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SPECIAL K ABEL

axojump

axolink / FDC 100

®

®

®

F L AT F L E X IB L E C A B L ES & F L AT C A B L E ASSEMB L IES

www.axon-cable.com

© 2009/A - AXON' CABLE - RELEASED AUGUST 2009 - All rights reserved - Photos: Nickelkrome AXOJUMP ® / AXOLINK® / AXOSTRIP ® / FLEXLINK® / FDC 100 ® : Registered trademarks of AXON' CABLE All information contained in this brochure is subject to change without prior notice.

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Contents

General information

Introduction 2 Applications 4 Advantages 4 Production 5 Quality assurance 6 Design, Research, Innovation & Development 6 Connection 7 Shielding expertise 8 Flex life 9 Punching 10 Gold plated Flat Flexible Cables 10

Bulk Flat Flexible Cables FleXlInk®

Product advantages 26 Identification code 26 General drawing 27 Dimensions 27 Electrical characteristics 27 Flexlink® assembly 27

Flat Cable Assemblies

FDC-Flat Display Connections AXOlInk®

Product advantages 28 Main characteristics 28 Identification code 29 Connection schemes 30 Dimensions 32 Off-the-shelf products 32 Quick prototyping for electrical validation 33 Special products 33

Flat Cables

FFC-Flat Flexible Cables AXOJUMP®

Standard Flat Flexible Cables 11 Pitches 11 Connection schemes 12 Connection definition 14 Summary of reinforcement tapes 16 Insulation tapes 17 Marking 18 Conductors 18 Standard dimensions 20 Shielding 21 Special products 22

Flat Display Connections for lVDS FDC 100®

Application 34 Main characteristics 34 Product advantages 34 Identification code 35 Performance 35 Folding impact on performance 36 Characteristic impedance 36 Electrical characteristics 36

Flat cables with round pins AXOSTRIP®

Main characteristics 24 Product advantages 24 Identification code 25

Pull-out section

Identification code for AXOJUMP® Flat Flexible Cables General drawing

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General Information

AXON', manufacturer of cables and interconnect solutions for advanced technologies, offers a complete range of flat cables and assemblies : > FFC-Flat Flexible Cables AXOJUMP®, > Flat Cables with round pins AXOSTRIP®, > Bulk Flat Flexible Cables FleXlInk®, > FDC-Flat Display Connections AXOlInk®. From standard flat cables to custom designed assemblies, AXON' optimises its expertise to meet its customers requirements.

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FFC- Flat Flexible Cables: AXOJUMP®

Designed for board-to-board interconnections, AXOJUMP® standard Flat Flexible Cables are made up of flat conductors insulated with Polyester or Polyimide tapes (from 030 mm to 254 mm pitch) AXON' has developed a wide range of custom designed Flat Flexible Cables incorporating folds, shields, notches, punching, slitting, marking or special mounting methods The termination of Flat Flexible Cables is made: - either with ZIF (Zero Insertion Force) / LIF (Low Insertion Force) connectors: the cables are equipped with reinforcement tape to strengthen the ends, - by soldering, - or with crimped contacts

FLAT FLEXIBLE CABLES wITh LIF CONNECTOR

Flat Cables with round pins: AXOSTRIP®

AXOSTRIP® - Flat Cables with round pins can be soldered or inserted to achieve board-to-board interconnections

FLAT CABLES wITh ROUND PINS

Bulk Flat Flexible Cables: FLEXLINK®

FLEXLINk®-Bulk Flat Flexible Cables are made with flat conductors insulated with Polyester film They are used for any application where space reduction and flexibility are the most important criteria

FDC- Flat Display Connections: AXOLINK

®

BULk FLAT FLEXIBLE CABLES

AXOLINk® FDC-Flat Display Connections have been designed for board to display interconnections They consist of AXOJUMP® standard Flat Flexible Cables and connectors such as: DF-9, DF-19, FI-SE, FI-X at one or both ends A special range called FDC 100®-AXOLINk® has also been developed for connecting full hD displays with LVDS (Low Voltage Differential Signaling) This assembly consists of a 41 or 51 way 050 mm pitch shielded flat cable, terminated with a unique solution to mate the FI-R connectors soldered to the boards

FDC-FLAT DISPLAy CONNECTIONS

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Applications

AXON' flat cables and assemblies can be used in numerous application areas: > IT equipment notebooks, scanners, printers > Consumer electronics CD and DVD players, TV, LCD displays, hi-fi systems, satellite receivers and decoders > Telecommunications telephones, fax machines > Automotive industry car radios, GPS systems, switch rotary connectors, headliners, door panels > Household equipment glass-ceramic cooking plates, refrigerators, dishwashers > Military electronics missiles, weapon systems > Robotic applications > Medical applications

Advantages

AXON' flat cables and assemblies offer many advantages: - Extremely small dimensions: low profile - narrow width - fine pitch, - Simple and fast installation: time saving - cost reduction, - Compatible with ZIF/LIF connectors, - Excellent flexibility and flex life, - Standardised lengths offered for quicker service

CAR RADIO

FDC 100® - FFC LVDS ASSEMBLy

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Production

AXOJUMP® Flat Flexible Cables are manufactured in AXON's production sites in Europe, America and Asia, using stateof-the-art manufacturing equipment AXON' specialises in FFC manufacturing ranging from wire drawing, plating and rolling of conductors to insulation, final cutting and shielding

