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CATALOG

DCH0502

Diesel Cylinder Heads & Engine Accessories

All ALLIANCE Cylinder Heads are: All ALLIANCE Cylinder Heads are:

Magnafluxed for cracks Repaired and brought back to specifications Built with NEW guides, injector tubes, freeze plugs, seals and keepers 100% Air decay and wet pressure tested Surface ground Machined in seat areas and vacuum tested Sealed with a rust preventative coating

Customer satisfaction ensured by quality controlled processes

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

3406B CATERPILLAR

MODEL DESCRIPTION CYL CASTING ID

C10 / C12

Reference # 132-3245 144-2967 ' 97 On-Highway Reference # 133-7052 ' 98 On-Highway 14.6 liter / 893 / 99-03 Industrial Cylinder Head 4 Cylinder Reference # 8B6454 Industrial Cylinder Head 6 Cylinder Reference # Long 5F1305 7H9853 Reference # Short 5B5240 5B5239 Industrial Cylinder Head Reference # 5M8153 Industrial Cylinder Head Reference # 2S9004 Industrial Cylinder Head Reference # 7S7070 Industrial Cylinder Head Reference # 5S1884 Industrial Cylinder Head Reference # 1P4303 Industrial Cylinder Head Reference # 5S8048 Industrial Cylinder Head Reference # 5M7601-8M226 Industrial Cylinder Head Reference # 8N6004 Non-Spacer Plate Industrial Cylinder Head Reference # 5N8501 Spacer Plate 1/2" or 3/8" Guides Industrial Cylinder Head Reference # 4N6765

6

4P6510

C10 / C12 C-15

6 6

4P6510

D315

4

D318

6

D320 D330 D330-C D333 D333-C D334/1674 D340 D342 Early D342 Late D343/1693

4 4 4 6 6 6 4

7F3764 4F5508 6H8727 7H3469 LONG 3F9903 7F7878 6H8612 SHORT 5B5196 5B8347 7B2416 2M6757 5M7600 8H8805 8M670 2S9000 5S6700 5S2222 2S9790 2M5417 1P4302 1P6370 9S4848 3S7707 8M200 5M3700 8H5980 4H7258 7N3480 7N3503 8N4674 9S0003 5M3600

6

6

6

1

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

CATERPILLAR CONTINUED

MODEL DESCRIPTION CYL CASTING ID

D346A D346B D348 D353 Early D353 Late D379 D398 D399 3116 3126 3176 3176B 3204DI 3204PC 3208

Industrial Cylinder Head Reference # 7M4915 Industrial Cylinder Head Reference # 7N9297 Industrial Cylinder Head Reference # 7N9532-5S5137 Industrial Cylinder Head Reference # 7N6340 Non-Spacer Plate Industrial Cylinder Head Reference # 7N3630 Spacer Plate Industrial Cylinder Head Reference # 7L0138 Industrial Cylinder Head Reference # 7L0138 Industrial Cylinder Head Reference # 5N8319 REF# 7E4204, 101-3252, 119-2968 REF# 157-8376 3 VALVE 98' ON HIGHWAY REF# 101-2067, 144-2961 Fits Early serial #'s: 2YG, 7LG, 43Z1 REF# 101-4004, 133-7051, Industrial Cylinder Head Reference # 9N3111 Industrial Cylinder Head Reference # 9N0320 Natural Aspirated, Direct Injection Serial # 32Y Ref # 51Z Turbo, Serial # 2Z Dual Valve Spring Early Style Non Spacer Plate Reference # 4N7444 Reference # 8N1188 Spacer Plate Call for price & availability Reference # 1N4304 Call for price & availability Early Style Non Spacer Plate Reference # 4N7446 Reference # 8N1187 Spacer Plate Call for price & availability 144-2966

8 8 12 6

5M6800 7N9295 7N9540 8S3900 8N4232

6 8 12 16 6 6 6 6 4 4 8

7N3031 4L3800 6L7200 5N5280 101-4570 133-3734 9Y6678 104-3844 9N1107 9N2362 9N0275 2W7165 9N2362 9N5215 1W1587 2W7165 9L7230 6N8016 2P6484 6N8874 7N8514 7N8514 7C3904 7C4004 7C3904 7C4004 2P6487 6N8888 1W5320 7N8526 8N1446 1W5320 7N8526 8N1446

