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Interconnect Solutions for Commercial Aircraft

Amphenol

Interconnect Product Solutions for

COMMERCIAL AIRCRAFT

Amphenol leads the marketplace in design expertise and manufacture of connectors, backplane, and accessory products for the Commercial Aircraft Industry. Amphenol Corporation is known for its engineering innovation and long history of supplying reliable interconnect solutions for leading airframe companies such as Airbus, Boeing, Bombardier, Cessna, Dassault, Embraer Gulfstream and Raytheon. The array of products presented in this brochure are manufactured and supported worldwide by Amphenol Companies(ISO 9001, AS9100 certified). We work closely with customers to meet next-generation aircraft application needs. Avionics

ARINC Connectors Backplanes Chassis Assemblies Data Bus Interconnects & Couplers D-Sub Connectors Fiber Optic Assemblies (with ARINC 801) Filter Connectors Flex Circuitry High Density Rectangular Connectors High Frequency Contacts Micro-D Connectors NAFI/UHD Connectors Quadrax High Speed Contacts Relay Sockets to MIL-PRF-12883 RF Connectors RJ Field (Rugged RJ45, USB & Firewire) Rigid Flex PWB RNJ Blind Mates Low Profile R39 Connectors SIM Modular Interconnect Solutions to EN4165 Terminal Junction Modules to MIL-T-81714 1900 Rectangular Connectors to EN3545

Engines, Nacelles and Controls

Backplanes Connectors with High Speed Contacts Clutch-Lok High Vibration 38999 EN 2997 ESC 10, 11, 15, 16 FADEC Shorting Plugs Filter Connectors Ground Plane 38999 Hermetic Connectors MIL-C-26500 MIL-C-83723 Series III MIL-DTL-38999 Series I, II, III

Landing Gear

Clutch-Lok High Vibration 38999 Customized Support Systems Filter Connectors Flex Circuitry MIL-C-26482 MIL-C-83723 Series III MIL-C-26500 MIL-DTL-38999

Galleys, Cabin Lighting, IFE

Amphe-Power Connectors with RADSOK® Composite MIL-DTL-38999 Circulars Composite SIM Modular Interconnect Solutions Data Bus & Couplers Interconnects D-Sub Connectors Fiber Optic Cable Assemblies (with ARINC 801) RJ Field (Rugged RJ45, USB, Firewire) High Speed Quadrax In-Line Splices Lighting Connectors PCB Terminal Blocks Push Pull Connectors RNJ Blind Mates Wiring Interface Modules 1900 Rectangular Connectors with Quadrax

Fuel Management Systems

Backplanes Cable Supports and Composite P Clamps Clutch-Lok High Vibration 38999 Feed-Thru Connectors Filter Connectors Flex Circuitry Fuel Immersed Connectors Fuel Resistant D38999 Ground Plane 38999 Hermetic Connectors MIL-C-26482 MIL-C-83723 Series III MIL-C-26500 MIL-DTL-38999 Series I, II, III Pipe Supports

Airframes

Amphe-Power Connectors with RADSOK® Bus Bar Assemblies Cable Supports and Accessories Composite MIL-DTL-38999 Circular Composite SIM Modular Interconnect Solutions Customized Support Systems Fiber Optic Cable Assemblies (with ARINC 801) Filter Connectors High-Reliable Tie-Straps (Amphe-TieTM) Inline Splices MIL-C-26500 PCB Terminal Blocks Pipe Supports Power Distribution Systems SIM Modular Interconnect Solutions to EN4165 Wiring Interface Modules to MIL-T-81714 1900 Rectangular Connectors to EN3545

Amphenol Integrated Solutions

Amphenol's broad offering of interconnect and board-level products enables our system-level engineering team to take on custom turn-key solutions such as chassis integration, power distribution systems, electric brake systems, bus bar assemblies, seat track interconnects, window heat connectors, and much more.

Cable and Pipe Management Accessories

High performance attachment accessories for pressurized and unpressurized aircraft systems range from standard products to customized cable and pipe supports.