Cable insulation

AXON' insulates the conductors with laminated Polyester or Polyimide tapes Depending on the requested type of connection - non-removable, removable or a mixture - the cables are prepared with reinforcements and/or stripping (See page 12 "connection schemes")

Conductor manufacturing

AXON' manufactures its own flat conductors The main materials used are: - Bare copper, - Tin alloy plated copper, - Gold plated copper All these conductors are lead free AXON's expertise in conductors allows for a wide range of flat cables with different levels of flexibility The modern manufacturing equipment allows perfect dimensional precision, electrical resistance control and production of long continuous lengths

FLAT COPPER CONDUCTOR

FLAT CABLE INSULATION

FLAT CABLE wORkShOP

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Quality assurance

AXON' is accredited to: > ISO 9001, > ISO TS 16949, > ISO 14001, > EN 9100, > OHSAS 18001. AXON's continuous improvement plan called "SOLON" is based on the EFQM model (European Foundation for Quality Management) In addition to in-line controls throughout the manufacturing area, AXON' applies "Statistical Process Control" methods (SPC) as well as standard problem solving and continuous improvement methods TPM (Total Productive Maintenance) is applied in order to improve productivity AXON' conforms to the latest RohS European Directives and REACh regulation Please consult our website for the latest information: wwwaxon-cablecom/Customer Area/ RohS and EU directives In addition, AXON's products have been recorded in the IMDS database (International Material Data System) since 2003, in which the make-up of product is indicated

Design, Research, Innovation and Development

At the company's headquarters, as well as in each country where AXON' has a subsidiary - Germany, Great Britain, USA, Latvia, hungary, China, Mexico - engineering teams provide local technical support The Research and Development Department located in France concentrates on the following areas:

Metal technologies

- Metal plating of the conductors, - Drawing - Laminating - Annealing

Plastics technology

- Insulation - Jacketing, - Moulding - Overmoulding

IN-LINE CONTROLS

electronics

- EMI/EMC, - RF and high speed data

Interconnection technology

- Soldering, - welding, - Contact crimping

ENGINEERING DEPARTMENT

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Connection

Connection with connectors

AXON' flat cables are designed for LIF (Low Insertion Force) or ZIF (Zero Insertion Force) connectors from most connector manufacturers (for example: kyOCERA ELCO/FCI/ hIROSE/JAE/JST/MOLEX/TyCO/...)

Connection with crimped contacts

127 and 254 mm pitch FFC's can be terminated with crimped contacts or provided ready for crimping

CONNECTION By SOLDERING

Connection with soldering

Reflow soldering is suited for termination of flat cables to printed circuit boards AXON' uses a semi-automatic process for hot bar soldering to manufacture FFC/PCB connections The two parts are assembled using a thermode > Recommended PCB configuration - Tin thickness on the soldering pads: 5 to 8 µm for 05 and 08 mm pitch FFC 10 to 15 µm for 100 and 254 mm pitch FFC - Tinning material: tin-copper alloy > Possible FFC types This process can be used for the following types of FFC: - Standard, flexible (50 µm) or extra flexible (35 µm) conductors, - Bus bar or stripped version, Polyimide insulation or reinforcement AXON' also uses these connection techniques to manufacture AXOLINk® FDC-Flat Display Connections made of Flat Flexible Cables and DF9 type connectors

FLAT DISPLAy CONNECTION

The hot bar soldering process

Pressure

TeMPerATure

APPlicATion of TherMode

heATing

reflow

cooling

reMoVAl of TherMode

TiMe

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Shielding expertise

AXON' offers two types of shielded flat cables: > Cables shielded with aluminium tape, > Cables shielded by a conductive silver paint and a protective varnish AXON' is able to ground one or several conductors to the shield irrespective of the type of shielding: aluminium foil or conductive paint (same voltage level and EMI performance) To characterise the shielding of flat or round cables, AXON' uses the "Transfer Impedance ZT" parameter given in ohms/m As this notion depends on the type of product, rather than on the application, it is better suited than the alternative notion of "shielding efficiency", given in dB, to define shield specifications accurately AXON' is equipped with comprehensive test benches to characterise transfer impedance of round and flat cables as well as terminated harnesses The flat cables are generally measured using a microstrip or strip line In order to propose the shielding solution best suited to each application, AXON' has compared the shielding resistance of cables shielded with aluminium foil to those shielded with conductive paint

Measurement of the shield resistance

ShIELDING wITh CONDUCTIVE SILVER PAINT

Shield efficiency is measured on a network analyser using the microstrip method The connection between the flat cable and the coaxial cable of the network analyser is made possible with an interface PCB which links the flat cable's ZIF connectors to the coaxial connectors AXON's standard shielded FFC's are usually used for static applications For dynamic applications, please contact us for more details

MICROSTRIP INJECTION TEST BENCh TO CONTROL TRANSFER IMPEDANCE

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Transfer impedance Zt (mOhms)

1

This graph shows the quality of shielding of four different cables in terms of transfer impedance. The lower the transfer impedance (ZT ) the more efficient the shielding.

