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Maestro Splicing Equipment

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Improved Splice Quality Short Cycle Time Increased Speed and Efficiency Reliable Splice Results No Water Cooling

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Improved splice quality Increased speed and efficiency

A winning combination

As a leading manufacturer of process and conveyor belts, Ammeraal Beltech has developed the next generation of splice equipment, called

Improved quality and efficiency benefits include: » Consistent, reliable splice results and superior belt appearance » Short cycle time: Most belts 6-10 minutes depending on electrical configuration » Less shrinkage of fingers, providing stronger, flatter splices » No fiberglass sheets or other splice plates necessary

Maestro

With Maestro, shrinkage of fingers is reduced during the splicing process, resulting in a stronger splice.

With Maestro splice equipment, Ammeraal Beltech has made a leap forward in the critical areas of quality, efficiency/speed, and precision. Maestro splice equipment is specially designed for splicing of Ammeraal Beltech process and conveyor belts both on site and in the workshop.

Onsite benefits include: » Lightweight » No water cooling necessary » Less production downtime

Maestro Splice Equipment Specifications

Press Units

Maestro press units are constructed of lightweight materials allowing for easy transport around the plant.

Model

Length mm (in) Width (top & bottom) mm (in) Height (per part) mm (in) Overall Height mm (in) Weight (per part) kg (lbs) Maximum Pressure bar

500

700 (27.6) 250 (9.80) 85 (3.40) 190 (7.50) 11 (24) 2

800

1000 (39.4) 250 (9.80) 85 (3.40) 190 (7.50) 15 (33) 2

1000

1200 (47.2) 250 (9.80) 85 (3.40) 190 (7.50) 18 (40) 2

1200

1400 (55.1) 250 (9.80) 85 (3.40) 190 (7.50) 21 (46) 2

1500

1700 (67.0) 250 (9.80) 85 (3.40) 190 (7.50) 25 (55) 2

2200

2400 (94.0) 250 (9.80) 85 (3.40) 190 (7.50) 35 (77) 2

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Maestro - A new concept

Maestro Splice Equipment Specifications

Splice Plates

Maestro splice plates are specially designed to splice process and conveyor belts from Ammeraal Beltech on site and in the workshop.

for fast, reliable and effortless splicing

Model

Max. belt width mm (in) Plate length mm (in) Plate thickness mm (in) Top plate width mm (in) Bottom plate width kg (lbs) Maximum temperature °C (°F) Total weight (excl. clamps) kg (lbs) Plate thermocouple Heating surface length mm (in) Heating surface width K-L* mm (in) Heating surface width M-N* mm (in) Heating surface width P* mm (in)

500

500 (19.7) 650 (25.6) 10 (0.40) 330 (13.0) 400 (15.8) 200 (392) 6 (13) Type J 600 (23.6) 150 (5.90) -

800

800 (31.5) 950 (37.4) 10 (0.40) 330 (13.0) 400 (15.8) 200 (392) 9 (20) Type J 900 (35.4) 150 (5.90) -

1000

1000 (39.4) 1150 (45.7) 10 (0.40) 330 (13.0) 400 (15.8) 200 (392) 12 (27) Type J 1100 (43.3) 140 (5.50) 150 (5.90) 150 (5.90)

1200

1200 (47.2) 1350 (53.1) 10 (0.40) 330 (13.0) 400 (15.8) 200 (392) 14 (31) Type J 1300 (51.2) 140 (5.50) 150 (5.90) 150 (5.90)

1500

1500 (59.1) 1650 (65.0) 10 (0.40) 330 (13.0) 400 (15.8) 200 (392) 18 (40) Type J 1600 (63.0) 105 (4.10) 150 (5.90) 150 (5.90)

2200

2200 (86.6) 2350 (92.5) 10 (0.40) 330 (13.0) 400 (15.8) 200 (392) 28 (62) Type J 2300 (90.6) 150 (5.90) -

*K-L-M-N-P are voltages of Maestro splice plates, see table "Electrical data" below.