Avionics·Galleys·Cabin Lighting

MIL-DTL-38999 Series I, II, III

Environmental subminiature cylindrical connectors with bayonet or threaded self-locking coupling systems. Contact protection via scoopproof designs. CLUTCH-LOK(R) available for high-vibration applications. Insert arrangements support high power (230A), high-speed copper, fiber-optic, and thermocouple applications. PCB and press-fit terminations available. Standards: MIL-DTL-38999, EN3372, JN1003, VG96912, PAN6433-1, PAN6433-2, JN1034, MS

Flex & Rigid Flex Assemblies

Save weight and geometrically fit wiring into tight space requirements with Flex or Rigid Flex Circuits. Sculptured® Flexible Circuits with built-in terminations eliminate the failures associated with crimped or soldered-on contacts. Flat, sculptured, or rigid flex styles are strong, yet highly flexible for use with circular series connectors.

MIL-C-83723 Series III

Environmental miniature cylindrical connector series available with bayonet or threaded self-locking coupling systems. Shell materials include AL and SS. Firewall and hermetic versions can withstand operating temperatures to 260C. Contact sizes from AWG20 to AWG12 and up to AWG08 shielded. Can support currents of up to 230A. Standards: EN2997, BACC63, GE M50TF3564, ESC10/11

MIL-C-5015 Series

Environmental standard cylindrical connectors with threaded or reverse bayonet coupling. The higher performance MS345X series is available in aluminum or stainless steel, with self-locking coupling and for firewall applications. Contact sizes AWG16 through 0 are standard. RADSOK® high power versions are also available Standards: MIL-C-5015, VG95234, MS310X, MS345X

MIL-C-26482 Series I, II

Environmental miniature cylindrical connectors available with bayonet coupling in a number of shell finishes and styles. Contacts sizes AWG20 to AWG12 as solder, crimp or PCB. Can support currents of up to 23A. Hermetic and stainless steel versions available. Standards: MIL-C-26482, VG95328, MS

RNJ Rack and Panel Connectors

Environmental rack and panel connectors developed to assure secure blind-mate installation and operation up to 500A. Sealed plug shell mebrane adapts to a broad tolerance range allowing signal, hi-power, twinax, triax, qaudrax, and fiber optic contacts. Mil-DTL-38999 Series 1 and III insert arrangements available. Crimp contacts per MIL-C-39029. Ideal for avionics and galley applications.

Ground Plane

MIL-DTL-38999 type connectors are available with metal inserts to maintain a common ground plane for all twinax, triax, quadrax, or coax contacts contained in the connector. This photo shows a connector containing Quadrax contacts tied to a common ground plane.

High Frequency / Speed Contacts

We offer shielded contacts for RF applications like coaxial, triaxial, and concentric twinax contacts as well as differential Twinax and Quadrax contacts for Ethernet, Firewire, Fibrechannel and USB2.0 applications. Contacts frequently require shielding to eliminate interference from outside electrical sources for applications such as in-flight entertainment. Standards: ABS0973, ABS0974, ABS1111, ABS1112

RF Connector Solutions

A wide range of bulkhead, coaxial and printed circuit board solutions, supporting frequencies from DC to 40 GHz, can be completely customized to meet specific design requirements. Package sizes are available from less than 10 mm2 of board space to over 1000 mm2 of bulkhead space, depending on required frequency and data rate.

Hermetic Connectors

These connectors are available in the miniature or sub-miniature product range as well as D-Sub connector. Available shell types are square flange, solder mount and jam nut receptacles. They are not designed as pressure resistant connectors even though the insert is capable of withstanding high pressure differentials but for an atmosphere pressure differential up to 2 bar.

IFE·Landing Gear·Fuel Systems

Backplane Solutions

Backplane assemblies are custom designed using high-density, board to backplane interconnections. Backplane capabilities include press-fit, through-hole solder, surface mount, rack and panel, rigid-flex circuits, fiber optics and high power technology. Standard: MIL-C-28754

NAFI / UHD Interconnects

Medium to high density interconnects with fork and blade contacts ­ module card connectors with flex termination and solderless press-fit backplane connectors for attachment to printed circuit boards. EMI shielding, coax, fiber optic, board to board, staggered grid pattern, and power contacts available. Standards: MIL-C28754, EIA 15-763, and DESC 89065.

