-19-03 FAA AD 92-04-09 FAA AD 93-08-17 FAA AD 93-10-02 FAA AD 93-16-15 FAA AD 93-18-03 FAA AD 93-22-05 FAA AD 94-06-09 FAA AD 94-09-07 FAA AD 95-08-10 FAA AD 95-21-15 FAA AD 97-21-02 FAA AD 97-26-17 FAA AD 99-19-01 FAA AD 2000-23-21

Service Bulletin #

M87-6 M87-5 Rev1 M87-25 M87-26 M88-4 M87-24 M88-5 M88-6 M89-14 M90-6 M90-14 M92-4 Rev1 M91-10 Rev1 MSB93-12 MSB95-6 M92-5 CSB93-13 CSB94-1 MSB94-9 CSB95-1A M84-15/M88-10 CSB97-10A CSB96-8/MSB96-10 MSB99-3C/CSB99-6A MSB00-5D

Corresponding TCM Service Bulletin removed from set.

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SERVICE BULLETIN INDEX

The following Rolls Royce Bulletins are effective on Rolls Royce Manufactured C-90, O-200, O240 and O-300 engines. R/R S/B# T-200 T244/1 T272/2 T282 T304 T398 T406 T416 SUBJECT Oil Pump Gears Valve Guide Cyl. P/N A50222RR Tech. Pubs Replacement Piston Eng. Installation AC Fuel Pump Crankshaft X X X X X MANDATORY X X X X X X NONMANDATORY C90 X O200 X X X X X X X X X O240 O300 X X X X

The following bulletins listed are also applicable to the O-240. M70-11 M71-14 M72-17 Rev1 M73-7 Rev1 M73-12 M73-15 M73-26 M74-22 M75-6 Rev1 M76-4 M76-5 Rev1 M77-3 M78-4 M81-8 M81-13 Rev1 M81-25 M82-4 M84-15 M84-16 M85-7 M85-18 M85-19 M86-19 M87-11 Rev2 M87-12 Rev1 M87-15 M87-16 M87-18 Rev1 M88-8 Rev1 M88-9 M88-10 M88-11 M89-7 Rev1 M89-9 M89-15 M89-17 M89-18 M89-21 M90-4 M91-4 M91-5 M91-8 M91-9 M92-15 CSB93-13 SB96-7B SID97-2A SID97-4C SB97-6 CSB97-10A SIL97-14 CSB98-1B SB98-2 SIL99-1 SIL99-2 SB00-3 SB00-12

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SERVICE BULLETIN INDEX

Service Bulletins by Subject Alternators

Bulletin No. SB01-3 SB95-3A M92-12 M89-5 M87-15 M84-5 M81-15R1 M81-12 M76-7 M75-30 M73-6R1 Release Date 2001-05-15 1995-12-15 1992-08-27 1989-02-09 1987-07-13 1984-02-13 1983-06-16 1981-05-11 1976-03-25 1975-12-19 1973-06-11 Description TELEDYNE CONTINENTAL MOTORS P/N 649304A1 AND P/N 649305A1 GEAR-DRIVEN ALTERNATORS. ALTERNATOR/GENERATOR DRIVE COUPLING INSPECTION NEW AND REBUILT ALTERNATOR THRU-BOLT TORQUE INSPECTION, P/N's 649304, 649305 (with drive coupling), 649304R and 649305R (with drive coupling) ALTERNATOR AND DRIVE COUPLING INSTALLATION ALTERNATOR GROUND STRAP GEAR DRIVEN ALTERNATOR INSPECTION PROCEDURE PRESTOLITE 100 AMP ALTERNATOR INSTALLATION INSTRUCTIONS AND REWORK INSTRUCTIONS FOR THE PART NO'S 642266 & 643935 ALTERNATOR BRACKETS P/N 634021 ALTERNATOR FACE DRIVE GEAR LOCKPLATES PRESTOLITE ALTERNATORS PRESTOLITE ALTERNATOR COOLING FAN MAINTENANCE AND INSPECTION

Bearings

Bulletin No. SB97-5 M93-5 M89-14 M78-9 Release Date 1997-03-31 1993-02-19 1989-06-29 1978-08-23 Description INSTALLATION OF FLANGED TYPE FRONT MAIN BEARINGS CHAMFER OF CRANKCASE MAIN BEARING OIL FEED HOLES THRU BOLT TORQUE CHECK AND VISUAL INSPECTION #2 MAIN BEARINGS CRANKCASE, CRANKSHAFT AND BEARING APPLICATIONS

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Carburetors

Bulletin No. SID97-7 SID94-12 CSB93-13 M92-5 M88-15 M75-15 M73-12 Release Date 1997-05-07 1994-11-14 1993-08-12 1992-02-28 1988-10-10 1975-07-14 1973-06-08 Description PRECISION AIRMOTIVE CORPORATION SERVICE BULLETIN MSA-10 PRECISION AIRMOTIVE CORPORATION SERVICE BULLETIN - MSA-7 CARBURETOR AIR INTAKE HOUSING ASSEMBLY INSPECTION PRECISION AIRMOTIVE CORPORATION MANDATORY SERVICE BULLETINS #MSA-1 REV. 1 AND MSA-2 REV. 1 FACET SERVICE BULLETIN A1-88 NEW CARBURETOR AIRBOX MARVEL-SCHEBLER CARBURETOR BULLETIN A1-73

Camshaft

Bulletin No. SB00-1 SIL98-5 M91-9 M86-13R1 M86-14 Release Date 2000-01-14 1998-06-12 1991-08-09 1986-10-17 1986-10-01 Description CAMSHAFT PACKAGING PRODUCTION RELEASE OF P/N 654837A1 CAMSHAFT ASSEMBLY CAM AND LIFTER LUBRICATION DURING ENGINE BUILD CAMSHAFT PLUG INSPECTION AND OVERHAUL MANUAL REVISION CAMSHAFT 629726 REWORK

Connecting Rods

Bulletin No. SB00-3 CSB96-13 M72-17R1 Release Date 2000-02-02 1996-11-14 1973-10-05 Description CRANKSHAFT, COUNTERWEIGHT AND CONNECTING ROD REPAIR INFORMATION IO-360, TSIO-360 AND LTSIO-360 SERIES ENGINE CONNECTING ROD INSPECTION AND REPLACEMENT NEW MAXIMUM WEIGHT DIFFERENCE ALLOWANCE BETWEEN CONNECTING RODS AND PISTONS IN THE SAME ENGINE