Maestro Splice Equipment Specifications

Control Units

Control units with Maestro splice equipment are available in five different power versions and two types: Time Method and Time/Temperature Method. With the Time/Temperature Method, the belt temperature is controlled along with the top and bottom plate temperatures. The control unit used with the Time/Temperature Method, incorporates a thermocouple, allowing the user to precisely control the temperature of the splice area on the belt.

Model

Length/width/height mm (in) Weight kg (lbs) Max. Temp. setting plates °C (°F) Max. Temp. setting belt °C (°F) Maximum time setting (min.) Power cords (2x) mm (ft.) Belt Thermocouple*

Time & Time/Temp.

300/300/200 (11.8/11.8/7.9) 9 (20) 200 (392) 200* (392) 12 5000 (16.4) Type J

*Only with Time/Temperature Method version EQ6200.

Electrical Data

Maestro

Splice plates 500 Splice plates 800 Splice plates 1000 Splice plates 1200 Splice plates 1500 Splice plates 2200 Control units

K L M N P

2x120V 240V 400V 480V 240V

2x1ph 1ph 3ph 3ph 3ph

2x16A 16A 16A 16A 28A

50/60 50/60 50/60 50/60 50/60

[W] [W] [W] [W] [W]

2600 2600 -

3400 3400 -

3500 3500 4300 4300 4300

3800 3800 5100 5100 5100

3800 3800 6200 6200 6200

8900 8900 -

4000 4000 6500 6500 6500

All dimensions and specifications are approximate and subject to change without notice.

North American Service Network

Headquarters: Ammeraal Beltech Inc. 7501 N. St. Louis Avenue Skokie, IL 60076-4000 Phone 847 673 6720 Fax 847 673 6373 Toll free 800 323 4170 [email protected] www.Ammeraal-Beltechusa.com

North American Locations

Georgia 1649 Sands Place, E Marietta, GA 30067-8787 Phone 770 952 0336 Fax 770 952 9697 Toll Free 800 533 3765 Texas 1014 Santerre Drive Grand Prairie, TX 75050-1937 Phone 972 647 8996 Fax 972 660 2596 Toll Free 800 533 3765 W. Pennsylvania 112 Nardis Drive Jefferson, PA 15344-4103 Phone 724 966 5084 Fax 724 883 2600 Toll Free 800 533 3765 E. Pennsylvania 4408A Pottsville Pike, Bldg.8 Reading, PA 19605-1214 Phone 610 929 3713 Fax 610 929 3715 Toll Free 800 533 3765 Michigan 1525 Gezon Parkway SW, Suite E Wyoming, MI 49509-9548 Phone 616 534 2495 Fax 616 534 2498 Toll Free 866 791 0162 California 10724 Bloomfield Avenue Sante Fe Springs, CA 90670-3914 Phone 562 946 2700 Fax 562 946 8506 Toll Free 866 778 9017 Rhode Island 46 Warwick Industrial Drive Warwick, RI 02886-2400 Phone 401 732 8131 Fax 401 732 8137 Toll Free 800 533 3765 Oregon 765 Conger Street Eugene, OR 97402-0219 Phone 541 686 9554 Fax 541 344 6837 Toll Free 866 778 9017 Washington 6841 South 220th Street, Bldg. D Kent, WA 98032-1921 Phone 253 872 7322 Fax 253 872 7410 Toll Free 866 778 9017 Ontario, Canada 290 Britannia Rd. E. Mississauga, ON L4Z 1S6 Phone 905 890 1311 Fax 905 890 3660 Toll Free 800 455 3337 Québec, Canada 4045 Rue Grand Laval, QC H7L 5X5 Toll Free 800 455 3337

Seamless belts

Conveyor belts

Fabrication & service

Modular belts

Transmission belts

Timing belts

C2012 Rev. 5/11

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