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Quality from The Cutting Edge of Fabrication

TABLE OF CONTENTS

ENGINEERING DATA STANDARD SHAPES PRODUCT INFORMATION FEATURED PRODUCTS Z-TOOLING ½" STATION Z-TOOLING 1¼" STATION 2" STATION / 3½"STATION 4½" STATION / INSERT PARTING TOOL 2" ALPHA GUIDE / 3½" ALPHA GUIDE 4½" ALPHA GUIDE NCT ½" STATION NCT 1¼" STATION STRONG PUNCH TOOL / SMALL DIAMETER TOOLING REPLACEMENT PARTS FOR NON-ADJUSTABLE GUIDES ACCESSORIES ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1 2 4 5 7 8 9 10 11 12 13 14 15 16 17 RECTANGLE

"A" 90°

STANDARD SHAPES

SINGLE-D

90°

180°

"B" "B"

180°

"A"

"CR" (4 PLC) (OPTIONAL)

270° "A" 90°

270° "B" 90°

OBROUND

HEXAGON

ENGINEERING DATA

MATERIAL MULTIPLIER CHART

MATERIAL COLD ROLLED HOT ROLLED STEEL 1095 SPRING STEEL, ANNEALED 1095 SPRING STEEL, TEMPERED STAINLESS STEEL 202, ANNEALED 302,303,304,316, A 321,430, ALL ANNEALED 2024 - 0 2024 - T3 ALUMINUM 6061 - 0 6061 - T6 5052 - H32 ANNEALED COPPER HALF HARD HARD MULTIPLIER 25 30 50 130 55 48 14 35 9 23

180°

"B"

180°

TOTAL LAND INCHES (L)

SHAPE A "A" DIMENSION

C

SHEET METAL GAUGES

C

"L" DIMENSION

B

A

A

A=DIAMETER

GAUGE 30 29 28 27 26 25 24 23 22 21 20 19 18 17

APPROXIMATE THICKNESS 0.012 0.014 0.015 0.016 0.018 0.021 0.024 0.027 0.030 0.033 0.036 0.042 0.048 0.054

GAUGE 16 15 14 13 12 11 10 9 8 7 6 5 4 3

APPROXIMATE THICKNESS 0.060 0.067 0.075 0.090 0.105 0.120 0.135 0.150 0.164 0.179 0.194 0.209 0.224 0.239

R = ½ "A"

270° 270° 120° TYP "B" 90°

L=

B

XA

A

SQUARE

"CR" (4 PLC) (OPTIONAL) 90°

OCTAGON

A A

C

B

A = B X 1.414A

L=4XB B

A

A A A

C

BB

A

A= B² + C²

C

B

180°

"B"

180°

0° 135° (4 PLC)

A

B

L = 2 X (C + B)

A

A A

A A

17 B 16 21 25

B

A

A

B

B

A

B

B

270°

270°

A= C LENGTH

L = 2A + 1.1 4B

DOUBLE-D

"A" 90°

LONG-D

R = ½ "A"

"A" 90°

TONNAGE CALCULATION

TONNAGE = EXAMPLE:

A

A B

C

C

MATERIAL THICKNESS x PERIMETER OF CUT x MATERIAL MULTIPLIER 180° 0° "B" 180° 0° "B"

1" x 2" RECTANGLE THROUGH 1/8" HOT ROLLED STEEL. TONNAGE = .125 x 6 x 30 = 22.5 TONS

B RECOMMENDED DIE CLEARANCE

R = ½ "B"

RECOMMENDED CLEARANCE SHEET METAL GAUGE 20 ga. 18 ga. 16 ga. 14 ga. 12 ga. 11 ga. 10 ga. 9 ga. 8 ga. 7 ga. MATERIAL THICKNESS 0.036 0.048 0.060 0.075 0.105 0.120 0.135 0.150 0.164 0.180 0.250 MILD STEEL .006 .008 .010 .012 .018 .024 .030 .032 .034 .039 .055 ALUMINUM .006 .008 .010 .012 .018 .020 .022 .026 .028 .032 .042 STAINLESS STEEL .006 .009 .012 .016 .024 .028 .032 .036 .040 .050 .075

270°

270°

QUAD-D

90°

TRIANGLE

"CR" (3 PLC) (OPTIONAL) 180°

"A" 90°

.750" Dia.

.758" Dia.

180°

"A"

"B" 270°

.758" - .750" = .008" = Total Clearance

270° CR=Corner Radius, PLC= Places

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NOTE: For material of .251 or greater use 25% of material thickness for die clearance.

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

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INSTRUCTIONS FOR ORDERING TOOLING AT SPECIAL ANGLES

KEY LOCATION FOR STANDARDSTATION SHAPES (VIEWSTATION OF DIE) STATION IS TOP 2" 1/2" STATION 1-1/4" 2" 1/2" STATION 1-1/4" 3-1/2" STATION ½" STATION 1¼" STATION

PRODUCT INFORMATION

3-1/2" STATION 4-1/2" STATION

4-1/2" STATION

Coating

ALL AMADA TURRETS

Amada's premium coating incorporates high-grade materials and the latest application technology to increase abrasion endurance, restrain edge decomposition, and significantly multiply expected life. Designed specifically for use with M2 tool steel, Amada has achieved a perfect combination of top quality steel and leading-edge coating technology to provide unparalleled punching performance.

