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PDS-219-3 New "Split-Pair" Quadrax Contacts & Cable Assemblies for MIL-DTL-38999, Series III Cylindricals

for use with CAT6A Type Cable

Amphenol Aerospace offers the high performance interconnect solution for CAT6A type cable.

FEATURES & BENEFITS: · Overall higher bandwidth than standard CAT5E quadrax-Supports up to 6.5 Gbps per pair · Enhanced crosstalk performance (compared to standard quadrax) due to compatibility with shielded twisted pair of cables · Can be used for a variety of high speed applications beyond current quadrax design** · Four strategically spaced inner contacts form two 100 Ohm matched impedance differential pairs · Outer contact has rugged wall section for durability · Available in size 8 crimp termination style · Also available in size 8 PC tails · Can be installed into existing quadrax contact connector cavities · Requires modification of MIL-DTL-38999 connector to accommodate keyed contacts APPLICATIONS: For use with, but not limited to, the following electrical protocols :

· · · · · · · 10/100/1000/10GBASE-T Ethernet DVI USB 2.0/ 3.0 Serial RapidIO (up to 3.125 Gbps) PCI-Express 2.0 HDMI 1.3a SATA 2.0 (up to 3 GHz)

Suggested Numbering for Quadrax Contacts

Product Data Sheet

MIL-DTL-38999 Series III Connectors with "Split-Pair" Quadrax Contacts for use with CAT6A Type Cable

"Split-Pair" Quadrax Contacts for use with CAT6A Type Cable

1 4 2 3 3 2

1

4

See page 7: Guide for Selecting High Frequency Contacts and Cables

PIN CONTACT MATING FACE

SOCKET CONTACT MATING FACE

SPLIT-PAIR QUADRAX CONTACT* PART NUMBERS:

Crimp Style Part Number PIN 21-033470-001 SOCKET 21-033471-001 PIN 21-033470-021 SOCKET 21-033471-021 Cable Thermax 1536-224 Thermax 1536-195 AWG 24 26

Differential Pairs: 1 & 4, 2 & 3

SPLIT-PAIR QUADRAX SOCKET CONTACT

CRIMP TOOLS:

Outer Contact DANIELS M22520/5-01 with die set Y1999 or M22520/5-45 Inner Contact DANIELS M22520/2-01 with positioner K1777

SPLIT-PAIR QUADRAX PIN CONTACT

Daniels crimping tools are available from Daniels Mfg. Corp. 6103 Anno Ave., Orlando, FL 32809

REMOVAL TOOL:

M81969/14-12

Amphenol Aerospace

* Patent pending. ** See Amphenol® Quadrax Contacts in the High Speed Section of the combined circular interconnect product catalog from Amphenol, 12-C, online at www.amphenol-aerospace.com).

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Product Data Sheet

New "Split-Pair" Quadrax Contacts & Cable Assemblies for MIL-DTL-38999, Series III Cylindricals

PCB QUADRAX PIN

PCB Pin Part Numbers 21-033466-011 21-033466-021 21-033466-031* 21-033466-041 21-033466-051 21-033466-061 21-033466-071 21-033466-081 Impedance Length ±.015 1.035 .815 .815 .866 .494 .582 .815 .840

PDS-219-3

PCB QUADRAX SOCKET

PCB Socket Part Numbers 21-033467-011 21-033467-021 21-033467-031* 21-033467-041 21-033467-051 21-033467-061 21-033467-071 21-033467-081

LENGTH INDICATED IN TABLE COLUMN

Impedance

100 Ohm

100 Ohm

Length ±.015 1.035 .815 .815 .866 .494 .582 .815 .840

*Pretinned

Indicated length given in charts above is the distance from the rear of the contact retention shoulder to the tip of the PCB tails. Note: it does not indicate stickout length when installed in D38999 connector.

