Read Balboa.mech text version

BALBOA PA R T S CCO

WHIRLPOOL

AND

SPA SERVICE

Established 1987

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Balboa Instruments

REV 03.01.2002

Incorporated

B A L B O A PA R T S

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Balboa Instruments

Incorporated

TABLE OF CONTENTS

Balboa Spa Control Systems and Replacement Parts M-7 Series Power Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 M-Series Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Lite Leader System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Heater and Heater Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Built-in Shell Outdoor Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Bath Systems and Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Top-Side Control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Sensors and Sensor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Panel Extension Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Fuse and Fuse Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Balboa Products for Sundance and Other Manufacturers . . . . . . . . . . . . . . . . . . . . . .32 Instructional and specialty item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Ordering a Balboa Control System Determining the right type of control for a specific application . . . . . . . . . . . . . . . . . .37

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B A L B O A PA R T S

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Balboa Instruments

Incorporated

M-7 Series Power Systems

The Balboa M-7 Series Power Systems are designed for installation into a portable spa assembly. These state-of-the-art units will provide years of trouble-free operation by combining the latest technology with the finest components available.

T

he TopsidePanels are the same Standard and Deluxe units that Balboa has been manufacturing for years. The panels utilize piezo-electric buttons, water proof potting compound inside to protect the electronics and easy to read LCD displays. The Balboa panel technology is unequalled in the industry

and was designed with one thing in mind: Provide a state of the art control panel that can last for years in one the harshest environments for electronics on earth ­ the Portable Spa. When Balboa set out to design a spa control pack, it was obvious that the product had to be special.

Traditional packs were large and bulky and allowed limited flexibility for installation. The M-7 Series Power Systems will change all that. With two years in design and testing, these groundbreaking system packs are now available for general use.

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Balboa Instruments

Incorporated

M-7 Series Power Systems

Convenient Mounting Points

Interchangeable Sensors

Easy Sensor Service

The most obvious feature is the heater and pump configuration. The heater is plumbed to the suction side of the pump with a specially made fitting. This allows the pump to be rotated 180° and reattached to the other end of the heater ­ instant flow direction change! This feature alone will streamline the plumbing process on any spa or line of spas that require numerous plumbing arrangements. The suction-side plumbing fitting that is supplied with the Power System utilizes a PVC rubber collar to help isolate any pump vibration and minimize noise. The pump itself is mounted on generous rubber bushings for added noise dampening. The base to which the pump and system box are attched is made of heavy gauge aluminum and includes numerous mounting locations adaptable to nearly any portable spa. The mounting hardware for the system box is easy to reach and allows quick and easy service on all the components. A look inside the system box gives no big surprises until you realize that there is no

pressure switch anywhere in the system. There is no vacuum switch either. The M-7 Power systems use patented and patent pending technology to remove one of the most troublesome devices in any spa system. No more calibration problems, no more installing the wrong pressure rating, no more pressure switch failures ­ ever. Upon further investigation, it will be found that there is no sensor mount included with the Power System. In fact there is no long coil of wire with a temperature sensor attached that needs to

sensor mount, no location questions, no insulation problems, no access problems for service ­ ever. These improvements are the most dramatic changes in spa equipment since Balboa first developed a reliable electronic control. Each configuration; M-7A, M-7B, and M-7C can be ordered with several options including the new Ozone by Balboa. This new ozonator utilizes propietary features like the Cool StartTM electronic ballast and Fire RingTM emitters to bring the UV ozone generation into the new millennium.

These improvements are the most dramatic changes in spa equipment since Balboa first developed a reliable electronic control.

noise that can cause control system lockups and GFCI tripping.

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REV 03.01.2002

be installed in the tub wall. The same special hardware and software that eliminated the pressure switch also eliminated the typical temperature sensor. No drilling a hole in the spa for the

This technology does not create the electrical noise of a traditional ballasttype ozone generator. It is this electrical

B A L B O A PA R T S

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Balboa Instruments

Incorporated

M-7A Power System

4"

M-7A Power System

120/240V Convertible System

PN 52085

13"

This Power System is supplied as a convertible 120V/240V system. With a 120V, 1hp, two-speed pump.

This system can operate: · 1400/5500W heater · 120V Ozone generator · 120V Blower · 12V Spa light 16"

M-7A System w/addition of 120V blower

52085B12

14" 18"

6-Button Standard Digital

Top-Side Panel with 10' cable

PN 54157

12V Spa Light Assembly

PN 21095

120V Ozone Generator

PN 52057

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Balboa Instruments

Incorporated

M-7B Power System

4"

13"

M-7B Power System

240V System

PN 52086

This Power System is supplied as a dedicated 240V system. With a 240V, 1.5hp, two-speed pump.

