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PowerCommand® paralleling control kits H532

Upgrade from H530, PCC 3100 Basic

Description

The PowerCommand® paralleling generator set control kit (H532) allows field conversion of Cummins Power Generation generator sets with PowerCommand basic controls (H530). The PowerCommand control is a microprocessor-based generator set monitoring, metering and control system. It offers advanced levels of functions for reliability and optimum generator set performance. An extensive array of integrated standard control and digital display features eliminates the need for discrete component devices such as a voltage regulator, governor and protective relays. It also eliminates the need for separate paralleling control devices such as synchronizers and load sharing controls, import/export controls and var/power factor controls. The consolidation of controls allows the system to occupy much less physical space than conventional control arrangements.* The control system facilitates state-of-the-art servicing of the entire paralleling control system by allowing interrogation, monitoring and adjustment of system parameters with a laptop computer.

* Refer to spec sheet S-1005 for comprehensive feature and operational detail of the PowerCommand control system.

Features

Digital governing, voltage regulation, synchronizing and load sharing controls including import/export controls for paralleling with an infinite (utility/mains) bus. AmpSentryTM protection - for true alternator overcurrent protection. Analog and digital AC output metering. Battery monitoring system - to sense and warn against a weak battery condition. Digital alarm and status message display. Genset monitoring - displays status of all critical engine and alternator generator set functions. Smart starting control system - utilizes integrated fuel ramping to limit black smoke and frequency overshoot, in addition to optimized cold weather starting. Advanced serviceability. PowerCommand communications network capability (optional).

©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation, Cummins and PowerCommand are registered trademarks of Cummins Inc. "Our energy working for you." and AmpSentry are trademarks of Cummins Power Generation. Specifications are subject to change without notice. AC-169c (6/10) Page 1 of 4

Upgrade selection detail

All PowerCommand generator sets with H530 option can be upgraded to include PowerCommand digital paralleling features. The upgrade kits required for this work include a paralleling control door, analog board, customer interface board, EPROM chip, bus PT module, harness and terminal block expansion. Select the appropriate kits from the tables below (items 1-4 are required) based on the model of engine and alternator in the genset to be converted. Table 2A

H530 to H532 required kits Kit description 1. Paralleling control 0-600 VAC (English) 0-750 VAC (English) 0-5250 VAC (English) 0-15K VAC (English) 0-600 VAC (Spanish) 0-750 VAC (Spanish) 0-5250 VAC (Spanish) 0-15 KVAC (Spanish) 0-600 VAC (Intl symbol) 0300-4883-23* 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4765 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4765 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4765 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4766 2. Bus PT kit 120 VAC line-to-line (69 VAC line- 0300-4767-04 to-neutral) medium voltage 200-300 VAC line-to-line 301-480 VAC line-to-line 600 VAC line-to-line 3. EPROM 4. Mounting rail kit 0300-4767-01 0300-4767-02 0300-4767-03 0300-4883-19* 0300-4883-20* 0300-4883-05 0300-4883-06* 0300-4883-05 0300-4883-06* 0300-4883-05 0300-4883-06* 0300-4883-05 0300-4883-06* 0300-4883-05 0300-4883-06* Engine and alternator type 12 V B & C 0300-4883-17* 0300-4883-18* L10/HC4 0300-4883-01 0300-4883-02 855/HC4 0300-4883-01 0300-4883-02 855/HC5 0300-4883-01 0300-4883-02 K19/HC5 0300-4883-01 0300-4883-02 K19/HC6 0300-4883-01 0300-4883-02

Select from Table 4 0300-5171 0300-4765

5. Optional Select from Table 6 * Purchase components through parts

Table 2B

H530 to H532 required kits Engine and alternator type Kit description 1. Paralleling control 0-600 VAC (English) 0-750 VAC (English) 0-5250 VAC (English) 0-15 KVAC (English) 0-600 VAC (Spanish) 0-750 VAC (Spanish) 0-5250 VAC (Spanish) 0-15 KVAC (Spanish) 0-600 VAC (Intl symbol) 2. Bus PT kit 120 VAC line-to-line (69 V AC line-to-neutral) medium voltage 200-300 VAC line-to-line 301-480 VAC line-to-line 600 VAC line-to-line 3. EPROM 4. Mounting rail kit V28/HC5 0300-4883-01 0300-4883-02 0300-4883-03* 0300-4883-04* 0300-4883-05 0300-4883-06* 0300-4883-07* 0300-4883-08* 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 V28/HC6 0300-4883-01 0300-4883-02 0300-4883-03* 0300-4883-04* 0300-4883-05 0300-4883-06* 0300-4883-07* 0300-4883-08* 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 QST30/HC6 0300-4883-09* 0300-4883-10* 0300-4883-11* 0300-4883-12* 0300-4883-13* 0300-4883-14* 0300-4883-15* 0300-4883-16* 0300-4883-22* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4766 QST30/HC7 0300-4883-09* 0300-4883-10* 0300-4883-11* 0300-4883-12* 0300-4883-13* 0300-4883-14* 0300-4883-15* 0300-4883-16* 0300-4883-22* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4766