0,1

0,01 0,01

0,1

1

10

Frequency (MHz)

Grounded Alu shield - P=1,00mm Not grounded Alu shield - P=0,50mm Grounded Painted shield - P=1,00mm Grounded Painted shield - P=0,50mm

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Flex life

The flex life of AXON' FFC's depends on the choice of conductor/ insulation tape combination To meet the different requirements of flex life in dynamic applications, AXON' offers a range of FFC's to withstand an increasing number of flex cycles The following table summarises flex tests which have been carried out on a 100 mm pitch FFC sample with a bend radius of 10 mm The sample is fitted between two plates The bottom plate moves and the top one remains still The cycle is repeated until the first conductor breaks

ToP sTATic PlATe

FLEX LIFE TEST

boTToM sliding PlATe

Type of FFC

Conductor thickness µ m

Type of tape

Minimum number of cycles bend radius 10 mm

Standard version Standard version Standard version

(254 mm pitch only)

50 100 100 76 50 35 25

k S L S S E E

1 000 10 000 10 000 150 000 1 500 000 2 500 000 more than 70 000 000

Standard version Flexible version

Extra-flexible version Ultra-flexible version

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Punching

AXON' offers punched Flat Flexible Cables for certain types of connectors (For example: hirose Fh28, Fh41, AVX 6288 Serie, Iriso, ZIF) Punching facilitates: - positionning of the cable in the equipment, - polarisation

Gold plated Flat Flexible Cables

AXON' offers flat cables with a fine gold coating over nickel on the stripped ends Gold coating guarantees the absence of tin whiskers Whiskers are filaments or knots which can grow from metal such as tin after several months, with the risk of producing short circuits between fine pitch conductors AXON' can offer stripped gold plated flat cables in different pitches compatible with a large range of gold contact connectors These gold plated cables have been designed for board to board interconnections in miniaturised electronic products, which require fine pitch flat cables Gold Plated stripped ends are coated with: - nickel, 03µm min - and gold, 005µm min The nickel coating is a barrier to avoid the migration of gold into the copper It also improves the protection of the conductors against corrosion Thanks to a flexible manufacturing process, AXON' can offer different thicknesses of nickel and gold plating depending on the application AXON' gold plated cables successfully withstand salt spray testing

GOLD PLATING AT EXPOSED ENDS

PUNChED CABLE

Our punching process is camera-driven for the highest precision we can develop specific punching to your needs

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Flat Cables

FFC-Flat Flexible Cables AXOJUMP®

Standard Flat Flexible Cables

Pitches

The standard range of FFC-Flat Flexible Cables AXOJUMP® consists of the following pitches: - 030 mm, - 050 mm, - 080 mm, - 100 mm, - 125 mm, - 127 mm, - 254 mm

Other pitches can be manufactured upon request.

SAME NUMBER OF CONDUCTORS BUT DECREASING PITCh

03 mm PITCh VERSUS 254 mm PITCh

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FlA CABleS T

Connection schemes

See identification code at the end of the brochure. Each type of stripping has its own letter code: A, B, C or D For each end a strip length (S1, S2), a connection (see page 14) and a reinforcement length (F1, F2) is defined

Type A

Reinforcements F1 and F2 at both ends of the cable, on the same side

FFC, TyPE A

> Removable connection (connector/connector) - 2 Polyester reinforcements, standard or "easy-to-insert" version > Solder connection (solder/solder) - 2 Polyimide reinforcements > Mixed connection (solder/connector) - Soldering at one end: use of Polyimide reinforcement - Removable at the other end (connector): use of a Polyester reinforcement, standard or "easy-to-insert" version

FFC, TyPE B - STRIPPED VERSION

Type B

One single reinforcement F1 at one end / no reinforcement at the other end

FFC, BUS BAR VERSION

> Mixed connection (solder/connector) - Soldering at one end: stripping or bus bar version - Removable at the other end (connector): use of a Polyester reinforcement, standard or "easy-to-insert" version

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Type C

No reinforcement

> Solder connection (solder/solder) - Stripping (without reinforcement) at both ends

Note: the stripped conductors are unprotected and therefore fragile. They may be damaged during shipment and storage. AXON' recommends the use of bus bar version to protect the conductors.

FFC, BUS BAR VERSION

Type D

2 reinforcements F1 and F2 at the both ends on opposite sides

FFC, TyPE C ­ STRIPPED VERSION

FFC, TyPE D

> Removable connection (connector/connector) - 2 Polyester reinforcements, standard or "easy-to-insert" version > Solder connection (solder/solder) - 2 Polyimide reinforcements > Mixed connection (solder/connector) - Soldering at one end: use of a Polyimide reinforcement - Removable at the other end (connector): use of a Polyester reinforcement, standard or "easy-to-insert" version

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FlA CABleS T

Connection definition

See identification code at the end of the brochure.

Connection with ZIF or lIF connectors

Polyester reinforcement version B, R, W, J, k

for termination to connectors

> Version B: blue Polyester tape > Version R: red Polyester tape

FFC, VERSION R REINFORCEMENT

> Version W: white Polyester tape, mainly for 030 mm pitch FFC's The insulation tape remains between conductor and reinforcement tape > Version J or K: blue Polyester tape, mainly used for gold plated FFC

See summary of reinforcement tapes page 16.