TRANSITION ADAPTERS FOR LAUNCHING SIGNALS TO PC BOARDS

100 OHM QUADRAX TRANSITION ADAPTERS FOR LAUNCHING CONTROLLED IMPEDANCE SIGNALS TO PC BOARDS

Quadrax Type Adapter/ Cable or PCB Tail Length Quadrax Plug Adapter/ Thermax 1536-224 PCB Quadrax Receptacle 90 Degree Adapter/ Tail Length .110 PCB Quadrax Receptacle Straight Adapter/ Tail Length .110 Quadrax Receptacle 90 degree Adapter with cable to board/ Thermax 1536-224 Quadrax Receptacle Straight Adapter with cable to board/ .195 tail length Thermax 1536-224 Illustration of Adapter Plug Mating plugs and receptacles 21-033468-011 Part Number Receptacle Impedance (Ohms) Mating Thread Size

21-033469-001

21-033469-011

100

.375

Wired to board

21-033469-021

21-033469-031

Amphenol Aerospace

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Product Data Sheet

Insert Patterns - for MIL-DTL-38999, Series III Cylindricals

Incorporating "Split-Pair" Quadrax Contacts

CONTACT LEGEND

8 10 Quadrax or Differential Twinax 12 16

PDS-219-3

20

22D

This illustrated listing represents the most readily available patterns incorporating Amphenol's new split-pair quadrax front face of pin inserts illustrated contacts as well as standard quadrax and differential twinax contacts within D38999, Series III cylindrical connectors.* If you require other arrangements than what are shown here, consult Amphenol for further availability. In most cases, unless otherwise stated, size 8 cavities can be filled with quadrax or differential twinax contacts. Arrangements can be mixed with any size 8 coax, and/or concentric twinax or triax contacts.

1

A D

6

1 B A 7 10 C B 6 5 4 8 9 2 3

17

30

11

Insert Arrangement Number of Contacts Contact Size

9-5 1 8 Grounded

17-2 38 1 22D 8 Twinax

17-22 2 12 2 8

17-52 2 8 Meets Boeing Specification

17-60 8 22D 2 8

R P N M L K J H S T U

A B C D E F G S h U W

V

f

A C B g

16 14 15 13 12 11 10 9 A

1 2 3 4 5 8 7 8 C B D A

N R

K M

E

Insert Arrangement Number of Contacts Contact Size

19-18 14 22D 4 8 12

19-31 1 2 8 22D 12

19-AD 16 20 1 8

21-75 4 8

22 16

29 46

64

72 74

79 85 94 81 75

S R P N M U

T

A

B C D V E F E

A

1

7

24 18 25 32 67

B F

41

59

J L K H G

D

C

6 15

19

33 26

42

60

68 76

82 99 93 84

53

21

28

78

Insert Arrangement Number of Contacts Contact Size

21-79 17 22D 2 8

23-6 6 8

25-7 97 22D 2 8

Amphenol Aerospace

* Requires modification of MIL-DTL-38999 connector to accommodate keyed contacts.

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Product Data Sheet

Insert Patterns - for MIL-DTL-38999, Series III Cylindricals

Incorporating "Split-Pair" Quadrax Contacts

CONTACT LEGEND

8 10 Quadrax or Differential Twinax 12 16

PDS-219-3

20

22D

front face of pin inserts illustrated

U A B G H R C P D E N M Y L Z p n m S q w v T a b r

A

B C V D e t u f g h X G H

W

S R P E F N M X L K Y 3 Z 4 7 W 5

A

B C T 1 6 2 G H V U D E F

c s

d

F

k

K

J

J

Insert Arrangement Number of Contacts Contact Size

25-8 8 8

25-17 36 22D 6 8 10 20

25-20 13 16 3 8 4 12

W V U T S p R P n z m k M y h L g r q s AA t u

A X v B Y Z a C D 7 D

8

1

A 2

b E w x f K J d e c G H 5 4 F 6 C B 3

N

Insert Arrangement Number of Contacts Contact Size 40

25-46 4 2 20 16 8

25-62 8 16 4 8

Amphenol Aerospace

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Product Data Sheet

New "Split-Pair" Quadrax Contacts for MIL-DTL-38999, Series III Cylindricals

Frequencies & Performance Data

FREQUENCIES OF INTEREST For use with the following, but not limited to, electrical protocols :

· · · · · · · 10/100/1000/10GBASE-T Ethernet DVI USB 2.0 Serial RapidIO (up to 3.125 Gbps) PCI-Express 2.0 HDMI 1.3a SATA 2.0 (up to 3 GHz)

Frequency (GHz) Insertion Loss (dB) Return Loss (dB) 0.1 0.09 35.68 0.24 0.22 36.44 0.5 0.45 43.66 0.625 0.57 43.49 1 0.98 17.82 1.25 1.29 15.1 1.5 1.47 17.94 1.7 1.86 12.23 2 2.11 12.9 2.5 2.42 15.97 3 2.86 16.52

Insertion Loss

PDS-219-3

NEXT (dB) 62.36 42.87 43.63 53.68 49.26 43.57 46.02 48.01 37.45 29.9 35.94

FEXT (dB) 59.29 62.25 55.22 43.53 48.33 44.12 40.78 47.23 38.12 31.52 29.36

PERFORMANCE DATA The following graphs on this page and the next page provide performance data on Amphenol® 10GBASE signal integrity (SI) quadrax contacts. Testing was done with 2 mated contacts terminated on both ends of 1 meter Thermax cable.

