Read Weatherking 80PJ Upflow Horizontal 80 Plus Parts List 92-21619-72-03.xls text version

80PJ

PARTS LIST Upflow/Horizontal Gas Furnace SIZES: 05-15 SERIES: J Publication Date: September, 2004 Form No: 92-21619-72-03

TABLE OF CONTENTS

TABLE OF CONTENTS MODEL NUMBER EXPLANATION SERIAL NUMBER EXPLANATION EXPLODED VIEW & DETAIL DRAWINGS PANELS, SHEET METAL & MISC. PART NUMBERS (05 - 15) BURNER / MANIFOLD GROUP PART NUMBERS (05 - 15) GAS CONTROLS Page 2 Page 3 Page 3 Page 4 Page 5 Page 6 Page 7

ORDERING, STOCKING AND NOTE EXPLANATIONS ORDERING INSTRUCTIONS:

When ordering a replacement part, be sure to read all notes and symbol notations on the parts list. In some cases, it is necessary to determine the unit style number and/or serial number in addition to the model number before selecting a replacement part. When ordering painted cabinet parts, the order must specify unit model number, serial number, and paint color. Also, your order can be processed more rapidly if you show the part number and description. Once the product is out of current production, price and availability will vary.

REPLACEMENT PARTS STOCKING INFORMATION:

As a general rule, most parts are in stock or have a short order period as long as the product is in current production. Once the product is out of current production price and availability will vary.

NOTE EXPLANATION:

NP = THIS PART IS NOT SHOWN IN EXPLODED VIEW. [NO PICTURE] DNA = DOES NOT APPLY

Page 2 of 8

MODEL NUMBER EXPLANATION

8

(1)

0

P

(2)

J

(3)

-

0

5

(4)

E

A

(5)

R

(6)

0

(7)

1

(1) (2) (3) (4)

EFFICIENCY TYPE

P = UPFLOW NON-CONDENSING

(5)

BLOWER DESIGNATION

A = STANDARD CABINET / 11-6 BLOWER / 1/2 HP PSC B = STANDARD CABINET / 11-7 BLOWER/ 1/2 HP PSC C = WIDE CABINET / 11-10 BLOWER/ 1/2 HP PSC D = STANDARD CABINET / 11-10 BLOWER/ 3/4 HP PSC

DESIGN SERIES

J = 2ND DESIGN SERIES

HEATING INPUT DESIGNATION

ELECTRIC IGNITION 05E/05N 07E/07N 10E/10N 12E/12N 15E/15N INPUT BTU/HR = 50,000 = 75,000 = 100,000 = 125,000 = 150,000

(6)

FUEL DESIGNATION

R = NATURAL GAS - UNITED STATES & CANADA -CSA (NORTH AMERICAN)

(7)

NAMEPLATE LABEL

ICECO (WEATHERKING)

SERIAL NUMBER EXPLANATION

G

(1)

E

5

(2)

D

(3)

7

(4)

0

(5)

7

(6)

F

(7)

3

(8)

1

9

(9)

5

9

9

(10)

9

9

(1)

TYPE OF GAS CONTROL USED ON UNIT

EB = HW 8205H w/UTEC 1012-925 EC = WR 36E37-214 w/UTEC 1012-925 EU = WR 36E23-202 w/HW S9201E2001(QAE-79) EV = WR 36E23-202 w/UTEC 1012-920 (QAE-79) EZ = RS 7222DER (QAE-76) w/UTEC 1012-925 GA = HW 8205H w/UTEC 1012-925B OR C(HSI) GB = RS 2000DER w/UTEC 1012-925B OR C(HSI) GC = WR 36E37-214 w/UTEC 1012-925B OR C(HSI) GE = HW 8205S2296 w/UTEC 1012-925B OR C(HSI) GF = HW 8205S2296 w/INVENSYS ICC-H1MC7-01 (HSI)

(5) (6)

SPECIAL AREA REQUIREMENT

0 = No Area Requirement

MOTOR HORSEPOWER

2 = 1/2 HP Motor 7 = 3/4 HP Motor

(7) (8) (9)