16" This system can operate: · 5500W heater · 240V One-speed secondary pump · 120V Ozone generator · 240V Ozone generator · 120V Blower · 240V Blower · 12V Spa light

14" 18"

M-7B System w/addition of 120V blower M-7B System w/addition of 240V blower

52806B12 52806B24 PN 54155 PN 54156 PN 54157

8-Button Deluxe Digital

Top-Side Panel with 10' cable 7-Button Standard Digital Panel with 10' cable 6-Button Standard Digital Panel with 10' cable Note: Only one of the above panels is required to operate the M-7B Power Systems

12V Spa Light Assembly

PN 21095

120V Ozone Generator

PN 52057

240V 1.5hp One-Speed Pump

PN 52054

Note: When utilizing the above options, choose only one of each (one voltage blower and either a 1.5hp or 2hp one-speed pump).

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REV 03.01.2002

240V 2hp One-Speed Pump

PN 52072

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Balboa Instruments

Incorporated

M-7C System

13" 4"

M-7C Power System

240V System

PN 52087

This Power System is supplied as a dedicated 240V system. With a 240V, 2hp, two-speed pump.

This system can operate: · 5500W heater · 240V Single-speed secondary pump · 120V Ozone generator · 240V Ozone generator · 120V Blower · 240V Blower · 12V Spa light 16"

M-7C System w/addition of 120V blower M-7C System w/addition of 240V blower

52807B12 52807B24 PN 54155 PN 54156 PN 54157

14" 18"

8-Button Deluxe Digital

Top-Side Panel with 10' cable 7-Button Standard Digital Panel with 10' cable 6-Button Standard Digital Panel with 10' cable

Note: Only one of the above panels is required to operate the M-7C Power Systems

12V Spa Light Assembly

PN 21095

120V Ozone Generator

PN 52057

240V 1.5hp One-Speed Pump

PN 52054

240V 2hp One-Speed Pump

PN 52072

REV 03.01.2002

Note: When utilizing the above options, choose only one of each (one voltage blower and either a 1.5hp or 2hp one-speed pump).

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Balboa Instruments

Incorporated

Replacement Parts For M-7 Series Equipment Systems

M-7 Circuit Board PN 52076

M-7 Heater Assembly

PN 58002

M-7 Sensor Assembly

PN 30382

1hp Two-Speed Pump 120V

PN 52053

1.5hp Two-Speed Pump 240V

PN 52070

2hp Two-Speed Pump 240V

PN 52151

1hp Blower 120V

PN 52055

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REV 03.01.2002

1hp Blower 240V

PN 52056

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M-1 System

3"

M-1 Power System

PN 53174HC

1"

10.5"

This system is pre-wired to operate 240V devices, but is easily reconfigured to run 120V devices as well. Even the heater can be changed to run on 120V (20 amp circuit required). All adjustments can be made "in the field" with little or no training required. It is designed to be mounted under the skirt of a portable spa; 30 amps are required, 50 amps are recommended. This system can operate: · Blower · Two-speed pump · Single-speed secondary pump · Ozone generator · 12V Spa light ­ 120V optional · Circulation pump (120V only)

10"

4"

Sensors and sensor mount are included.

M-1 System w/o cords

PN 53174H

2"

M-1 Top-Side Panels

LED Duplex Digital with Jets, Blower and Light Same as PN 51223 w/o Blower LCD Duplex Digital with Jets, Blower and Light Same as PN 54093 w/o Blower LED Lite Dup. Digital with Jets, Blower and Light LCD Lite Dup. Digital with Jets, Blower and Light Same as PN 54094 w/o Blower

PN 51223 PN 51225 PN 54093 PN 54100 PN 51676 PN 54094 PN 54135

12V Spa Light Assembly 120V Ozone Generator 50 AMP GFCI Freeze Sensor

PN 21095 PN 52057 PN 70010 PN 22312

M-1 Replacement Parts

REV 03.01.2002

Heater w/Pressure Switch Heater w/o Pressure Switch M-1 Circuit Board Sensor Assembly

PN 50096 PN 50080 PN 54091 PN 30337

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Balboa Instruments

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M-2 System

1" 13" 4"

M-2 Power System

PN 53171HC

The new Balboa Millennium Technology makes it possible to install either a Deluxe or a Standard Digital system in one versatile package. The system is pre-wired to operate 120V devices. The heater can be changed to run on 240V. This system can also easily be 11.25" configured to utilize either a Deluxe Digital panel with all the high-end features, or a Standard Digital panel for those who don't need all the bells and whistles. All these adjustments can be made "in the field" with little or no training required. This system is designed to be mounted under the skirt of a portable spa; 30 amps are required, 50 amps are recommended. Sensors and sensor mount are included. 3.5"

