Read Ball Valves - Complete Solutions for Industrial Valves text version

Cat.no.:E-PS

Cat.no.:E-CSV

Cat.no.:E-PLV

API 6D

BS 5351

Ball Valves

Complete Solutions for Industrial Valves

Cat.no.:E-BFV Cat.no.:E-FSV Cat.no.:E-MV

Cat.no.:E-PV

Manufacturer:

U.S. Sole Distributor:

No.999 Xiangjiang Road, Suzhou New District,P.R. China Post Code:215129 Tel: 86-512-666-51365 Fax: 86-512-666-51360 E-Mail: [email protected] http://www.newayvalve.com

JAG Flocomponents USA, Ltd.

12315 Parc Crest Drive Suite 190 Stafford, Texas 77477 Phone: 281-933-5775 Fax: 281-933-5779 E-mail: [email protected]

Cat.no.:E-PV-2005-US

NEWAY VALVE

Cat.no.:E-BV-2005-US

Quality Commitment

Page

1 2~3 4~5 6~7 8~9

Quality Commitment Technical Innovation Advanced Manufacturing Quality Control How to Order

Floating Type

12~13 14~17 18~21 22~26 27

Design Feature Series FE1 Series FB2 Cast Steel Series FB2 Forged Steel Series BC

NEWAY, being the leading industrial Valve Manufacturer in China, has fulfilled all the qualifications to manufacture a wide range of industrial valves for the most severe and demanding services of the Oil, Gas, Refinery, Chemical, Marine, Power and Pipeline Industries. NEWAY products include: Gate, Globe, Check, Butterfly and Ball Valves in all sizes, class ratings and materials.

N

eway

recognizes

the

importance of valve quality for the safety and protection of

personnel health and property. It is our quality commitment to focus our resources to provide our customers with first class products at a competitive price, that are designed, manufactured, inspected and tested in accordance with our customers,

Trunnion Mounted Type

30~31 32~38 39~46 47~52

Design Feature Series TB2 Series TB3 Series TTE

All Valves are manufactured to fully comply with ASTM, ANSI, API, BS Shell and MESC DIN standards. NEWAY facilities include our Valve Factory, our New Foundry and the T echnical Research Center. NEWAY has all the required manufacturing and test equipment and is capable of manufacturing valves up to size 52 and ANSI class 2500lb.

specifications and that comply with all international standards. With respect to the facts that the current industrial standards do not always take into consideration the likelihood and consequences of possible deterioration in

Special Service

54~55 56~57

Cryogenic High Performance

Introduction

In this catalogue, you will find the latest developed NEWAY Ball Valves, which include 6 different designs: FE1 series for 1PC uni-body floating type FB2 series 2PC cast steel floating type FB2 series 2PC forged steel floating type TB2 series 2PC cast steel trunnion mounted type TB3 series 3PC forged steel trunnion mounted type TTE series top entry trunnion mounted type All Ball Valves conform to BS5351 and API 6D, and are Fire-Safe tested and certified , API 6FA and API 607.

API 591

service, related to specific service fluids or the external environment in which they operate. Our customers are requested to keep an open line of communication with

TA Luft

Engineering Data

58~59 60

Soft Seat Material Torque and Cv Table

our engineering department to identify and implement standards, that will provide valves with the possibility of deterioration in service, so as to ensure safety over the valves expected lifetime.

ABS

1

Technical Innovation

Design Standards

NEWAY technical research center utilizes the most advanced computer

Fire Safe Test

API 6D API 607 API 6FA API 598 BS 5351 BS 6755 ANSI B16.34 ANSI B16.10 ANSI B16.5 MSS SP-25 MSS SP-55 NACE Std MR0175 SHELL MESC

technology to improve the existing products and develop the new lines, this includes a highly educated and trained engineering team and a comprehensive internal computer network which links the entire operations of design, manufacturing and administration. NEWAY design philosophy is to develop a safety and cost-efficient valve, we introduced the latest AUTO CAD and I-DEAS software for all our new product design research which include the advanced finite element analysis to virtually verify the new design prior to production, this has resulted in dramatically reducing the new product design time and ensure a safety and cost efficient final product. NEWAY technical personnel are always ready to offer on line or on site technical training and support for all of its distributors, agents and end users.

