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Milling

OTM-Milling Product Lineup

End Mills

Face Mills Chamfer Mills

Custom Milling Cutters

Product Lineup

Description EM Small Diameter EM Large Diameter Shape Cutting Diameter 0.438" 0.875" 0.625" 1.500" 1.000" 1.250" 2.000" 0.750" 2.000" 1.000" 1.250" Applicable Insert No. of Inserts 1~2 XPMT 0902 XPMT 0902 & XPMT 15T3 XPMT 15T3 XPMT 15308 & XPMT 15T3 APET 0803 & APET 1604 APET 1604 1~2

End Mills

EM Extended Length EM Long Edge EM Aluminum Cutting EM - Extended Length Aluminum Cutting FM Integral Shank Facemill FM Fixed Pocket Facemill FM-AL Aluminum Cutting Facemill

2

6~10

2

2

1.500"

XPMT 15T3

2

Face Mills

2.000" ~ 3.000" 2.500" 5.000"

XPMT 15T3

3~4

APET

3~8

Description

Shape

Lead Angle 3°-75°

Applicable Insert XPMT

No. of Inserts 2

Chamfer Mills

CM Chamfer Mill CM-AL Aluminum Cutting Chamfer Mill

15°-75°

APET

2

2

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

End Mills

EM

Small Diameter End Mills

Reference page 12 for Insert Selection Reference page 5 for Machining Recommendations

Single Flute

Dimension (Inch) Description

EM 0437-09* EM 0500-09*

Spare Parts L3

1.78 1.78 1.78

Inserts Applicable Insert Insert Qty.

XPMT 0902 1

Stock

D

0.438 0.500 0.563

d

0.500 0.500 0.500

L1

2.78 2.78 2.78

L2

1 1 1

L4

0.37 0.37 0.37

Screw

SCR-04

Head

T7

EM 0562-09** * Capable of ramping at 30 max ** Capable of ramping at 80 max

:Stock Standard

Small Diameter End Mills

Reference page 12 for Insert Selection Reference page 5 for Machining Recommendations

Two Flute

Dimension (Inch) Description

EM 0625-09* EM 0688-09* EM 0750-09* EM 0875-09*

Spare Parts L3

1.90 1.90 2.03 2.03

Inserts Applicable Insert Insert Qty.

Stock

D

0.625 0.688 0.750 0.875

d

0.625 0.625 0.625 0.625

L1

2.90 2.90 3.03 3.03

L2

1 1 1 1

L4

0.37 0.37 0.37 0.37

Screw

Head

SCR-04

T7

XPMT 0902

2

* Capable of ramping at 80 max Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

:Stock Standard

3

End Mills

EM

Single Flute

Large Diameter End Mills

Reference page 12 for Insert Selection Reference page 5 for Machining Recommendations

INCH

Single Flute

Dimension (Inch) Description

EM 0625* EM 0688* EM 0750* EM 0813**

Spare Parts L3

1.90 1.90 1.90 1.90

Inserts Applicable Insert Insert Qty.

Stock

D

0.625 0.688 0.750 0.813

d

0.750 0.750 0.750 0.750

L1

2.90 3.40 3.40 3.40

L2

1 1.50 1.50 1.50

L4

0.60 0.60 0.60 0.60

Screw

Head

SCR-16

T10

XPMT 15T3

1

EM 0875** 0.875 0.750 3.40 1.50 1.90 0.60 The EM 0625 is designed for light cuts only because it has a large insert in a small diameter mill. * Capable of ramping at 30 max * Capable of ramping at 80 max

:Stock Standard

Large Diameter End Mills

Reference page 12 for Insert Selection Reference page 5 for Machining Recommendations

Two and Three Flute

Dimension (Inch) Description

EM 0938* EM 1000-09-3F* EM 1000* EM 1000-1005* EM 1125* EM 1250 EM 1250-3F* EM 1375* EM 1500* EM 1500-3F*

Spare Parts L3

1.90 2.03 1.90 2.28 1.90 1.90 2.28 1.90 1.90 2.28

Inserts Applicable Insert Insert Qty.