M-2 System w/o cords

PN 53171H

1.5"

M-2 Top-Side Panels

Deluxe M-Series 2 pump Deluxe M-Series 1 pump/1 aux Deluxe (same as above w/o blower) Standard M-Series 1 pump/1 blower Standard (same as above w/o blower) Standard M-Series 2 pump/1 blower PN 54108 PN 54128 PN 54142 PN 51057 PN 51452 PN 53189

12V Spa Light Assembly 120V Ozone Generator Freeze Sensor M-2 Options Continued

PH/ORP sensor kit ORP sensor for kit PH sensor for kit 2-button remote panel 50 AMP GFCI

PN 21095 PN 52057 PN 22312

PN 54219 PN 30315 PN 30292 PN 51216 PN 70010

M-2 Replacement Parts

REV 03.01.2002

Heater w/Pressure Switch Heater w/o Pressure Switch M-2 Circuit Board Sensor Assembly

PN 50096 PN 50080 PN 54122 PN 30337

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Balboa Instruments

Incorporated

M-3 System

M-3 Power System PN 53170HC

1" 13" 4"

This system can also be configured as a Deluxe or Standard Digital system. This system is pre-wired to operate 240V devices; 30 amps are required, 50 amps are recommended. Systems can operate: · Blower ­ can be rewired for 120V · Ozone generator ­ can be rewired for 120V · Two-speed pump · 12V Spa light · One-speed secondary pump (M-3 Std. Dig.) · Circulation pump (120V only) · One- or two-speed secondary pump (M-3 Dlx.) Sensors and sensor mount are included. 11.25"

M-3 System w/o cords

PN 53170H

3.5"

M-3 Top-Side Panels

Deluxe M-Series 2 pump Deluxe M-Series 1 pump/1 aux Deluxe (same as above w/o blower) Standard M-Series 1 pump/1 blower Standard (same as above w/o blower) Standard M-Series 2 pump/1 blower PN 54108 PN 54128 PN 54142 PN 51057 PN 51452 PN 53189

1.5"

12V Spa Light Assembly 120V Ozone Generator Freeze Sensor M-3 Options Continued

PH/ORP sensor kit ORP sensor for kit PH sensor for kit 2-button remote panel 50 AMP GFCI

PN 21095 PN 52057 PN 22312

PN 54219 PN 30315 PN 30292 PN 51216 PN 70010

M-3 Replacement Parts

REV 03.01.2002

Heater w/Pressure Switch Heater w/o Pressure Switch M-3 Circuit Board Sensor Assembly

PN 50096 PN 50080 PN 54122 PN 30337

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Balboa Instruments

Incorporated

Lite Leader

The Balboa Lite Leader

8" 3"

PN 54114-HC

120/240V System ­ Complete

The Lite Leader system from Balboa is a great way to get proven Balboa quality at the lowest possible price. This system is designed to be purchased in two quantities: boxes of 4 units or pallets of 64 units, with special pricing for the pallet quantity. 7.25" The price includes the topside panel, 4kW heater* with pressure switch, sensors and sensor mount. 2"

The Balboa Lite Leader no cords The Balboa Lite Leader w/blower

PN 54114-H PN 54151

.75"

The Balboa Lite Leader Canadian PN 54114-C 120/240V System ­Same as above but comes with J&J connectors installed, ready for Canadian use. These systems can operate: · Two-speed pump** · Ozone generator** · 12V/12W

* The heater can easily be rewired to operate at 120V and will operate at 1kW. ** Pump and ozone can be either 120V or 240V but both must be wired for the same voltage.

Lite Leader Panel

PN 54116

This Lite Digital panel can be used as a replacement panel for the Lite Leader. The panel is shipped with the graphic overlay separate and ready to apply.

4kW at 240V

4kW Heater Assembly

PN 50081

This is a Lite Leader replacement heater. See heater couplings on page 14 for proper sizing and other heater-related parts.

50 AMP GFCI

PN 70010

Lite Leader circuit board w/blower.

PN 54152

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REV 03.01.2002

Lite Leader Board

PN 54115

B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Heater and Heater Components

5.5kW Heater Assembly

w/Pressure Switch See heater couplings below for proper sizing.

PN 50096

5.5kW at 240V

15"

5.5kW Heater Assembly

See heater couplings below for proper sizing.

PN 50080

5.5kW at 240V

4kW Heater Assembly

PN 50081

4kW at 240V

This is a Lite Leader replacement heater and is the same size as PN 50080 (15"). See heater couplings below for proper sizing.

2" Heater Coupling

PN 50085

PVC fittings for replumbing LARGER stainless steel heaters.

1.5" Heater Coupling

PN 50084

PVC fittings for replumbing LARGER stainless steel heaters.