FEATURES

· Available in Standard and Air Blow types · Available in NCT and Z-style · M2 tool steel exclusively

TION

1/2" STATION 1-1/4" STATION

2" STATION 1-1/4" STATION 1/2" STATION

2" STATION 3-1/2" STATION 1-1/4" STATION

3-1/2" STATION 4-1/2" STATION 2" STATION

4-1/2" STATION 3-1/2" STATION

4-1/2" STATION

2" STATION

3½" STATION

4½" STATION

S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES

SLUG PULL Suppression Die

ALL AMADA TURRETS

Amada's SPS dies suppress slug pull while allowing the slugs to fall free from the die with each hit. Other designs retain the slug creating fused blocks of material which inhibit machine performance, increase tonnage, extend set-up times, and decrease punch tip life. SPS dies are designed to provide maximum grind life and are available in all station sizes and standard shapes.

FEATURES

KEY ANGLE POSITION

S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES

· Innovative design allows suppression of slug pull without slug buildup in the die · Maximum grind life while providing slug pull deterrence · Protects your sheetmetal investment

90°

135°

45° 30° 60°

Power Vacuum Die

EM, AC, C1

180°

225° 270°

315°

30° Key Example

60° Key Example

Available in ½" and 1¼" stations, the patented Power Vacuum Die works in combination with Amada's EM model turret punch press to virtually eliminate slug pull. The EM's forced-air system directs a continuous stream of air through the die to create directional airflow to the slug chute. In turn, this allows die penetration to be reduced to 1 mm. Reduced die penetration equals reduced punching time and the faster part processing achievable with the EM machine.

Turret Punch Press Clamp Position

This example shows a rectangle shape oriented at 30º and single D shape at 60º. To ensure proper shape orientation, it is important that you follow these examples.

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TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

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FEATURED PRODUCTS

CONTOURING TOOL EM, AC, C1,VIPROS

The Contour Tool is a specially designed nibbling tool that allows nibbling at pitches of less than material thickness. The result is a fine contour that is not achievable with standard tools and the elimination of secondary operations.

DESCRIPTION (2MM DIAMETER) ½" STATION PUNCH ASSEMBLY ½" STATION DIE ASSEMBLY REPLACEMENT PUNCH CHIP O-RING CODE NO. 085100 085120 108830 91015K

FEATURED PRODUCTS

E-FINE TOOL EM, AC, C1

The E-Fine tool is designed to minimize nested skeleton by more than 50%. Utilizing power vacuum (PV) dies, the e-Fine can run at speeds that justify using such a fine tool for short slot operations. It has a guided punch body for additional strength. 3 blade widths are available: .039" (1mm), .078" (2mm) and .117" (3mm).

DESCRIPTION 1¼" E-FINE PUNCH ASSY (2 mm STANDARD) 1¼" PV DIE (2 mm STANDARD)

CODE NO. 07720A 271940

FLAT POSITIONING (F/P) TOOL

ALL AMADA TURRETS

Amada's Flat Positioning "F/P" Tool was designed to eliminate the need for spot welding positioning jigs thus reducing the need for secondary operations. The F/P tool only forms on one side of your material eliminating the need to fill in the uneven surfaces. It is available for up form or down form applications in .031 ~ .063 mild steel and aluminum.

DESCRIPTION 1¼" UP FORM F/P PUNCH ASSY 1¼" UP FORM F/P DIE CODE NO. 07742K 07748K

DEBURRING TOOL

WORK

FOR ALL AMADA TURRETS

Deburr parts quickly and without adding a second operation with this Deburring Tool. Utilizing a chamfered edge die, the burred edge of the punched part is pressed flat, making secondary deburring operations unnecessary. The Deburring Tool can be made to match any parting tool size.

Deburring tool

DESCRIPTION 1¼" STATION DEBURRING TOOL SET 1¼" STATION DEBURRING TOOL PUNCH ASSEMBLY 1¼" STATION DEBURRING TOOL DIE ASSEMBLY

SLOTTING TOOL

ALL AMADA TURRETS

WITH AIR BLOW SYSTEM

Width needed at time of order.

This specially designed punch and die assembly allows continuous material parting without the common overlap marks on the edge of the material. The Slotting Tool provides outstanding edge quality for cosmetic-sensitive parts and the elimination of secondary edge processing. This tool can be made for any Amada turret punch press equipped with an Air Blow system. In addition, the 4½" station design is of the Sheet Saver configuration with clamp relief on both sides of the punch and die assembly. Machine model must be specified at time of order.

DESCRIPTION TOOL SIZE WIDTH OF PUNCH MAX FEED PITCH MILD STEEL MAXIMUM MATERIAL STAINLESS THICKNESS ALUMINUM 2" STATION 3½" STATION .250" - .375" 1.00" .090" .079" .120" 4½" STATION

HIGH-SPEED MARKING TOOL FORM DOWN

FOR ALL AMADA TURRETS

Mark part numbers, lot numbers, manufacturing dates, etc., with this marking tool and Amada's AP100 programming software. Add value to punched parts without adding secondary operations. Characters are created by punching .008" deep indentations on .020" centers.

.750" .063" .059" .059"

1.25"

DESCRIPTION ½" STATION PUNCH ASSEMBLY ½" STATION DIE

CODE NO. 07586A 28200K

SAFETY INCH BEND TOOL

EM, AC, C1

Short flanges can be formed safely where processing on the press brake may not be possible. Made for the 2" station, minimum flanges of 3 times material thickness to a maximum of 1.378" can be achieved with this tool. The Safety Inch Bend tool can form a maximum bend length of 1.181" in materials ranging from .020" to .063" in thickness (CRS, AL, SS).