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Crankcase

Bulletin No. CSB97-9 SID97-8 CSB96-2 CSB94-15 MSB94-9 M93-5 M92-12 M92-9 M92-7 M90-17 M90-16 M89-14 M89-9 M86-9 M81-9 M78-9 M77-9 M70-3 Release Date 1997-05-28 1997-05-28 1996-03-21 1994-12-02 1994-10-21 1993-02-19 1992-08-27 1992-05-29 1992-05-26 1990-08-23 1990-08-22 1989-06-29 1989-04-21 1986-03-20 1981-03-09 1978-08-23 1977-03-17 1970-02-03 Description GTSIO-520 CRANKCASE INSPECTION. INTERFERENCE OF TCM 24 VOLT 60 AMPERE GEAR DRIVEN ALTERNATOR AND CRANKCASE THROUGH BOLT. CRANKCASE OIL PASSAGE INSPECTION CRANKCASE STUD INSPECTION INSPECTION OF ENGINE MOUNT BRACKET, PART NUMBER 630695; REPLACEMENT OF ENGINE MOUNT BRACKETS, PART NUMBERS 630694 AND 630695 CHAMFER OF CRANKCASE MAIN BEARING OIL FEED HOLES NEW AND REBUILT ALTERNATOR THRU-BOLT TORQUE INSPECTION, P/N's 649304, 649305 (with drive coupling), 649304R and 649305R (with drive coupling) FLANGED .500 THRU BOLT NUT, P/N 652541 CRANKCASE CYLINDER DECK STUDS CRANKCASE INSPECTION CRITERIA 7TH STUD IMPROVEMENT ON TCM CRANKCASES THRU BOLT TORQUE CHECK AND VISUAL INSPECTION #2 MAIN BEARINGS EXCESSIVE CRANKCASE PRESSURES CRANKCASE MODIFICATION NOSE SEAL RETAINER PLATES CRANKCASE, CRANKSHAFT AND BEARING APPLICATIONS THRU-BOLT CHANGE CRANKCASE MODIFICATION RECOMMENDED AT NEXT ENGINE MAJOR OVERHAUL

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SERVICE BULLETIN INDEX

Crankshaft

Bulletin No. MSB00-5D CSB94-4D SB00-3 MSB99-3C CSB99-6A MSB96-10 SB96-3B CSB96-8 SB94-7 M93-4 M87-23 M78-9 M78-3 M76-4 Release Date 2001-10-17 2001-02-14 2000-02-02 1999-07-27 1999-07-21 1996-08-15 1996-10-14 1996-06-25 1994-09-14 1993-02-12 1987-11-24 1978-08-23 1978-01-11 1976-03-12 Description CRANKSHAFT MATERIAL INSPECTION STARTER ADAPTER SHAFTGEAR AND CRANKSHAFT GEAR INSPECTION CRANKSHAFT, COUNTERWEIGHT AND CONNECTING ROD REPAIR INFORMATION CRANKSHAFT INSPECTION GTSIO-520 & GIO-550 CRANKSHAFT INSPECTION CRANKSHAFT ULTRASONIC INSPECTION CRANKSHAFT GEAR BOLT INSPECTION REPLACEMENT OF AIRMELT (NON-VAR) CRANKSHAFTS CRANKSHAFT FLANGE TIMING MARKS CRANKSHAFT COUNTERWEIGHTS CRANKSHAFT COUNTERWEIGHT IDENTIFICATION AT OVERHAUL CRANKCASE, CRANKSHAFT AND BEARING APPLICATIONS GOVERNOR OIL TRANSFER COLLAR SLEEVES, RETAINING CLIPS AND CLEARANCES INSTALLATION INSTRUCTIONS FOR PROPELLER SHAFT OR CRANKSHAFT OIL SEALS

Cylinders

Bulletin No. SID97-2A Release Date 2001-10-18 Description THIS SERVICE INFORMATION DIRECTIVE (SID) SUMMARIZES INFORMATION PERTINENT TO THE DESIGN, OPERATION, MAINTENANCE AND WARRANTY FOR TCM CYLINDERS RELEASE OF NEW CYLINDER INDUCTION PORT DRAIN CONNECTOR IO-346 REPLACEMENT CYLINDER ASSEMBLY KIT CYLINDER BORE AND PISTON FIT SPECIFICATIONS PRODUCTION RELEASE OF NEW INTAKE AND EXHAUST VALVE SPRINGS PRE-FINISHED VALVE GUIDE DIMENSIONS INTAKE AND EXHAUST VALVE INSPECTION REPLACEMENT CYLINDER ASSEMBLY C Series O-200, O-300 & GO-300 INSTALLATION OF SINGLE PIECE ROCKER ASSEMBLY BUSHINGS PART NUMBERS 652129 AND 652963 CONTINUED AIRWORTHINESS INSTRUCTIONS FOR TCM CYLINDERS INTAKE VALVE GUIDE SEAL P/N 646678 INSPECTION PISTON RING SET, PART NUMBER 649226 AND CYLINDER KIT PART NUMBERS 653443A3, 653443A3BP, 653443A5, 653443A5BP, 653444A4, 653444A4BP, 653455A2 AND 653455A2BP

SIL00-11A SB00-2 SID97-4C SIL98-3A SB98-2 CSB98-1B SIL97-14 SB97-11 SB96-12 CSB95-4 SB94-13

2002-01-31 2000-02-02 1999-04-01 1998-06-12 1998-06-12 1998-06-01 1997-10-30 1997-08-10 1996-09-10 1995-08-10 1994-11-14