FFC, VERSION B REINFORCEMENT

Connection with soldering

«Bus bar» reinforcement version T

FFC, VERSION T REINFORCEMENT

> Bus bar version: the pitch between the conductors is maintained thanks to a blue tape at the end

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"easy-to-insert" reinforcement version e

> Version E: Polyester reinforcement only partly adhered to the cable to ease installation

FFC, VERSION E REINFORCEMENT

Polyimide reinforcement version H

for thermal protection during hot bar soldering operation

> Version H: Polyimide natural colour (amber)

FFC, VERSION h REINFORCEMENT

end without reinforcement version "-"

> Version "-": Stripped conductors

Note: the conductors are unprotected and therefore fragile. They may be damaged during shipment and storage. AXON' recommends the use of bus bar version to protect the conductors.

FFC, VERSION "­" REINFORCEMENT

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FlA CABleS T

Summary of reinforcement tapes

Type of connection Version Material Colour Conductors Comments

Standard

B

Polyester

Blue

All

Most commonly used Easy insertion Mainly used for gold plated FFC Mainly used for gold plated FFC Not available for every design Mainly used for 0,30 mm pitch FFC Used for hot bar soldering Used for conductors protection

DIFFERENT CONNECTION TyPES

Easy-to-insert

E

Polyester

Blue

All

Standard with ZIF or LIF connectors 0,30 mm thickness (T)

J

Polyester

Blue

Flexible

Standard

k

Polyester

Blue

Standard

Standard

R

Polyester

Red

All

Standard

w

Polyester

white

For 0,30 mm pitch

Standard with soldering Bus bar

h

Polyimide

Natural (Amber)

All

T

Polyester

Blue

Standard, Flexible

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Insulation tapes

See identification code at the end of the brochure. AXON' offers flat cables with insulation tapes of different thicknesses according to the required flexibility, temperature resistance, colour and marking

Compatible pitches (mm) Maximum temperature rating Maximum voltage rating

Type of tape

Material

UL style

Colour

Conductors Comments Tin or gold plated conductors Tin or gold plated conductors Tin or gold plated conductors Tin plated conductors Tin plated conductors Tin or gold plated conductors

S

Standard

030 to 254

Polyester

20706

105°C

60 Volts

white

Standard, Flexible

E*

Extra-flexible

050 to 127

Polyester

20706

105°C

60 Volts

white

Extra-flexible, ultra-flexible

h

050 to 254

Polyester

2643

105°C

300 Volts

white

Standard, Flexible

k

050 to 254

Polyester

2896

80°C

30 Volts

white

Flexible

L**

050 to 254 Used for special designs, please contact us

Polyester

2896

80°C

30 Volts

white

Standard, flexible

X

Polyimide

21039

125°C

60 Volts

Amber

Special conductors

* Black insulation on request ** UL marking on request

AXOJUMP® Flat Flexible Cables can be used at below freezing temperatures as low as -40°C

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FlA CABleS T

Marking

See identification code at the end of the brochure. > Version A: both sides unmarked > Version B: one side marked with standard UL printing (if originally marked tape is available) and the other side unmarked Specific markings can be studied upon request

ORIGINALLy MARkED TAPE UL STyLE AND AXON' LOGO

POLyIMIDE INSULATION : UPPER TAPE OPAQUE/LOwER TAPE CLEAR ; INk-JET MARkING

Conductors

See identification code at the end of the brochure.

Standard version S

Pitch (mm) Width (mm) Thickness (mm) Resistance at 20° C / km

UL MARkING

050 080 100 125/127 254

030 050 070 080 157 0076 010

730 max 400 max 280 max 250 max 194 nom

INk-JET MARkING

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Flexible version F

Pitch (mm) Width (mm) Thickness (mm) Resistance at 20° C / km

030 050 080 100 125/127

015 030 050 070 080 005

3164 max 1460 max 800 max 520 max 500 max

FLAT TIN PLATED COPPER CONDUCTOR

extra flexible version e (e tape only)

Pitch (mm) Width (mm) Thickness (mm) Resistance at 20° C / km

050 080 100 125/127

030 050 070 080 0035

1730 max 1030 max 720 max 643 max

Ultra flexible version U (e tape only)

Pitch (mm) Width (mm) Thickness (mm) Resistance at 20° C / km

CONDUCTOR MANUFACTURING

100 125/127

060 080

0025

1500 max 970 max

GOLD PLATING AT EXPOSED ENDS

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FlA CABleS T

Standard dimensions

DECREASING PITChES

Pitch : P (mm) Number of conductors : N Span : E (mm) width : w (mm) Margin : M (mm) Strip length : S1, S2 (mm) Reinforcement length : F1, F2 (mm) Insulated length : L (mm)