SMALL PARTS REMOVAL TOOL

FOR ALL AMADA TURRETS

Designed to separate small parts (approx 1.969" x 1.969") from the work sheet and deposit them through the slug chute. This process can eliminate the need for micro-joints and manual part separation after punching. Guide Assembly is priced separately.

3½" STATION CODE NO. 043280 108820 043320 4½" STATION CODE NO. 059510 108820 043320

DESCRIPTION DESCRIPTION 2" STATION SET W/GUIDE ASSEMBLY 2" STATION REPLACEMENT PUNCH CHIP CODE NO. 06140A 061430 SET ASSEMBLY W/O GUIDE ASS'Y PUNCH CHIP DIE INSERT

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TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

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Z-TOOLING ½" STATION

Z-TOOLING 1¼" STATION

D

ROUND SHAPED .501" ~ .1.250" CODE NO. 12144K 12644K 12154K 12654K 22104K 22144K 271940 42104K 42604K 52144K 52154K 52165K 59004K 91009K SHAPED .501" ~ .1.250" CODE NO. 12844A 12744A 12854A 12754A 22104K 22144K 271940 42804A 42704A 52844A 52854A 52865A 59004K 91009K .501" ~ .1.250" CODE NO. 11144K 11644K 11154K 11654K 21101K 21144K 261940 41144K 41644K 51144K 51154K 51165K 59004K 91009K ROUND

C

1

ROUND

SHAPED .127" ~ .500" CODE NO. 11143K 11643K 21102K 21142K 261920 41143K 41643K 51142K 59002K 90090K WITHIN .500" CODE NO. 12142K 12642K 22102K 22142K 271920 42102K 42602K 52142K 59002K 90090K 1

STANDARD

PUNCH ASSEMBLY (D2) PUNCH ASSEMBLY W/ ATLX COATING (M2) DIE

STANDARD

PUNCH ASSEMBLY - CLOSED END GUIDE (D2) PUNCH ASSEMBLY - W/ATLX COATING - CLOSED END GUIDE (M2) PUNCH ASSEMBLY - OPEN END GUIDE (D2) PUNCH ASSEMBLY - W/ATLX COATING - OPEN END GUIDE (M2)

.060" ~ .126" CODE NO. 11142K 11642K 21102K 21142K 261920 41142K 41642K 51142K 59002K 90090K

1 PUNCH ASSEMBLY

2

SPS DIE -SLUG PULL SUPPRESSION POWER VACUUM DIE - FOR USE IN EM MACHINE PUNCH BODY (D2) PUNCH BODY W/ ATLX COATING (M2) GUIDE W/O-RING - CLOSED END ONLY Z-SPRING PACK O-RING

1 PUNCH ASSEMBLY

DIE

D

A B C D

E

2

SPS DIE - SLUG PULL SUPPRESSION POWER VACUUM DIE - FOR USE IN EM MACHINE PUNCH BODY (D2) PUNCH BODY W/ ATLX COATING (M2) GUIDE - CLOSED END GUIDE - OPEN END STRIPPER PLATE - FOR OPEN GUIDE Z-SPRING PACK O-RING

A

B C

ROUND

SHAPED

.127" ~ .500" CODE NO. 11843A 11743A 21102K 21142K 261920 41843A 41743A 51842A 59002K 90090K WITHIN .500" CODE NO. 12842A 12742A 22102K 22142K 271920 42802A 42702A 52842A 59002K 90090K

A

1 DIE 2

AIR BLOW

PUNCH ASSEMBLY (M2) PUNCH ASSEMBLY W/ ATLX COATING (M2)

.060" ~ .126" CODE NO. 11842A 11742A 21102K 21142K 261920 41842A 41742A 51842A 59002K 90090K

A B

D E

AIR BLOW

PUNCH ASSEMBLY - CLOSED END GUIDE (M2) 1 PUNCH ASSEMBLY - W/ATLX COATING - CLOSED END GUIDE (M2) PUNCH ASSEMBLY - OPEN END GUIDE (M2) PUNCH ASSEMBLY - W/ATLX COATING - OPEN END GUIDE (M2) DIE 2 SPS DIE - SLUG PULL SUPPRESSION POWER VACUUM DIE - FOR USE IN EM MACHINE PUNCH BODY (M2) PUNCH BODY W/ ATLX COATING (M2) GUIDE - CLOSED END GUIDE - OPEN END STRIPPER PLATE - FOR OPEN GUIDE Z-SPRING PACK O-RING

.501" ~ .1.250" CODE NO. 11844A 11744A 11854A 11754A 21101K 21144K 261940 41844A 41744A 51844A 51854A 51865A 59004K 91009K

SPS DIE -SLUG PULL SUPPRESSION POWER VACUUM DIE - FOR USE IN EM MACHINE PUNCH BODY (M2) PUNCH BODY W/ ATLX COATING (M2) GUIDE W/O-RING - CLOSED END ONLY Z-SPRING PACK O-RING

B

A B C D

2 DIE

Notes & Recommendations:

Maximum material thickness: 9 gauge Mild Steel Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45° Add $25.00 for each additional keyway SPS Dies: Minimum diameter = .080" and minimum width = .060" (D2),(M2) denotes tool steel

2 DIE

A

B C D E

See page 2 for Standard Shapes

Notes & Recommendations:

Maximum material thickness: 3/8" Mild Steel Closed End Guide: Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45° Add $25.00 for each additional keyway Open End Guide: Standard Shaped Punch Assembly keying is 0°, 45° & 90° SPS Dies: Minimum diameter = .080" and minimum width = .060" (D2),(M2) denotes tool steel

C

-7-

See page 2 for Standard Shapes

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

-8-

2" STATION

ROUND SHAPED

4½" STATION

ROUND SHAPED WITHIN 4.500" CODE NO. 42109K 42609K 52109K 52709K 52729K 22109K 22149K 22997K 22957K SHAPED WITHIN 4.350" CODE NO. 42809A 42709A 52809A 52899A 52709A 52729A 22109K 22149K 22997K 22957K

CODE NO.