Pressure Switch

Factory calibrated at 2.0 PSI decreasing pressure. Standard 1/8" N.P.T.

PN 30408

Pressure Switch Wire

PN 21223-A

This 56" long pressure switch wire comes with a two-position connector.

To be used with PN 50084 or PN 50085.

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REV 03.01.2002

Large O-ring (2")

PN 50088

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Balboa Instruments

Incorporated

Balboa Built-In Shell Outdoor Systems

13" 4"

Serial Deluxe Digital

Outdoor UL System

PN 53177

The system is fully programmable. Panel accent backlighting is available.

16"

The water-resistant system case allows these units to be mounted in an unshielded area. It is great for retrofitting or in-ground applications. These systems require 240V; 30 amps are required. Replacement circuit board is PN 54098.

This system can operate: · UL listed, outdoor · Blower ­ can be rewired for 120V gas or electric heater · Ozone generator ­ can be rewired for 120V · Two-speed pump · 12V/12W Dimmable spa light ­ 120V optional · Single-speed secondary pump Sensors and sensor mount are included.

4" 2"

M-Series Deluxe Panel

PN 54108

This panel is used with the new Balboa M-Series systems and is not compatible with any other Balboa system. It can operate two pumps and a blower.

Serial Standard Digital

PN 51057

This panel replaces Serial Standard Digital (6-button) product. It also utilizes the "phone plug" type connector.

Spaside Security Panel

PN 51693

This Serial Standard Digital panel can be used in commercial spaside applications along with the UL Serial Standard system (53177). One full-function panel (51057) can be located up to 100' away from the spa in a restricted location. Another can be located in the equipment area if desired. The Security panel allows spa users access to jets and light only.

Options

Freeze sensor PH/OPR sensor kit ORP sensor for kit PH sensor for kit 50' extension loom 100' PN 22312 PN 54219 PN 30315 PN 30292 PN 22632

REV 03.01.2002

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Balboa Instruments

Incorporated

Balboa Bath Products

Prestige System PN 54066

This system can a run a 1-, 2-, or 3-speed, 120V pump. It can also run a 12 V light, and a 120V, 1kw heater ("T" or flow-thru). All components, except the heater, plug in from outside the box. The pump and light require AMP connectors. The temp sensor and sensor mount are included. A 120V, 20 amp outlet is required for operation. Panel 54056blk is required.

Prestige Panel

PN 54056blk

This panel is shaped to fit the contours of today's tub designs yet is robust enough for any humid environment. This panel will control and display the set temperature (90°F ­ 104°F) and display the actual water temperature. Heat LED illuminates when heater is called for.

Advantage System

PN 54061

This system has all the features of the Prestige without the heater output. Water temperature is displayed and is accurate to ± 1°F. The temp sensor and sensor mount are included. The unit plugs into a standard 15 amp outlet. Panel 51072blk is required. Advantage System w/o display Panel 54073blk is required.

PN 54057

Advantage Panel

PN 51072blk

This panel displays the water temperature and controls the light and pump. No heater control is available, so no heat LED is present. Advantage Panel w/o display

PN 54073blk

This panel has no display but has the same contol of the pump and light.

Bath Options

Water level sensor T heater 1Kw (Prestige system only) Flow through heater 1Kw (Prestige system only) PN 30290 PN 50091

REV 03.01.2002

PN 50091

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Balboa Instruments

Incorporated

Balboa Bath Products

120V Simplex System PN 54067

This system is used as an inexpensive electronic alternative to an air switch control and can operate one 120V function. An automatic 20 minute timeout feature is included. Simplex panel (PN 51694) required.

240V Simplex System

PN 54070

This system is used as an inexpensive electronic alternative to an air switch control and can operate one 240V function. An automatic 20 minute timeout feature is included. Simplex panel (PN 51694) required.

Simplex Panel

PN 51694

This panel can be installed in the place of an outdated air switch and requires a 11/4" hole. The panel is 2 1/8" in diameter. The panel is installed with supplied adhesive and requires no securing nut. The panel is used with either the 120V or the 240V Simplex system.

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1kW Heater Assembly

1kW at 120V

PN 50069

This heater comes with 1.5" couplings.

8.5"

1.5" Heater Coupling

PN 50074

PVC fittings for replumbing SMALLER stainless steel heaters such as the 1kW heaters.

To be used with PN 50074.

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Small O-ring (1.5")

PN 50073

B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Circuit Boards

Serial Deluxe Digital PN 54000

This circuit board replaces Serial Deluxe Digital product. This board does not have 30-day battery backup. The connector of the corresponding panel must be a "phone type" connector. See panel 51058 or 51226 on page 18.