030 * 11-51 ** (N-1) 030 (N+1) 030 030

050 6-50 ** (N-1) 050 (N+1) 050 050

080 4-50 ** (N-1) 080 (N+1) 080 080

100 4-99 ** (N-1) 100 (N+1) 100 100

125 3-79 ** (N-1) 125 (N+1) 125 125

127 3-79 ** (N-1) 127 (N+1) 127 127

254 2-38 ** (N-1) 254 (N+1) 254 254

Tape S and L : according to reference and ± 08 Tape h, E, X, k : according to reference and ± 1 According to reference and ± 2 According to reference and 40 to 60 ±2 20 to 60 ± 2 61 to 100 ± 3 101 to 200 ± 4 201 to 3999 ± 5 4000 to 5999 ± 10 6000 to 9999 ± 15 030 mm 030 (with standard conductors) 022 (with flexible conductors) 020 for 030 mm pitch max 020 max 030 max 030 max 040 max 070 max 040 max 040 max 040

61 to 100 ±3 101 to 200 ±4 201 to 500

±5 Thickness at end of cable : T (mm) Cable thickness : t (mm) Strip length mismatch : S-S' (mm) Upper and lower tape mismatch at strip 020 mm

*Available with insulation type S only - **For special needs, please contact us

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Shielding

See identification code at the end of the brochure.

FFC with aluminium shielding

Aluminium foil schielding is possible on flat cables with: - a width of 7 to 30 mm and a length of 60 to 1100 mm, > for static applications > Version S Aluminium shielded version without grounding > Version G + grounded tracks (for example G2-G7) Aluminium shielded version with grounding (max 3 grounds) Groundings are possible for 100 mm pitch FFC

ALUMINIUM ShIELDING

PAINTED ShIELD

Welded connection between the aluminium foil to the specified stripped conductor.

FFC with painted shield

A painted shield is possible on flat cables with: - a width of 35 to 30 mm and a length of 50 to 650 mm, > for dynamic applications (Please contact us for further information) > Version PS Painted shielded version without grounding > Version PG + grounded tracks (for example G2-G7) Painted shielded version with grounds (no limit for the number of grounds)

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Special products

Responding to a growing demand for custom designed products, AXON' has developed numerous special versions of flat cable: > folded versions, > non-standard or hybrid pitches, > special insulation tapes, > double sided adhesive pads, > crimped contacts, > punching, marking, slitting, stripping and special mounting/fastening AXON' can quickly develop the necessary tooling required to manufacture customised cables Our team of technical experts will offer you design assistance and the best cable solution suited to your needs

INk JET MARkING / Fh 28 PUNChING PUNChINGS FOLDED AND SOLDERED

Folding

- adapted to the equipment's shape - easy to install

Punching

- facilitates positioning of the cable in the equipment - polarisation (POkA yOkE) - cable retained in the connector - improves the contact between conductors and connector

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Slitting

- connection to multiple PCB's at different heights or to different parts of the same PCB - facilitates positioning of the cable into the equipment - polarisation (POkA yOkE)

Specific marking

- identification of the product - polarisation - marking of texts, lines, symbols

LINE MARkING ON ThE REINFORCEMENT

SLITTINGS

Other custom options

Additional insulation layers: - Increases abrasion resistance - Improves electrical insulation - Facilitates hot bar soldering Mounting brackets Strain relieving solder joints - Enhances cable/connector retention AXON' is at your disposal for any special design we can adapt our products to your manufacturing process

SPECIFIC POSITIONNING DEVICE ADDITIONAL REINFORCEMENT

MOUNTING BRACkETS

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FlA CABleS T

Flat Cables with round pins AXOSTRIP®

AXOSTRIP® is a flat cable with round pins which can be soldered or inserted to achieve board-to-board interconnections.

Main characteristics

- Type B : Tin plated copper round conductors on one end with flat conductors on the other end, - Type C : Tin plated copper round conductors on both ends, - Straight on both sides, - Pitch: 1905 mm, 200 mm, 254 mm, 508 mm, - Insulation: Polyester tape

Flexible (flat section) Transition Rigid (round conductor)

Product advantages

- high flexibility, - high resistance to vibration and bending: reliable connection joint, - Lower production costs: wave-soldered with the other components onto the PCB in the same operation, - Lower purchasing costs since no connectors are required for type C, - Type B is dismountable, only one connector is needed, - high quality insulation materials (UL2639), - Preparatory wire stripping and cutting to length is not required, - ZIF interface if needed (when flat conductors on one end)

Type B

Type C

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E = (N-1) x p w = (N+1) x p where p = pitch N = number of conductors

axostrip®

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Identification code

RFC 2.54 B 10 /100 H 3.5 - 3.5 0 10.0 S A BType of reinforcement:

"-" without reinforcement; B: blue; R: red

MARkInG A : not marked UL Conductor thickness - Standard Reinforcement length in mm

If no value specified F2=100 Type B if no value specified S1=3,5 ; S2=5 Type C if no value specified S1=S2=3,5

Strip length in mm

Type of insulation tape

h: Polyester (temperature rating: 105°C)

Insulated length (25 mm to 999 mm) number of conductors Type of end

B: round conductors on one end, flat conductors on the other end C: round conductors on both ends

Pitch in mm: 1905/200/254/508 Round-to-flat Cable: AXOSTRIP ®

Pitch (mm) P Max number of conductors Length (mm) L Pin diameter (mm) ø Standard wire gauge Flat conductor width (mm) Flat conductor thickness (mm) Margin type B (mm) M Margin type C (mm) M Max current rating (A) Max voltage rating (VDC)

* Versions conform to UL 2639 Other pitches are available on request

1905 38

200 37

254 28

508 13

25 mm to 999 mm 040 26 130 010 1905* 095 2 200 040 26 130 010 200* 10 2 200 050 24 150 012 254* 127 3 300 050 24 150 012 508* 254* 3 300

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FlA CABleS T

Bulk Flat Flexible Cables FLEXLINK®

FleXlInk® is a range of flat flexible cables supplied on the reel for any application where space reduction and flexibility are the most important criteria.