Fire Safe Test Certificate Test Chart

Test Facility

Fire safe is standard design of all NEWAY ball valve.

R&D Dept. Technical Training

NEWAY soft seat ball valve fire safe test was witnessed and certified by Lloyd's Register. Our in-house computer controlled fire test facility is capable of testing and certifying of NEWAY floating and trunnion mounted ball valves per API 6FA and API 607.

Valve in Test

Valve after Test

2

3

Advanced Manufacturing

The latest computer technology are also widely applied in NEWAY for valve manufacturing, this include a large number of numeric control machines (Machining center, CNC horizontal and vertical lathe, CNC drilling machine) and ERP management system which significantly improve our machining quality and process control. NEWAY also employes a number of conventional lathe with capacity up to machine 48 ball valve.NEWAY manufacturing philosophy is to ensure stable quality and just in time delivery.

CNC Drilling CNC Lathe

4.2M Lathe

Machining Center

CNC Lathe

Automatic welding Machine

4

5

Quality Control

Dye-penetrate test

NEWAY developed an extensive and advanced inspection and test facilities to control the quality from rough castings or forgings to final products. These facilities enable us to do Radio graphic test, Ultra-sonic test, Dye-penetrate test, Magnetic test, Positive Material Identifier (PMI), Impact test, Tensile test, Hardness test, Fire safe test, Cryogenic test, Vacuum test, Low fugitive emission test and Hydro-static test. NEWAY Quality Assurance is dedicated to the pursuit of a zero defect valve, and this has resulted in the company having more quality qualifications and end user approval than most of our competitors. NEWAY is certified by ISO 9001 (certificate under DNV) and API 6D (registered no. 6D-0285) and our off-shore platform valves are type approved by ABS. Moreover, NEWAY is the first valve manufacturer in China to be certified to CE/PED (category IV, mode B+D, certificate under B.V.), All of NEWAY soft seated ball valves are fire safe tested and certified by Lloyd s Register.

Hydraulic Test Radio graphic test

Tensile Test

Degrease

Impact Test PMI CNC Coordinate Measuring Machine

6

7

Part number identification

Available Body Materials

Floating Ball Valve Type FE1 and FB2

Type F - Floating

Construction Style E1 - End Entry 1pc B2 - Bolted 2pc

Port F=Full R=Reduced

Size 02=1/4" 05=1/2" 07=3/4" 10=1" 15=1 1/2" 20=2" 25=2 1/2" 30=3" 40=4" 60=6" 80=8" 100=10" 120=12"

Connection Type A=RF Smooth Face J=RTJ R=Raised Face X=Special

Pressure Rating 01 - 150 ASME 03 - 300 ASME 06 - 600 ASME 08 - 800 ASME 09 - 900 ASME 15 - 1500 ASME 25 - 2500 ASME

Style/Service

Top Works

ed ef

G-Gear Op. A=Stainless Steel NACE H - Handle B=Standard B - Bare Stem C=Cryogenic L=Low Temp (- 50 F)NACE N=NACE

(A105)

Carbon

-29 to 425

-20 to 800

(LF2)

Carbon Carbon Chromium Moly 1.25%Cr,0.5% Mo Chromium Moly 2.25%Cr,1% Mo Chromium Moly 5%Cr,0.5% Mo

-46 to 350 -46 to 350 -29 to 590 -29 to 590

-50 to 650 -50 to 650 -20 to 1100 -20 to 1100

(F11)

F E1 - R 30 R 03 N H

Therefore a

FE1-R30R03NH is a

(F22)

Flaoting Ball End Entry 1-Piece, 3 inch, Reduced Port, 300 Class, Nace Trim, Handle