Serial Standard Digital

PN 54001

This circuit board replaces Serial Standard Digital product. The connector of the corresponding panel must be a "phone type" connector. See panel 51057 or 51247 on page 18.

Deluxe Digital

PN 50805

This circuit board replaces older (non-serial) Deluxe Digital product. The connector of the corresponding panel must be a "ribbon" type. See panel part number 50799 on page 18.

Standard Digital

PN 50804

This circuit board replaces older (non-serial) Standard Digital product. The connector of the corresponding panel must be a "ribbon" type. See panel 50798 on page 18.

Duplex Digital

PN 54003

This Duplex Digital circuit board requires 120V and incorporates a 20 amp power input fuse.

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REV 03.01.2002

B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Circuit Boards

Duplex PN 51230

This circuit board replaces analog Duplex product (product with temperature control knobs).

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Lite Digital

PN 51056

This circuit board replaces Lite Digital product. (This board will not operate a Lite Leader system ­ See page 11)

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Analog

PN 50803

This circuit board replaces Analog product with a ribbon cable.

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Balboa Instruments

Incorporated

Balboa Panels

Serial Deluxe Digital PN 51058

This panel replaces Serial Deluxe Digital product. All features found in the previous version are still available. This panel utilizes the "phone plug" type connector. PN 51226 is the same as 51058, but with two jet buttons and no blower.

Serial Standard Digital

PN 51057

Position of blower button on 53189.

This panel replaces Serial Standard Digital (6-button) product. It also utilizes the "phone plug" type connector. PN 51247 is the same as 51057, but with two jet buttons and no blower. PN 53189 is the same as above (51247), but allows the use of a blower as well. This panel is known as a 7-button Serial Standard panel. Note: No LED indicator is available on this panel for the blower feature.

2-Button Auxiliary Panel

PN 51216

This panel can be used with the above systems and comes with an 18' cable.

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Deluxe Digital

PN 50799

This panel replaces older (non-serial) Deluxe Digital product. In contrast to the serial panel, this panel has both a ribbon cable and a backlighting cable.

Ribbon Cable Backlighting Cable

Standard Digital

PN 50798

This panel replaces older (non-serial) Standard Digital product. In contrast to the serial panel, this one has a ribbon cable.

REV 03.01.2002

Ribbon Cable

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B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Panels

Duplex Digital PN 51223

This panel replaces Duplex product. It has an LED display, and utilizes the "phone plug" type connector. PN 51225 is the same as 51223, but with one jet button and no blower. PN 51248 is the same as 51223, but with two jet buttons and no blower.

Duplex Digital LCD

PN 54093

This panel also replaces Duplex product. This is an upgrade which utilizes an easy to read LCD display and can replace older panels that have red LED-type displays.

Lite Duplex Digital

PN 51676

This is a smaller, more compact version of the Duplex Digital and operates the same functions as PN 51223. This panel also utilizes a red LED-type display.

Lite Duplex Digital LCD

PN 54094

This is a smaller, more compact version of the Duplex Digital and operates the same functions as PN 54093. This is an upgrade which utilizes an easy to read LCD display, and can replace older panels that have red LED-type displays. Note: Each of these panels can be used in conjunction with system 53174­H or circuit board 54091.

The Lite Duplex panels are 6 3/8" wide by 2 1/4" tall. The cutouts are 5 3/8" wide by 1 3/8" tall.

Lite Digital

PN 51705

This panel replaces Lite Digital product. It also utilizes the "phone plug" type connector.

REV 03.01.2002

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NNECTOR

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Balboa Instruments

Incorporated

Balboa Panels

3-Button Analog Duplex

w/Knob These panels replace Duplex product. They also utilize the "phone plug" type connector.

PN 51221

PN 51219 1-Button Duplex w/Knob PN 51218 2-Button Duplex (requires 51219 or equivalent)

PN 51218

PN 51219

PN 51221

Analog

PN 50796

This panel replaces Analog product. In contrast to the serial panel, this one has a ribbon cable.

Ribbon Cable

Spaside Security Panel

PN 51693

This Serial Standard Digital panel can be used in commercial spaside applications along with the UL Serial Standard system (53197). One full-function panel (51057) can be located up to 100' away from the spa in a restricted location. Another can be located in the equipment area if desired. The Security panel allows spa users access to jets and light only.

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Balboa Instruments

Incorporated

Balboa Panel Gaskets and Underlays

Foam Panel Gasket PN 10233

To be used with Deluxe, Standard and Duplex Digital panels.

Silver Panel Underlay

PN 20308

The silver gasket is used in combination with the foam gasket (PN 10233).

Foam Panel Gasket

PN 10152

To be used with older style Duplex and Analog panels (panels with temperature knobs). The panels are gray or black and need no silver panel underlay.

