Read Master Halco Monumental Iron Works Ornamental Iron Fence System text version

THE FINEST O R N A M E N TA L I R O N F E N C E S Y S T E M

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ARCHITECTURAL 8

First Because They Last.TM

OR EW F N

CRAFTED ELEGANCE & CONSTRUCTION

Ornamental iron fences and gates have been the worldwide architectural choice for attractive security on public, commercial, industrial, and residential properties for hundreds of years. Monumental Iron WorksTM fences and gates can be found throughout the country, adding beauty and security to these properties for their many owners. We apply tomorrow's modern technology to the production of ornamental fences and gates. The result is a superior product with all the elegance and craftsmanship of fencing forged by the hands of a master blacksmith in years gone by. We offer a wide variety of modular products, including rails, posts, rings, finials, tops, and scrolls, all in five beautiful standard colors. Custom colors are available upon request. You choose the combination you want, and Monumental Iron Works will deliver the finest quality ornamental picket fencing at affordable pricing. Monumental Iron Works ornamental picket fences and gates complement any architectural design, while providing distinction as well as security.

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THE COMPANY OF CHOICE

Monumental Iron Works offers design professionals more styles to choose from. Special attention is given to every component of our fence. Every item is designed for strength, durability, and low maintenance costs.

Custom designs such as this Staggered Picket Style are available. A whole new look is achieved by adding intermediate pickets.

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You'll find Monumental Iron Works fences and gates throughout the country, bringing a combination of aesthetic elegance and security to residential, commercial, industrial, and institutional properties. Satisfy your architectural goals with a wide variety of options, designs and styles crafted for outstanding value. The quality of our materials along with our controlled manufacturing process, allows us to provide a quality, cost-effective fence system that will last for many years. Monumental Iron Works is a modular system, made up of many component parts designed to support each other. When completely assembled, these parts create one of the strongest ornamental fence systems on the market. Using industrial rivets, the constructed panels have the solid look and feel of authentic ornamental iron. Because there is no welding, red rust problems that typically would destroy the integrity of the fence system and detract from its beauty are virtually eliminated, along with the semi-annual maintenance cost associated with repainting a welded system. Monumental Iron Works utilizes a duplex coating of polyester resin over hot-dip galvanized steel for corrosion protection, durability and a great appearance that lasts for years. A 15-Year Limited Warranty reinforces peace of mind in knowing you've selected the finest ornamental fence system available.

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Partial List of Monumental Iron Works Customers

Colleges and Universities: Yale University Harvard University Stanford University Drexel University Johns Hopkins University West Point Air Force Academy Georgia Tech University of Alabama University of Maryland University of Pennsylvania University of Toledo Old Dominion University William & Mary College Holyoke College Municipal and Government Projects: FBI Headquarters Social Security Administration U.S. Post Office Library of Congress National Arboretum World Trade Center, Baltimore Federal Hill Park Chicago Parks Oriole Park at Camden Yards V.A. Cemeteries Philadelphia Naval Yards Aberdeen Proving Grounds HUD Housing Projects JFK Airport Philadelphia Airport Newark Airport Tampa Airport Estate Properties: Custom Built Homes Executive Homes Residential Homes Other Institutions: The Church of Jesus Christ of Latter Day Saints Cleveland Plain Dealer Baltimore Sun News Papers Glaxo Eli Lilly Ameriflora Max and Erma's Restaurants Marion Merrel Dow

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Industrial Drive Rivets

Snap-lock cap fully encloses rail for a professional look

Architectural swivel bracket adjusts 30° up/down/left/right as well as compound angles to professionally accommodate unique installations

(Patent No. 5,547,169)

All posts, rails and pickets are galvanized with a finish coat of polyester resin 1/4" industrial drive rivets provide a strong and durable attachment

To increase panel strength, industrial drive rivets with 1,100 lbs. of holding power and 1,500 lbs. of sheer strength fasten each picket to the rails giving the system the solid look and feel of traditional ornamental iron. Fastening each picket to the rails creates an integral structure that provides fixed-point loading and spreads any vertical or horizontal force over the entire section. This avoids the possible drawbacks of welding, such as weakened metal that can cause pickets to tear away from the rails or the burn-off of galvanized coating which can lead to rust.

Drive pin until it is flush.