3208T

8

3304 3304PC NEW 3304PC 3304DI NEW 3304DI 3306 3306PC

4 4 4 4 4 4 6

NEW 3306PC

6

2

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

CATERPILLAR CONTINUED

MODEL DESCRIPTION CYL CASTING ID

3306DI NEW 3306DI 3406A

Reference # 8N6796 Call for price & availability Reference # 4N2260 PC- Engine Call for price & availability Reference # 4W2436 7W2203 Direct Injection Call for price & availability Reference # 6I3598 Reference# 115-2362 119-6460, 110-5093 Reference # 4P5052 122-7026, 122-8042 Reference # 4N1817, 7N0858 PC - Engine Reference # 7W2225 Direct Injection Reference # 7N0848 PC - Engine Reference # 7W2243 Direct Injection

6 6 6

NEW 3406A

6

3406B

6

NEW 3406B 3406C G3406 3406E

6 6 6 6

7N8856 7C3906 7N8856 7C3906 7N1300 4W5170 7W0008 7N1300 4W5170 7W0008 7W0006 7W0009 7W2200 7W0006 7W0009 7W2200 110-5100 110-5100 4P1599 4N0351 6N9976 7N0855 7W1708 7W2222 7N0845 7W2242 7W2204

3408A

8

3408B 3412A 3412B

8 12 12

6B CUMMINS

MODEL DESCRIPTION CYL CASTING ID

855-NTC 855-NTC Premium 855-BC IV Early 855-BC IV Late

855 series Big CAM I, II, III O.E.M. 3008100RX 855 series/ New Stellite Valves Big CAM I, II, III O.E.M. 3008100RX Big Cam IV-NTC 400 Old Style Casting Large Springs Small Exhaust Port, 3/8 Injector Hold Down Standard Valve Spring O.E.M. 3055098RX

6

3041991

6 6

3041991 3041991

6

3046760

3

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

CUMMINS

MODEL DESCRIPTION CYL CASTING ID

855-BC IV Late NTC 444 88-NTC BC IV 91N14

94N14

96N14

Small Exhaust Port, 3/8 Injector Hold Down Large Valve Spring O.E.M. 3050419RX Same as NTC 444 with Recessed Valve Seats O.E.M. 3053346RX Scalloped Combustion Face Horizontal Exhaust Mounting O.E.M.3406737RX Recessed Valve Seats Specify Horizontal, Vertical, or Universal Exhaust Mounting 30 Degree Seat O.E.M. 3406739RX Recessed Valve Seats Specify Vertical or Universal Exhaust Mounting 45 Degree Seat O.E.M. 3406742RX 3.9 Liter Call for price & availability 5.9 Liter Call for price & availability O.E.M. 3913111 RX 21" Air Intake O.E.M. 3802259 RX 16 " Air Intake Dual Valve Springs O.E.M. 4003970RX * 3401527RX Single Spring O.E.M. 3073514RX * 4003980RX Reference # '94-4003988RX '95-4004086RX BM74486 AR11768 BM60941RX Thick Intake Valves (same thickness as exhaust) BM60971RX Thick Intake Valves (eight stellite inserts) Old Style AR60776RX New Style 3275450RX Old Style AR60769RX New Style 3275451RX Old Style AR61110RX New Style 3275452RX (Natural) 3275453RX (Turbo)

6

3046760

6

3046760

6

3055288

6

3078360

6

3078360

4B NEW 4B 6B NEW 6B 6C Pre ' 91 6C '91 & Up L10 (88) L10 (91) M 11 C-160/180/190 NH220-743 NH220-743 V352-378 V352-378 V740 / V504 V740 / V504 V555 / VT225 V555 / VT225

4 4 6 6 6 6

3902521 3916412 3902521 3916412 3904573 3910276 3904573 3910276 3911286 3904688 3921051 3921247 3921050 3033227 3055721 3883525

6 6

3084652 143561 143551 142020 142023 153143 3275444 157782 3275471 553637 3275442

4

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

CUMMINS

MODEL DESCRIPTION CYL CASTING ID

V903 / VT903 V / VT1710 V / VT1710 V / VT1710 V / VT1710

AR11171RX Old Style Wet AR11742RX New Style Wet 3052847RX (Fuel Drillings) New Style Dry 3052177RX New Style Dry AR11745RX (Fuel Drillings) Reference # 3604153RX 3811988RX NOT for marine or constant speed applications Reference # 3811985 RX Tribaloy Intake Valve Seat, Inconel Exhaust Valve Reference # 3021692RX 3811988RX NOT for Marine or Constant speed applications Reference # 3811985 RX Tribaloy Intake Valve Seat, Inconel Exhaust Valves