Product advantages

- Compatible with the most commonly used crimp contacts, - Flexibility, - Temperature rating: -40°C to 105°C, - Standard packaging: 150 m reels, - UL style 2690

Identification code M 1 S P 55

nUMBeR OF COnDUCTORS

2 to 55

COnDUCTOR MATeRIAl

U=Bare copper P=Polarisation: First conductor : tin plated Others : bare copper

COnDUCTOR SIZe

For 125/127 pitch: S = 066 x 0076 For 254 pitch: L = 127 x 0076 M = 157 x 0076

BULk FLAT FLEXIBLE CABLE PRODUCTION

PITCH

7 = 125 mm 1 = 127 mm 2 = 254 mm

InSUlATIOn MATeRIAl

M = Polyester h = Polyimide (only available with bare copper conductors)

26

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Flexlink®

27

General drawing

Dimensions

Cable reference M-1-S M-2-M M-2-l

Pitch P (mm) Total width w (mm) Margin width M (mm) Cable thickness T (mm) for Polyester version Cable thickness T (mm) for Polyimide version

127 127 x (N+1) 127 028 020

254 254 x (N+1) 254 028 020

254 254 x (N+1) 254 028 020

Electrical characteristics

Characteristics M-1-S M-2-M M-2-l

Current rating (A) Voltage rating (V AC) Insulation resistance conductor to conductor (M m min) Capacitance (typical value at 1 khz) Impedance (typical value at 1 Mhz) Resistance (/km max) at 20°c Cb (balanced, pF/m) Co (unbalanced, pF/m) Zb (balanced, ) Zo (unbalanced, )

09 max

30 max 300 max 10

52 75 162 110 440

40 56 157 110 194

33 46 180 130 240

Flexlink® assembly

Flexlink® cable with crimped contacts

Connector assemblies on request

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Flat Cable Assemblies

FDC-Flat Display Connections AXOLINK®

AXOlInk® FDC-Flat Display Connections are made from standard AXOJUMP

®

Product advantages

- Small dimensions: low profile, narrow width design, - Low cost/high reliability, - Excellent flexibility and flex life

Flat Flexible Cables and connectors such as DF-9, DF-19, FI-Se or FI-X at one or both ends.

Main characteristics

- 050 mm, 100 mm and 125 mm pitches, - Low profile, - Temperature rating of the cables: -40°C to +105°C, - Standard FFC, ZIF interface, - VESA, FPDI-1 Interface ; LVDS data transfer, - Lengths as required, but standardised lengths offered for quick service

Product availability

Connector type DF-9** FFC type DF-19* FI-Se* FI-X*

050 (mm) 100 (mm) 125 (mm)

number of conductors

x x x x x x x x x x x x x x

14 20 30 31 41 51

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*Standard version is shielded for these connector types. Non shielded versions also available. **Standard version is non-shielded (shielded version on request) All versions can be supplied with custom folds.

axolink®

29

Identification code FDC 41 / 0100 A M M 02

Connection scheme

1 through 40 as defined on the connection scheme

Connector type C2

M : MALE (header) - DF-9 / DF-19 / FI-SE / FI-X F : FEMALE (Receptacle) - DF-9 only Z : ZIF

Connector type C1

M : MALE (header) - DF-9 / DF-19 / FI-SE / FI-X F : FEMALE (Receptacle) - DF-9 only

Connection type

A : connector-connector - same face B : connector-connector - opposite face C : DF-9 to ZIF - same face D : DF-9 to ZIF - opposite face E : connector - connector (only for DF-19 / FI-SE / FI-X) F : connector - ZIF (only for DF-19 / FI-SE / FI-X)

length

End to end length including connector (mm) (minimum length : 52 mm )

number of conductors

31, 41 or 51 for DF-9 14, 20 or 30 for DF-19 20 for FI-SE 14, 20 or 30 for FI-X

FDC = non shielded version

(DF-9, DF-19, FI-SE, FI-X connectors)

FDB = Shielded version

(DF-9, DF-19, FI-SE, FI-X connectors)