XPMT 15T3 XPMT 0902 2 3 2 2 2 XPMT 15T3 2 3 2 2 3

:Stock Standard

Stock

D

0.938 1.000 1.000 1.000 1.125 1.250 1.250 1.375 1.500 1.500

d

0.750 0.750 0.750 1.000 0.750 0.750 1.000 0.750 0.750 1.000

L1

3.40 3.03 3.40 3.78 3.40 3.40 3.78 3.40 3.40 3.78

L2

1.50 1.00 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50

L4

0.60 0.37 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60

Screw

SCR-16 SCR-01 SCR-16 SCR-16 SCR-30 SCR-30 SCR-30 SCR-30 SCR-30 SCR-30

Head

T10 T7 T10 T10 T10 T10 T10 T10 T10 T10

* Capable of ramping at 80 max

4

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

End Mills

EM

Extended Length End Mills

Reference page 12 for Insert Selection

Two Flute

Dimension (Inch) Description

EM 100-2.5* EM 100-3.5* EM 1250-2.5*

Spare Parts L3

1.90 2.28 2.28

Inserts Applicable Insert Insert Qty.

XPMT 15T3 2

Stock

D

1.000 1.000 1.000

d

0.750 1.000 1.000

L1

4.40 5.78 4.78

L2

2.50 3.50 2.50

L4

0.60 0.60 0.60

Screw

SCR-16

Head

T10

* Capable of ramping at 80 max

:Stock Standard

EM Recommended Cutting Conditions (Small Diameter, Large Diameter, Extended Length)

Recommended Grade (Cutting Speed: SFM) Work Material Feed Rate (ipt)

Carbide: .003~.011 Cermet: .002~.007 Carbide: .004~.010 Cermet: .002~.007 Carbide: .004~.008 Cermet: .002~.005 Carbide: .003~.011 Cermet: .002~.007

Cermet TC60 PR660

150~300 250~550 250~550

PVD Coated Carbide PR830

150~600 200~650 150~600 200~550

PR905

CVD Coated Carbide CA2335

Uncoated Carbide KW10

Stainless Steel Carbon Steel Alloy Steel Metal Mold Steel Cast Iron Non-ferrous Metal

300~1000 300~750 225~550

300~600 300~600 180~540 100~800 100~500 500~1200

.002~.012 .002~.012 1500~1800

: 1st Recommendation : 2nd Recommendation

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

5

End Mills

EM

Long Edge End Mills

Reference page 12 for Insert Selection

Two Flute

Dimension (Inch) Description

EM 1250-1500-LE EM 1500-2000-LE EM 2000-2775-LE

* XPMT

Spare Parts L3

2.28 2.28 2.75

Inserts Applicable Insert

XPMT 15T3*

Stock D

1.250 1.500 2.000

d

1.000 1.250 1.500

L1

4.41 4.91 6.25

L2

2.13 2.63 3.50

L4

1.50 2.00 2.77

Screw

SCR-16 SCR-30 SCR-30

Head

T10

Insert Qty.

6 8 10

15T3_ _ to be chosen for RED insert pockets based on shoulder wall radius requirement. XPMT 15T308 to be used in all BLUE insert pockets.

:Stock Standard

EM Recommended Cutting Conditions (Small Diameter, Large Diameter, Extended Length)

Recommended Grade (Cutting Speed: SFM) Work Material Feed Rate (ipt)

Carbide: .003~.011 Cermet: .002~.007 Carbide: .004~.010 Cermet: .002~.007 Carbide: .004~.008 Cermet: .002~.005 Carbide: .003~.011 Cermet: .002~.007

Cermet TC60 PR660

150~300 250~550 250~550

PVD Coated Carbide PR830

150~600 200~650 150~600 200~550

PR905

CVD Coated Uncoated Carbide Carbide CA2335 KW10

Stainless Steel Carbon Steel Alloy Steel Metal Mold Steel Cast Iron Non-ferrous Metal

300~1000 300~750 225~550

300~600 300~600 180~540 100~800 100~500 500~1200

.002~.012 .002~.012 1500~1800

: 1st Recommendation : 2nd Recommendation

6

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

End Mills

EM--AL

Two and Three Flute

Aluminum Cutting End Mills

Reference page 12 for Insert Selection

Dimension (Inch) Description

EM 0750-AL EM 0875-AL EM 1000-AL EM 1250-AL EM 1500-AL EM 2000-AL

Spare Parts L4

0.300 0.300 0.640 0.640 0.640 0.640

Inserts Applicable Insert

APET 0803

Stock D

0.750 0.875 1.000 1.250 1.500 2.000

d

0.750 0.750 0.750 0.750 1.000 1.000

L1

3.360 3.360 3.380 3.380 4.000 4.250

L2

2.351 2.351 2.365 2.365 2.864 3.110

L5

1.350 1.350 1.360 1.360 1.740 1.990

Screw

SCR-01

Head

T7

Insert Qty.