Superior Construction

Pro-ArcTM Brackets

The patented bracket fastens panels to the posts using a bolt-thru design for added strength and security. By swiveling 30° in any direction it allows for grade and layout changes. The fully enclosed bracket is very user-friendly allowing for field installation tolerances while providing a finished look from unsightly rail cuts, short sections, and biased panels.

U-channel wall Picket wall

Stronger - 1,100 lb. holding power - 1,500 lb. shear strength

Coating

A duplex coating of polyester resin over hotdipped galvanized steel ensures a long, low-mainAll parts are galvanized tenance life. Coating and powder-coated before assembly-instead of after-provides an even, smooth finish that resists cracking, flaking and peeling at the panel's pivot points. This gives a full measure of protection in the areas where moisture accumulates and rust begins.

UP TO 30° IN ANY DIRECTION

Strength

A leading university's independent lab tested our fence's strength. They found, before failure, we held up to:

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Installation

All pickets, posts and rails are provided with factory holes for fast, user-friendly assembly and installation. This also reduces the chance of errors that result from drilling holes during field installation.

2,022 lbs. of vertical download 1,021 lbs. of horizontal load

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Value

Pickets

Steel pickets come in a wide range of sizes and wall thickness, plus a choice of three Rivets picket tops, which offers diverse design options. Monumental Iron Works offers more choices than our other ornamental systems ensuring design flexibility in customizing your fence system. Tubular Pickets 1"sq. - 18ga. 3/4"sq. - 18ga. 1"sq. - 14ga. 1"sq. - 16ga. or Solid Steel Pickets 3/4"sq.

Widest Variety of Choices

Post Caps Accessory Options

Standard

Ball

Flat

4" Circle

Picket Tops

9"Circle with Picket

Rails

Exceptionally strong, polyester coated 11gauge galvanized steel "U" rails hold up in high traffic areas. The self-draining "U" design prevents moisture from collecting, offering maximum protection against rust. Pre-punched slotted rail holes allow for speedy alignment and easy rivet attachment of the rail to the Pro-Arc bracket. Rails 1-1/2" x 1-3/8" x 6' - 11ga. 1-1/2" x 1-3/8" x 8' - 11ga.

Spear

Flat

Fleur-de-lis

9"Circle with Fleur-de-lis

NEW

4" & 9" Star

Imperial

Pointed

Flair with Ball

NEW

7" Olde Towne Square

Colors

NEW

4" Diamond

Tan

White

Black

Arches

NEW

Posts

Factory pre-drilled holes permit fast field installation while minimizing any compromising of the powder-coated finish. Steel posts are available in sizes and wall thickness for almost any application. Posts can be flange-mounted on walls and concrete pads, or set into sleeves. Green Bronze 10" Round with Fleur-de-lis Finial

Custom colors are available upon request.

NEW

10" Gothic with Fleur-de-lis Finial 7

OLDE TOWNE STYLE

In earlier times, craftsmen built fences that have become "classic" because of their unique, custom designs. Today, Monumental Iron Works is reviving that old-world charm and history in its newest line of ornamental picket fences with its Olde Towne style. Our modern craftsmanship gives a feeling of antiquity and hospitality while providing assured security, a characteristic seldom found in today's choice of fence materials. Choose a style to complement any architectural design. Our colonial styles, Main Street, Bridge Street and Federal Street offer an old-fashioned look and delightful ambience to any property. Or choose a more traditional style such as our Front Street, High Street or Academy Street. For a centuries-old touch of distinctive elegance, the lines of our Seminary Avenue and St. Charles Avenue styles make them an ideal choice.

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Typical Fence Section Elevation

AVAILABLE CONFIGURATIONS

Front Street High Street Academy Street AVAILABLE WITH:

TUBULAR PICKETS 1"sq. - 18ga. pickets 1"sq. - 16ga. pickets RAILS 1-1/2" x 1-3/8" U-Channels 6' or 8' long sections with 11ga. rails

CHOICE OF 3 FINIAL TOPS CHOICE OF FLAT OR POINTED

Main Street

Bridge Street

Federal Street

All parts are galvanized and powder-coated

CHOICE OF FLAT OR POINTED

Seminary Ave.

Seminary Ave.

With 1 Row of 4" Rings

St. Charles Ave.

St. Charles Ave.