Select from Table 4 0300-4765 0300-4766

5. Optional Select from Table 6 * Purchase components through parts

Our energy working for you.TM

www.cumminspower.com

©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation, Cummins and PowerCommand are registered trademarks of Cummins Inc. "Our energy working for you." and AmpSentry are trademarks of Cummins Power Generation. Specifications are subject to change without notice. AC-169c (6/10) Page 2 of 4

Upgrade selection detail (continued)

Table 2C

H530 to H532 required kits Engine and alternator type Kit description 1. Paralleling control 0-600 VAC (English) 0-750 VAC (English) 0-5250 VAC (English) 0-15 KVAC (English) 0-600 VAC (Spanish) 0-750 VAC (Spanish) 0-5250 VAC (Spanish) 0-15 KVAC (Spanish) 0-600 VAC (Intl symbol) 2. Bus PT kit 120 VAC line-to-line (69 VAC line-to-neutral) Medium Voltage 200-300 VAC line-to-line 301-480 VAC line-to-line 600 VAC line-to-line 3. EPROM 4. Mounting rail kit K38/HC6 0300-4883-01 0300-4883-02 0300-4883-03* 0300-4883-04* 0300-4883-05 0300-4883-06* 0300-4883-07* 0300-4883-08* 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 K38/HC7 0300-4883-01 0300-4883-02 K50/HC6 0300-4883-01 0300-4883-02 K50/HC7 0300-4883-01 0300-4883-02 0300-4883-03* 0300-4883-04* 0300-4883-05 0300-4883-06* 0300-4883-07* 0300-4883-08* 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4766 K50/HC8 0300-4883-01 0300-4883-02 0300-4883-03* 0300-4883-04* 0300-4883-05 0300-4883-06* 0300-4883-07* 0300-4883-08* 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4766

0300-4883-03* 0300-4883-03* 0300-4883-04* 0300-4883-04* 0300-4883-05 0300-4883-05 0300-4883-06* 0300-4883-06* 0300-4883-07* 0300-4883-07* 0300-4883-08* 0300-4883-08* 0300-4883-21* 0300-4883-21* 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4767-04 0300-4767-01 0300-4767-02 0300-4767-03 0300-4766

Select from Table 4 0300-4766 0300-4766

5. Optional Select from Table 6 * Purchase components through parts

PowerCommand EPROM kits

The following kits are for paralleling applications only. Table 4

Kit number 0300-4721-12 0300-4721-13 0300-4721-14 0300-4721-15 0300-4721-31 0300-4721-16 0300-4721-17 0300-4721-18 0300-4721-19 0300-4721-32 0300-4721-40 0300-4721-41 0300-4721-42 0300-4721-43 0300-4721-44 0300-4721-20 0300-4721-21 Genset/engine model All engines with PT injection system All engines with PT injection system All engines with PT injection system All engines with PT injection system All engines with PT injection system All QST30 engines Ventura All QST30 engines Ventura All QST30 engines Ventura All QST30 engines Ventura All QST30 engines Ventura All QST30 engines Ventura 2 All QST30 engines Ventura 2 All QST30 engines Ventura 2 All QST30 engines Ventura 2 All QST30 engines Ventura 2 All B & C engines All B & C engines EPROM version English/Spanish English/French English/German English/Portuguese English/Dutch English/Spanish English/French English/German English/Portuguese English/Dutch English/Spanish English/French English/German English/Portuguese English/Dutch English/Spanish English/French

Our energy working for you.TM

www.cumminspower.com

©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation, Cummins and PowerCommand are registered trademarks of Cummins Inc. "Our energy working for you." and AmpSentry are trademarks of Cummins Power Generation. Specifications are subject to change without notice. AC-169c (6/10) Page 3 of 4

PowerCommand option kits

The following kits can be used on any PowerCommand genset with digital paralleling option. Select as needed to meet application needs. Table 6

Kit number 24 VDC 0300-4627 0300-4929-01 0300-4929-02 0300-4621 0300-4620 0300-4000 0308-1044 0416-1032-01 0541-0861 Engine L10, 855, K19 V28, K38, QST30, K50 0300-5013 0300-5014 0300-3999 0308-1044 0416-1032-01 0541-0861 Kit 0300-5210 (qty 1) 0300-5210 (qty 2) Kit number 12 VDC Description RTD Sensor Thermistor Kit- 1 relay Thermistor Kit- 2 relays Run Relay Common Alarm Relay Audible Alarm Key switch- run/ off/ auto Battery- PCCM Battery- PCIL Description Exhaust gas sensor Exhaust gas sensor Instruction Sheet C481 C544 C544 C483 C484 C357 C473 none C636 Instruction Sheet G392 G392

Certification:

ISO9001 - This product was designed and manufactured in facilities certified to ISO9001.

Americas 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 Fax: 763 574 5298

Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902

Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399

Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after building main switch is open. Warning: For professional use only. Must be installed by a qualified service technician. Improper installation presents hazards of electrical shock and improper operation, resulting in severe personal injury and/or property damage.

Our energy working for you.TM

www.cumminspower.com

©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation, Cummins and PowerCommand are registered trademarks of Cummins Inc. "Our energy working for you." and AmpSentry are trademarks of Cummins Power Generation. Specifications are subject to change without notice. AC-169c (6/10) Page 4 of 4

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