2 2 2 2 2 3

SCR-02

T15

APET 1604

:Stock Standard

Extended Length Aluminum Cutting End Mills

Reference page 12 for Insert Selection

Two Flute

Dimension (Inch) Description

EM 1000-2.75-AL EM 1000-3.75-AL EM 1250-2.125-AL

Spare Parts L4

0.640 0.640 0.640

Inserts Applicable Insert

APET 1604

Stock

D

1.000 1.000 1.250

d

0.750 1.000 1.000

L1

4.780 6.015 4.433

L2

3.780 4.875 3.293

L5

2.750 3.750 2.125

Screw

SCR-02

Head

T15

Insert Qty.

2 2 2

:Stock Standard

EM-AL Recommended Cutting Conditions

Work Material Non-ferrous Metal Feed Rate (ipt) 0.004~0.012

Recommended Grade (Cutting Speed: SFM Uncoated Carbide CW12

990~1650 7

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

Face Mills

FM

Integral Shank Face Mills

Reference page 12 for Insert Selection Reference page 9 for Machining Recommendations

Two Flute

Description

FM 1500-6 RH

Stock

Unit

Inch

D

1.500

d

0.750

Lead Angle

Screw

SCR-30

Head

T10

Applicable Insert

XPMT 15T3

Insert Qty.

2

:Stock Standard

FM

Fixed Pocket Face Mills

Reference page 12 for Insert Selection Reference page 9 for Machining Recommendations

Three and Four Flute

Description

FM 2000-30 RH/LH FM 2000-90 RH FM 3000-30 RH/LH FM 3000-90 RH

Stock

Unit

D

2.000 2.000 3.000 3.000

Lead Angle

30° 0° 30° 0°

L2

1.344 1.406 1.719 1.781

L4

0.50 0.60 0.50 0.60

d

1.000 0.750 1.000 1.000

K'way

0.375 0.313 0.375 0.375

Screw

SCR-30 SCR-30 SCR-30 SCR-30

Head

T10 T10 T10 T10

Applicable Insert

Insert Qty.

3 3 4 4

Inch

XPMT 15T3

:Stock Standard

8

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

Face Mills

FM Recommended Cutting Conditions

Recommended Grade (Cutting Speed: SFM) Work Material Feed Rate (ipt)

Carbide: .003~.011 Cermet: .002~.007 Carbide: .004~.010 Cermet: .002~.007 Carbide: .004~.008 Cermet: .002~.005 Carbide: .003~.011 Cermet: .002~.007

Cermet TC60 PR660

150~300 250~550 250~550

PVD Coated Carbide PR830

150~600 200~650 150~600 200~550

PR905

CVD Coated Carbide CA2335

Uncoated Carbide KW10

Stainless Steel Carbon Steel Alloy Steel Metal Mold Steel Cast Iron Non-ferrous Metal

300~1000 300~750 225~550

300~600 300~600 180~540 100~800 100~500 500~1200

.002~.012 .002~.012 1500~1800

FM--AL

: 1st Recommendation : 2nd Recommendation

Reference page 12 for Insert Selection

Aluminum Cutting Face Mills

Description

FM-AL-2500-90-3 FM 3000-90-AL FM 4000-90-AL FM 4000-90-AL-125 FM-AL-4000-90-5 FM 5000-90-AL

Stock

Unit

Cutting Diameter

2.500 3.000 4.000 4.000 4.000 5.000

Lead Angle

0° 0° 0° 0° 0° 0°

L1

1.570 1.570 1.570 1.570 1.570 1.570

L4

0.640 0.640 0.640 0.640 0.640 0.640

D

0.750 1.000 1.000 1.250 1.000 1.250

Keyway

0.375 0.375 0.375 0.500 0.375 0.500

Screw

Head

Applicable Insert Insert Qty.