With 1 Row of 4" Rings

CHOICE OF 2 OR 3 RAIL

CHOICE OF 2 OR 3 RAIL

Finial Tops

Accessory Options

NEW NEW

Spear

Ball

Fleur-de-lis

9" Circle with Fleur-de-lis

9" Circle with Picket

9" Star

7" Olde Towne Square

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IMPERIAL STYLE

The design of our Imperial style is based on traditional iron picket fences dating back to 1892. Long accepted as an outstanding value because of their quality construction, durability, numerous options and affordable pricing, Imperial fences and gates by Monumental Iron Works provides an exceptional ornamental picket fence system where elegant simplicity is desired. With pickets spaced 3-15/16 inches apart, Monumental Iron Works offers a high degree of security while

preserving the practicality and charm of a traditional picket fence. Imperial style is an ideal choice where a combination of strength and classic appearance is desired.

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Typical Fence Section Elevation

AVAILABLE CONFIGURATIONS

Imperial A Imperial B Imperial C AVAILABLE WITH:

TUBULAR PICKETS 3/4"sq. - 18ga. pickets 1"sq. - 18ga. pickets 1"sq. - 16ga. pickets 1"sq. - 14ga. pickets or SOLID STEEL PICKETS 3/4"sq. RAILS 1-1/2" x 1-3/8" U-Channels 6' or 8' long sections with 11ga. rails

Imperial D

Modified

Imperial D

Imperial E

All parts are galvanized and powder-coated

Accessory Options

NEW

4" Star 4" Circle

NEW

4" Diamond

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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ESTATE STYLE WITH POINTED PICKETS

Monumental Iron Works Estate style with pointed pickets is reminiscent of very early English and European ironwork. The style is contemporary in design and noted for its spear like appearance. The pointed pickets add attractive security and distinction to any architectural design.

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Typical Fence Section Elevation

AVAILABLE CONFIGURATIONS

Estate A Estate B Estate C AVAILABLE WITH:

TUBULAR PICKETS 3/4"sq. - 18ga. pickets 1"sq. - 18ga. pickets 1"sq. - 16ga. pickets RAILS 1-1/2" x 1-3/8" U-Channels 6' or 8' long sections with 11ga. rails

Estate D

Modified

Estate D

Estate E

All parts are galvanized and powder-coated

Accessory Options

NEW

4" Star 4" Circle

NEW

4" Diamond

Pointed pickets for fences under 6' are not recommended because of consumer safety.

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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ESTATE STYLE WITH FINIAL TOPS

Estate with finial tops is one of the more ornate styles that Monumental Iron Works offers. The three distinctively ornate finials, ball, spear and fleur-de-lis, add old world charm and dignity to any property.

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Typical Fence Section Elevation

AVAILABLE CONFIGURATIONS

Estate F Estate G Estate H AVAILABLE WITH:

TUBULAR PICKETS 3/4"sq. - 18ga. pickets 1"sq. - 18ga. pickets 1"sq. - 16ga. pickets 1"sq. - 14ga. pickets or SOLID STEEL PICKETS 3/4" sq. RAILS 1-1/2" x 1-3/8" U-Channels 6' or 8' long sections with 11ga. rails

Estate I

Modified

Estate I

Estate J

All parts are galvanized and powder-coated

FINIAL TOPS

Accessory Options

NEW

Spear

Ball

Fleur-de-lis

4" Star

4" Diamond

4" Circle

Spear finial tops for fences under 6' are not recommended because of consumer safety.

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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ESTATE STYLE WITH FLAT PICKETS

Estate Style with flat top pickets is the most contemporary and classic look offered in the Estate series. Good looking and long lasting, this fence will enhance the beauty and value of any property. Every Monumental Iron Works fence provides lasting beauty and performance. All components are engineered for strength, security and low maintenance.

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Typical Fence Section Elevation

AVAILABLE CONFIGURATIONS

Estate K Estate L Estate M AVAILABLE WITH:

TUBULAR PICKETS 3/4"sq. - 18ga. Pickets 1"sq. - 18ga. Pickets 1"sq. - 16ga. Pickets 1"sq. - 14ga. Pickets or SOLID STEEL PICKETS 3/4" sq. RAILS 1-1/2" x 1-3/8" U-Channels 6' or 8' long sections with 11ga. rails

Estate N

Modified

Estate N

Estate O

All parts are galvanized and powder-coated

Accessory Options

NEW

4" Star 4" Circle

NEW

4" Diamond

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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FORTIFIER AND FORTIFIER PLUS STYLES

Skillful design and superior craftsmanship allow Monumental Iron Works' Fortifier and Fortifier Plus styles to give maximum security and protection. Choose from pointed or flat pickets and add a row of rings for a sense of style. Optional post tops with picket can be added to end, corner or line posts for extra security.