180100 180102 133570 133577 133576 133573

KT / KTA19 Standard

3009088 3081064

KT / KTA Prem 1*2

3081064 3007207 205015 3176619 3081064 3081064

KT / KTA38 KT50 STD KT / KTA38 KT50 Prem 1&2

REMANUFACTURED ROCKER BOXES

CUMMINS

MODEL DESCRIPTION CYL Core Code

3035961 RX 3071453 RX

Rocker, Upper BC/SC (J-Brake) Rocker, Upper 88NT (C-Brake)

3035961 D 3071453 D

REMANUFACTURED CAM FOLLOWERS

CUMMINS

MODEL DESCRIPTION CYL Core Code

3081251 RX

BIG CAM--CAM FOLLOWER (3036939)

3018584 3016887 3000098 3010158

5

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

60 Series DETROIT DIESEL

MODEL DESCRIPTION CYL CASTING ID

53 Series 4 Valve

3-53 / 6V53 NEW 3-53 / 6V53 4-53 / 8V53 NEW 4-53 / 8V53 Reference # 5198203 Call for price & availability Reference # 5198202 Call for price & availability 6 6 4 4 5135029 5135029 5134294 5134294

71 Series 2 Valve

2-71 3-71 4-71 6-71 / 12V71 Reference # 5189858 Reference # 5198218 Reference # 5198218 Reference # 5198219 2 6 8 12 5113625 5117438 5109548

71 Series 4 Valve

3-71 / 6V71 4-71 / 8V71 6-71 / 12V71 Reference # 5102769 Reference # 5102771 Reference # 5102770 6 8 12 5117107 5117433 5117435 5144161

92 Series 4 Valve

6V92 8V92 Reference # 5149877 Reference # 5149878 6 8 5148543 5148542

149, 60, 8.2 Series

149 Series 8.2 Series 60 Series Reference # 8924760 8922929 11.1 Liter or 12.7 Liter 8 6 301755 8922747 8929872 8929620

6

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

6.2/6.5 GM

MODEL DESCRIPTION CYL CASTING ID

6.2

86-91 6.2 liter

8

NEW 6.2

Call for price & availability

8

14057299 14077162 14028901 10137162 10137567 14057299 14077162 14028901 10137162 10137567 10137567 10137567

6.5 NEW 6.5

94-96 6.5 liter Call for price & availability

8 8

4BD1-T

ISUZU

MODEL DESCRIPTION CYL CASTING ID

4BD1 4BD2 NEW 4BD2T

86-91 92-98 Call for price & availability

4 4 4

5-107-0 8-453-1 8-453-1

7

REMANUFACTURED DIESEL ENGINE CYLINDER HEADS

6.9 INTERNATIONAL / NAVISTAR

MODEL DESCRIPTION CYL CASTING ID

DT360 DT466B DT466C (New Generation) DT 466E 6.9 7.3 NEW 7.3 9.0

680392C91

6 6

Specify 3/8 or 5/16 Valve Guide

6 6

1983 -1987 1988 -1995 Call for price & availability 1978 - 1985

8 8 8 8

1810075C 675542C-1 688833C1 1818504C1 1822363C1 1823914C5 1827118C2 1805296-C1 1805855-C1 1808030-C1 1808030-C1 489097-C94

E7 MACK

MODEL DESCRIPTION CYL CASTING ID

675 676 E6 E7 E7- E - Tech E9

2 Valve Head Horizontal Exhaust Manifold 2 Valve Head Vertical Exhaust Manifold (can be used w/ horizontal exhaust) 4 Valve Head (All E6) 4 Valve Head (Non E-Tech) Pushrod Tube Holes are on a 5° angle valves are different than STD E7 1000 Series