3 6 8 8 5 8

Inch

SCR-02

T15

APET 1604

FM-AL Recommended Cutting Conditions

Work Material Non-ferrous Metal Feed Rate (ipt) .002~.012

Recommended Grade (Cutting Speed: SFM) Uncoated Carbide CW12

500~1200 9

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

Chamfer Mills

CM

Chamfer Mills

Reference page 12 for Insert Selection Reference page 11 for Machining Recommendations

Description

CM 0563-15-09 CM 0563-20-09 CM 0563-25-09 CM 0563-30-09 CM 0563-35-09 CM 0563-45-09 CM 0563-60-09 CM 0563-75-09 CM 1000-03 CM 1000-05 CM 1000-10 CM 1000-15 CM 1000-20 CM 1000-25 CM 1000-30 CM 1000-35 CM 1000-37.5 CM 1000-41 CM 1000-45 CM 1000-50 CM 1000-55 CM 1000-60 CM 1000-70 CM 1000-75

Stock

Lead Angle (°)

15 20 25 30 35 45 60 75 3 5 10 15 20 25 30 35 37.5 41 45 50 55 60 70 75

D

0.563 0.563 0.563 0.563 0.563 0.563 0.563 0.563 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000

d

0.500 0.500 0.500 0.625 0.625 0.625 0.625 0.625 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750

Width

0.089 0.116 0.143 0.169 0.194 0.239 0.301 0.327 0.031 0.052 0.103 0.154 0.204 0.252 0.298 0.343 0.372 0.393 0.400 0.454 0.507 0.521 0.547 0.584

L4

0.340 0.330 0.310 0.300 0.280 0.240 0.160 0.080 0.589 0.586 0.577 0.564 0.547 0.526 0.501 0.472 0.456 0.433 0.400 0.376 0.327 0.284 0.193 0.146

L1

2.78 2.78 2.78 2.91 2.91 2.91 2.91 2.91 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15

L2

1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25

Screw

Wrench

Applicable Insert

Insert Qty.

SCR-04 T7 XPMT 0902

SCR-01

SCR-16 T10 SCR-30 XPMT 15T3 2

SCR-30

T10

XPMT 15T3

: Stock Standard

10 10

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

CM-AL

Chamfer Mills

Chamfer Mills

Reference page 12 for Insert Selection

Description

CM 1000-15-AL CM 1000-20-AL CM 1000-30-AL CM 0800-45-AL CM 0800-60-AL CM 0690-75-AL

Stock

Lead Angle (°)

15 20 30 45 60 75

D

1.000 1.000 1.000 0.800 0.800 0.690

d

0.750 0.750 0.750 0.750 0.750 0.750

Width

0.158 0.208 0.304 0.430 0.528 0.591

L4

0.613 0.595 0.544 0.440 0.308 0.158

L2

1.350 1.350 1.350 1.350 1.350 1.350

Screw

Wrench

Applicable Insert

Insert Qty.

SCR-02

T15

APET 1604

2

CM Recommended Cutting Conditions

Work Material Feed Rate (ipt)

Carbide: .003~.011 Cermet: .002~.007 Carbide: .004~.010 Cermet: .002~.007 Carbide: .004~.008 Cermet: .002~.005 Carbide: .003~.011 Cermet: .002~.007

: Stock Standard

Recommended Grade (Cutting Speed: SFM) Cermet TC60 Stainless Steel Carbon Steel Alloy Steel Metal Mold Steel Cast Iron Non-ferrous Metal PR660

150~300 250~550 250~550

PVD Coated Carbide PR830

150~600 200~650 150~600 200~550

PR905

CVD Coated Carbide CA2335

Uncoated Carbide KW10

300~1000 300~750 225~550

300~600 300~600 180~540 100~800 100~500 500~1200

.002~.012 .002~.012 1500~1800

CM-AL Recommended Cutting Conditions

Work Material Non-ferrous Metal Feed Rate (ipt) .002~.012

CW12

: 1st Recommendation : 2nd Recommendation

Recommended Grade (Cutting Speed: SFM) Uncoated Carbide

500~1200 11 11

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

APET

Aluminum Cutting Inserts for the EM--AL, CM--AL, & FM--AL Style Cutters

Available Grades Dimension (Inch) Insert

APET 0803PDFR APET 1604PDFR APET 160416 APET 160431

Uncoated Carbide T

0.125 0.188 0.188 0.188

I.C.