Foam Panel Gasket

PN 10528

To be used with Lite Duplex panels (4 buttons aligned horizontally).

Silver Panel Underlay

PN 10527

The silver gasket is used in combination with the foam gasket (PN 10528).

Foam Panel Gasket

PN 10115

To be used with Lite Digital and small panels with temperature knobs.

Silver Panel Underlay

PN 20307

The silver gasket is used in combination with the foam gasket (PN 10115).

Comparative Panel Dimensions and Cutouts

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Larger panels are 7 3/8" wide by 3 1/4" tall. The cutouts are 6 3/8" wide by 2 1/4" tall.

Lite Duplex panels are 6 1/4" wide by 2 1/4" tall. The cutouts are 5 3/8" wide by 1 5/16" tall.

Smaller panels are 4 1/2" wide by 2 1/4" tall. The cutouts are 3 1/2" wide by 11/4" tall.

B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Sensors and Sensor Components

Sensor Assembly PN 30337

This assembly is a combination of two sensors: a 96" sensor (3/8" diameter) which reads the water temperature, and a 31" high-limit sensor (1/4" diameter) which detects excessive temperatures in the heater.

Temperature Sensor Temperature Sensor Temperature Sensor

PN 30294 PN 30326 PN 30327

This is a 96" sensor (3/8" diameter) which reads the water temperature.

This is a 50" sensor (3/8" diameter) which reads the water temperature.

This is a 25" sensor (3/8" diameter) which reads the water temperature.

High-limit Sensor

PN 30298

This is a 31" sensor (1/4" diameter) which detects extreme temperatures in the heater.

15' External Freeze Control

PN 22312

Used mostly in colder climates, this sensor mounts on plumbing that may cool more quickly than the heater. The sensor plugs into most Balboa circuit boards. Installation instructions included.

Temperature Sensor Mount

Made of clear polycarbonate.

PN 30385 30387WHT

Temperature Sensor Mount

Made of white ABS.

30387GRY is made of gray ABS and is the same price as above. 30387BLK is made of black ABS and is the same price as above. All four sensor mounts (PN 30385, PN 30387WHT, PN 30387GRY, PN 30387BLK) fit all 3/8" diameter temperature sensors. Designed to be mounted directly into the spa wall. Installation instructions included.

Fits all 3/8" diameter temperature sensors. Designed to be mounted directly in the filter bucket. To be used on most Sundance Spas 600 Series systems.

TM

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REV 03.01.2002

Sensor Mount Heyco Fitting

PN 20674

B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Transformers

120V Transformer PN 30270-1

240V Transformer

PN 30270-2

120V Light Transformer

Used on Lite Digital systems.

PN 30242

120V Duplex Transformer

PN 30274-1

120V Duplex Transformer

For a 240V Duplex system.

PN 30274-2

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Balboa Instruments

Incorporated

Balboa Panel Extension Assemblies

100' Extension Assembly

w/2 to 1 Connector This loom can be used only with Serial Deluxe and Serial Standard products.

PN 22630

2 to 1 Connector

50' Extension Assembly

w/2 to 1 Connector

PN 22632

This loom can be used only with Serial Deluxe and Serial Standard products.

3' Extension Assembly

PN 30395

w/1 to 1 Connector This loom can be used to extend any 8-conductor, "phone-plug" type cable.

"P

hon e P l ug"

1 to 1 Connector

CO

NNECTOR

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Balboa Instruments

Incorporated

Balboa Fuses and Fuse Blocks

1/2 Amp Light Transformer Fuse 3 Amp Spa Light Fuse 10 Amp Blower Fuse 20 Amp Pump 2 Fuse PN 20597 PN 20600

PN 30122

PN 30123

30 Amp Power Input Fuse PN 30136 for Deluxe and Standard Systems

20 Amp Power Input Fuse for Duplex Systems

PN 30142

Fuse Block

PN 30128

This block holds a 10 amp blower fuse or a 20 amp pump 2 fuse.

Fuse Block

This block holds a 30 amp power input fuse.

PN 30138

240V, 30 Amp Relay

PN 20005

REV 03.01.2002

Used for replacement of special, off board relays.

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Balboa Instruments

Incorporated

Balboa Accessories

Spa Light Assembly PN 21089

This 14 AWG, 12V/12W spa light assembly is 10' long. This is everything you need on the "dry side" of the shell ­ no lens is included.

Spa Light Assembly with Lens

PN 21095

This 14 AWG, 12V/12W spa light assembly is 10' long. This assembly comes complete with the lens and two colored caps (blue and red).

Spa Light Bulb

PN 21091

Pump Wire

PN 21087

This four wire, 14 AWG assembly is 5' long and is used in conjunction with a two-speed pump.