Fortifier

Fortifier Plus

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Typical Fence Section Elevation

AVAILABLE CONFIGURATIONS

Fortifier A Fortifier B Fortifier C AVAILABLE WITH:

TUBULAR PICKETS 1"sq. - 18ga. Pickets 1"sq. - 16ga. Pickets 1"sq. - 14ga. Pickets

(14ga. avail. in flat top only)

or SOLID STEEL PICKETS 3/4" sq.

(avail. in flat top only)

Fortifier D

Modified

Fortifier D

Fortifier E

RAILS 1-1/2" x 1-3/8" U-Channels 6' or 8' long sections with 11ga. rails

All parts are galvanized and powder-coated

Standard Pickets Note:

Pickets can be designed to point into or away from the perimeter, depending on the type of security needed.

Fortifier Plus

Picket Tops

Fortifier

Flat

Pointed

Optional Post Tops

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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For end, corner or line posts. These tops eliminate gaps at posts.

Fortifier and Fortifier Plus fences under 7' are not recommended because of consumer safety.

MONUMENTAL IRON WORKS COLUMNS

In the world of beautiful ornamental fences, there is something more than post-panelpost. From a time honored, old-world look to an up to date contemporary style, Monumental Iron Works has a column that will enhance any type of fence, making it more attractive as well as providing a different and distinctive look. Monumental Iron Works columns are designed to replace brick or stone piers. With two posts between each of the panels, the fence is even stronger and more secure. Manufactured from hot-dipped galvanized steel posts and cast aluminum scrolls with a powder-coat finish of polyester resin.

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AVAILABLE CONFIGURATIONS

Contemporary Combinations

COLUMN A

COLUMN B

COLUMN C

COLUMN D

Old World Combinations

OAK

IVY

ROSE

VINEYARD

DOGWOOD

Post Caps

All parts are galvanized and powder-coated

Standard

Ball

Flat

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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OLDE TOWNE SINGLE SWING GATES

Monumental Iron Works swing gates are manufactured from hot-dipped galvanized steel inside and out with a powder-coat finish of polyester resin and are designed to provide years of maintenancefree operation. Gate hinges and latches have been engineered to withstand the rigors of manual and automatic gate opening.

Main Street

Front Street

High Street Choice of 3 Finial Tops

Features/Benefits

q

Stainless steel welds won't rust and provides strength and durability. Precision, non-binding gate hardware for easy operation and long life. Bolt-thru gate hinges and latches provides stability and long lasting performance. Various style choices, adornment options, picket tops and colors allow for greater design flexibility.

Main Street Arched Front Street Arched High Street Arched Choice of 3 Finial Tops

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q

q

Academy Street

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Academy Street Arched

OLDE TOWNE SINGLE SWING GATES

Bridge Street

Federal Street Choice of Flat or Pointed

Seminary Ave. Choice of 2 or 3 Rails

Bridge Street Arched

Federal Street Arched Choice of Flat or Pointed

Seminary Ave. With 1 Row of 4" Rings

Picket Tops

Finial Tops

Flat

Pointed

Spear

Ball

Fleur-de-lis

Gold color available upon request.

St. Charles Ave.

All parts are galvanized and powder-coated St. Charles Ave. With 1 Row of 4" Rings

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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ESTATE SINGLE SWING GATES

P-3

R-3

Q-3

N-4

Picket Tops

Flat

Pointed

Scrolls can be added to all styles of gates F-3 E-3 D-3

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ESTATE SINGLE SWING GATES

O-3

N-3

M-3

T-3 SCROLLS CAN BE ADDED TO

ALL STYLES OF GATES

C-3

B-3

A-3

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All gates shown in this catalog can be manually or electrically operated. Single, manually operated gates 3'0" thru 4'0" opening can be self-closing and self-latching.

q

Finial Tops

All parts are galvanized and powder-coated

Spear

Ball

Fleur-de-lis

Gold color available upon request.