CODE NO. 42106K 42606K 52106K 22106K 22146K SHAPED

1 PUNCH BODY

STANDARD

1 PUNCH BODY

1 2 3 PUNCH BODY (D2) PUNCH BODY W/ ATLX COATING (M2) STRIPPER PLATE DIE SPS DIE - SLUG PULL SUPPRESSION

STANDARD

1 PUNCH BODY (D2) PUNCH BODY W/ ATLX COATING (M2) STRIPPER PLATE 2 ALPHA GUIDE SOLID STRIPPER CAP DOUBLE RELIEF ALPHA GUIDE STRIPPER DIE SPS DIE - SLUG PULL SUPPRESSION 3 DOUBLE RELIEF - DIE DOUBLE RELIEF - SPS DIE - SLUG PULL SUPPRESSION

3.501" ~ 4.500" CODE NO. 41109K 41609K 51109K 51709K 21109K 21149K ROUND

1.251" ~ 2.000"

WITHIN 2.000"

41106K 41606K 51106K 21106K 21146K ROUND

AIR BLOW

1 PUNCH BODY (M2) PUNCH BODY W/ ATLX COATING (M2) STRIPPER PLATE - BOLT ON STRIPPER PLATE - Z STYLE DIE SPS DIE - SLUG PULL SUPPRESSION

CODE NO. 41806A 41706A 51806A 51896A 21106K 21146K

CODE NO. 42806A 42706A

2

2

1.251" ~ 1.850"

WITHIN 1.850"

3 DIE

2

3 DIE

52806A 52896A 22106K 22146K

AIR BLOW

1 PUNCH BODY (M2) PUNCH BODY W/ ATLX COATING (M2) STRIPPER PLATE - BOLT ON 2 STRIPPER PLATE - Z STYLE ALPHA A/B GUIDE SOLID STRIPPER CAP DOUBLE RELIEF ALPHA GUIDE STRIPPER DIE SPS DIE - SLUG PULL SUPPRESSION 3

3.371" ~ 4.350" CODE NO. 41809A 41709A 51809A 51899A 51709A 21109K 21149K -

3 Notes & Recommendations:

Maximum material thickness: 3/8" Mild Steel Standard Die keying is 0° & 90°, except Squares which are 0° & 45° Standard Punch keying is 0°, except Squares which are 0° & 45° (D2),(M2) denotes tool steel

Notes & Recommendations:

Maximum material thickness: 3/8" Mild Steel Standard Die keying is 0° & 90°, except Squares which are 0° & 45° Standard Punch keying is 0°, except Squares which are 0° & 45° (D2),(M2) denotes tool steel

See page 2 for Standard Shapes

See page 2 for Standard Shapes

3½" STATION

ROUND SHAPED WITHIN 3.500" CODE NO. 42108K 42608K 52108K 52708K 52728K 22108K 22148K 22996K 22956K SHAPED WITHIN 3.370" CODE NO. 42808A 42708A 52808A 52898A 52708A 52728A 22108K 22148K 22996K 22956K Notes & Recommendations:

Maximum material thickness: ¼" Mild Steel Maximum blade width: .313" Minimum blade length: 2" 2º rooftop shear standard on 4½" blade (D2), (M2) denotes tool steel

DOUBLE RELIEF - DIE DOUBLE RELIEF - SPS DIE - SLUG PULL SUPPRESSION

STANDARD

1 PUNCH BODY

1 PUNCH BODY (D2) PUNCH BODY W/ ATLX COATING (M2) STRIPPER PLATE 2 ALPHA GUIDE SOLID STRIPPER CAP DOUBLE RELIEF ALPHA GUIDE STRIPPER DIE SPS DIE - SLUG PULL SUPPRESSION 3 DOUBLE RELIEF - DIE DOUBLE RELIEF - SPS DIE - SLUG PULL SUPPRESSION

2.001" ~ 3.500" CODE NO. 41108K 41608K 51108K 51708K 21108K 21148K ROUND

INSERT PARTING TOOL

A

A HOLDER HOLDER - AIR BLOW BLADE (D2)

3½" STATION

CODE NO. 90117K 90120A 42138K 42238K 42638K 90080K 90081K

2

B C

B

BLADE (M2) BLADE W/ATLX COATING (M2)

C D

CAP SCREW (3/8 - 16 X 1) LOCK WASHER

AIR BLOW

3 DIE

1 PUNCH BODY (M2) PUNCH BODY W/ ATLX COATING (M2) STRIPPER PLATE - BOLT ON 2 STRIPPER PLATE - Z STYLE ALPHA A/B GUIDE SOLID STRIPPER CAP DOUBLE RELIEF ALPHA GUIDE STRIPPER DIE SPS DIE - SLUG PULL SUPPRESSION 3 DOUBLE RELIEF - DIE DOUBLE RELIEF - SPS DIE - SLUG PULL SUPPRESSION