-29 to 650

-20 to 1200

Trunnion Mounted Ball Valve TypeTB3,TB2 & TTE

Type T - Trunnion Construction Style B3 - Bolted 3pc B2 - Bolted 2pc TE - Top Entry Port F=Full R=Reduced Size 02=1/4" 05=1/2" 07=3/4" 10=1" 15=1 1/2" 20=2" 25=2 1/2" 30=3" 40=4" 60=6" 80=8" 100=10" 120=12" 140=14" 240=24" 360=36" Connection Type A=RF Smooth Face B=BW Sch. 40 C=BW Sch. 80 D=BW Sch. 160 E=BW Sch XXH J=RTJ R=Raised Face X=Special Pressure Rating 01 - 150 ASME 03 - 300 ASME 06 - 600 ASME 08 - 800 ASME 09 - 900 ASME 15 - 1500 ASME 25 - 2500 ASME A2 - 2000 API A3 - 3000 API A5 - 5000 API Style/Service A=Stainless Steel NACE B=Standard C=Cryogenic L=Low Temp (- 50 F)NACE N=NACE Top Works G - Gear Op. H - Handle B - Bare Stem

(316)

Stainless 18%Cr,9% Ni 2%Mo Stainless 18%Cr,8% Ni Low Carbon Stainless 18%Cr,9% Ni 2%Mo Low Carbon Stainless 18%Cr,8% Ni Stainless 19%Cr,29% Ni

-196 to 815

-320 to 1500

(304)

-196 to 815

-320 to 1500 Cryogenic service

(316L)

-196 to 815

-320 to 1500

is also available upon request

O-ring/Seat Insert

S1=HSN/RPTFE S2=HSN/NYLON S3= HSN/PEEK S4= VITON/RPTFE S5= VITON/NYLON S6= VITON/PEEK

(304L)

-196 to 815

-320 to 1500

Alloy 20

-196 to 425

-320 to 800

T B3 - F 60 R 06 L G -S2

Therefore a

Trunnion Bolted 3 Piece Full Port, 6 inch, RF, 600 Class, Low Temp Nace Trim, Gear Op.

TB3-F60R06LG

is a

8

9

Floating Ball Valve

2PC Forged Steel Design

NEWAY floating ball valve contains 3 main series: FE1 series for one-piece uni-body design, FB2 series for twopiece, split body design and FB2 series for forged steel split body design, all designed conform to BS 5351 and fire safe test are satisfied to BS 6755 and API 607. Wide range of body and trim material is available for service working temperature from -1960C to 2000C,size from1/2 to12 and

Stainless Steel

pressure rating from ANSI class 150 to 2500 or for sour service to NACE MR0175 is also available upon request.

Hastelloy Ball Valve 1PC Cast Steel Design For Low Temperature Service

2PC Cast Steel Design

Pneumatic Actuator Ball valve

10

11

Floating Ball Valve Design Feature

Blow-out Proof Stem

Stem lower end is integral T shaped designed to be blowout proof. It is internally inserted and functions as the backseat for assured stem sealing at all pressures

Low Emission Control

Anti-Static Device

When static are generated and concentrated on the ball, the spring-loaded pins installed on ball, stem are provided to ensure electrical continuity throughout the valve.

For the elimination of air pollution, it is essential to control the fugitive emissions leakage of various chemicals from valves in your chemical plant. NEWAY low emissions ball valves installed with our emissions defense packing have been designed and tested to meet the 100 PPM maximum emission level (acceptance test per Shell SPE 77/312). This is NEWAY

Design Feature:

Live Loaded Gland Flange

Live loading is designed to provide gland load retention, compensating for expected in-service consolidation of the packing. A set of Belleville-Spring Washers are used on each gland stud to help exert a continuous compressive force on the gland follower flange and therefore reduce fugitive emissions from the stem packing. NEWAY standard Belleville-Spring Washers

Stem

Packing

Stem

Packing

standard specification for all series BA, B and BB flanged floating ball valve.

Anti-Static Device Body Closure Closure

Weather proof belleville-spring washer

are protected by a weatherproof cap to keep them free from environmental contamination, resulting in a long stable life.

Ball

Ball

Low Emission Packing

Fire Safe Seat Sealing

When non-metal sealing material are decomposed or deteriorated by a plant fire, the upstream line pressure pull the ball into contact with the metal seat lip beneath the soft seat to shut off the line fluid to minimize the internal leakage. Additionally, the fire safe metal seat can prevent the line pressure erosion on soft seat and minimize soft seat creep deformation. All NEWAY floating valves fire safe is designed and test certified in accordance with API 607.

