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How to install Vetrotech fire resistant glass into timber doors and screens.

TIMBER AND GLASS

Practical Guide to Fire Protection

This booklet has been produced as a user guide for the Vetrotech range of fire resistant glass into timber doors and screens. All products contained in this guide are tested and certified in accordance with BS 476: part 22: 1987 .

THE TOUGHENED GLASS ADVANTAGE

Keep your Profit in your Pocket

All of our products offer the "toughened glass advantage" ­ toughened safety glass that stands up to "real life" rigours on the job site. 1 2 3 4

Specialist for Fire Resistant Glass

Vetrotech Saint-Gobain is the world leader in clear fire resistant glass. We have built a solid reputation for providing our customers with exceptional quality, reliable service and specialised know-how. Our comprehensive range not only offers total protection against fire, it can also accommodate virtually any multi-functional or decorative requirement, including energy conservation, sound reduction and physical security. And, as pioneered by Vetrotech over thirty years ago, all of our fire resistant products are classified as safety glass. 2 Vetrotech and Solaglas are part of the Saint-Gobain group of companies, world leaders in new technology materials and construction products, and Europe's number one glass producer (www.saint-gobain.com). 3 1

Transport

Packaging developed and proven for shock-resistant and "worry free" transport and off-loading.

Handling

More robust glass means less chance of damage during routine jobsite storage and handling.

Installation

Higher resistance to breakage during installation, means you can prevent

Made in the UK

Vetrotech is the only producer of both "integrity only" and "fully insulating" fire resistant glass in the UK, enabling us to be more responsive to your needs.

costly delays and complete your project successfully. 4

End use

Less maintenance cost in facility management, and lower exposure to insurance risks.

For larger sizes please contact our office. Please refer to page 12 for complete Key of Materials

2

3

PRODUCT OVERVIEW

Product

PyRoSwISS ® PyRoSwISS ® ExTRa ConTRaFlaM ® DooR lITE ConTRaFlaM ® lITE ConTRaFlaM ®

Key Features

­ 6, 8, 10 or 12-mm thickness ­ lightweight & economical ­ many laminated or double glazing options

­ 6-mm thickness ­ lightweight & durable ­ enhanced fire resistance ­ ideal for small vision panels in doors

­ 11-mm thickness ­ specially adapted for large door vision panels ­ provides partial insulation to protect timber beads

­ from 13-mm thickness ­ extra large sizes ­ multi-functional & decorative conbinations ­ provides partial insulation to protect timber

­ 30' from 16-mm thickness ­ 60' from 25-mm thickness ­ extra large sizes ­ multifunctional & decorative combinations ­ fully insulating

SafetyGlazing Classification Fire Resistance Duration

(inminutes) inDoors& Screens

classAtoBS6206/class1(C)1toEN12600

class2(B)2toEN12600

classAtoBS6206/class1(B)1toEN12600

30 60

+ ­

­

+ +

+

FireResistance Classification

INTEGRITY GlazingBead Profile

Chamfered

RADIATIONREDUCTION

Square 90°

INSULATION

4

5

= InTEGRITy only

= InTEGRITy only

PYROSWISS ® E 30

Ref: ExoVa CERTIFIRE no. 684

FD 30 Timber Door

6 mm 3 21 mm 6 25 mm 4 8 5 mm 650 kg/m3 50 mm 2.a

PYROSWISS ® EXTRA E 60

Ref: ExoVa CERTIFIRE no. 684

FD 60 Timber Door

6 4 24 mm 2.b 6 4 5.a 8 600 kg/m3 50 mm

4 mm

44 mm

28 mm

54 mm

Max. Glass Size Glass Edge Cover Edge Clearance

502 × 2020 or 627 × 1616 mm (w × h) 8 mm 12 mm

Max. Glass Size Glass Edge Cover Edge Clearance

667 × 824 or 741 × 742 mm (w × h) 8 mm 13 mm

Glazed Timber Screen

6 mm 3 28 mm 8 2.a 7.a 7.b 60 mm 4 20 mm 3.b 8 700 kg/m3

68 mm

Max. Glass Size Glass Edge Cover Edge Clearance

1344 × 2596 or 1559 × 2238 mm (w × h) 8 mm 12 mm

For larger sizes please contact our office. Please refer to page 12 for complete Key of Materials

6

7

= InTEGRITy + RaDIaTIon REDUCTIon

= InTEGRITy + RaDIaTIon REDUCTIon

CONTRAFLAM ® DOOR LITE EW 30 & 60

Ref: ExoVa Global assessment no. 193749

FD 30 Timber Door

11

CONTRAFLAM ® LITE EW 30 & 60

Ref: ExoVa Global assessment no. 193749

FD 30 Timber Door

13

2 23 mm

2.a

1.b 2 2.a 6 4 3.a 20 mm 8 730 kg/m3 50 mm

6 5.b 8

60 mm

20,5mm

31,5 mm

700 kg/m3

11 mm

39 mm

Max. Glass Size Glass Edge Cover Edge Clearance

1111 × 1633 or 889 × 2041 mm (w × h) 23 mm 0 mm Max. Glass Size Glass Edge Cover Edge Clearance