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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IMPERIAL SINGLE SWING GATES

R-4

Q-4

P-4

T-4 SCROLLS CAN BE ADDED TO

ALL STYLES OF GATES

L-3

K-3

J-3

All parts are galvanized and powder-coated

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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IMPERIAL DOUBLE SWING GATES

U-1

T-1

S-2 SCROLLS CAN BE ADDED TO ALL STYLES OF GATES

S-1

I-1

H-1

H-2 SCROLLS CAN BE ADDED TO ALL STYLES OF GATES

G-1

When added to any Imperial Style Gate this attractive Monumental Top Scroll adds charm and elegance.

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OLDE TOWNE DOUBLE SWING GATES

Main Street

Front Street

Main Street Arched

Front Street Arched

High Street

Academy Street

High Street Arched

Academy Street Arched

Finial Tops

Spear

Ball

Fleur-de-lis

Gold color available upon request. 28

OLDE TOWNE DOUBLE SWING GATES

Bridge Street

Federal Street Choice of Flat or Pointed

Bridge Street Arched

Federal Street Arched Choice of Flat or Pointed

Seminary Ave. Choice of 2 or 3 Rails

Seminary Ave. With 1 Row of 4" Rings

St. Charles Ave. Arched Choice of 2 or 3 Rails

St. Charles Ave. With 1 Row of 4" Rings

Picket Tops

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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Flat

Pointed

All parts are galvanized and powder-coated

ESTATE DOUBLE SWING GATES

O-1

N-1

N-2 SCROLLS CAN BE ADDED TO ALL STYLES OF GATES

M-1

C-1

B-1

B-2 SCROLLS CAN BE ADDED TO ALL STYLES OF GATES

A-1

Finial Tops

Spear

Ball

Fleur-de-lis

Gold color available upon request. 30

ESTATE DOUBLE SWING GATES

R-1

Q-1

R-2 SCROLLS CAN BE ADDED TO ALL STYLES OF GATES

P-1

F-1

E-1

D-2 SCROLLS CAN BE ADDED TO ALL STYLES OF GATES

D-1

Picket Tops

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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Flat

Pointed

CANTILEVER SLIDE GATES

Monumental Iron Works internal roller cantilever slide gates are manufactured using extruded aluminum framework alloy 6063-T6 and hotdipped galvanized steel pickets with a polyester resin powder-coated finish. Internal roller slide gates offer easy operation, increased safety and space saving design. These gates adapt easily for automatic/electric gate opening. Built to last, all cantilever slide gates have a 5-Year Limited Warranty on the internal roller truck assembly and track.

Features/Benefits:

q

Enclosed internal roller assembly operates safety and easily protecting hands and feet, reducing the chance of injury. Integrated internal gate track eliminates costly external ground track and reduces maintenance. Aluminum framework reduces weight for easier operation in manual or automatic gate operator installations. SurTrac roller assembly's sealed, permanently lubricated bearings evenly distributes weight and prevents premature wear. Standard cantilever gates are available up to 40' single and 80' double openings. Larger gates available for special designs and applications.

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q

q

SPACE FOR SWING GATE SPACE REQUIREDREQUIRED FOR SWING GATE

SPACESPACE REQUIREDFOR REQUIRED FOR CANTILEVER GATE CANTILEVER GATE

SAVE SPACE AND EFFORT

Cantilever slide gates provide more usable space than swing gates. The gates are readily adaptable to any type of electric operation, or they can be easily operated manually by one person.

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Typical Gate Section Elevation

PRIVACY

Monumental Iron Works privacy fencing is a unique design, engineered for security. Its structure consists of galvanized steel horizontal "U" rails with a minimum 50,000 psi yield strength, interlocking galvanized steel boards, and galvanized steel posts in appropriate sizes and wall thickness depending on application. A polyester resin powder-coated finish creates an aesthetically pleasing, corrosion resistant, and virtually maintenance-free visual barrier. Gates are available in either swing or internal roller cantilever slide. An excellent choice where privacy, security, and aesthetic appeal are required.