Low Emission packing

The packing set is a combination of parallel and vertical layer sealing elements, which are made of expanding graphite in die-formed rings and have features of heat resistance, less stress relaxation and low creep. With this special structure, it allows for a low-friction on rotary & rising stem valves, therefore providing the stabilized seal performance for long cycle life. For medium and low temperature service, the standard V shape PTFE packing rings are installed for low

Before Fire

Seat Stem Body Packing

Ball

Closure

emission control.

Gasket

Controlled Stem & Stuffing Box Finish

Body

Ball Body Ball

The stem surface finish is controlled between Ra0.4 and Ra0.8 which will ensure the graphite to fill and migrate into the stems micro scratches, and function as a lubricant to reduce stem leakage. The stuffing box surface is controlled to a maximum of Ra3.2, a reasonably rougher

Metal-to-Metal contact

After Fire

Metal-to-Metal contact

surface finish to allow for better holding of the packing ring and results in a better sealing performance.

Low Emission Test

Metal-to-Metal contact

12

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

13

Series FE1 Ball Valve

Series FE1 Ball Valve

Regular port, uni-body, end entry design

Featuring a uni-body and screwed-in adapter with flanged end floating ball, NEWAY FE1 series ball valve is available in size from 1/2 to 10 offers ANSI class rating 150 to 300 and temperature ratings of -46 0C to 200 0C, and meets the fire safe requirements of BS 6755 and API 607. The standard design includes: blowout-proof stem, anti-static device and locking device. Low emission packing with live loaded gland flange design can be available upon request. Manual handle operation is standard, but fully machined mounting pad can also easily be installed with gear, motor or pneumatic operator.

Index no 1 2 3 4 5 6 7 8 9

Part Body Closure Ball Gland Flange Lever Seat Ring Stem Gland Gasket

Index no 10 11 12 13 14 15 16 17 18

Part Grounding Washer Packing Set Stop Plate Thrust Washer Retainer Washer Bolt Rotaining Spring

17

Double "D" Stem Head Provides mounting of the lever handle always in parallel to the flow passage Secure LIne Flow Equipped with an integral locking device to secure the line flow

15 5 12 14

8 11 16

Blow-out Proof Stem Internally inserted and functions as the backseat for assured stem sealing at all pressures

10 13 1 7 6 18

4

Metal-to-Metal Sealing When non-meatl sealing is deteriorated by fire, ball floats to shut off the line fruid Emission-free Graphite primary gasket

3

6

9

2

This is a typical Series FE1 floating ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class.

14

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

15

Series FE1 Ball Valve

Series FE1 material specifications

Regular port,uni-body,cast steel,end entry design

Series FE1 Ball Valve

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part

Body Closure Ball Gland Flange Lever Seat Ring Stem Gland Gasket Grounding Washer Packing Set Stop Plate Thrust Washer Retainer Washer Bolt Retaining Spring

Standard

ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP ASTM A216-WCB Ductile Iron PTFE ASTM A182-F6a ASTM A276-420 Graphite Graphite PTFE Carbon Steel PTFE Carbon Steel Carbon Steel ASTM A193-B7 Carbon Steel S.S.

Stainless Steel

ASTM A351-CF8M ASTM A351-CF8M ASTM A182-F316 ASTM A351-CF8 Ductile Iron PTFE ASTM A182-F316 ASTM A182-F316 316 + Graphite Graphite PTFE S.S. PTFE S.S. S.S. ASTM A193-B8 S.S. S.S.

Sour Service

ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP ASTM A216-WCB Ductile Iron PTFE ASTM A182-F6a ASTM A276-420 Graphite Graphite PTFE Carbon Steel PTFE Carbon Steel Carbon Steel ASTM A193-B7M Carbon Steel S.S.