Pump / Blower / Ozone Wire

PN 21086

This three wire, 14 AWG assembly is 5' long and is used in conjunction with an ozone generator, single-speed pump or blower.

Power Input Terminal Block

PN 21137

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Balboa Instruments

Incorporated

Balboa Accessories

Terminal Block PN 30253

Panel Lamp

Used for panel backlighting.

PN 10226

Logic Jumper

Used to employ various features and variations on all Balboa circuit boards.

PN 20618

9V Ni-Cad Battery

Used on Deluxe Digital systems.

PN 20630

Modular Jack

2 to 1 Adapter This gang connector can only be used with Serial Deluxe and Serial Standard products.

PN 22174

"P

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B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Accessories

Modular Jack, 1 to 1 Adapter PN 22165

"P

This connector can be used only with panel extension assemblies utilizing "phone plug" connectors.

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Fan Assembly

PN 30211

To be used with Deluxe Digital systems. Includes battery backup connector.

Neon Light, 240V

2 Slip terminal connectors.

PN 30266

Neon Light, 120V

PN 30205

1 Slip terminal connector and 1 ring terminal connector.

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Balboa Instruments

Incorporated

Balboa Accessories

Balboa QuickCheckTM

Test Kit This specialized tool will help you verify voltage output from Balboa system boxes. The QuickCheck can test 240 VAC, 120 VAC and 12 VAC outputs. This useful tool can also detect output from a triac which could control a variable-speed blower or a dimmable light.

*Sorry, no discounts on this item.

PN 70002

J&J Adapter Plugs

for the Balboa QuickCheckTM

PN 70017

This set of plugs allow use of the Balboa QuickCheckTM when testing Balboa spa control systems that utilize J&J connectors.

*Sorry, no discounts on this item.

Digital Thermometer

by Balboa

PN 70018

This handy thermometer comes with a clear plastic case and is great for verifying water temperature.

*Sorry, no discounts on this item.

Logic Jumper on a Stick

(LJS) by Balboa

PN 70003

This tool greatly simplifies pressure switch calibration and is a great companion to the Balboa digital multimeter. The LJS is very helpful in diagnosing flow-related issues.

*Sorry, no discounts on this item.

REV 03.01.2002

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Balboa Instruments

Incorporated

Balboa Accessories

Ozone Generator 120V PN 52057

This new ozonator utilizes propietary features like the Cool StartTM electronic ballast and Fire RingTM emitters to bring the UV ozone generation into the new millennium. This technology does not create the electrical noise of a traditional ballast-type ozone generator. It is this electrical noise that can cause control system lockups and GFCI tripping.

Ground Fault Circuit

Interrupter and Disconnect

PN 70010

This Square D, 50 A GFCI with load neutral comes fully assembled in a UL listed box. The unit is clearly labeled for ease of installation and proper hookup. A complete wiring diagram is also included. Keep your customers up to date with the latest codes ­ for their safety, and yours!

Ground Fault Circuit

PN 70020

Interrupter and Disconnect Same as above but comes in a slightly larger box with an empty position for an additional breaker. C.S.A. approved.

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Balboa Instruments

Incorporated

Balboa Products for Customer Systems

Swim Spa "G" Board PN 50917 $314.16

This circuit board replaces Discovery brand, "Grecian" Swim Spa product. It requires the use of a compatible Swim Spa panel.

Swim Spa "G" Panel

PN 50913

$170.70

This panel features control of the swim jets and is not compatible with any other system.

Swim Spa "G" System

50914-02

$862.79

The Balboa Swim Spa circuit board (50917) is installed in our Outdoor System Box as shown above, allowing greater flexibility in a Swim Spa application. It requires the use of the compatible Swim Spa panel shown below.

Swim Spa "G" Panel

PN 50913

$170.70

This panel features control of the swim jets and is not compatible with any other system. The "Grecian" graphics are standard at this time.

Balboa will sell products for...

· Blue Falls Spas · Dimension One Spas · Hawkeye Spas · Morgan Spas · Nordic Spas · Streamline Spas · Aquatic Industries · Discovery Spas

REV 03.01.2002

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Balboa Instruments

Incorporated

Balboa Accessories for Sundance Systems

600 Replacement Board

TM

TM

PN 50179

$257.43

This circuit board replaces Sundance 600 Series boards and includes a calibrated temperature sensor. If you are replacing a 601 or 602 board, Balboa Instruments requires the use of a Diehl timer kit (PN 50152).

TM TM

Requires 120V

624 Replacement Board

TM

TM

PN 50162

$277.68

This circuit board replaces Sundance 624 boards and includes a calibrated temperature sensor.

