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VAN DOORNE CVT, (Rover, Volvo, Metro 1992-2000)

CONSTANTLY VARIABLE FWD (Hydraulic Control)

A C

725

Revision 02/2012

VAN DOORNE CVT, (Rover, Volvo, Metro 1992-2000)

CONSTANTLY VARIABLE FWD (Hydraulic Control)

A C

726

VAN DOORNE CVT, (Rover, Volvo, Metro 1992-2000)

CONSTANTLY VARIABLE FWD (Hydraulic Control)

ILL NO. ...........DESCRIPTION YEARS QTY PART NO ILL NO. ...........DESCRIPTION YEARS QTY PART NO

KITS

Kit Kit Overhaul Kit (Rover/Volvo) ....... 92-00 Gasket & Rubber ...................... 90-ON 1 1 CVT.OHK02 CVT.GSK02 400B 401B

PRESSURE PLATES

Forward Pressure Plate ............ 90-ON Reverse Pressure Plate ............ 90-ON 1 1 CVT.PP01 CVT.PP01

GASKETS

100D Oil Pan Gasket .......................... 90-ON 1 CVT.GAS01 410B 411B

SPRINGS

Fwd Clutch Dia Spring .............. 89-ON Rev Clutch Dia Spring............... 89-ON 1 1 CTX.DIA01 CTX.DIA02

RUBBER COMPONENTS

Kit 120A 121D 122D 123D 124D 125D 126D 127D 128D 129D NI NI NI NI NI O' Ring Kit ................................. 90-ON Pump O'Ring (Front & Rear)..... 90-ON Primary Cover O'Ring ............... 90-ON Filter O'Ring .............................. 90-ON Secondary Cover 'O' Ring (Large) ...................................... 90-ON Throttle Cable 'O' Ring .............. 90-ON Speedo Housing 'O' Ring .......... 90-ON Secondary Cover 'O' Ring (Small)....................................... 90-ON Dipstick Tube to Case 'O' Ring . 90-ON Dipstick to Tube 'O' Ring ........... 90-ON Inhibitor Switch 'O' Ring ............ 90-ON Primary Drum 'O' Ring .............. 90-ON Fwd Clutch Inner Lip Seal ......... 90-ON Fwd Clutch Outer Lip Seal ........ 90-ON Rev Clutch Inner Lip Seal ......... 90-ON Rev Clutch Outer Lip Seal ........ 90-ON 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CTX.ORK01 CTX.OR04 CTX.OR05 CTX.OR09 CVT.OR01 CTX.OR01 CTX.OR03 CTX.OR07 CTX.OR08 CTX.OR10 CTX.OR12 CTX.OR02 CTX.LIP01 CVT.LIP02 CVT.LIP03 CVT.LIP04 Kit

FILTERS

450D Pan Filter (Rover/Metro) ........... 90-ON 450D Pan Filter (Volvo) ...................... 90-ON 1 1 CVT.FIL11 CVT.FIL02

BEARINGS

Bearing Replacment Kit (Rover Metro) ............................ 90-ON 650A Bearing Primary (Volvo/Metro) .. 90-ON 651A Bearing Secondary ................... 90-ON 652A Bearing Pinion........................... 90-ON 653B Bearing Input Shaft (Needle) .... 90-ON 654C Idler Gear Bearing L. Hand ....... 90-ON 655C Idler Gear Bearing R. Hand ...... 90-ON 1 1 1 1 1 1 1 CVT.BK01 CTX.BE01 CTX.BE02 CVT.BE01 CVT.BE02 CTX.BE06 CTX.BE06

ELECTRICAL COMPONENTS METAL CLAD OIL SEALS

150D 151D 152D NI Input Shaft Seal ........................ 90-ON Drive Shaft Seal (Left Hand) ..... 90-ON Drive Shaft Seal (Right Hand)... 90-ON Selector Seal............................. 90-ON 1 1 1 1 CTX.MCS11 CVT.MCS12 CVT.MCS12 CTX.MCS13 700D Inhibitor Switch (3 Pin Connector) ...................... 90-ON 700D Inhibitor Switch (4 Pin Connector) ...................... 90-ON 1 1 CTX.INH01 CTX.INH02