Applications:

q

15- YEAR WARRANTY

Military Bases q Apartments q Shopping Centers q Hotels q Junk Yards q Fast Food Restaurants q Service Stations q Dumpster Enclosures q Schools q Electrical Sub-Stations q Houses q Auto Dealerships q Amusement Parks q Pools q Condominiums

TOP VIEW INTERLOCKING BOARDS FOR SUPERIOR STRENGTH

ACCESSORIZE TO CREATE A WORK OF BEAUTY

MIW # 75

This distinctively beautiful Monumental Rose pattern adds an air of beauty seldom seen in fencing today. This 8" wide pattern fits nicely between alternate pickets. (The intermediate picket is eliminated.) This style looks best in gates wider than 5' or double gates 10' and wider.

MIW # A2

This beautiful scroll is called "Bent Branches". It's 4" wide design can be installed between the pickets of any Monumental Iron Works gate. We recommend this style especially for gate panels under 5' in width.

MIW 3 LK

Add your monogram to personalize any Monumental Iron Works gate. These items as well as the ring and finials can be gold or colored to match fence.

All parts are galvanized and powder-coated

MIW 617 F

This attractive Florentine Circle design will add distinction to any ornamental picket gate. Used alone or in combination with the vertical scrolls shown above.

FOR MORE: · Information · Drawings · Specifications Call 410-633-6500 OR 800-229-5615

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BASIC SPECIFICATIONS

Ornamental Picket Fence

1.1 1.2 A. SCOPE: This specification covers materials and construction requirements for Ornamental Picket Fence. MATERIALS: PICKETS: Galvanized square steel tubular members manufactured per ASTM A 787, having a 45,000 psi (310 MPa) yield strength and G90 zinc coating, 0.90 oz/ft2 (0.27 kg/M2). Space pickets 3-15/16" maximum (100 mm) face to face. The size and wall thickness are listed below. B. 1.3 A. ASSEMBLY: Sections shall be assembled using 2, 3, or 4 rails that are punched out to insert pickets through them. Pickets are riveted to "U" rails using 1/4" (6 mm) industrial drive rivets. Rails are attached to posts by means of rail brackets. Rail brackets are attached to posts using a 1/4" bolt and lock nut. Rails are attached to brackets using 1/4" industrial drive rivets. 4" Rings (when specified) are attached to top rail by inserting mounting blocks into top rail and riveting through side of rail using a 1/4" industrial drive rivet. The bottom of ring is held in place by inserting dowel that protrudes from ring through predrilled hole in top of bottom rails (9" rings have mounting blocks at top and bottom and require two rivets). Finials (when specified) are attached to pickets using a 1/4" industrial drive rivet.

C.

SIZE

WALL THICKNESS WGT. PER FT. YIELD STRENGTH

18 ga. 18 ga. 16 ga. 14 ga. Solid 0.467 lbs. 0.634 lbs. 0.827 lbs. 1.035 lbs. 1.914 lbs. 45,000 psi 45,000 psi 45,000 psi 45,000 psi 50,000 psi

3/4" Sq. 1" Sq. 1" Sq. 1" Sq. 3/4" Sq. B.

D.

RAILS: 1-1/2" (38 mm) x 1-3/8 (38 mm) x 1-1/2" (38 mm), 11 gauge (0.120" 3.05 mm) wall thickness steel "U" channel per ASTM A 653 or ASTM A 607, having a 50,000 psi (344 Mpa) yield strength and G90 zinc coating 0.90 oz/ft2 (0.27 kg/M2). POSTS: Galvanized square steel tubular members manufactured per ASTM A 787 having a 45,000 psi (310 MPa) yield strength and G90 zinc coating, 0.90 oz/ft2. The size and wall thickness are listed below

1.4 COATING: Monumental Iron Works utilizes a duplex coating system of polyester resin over hot-dipped galvanized steel for maximum corrosion protection on all posts, pickets and rails. Fence sections are coated unassembled. (Coating of assembled sections is unacceptable). All fence sections and components are given a 4-stage "Power Wash" pre-treatment process that cleans and prepares the metal substrate to assure complete adhesion of the powder coated finish. Stage 1 - All metal substrate is CLEANED and PHOSPHATE treated simultaneously to form an AMORPHOUS STRUCTURE on the metal substrate for SUPERIOR POWDER COATING ADESHION. Stage 2 - All metal substrate is given a thorough WATER RINSE to prepare the phosphate-coated metal substrate for the SEAL RINSE. Stage 3 - All metal substrate is given an NON-CHROMATED seal for added corrosion protection and improved adhesion. Stage 4 - All metal substrate is then baked dry, prior to the application of the POWDER COATING. All metal substrate is given a polyester resin based powder coated finish applied by the electrostatic spray process to a minimum thickness of 2.5 (0.635 mm) mils. The polyester resin finish is cured in a 450 degree F (232° C) metal temperature for 20 minutes. STANDARD COLORS - Black, White, Bronze, Green and Tan. Custom colors are available upon request. 1.5 SPECIAL WARRANTY: Provide manufacturer's standard limited warranty that its ornamental fence system is free from defects in material and workmanship including cracking, peeling, blistering and corroding for a period of 15 years from date of purchase.