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Cylinders

Bulletin No. SIL94-10 MSB93-12 M93-8 M92-11 M92-8 M92-7 M92-6 M92-4R1 M91-7 M91-6 M90-15 M90-13 M89-7R1 M87-8 M85-9R1 M85-10 M85-7 M85-3 M84-15 M81-25 M77-19 M76-12 M76-8 M75-17 M74-16 M73-13 M73-2 Release Date 1994-11-14 1993-05-12 1993-02-19 1992-08-24 1992-05-29 1992-05-26 1992-02-28 1992-02-05 1991-03-20 1991-03-20 1990-08-21 1990-07-16 1989-08-04 1987-02-26 1985-08-06 1985-07-18 1985-05-23 1985-02-04 1984-12-21 1981-11-30 1977-08-12 1976-05-24 1976-04-13 1975-07-17 1974-06-17 1973-07-10 1973-01-17 Description REPLACEMENT OF INTAKE VALVE ROTOCOILS VALVE RETAINER KEY INSTALLATION INSPECTION ROCKER ARM TO ROTOCOIL CLEARANCE LIQUID COOLED CYLINDER ASSEMBLY, SPARK PLUG AND SPARK PLUG HELI-COIL APPLICATION OF 4-1/6" DIAMETER CYLINDER ASSEMBLIES CRANKCASE CYLINDER DECK STUDS ROCKERSHAFT RETENTION IMPROVEMENT FOR INCLINED VALVE CYLINDER IO AND L/TSIO360 ROCKER SHAFT STUD INSPECTION CYLINDER BARREL ULTRASONIC INSPECTION CYLINDER BARREL INSPECTION ROCKER ARM AND PUSH ROD INSPECTION EXHAUST VALVE STEM CORROSION/EROSION ENGINE OPERATION AFTER CYLINDER REPLACEMENT AND/OR MAJOR OVERHAUL EXHAUST VALVE INSPECTION PISTON TO CYLINDER DOME CLEARANCE CYLINDER HOLD DOWN NUTS CURRENTLY ACTIVE FACTORY APPROVED SPARK PLUGS EXHAUST VALVES IN P/N 646680 CYLINDER ASSEMBLIES CYLINDER LEAKAGE CHECK (Compression) EXHAUST FLANGE TO CYLINDER INSTALLATION PROCEDURES INTAKE AND EXHAUST ROCKER ARM IDENTIFICATION AND APPLICATION CHROME PLATING OF CYLINDERS INTAKE VALVE CHANGE CYLINDER HEAD AND ROCKER PIVOT PIN CHANGE USAGE AND IDENTIFICATION OF VALVE SPRINGS REAMING AND BUSHING ROCKER SHAFT BOSSES FAA AIRWORTHINESS DIRECTIVE NO. 72-20-2 (470 Cylinder)

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Fuel / Fuel Hoses / Fuel Injection

Bulletin No. SID97-3A SIL01-2B SIL01-4 CSB01-1 M81-8R1 SB00-10 SB99-8 SIL98-6B SID98-10A Release Date 2001-11-28 2001-09-04 2001-09-04 2001-04-25 2001-02-05 2000-12-19 1999-11-18 1999-08-23 1998-12-01 Description PROCEDURES AND SPECIFICATIONS FOR ADJUSTMENT OF TELEDYNE CONTINENTAL MOTORS (TCM) CONTINUOUS FLOW FUEL INJECTION SYSTEMS. PRECISION AIRMOTIVE CORPORATION SIL RS-59 REVISION 2 PRECISION AIRMOTIVE CORPORATION SIL RS-60 FUEL PUMP INSPECTION AND SEAL LEAK TEST FUEL PUMP SCREEN RESTRICTION FUEL PUMP SEAL P/N 649198 ENGINE FUEL INJECTION SYSTEM PRESERVATION FUEL INJECTION SYSTEM APPLICATION GUIDE PROCEDURES AND SPECIFICATIONS FOR ADJUSTMENT OF TELEDYNE CONTINENTAL MOTORS IO-240-B3B FUEL INJECTION SYSTEM INSTALLED IN THE DIAMOND DA20-C1 KATANA REPLACEMENT FUEL PUMP FOR TSIO-520-BE ENGINE FUEL PUMP DRIVE COUPLING FUEL INLET TEE CONTAMINATED FUELS ROMEC SERVICE BULLETIN NO. 101SB015 FUEL PUMP P/N RR36090C (TCM P/N 643367) FUEL PUMPS FUEL PUMP REPLACEMENT FUEL CONTROL INLET FITTING FUEL PRESSURE REGULATOR 642100-5 & 642100-6 ON ENGINES INSTALLED IN CESSNA 340 AND 414 SERIES AIRCRAFT LEAR SIEGLER, INC., ROMEC DIVISION, FUEL PUMP, TCM P/N 643367A1 FUEL HOSES FUEL METERING SHAFT FUEL INJECTION ADJUSTMENT AND FLIGHT TESTING PROCEDURES OF TIARA 6-285 SERIES ENGINE USE OF ALTERNATE AVIATION GRADE FUELS IN ENGINES ORIGINALLY CERTIFICATED ON 80/87, 91/96 AND 100/130 GRADE FUELS FUEL PUMPS CHECKING FOR GASKET DEFORMATION AND/OR FUEL LEAKS AT THE FUEL INJECTOR PUMP VARIABLE ORIFICE HOUSING

SB97-13 MSB95-6 M90-19 M88-10 M87-6 M86-4 M83-8R1 M82-13 M82-5 M82-3 M81-6R2 M80-9R1 M79-4 M77-3 M76-15 M70-17

1997-10-30 1995-10-19 1990-10-16 1988-08-24 1987-02-16 1986-01-09 1983-07-15 1982-10-27 1982-04-26 1982-03-08 1982-01-29 1980-06-30 1979-02-14 1977-01-11 1976-06-17 1971-04-01

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Gears

Bulletin No. CSB94-4D SB96-3B CSB96-5 SB96-4 CSB96-1 M90-6 M84-5 M81-23R1 M76-7 M72-8 M70-7 Release Date 2001-02-14 1996-10-14 1996-04-12 1996-04-12 1996-03-01 1990-02-26 1984-02-13 1982-02-12 1976-03-25 1972-06-21 1970-03-17 Description STARTER ADAPTER SHAFTGEAR AND CRANKSHAFT GEAR INSPECTION CRANKSHAFT GEAR BOLT INSPECTION OIL PUMP DRIVE GEARS, P/N 649506 AND 649681 IMPROVED OIL PUMP GEARS AND SUCTION SCREENS STARTER GEAR AND CLUTCH ASSEMBLY P/N 653575 INSPECTION AND REPLACEMENT OF SCAVENGE PUMP GEARS P/N 635334 AND 639388 GEAR DRIVEN ALTERNATOR INSPECTION PROCEDURE 360 SERIES OIL PUMP DRIVE GEAR P/N 634021 ALTERNATOR FACE DRIVE GEAR LOCKPLATES NEW DESIGN SPLINED DRIVE SCAVENGE PUMP SHAFT AND GEAR ASSEMBLY INCREASING SIZE OF OIL FEED HOLES TO STARTER ADAPTER SHAFTGEAR

General Maintenance Topics

Bulletin No. SB00-12 SIL00-9 SIL99-2 SIL99-1 SB96-7B SIL98-9 SB97-6 SIL97-1 SB96-11 SB95-2 SIL640 SIL93-11 M90-4 M89-18 M89-15 M89-7R1 M88-9 M75-6R1

ISSUED MO 05 DAY 01 YEAR 2002 MO

Release Date 2000-12-19 2001-02-16 1999-03-29 1999-03-25 1999-01-10 1998-11-17 1997-04-07 1997-01-03 1996-09-10 1995-04-21 1994-02-01 1993-05-12 1990-02-01 1989-08-10 1989-07-12 1989-08-04 1988-08-24 1975-06-04