Any special version on request

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FlA CABle ASSeMBlIeS T

30

Connection schemes

DF9

Non-shielded version (FDC), Shielded version on request AMF01 BFM08 AMM15 CMZ22

M: header F: Receptacle

AMM02

BMM09

AFF16

CFZ23

AFF03

BFF10

BMF17

CFZ24

AMF04

AMM11

BMM18

DMZ25

BMM05

AFF12

BFF19

DMZ26

BFF06

AMF13

BMF20

DFZ27

BMF07

AFM14

CMZ21

DFZ28

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axolink®

31

DF19

Non-shielded version (FDC), Painted shielded version (FDB) eMM29 eMM30

FMZ31

FMZ32

FI-Se

Non-shielded version (FDC), Painted shielded version (FDB) eMM33 eMM34

Pin1 Pin1

FMZ35

Pin20

Pin1

FMZ36

Pin1

fi-s

Zif

fi-s

Zif

FI-X

Non-shielded version (FDC), Painted shielded version (FDB) eMM37 eMM38

Pin1

FMZ39

Pin20

Pin1

FMZ40

Pin1

fi-X

Zif

fi-X

Zif

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FlA CABle ASSeMBlIeS T

32

Dimensions

DF-9 DF-19

51 pts : 32.7 mm 31 pts : 22.7 mm 41 pts : 27.7 mm

FI-Se

FI-X

where there is a ZIF connector at one end, the standard number of ways for the ZIF will be 2 more than the DF-19/FI-SE/FI-X connector at the other end (for DF-9 versions the number of ways is equal for both connectors) If same number of ways (14, 20 or 30) is required for the ZIF on DF-19/FI-SE/FI-X versions, AXON' can punch the ZIF end to ensure compatibility

Off-the-shelf products

AXON' keeps several standard lengths of Flat Flexible Cables in stock with 31, 41 or 51 conductors for the different assembly types to assure a short delivery time Immediately after receipt of your order, the termination process is started Any connector configuration shown on the following page is possible

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axolink®

33

Standard AXOlInk® assembly lengths

- 76 mm - 102 mm - 152 mm - 203 mm - 254 mm

Quick prototyping for electrical validation

AXON' can provide small quantities of AXOLINk® prototypes for electrical validation Dependent on the availability of cable, AXON' may propose the exact length required or a slightly different length to provide the quickest response

Connection schemes

A

Special products

AXON' can also provide special AXOLINk® products, in particular:

B

- special number of conductors, - special markings,

Only for DF-9

- any special length, - moisture protection of the assembly,

C

- folded versions, - ferrites on the assembly, - shielding (aluminium foil or painted shielding),

D

- shielding with grounding (only painted shielding), - gold plating: for DF-19/FI-SE and FI-X the gold plating available on the ZIF end

Only for DF-19, FI-SE and FI-X

e

F

For "ZIF" ending of DF-19 / FI-SE / FI-X versions, connector ways = number of conductors + 2

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FlA CABle ASSeMBlIeS T

Flat Display Connections for LVDS ­ FDC 100®

FDC 100® is an impedance controlled 100 shielded flat flexible assembly terminated with connectors compatible with board-mount FI-R connectors. They are aimed at connecting HD displays with the lVDS electrical signaling system.

Application

- Interconnects the motherboard to the display itself on larger hD television displays (LCD & Plasma as well as LCD monitors)

Main characteristics

- Made with a shielded Flat Flexible Cable and an innovative connector design by AXON', - 41 or 51 way 050 mm pitch shielded flat cable with gold plated conductors ends, - Terminated with connectors compatible with the board-mount FI-R connectors, - 100 mm pitch also available with 30 conductors with gold plated ends

Product advantages

- Compatible with FI-R connectors, - Connector with a simple connection system: no need to have an extra metal link between the PCB connector and the cable shield, - Foldable for easy installation, - Small size, - high flexibility, - 100 ohm impedance, - Excellent high speed signal transmission, - Low cost/high reliability

FDC 100®-FFC LVDS CABLE ASSEMBLy

FDC 100® - Pitch 0.50 mm

with a connector compatible with the FI-R PCB mounted connector

34

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FDC 100®

35

ITeM

MATeRIAlS & FInISHeS

1 2 3 4

ITeM

FFC Connector housing part Connector cover part Clip

PET, Copper / Contact / Gold plating Axon' connector mating to FI-R

SPeCIFICATIOnS

Number of conductors N Pitch P Length L Connector height h Shield width G

41 050 ± 003 mm L ± 5 mm 113 353

51

403

Identification code FDC 100® 41 0075 A

FFC / lVDS COnDUCTORS

41, 51

lenGTH

(mm)

A: FI-R / FI-R CONNECTOR

Performance

Number of contacts Signals Contact resistance Dielectric withstanding voltage conductor to shield Pitch Operating temperature range Impedance Vibration humidity 41 or 51 LVDS < 40 milliohms max 200 VAC RMS (for 1 minute) 05 mm -40°C to +80°C assembly 100 ohms ± 5% Ok (Acc 4g / Shock 6g 10 ms) 48h -85°C / 95 % humidity

Interconnection with FI-R 20 mating cycles: no change of electrical parameters

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FlA CABle ASSeMBlIeS T

36

Folding impact on performance

90° FOLD OPPOSITE DIRECTION

Characteristic impedance

41 ways 51 ways

ZC ± 3 OHMS

45° FOLD

> Conclusion: folding has no adverse effect on the electrical performance up to a data rate of 2 Gbit/s

Electrical characteristics

eye pattern AXOn' FDC 100® 41 ways 51 ways

For 50 Mb/s

For 50 Mb/s

For 500 Mb/s

For 500 Mb/s

For any further information, visit our website www.lvds-connectors.com

For 1 Gb/s

For 1 Gb/s

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Indentification code for AXOJUMP® Flat Flexible Cables