PLANT

F = Fort Smith, AR

WEEK YEAR

(2)

LIMIT CONTROL

1 5 = WATSCO LIMIT CONTROL = T.O.D. LIMIT CONTROL

(10) PRODUCTION NUMBER:

STARTS WITH 00001 AND RUNS THROUGH 99999, THEN ROLLS BACK TO 00001

(3) (4)

BLOWER

D = Direct Drive

HEATING ELEMENT

7 = STAINLESS STEEL

Page 3 of 8

80PJ

EXPLODED VIEW

Page 4 of 8

EFFICIENCY MODEL NO. VOLTAGE HEATING CAPACITY BLOWER DESIGNATION

80 P J 05E A

80 P J 07E B

80 P J 07E A

80 P J 10E C

80 P J 10E D

80 P J 12E D

80 P J 15E D

PANELS, SHEET METAL & MISCELLANEOUS PARTS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NP NP PLUG BUTTON w/RECESSED TYPE HEAD BURNER COMPARTMENT DOOR BLOWER/FILTER DOOR DOOR SWITCH - PUSH BUTTON JUNCTION BOX JUNCTION BOX COVER INDUCER MOTOR BLOWER ASSEMBLY JACKET HEAT EXCHANGER BRACKET HEAT EXCHANGER ASSEMBLY TOP PLATE LIMIT CONTROL SILICONE RUBBER TUBING PRESSURE SWITCH ROLLOUT SWITCH BRACKET LIMIT CONTROL (EXPOSED) (QTY. 3) WHEEL HOUSING MOTOR MOTOR MOUNT (4) MOTOR CAPACITOR LIMIT CONTROL (w/HEATER) CONTROL MOUNTING PLATE INTEGRATED CONTROL BOARD CONTROL BOX COVER CONTROL BOX TRANSFORMER w/FUSE TRANSFORMER FUSE (SMALL FUSE) 9/16" TRANSFORMER FUSE (LARGE FUSE) 1-9/16" AE-61699-02 68-22857-01 46-24124-03 46-22863-82 46-22863-84 45-22980-01 AE-61675-07 AS-67893-07 42-22692-01 AE-61475-02 AE-61476-02 70-101087-01 AS-61697-47 AS-61690-17 AE-67846-02 AS-61579-09 AE-61657-01 47-25349-03 AE-61737-07 42-24194-01 AE-61600-02 47-22861-01 70-22683-01 AS-61674-20 51-22873-01 AE-61698-02 43-100509-42 47-22860-01 AE-67877-01 45-22980-01 AE-61675-07 AS-67893-07 42-22692-01 AE-61475-02 AE-61476-02 70-101087-01 AS-61697-66 AS-61690-18 AE-67846-02 AS-100560-01 AE-61657-02 47-25349-01 AE-61737-04 42-24194-01 AE-61600-02 47-22861-01 70-23111-05 AS-61674-21 51-24272-01 AE-61698-02 43-100509-42 47-22860-01 AE-67877-01 45-22980-01 AE-61675-07 AS-67893-07 42-22692-01 AE-61475-02 AE-61476-02 70-101087-01 AS-61697-79 AS-61690-19 AE-67846-02 AS-100560-01 AE-61657-02 47-25349-02 AE-61737-04 42-24194-01 AE-61600-02 47-22861-01 70-22683-01 AS-61674-20 51-22858-01 AE-61698-02 43-100509-42 47-22860-01 AE-67877-01 45-22980-01 AE-61675-07 AS-67893-07 42-22692-01 AE-61475-02 AE-61476-02 70-101087-01 AS-61697-67 AS-61690-20 AE-67846-02 AS-61579-04 AE-61657-03 47-25349-01 AE-61737-23 42-24194-01 AE-61600-02 47-22861-01 70-20602-01 AS-61674-22 51-24272-01 AE-61698-02 43-21298-43 47-22860-01 AE-67877-01 45-22980-01 AE-61675-07 AS-67893-07 42-22692-01 AE-61475-02 AE-61476-02 70-101087-01 AS-61697-74 AS-61690-20 AE-67846-02 AS-61579-04 AE-61657-03 47-25349-01 AE-61737-23 42-24194-01 AE-61600-02 47-22861-01 70-20602-01 AS-61674-22 51-25327-01 AE-61698-02 43-21298-43 47-22860-01 AE-67877-01 45-22980-01 AE-61675-07 AS-67893-07 42-22692-01 AE-61475-02 AE-61476-02 70-101087-01 AS-61697-74 AS-61690-26 AE-67846-02 AS-61579-05 AE-61657-04 47-25349-03 AE-61737-15 42-24194-01 AE-61600-02 47-22861-01 70-20602-01 AS-61674-22 51-25327-01 AE-61698-02 43-21298-43 47-22860-03 AE-67877-01 45-22980-01 AE-61675-07 AS-67893-07 42-22692-01 AE-61475-02 AE-61476-02 70-101087-01 AS-61697-74 AS-61690-26 AE-67846-02 AS-61579-06 AE-61657-04 47-25349-03 AE-61737-15 42-24194-01 AE-61600-02 47-22861-01 70-20602-01 AS-61674-22 51-25327-01 AE-61698-02 43-21298-43 47-22860-04 AE-67877-01