Description SERVICE PUBLICATIONS FOR ROLLS ROYCE MANUFACTURED ENGINES ENGINE DATA PLATES CURRENT LISTING OF SEALANTS, LUBRICANTS & ADHESIVES AUTHORIZED BY TCM ENGINE PRESERVATION FOR ACTIVE AND STORED AIRCRAFT TORQUE LIMITS TIME BETWEEN OVERHAUL PERIODS (TBO) MANDATORY REPLACEMENT PARTS AIRWORTHINESS LIMITATIONS PROPELLER STRIKES AND HYDRAULIC LOCKS INSPECTION AND MAINTENANCE OF ENGINE CONTROL CABLES & LINKAGE NEW SERVICE DOCUMENT FORMAT NEW SERVICE DOCUMENT FORMAT CONVERSION OF ROLLS ROYCE ENGINES EXHAUST GAS TEMPERATURE (E.G.T.) RECOMMENDATIONS FOR STANDARD ENGINES OVERSPEED LIMITATIONS ENGINE OPERATION AFTER CYLINDER REPLACEMENT AND/OR MAJOR OVERHAUL LIGHTNING STRIKES CONVERSION OF ENGINES FROM ONE MODEL TO ANOTHER

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SERVICE BULLETIN INDEX

Hoses, Control Cables, & Linkages

Bulletin No. SIL02-5 SIL95-5 SB95-2 SB94-3A M86-20 M84-3 M81-18 M81-6R2 Release Date 2002-04-04 1995-08-30 1995-04-21 1995-05-23 1986-12-15 1984-01-18 1981-08-05 1982-01-29 Description INDUCTION HOSE CLAMP HOSE AND TUBING INSTALLATION INSPECTION AND MAINTENANCE OF ENGINE CONTROL CABLES AND LINKAGE INDUCTION SYSTEM HOSE AND CLAMP REPLACEMENT AIR/OIL SEPARATOR DRAIN MODIFICATION INDUCTION MANIFOLD HOSE INSPECTION AIR REFERENCE HOSES FUEL HOSES

Induction / Air Intake

Bulletin No. SIL02-5 SB98-8 SB94-3A CSB93-13 M89-23 M88-13 M84-3 M80-11 M78-16 Release Date 2002-04-04 1998-10-22 1995-05-23 1993-08-12 1989-09-25 1988-09-26 1984-01-18 1980-04-14 1978-11-29 Description INDUCTION HOSE CLAMP NUMBER ONE AND THREE CYLINDER INTAKE TUBE MODIFICATION INDUCTION SYSTEM HOSE AND CLAMP REPLACEMENT CARBURETOR AIR INTAKE HOUSING ASSEMBLY INSPECTION TSIO520CE LOWER THROTTLE BODY SUPPORT BRACKET AND LINKAGE INDUCTION TUBE CRACKING INDUCTION MANIFOLD HOSE INSPECTION INTAKE MANIFOLD TUBE DRAIN BOSSES NUMBER TWO CYLINDER INTAKE ELBOW TUBE, TCM PART NO. 629138

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Ignition - Magnetos

Bulletin No. SB02-3 MSB00-6A SB660 SB97-15 SID96-6 SIL653 MSB94-8A CSB94-1 M93-10 M90-9 M88-14 M87-16 M85-7 M84-13 M83-6 M83-5 M81-26 M81-13R1 M78-8 M74-18 M71-14 M70-11 Release Date 2002-01-31 2000-06-08 1997-12-05 1997-12-05 1996-05-03 1995-05-23 1996-10-09 1994-02-01 1993-03-01 1990-04-20 1988-10-10 1987-08-14 1985-05-23 1984-10-27 1983-03-07 1983-03-07 1981-12-04 1981-07-18 1978-08-25 1974-09-16 1971-06-21 1970-06-22 Description MAGNETO TACHOMETER SENSORS. SLICK SERVICE BULLETIN SB 1-00A. POSSIBLE MALFUNCTION IN CERTAIN PUSH-TO-START IGNITION/STARTER SWITCHES TCM IGNITION SYSTEM SERVICE BULLETIN SB660 TCM IGNITION SYSTEMS SERVICE BULLETIN SB653 HOT MAGNETO TEST MAGNETO TO ENGINE TIMING TCM IGNITION SYSTEMS SERVICE BULLETIN SB641 TCM IGNITION SYSTEMS SERVICE BULLETIN 639 NEW TCM MAGNETO AND HARNESS APPLICATIONS SLICK SERVICE BULLETIN SB1-88 SLICK SERVICE BULLETIN SB1-86A CURRENTLY ACTIVE FACTORY APPROVED SPARK PLUGS SLICK SERVICE BULLETIN NO. SB 1-84 SLICK SERVICE BULLETIN 2-82 SLICK SERVICE BULLETIN 3-82 PRESSURIZATION OF MAGNETOS IN MOONEY M20K AIRCRAFT SLICK SERVICE BULLETIN 1-81 (Revised) IGNITION SYSTEM MAINTENANCE COMPLIANCE WITH SLICK BULLETIN 1-74 SLICK SERVICE BULLETIN NO. 1-71 SLICK ELECTRO BULLETIN 1-70

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SERVICE BULLETIN INDEX

Lubrication System & Oils

Bulletin No. SIL00-7A SIL96-9 CSB96-5 SB96-4 CSB95-1A SB94-11 SIL94-5 SB94-2 M92-14 M91-12 M91-10R1 M90-10 M88-4 M87-17 M86-20 M81-28R1 M81-23R1 M78-2 M76-20 M76-5R1 M75-7R1 M70-7 Release Date 2001-02-05 1996-08-12 1996-04-12 1996-04-12 1995-04-05 1994-11-14 1994-06-14 1994-02-10 1992-09-09 1991-12-11 1991-11-27 1990-04-11 1988-01-15 1987-08-28 1986-12-15 1982-08-23 1982-02-12 1978-01-10 1976-07-19 1976-05-25 1975-04-04 1970-03-17 Description OIL GAUGE ROD APPLICATION OIL PRESSURE RELIEF VALVE SPRING OIL PUMP DRIVE GEARS, P/N 649506 AND 649681 IMPROVED OIL PUMP GEARS AND SUCTION SCREENS INSPECTION AND REPLACEMENT OF DUKES INCORPORATED TURBOCHARGER OIL OUTLET CHECK VALVE PART NUMBER 367-00, (TCM P/N 641068) OIL PUMP GASKET P/N 643749 MOBIL AV1 OIL OIL FILTER ADAPTER MOUNTING STUD NEW MODINE OIL COOLERS, P/N 635996, 646685, 649479 AND 652759 NEW OIL GAUGE ROD HOUSING INSPECTION FOR CORRECT OIL PICK-UP TUBE INSTALLATION STANDBY VACUUM PUMP OIL LEAK CHECK/INSPECTION TCM PRO-TECH OIL FILTER IMPROVED OIL PUMP SUCTION TUBE ASSEMBLY AIR/OIL SEPARATOR DRAIN MODIFICATION OIL FILTERS 360 SERIES OIL PUMP DRIVE GEAR TURBOCHARGER OIL SUPPLY LINE AND FITTING CHANGE: TCM SERVICE KIT EQ6536 OIL FILTERS REMOTE MOUNTED OIL COOLERS OIL FILTER CHANGE INCREASING SIZE OF OIL FEED HOLES TO STARTER ADAPTER SHAFTGEAR