1.851" ~ 3.370" CODE NO. 41808A 41708A 51808A 51898A 51708A 21108K 21148K -

4½" STATION

CODE NO. 90118K 90121A 42139K 42239K 42639K 90080K 90081K

Notes & Recommendations:

Maximum material thickness: 3/8" Mild Steel Standard Die keying is 0° & 90°, except Squares which are 0° & 45° Standard Punch keying is 0°, except Squares which are 0° & 45° (D2),(M2) denotes tool steel

D

A

HOLDER HOLDER - AIR BLOW BLADE (D2)

B

BLADE (M2) BLADE W/ATLX COATING (M2)

See page 2 for Standard Shapes

C D

CAP SCREW (3/8 - 16 X 1) LOCK WASHER

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TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

- 10 -

2" ALPHA GUIDE

B G A

DESCRIPTION

CODE NO. 90743K 907570 907460 99946K 907480 907490 907500 907510 907520 907530 907550 907560 907590 907450

4½" ALPHA GUIDE

E G F

1 GUIDE ASSEMBLY

C D H

1 2 A B C D E F G H I Draw bolt for Standard Punch Body J K L

GUIDE ASSEMBLY GUIDE BODY ASSEMBLY PUNCH HEAD SET CAP SCREW (M8 X 25) SPRING COVER DISK SPRING PUNCH DRIVER SET RETAINER COLLAR SET A/B DRAW BOLT (M14 X 70) CAP SCREW SET (M12 X 75) LOCK BUTTON SET GUIDE KEY SET STOPPER SET STRIPPER PLATE SPRING PACKAGE

A B C D

1

DESCRIPTION GUIDE ASSEMBLY GUIDE BODY ASSEMBLY PUNCH HEAD SET CAP SCREW (M8 X 20) SPRING COVER DISK SPRING PUNCH DRIVER SET RETAINER COLLAR SET A/B DRAW BOLT (M14 X 80) STANDARD DRAW BOLT SET(M12 X 85) LOCK BUTTON SET GUIDE KEY SET STRIPPER ADAPTER RING SET STRIPPER PLATE SPRING PACKAGE

CODE NO. 90720K 907810 907630 907640 907650 907660 907800 907680 907690 907740 907760 907720 907180 907780

H

2 A B C

1 GUIDE ASSEMBLY

F I

2 GUIDE BODY ASS'Y

2 GUIDE BODY ASS'Y

E J

I J

D E F G H I J Draw bolt for Standard Punch Body K L

Notes & Recommendations:

Maximum material thickness: 3/8" Mild Steel

K

L K L

3½" ALPHA GUIDE

A G B C

1 GUIDE ASSEMBLY

Notes & Recommendations:

Maximum material thickness: 3/8" Mild Steel

DESCRIPTION

CODE NO. 90719K 907750 907630 907640 907650 907660 907670 907680 907690 907740 907760 907720 907170 907780

H

1 2 A B C D E F G H I

GUIDE ASSEMBLY GUIDE BODY ASSEMBLY PUNCH HEAD SET CAP SCREW (M8 X 20) SPRING COVER DISK SPRING PUNCH DRIVER SET RETAINER COLLAR SET A/B DRAW BOLT (M14 X 80) STANDARD DRAW BOLT SET (M12X 85) LOCK BUTTON SET GUIDE KEY SET STRIPPER ADAPTER RING SET STRIPPER PLATE SPRING PACKAGE

D I F E J

Features: (2", 3½" & 4½" Stations)

· · · · Full adjustability on all large station guide assemblies; no shimming necessary No hand tools necessary to adjust length Accommodates both NCT and Air Blow style punch bodies Guide Assemblies have keyways at 0° and 90° with the ability to additionally locate the punch body at 45° and 135°

2 GUIDE BODY ASS'Y

Draw bolt for Standard Punch Body

J K L

Notes & Recommendations:

Maximum material thickness: 3/8" Mild Steel

K

- 11 -

L

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

- 12 -

NCT ½" STATION E C D

1 ROUND SHAPED .127" ~ .500" CODE NO. 11103K 11603K 21102K 21142K 41103K 41603K 51102K 90130K 926420 90140K 93500K 90090K 90120K WITHIN .500" CODE NO. 12102K 12602K 22102K 22142K

NCT 1¼" STATION E C

STANDARD

PUNCH ASSEMBLY (D2) PUNCH ASSEMBLY W/ ATLX COATING (M2) DIE SPS DIE - SLUG PULL SUPPRESSION PUNCH BODY (D2) PUNCH BODY W/ATLX COATING (M2) GUIDE (WITH O-RING) SPRING SPRING COVER PUNCH HEAD (2 PC) PUNCH HEAD (1 PC) O-RING RETAINER .060" ~ .126" CODE NO. 11102K 11602K 21102K 21142K 41102K 41602K 51102K 90130K 926120 90140K 93500K 90090K 90120K