FFC 1.00 A 20/ 0075 S 5.0-5.0- 10.0-10.0 F A BB/ G 2-7

Option

S: Aluminium shielding without grounding G: Grounded Aluminium shielding + n° of grounded conductors PS: Painted shielding without grounding PG: Painted shielding with grounding + n° of grounded conductors AU: Gold plated contacts M: Ink-jet marking N: Notches, punchings L: Adhesive labels on the cable F1: Foldings + n° of folds R1: Marking of a line on the reinforcements + n° of markings V1: Additional reinforcement tape + n° of additional reinforcements

Definition of the connection F1 and F2

B, J, K: Blue Polyester R: Red Polyester W: White Polyester H: Polyimide E: Polyester « Easy-to-insert » type "-": No reinforcement T : « Bus bar » type

UL marking of the insulation tape

A: tape without UL marking

B: tape with UL marking

Type of conductor

S: static F: flexible (50 µm) E: extra-flexible (35 µm) U: ultra-flexible (25 µm)

Reinforcement length F1 and F2 in mm Strip length S1 and S2 in mm Type of insulation tape: S / E / L / H / K / X Insulated length in mm Number of conductors

A: one reinforcement at each end on the same side of the FFC B: one single reinforcement C: no reinforcement D: one reinforcement at each end on opposite sides of the FFC

Type of connection

Pitch in mm: 0.30 / 0.50 / 0.80 / 1.00 / 1.25 / 1.27 / 2.54 Flat Flexible Cable

General drawing

Reinforcement length F1

Reinforcement length F2

Pitch P Width w Span E Margin M Insulated length L Strip length S1 Strip length S2

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>> CHINA

AXON' INTERCONNECT LIMITED HIGH TECH INDUSTRIAL PARK CHANG BAO XI ROAD RONGGUI, 528306 SHUNDE, GUANGDONG TEL: + 86 757 2838 7200 FAX: + 86 757 2838 7212 e-mail: [email protected] AXON' INTERCONNECT LIMITED SHANGHAI REPRESENTATIVE OFFICE 1258, YU YUAN ROAD. 15A/FLOOR ROOM 09-10 SHANGHAI, 200050 TEL: +86 21 6225 3951 FAX: +86 21 6225 3961 e-mail: [email protected]

>> JAPAN

AXON' CABLE JAPAN OFFICE GOTANDA N-BUILDING, 3F 2-24-9, NISHI GOTANDA, SHINAGAWA-KU TOKYO 141 - 0031 TEL: +81 3 3493 4736 FAX: +81 3 3493 4897 e-mail: [email protected]

>> SPAIN

AXON' CABLE SPANISH OFFICE C/ CAPITÁN HAYA, N° 1, PLANTA 15 28020 MADRID TEL: +34 91 418 43 46 FAX: +34 91 556 28 80 e-mail: [email protected]

>> LATVIA

AXON' CABLE SIA VISKU IELA, 21 C LV-5410 DAUGAVPILS TEL: +371 6540 78 91 FAX: +371 6540 78 93 e-mail: [email protected]

>> UNITED KINGDOM

AXON' CABLE LIMITED AXON' AGORA UNITED F - ADMIRALTY PARK ROSYTH - DUNFERMLINE FIFE - KY11 2YW TEL: +44 1383 821081 FAX: +44 8700 517257 e-mail: [email protected]

>> GERMANY

AXON' KABEL GmbH POSTFACH 1131 D - 71201 LEONBERG HERTICHSTR. 23 D - 71229 LEONBERG TEL: +49 7152-97992-0 FAX: +49 7152-97992-7 e-mail: [email protected]

>> MEXICO

AXON' INTERCONEX, S.A. DE C.V. AV. PEÑUELAS 26 A. INDUSTRIAL SAN PEDRITO PEÑUELAS C.P.76148 QUERÉTARO, QRO. MÉXICO TEL / FAX: +52 442 220 6464 TEL: +52 442 215 2713 e-mail: [email protected]

>> USA

AXON' CABLE INC. 1314 PLUM GROVE ROAD SCHAUMBURG, IL. 60173 TEL: +1 847 230 7800 FAX: +1 847 230 7849 e-mail: [email protected]

>> HUNGARY

AXON' KÁBELGYÁRTÓ KFT. H-6000 KECSKEMÉT, WÉBER EDE U. 10/A TEL: +36 76 508 195 FAX: +36 76 508 196 e-mail: [email protected]

>> INDIA

AXON' CABLE INDIAN OFFICE BUILDING `HAMD' - 2ND FLOOR 12/3, ALEXANDRIA STREET, RICHMOND TOWN, BANGALORE 560025 TEL: +91 80 40918186 FAX: +91 80 40918185 e-mail: [email protected]

>> SWEDEN, NORWAY, FINL AND, DENMARK AMGAB EL AB Rubanksgatan 6 P.O. BOX 85 S- 74122 KNIVSTA TEL: +46 18 34 91 80 - FAX: +46 18 34 91 81 e-mail: [email protected]

HE A DQUA RTERS >> France

>> AXON' CABLE S.A.S. ROUTE DE CHALONS EN CHAMPAGNE - 51210 MONTMIRAIL TEL: +33 3 26 81 70 00 - FAX: +33 3 26 81 28 83 e-mail: [email protected] - http://www.axon-cable.com

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