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TP400-D6

A400M

MILITARY AVIATION

PROPELLER GEARBOX FOR THE TP400-D6,W

Avio was selected as sole supplier of the propeller gearbox for the TP400-D6 engine, chosen to equip the A400M, the new European military transport aircraft. The propeller gearbox is one of the most complex module of the engine, demanding state-of-the-art technological requirements, especially in terms of weight and efficiency. The TP400 propeller gearbox is the largest propeller gearbox ever developed in the western world. The A400M was designed according to requirements specified by the Air Forces from the seven countries participating in the project (Germany, Belgium, Spain, France, Luxembourg, the United Kingdom and Turkey). The aircraft, powered by four TP400-D6 turboprop engines, will cover tactical, logistical and humanitarian transport missions, in line with the requirements of modern peacekeeping operations. The A400M is able to transport loads up to 37 tons (cargo version) or 120 fully equipped military personnel. It is capable of covering a distance of about 3,550 nm with a 20-ton load, at a speed of 422 kn. The TP400-D6 is a three-shaft turboprop engine in the 10,000 s.h.p. class. Airbus Military SAS is handling the management, development and manufacture for the A400M programme, while the engine is under Europrop International (EPI) responsibility, a European Consortium comprising Industria de Turbo Propulsores, MTU Aero Engines, Rolls-Royce and Snecma Moteurs. The participating nations have ordered 180 aircraft, leading to an engine delivery stream close to 750 units, including spares. The first engine test successfully took place in 2005. The first Type Certificate Standard (TCS) power gearbox was delivered in November 2006 and the Flight Test Bed (FTB) in December 2006. The first engine (TCS) flight was carried out on 17 December 2008 on a Lockheed Martin C-130K FTB aircraft. The FTB activities covered the initial 53 flight hours by December 2009. The first A400M flight took place in December 2009 at the Airbus Military Base in Seville, Spain. Avio developed a second propeller gearbox standard named propeller gearbox standard TCS NEB (New Engine Baseline), which differs from the TCS for the introduction of the brake option, taking into account new load requirements. Currently, the Redesign Engine Mount System (REMS) propeller gearbox supersedes the TCS NEB configuration.

TP400-D6

A400M

MILITARY AVIATION

The new REMS PGB increased the structural capability of the Front Engine Mount System (FEMS) and will assess the impact on the PGB due to the revision of the engine oil system and air system. The first four PGB prototypes with the REMS standard, requested for bench test, were manufactured within July 2011. The first four flyable REMS PGBs, which equipped the fifth and last flight-test aircraft before production phase start-up, were delivered by the end of January 2012. To date, more than 12,000 running hours have been achieved, around 8,000 of which have come from five flying aircraft during the A400M flight test programme. EPI has received type certification from the European Aviation Safety Agency (EASA) for the TP400-D6 engine in TCS configuration (May 2011). The TP400-D6 is the first large turboprop engine to have been certified by EASA and the first military engine to have been certified by EASA to civil standards from the outset. Certification completes airworthiness approvals by EASA and is the result of an intensive series of safety, endurance and performance tests.

Main propeller gearbox characteristics

· · · · · power: around 8,000 kW output torque: around 100 kN*m gear ratio: around 9.5:1 very high power density and efficiency reliability similar to "best-in-class" gearboxes for commercial turboprops

Architecture and technologies

Based on two reduction stages. First-stage Off-Set design and second-stage planetary system. The gearbox incorporates the best of our technologies, proven through: · technology readiness programmes · field experience on turboprop and helicopter gearboxes

Via I Maggio, 99 - 10040 Rivalta di Torino - Turin (Italy) - Tel. +39 011 0082111 - www.aviogroup.com

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