6 6 6 6 8

732GB4383X 732GB4397X 732GB3424X 732GB3452MX 732GB3485MX 732GB3421

For information on additional availability & pricing please call 1-800-480-1499

8

Authorized Engine Parts Supplier

#1 Source for Quality Diesel Engine Components

Engine Overhaul Kits Turbo Chargers Fuel Injectors Oil Coolers Connecting Rods Valves Int./Exh. Diesel Crankshafts Lube Oil Pumps Water Pumps Camshafts Vibration Dampners Aftercoolers

Caterpillar Cummins Detroit Diesel International Mack Komatsu Isuzu Case GM Ford John Deere Wankesha Navistar Perkins Nissan Industrial Iveco Fiat Allis Allis-Chalmers

If you don't see it here... Call us at 1 800-480-1499 www.AllianceDET.com

*All Manufacturers names, symbols & descriptions are used for reference purpose only and does not imply that any part listed is the product of these manufacturers.

Technology designed to restore out of tolerance components, back to Original Equipment Specifications

Benefits:

Low cost solution Cold process under 200° F No pre or post heating No induced material stress Superior bond strength High deposition rate Extended core life

Applications:

Engine blocks Cylinder heads Crankshafts Pump housing Flywheels Shafts Bearing surfaces and many more...

Thermal Cast

®

ALLIANCE REMANUFACTURING, INC.

WARRANTY POLICY AND REMANUFACTURED CYLINDER HEADS

The limited warranty policy of Alliance is as follows: 1. Alliance expressly warrants that its unit will, when shipped by us to the original purchaser, be free from defects in material and workmanship. This express warranty shall apply only to cylinder heads with NEW components, which are properly installed and maintained in the type of vehicle which has been prescribed for their use, and in which defects in material and workmanship shall appear within 12 months of purchase date. Cylinder heads with RECONDITIONED components will carry a warranty for six months. Bare cylinder heads are warranted on castings only. Loaded cylinder heads are warranted for the casting and loaded components. 2. Alliance's obligation under this express warranty shall extend only to the repair or replacement, at our option, of any part or parts of any unit which has been returned to us, transportation charges prepaid, with a written statement of the reason therefore, promptly after any claim of breach of warranty shall arise, and which upon examination by us, shall appear to have been defective in material and workmanship. In lieu of such repair or replacement, this company may, at its option refund to the person having the benefit of this warranty the amount such person shall have paid for the unit. Under no circumstances will Alliance be liable for any consequential or incidental damages including claims for labor charges, transportation and loss of revenue. Replacement of cylinder head and labor will be according to OEM flat rate guide. Warranties implied by law shall also apply to each unit but only for such time as the foregoing express warranty shall apply to that unit. The factory's obligation with respect to a breach of any implied warranty shall be the same as in the case of a breach of the foregoing express warranty. EXCEPT FOR THE EXPRESS WARRANTY STATED ABOVE AND FOR SUCH LIMITED IMPLIED WARRANTIES, THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR PURPOSE, WHICH SHALL APPLY TO ANY UNIT AND THE FACTORY HEREBY DISCLAIMS ANY AND ALL SUCH OTHER WARRANTIES. The obligations of the factory shall not exceed beyond the obligations undertaken above. THE FACTORY SHALL HAVE NO LIABILITY OR RESPONSIBILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Any action based on any breach of any of the said warranties shall be presented within 12 months after cause of action therefore accrues. Any action brought thereafter shall be barred- if any unit shall be disassembled, modified, or otherwise tampered with, all the foregoing warranties shall lapse and become null and void. Every cylinder head is fitted with an overheat sensor. If the sensor has dissolved, been removed, or tampered with, in any way, all warranties are null and void. The laws of Pennsylvania shall govern this Limited Warranty. NO PERSON IS AUTHORIZED BY THE FACTORY TO AGREE ON ITS BEHALF TO ANY MODIFICATION OF THE FOREGOING. 3. All units sent for Warranty/Defect must be tagged using Alliance Warranty Claim Tag and have an RGA number assigned. All defective cylinder heads must be returned unclean. The cylinder head must be shipped as junk parts by transportation services. 4. No warranty credits will be issued until a complete analysis of unit is performed by Alliance's Quality Control Department. 5. Account pays inbound freight. Freight will be reimbursed if unit is found to be defective. 6. Any units returned to Alliance for Warranty/Defect that have not been remanufactured by Alliance will be returned to account. Every effort will be made to return unit in the same box and condition that it was received, although this cannot be guaranteed, in the most efficient manner. Any deviation from this policy must be approved by Alliance Sales Department. 7. As stated above, any Alliance units sent in for Warranty Defect that upon inspection are found to have been tampered with, altered, disassembled, modified Or damaged during Installation will render the unit null and void of all warranty provisions.

