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OMNI-LIFT

RAILCAR UNLOADERS

PORTABLE & PERMANENT RAILCAR UNLOADING CONVEYOR SYSTEMS

RAILCAR UNLOADERS ARE DESIGNED TO PROVIDE HIGH CAPACITY, QUIET, ENERGY EFFICIENT, DUST FREE RAILCAR UNLOADING AND ELEVATING OF BULK MATERIALS

ADVANTAGES:

· Our unloading systems are available in both in-pit and portable design. Both systems are completely dust tight, including sealed inlets. Ideally suited for railcar to truck, silo, or secondary conveyor transfer of your material. · Models are available to allow unloading of bulk materials up to 3/8" and unloading of bulk materials up to 120 tons per hour. · The Omni-Belts used in our unloaders are designed for steep angle conveying. Because these belts can elevate at any angle, a minimum amount of plant space is required for unloading and elevating your product. · OMNI-LIFT railcar unloaders are energy efficient. They use about 1/10 of the energy of a comparable air conveying system. This can add up to a substantial cost savings over the life of the equipment. · OMNI-LIFT railcar unloaders are much quieter than pneumatic conveyors. This means railcar unloading can be accomplished at any time without creating excessive noise levels in the surrounding area. · We provide a complete unloading system. No auxiliary equipment or components are needed. Whether you're unloading soda ash or coal, need 20 TPH or 120 TPH, or want permanent or portable equipment, we can provide the system to meet your needs.

BELTS AND MATERIALS

OMNI-LIFT manufactures belt conveyors for handling bulk materials such as fine powders and granulars. We provide state-of-the-art belt conveyor design with unsurpassed quality of construction in the conveyor industry. We realize that all materials have different conveying characteristics and that every application for our equipment is different. Our sales and engineering departments work closely to provide you with the proper customer belt conveying system to meet your requirements. Our 20 years' experience handling bulk materials on Omni-Belts has led to our refined line of belt conveyors that are efficient, economical to maintain, and built to last a long time.

HIGH CAPACITY

OMNI-LIFT belt conveyors are capable of 500 gallon per minute vertical water lift. OMNI-LIFT belts can move 70 tons of cement per hour veritcal to 100 feet (with a single belt!). Or, 60 tons per hour of abrasive chemicals can be unloaded. The fingers are capable of digging out any reasonable accumulation of material in the Feed Section and less frequent cleanouts are required. A double width belt is available for doubling the capacity. Also available: high temperature (EPDM, rated 250 F); food grade belt; and oil resistant belt.

9 1/2" and 19" OMNI-BELTS

These belts are utilized in our models RCU 1000 and 2000. The closely spaced fingers on these belts provide efficient steep angle conveying of fine powders, granules and pellets 3/8" and less in size. 120 100

Tons Per Hour

Capacity Chart

RCU-2000 unloads up to 120 TPH of - 3/8" material using the 19" Omni Belt. RCU-1000 unloads up to 60 TPH of - 3/8" material using the 9 1/2" Omni Belt.

RCU-1000 - Unloads up to 60 TPH of -3/8" material using the 91/2" Omni-Belt. RCU- 2000 - Unloads up to 120 TPH of -3/8" material using the 19" Omni-Belt. Capacity chart is based on 70PCF Fine Free Flowing material interpolate as necessary

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PORTABLE

IN-PIT

Our permanent In-Pit system provides an unloading system that is almost completely automatic. The railcar is spotted over the unloader's boot seal. The boot seal is then activated to seal against the railcar. The unloading cycle is begun. The ease of set-up and operation of our In-Pit system requires only minimal labor. Pit depths of only 3-4' are required to install the horizontal section of the conveyor. The inclined section can be designed to elevate at any angle to allow versatility in meeting existing dimensions within your plant. Dust tight construction from inlet to discharge assures your product is not exposed to the environment. A single OmniBelt system can transfer your product from railcar to silo, weigh hopper, trucks or to a secondary conveyor system.

The horizontal infeed section is cantilevered across the tracks. The Jack assemblies mounted on the casters provide vertical adjustment of this section. This allows use of the unloader even in applications where your tracks are not flush with grade.

When permanently installed equipment is not suited for your application, our Portable Railcar Unloaders can provide railcar unloading without the need for an undertrack pit. The savings in pit construction alone can be as much as the cost of a Portable Railcar Unloader. Because no pit is required, the unloader can be used at any point along your tracks. The Portable Railcar Unloader is pushed across the tracks between the railcar hoppers and then moved sideways down the tracks until it is spotted under the discharge of the hopper. The conveyor is then raised to seal against the railcar, and the unloading cycle is started. When that hopper is empty, the cycle is repeated at the next hopper.

Requires only 3-4' deep pit. Boot seal provides a dust tight connection to the railcar. Unloading and elevating using a single Omni-Belt system means less space is required to get your material into your processing facility. Omni-Lift conveyors elevate at any angle, even vertically.

Typical applications for railcar unloaders Below lists successfully conveyed materials Alumina Alumina Fired Powders Aluminum Hydrate Aluminum Sulfate Ammonium Nitrate Bar Screenings Bar Gain Fines Barite Barium Sulfate Barley Coal Bauxite (ground) Bentonite Bicarbonate Soda Blended Metal Powders Borax (5 MOL) Boric Acid Boron (powder) Calcium Chloride Flakes Calcium Carbonate Calcium Chloride Salt Carbon Black Carbon Pellets (activated) Carbon Black Pellets Carbon Dust Cement (dry/powder) Cerium Carbonate Clay Crushed Glass Dense Soda Ash Dodium Sulfate Dolomite Limestone Dry Granular Chemicals Extrudates Fiberboard Flourspar Flue Dust Flyash Foundry Sand Glass Batch Glass Beads Granular Sugar Graphite (soft carbon) Gravel Grit (sand/mineral) Ground Talcum Grout Gypsum Stucco Hydrate (C-30) Iron Powder Iron Oxide Iron Oxide Shavings Iron Ore Powder Kernel Corn Klin Dust Lead Lime Limestone Manganese Oxide Mesh Perlite Ore Mesh Silica Sand Micronized Coke Pastilles Pebble Lime Perlite Polyethylene Plastic Pellets Potash Pulvertized Limestone Pyrotechnic (explosives) Quartz Sand Quicklime Raw Explosive Materials Roofing Granules Salt Cake Sand Sandblast Sand Silica Sand & Gel Silicone Carbide Dust Soda Powder & Ash Sodium Sulfate Crystals Sodium Carbonate Sodium Sulfate Sodium Nitrate Steel Shot #230 & #330 Syenite Talc & Talx Titanium Dioxide Tri Sodium Phosphate Urea & Urea Prills Vinyl Tile Chips Wood Pulp Zinc Scrap Material Zinc Stennate (rubber pellets) Zinc Ammonium Chloride

AIR PROCESS SYSTEMS & CONVEYORS CO., INC.®

774 Burr Oak Drive Westmont, Illinois 60559 Tel: 630.887.0700 800.822.0771 Fax: 630.887.0771 Web: www.AirProcessSystems.com E-mail: [email protected]

For More Information on Omni-Lift Systems and Products Contact:

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