VALVE BODY PARTS

SEALING RINGS

Kit Sealing Ring Kit) ....................... 90-ON 200A Primary Shaft (Pump Nose) ...... 90-ON 201C Secondary Shaft ....................... 90-ON 1 1 1 CTX.SRK01 CTX.SSR01 CTX.SSR02 800A 801A 803A 804A

HARD PARTS

Pump Assembly (Volvo, Rover Metro,100/216) ... 90-ON Pitot Tube Engine...................... 90-ON Pitot Tube Primary .................... 90-ON Primary Drum (Rebuilt) (40 Teeth on Sun Gear) ............ 92-ON Drive Belt) ................................. 90-ON Secondary Drum (Rebuilt) ........ 90-ON End Float Shim 1.3mm ............. 89-ON End Float Shim 1.4mm ............. 90-ON End Float Shim 1.5mm ............. 90-ON End Float Shim 1.9mm ............. 90-ON End Float Shim 2.0mm ............. 90-ON Primary Cylinder Repair (Requires Old Core) .................. 90-ON Damper Plate (Rover) ............... 90-ON Damper Plate (Volvo) ................ 90-ON Planetary Assembly (Except New Mini) ..................... 90-ON Planetary Assembly (New Mini) ................................. 90-ON 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CVT.PUM01 CTX.TU03 CVT.TU01 CVT.DRU02 CTX.CH01 CVT.DRU03 CTX.SHIM01 CTX.SHIM06 CTX.SHIM02 CTX.SHIM03 CTX.SHIM04 CVT.DRU07 CTX.DAM02 CVT.DAM02 CVT.PL01 CVT.PL02

FRICTION PLATES

250B 250B 251B 251B Forward Friction ....................... 90-ON Forward Friction (Alto) ............. 90-ON Reverse Friction ........................ 90-ON Reverse Friction (Alto) .............. 90-ON 3 3 3 3 CTX.FRP02 CVT.FRP52 CTX.FRP02 CVT.FRP52 805A 806B 808B 808B 808B 808B 808B 809A 812B 812B 813B 813B

STEEL PLATES

300B 301B Forward Steel Plate .................. 90-ON Reverse Steel Plate .................. 90-ON 3 3 CTX.STP02 CTX.STP02

727

VAN DOORNE CVT, (Rover, Volvo, Metro 1992-2000)

CONSTANTLY VARIABLE FWD (Hydraulic Control)

ILL NO. ...........DESCRIPTION YEARS QTY PART NO ILL NO. ...........DESCRIPTION YEARS QTY PART NO

HARD PARTS Cont...

814D 815D NI NI NI Ratio Sensor Fork ..................... 90-ON Ratio Sensor Shaft .................... 90-ON Belt Lubrication Tube ................ 90-ON Ball Bearing (5.90mm) (For Primary Sliding Shaft)........ 90-ON Ball Bearing (5.90mm) (For Secondary Sliding Shaft) ... 90-ON 1 1 1 6 9 CVT.SEN01 CVT.SH01 CTX.TU02 CTX.BALL01 CTX.BALL01

CABLES

900D Throttle Cable (Rover Metro/100) ..................... 90-ON 900D Throttle Cable (Volvo 400) ................................ 90-ON 900D Throttle Cable (Rover 216/100) ........................ 96-97 1 1 1 CVT.CAB02 CVT.CAB03 CVT.CAB04

SPECIAL ITEMS

NI NI NI NI NI NI NI NI NI NI NI Oil Pump Remover Tool ............ 89-ON Primary Drum Locking Tool ....... 89-ON Secondary Drum Remover ...... 89-ON Primary Drum Remover ............ 89-ON Fwd Clutch Piston Guide .......... 89-ON Rev Clutch Piston Guide ........... 89-ON Valve Body Alignment Pins ....... 89-ON Pressure Gauge 60 Bar ............ 89-ON Pressure Gauge 0-10 Bar ......... 89-ON Secondary Unit Puller ............... 89-ON Piston Holding Clamp Control ... 89-ON 1 1 1 1 1 1 1 1 1 1 1 CTX.TOOL01 CTX.TOOL02 CTX.TOOL03 CTX.TOOL04 CTX.TOOL05 CTX.TOOL06 CTX.TOOL07 CTX.TOOL08 CTX.TOOL10 CTX.TOOL09 CTX.TOOL12

728

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