PCB Connectors ­ B3, LRM, 127 & HE8

Non-environmental rectangular PCB-connector as monobloc or modular design (metal shell) using Bristle Brush contacts which allow low mating forces, extended service life (20,000 cycles) and stable electrical performance. Different contact arrangements available up to 472 contacts as PCB, crimp or WW, power, coaxial and fiber optic terminations. Standard: MIL-C-55302

SIM Modular Connectors

Rectangular, modular connectors accept two or four ground, shunt or standard modules within the same connector. Removable contacts. Environmentally sealed. Compact custom designs available. Meet or exceed all MIL-DTL-38999 Series III and EN4165 mechanical, electrical, environmental, sealing and EMI shielding performances.

SIM Rack and Panel Connectors

High density, rectangular interconnect system serves as alternate to circular connectors where space and modularity are critical. For PCB/surface mount and rack and panel applications. Meet or exceed all MIL-DTL-38999 mechanical, electrical, environmental, sealing and EMI shielding performances. Takes MIL-C39029 contacts, sizes AWG22 to AWG8.

Flex Termination Assemblies

Flex circuits are available for MIL-DTL38999, MIL-C-5015 and MIL-C-26482, as well as EMI/EMP filter connectors like ARINC, SIM and any other connectors. Sculptured flexible circuits with built-in terminations plug into a printed circuit board and create a self-locking termination pad which eliminates the need for an additional interconnect to the PCB.

ARINC 600 & 404

Environmental and non-environmental application rack and panel connectors with crimp contacts. Design per ARINC 600 or ARINC 400 specifications. Single, double, triple, or quad bay insert styles available. Customize insert arrangements to include signal, power, coaxial, quadrax, and fiber optic contacts. Standards: MIL-C-81659, MIL-DTL-83527

Filtered Connectors

Filtered connectors as circular or rectangular connector using planar or tubular technology provide EMI and EMP protection. Filter adapters available for existing devices for filtering without redesign. For PCB versions, we also provide header assemblies to protect the connector before soldering to th PC Board.

D-Subs & Micro D Connectors

Rectangular rack and panel and micro miniature interconnects offer package densities of up to .050 inch contact spacing for space and weight conscious applications. Options available for length, terminations, mounting features, wire gages, colors, and shell sizes. Standards: MIL-DTL-83513 and MIL-DTL-24308

1900 Rectangular Connectors

Series 1900 rectangular interconnection system developed to EN3545. Environmentally sealed, meets critical vibration requirements. PCB-mount also available. Includes MIL-C-39029 contacts in sizes AWG22 to AWG10, and mixed contact sizes. Overmolded back grommet and interfacial seal. Contact us to review fiber optic, quadrax, and shielded designs.

Engines·Nacelles and Controls

MIL-T-81714 Series I Modules

Track-mounted terminal junction modules in five standard sizes AWG12 through AWG26 with a broad selection of bussing variations. Environmentally sealed and designed to operate in harsh environments. Mounting system offers great flexibility. Used for signal and power distribution. Supplied with M39029/1 pin contacts.

MIL-T-81714 Series II Modules

High density, low weight, environmentally sealed junction module and light weight composite mounting track system. Four basic module sizes AWG12 to AWG22 in a variety of bussing configurations. Supplied with M39029/22 socket contacts. Engineered to be the most costeffective Series II junction module available.

Quick Connection Modules

Environmentally sealed 1100 and 1750 Series quick-connection modules provide broad range of configurations, accept contacts AWG22 to AWG10, up to 33A. Modules snap into any rail position without special tools. Metal or composite mounting rails. Meet European military and commercial specifications NSA937901 and ASNE0599. "Qualified to JN 1020 (1750 series)."

Ground Modules

Multi-contact grounding/bus connection modules to both MIL-T-81714 Series I and Series II, and 1174, are available in sizes AWG22 to AWG12, with ground stud or flange mount. Mounting to a bus bar provides power distribution, sensing or metering. Environmentally sealed.