Requires 240V

701 / 724 Replacement Board

TM

TM

TM

PN 50795

TM

$272.09

This circuit board replaces Sundance 701 and 724 boards. This board will upgrade existing spa light to 3-way dimmable.

Works with 120V and 240V systems.

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Balboa Instruments

Incorporated

Balboa Accessories for Sundance Systems

Analog Panel

TM TM

PN 50796-B

$116.48

This panel is supported by 600 and 624 systems.

Deluxe Digital Panel

TM TM

PN 50799

$222.44

This panel is supported by 701 and 724 systems.

Mounting Clip

PN 30239

$0.70

Complete Timer Kit, 120V

Used to retrofit 601 and 602 system timers.

TM TM

PN 50152

$70.87

Diehl Timer, 240V

Used only on 624 systems.

TM

PN 30244

$62.61

Used on all 600 Series systems except for 624 .

TM

TM

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REV 03.01.2002

Diehl Timer, 120V

PN 30216

$57.13

B A L B O A PA R T S

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Balboa Instruments

Incorporated

Balboa Accessories for Sundance Systems

12" High-limit Sensor PN 22170 $31.95

8 Amp Breaker

Used on all 600 Series systems except 624 .

TM TM

PN 30125

$12.82

30 Amp Terminal Block

Used on all 600 Series systems except 624 .

TM

PN 30134

$10.13

25 Amp Fuse Holder

Holds 25 amp fuse (PN 30139).

PN 30140

$4.94

25 Amp, 120V Fuse

TM

PN 30139

TM

$3.32

May be used on all 600 Series systems except 624 . Use with PN 30140.

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Balboa Instruments

Incorporated

Balboa Accessories for Sundance Systems

5 Amp Breaker

Used on 624 systems only.

TM

PN 30251

$49.40

15 Amp Breaker

Used on 624 systems only.

TM

PN 30252

$49.40

Sensor Assembly *

Used on all 600 Series systems.

TM

PN 50111

$42.49

*Circuit board temperature calibration may be necessary.

Heater Relay

To be used on some 600 Series systems. It has a 220V, 30 amp contactor and a 120V coil.

TM

PN 30195

$30.23

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Balboa Instruments

Incorporated

Balboa Instructional and Specialty Items

PN DC100 PN DC200 PN DC410 PN DC500 PN DC600 PN DT100 PN DT300 PN DT400 PN DT500 PN DM900 Deluxe Digital Instruction Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 Standard Digital Instruction Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 Duplex Digital Instruction Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 Lite Digital Instruction Card (Spa Tub) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 Lite Digital Instruction Card (Jetted Bath) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 Deluxe/Standard Digital Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . $8.06 Analog Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $5.38 Duplex / Duplex Digital Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . $5.38 Jetted Bath / Spa Tub Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . $5.38 Installation and Safety Manual for UL Listed Control Systems . . . . . . . . . . . . . . . . $8.06

Balboa Service Video

PN 70007 This indispensible tool will show you every step in diagnosing common (and not so common) service-related issues. The Balboa service video will help you become an expert in servicing spas with Balboa electronic controls. . . . . . . . . . . . . . . . . . . . . . . .

$50.95

Balboa Promotional Items

PN 70000 PN 70004 PN 70005L PN 70005XL PN 70005XXL PN 70006 6-in-1 Screwdriver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $12.24 Ballpoint Pen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $12.24 Golf Shirt, White (Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $40.80 Golf Shirt, White (Extra Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $40.80 Golf Shirt, White (Extra Extra Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $40.80 Balboa On Board Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $12.24

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Balboa Instruments

Incorporated

How to order a Balboa Spa Control System

Determine the voltage of the pumps first.

120V*

240V**

Under Skirt

1 Pump with No Heat Control

1 Pump with No Heat Control

Under Skirt

Outdoor

53171­HC

PN 53177

53170­HC

53174­HC

53174­HC

54114­HC

54114­HC

PN 54067

Remember:

Always install a GFCI/Service Disconnect with any new system!

PN 54070

PN 70010

* 120V systems are factory wired to operate all components except the light at 120V and the heater at 240V. The wiring can be easily changed to run the heater at 120V. ** 240V systems are factory wired to operate all components except the light at 240V . The wiring can be easily changed to operate the blower and ozone at 120V.

REV 03.01.2002

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PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT.

CCO WHIRLPOOL & SPA SERVICE

REV 03.01.2002

6075 East Henrieta Road P.O. Box 8 Rush, New York 14543-0008 Customer Service: 888-JWB-PART (592-7278) Fax: 585-533-1349

© 2002 CCO Whirlpool & Spa Service All Rights Reserved. No portion of this catalog may be copied, reproduced nor distributed, electronically or otherwise, without the express written permission of CCO Whirlpool & Spa Service.

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