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Piston

Bulletin No. SID97-4C CSB97-10A SB94-13 Release Date 1999-04-01 1997-07-15 1994-11-14 Description CYLINDER BORE AND PISTON FIT SPECIFICATIONS PISTON PIN PLUG WEAR PISTON RING SET, PART NUMBER 649226 AND CYLINDER KIT PART NUMBERS 653443A3, 653443A3BP, 653443A5, 653443A5BP, 653444A4, 653444A4BP, 653455A2 AND 653455A2BP PISTON IDENTIFICATION AND PISTON RING APPLICATION BULLETIN PISTON PIN REPLACEMENT AND THRU BOLT TORQUE CHECK PISTON PIN REPLACEMENT AND THRU BOLT TORQUE CHECK PISTON TO CYLINDER DOME CLEARANCE NEW MAXIMUM WEIGHT DIFFERENCE ALLOWANCE BETWEEN CONNECTING RODS AND PISTONS IN THE SAME ENGINE

M91-4 M87-26 M87-25 M85-9R1 M72-17R1

1991-02-11 1987-12-21 1987-12-15 1985-08-06 1973-10-05

Starters / Starter Adapters

Bulletin No. SIL02-4 CSB02-2A SB01-5 CSB94-4D SB660 SIL97-12 CSB96-1 M92-10 M88-5 M87-24 M79-12 M71-20 M70-7 Release Date 2002-04-02 2002-03-01 2001-10-18 2001-02-14 1997-12-05 1997-10-14 1996-03-01 1992-08-14 1988-04-04 1987-12-15 1979-08-01 1971-08-20 1970-03-17 Description PRODUCTION RELEASE OF NEW LIGHT WEIGHT STARTER MOTORS. STARTER ADAPTER SHAFT SEAL INSPECTION STARTER ADAPTER BEVEL GEAR INSPECTION STARTER ADAPTER SHAFTGEAR AND CRANKSHAFT GEAR INSPECTION POSSIBLE MALFUNCTION IN CERTAIN PUSH-TO-START IGNITION/STARTER SWITCHES INSTALLATION OF STARTER ADAPTER SHAFT SEAL AND ASSOCIATED PARTS STARTER GEAR AND CLUTCH ASSEMBLY P/N 653575 STARTER ADAPTER STARTER ADAPTER SHAFTS (Reference Service Bulletin M87-24) BROKEN STARTER ADAPTER SHAFTS STARTER ADAPTER SHEAVE INSTALLATION INSTRUCTIONS FOR THE COMPRESSOR SHEAVE TO THE STARTER ADAPTER (637778) INCREASING SIZE OF OIL FEED HOLES TO STARTER ADAPTER SHAFTGEAR

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SERVICE BULLETIN INDEX

Turbocharging Systems

Bulletin No. CSB95-1A M90-6 M87-14R1 M85-6 M81-4R1 M83-3 Release Date 1995-04-05 1990-02-26 1987-10-08 1985-04-25 1983-04-29 1983-02-14 Description INSPECTION AND REPLACEMENT OF DUKES INCORPORATED TURBOCHARGER OIL OUTLET CHECK VALVE PART NUMBER 367-00, (TCM P/N 641068). INSPECTION AND REPLACEMENT OF SCAVENGE PUMP GEARS P/N 635334 AND 639388 TURBOCHARGER CHECK VALVE CLAMPS GARRETT SERVICE LETTER TP61-0001, REV. E AID SERVICE BULLETIN TP60-0120 - AID SERVICE LETTER TP61-0046 ROTO MASTER (Rajay) SERVICE LETTER 27 REVISION A DATED SEPTEMBER 24, 1982 AND ADDENDUM THERETO DATED FEBRUARY 9, 1983 IN RESPONSE TO FAA AD 8207-03. TUBE ASSEMBLY (Air Reference Tube) AVAILABILITY OF NEW TCM P/N 646220 AND 646019 FLEXIBLE ELBOWS AIR REFERENCE HOSES BY-PASS VALVE MODIFICTION -AIRESEARCH SERVICE LETTER TP61-0039 TURBOCHARGER CENTER HOUSINGS REPLACEMENT OF SOME P/N 642232 FLEXIBLE ELBOWS FLEXIBLE ELBOW TCM PART NUMBER 635930 TURBOCHARGER OIL SUPPLY LINE AND FITTING CHANGE: TCM SERVICE KIT EQ6536 COMPLIANCE WITH RAJAY BULLETIN #21A NEW DESIGN SPLINED DRIVE SCAVENGE PUMP SHAFT AND GEAR ASSEMBLY PROCEDURE FOR FREEING TURBOCHARGER TURBINE SHAFTS WHICH ARE DRAGGING OR FROZEN BY RUST DEPOSITS OVERBOOST OF TURBOCHARGED ENGINES FIELD CONVERSION TO TURBOCHARGING OF CONTINENTAL AIRCRAFT ENGINES

M82-7 M81-19 M81-18 M81-17 M81-16 M80-10 M78-5R3 M78-2 M76-22 M72-8 M71-21 M67-12 M64-18

1982-05-13 1981-08-05 1981-08-05 1981-07-27 1981-07-27 1980-03-28 1978-10-23 1978-01-10 1976-08-30 1972-06-21 1971-11-22 1967-05-31 1968-10-07

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SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

T S I O 4 7 0

G T S I O 5 2 0 L & T S I O 3 6 0 X X L & T S I O 5 2 0 X X X X

T S I O L 5 5 0

X X X X

I O & I O F 2 4 0 X X X X X X

I O & I O F 5 5 0 X X X X X

X X X X

M64-18 M67-12 M67-5 M70-11 M70-17 M70-3 M70-7 M71-14 M71-20 X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