In-Line Splices

Single and multi-contact in-line splices to MIL-T-81714 Series I and II, and 1119 splices to NSA936830, facilitate system expansion and repair. Diode and resistor package versions available. Environmentally sealed. Contacts in sizes AWG22 to AWG16 conform to MIL-C39029. Custom electronic packages also available.

Electronic Junction Modules

MIL-T-81714 Series I and II, and 1765 modules are available as a broad range of standard and custom electronic component packages. Diodes, resistors and other components are securely packaged within the sealed housing to provide improved system efficiency and density. Contact Amphenol Pcd for standard requirements or your custom designs.

Relay Sockets

The industry's broadest range of pluggable bases for electro-mechanical relays supplied to MIL-PRF-12883, European, and custom configurations. Environmentally sealed for harsh environment applications. Accept crimp cotacts to MIL-C-39029. High temperature, (aircraft) fluid resistant. Track-mount and panel-mount.

Quick-Mount Relay Sockets

JRS/JRE sockets snap into the mounting panel, reducing installation time by 80% and weight by 40%. Captured hardware adds to efficiency and prevents loss. Environmentally sealed, conform to MILPRF-12883 performance. Packaged with applicable MIL-C-39029 crimp contacts.

Push-Pull Connectors

Environmentally sealed push-pull connectors provide three-point rapid mounting capability in free mount or board-mount applications. Available in 5, 9, 10 and 26 contact configurations, AWG22 to AWG18. Ideal for quick lighting and PSU applications within the aircraft. Conforms to ABS0364, ABS1019 and ABS 1152.

Lighting Connector

Series 3554 is a sealed overmolded power supply connector using 2 socket contacts AWG22, designed to fit directly in the rear of the passenger LED reading light.

Airframes·Integrated Solutions

Power Supply Connectors

Environmentally sealed cylindrical power connectors derived from MIL-DTL-38999 are available in numerous configurations, with contact sizes Awg8 to Awg00 and rated up to 500 Amp. Reinforced insulators prevent arcing. Wire guides guarantee contact alignment. High EMI protection.

Radsok® High Amp Connectors

High amperage contact technology replaces the traditional threaded post and ring terminal. Twisted hyperbolic grid ensures greatest possible contact areas on mating pin. Benefits include high number of mating cycles, reduced assembly effort, contact coverage up to 65%, and a self cleaning effect during mating. Wide range of wire crimp barrels or PCB/Busbar swage mount features available.

Bus Bars - Power Distribution

Unique design provides significant advantages in terms of weight reduction and size. Nickel plated Aluminum bars with epoxy coat provides increased strength and meet all applicable specification requirements for fluid resistance, toxic fumes and heat generation.

Data Bus Interconnects

Meet MIL-STD-1553B for data transmission. Incorporate vibration-proof lock mechanism and shielded triax contacts. Available with threaded or bayonet coupling, and in standard or custom configurations. Qualified to DEF STAN 00-18 (part 2) and international specifications. Crimp termination accommodates size 8 or 10 triax contacts. CAN coupler for weight savings available.

RJ Field Connectors

Rugged circular interconnect with RJ45 Ethernet, USB, Firewire (IEEE 1394), MTRJ, LC Fiber Optic interface (MIL-DTL-38999 Series III, or MIL-C-26482 Series I) for use in harsh environments, cockpit, and IFE. Provides IP67 protection, protects against dust, vibration and shock. Eliminates hazardous and costly in-field assembly. Requires no special tooling.

Fiber Optic Connectors

Fiber optic transmission interconnects ideal for optical and hybrid aviation systems. FO insert arrangements containing MT ferrules, MIL-C-29504, and ARINC 801 butt joint terminus (ceramic diameter 1.25 mm) can be provided in circular (38999) and rectangular (ARINC 600, EN3545 and EN4165) connector styles. Low insertion losses. Rated from IP67 to IP68 for environmental sealing.