C.

SIZE

WALL THICKNESS WGT. PER FT.

14 ga. 14 ga. 12 ga. 12 ga. 3/16" 3/16" 1/4" 1/4" 2.164 lbs. 2.733 lbs. 4.286 lbs. 5.770 lbs. 9.590 lbs. 14.65 lbs. 25.82 lbs 32.63 lbs.

YIELD STRENGTH

45,000 psi 45,000 psi 45,000 psi 45,000 psi 45,000 psi 45,000 psi 45,000 psi 45,000 psi

2" Sq. 2-1/2" Sq. 3" Sq. 4" Sq. 4" Sq. 6" Sq. 8" Sq. 10" Sq. D.

RAIL BRACKETS: Die cast of zink (ZAMAK #3 alloy) per ASTM B86-83Z 33521. Ball and socket design capable of 30° swivel (up/down-left/right). Bracket to fully encapsulate rail end for complete security that is aesthetically pleasing. FINIALS (WHEN REQUIRED): Cast aluminum or galvanized cast iron. RINGS (WHEN REQUIRED): Cast aluminum.

E. F

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BASIC SPECIFICATIONS

Internal-Roller Cantilever Slide Gate

1.1 SCOPE: This specification covers materials and construction requirements for Internal-Roller Cantilever Gates. 1.2 MATERIALS: A. GATE FRAMES: Fabricate cantilever slide gate top frame using two (2) 2" (50 mm) square aluminum members, ASTM B 221, alloy and temper 6063-T6, weighing .939 lb./ft (1.39 kg/m). Weld members together forming a rigid integrated enclosed gate track and rail (no substitution). Provide two (2) truck assemblies for each gate leaf. Bottom rail 2" x 4" (50mm x 100mm) aluminum member weighing 1.71 lb./ft (2.54 kg/m). Gates over 27' (8230 mm) in single opening shall be shipped in 2 parts and field spliced with special attachments provided by the manufacturer. For gate openings over 15' (4572 mm), weld internal uprights 1" x 2" (25 mm x 50 mm) aluminum members in gate frames at maximum 6'-2" (1880 mm) face to face, subdividing frame into panels. Gates under 15' will have two equal panels. For gate opening sizes 25' (7620 mm) to 32' (9754 mm), weld two (2) enclosed gate track and rails together forming an integrated dual enclosed gate track. Provide two (2) SurTrac internal roller assemblies for each track on each gate leaf, total of four (4) roller assemblies. Bottom rail shall consist of 2" x 4" (50 mm x 100 mm) aluminum member weighing 1.71 lb./ft (2.54 kg/m). For gate opening sizes 33' (10058 mm) to 40' (12192 mm), fabricate 24" (610 mm) wide rigid box frame truss. Truss shall consist of dual side frames, constructed similar to standard single leaf gates, separated by square cross member and diagonal truss rod bridging. Dual side frames each contain enclosed gate track and rail to provide support for truss from both sides. Provide four (4) SurTrac internal roller assemblies for each track on each gate leaf, total of eight (8) roller assemblies. Weld steel plate between top of support posts for positive roller alignment on tracks. For gate opening sizes 41' (12497 mm) to 50' (15240 mm) contact manufacturer for custom engineering. B. ORANAMENTAL PICKET INFILL: 1-3/8" (35 mm) wide x 1-1/2" (38 mm) deep, 11 gauge [0.120" (3.05 mm)] wall thickness aluminum "U" channel. Punch rails to receive pickets and weld inside gate frame. Pickets 1" (25 mm) galvanized square steel tubular members per ASTM A 787, having a 45,000 psi (310 Mpa) of gauge, spacing, and accessories to match fence. Pickets are riveted to "U" rails using 1/4" (6 mm) industrial drive rivets. C. BRACING: Provide diagonal adjustable length truss rods, of 3/8" (9.5 mm) galvanized steel, in each panel of gate frame. D. ENCLOSED GATE TRACK: Integrated enclosed gate track and rail, aluminum extrusion with weight of 3.72 lb./ft. (5.54 kg/m). Track to withstand reaction load of 2,000 lb. (907 kg). E. INTERNAL-ROLLER ASSEMBY: Swivel type, zinc die cast, with 4 double sealed steel ball bearing rollers 2" (50 mm) in diameter by 9/16" (14 mm) in width, and 2 side rolling wheels to ensure roller alignment in track (no substitution). Mount rollers on post brackets using 7/8" (22 mm) diameter ball bolts with 1/2" (13 mm) shank. Design roller assembly to withstand same