0 -0.5 -1.0 -1.5 -2.0 -2.5 dB -3.0 -3.5 -4.0 -4.5 -5.0 -5.5 -6.0 -6.5 0.1 0.2 0.3 0.4

S-Parameters Magnitude S1, 2

0.5 0.6 0.7 0.8 1 Frequency / GHz

2

3

4

5

0 -5 -10 -15 -20 dB -25 -30 -35 -40 -45 -50 0.1

S-Parameters Magnitude S1, 1

Return Loss

Amphenol Aerospace

0.2

0.3

0.4

0.5

0.6 0.7 0.8 1 Frequency / GHz

2

3

4

5

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Near-end Crosstalk

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S-Parameters Magnitude -20 -25 -30 -35 -40 -45 S1, 3

Product Data Sheet

PDS-219-3

dB

-50 -55 -60 -65 -70 -75 -80 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1 Frequency / GHz 2 3 4 5

S-Parameters Magnitude -20 -25 -30 -35 -40 -45 dB -50 -55 -60 -65 -70 -75 -80 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1 Frequency / GHz 2 3 4 5 S1, 4

Far-end Crosstalk

2.5 Gps Eye Pattern (PRBS n=15)

1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 -0.1 -0.2 -0.3 -0.4 -0.5 P1 Real Part TD Voltage

Voltage / V

0

200

400

600 Time / ps

800

1000

1200

Amphenol Aerospace

Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. AMPHENOL is a registered trademark of Amphenol Corporation.

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Product Data Sheet

Guide for Selecting High Frequency Contacts and Cables

The following check list is provided to help you specify a high frequency contact and cable system, and it will help our design team to meet your requirements. You may copy this page and fax it to Amphenol Aerospace 607-563-5157, attention Contact Design. Or call 607-563-5011 or 800-678-0141 for assistance.

Date_________________________

PDS-219-3

Amphenol Salesperson___________________________________

CONNECTOR INFORMATION

Connector Family: TV-R c LJT-R c JT-R c Other ________________________________________ Insert Arrangement Desired _______________________ Shell Style ____________________________________ Shell Plating ___________________________________

CUSTOMER INFORMATION

Customer Company Name ____________________________________ Engineer Name _____________________________________________ Program ___________________________________________________ Forecast ___________________________________________________

CABLE INFORMATION

Cable Part Number* _____________________________________ Cable Manufacturer _____________________________________ Cable Type: Coaxial c Quadrax c Twinax c

CONTACT INFORMATION

Type: Coaxial c Concentric Twinax c Quadrax* c 16 c Yes c 150W c No c Other_______ Triax c

Differential Twinax* c Size*: 8 c 12 c

Triax c

Contact Impedance Matched? 50W c 75W c 100W c

Cable Impedance_______________________________ * if not an RG-Number complete below information: O.D. of Inner Wire _____________________ No. of Inner Wire Strands _______________ O.D. of Inner Insulation _________________ O.D. of First Braid _____________________ O.D. of First Jacket ____________________ O.D. of Second Braid __________________ O.D. of Second Jacket _________________

* Quadrax and Differential Twinax currently available in size 8 only.

AWG of Inner Wires _________________ Material of Inner Wires _______________ Material of Inner Insulation ____________ Braid Type _________________________ (flat, round, wrap) Jacket Material _____________________ Braid Type _________________________ (flat, round, wrap) Jacket Material _____________________ Braid AWG __________________ Braid AWG __________________

It is essential that a 3 foot sample of the cable be supplied for performance and crimp tool development.

PERFORMANCE INFORMATION

Electrical Protocol ______________________________________________________________________________________ VSWR Requirement 1. to 1. _____________ Operating Frequency __________________ Cross Talk _______________________db Attenuation ________________________ _________________DC Insertion Loss ________________

Operating Voltage ____________________ VAC (RMS)

Current Outer Contact _____________ Amp Current Inner Contacts_____________ Amp Application Temperature _______________ Environmental Requirement_________________________________________

Amphenol Aerospace

2011 Amphenol Corporation Printed in USA 6/19/2012

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