D

STANDARD

ROUND .501" ~ 1.250" CODE NO. 11104K 11604K 21101K 21144K 41104K 41604K 51104K 90131K 926140 90143K 93502K 91008K 90121K

SHAPED WITHIN 1.250" CODE NO. 12104K 12604K 22104K 22144K 42104K 42604K 52104K 90131K 926140 90143K 93502K 91008K 90121K

G

1 PUNCH ASSEMBLY

2

G

1 PUNCH ASSEMBLY

1

PUNCH ASSEMBLY (D2) PUNCH ASSEMBLY W/ ATLX COATING (M2) DIE SPS DIE - SLUG PULL SUPPRESSION PUNCH BODY (D2) PUNCH BODY W/ATLX COATING (M2) GUIDE (WITH O-RING) SPRING SPRING COVER PUNCH HEAD (2 PC) PUNCH HEAD (1 PC) O-RING RETAINER

2

A

42102K 42602K 52102K 90130K 926120 90140K 93500K 90090K 90120K

F

B C D E F G

F

A B C D E F G

ROUND

SHAPED .127" ~ .500" CODE NO. 11803A 11703A 21102K 21142K 41803A 41703A 51802A 90130K 926420 90147A 93500K 90090K 90120K WITHIN .500" CODE NO. 12802A 12702A 22102K 22142K 42802A 42702A 52802A 90130K 926120 90147A

A

ROUND SHAPED WITHIN 1.181" CODE NO. 12804A 12704A 22104K 22144K 42804A 42704A 52804A 90131K 926140 90148A 93502K 91008K 90121K

AIR BLOW

.060" ~ .126" CODE NO.

A B

1

PUNCH ASSEMBLY (M2) PUNCH ASSEMBLY W/ATLX COATING (M2) DIE SPS DIE - SLUG PULL SUPPRESSION PUNCH BODY (M2) PUNCH BODY W/ATLX COATING (M2) GUIDE (WITH O-RING) SPRING SPRING COVER PUNCH HEAD (2PC) PUNCH HEAD (1PC) O-RING RETAINER

11802A 11702A 21102K 21142K 41802A 41702A 51802A 90130K 926120 90147A 93500K 90090K 90120K

AIR BLOW

.501" ~ 1.181" CODE NO. 11804A 11704A 21101K 21144K 41804A 41704A 51804A 90131K 926140 90148A 93502K 91008K 90121K

2

B

1

PUNCH ASSEMBLY (M2) PUNCH ASSEMBLY W/ ATLX COATING (M2) DIE SPS DIE - SLUG PULL SUPPRESSION PUNCH BODY (M2) PUNCH BODY W/ATLX COATING (M2) GUIDE (WITH O-RING) SPRING SPRING COVER PUNCH HEAD (2 PC) PUNCH HEAD (1 PC) O-RING RETAINER

2

A B C D E

A B C D

2 DIE

2 DIE

93500K 90090K 90120K

F G

E F G

Notes & Recommendations:

Punch Assembly is standard with 2 piece Punch Head Maximum material thickness: 9 gauge mild steel for ½" station Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45° Add $25.00 for each additional keyway SPS Dies: Minimum diameter = .080" and minimum width = .060" (D2),(M2) denotes tool steel

Notes & Recommendations:

Punch Assembly is standard with 2 piece Punch Head Maximum material thickness: 3/8" Mild Steel for 1¼" station Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45° Add $25.00 for each additional keyway SPS Dies: Minimum diameter = .080" and minimum width = .060" (D2),(M2) denotes tool steel

See page 2 for Standard Shapes

See page 2 for Standard Shapes

- 13 -

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

- 14 -

STRONG PUNCH TOOL

EM, AC, C1

REPLACEMENT PARTS FOR NON-ADJUSTABLE GUIDE

B C G E F I H J A

2" STATION

A B C D E F G H I J GUIDE PUNCH HEAD PUNCH DRIVER CAP SCREW (M8 X 25) DRAW BOLT (M12 X 50) KEY W/SCREWS SPRING STRIPPER CLIP TORX SCREW (M4 X 5) AIR BLOW STRIPPER BOLT STANDARD CODE NO. 90072K 90102K 90112K 99946K 99944K 90142K 90132K 99869K 99870K AIR BLOW CODE NO. 90065A 90105A 90117A 99946K 99190A 90142K 90132K 99941A

C

The Amada Strong Punch Tool is designed to produce a hole size as small as 56% of material thickness.

1 PUNCH ASSEMBLY

D

D A B

1 2 A B C D

· Air Blow Stubby Style Punch Body · ATLX Coated · Power Vacuum Die w/relief (to reduce slug pull) Example) Material Thickness =.240 .240 x 56%=.134 Minimum Hole Size=.134

DESCRIPTION

PUNCH ASSEMBLY POWER VACUUM DIE W/RELIEF* GUIDE PUNCH BODY Z-SPRING PACK O-RING

2 DIE

*Recommended Die clearance is 20% of material thickness

3½" STATION

STANDARD CODE NO. 90073K 90103K 90113K 99949K 99946K 99948K 91011K 90133K 99869K 99870K -

AIR BLOW CODE NO. 90066A 90106A 90118A 99949K 99946K 90190A 91011K 90133K 99941A

SMALL DIAMETER TOOLING

A B C

1 PUNCH ASSEMBLY

ROUND

E

ALL AMADA TURRETS

B C H

A B C D E F G H I J

GUIDE PUNCH HEAD PUNCH DRIVER CAP SCREW (M5 X 10) CAP SCREW(M8 X 25) A/B DRAW BOLT (M14 X 70) KEY SPRING STRIPPER CLIP TORX SCREW (M4 X 5) AIR BLOW STRIPPER BOLT