SEE GAS CONTROLS ON PAGE 7 FOR PART NUMBERS AE-61699-02 68-22857-01 46-24124-03 46-22863-82 46-22863-84 AE-61699-02 68-22857-01 46-24124-03 46-22863-82 46-22863-84 AE-61699-02 68-22857-01 46-24124-03 46-22863-82 46-22863-84 AE-61699-02 68-22857-01 46-24124-03 46-22863-82 46-22863-84 AE-61699-02 68-22857-01 46-24124-03 46-22863-82 46-22863-84 AE-61699-02 68-22857-01 46-24124-03 46-22863-82 46-22863-84

Page 5 of 8

EFFICIENCY MODEL NO. VOLTAGE HEATING CAPACITY BLOWER DESIGNATION

29 30 NP 31 32 33 34 NP NOX BURNER INSERT BURNER SUPPORT BRACKET (2) BURNER SUPPORT MANIFOLD w/o ORIFICE BURNER GAS VALVE NOX BURNER RETAINER ROD BURNER ORIFICE (NATURAL) BELOW: U.S. MODELS 0-7999' & CANADIAN MODELS 0-1999' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS 2000-4500+' ELEVATION 0-1999' ELEVATION NP LP CONVERSION KIT (U.S. MODELS) LP CONVERSION KIT (CANADIAN MODELS)

80 P J 05E A

AE-61771-01 AE-61588-01 AE-61577-01 AS-61663-01 75-22840-02 (2)

80 P J 07E B

AE-61771-01 AE-61588-01 AE-61577-02 AS-61663-02 75-22840-02 (3)

80 P J 07E A

AE-61771-01 AE-61588-01 AE-61577-02 AS-61663-02 75-22840-02 (3)

80 P J 10E C

AE-61771-01 AE-61588-01 AE-61577-03 AS-61663-03 75-22840-02 (4)

80 P J 10E D

AE-61771-01 AE-61588-01 AE-61577-03 AS-61663-03 75-22840-02 (4)

80 P J 12E D

AE-61771-01 AE-61588-01 AE-61577-04 AS-61663-04 75-22840-02 (5)

80 P J 15E D

AE-61771-01 AE-61588-01 AE-61577-05 AS-61663-05 75-22840-02 (6)

BURNER / MANIFOLD GROUP -- BEFORE 03/01/97

SEE GAS CONTROLS ON PAGE 7 FOR PART NUMBERS AE-61715-01 AE-61715-01 AE-61715-01 AE-61715-01 AE-61715-01 AE-61715-01 AE-61715-01