M71-21

M72-17R1

X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

M72-8 M73-12 M73-13

Field Conversion To Turbocharging Of Continental Aircraft Engines Overboost Of Turbocharged Engines Lagging Engine Breather Line On GTSIO520 Engines Slick Electro Bulletin 1-70 Fuel Leaks At The Fuel Injector Pump Variable Orifice Housing Crankcase Modification Recommended At Next Engine Major Overhaul Increasing Size Of Oil Feed Holes To Starter Adapter Shaftgear Slick Service Bulletin No. 1-71 Installation Instructions For The Compressor Sheave To The Starter Adapter (637778) Freeing Turbocharger Turbine Shafts Which Are Dragging Or Frozen By Rust Deposits Weight Difference Allowance Between Connecting Rods & Pistons In The Same Engine New Design Splined Drive Scavenge Pump Shaft & Gear Assembly Marvel-Schebler Carburetor Bulletin A1-73 Reaming & Bushing Rocker Shaft Bosses

M73-2

FAA Airworthiness Directive No. 72-20-2

M73-6R1

Prestolite Alternator Cooling Fan Maintenance & Inspection

M74-16 M74-18 M75-6R1

Usage & Identification Of Valve Springs Compliance With Slick Bulletin 1-74 Conversion Of Engines From One Model To Another

REVISED MO DAY YEAR

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O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 I O & I O F 5 5 0 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X L & T S I O 5 2 0 T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0 X

L & T S I O 3 6 0 X

T S I O 4 7 0

G T S I O 5 2 0

T S I O L 5 5 0

M75-7R1 M75-14 M75-15 M75-17 M75-30 M76-4 M76-5R1 M76-7 M76-8 M76-12 M76-15 M76-20 M76-22 M77-3 M77-9 M77-19 M78-2 M78-3 M78-5R3 M78-6 M78-8 M78-9

Oil Filter Change 635014 Air Throttle Bracket Assemblies New Carburetor Airbox Cylinder Head & Rocker Pivot Pin Change Prestolite Alternators Installation Instructions For Propeller Shaft Or Crankshaft Oil Seals Remote Mounted Oil Coolers P/N 634021 Alternator Face Drive Gear Lockplates Intake Valve Change Chrome Plating Of Cylinders Fuel Pumps Oil Filters Compliance With Rajay Bulletin #21a Use Of Alternate Aviation Grade Fuels Thru Bolt Change Intake & Exhaust Rocker Arm Identification & Application Turbocharger Oil Supply Line & Fitting Change: TCM Service Kit EQ6536 Governor Oil Transfer Collar Sleeves, Retaining Clips & Clearances Flexible Elbow TCM Part Number 635930 Removal & Re-Installation Of Special Rosan Exhaust Port Studs Ignition System Maintenance Crankcase, Crankshaft & Bearing Applications

X

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O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 I O & I O F 5 5 0 L & T S I O 3 6 0 L & T S I O 5 2 0 X T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0

T S I O L 5 5 0

M78-16 M79-4

X X X X X x X X X X X X X X X X X X X X X X X X

M79-12 M79-15 M80-9R1 M80-10 M80-11 M80-14 M80-18 M80-24 M80-25 M81-4R1 M81-6R2 M81-8 M81-9 M81-10 M81-12 M81-13R1 M81-15R1 M81-16 M81-17

Number Two Cylinder Intake Elbow Tube, TCM Part No. 629138 Fuel Injection Adjustment & Flight Testing Procedures Of Tiara 6-285 Series Engine Starter Adapter Sheave Freon Compressor Bracket Alignment Fuel Metering Shaft Replacement Of Some P/N 642232 Flexible Elbows Intake Manifold Tube Drain Bosses Freon Compressor Bracket Modified Breather System Exhaust Tailpipe Modification Installation Instructions For Air Conditioning Kits Aid Service Bulletin TP60-0120 - Aid Service Letter TP61-0046 Fuel Hoses Fuel Pump Screen Restriction X X X X Nose Seal Retainer Plates Replace Dipstick P/N 632062-2 With P/N 632062-29 Installation & Rework Instructions Part No's 642266 & 643935 Alternator Brackets Slick Service Bulletin 1-81 (Revised) X X X X Prestolite 100 Amp Alternator Exchange Turbocharger Center Housings By-Pass Valve Modifiction -Airesearch Service Letter TP61-0039

X X X X X

X

X X X X X

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O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 I O & I O F 5 5 0 L & T S I O 3 6 0 L & T S I O 5 2 0 X X T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0

T S I O L 5 5 0

X X X X

X X

M81-18 M81-19 M81-23R1 M81-25 M81-26 M81-28R1 M82-3 M82-5 M82-7 M82-13 M83-3 M83-5 M83-6 M83-8R1 M84-3 M84-5 M84-7 M84-8 M84-13 M84-15 M85-3 M85-6 X X X X

Air Reference Hoses Availability Of New TCM P/N 646220 & 646019 Flexible Elbows 360 Series Oil Pump Drive Gear Exhaust Flange To Cylinder Installation Procedures Pressurization Of Magnetos In Mooney M20k Aircraft Oil Filters Lear Siegler, Inc., Romec Division, Fuel Pump, TCM P/N 643367A1 Fuel Pressure Regulator 642100-5 & 642100-6 Tube Assembly (Air Reference Tube) Fuel Control Inlet Fitting Roto Master (Rajay) Service Letter 27 Revision A FAA AD 82-07-03. Slick Service Bulletin 3-82 Slick Service Bulletin 2-82 Fuel Pump Replacement Induction Manifold Hose Inspection Gear Driven Alternator Inspection Procedure 643797 Turbo Inlet Check Valve Magneto Timing Indicator Plate Slick Service Bulletin No. SB 1-84 Cylinder Leakage Check (Compression) Exhaust Valves In P/N 646680 Cylinder Assemblies Garrett Service Letter TP61-0001, Rev. E

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

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REVISION

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O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0 L & T S I O 3 6 0 X L & T S I O 5 2 0 X X X X X

T S I O L 5 5 0

X X X X

X X X X X X

I O & I O F 5 5 0 X X X X X X X X X X

X X X X X X X X x X X X X X X X X X X X X X X X X X X X X X X

M85-7 M85-9R1 M85-10 M85-11 M85-14 M86-4 M86-5 M86-9 M86-13R1 M86-14 M86-20 M87-6 X X

X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X

M87-8 M87-14R1 M87-15 M87-16 M87-17 M87-12R1 M87-18R1 M87-21 M87-23

Currently Active Factory Approved Spark Plugs Piston To Cylinder Dome Clearance Cylinder Hold Down Nuts Replacement Of P/N 632834A1 Torsional Damper Assembly Magneto Pressurization Filter Fuel Pumps Manifold Pressure Line Adapter Improvement Crankcase Modification Camshaft Plug Inspection & Overhaul Manual Revision Camshaft 629726 Rework Air/Oil Separator Drain Modification Romec Service Bulletin No. 101SB015 Fuel Pump P/N RB36090C (TCM P/N 643367) Exhaust Valve Inspection Turbocharger Check Valve Clamps Alternator Ground Strap Slick Service Bulletin SB1-86A Improved Oil Pump Suction Tube Assembly Recommended Fuel & Oil Grades Aircraft Engine Nameplates (Data Plates) Operation & Service Crankshaft Counterweight Identification At Overhaul