F

DESCRIPTION

1 2 A B C D E F G H I J K PUNCH ASSEMBLY DIE PUNCH HEAD (2PC) PUNCH HEAD (1PC) SPRING SPRING COVER SPRING RETAINER O-RING PUNCH DRIVER SET SCREW (M10 x 10) PARALLEL PIN (8 x 20) PUNCH CHIP (M2) GUIDE PUNCH HOLDER .031" ~ .059" CODE NO. 11111K 21102K 90140K 93500K 90130K 926120 90120K 90090K 90670K 99950K 99951K 41101K 51111K 90671K

A J

K

D E F G H K I J

G D I

A B C D E F G H I J K GUIDE PUNCH HEAD PUNCH DRIVER

4½" STATION

STANDARD CODE NO. 90074K 90104K 90114K 99949K 99975K 99948K 91011K 90133K 99869K 99870K -

AIR BLOW CODE NO. 90067A 90107A 90119A 99949K 99975K 90190A 91011K 90133K 99941A

CAP SCREW (M5 X 10) CAP SCREW (M8 X 25) A/B DRAW BOLT (M14 X 70) KEY SPRING STRIPPER CLIP TORX SCREW (M4 X 5) AIR BLOW STRIPPER BOLT

Notes & Recommendations: Punch Assembly is standard with 2 piece punch head Maximum material thickness: 16 gauge mild steel (D2),(M2) denotes tool steel

2 DIE

K

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

- 16 -

- 15 -

ACCESSORIES

SLUG EJECTORS

DESCRIPTION #1 GREEN #2 BLUE #3 DARK BLUE CODE NO. 10001K 10002K 10003K

ACCESSORIES

STANDARD ALIGNMENT TOOL

DESCRIPTION ½" STATION ALIGNMENT TOOL 1¼" STATION ALIGNMENT TOOL 1¼" AUTO INDEX STATION ALIGNMENT TOOL 1¼" AUTO INDEX STATION ALIGNMENT T-TYPE JIG T-JIG FOR ABOVE (2 REQ'D) ½" STATION ALIGNMENT TOOL, OCTO 2" STATION ALIGNMENT TOOL 3½" STATION ALIGNMENT TOOL CODE NO. 80006K 80008K 81007K 83001K 84001K 81005K 92100K 92200K 92300K 92400K

PRECISION GROUND SHIMS

DESCRIPTION 2" STATION SIZE 0.016" 0.024" 0.031" 0.039" 0.047" 0.063" 0.079" 00051K 00052K 00053K 00054K 00055K 00056K 00057K

PUNCH SHIMS STATION SIZE 3½" STATION CODE NO. 00061K 00062K 00063K 00064K 00065K 00066K 00067K 00071K 00072K 00073K 00074K 00075K 00076K 00077K 4½" STATION

4½" STATION ALIGNMENT TOOL LARGE STATION ALIGNMENT TOOL SET (2", 3½", 4½")

ADAPTER

Adapt ½" station tool to 1¼" station.

DESCRIPTION PUNCH ADAPTER DIE ADAPTER 1* DIE ADAPTER 2*

CODE NO. 62001K 91370K 62002K

DIE SHIMS DESCRIPTION ½" STATION SIZE 0.016" 0.024" 0.031" 0.039" 0.047" 0.063" 0.079" 00001K 00002K 00003K 00004K 00005K 00006K 00007K 00011K 00012K 00013K 00014K 00015K 00016K 00017K 1¼" STATION STATION SIZE 2" STATION CODE NO. 00021K 00022K 00023K 00024K 00025K 00026K 00027K 00031K 00032K 00033K 00034K 00035K 00036K 00037K 00041K 00042K 00043K 00044K 00045K 00046K 00047K 3½" STATION 4½" STATION * 1. For use in Turret Punch Press ** 2. For use in Triple Track Holder

ADP-7

Adapt one 4½" Auto Index station to seven ½" station tools. Increases turret capacity and minimizes run time by reducing turret rotation. · Maximum of seven ½" station tools · The center ½" station tool is 100% indexable · The outside ½" die stations are keyed at 0º - 90º - 180º - 270º · Use standard or air blow ½" station punch assemblies · No special tools to buy or assemble

ALPHA GUIDE ASSEMBLY TOOLS

DESCRIPTION GUIDE T-HANDLE WRENCH (10MM) STRIPPER PLATE TORX WRENCH (T20) CODE NO. 10010K 10020K

DESCRIPTION PUNCH ADAPTER DIE ADAPTER

CODE NO. 60001K 60002K

GUIDE T-HANDLE WRENCH

STRIPPER PLATE TORX WRENCH

-17 -

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

- 18 -

ACCESSORIES

COUNTERSINK TOOL KIT

SCREW SIZE 82-Degree #3 #4 #6 #8 #10 100-Degree

Form Direction: Form Down Station Size: ½"

ACCESSORIES

"A" DIMENSION 0.199" 0.225" 0.279" 0.332" 0.385" 0.438" 0.507" CODE NO. 95000K 95100K 18 GA TO 11 GA MATERIAL THICKNESS RANGE FOR 82° FOR 100°

TOOLING CABINET

Ideal for storing large quantities of punch tooling in a compact floor space. This cabinet provides a standard secure locking system and an optional fork-lift base or mobile base for ease of movement. Each drawer is configured for Amada tooling. DESCRIPTION NCT CABINET 2 COLOR W/MOBILE BASE NCT CABINET 2 COLOR W/FORKLIFT BASE MAPLE TOP INSTEAD OF RETAINER TOP NCT CABINET W/SPECIAL DRAWER CONFIGURATION CODE NO. 99570230 99570231 99570232 99570233

#12 ¼"

All-In-One kit designed to form countersinks for a variety of standard screw head sizes. Kit available in 82º and 100º styles for the most common sheet metal fasteners. The quick-adjust design allows quick set-up time on a variety of material types and thicknesses.