Cable Supports

Reduced weight, high temperature thermoplastic cable support systems retain wire bundles in aircraft, reduce installed cost, and provide increased reliability. Custom designs, configurations and materials available. Aircraft hydraulic fluid and flame resistant. Highly reliable overmolded tie-straps for demanding applications. Conform to ABS 1339, ABS 1149

Pipe Supports

Pipe supports and customized support systems retain aircraft pipes, reduce weight and installed cost and simplify installation, and are available in a broad range of standard and custom configurations for both metric and inch-based pipe. Material choices include range of polymers. High temperature, aircraft hydraulic fluid and flame resistant.

Customized Support Systems

Custom accessories for airframe cabling and pipe support form a total aircraftspecific pipe and cable management system developed to reduce weight, cost and installation time. Simplified installation and maintenance enhance reliability. Engineered high-temp plastics, no metal parts, engineered to user's needs. Applications: Fuselage, Wings, Fuel Tank, Wheel Well ...

Amphenol Integrated Solutions

Amphenol`s broad offering of interconnect and board-level products enables our system-level engineering team to take on custom turn-key solutions such as chassis integration, power distribution systems, electric brake systems, bus bar assemblies, seat track interconnect, window heat connectors, and much more.

Amphenol

NORTH AMERICA Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 800 678 0141 Fax: 607-563-5157 www.amphenol-aerospace.com Amphenol Advanced Circuit Technology 100 Northeastern Blvd. Nashua, N.H. 03062-1919 Phone: 603 880 6000 Fax: 603 880 1785 www.act-flexcircuit.com Amphenol AirLB North America Inc. 3335, 1ere Rue, Parc Gerard-Leclerc St-Hubert, Quebec, Canada J3Y 8Y6 Phone: 450 445 6007 Fax: 450 445 6201 www.amphenol-airlb.com Amphenol Backplane Systems 18 Celina Avenue Nashua, NH 03063 Phone: 888 318 3553 Fax: 603 883 0247 www.amphenol-abs.com Amphenol Canada 20 Melford Drive Scarborough, Ontario, Canada M1B 2X6 Phone: 416 291 4401 Fax: 416 292 0647 www.amphenolcanada.com Amphenol Fiber Optic Products 1925A Ohio Street Lisle, Il. 60532 Phone: 630 960 1010 Fax: 630 810 5880 www.amphenol-fiberoptic.com Amphenol Fiber Systems International 1300 Central Expressway North, Suite 100 Allen, Texas 75013 Phone: 800 472 4225 Fax: 214 547 9344 www.fibersystems.com Amphenol Pcd Inc. 2 Technology Drive Peabody, MA 01960 Phone: 800 333 4723 Fax: 978 532 6800 www.amphenolpcd.com Amphenol Phoenix Interconnect 15445 Redhill Avenue, Suite A Tustin, CA 92780 Phone: 416 291 4401 Fax: 416 292 0647 E-mail: [email protected] Amphenol Power Solutions 34190 Riviera Drive Fraser, MI 48026 Phone: 586 294 7400 Fax: 586 294 7402 www.radsok.com Amphenol RF Four Old Newtown Road Danbury, CT 06810 Phone: (800) 627-7100 Fax: (203) 796-2032 www.amphenolrf.com MEXICO Amphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52) 55 5258.9984 Fax: (52) 55 5081.6890 E-mail: [email protected] ARGENTINA Amphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54) 11 48 15 68 86 Fax: (54) 11 48 14 57 79 E-mail: [email protected] BRAZIL Amphenol do Brasil Ltda. Rua Diogo Moreira 132 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55) 11 3815.1003 Fax: (55) 11 3815.1629 E-mail: [email protected] ENGLAND Amphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone: (44) 1227 773 200 Fax: (44) 1227 276 571 www.amphenol.co.uk Amphenol Pyle-National Ltd. Unit D1 Crossgate Queens Drive Industrial Estate Nottingham NG2 1LW United Kingdom Phone: (44) 1159 866 200 Fax: (44) 1159 866 212 www.pylenational.co.uk FRANCE Amphenol Air LB 29, Voie d'Yvois F-08110 Blagny, France Phone: (33) 324227849 Fax: (33) 324227850 www.amphenol-airlb.fr Amphenol Socapex 948, Promenade de l'Arve, BP29 F-74311, Thyez Cedex, France Phone: (33) 450892800 Fax: (33) 450961941 www.amphenol-socapex.com CENTRAL & EASTERN EUROPE Amphenol Air LB GmbH Am Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49) 6831 98100 Fax: (49) 6831 981030 www.amphenol-airlb.de AUSTRIA & EASTERN EUROPE Amphenol European Sales Operations P.O. Box 63, 3990 DB Houton, The Netherlands Phone: (31) 30 6358000 Fax: (31) 30 6377899 E-mail: [email protected] ITALY/BENELUX/SPAIN/PORTUGAL Amphenol Italia ROW Via Barbaiana 5 20020 Lainate (Milano), Italy Phone: (39) 02 932541 Fax: (39) 02 93254444 E-mail: [email protected] ISRAEL Bar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Industrial Zone Kfar Sava 44102, Israel Phone: (972) 97644100 Fax: (972) 97674324 www.bar-tec.com TURKEY Amphenol Turkiye Avazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 26 34396 Maslak, Istanbul Phone: (90) 0212 335 25 01 Fax: (90) 0212 335 25 00 SOUTH AFRICA Amphenol South Africa 30 Impala Road 2196 Sandton-Chislehurston, South Africa Tel: (27) 11 783-9517 Fax: (27) 11 783-9519 E-mail: [email protected] AUSTRALIA Amphenol Australia Pty Ltd 2 Fiveways Blvd., Keysborough Melbourne, Victoria 3173, Australia Phone: (613) 8796 8888 Fax: (613) 8796 8801 E-mail: [email protected] CHINA Amphenol China Room C2, 26/F, Block C Electronics Science & Technology Building - 2070 Shennan Road Shenzhen, China 518031 Phone: (86) 755 83683575 Fax: (86) 755 83683567 Amphenol Shanghai Office, 14/D Dong Zhan Commercial Bldg. 669 Beijing Road West Shanghai, 200041, China Phone: (86) 21 6267 5566 Fax: (86) 21 6272 7587 HONG KONG Amphenol East Asia Ltd. 26/F Railway Plaza 39 Chatham Road South Tsimshatsui, Kowloon, Hong Kong Phone: (852) 9090 5325 Fax: (852) 2691 1774 INDIA Amphenol Interconnect India Pvt, Ltd. 105 Bhosari Industrial Area Pune, 411 026, India Phone: (91) 20 712 0363 Fax: (91) 20 712 0581 E-mail: [email protected] Amphenol Interconnect India Pvt, Ltd. 61 Keonics Electronics City Hosur Road, Bangalore 560 100 India Phone: (91) 80 852 0030 Fax: (91) 80 852 0418 JAPAN Amphenol Japan Mil/Aero & Industrial 471-1, Deba, Ritto-city Shiga 520-3041, Japan Phone: (81) 77 553 8501 Fax: (81) 77 551 2200 KOREA Amphenol Daeshin #558 SoSa, SongNae Bucheon City, Kyunggi-Do Korea 420-130 Phone: (82) 32 610 3800 Fax: (82) 32 673 2507 SINGAPORE Amphenol East Asia, Ltd. #25-07, The Concourse 300 Beach Road, Singapore 199555 Phone: (65) 2942128 Fax: (65) 2943522 TAIWAN Amphenol Taiwan No. 116, Lane 956, Zhong Shan Rd. Taoyuan City, Taiwan, R.O.C., 330 Phone: (886) 3379 5677 Fax: (886) 3360 7259 Amphenol Headquarters 358 Hall Avenue Wallingford, CT 06492-0384 Phone: 203 265 8900 Fax: 203 265 8628 www.amphenol.com Amphenol Premier Distributors Arrow Electronics Avnet EMG PEI Genesis Powell Electronics TTI Inc. Amphenol SMD Distributors Cherokee Nation Distributors JRH Electronics Inc.

www.amphenol-commercialair.com

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