Low Temperature Service

ASTM A352-LCB

H

W

W

ASTM A352-LCB ASTM A182-F316

H

Gear Operator

d

D

ASTM A352-LCB Ductile Iron PTFE

L

d

ASTM A182-F316

L

d

D

W

1/2

ASTM A182-F316 316 + Graphite Graphite PTFE S.S. PTFE S.S. S.S. ASTM A320-L7M S.S. S.S.

2

3

10

Dimensions

Size in

1/2 3/4 1 1-1/2 2

d mm

9.5 12.7 19 30 38 51 64 76 114 144 187 9.5 12.7 19 30 38 51 64 76 114 144 187

D mm

12.7 19 25.4 38 51 64 76 102 152 203 254 12.7 19 25.4 38 51 64 76 102 152 203 254

L mm

108 117 127 165 178 191 203 229 267 292 330 140 152 165 190 216 241 283 305 403 419 457

H mm

54 59 64 90 102 112 121 166 208 246 303 54 59 64 90 102 112 121 166 208 246 303

W mm

120 140 140 160 265 265 265 300 400 300 * 400 * 120 140 140 160 265 265 265 300 300 * 400 * 400 *

Weight Kg

1.7 2.7 2.98 5.00 8.71 12.4 16.66 24.38 54 101 150 2.8 3.6 4.8 9.6 11 15.1 22.5 40 72.5 125 205

Class 150LB

2-1/2 3 4 6 8 10 1/2 3/4 1 1-1/2 2

Class 300LB

2-1/2 3 4 6 8 10

* Gear Operator

16

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

17

Series FB2 Ball Valve

Series FB2 Ball Valve

Two-piece, split body, cast steel, side entry design

This series ball valves are featured with twopiece bolted carbon steel with flanged end body and floating ball.FE1 series ball valve is available in size from 1 /2 to 12 full port or regular port and offers ANSI class rating 150 to 300 and temperature ratings of -460C to 200 0C. All valves meet the requirements of BS5351, 6755 and API 607. Fire safe tests have been witnessed and certified by Lloyd s Register. NACE standard MR0175 requirement can be satisfied for Sour Gas service application. A wide selection of soft seat material: Teflon, PEEK, Delrin, Polyphenylene are available for different working pressure and temperature rating. Blowout-proof stem, anti-static device and locking device are standard design, low emission packing with live loaded gland flange design can be available upon request. Manual handle operation is basic standard, but fully machined mounting pad can also easily install with gear, motor or pneumatic operator. This series ball valve also has cryogenic and super metal seated design for servicing in working temperature down to -196 C or above 400 C, details please refer to page 54~57.

0 0

Index no 1 2 3 4 5 6 7 8 9

Part Body Closure Ball Yoke Gland Flange Seat Ring Stem Gland Gasket

Index no 10 11 12 13 14 15 16 17 18

Part Grounding Washer Packing Set Thrust Washer Stud Nut Bolt Bolt Spring Steel Ball

8

Double "D" Stem Head Provides mounting of the lever handle always in parallel to the flow passage

ISO 5211 mounting yoke easily for installation of gear, motor or pneumatic actuator

11 4 16 13 5 15 14 10 12 7 18 17 9 6 2

Blow-out Proof Stem Internally inserted and functions as the backseat for assured stem sealing at all pressures

Metal-to-Metal Sealing When non-meatl sealing is deteriorated by fire, ball floats to shut off the line fruid

Emission-free Graphite primary gasket

1 6 3

This is a typical Series FB2 floating ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class.

18

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

19

Series FB2 Ball Valve

Series FB2 material specifications

Two-piece,split body,cast steel,side entry design

Series FB2 Ball Valve

W

W

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part

Body Closure Ball Yoke Gland Flange Seat Ring Stem Gland Gasket Grounding Washer Packing Set Thrust Washer Stud Nut Bolt Bolt Spring Steel Ball

Standard

ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP ASTM A216-WCB ASTM A216-WCB PTFE ASTM A182-F6a ASTM A276-420 316SS + Graphite Graphite PTFE PTFE ASTM A193-B7 ASTM A194-2H ASTM A193-B7 ASTM A193-B7 S.S. S.S.