DESCRIPTION 82° KIT 100° KIT

EXTRUDED FLANGE TOOL KIT

TOOLING SIZE FORM DIRECTION APPLICABLE TAP SIZES APPLICABLE MATERIAL MATERIAL THICKNESS DESCRIPTION All-In-One kit designed to form a wide range of extruded flanges in various material thicknesses. Kit contains tools to form extruded flanges for tap sizes shown in the chart to the right. The quick-adjust punch head allows for rapid set-up and adjustment. For use on mild steel and aluminum. 1¼"STATION FORM UP AMERICAN STANDARD #4-40, #6-32, #8-32, #10-32, ¼-20 CRS .030" - .075" ALU .040" - .075"

TOGU III AUTOMATIC TOOL GRINDER

TOGU III GRINDING WHEEL

CODE NO. 30100K Replacement grinding wheel for Togu III Tool Grinder. DESCRIPTION CODE NO. 99520215

RETROFIT AIR BLOW KIT

Effectively prolongs tool life, eliminates punching problems and increases productivity by lubricating the tool and turret bore. Computer controlled system can be retrofitted to your existing Pega, Vela or Coma turret punch presses.

· Air Blow functions are computer controlled · Air Blow On-time and Off-time can be automatically set · Ability to set oil flow rate in 5% increments (from 0-100%) · Automatic Tool identification eliminates the need to modify existing programs · Retrofittable to Pega, Coma & Vela machines · For machine specific price quote, please contact your local tooling sales representative

TOGU III COOLANT

High precision, automated grinding designed specifically for turret punch press tooling. Servo-controlled, wet rotary grinding provides unsurpassed surface finish, significantly increasing tool life. CODE NO. 99520200 Replacement grinding oil for Togu III Tool Grinder. For specifications and price quote, please contact your local tooling sales representative. DESCRIPTION CODE NO. 74081151

CODE NUMBER

99530121 99530122 99530123 99530124 99530125 99530126 99530127 99530128 99530129

MACHINE

PEGA. VELA II, 30 TON (production until Dec.1993) PEGA. 30 TON (production Jan. 1994-Sep. 1994) APELIO IIIV 30 TON COMA 50 TON PEGA 20 TON APELIO II, APELIO IIV 30 TON APELIO IIV 20 TON ARIES 245 EML

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

- 20 -

NOTES

TOOLING ORDER FAX FORM

1-800-423-7144 Amada America, Inc.

7025 FIRESTONE BLVD. BUENA PARK, CA 90621 TOOLING DEPARTMENT: PHONE: (800) 588-6683 FAX: (800) 423-7144 E-MAIL: [email protected]

DATE: PURCHASE ORDER NUMBER: COMPANY: SHIP TO ADDRESS: CITY: PHONE: UPS SHIP VIA: (PLEASE CHECK ONE) Z-STYLE STANDARD Z-STYLE AIR BLOW NCT STANDARD NCT AIR BLOW FAX: UPS RED UPS BLUE FEDEX P1 FEDEX STANDARD OTHER STATE: ZIP: ACCOUNT NUMBER: MACHINE TYPE: COMPANY CONTACT:

THIN

ACCESSORIES

PUNCH TOOLING STYLE:

SPECIAL INSTRUCTIONS:

QTY

CODE NO.

SHAPE

DESCRIPTION

A SIZE

B SIZE

CTR.

PRICE

TERMS AND CONDITIONS

CREDIT/PAYMENT All purchases are COD unless credit approved. If account is past due, Amada America, Inc. reserves the right to hold shipment or require COD terms. Credit/Payment terms are Net 30 days from date of invoice. Past due accounts are subject to interest charges. No early payment or cash discounts are allowed. ORDERS Minimum of $25.00. Please write your Amada America, Inc. customer account number on all purchase orders to speed processing. Also, please specify machine model, turret type, material type and thickness. F.O.B All orders are F.O.B. shipping point. SPECIAL ORDERS All special orders are non-cancelable, non-returnable, and non-refundable. RETURNED MATERIAL Accepted only with prior approval of Amada America, Inc.'s Tooling Department Manager. There will be a 25% re-stocking fee on all standard items. All items must be returned unused and freight prepaid. No returns will be allowed beyond 30 days of original shipment. DELIVERY Delivery on special items will be established at time of order. PURCHASE ORDER NUMBER Purchase order number must accompany all telephone orders. Verbal orders will be not processed without a purchase order number. DAMAGE OR SHORTAGE CLAIMS All claims must be made within ten calendar days of receipt of tooling. PRICING All prices in this catalog are subject to change without notice. All prices provided by Amada America, Inc. in the form of a written quotation are valid for 30 days following the date of the quote.

Amada America, Inc.

7025 Firestone Boulevard · Buena Park, CA 90621 · Tooling Order (800) 588-6683 · FAX (800) 423-7144 www.amada.com · [email protected]

©2009 AMADA Co., Ltd. M-2101-0609

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