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

REVISED MO DAY YEAR

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REVISION

GROUP LISTING OF ACTIVE SERVICE BULLETINS

O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 I O & I O F 5 5 0 X X L & T S I O 3 6 0 T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0

T S I O L 5 5 0

X

X X X X X X X X X X X

X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X

L & T S I O 5 2 0 X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X

X X X X X X X X X X X X X X X X

M87-24 M87-25 M87-26 M88-4 M88-5 M88-9 M88-10 M88-12 M88-13 M88-14 M88-15 M89-5 M89-6 M89-7R1 M89-9 M89-14 M89-15 M89-18 M89-19 M89-23 M90-4 M90-6

Broken Starter Adapter Shafts Piston Pin Replacement & Thru Bolt Torque Check Piston Pin Replacement & Thru Bolt Torque Check TCM Pro-Tech Oil Filter Starter Adapter Shafts (Reference Service Bulletin M87-24) Lightning Strikes Contaminated Fuels Piper Aircraft Mandatory Service Bulletin No. 892 Induction Tube Cracking Slick Service Bulletin SB1-88 Facet Service Bulletin A1-88 Alternator & Drive Coupling Installation Compressor Belt Sheave Alignment & Belt Tensioning Engine Operation After Cylinder Replacement And/Or Major Overhaul Excessive Crankcase Pressures Thru Bolt Torque Check & Visual Inspection #2 Main Bearings Overspeed Limitations Exhaust Gas Temperature (E.G.T.) Recommendations Re-Design Of Lower Throttle Body Bracket TSIO520CE Lower Throttle Body Support Bracket & Linkage Conversion Of Rolls Royce Engines Inspection & Replacement Of Scavenge Pump Gears P/N 635334 & 639388

X X X X x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

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REVISION

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O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 I O & I O F 5 5 0 X X X L & T S I O 3 6 0 T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0

T S I O L 5 5 0

X

X

X

L & T S I O 5 2 0 X X X

X X X X

X X X X

X X X X

X X X X

M90-8 M90-9 M90-10 M90-13 M90-14 M90-15 M90-16 M90-17 M90-19 M90-20 M91-4 M91-6 M91-7 M91-9 M91-10R1 M91-12 M92-4R1 M92-5 M92-6 M92-7 M92-8 M92-9 X X X

Exhaust System Inspection New TCM Magneto & Harness Applications Standby Vacuum Pump Oil Leak Check/Inspection Exhaust Valve Stem Corrosion/Erosion Champion Aviation Action Alert 90-1 Rocker Arm & Push Rod Inspection 7th Stud Improvement On TCM Crankcases Crankcase Inspection Criteria Fuel Inlet Tee Lear Romec Corporation, Service Bulletin No.101SB019 Piston Identification & Piston Ring Application Bulletin Cylinder Barrel Inspection Cylinder Barrel Ultrasonic Inspection Cam & Lifter Lubrication During Engine Build Inspection For Correct Oil Pick-Up Tube Installation New Oil Gauge Rod Housing IO& L/TSIO360 Rocker Shaft Stud Inspection Precision Airmotive Corporation #MSA-1 Rev. 1 & MSA-2 Rev. 1 Rockershaft Retention Improvement For Inclined Valve Cylinder Crankcase Cylinder Deck Studs Application Of 4-1/6" Diameter Cylinder Assemblies Flanged .500 Thru Bolt Nut, P/N 652541

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

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O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0 L & T S I O 3 6 0 X L & T S I O 5 2 0 X X

T S I O L 5 5 0

X

X

I O & I O F 5 5 0 X X X X

X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X

x x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

x X X X X X X X X X X X X X X X

X X X X x x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X

M92-10 M92-11 M92-12 M92-14 M93-4 M93-5 M93-8 M93-10 SIL93-11 MSB93-12 CSB93-13 SIL93-14 SIL93-15 CSB94-1 SB94-2 SB94-3A CSB94-4B SIL94-5 SIL94-6 SB94-7 MSB94-8A MSB94-9

Starter Adapter Liquid Cooled Cylinder Assembly, Spark Plug & Spark Plug Heli-Coil Alternator Thru-Bolt Torque Inspection, P/N's 649304, 649305 New Modine Oil Coolers, P/N 635996, 646685, 649479 & 652759 Crankshaft Counterweights Chamfer Of Crankcase Main Bearing Oil Feed Holes Rocker Arm To Rotocoil Clearance TCM Ignition Systems Service Bulletin No. 639 New Service Document Format Valve Retainer Key Installation Inspection Carburetor Air Intake Housing Assembly Inspection CFC Warning Statement General Practices For Use Of Lock Wire, Tab Washers & Cotter Pins Teledyne Continental Motors Ignition Systems Service Bulletin - No. CSB641 Oil Filter Adapter Mounting Stud Induction System Hose & Clamp Replacement Starter Adapter Shaftgear & Crankshaft Gear Inspection Mobil AV1 Oil Oil Dipstick To Engine Application Chart Crankshaft Flange Timing Marks Magneto To Engine Timing Engine Mount Bracket, P/N's 630694 & 630695

X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X

X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X

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GROUP LISTING OF ACTIVE SERVICE BULLETINS

O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 I O 3 6 0 I O 4 7 0 I O 5 2 0 L & T S I O 3 6 0 X T S I O 5 5 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0 L & T S I O 5 2 0 X X X

T S I O L 5 5 0 X X X

X X X X X X X X X X X X X X X X X X X X

I O & I O F 5 5 0 X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X

X X X X X X

SIL94-10 SB94-11 SID94-12 SB94-13 CSB94-15 CSB95-1A SB95-2 SB95-3A CSB95-4 SIL95-5 MSB95-6 SB95-7 CSB96-1 CSB96-2 SB96-3B SB96-4 CSB96-5 SID96-6 SB96-7B CSB96-8 SIL96-9 MSB96-10 X X X X X X X X X X X X X X X X X X X X X X X X X X