Stainless Steel

ASTM A351-CF8M ASTM A351-CF8M ASTM A182-F316 ASTM A351-CF8M ASTM A351-CF8M PTFE ASTM A182-F316 ASTM A182-F316 316SS + Graphite Graphite PTFE PTFE ASTM A193-B8 ASTM A194-8 ASTM A193-B8 ASTM A193-B8 S.S. S.S.

Sour Service

ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP ASTM A216-WCB ASTM A216-WCB PTFE ASTM A182-F6a ASTM A276-420 316SS + Graphite Graphite PTFE PTFE ASTM A193-B7M ASTM A194-2HM ASTM A193-B7M ASTM A193-B7M S.S. S.S.

Low Temperature Service

H

ASTM A352-LCB ASTM A352-LCB ASTM A182-F316 ASTM A216-WCB ASTM A216-WCB PTFE ASTM A182-F316 ASTM A182-F316 316SS + Graphite Graphite PTFE PTFE ASTM A320-L7M ASTM A194-7M ASTM A320-L7M ASTM A320-L7M S.S. S.S.

H

Gear Operator

D D d L

L

Full Port

Reduced Port

W

Dimensions

Full Port Size in

1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10 12 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10

D mm

13 19 25 38 51 64 76 102 125 152 203 254 305 13 19 25 38 51 64 76 102 125 152 203 254

L mm

108 117 127 165 178 191 203 229 356 394 457 533 610 140 152 165 190 216 241 283 305 381 403 502 568

H mm

59 63 76 97 107 142 152 178 252 272 342 345 479 59 63 75 97 107 142 152 178 252 272 342 345

W mm

130 130 160 230 230 400 400 700 1100 300 * 300 * 400 * 600 * 130 130 160 230 230 400 400 700 1100 300 * 400 * 400 *

Weight Kg

1.78 2.00 3.51 7.23

Reduced Port Size in

3/4*1/2*3/4 1*3/4*1 1-1/2*1-1/2 2*1-1/2*2

d mm

13 19 25 38 51 64 76 102 152 203 254

D mm

19 25 38 51 64 76 102 152 203 254 305

L mm

117 127 165 178 190 203 229 394 457 530 610

H mm

82 85 100 115 120 153 162 191 290 340 442

W mm

130 130 160 230 230 400 400 460 300 * 300 * 400 *

Weight Kg

3.0 4.5 7.0 9.5 15.0 16.0 29.5 48.0 123.0 212.0 230.0

150LB

11.05 15.0 22.0 36.0 58.0 110.0 195.0 309.0 346.0 2.29 3.5 4.81 10.0 13.29

2-1/2*2*2-1/2 3*2-1/2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12

3/4*1/2*3/4 1*3/4*1 1-1/2*1-1/2 2*1-1/2*2 2-1/2*2*2-1/2

13 19 25 38 51 64 76 102 152 203

19 25 38 51 64 76 102 152 203 254

152 165 190 216 241 283 305 403 502 568

82 85 100 115 120 153 162 191 290 340

130 130 160 230 230 400 400 460 300 * 400 *

3.5 5.5 10.0 14.5 23.5 30.0 39.0 72.5 118.0 320.0

300LB

26.0 30.6 50.5 93.0 116.0 234.5 493.0

3*2-1/2*3 4*3*4 6*4*6 8*6*8 10*8*10

* Gear Operator

20

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

21

Series FB2 Ball Valve

Series FB2 Ball Valve

Two-piece, split body, forged steel, side entry design

This series ball valves are featured with twopiece bolted with flanged end body and floating ball. Body and closure are fully forged steel made which eliminate the inevitable casting defects and is ideal for high pressure service. FB2 series ball valves are available in size from 1 /2 to 4 and offers ANSI class rating 600 to 2500, all meet the fire safe requirements of BS 6755 and API 607. Blowout-proof stem, anti-static device and locking device are standard design, low emission packing with live loaded gland flange design can be available upon request. Manual handle operation is basic standard, but fully machined mounting pad can also easily install with gear, motor or pneumatic operator. ANSI Class 150 to 300 and Three-piece design can be supplied upon request.