11

58 mm

1183 × 2323 or 962 × 2857 mm (w × h) 15 mm 5 mm

FD 60 Timber Door

Ref: ExoVa Global assessment no. 193363

Glazed Timber Screen (60' integrity and

2 32 mm 2.a 6 5.b 60 mm

13

15' insulation)

5 32 mm

1.b 2.a 7.a 35 mm 4 15

32,5 mm

8

730 kg/m3

3.a 20 mm

9 mm

8

650 kg/m3

61 mm

Max. Glass Size Glass Edge Cover Edge Clearance

889 × 1812 or 986 × 1633 mm (w × h) 23 mm 0 mm Max. Glass Size Glass Edge Cover Edge Clearance

8 9

87 mm

1500 × 3000 mm (w × h) 15 mm 5 mm

For larger sizes please contact our office. Please refer to page 12 for complete Key of Materials

= InTEGRITy + InSUlaTIon

= InTEGRITy + InSUlaTIon

CONTRAFLAM ® EI 30

Ref: ExoVa Global assessment no. 164753

FD 30 Timber Door

16

CONTRAFLAM ® EI 30 & 60

Ref: ExoVa Global assessment no. 193363

Glazed Timber Screen 30 (60' integrity and 30' insulation)

1.a 3 2.a 7.a 38 mm 4 15 3.a 8 680 kg/m3 16

3 18,5 mm

2.c 6 3.c 5.c 8 650 kg/m3 50 mm

38 mm

32 mm

10 mm

20 mm

98 mm

40 mm

Max. Glass Size Glass Edge Cover Edge Clearance

1200 × 2400 mm (w × h) 15 mm 5 mm

Max. Glass Size Glass Edge Cover Edge Clearance

894 × 2160 or 1117 × 1728 mm (w × h) 17 mm 2 mm

Glazed Timber Screen 60

Ref: ExoVa Global assessment no. 193363

Glazed Timber Screen (from 30' [up to 60'] integrity and 30' insulation)

5 32 mm 1.b 2.a 7.a 35 mm 4 15 16

(60' integrity and 60' insulation)

25

1.b 5 32 mm 2.a 7.a 35 mm 4 15 3.a 8 760 kg/m3

20 mm

8

650 kg/m3

20 mm

3.a

99 mm

90 mm

Max. Glass Size Max. Glass Size Glass Edge Cover Edge Clearance 16 mm: 1500 × 3000; 22 mm: 2300 × 3800 mm (w × h) 15 mm 5 mm

10 11

25 mm: 1500 × 2500; 35 mm: 2200 × 3200 mm (w × h) 15 mm 5 mm

Glass Edge Cover Edge Clearance

For larger sizes please contact our office. Please refer to page 12 for complete Key of Materials

For larger sizes please contact our office. Please refer to page 12 for complete Key of Materials

Key of Materials for technical Drawings

1. Sealant a. Fire rated silicone - Dow Corning ® Firestop 700, Nullifire ® Pyrosil B or equivalent b. Neutral cure silicone - Dow Corning® DC 791 or equivalent 2. Glazing Tape a. Ceramic or mineral fibre strip ­ Kerafix® 2000 or equivalent b. Sealmaster® FireGlaze 2000 bead strip c. Pyroplex® Strip GT 3. Intumescent Seal a. Kerafix® Flexpan 200 graphite based intumescent strip b. Kerafix® +3 SAB (Blähpapier N) ­ graphite paper strip c. Pyroplex® Seal ES 4. Hardwood (or non-combustible) Setting Blocks 5. Aperture Liner a. Sealmaster® Fireglaze GL60 b. BASF Interdens®/Palusol® (liner + overlay) c. Recore M 2-630 6. FD 30/60 Bead Fixing ­ Wood screws (length as noted) @ 150 mm centre a. Wood screws (length as noted) @ 150 mm centre b. Steel pins (60 mm long) @ 150 mm centre 7. Fire Screen Bead Fixing a. Wood screws (length as noted) @ 250 mm centre a. Steel pins (60 mm long) @ 150 mm centre 8. Timber Frame/Glazing Beads (density in kg/m³ as noted)

For the Key of Materials see inside.

For further information concerning the proper installation of Vetrotech fire

Key Dimensions

visible glass area glass edge cover

resistant glass products into timber doors and screens, refer to the certification indicated. Deviation from these guidelines, or supporting test evidence and

chamfered bead

glass size

assessments, may result in the compromise of fire resistive performance. It is the user's responsibility to ensure appropriate use for any particular application, and that such application complies with all relevant local and national legislation, standards, codes of practice and other requirements. The body of test evidence and certification referenced within this guide is

square bead edge clearance

continually being supplemented and updated to add flexibility and allow new fields of application, and is therefore subject to change without notice. Vetrotech hereby disclaim all liability that may arise from any error or omission from this publication, and for all consequences of relying upon it. For further information or technical support, please contact Vetrotech.

means greater than or equal to

12

The toughest fire resistant glass is now produced in the

For further information please contact Vetrotech Saint-Gobain UK Herald Way, Binley Coventry, CV3 2ZG Tel: 0247 654 7620 Fax: 0870 238 3050 [email protected] www.vetrotech.com

Printed in July 2010

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