Replacement Of Intake Valve Rotocoils Oil Pump Gasket P/N 643749 Precision Airmotive Corporation Service Bulletin - MSA-7 Piston Ring Set, Part Number 649226 & Cylinder Kit Part Numbers Crankcase Stud Inspection Dukes Incorporated Turbocharger Oil Outlet Check Valve Inspection & Maintenance Of Engine Control Cables & Linkage Alternator/Generator Drive Coupling Inspection Intake Valve Guide Seal P/N 646678 Inspection Hose & Tubing Installation Fuel Pump Drive Coupling Manifold Valve Cover Inspection Starter Gear & Clutch Assembly P/N 653575 Crankcase Oil Passage Inspection Crankshaft Gear Bolt Inspection Improved Oil Pump Gears & Suction Screens Oil Pump Drive Gears, P/N 649506 & 649681 TCM Ignition Systems Service Bulletin SB653 Torque Limits Replacement Of Airmelt (Non-VAR) Crankshafts Oil Pressure Relief Valve Spring Crankshaft Ultrasonic Inspection

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

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ISSUED MO DAY YEAR 05 01 2002

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SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

T S I O 4 7 0

G T S I O 5 2 0 L & T S I O 3 6 0 X X L & T S I O 5 2 0 X X X X

T S I O L 5 5 0

SB96-11 SB96-12 CSB96-13 SIL97-1 SID97-2A X X X X X

X X X X X X X X

I O & I O F 2 4 0 X X X X X X X X X X X X

I O & I O F 5 5 0 X X X X X X X X X X

X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Propeller Strikes & Hydraulic Locks Continued Airworthiness Instructions For TCM Cylinders Connecting Rod Inspection & Replacement Airworthiness Limitations Information Pertinent To The Design, Operation, Maintenance, & Warranty For TCM Cylinders SID97-3A Procedures & Specifications For Adjustment (TCM) Continuous Flow Fuel Injection Systems SID97-4C Cylinder Bore & Piston Fit Specifications SB97-5 Installation Of Flanged Type Front Main Bearings SB97-6 Mandatory Replacement Parts SID97-7 Precision Airmotive Corporation Service Bulletin MSA-10 SID97-8 Interference Of TCM 24 Volt 60 Ampere Gear Driven Alternator & Crankcase Through Bolt CSB97-9 GTSIO-520 Crankcase Inspection CSB97-10A Piston Pin Plug Wear SB97-11 Single Piece Rocker Assembly Bushings Part Numbers 652129 & 652963 SIL97-12 Installation Of Starter Adapter Shaft Seal & Associated Parts SB97-13 Replacement Fuel Pump For TSIO-520-BE Engine SIL97-14 Replacement Cylinder Assembly SB97-15 TCM Ignition System Service Bulletin SB660 CSB98-1B Intake & Exhaust Valve Inspection

REVISED MO DAY YEAR

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ISSUED MO DAY YEAR 05 01 2002

PAGE NO 25 of 28 X-05-02

REVISION

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SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

T S I O 4 7 0

G T S I O 5 2 0 L & T S I O 3 6 0 X L & T S I O 5 2 0 X X X X

T S I O L 5 5 0 X X X X X

X X X

I O & I O F 2 4 0 X X X X X X X X X

I O & I O F 5 5 0 X X X X X X X X

SB98-2 SIL98-3A SB98-4 SIL98-5 SIL98-6B SIL98-7 SB98-8 SIL98-9 SID98-10A

Pre-Finished Valve Guide Dimensions Production Release Of New Intake & Exhaust Valve Springs Exhaust System Inspection Production Release Of P/N 654837A1 Camshaft Assembly Fuel Injection System Application Guide Release Of New Connecting Rods Number One & Three Cylinder Intake Tube Modification Time Between Overhaul Periods (TBO) Procedures & Specifications IO-240-B3B Fuel Injection System -Diamond DA20C1 Katana SIL99-1 Engine Preservation For Active & Stored Aircraft SIL99-2 Current Listing Of Sealants, Lubricants & Adhesives Authorized By TCM MSB99-3C Crankshaft Inspection SIL99-4 TSIO-520-UB Exhaust Tail Pipe SIL99-5 TCM Part Number 629141 Thermo Unit CSB99-6A GTSIO-520 & GIO-550 Crankshaft Inspection SIL99-7 Precision Airmotive Corporation SIL RS-46 Rev. 1 SB99-8 Engine Fuel Injection System Preservation SB00-1 Camshaft Packaging SB00-2 IO-346 Replacement Cylinder Assembly Kit SB00-3 Crankshaft, Counterweight & Connecting Rod Repair Information SB00-4A Australian AVGAS Contamination

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

REVISED MO DAY YEAR

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ISSUED MO DAY YEAR 05 01 2002

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REVISION

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O 2 4 0 O 3 0 0 G O 3 0 0 E 1 8 5 E 2 2 5 O 4 7 0 I O 3 4 6 L & T S I O 5 2 0 X X T S I O 5 5 0 I O 3 6 0 I O 4 7 0 I O 5 2 0 T I A R A

SERVICE BULLETIN NUMBER

SERVICE BULLETN SUBJECT

A C C O 6 7 9 2 5 / 0 0 C 0 8 5

I O & I O F 2 4 0

T S I O 4 7 0

G T S I O 5 2 0

T S I O L 5 5 0 X X X

I O & I O F 5 5 0 X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X

X X X X

MSB00-5D MSB00-6A SIL00-7 SIL00-8 SIL00-9 SB00-10 SIL00-11A SB00-12 CSB01-1 SIL01-2B SB01-3 SIL01-4 SB01-5 CSB02-2A SB02-3 SIL02-4 SIL02-5

Crankshaft Material Inspection Slick Service Bulletin SB 1-00A Oil Gauge Rod Application Precision Airmotive Corporation SIL RS-56 Engine Data Plates Fuel Pump Seal P/N 649198 Cylinder Induction Port Drain Connector Service Publications For Rolls Royce Manufactured Engines Fuel Pump Inspection & Seal Leak Test Precision Air Motive Corp RS-59 Rev. 2 (RSA-5AD2) Gear Driven Alternators P/N 649304A1 & 649305A1 Precision Airmotive Corp RS-60 (RSA-5AD2) 360 Starter Adapter Bevel Gear Starter Adapter Shaft Seal Inspection Magneto Tachometer Sensors Production Release Of New Light Weight Starter Motors Induction Hose Clamp

L & T S I O 3 6 0 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X

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REVISION

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REVISED MO DAY YEAR

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ISSUED MO DAY YEAR 05 01 2002

PAGE NO 28 of 28 X-05-02

REVISION

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