0.250 0.375 0.375 0.375

L

0.300 0.630 0.630 0.630

W

0.250 0.375 0.375 0.375

R

0.028 0.039 0.060 0.125

CW12

: Stock Standard

XPMT

*

Inserts for the EM, FM & CM Style Cutters

R

T qd A W

1

Available Grades

*Formerly known as ADMM inserts

Dimension (Inch) Insert

XPMT 090208 XPMT 15T304 XPMT 15T308 XPMT 15T316 XPMT 15T324 XPMT 15T331 XPMT 15T364 0.375 0.156 0.157 0.607

Angle Cermet

Uncoated Carbide KW10

CVD Coated Carbide CA2335

PVD Coated Carbide

A

0.250

T

0.094

d

0.110

W

0.325

R

0.031 0.016 0.031 0.063 0.093 0.122 0.250

15°

TC60

PR660

PR830

PR905

15°

: Stock Standard

12 12

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

Insert Grades for Milling

Grades CVD Coated Carbides CA2335 Color gold Coating Layer TiN+TiC+TiN Application Recommendations

CVD coated carbide for applications in steel, stainless steel, and steel castings. Uncoated C3 carbide primarily for milling aluminum. Micrograin uncoated carbide recommended as first choice in most aluminum and non-ferrous materials, and as an alternate choice for high nickel/ high temp alloy materials. PVD coated grade as a first choice in milling tough to machine stainless steels and other tough materials. PVD coated carbide with fine surface coating for stable milling of die steel and steel. PVD coated carbide with smooth fine surface coating on special carbide substrate for efficient and stable machining of gray cast iron and nodular cast iron. Toughest cermet with good shock resistance for rough milling in a wide range of materials. Primarily recommended for tool steel applications.

CW12 Uncoated Carbides

gray

n/a

KW10

gray

n/a

PR660 PVD Coated Carbides

gold

TiN

PR830

gold

TiAN + TiN

PR905

violet

TiAIN

Cermet

TC60

gray

n/a

Insert Grades Application Summary

WORK MATERIAL Stainless Steel Carbon Steel Alloy Steel Metal Mold Steel Cast Iron Titanium High Temp Alloy Non-ferrous Metal

CVD Coated Carbide Uncoated Carbide CW12 KW10 PVD Coated Carbide PR660 PR830 PR905 Cermet TC60

CA2335

: 1st Recommendation : 2nd Recommendation

Kyocera Customer Service and Technical Assistance 800-823-7284 [email protected]

13 13

Customized Milling Cutters

Several customization options available for your specific milling applications

Custom Dovetail Cutters or Back Facing Cutters Variations of Diameters and Lead Angles

Combination Milling Cutters that Create a Profile

Customized Tool Ordering Procedure

To request a quote for a custom tool, please follow the steps below:

1. Photocopy and fill out the Special Tool Design Worksheet on page 15 of this brochure. 2. Fax the completed form along with any necessary prints and drawings to the Kyocera Quotations Department at 828-692-1344. 3. Contact the Kyocera Quotations Department at 800-823-7284 with any questions regarding the custom drill quotation procedure.

14

SPECIAL TOOL DESIGN WORKSHEET

DATE: CUSTOMER INFORMATION Company Name: Contact: Address: City, State, Zip: Kyocera Distributor Name:

Kyocera Industrial Ceramics Corp. Cutting Tool Division Ph: 800-823-7284 Fax: 828-692-1344 Email: [email protected] www.kyocera.com/cuttingtools

Page

of

Phone: Fax: Email:

PART INFORMATION Part Number or Description: Material: Current problem or objective:

Hardness (Rc):

MACHINE INFORMATION Machine being tooled: Spindle Hp: Max RPM: Circle one of each: Horizontal or vertical spindle? TOOL INFORMATION Describe the tool (drill, mill, combo tool?) Quantity to quote: Right or left hand cutting: Size or weight restrictions (if applicable): Prints and Drawings Finished part Raw stock or casting Fixturing Special inserts, hardware, etc. Process sheet Existing tooling

Machine condition, age: Max IPM: Stationary or rotating tooling?

Shank size/description: Thru coolant? (and inlet type/location):

Supplied information should include: Tolerance requirements, raw stock tolerances Surface finish requirements (witness lines ok?) Depth(s) of cut Fillets, inside corner radii (insert nose radii) Allowable overtravel on thru cuts Amount of finish stock to leave 15

KYOCERA Industrial Ceramics Corporation

Cutting Tool Division 100 Industrial Park Road Mountain Home, NC 28758 ph: 800-823-7284 fax: 828-692-1344 email: [email protected] www.kyocera.com/cuttingtools

KYOCERA Corporation Cutting Tool Division 6 Takeda Tobadono-cho Fushimi-ku, Kyoto Japan ph: 075-604-3473 www.global.kyocera.com

Information

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