62-21551-42 62-21551-43 FP-15 FP-04

62-21551-42 62-21551-43 FP-15 FP-04

62-22175-42 62-21551-43 FP-15 FP-04

62-21551-42 62-21551-43 FP-15 FP-04

62-21551-42 62-21551-43 FP-15 FP-04

62-21551-42 62-21551-43 FP-15 FP-04

62-21551-42 62-21551-43 FP-15 FP-04

BURNER / MANIFOLD GROUP -- AFTER 03/01/97

30 32 NP NP BURNER SUPPORT BRACKET BURNER ASSEMBLY BURNER SUPPORT BURNER ORIFICE (NATURAL) BELOW: U.S. MODELS 0-7999' & CANADIAN MODELS 0-1999' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS 2000-4500+' ELEVATION 0-1999' ELEVATION LP CONVERSION KIT (U.S. MODELS) LP CONVERSION KIT (CANADIAN MODELS) 62-22175-42 62-21551-43 FP-15 FP-04 62-22175-42 62-21551-43 FP-15 FP-04 62-22175-42 62-21551-43 FP-15 FP-04 62-22175-42 62-21551-43 FP-15 FP-04 62-22175-42 62-21551-43 FP-15 FP-04 62-22175-42 62-21551-43 FP-15 FP-04 62-22175-42 62-21551-43 FP-15 FP-04 AE-61588-02 AS-60993-02 AE-60997-01 AE-61588-02 AS-60993-03 AE-60997-02 AE-61588-02 AS-60993-03 AE-60997-02 AE-61588-02 AS-60993-04 AE-60997-03 AE-61588-02 AS-60993-04 AE-60997-03 AE-61588-02 AS-60993-05 AE-60997-04 AE-61588-02 AS-60993-06 AE-60997-05

NP

BURNER / MANIFOLD GROUP -- AFTER 01/16/99

29 31 34 NOX INSERT ASSEMBLY MANIFOLD w/o ORIFICE NOX INSERT RETAINER AS-67875-01 81-101149-01 AE-67872-01 AS-67875-01 81-101149-02 AE-67872-02 AS-67875-01 81-101149-02 AE-67872-02 AS-67875-01 81-101149-03 AE-67872-03 AS-67875-01 81-101149-03 AE-67872-03 AS-67875-01 81-101149-04 AE-67872-04 AS-67875-01 81-101149-05 AE-67872-05

Page 6 of 8

GAS CONTROLS

THE GAS CONTROLS LISTED BELOW ARE FOR THE 80PJ FURNACE Ignition Control Type in ( )

HSI = Hot Surface Ignition NO

25 NP 33 35 NP NP

DESCRIPTION

INTEGRATED CONTROL BOARD FLAME SENSOR GAS VALVE IGNITOR IGNITOR BRACKET IGNITOR SHIELD

EB (HSI)

62-24268-01 62-23543-01 60-22866-01 62-22868-02 AE-61581-01 AE-61627-01

EC (HSI)

62-24268-01 62-23543-01 60-23490-01 62-22868-02 AE-61581-01 AE-61627-01

EU (HSI)

62-24044-01 62-23543-01 60-24290-01 62-22868-02 AE-61581-01 AE-61627-01

EV (HSI)

62-24084-02 62-23543-01 60-24290-01 62-22868-02 AE-61581-01 AE-61627-01

EZ (HSI)

62-24268-01 62-23543-01 60-24350-01 62-22868-02 AE-61581-01 AE-61627-01

NO

25 NP 33 35 NP NP

DESCRIPTION

INTEGRATED CONTROL BOARD FLAME SENSOR GAS VALVE IGNITOR IGNITOR BRACKET IGNITOR SHIELD

GA

(HSI)

62-24268-02 62-23543-01 60-22866-01 62-22868-02 AE-61581-01 AE-61627-01

GB

(HSI)

62-24268-02 62-23543-01 60-24350-01 62-22868-02 AE-61581-01 AE-61627-01

GC

(HSI)

62-24268-02 62-23543-01 60-23490-01 62-22868-02 AE-61581-01 AE-61627-01

GE

(HSI)

62-24268-02 62-23543-01 60-100394-01 62-22868-02 AE-61581-01 AE-61627-01

GF

(HSI)

62-24192-01 62-23543-01 60-100394-01 62-22868-02 AE-61581-01 AE-61627-01

Page 7 of 8

Printed in U.S.A.

September 2004 92-21619-72-01

Information

Weatherking 80PJ Upflow Horizontal 80 Plus Parts List 92-21619-72-03.xls

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