ALLIANCE REMANUFACTURING, INC.

FREIGHT POLICY

The following Freight and Shipping Policy pertains to all Alliance shipments: 1. Freight is prepaid by Alliance on all orders of $5,000 net exclusive of core charges. (See chart for average costs and unit requirements for freight prepaid.). See freight policy. 2. Freight on core returns is reimbursed by Alliance when returns exceed 1000 lbs. Accounts should return cores to: Alliance Remanufacturing, Inc. Attn-. Core Department 450 E. Luzerne St. Philadelphia, PA 19124 See chart for designated freight carriers. Current carriers authorized by Alliance and areas covered are NEW PENN TRANSPORT - CONWAY - ROADWAY EXPRESS 3. Freight to Hawaii, Puerto Rico, Canada and other export markets will be shipped in most efficient and cost effective manner. Alliance will designate carrier. 4. Failure to use Alliance authorized carriers or meet weight requirements will result in charge back to customer for freight charges. 5. Alliance does not receive freight shipments that are sent C.O.D. 6. All returns to Alliance should include: - Account Name and Address - Account Packing Slip - Quantity of Units Returned - RGA number listed on paperwork for tracking 7. All orders sent to Alliance will be shipped with backorders held- No backorders will be canceled unless Alliance is notified in writing or it is stated on P.O. 8. All orders will be palletized and shrink wrapped. Accounts not wanting units palletized should contact Alliance's Customer Department. 9. All returns to Alliance of cores and warranty units should be returned CLASS 50. 10. All shipments should be sent to: Alliance Remanufacturing, Inc. 450 E Luzerne St. Philadelphia, PA 19124

ALLIANCE REMANUFACTURING, INC. CORE POLICY

The following is Alliance's Core Policy and Procedure information: 1. Core credits will be issued only on cores taken in from the sale of Alliance units. 2. Only as many units as purchased may be returned for credit. Example-. If 200 units are purchased, up to 200 old units may be returned for credit. Units should be of the same type and configuration. 3. Dollar value on core credits may not exceed dollar value on cores purchased. Example: If $200 cores are purchased, up to $200 core credits will be allowed. 4. Only units that are received as a result of the sale of our rebuilds may be returned for credit. Please do not obtain old cores from other sources. This policy helps maintain properly balanced inventories. Only identical exchange units will be accepted for credit. 5. The total quantity of core value of old units acceptable for core credit is limited to the total quantity of core value of units purchased on outright basis during the previous twelve-month period. All claims for shortage must be made within 5 days after receipt of merchandise. 6. Excess customer units will be listed in a core bank these units will be used against future purchases or may be claimed by customer within one year. All units in our possession after one year are considered property of the factory. 7. Credits are issued against current price sheets, and may only be liquidated by a merchandise purchase. 8. Cores sent back that are not acceptable will receive reduced value or no core value. (See Core Checklist for devaluation causes by product). 9. Any units returned will be treated as cores, unless, noted on account paperwork. 10. Alliance will not be responsible for units lost in transit. Credit will be given for units received, checked in and verified by Alliance Core Department. Any shortage claims resulting from transit problems are the responsibility of the returning account to make a claim against trucking company. 11. Core credits for less than full value will not be returned to account, unless request is made in writing and on file with the Alliance Core Department. Core deductions will be taken according to the following a. Calipers ­ ½ Core value for damaged/broken casting. Missing pistons. b. Engine Heads ­ No core deductions. A core that is damaged beyond repair will not be accepted. 12. All cores must be returned in original box. RGA is required for all core returns. 13. Freight is prepaid on 1000 lbs. of cores. Core returns should be listed as Class 50 on shipping documents. (See Weight Chart and Authorized Carrier Chart in Section E - Shipping Policy.) 14. Account should attempt to list all cores returned with Alliance part numbers and group the same numbers together. However, it should be noted that Alliance will identify units with exact part number at time of check in.

15. No customer should make a deduction for core credit from statement prior to Alliance's issuance of credit memo.

Alliance will make every effort to issue core credit within 15 days of receipt.

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