reaction load as track. F. GATE HARDWARE: Gate hangers, latches, brackets, guide assemblies, and stops of malleable iron or steel, galvanized after fabrication. Provide positive latch with provisions for padlocking. G. BOTTOM ROLLER GUIDE: Each roller guide assembly shall consist of two (2) 4" (100 mm) diameter rubber wheels, straddling bottom horizontal gate rail, allowing adjustment to maintain gate frame plumb and in proper alignment. Attach one assembly to each support post. H. GATE POSTS: Galvanized steel 4" (100 mm) square, weighing 9.59 lb./ft. (14.27 kg/m)]. Provide one (1) latch post and two (2) support posts for single slide gates and four (4) support posts for double slide gates. I. ACCESSORIES: Pre-assemble gates with ornamental accessories attached using industrial drive rivets to prevent removal and vandalism. 1.3 COATING: Monumental Iron Works utilizes a duplex coating system on all steel components of polyester resin over hot-dipped galvanized steel for maximum corrosion protection. All gates and components are given a 4-stage "Power Wash" pretreatment process that cleans and prepares the metal substrate to assure complete adhesion of the powder coated finish. Stage 1 - All metal substrate is CLEANED and PHOSPHATE treated simultaneously to form an AMORPHOUS STRUCTURE on the metal substrate for SUPERIOR POWDER COATING ADESHION. Stage 2 - All metal substrate is given a thorough WATER RINSE to prepare the phosphate-coated metal substrate for the SEAL RINSE. Stage 3 - All metal substrate is given an NON-CHROMATED seal for added corrosion protection and improved adhesion. Stage 4 - All metal substrate is then baked dry, prior to the application of the POWDER COATING. All metal substrate is given a polyester resin based powder coated finish applied by the electrostatic spray process to a minimum thickness of 2.5 (0.635 mm) mils. The polyester resin finish is cured in a 450 degree F (232° C) metal temperature for 20 minutes. STANDARD COLORS - Black, White, Bronze, Green and Tan. Custom colors are available upon request. 1.4 SPECIAL WARRANTY: Provide manufacturer's standard limited warranty covering cantilever slide gate and truck assembly against failure resulting from normal use for period of 5 years from date of purchase. Failure is defined as any defect in manufacturing that prevents the gate from operating in a normal manner.

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Special Applications

Special Sections for Stairs or Ramps

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3/8"

FLANGE MOUNTED POST

5"

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WALL LAG BOLT EXPANSION SHIELD

(INTO WALL)

6"

3/8"

POST

FLANGE TYPE POST FOR WALL MOUNTING

For more information, contact our Customer Service Department: 1-888-MH-FENCE (toll-free) 110 E. La Habra Blvd., La Habra, CA90631 e-mail: [email protected] q www.fenceonline.com

MH 046085 01/00. Copyright ©2000 Master Halco, Inc. All rights reserved.

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TOP VIEW ¡

STANDARD RAIL SUPPORT BRACKET

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COLUMN/WALL FENCE ATTACHMENT DETAIL

Master Halco is one of the largest distributors and manufacturers of fencing materials in the world. Dedicated solely to the fence industry for over 35 years, we offer a complete line of chain-link, ornamental iron, vinyl and wood fence systems and fence accessories. With our total commitment to the fence industry and local representation, your professional fence contractor has the necessary support to assure your complete satisfaction. Please visit our web site at www.fenceonline.com for more information about Master Halco and our products.

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Master Halco Monumental Iron Works Ornamental Iron Fence System

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