5 4

19

Index no 1 2 3 4 5 6 7 8 9 10 Part Body Closure Ball Lever Lever Sleeve Seat Ring Stem Gland Gasket Steel Ball Packing Set Index no 12 13 14 15 16 17 18 19 20 21 Part Stop Plate Thrust Washer Stud Nut Spring Spring Washer Stop Pin Nut Washer Locking Plate

12 20 19 17

Double "D" Stem Head Provides mounting of the lever handle always in parallel to the flow passage

11

Secure LIne Flow Equipped with an integral locking device to secure the line flow

Spring-loaded pins installed on ball, stem is provided to ensure electrical continuity throughout the valve

21 18

7 8 11 10 16 13 9 6

Blow-out Proof Stem Internally inserted and functions as the backseat for assured stem sealing at all pressures

1

Metal-to-Metal Sealing When non-meatl sealing is deteriorated by fire, ball floats to shut off the line fruid Bolted Body/Adapter Flanged body and flanged adapter secured with cap screws to maintain seal integrity

6 3

This is a typical Series FB2 floating ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class.

14

15 2

22

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

23

Series FB2 Ball Valve

Series FB2 material specifications

Two-piece,split body,forged steel,side entry design

Series FB2 Ball Valve

W

W

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part

Body Closure Ball Lever Lever Sleeve Seat Ring Stem Gland Gasket Steel Ball Packing Set Stop Plate Thrust Washer Stud Nut Spring Spring Washer Stop Pin Nut Washer Locking Plate

Standard

ASTM A105 ASTM A105 ASTM A105/ENP Carbon Steel Polyethylene PTFE ASTM A182-F6a ASTM A276-420 Graphite S.S. PTFE Carbon Steel PTFE ASTM A193-B7 ASTM A194-2H S.S. Alloy Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel

Stainless Steel

ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 Carbon Steel Polyethylene PTFE ASTM A182-F316 ASTM A182-F316 Graphite S.S. PTFE S.S. PTFE ASTM A193-B8 ASTM A194-8 S.S. Alloy Steel S.S. S.S. S.S. S.S.

Sour Service

ASTM A105 ASTM A105 ASTM A105/ENP Carbon Steel Polyethylene PTFE ASTM A182-F6a ASTM A276-420 Graphite S.S. PTFE Carbon Steel PTFE ASTM A193-B7M ASTM A194-2HM S.S. Alloy Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel

Low Temperature Service

H

ASTM A350-LF2 ASTM A350-LF2

D

H

ASTM A182-F316 Carbon Steel Polyethylene PTFE ASTM A182-F316 ASTM A182-F316 316 + Graphite S.S. PTFE S.S. PTFE ASTM A320-L7M ASTM A194-7M S.S. Alloy Steel S.S. S.S. S.S. S.S.

Size in

1/2 3/4 1 1-1/2 2 3 4 1/2 3/4 1 1-1/2 2 3

L

L

Full Port

Reduced Port

Dimensions

Full Port D mm

13 19 25 38 51 76 102 13 19 25 38 51 76

Reduced Port H mm

66 88 90 120 135 180 224 83 112 123 143 177 200

L mm

165 191 216 241 292 356 432 216 229 254 305 368 381

W mm

160 170 170 280 300 450 500 170 170 130 300 350 450

Weight Kg

3.5 5.1

Size in

1/2*1/4*1/2 3/4*1/2*3/4

d mm

7 13 19 25 38 51 76 7 13 19 25 38 51

D mm

13 19 25 38 51 76 102 13 19 25 38 51 76

L mm

165 191 216 241 292 356 432 216 229 254 305 368 381

H mm

43 66 88 90 120 135 180 70 83 112 123 143 177

W Weight Kg mm

130 160 170 170 280 300 450 140 170 170 230 300 350 2.9 3.8 5.3 10.6 13 42.0 81.5 7.5 10.0 15.0 28.0 40.0 77.0

600LB

6.5 13.2 29.0 34.0 135.5 8.5 11.0 16.0 30.0 45.0 85.0

1*3/4*1 1-1/2*1*1-1/2 2*1-1/2*2 3*2*3 4*3*4 1/2*1/4*1/2

900LB

3/4*1/2*3/4 1*3/4*1 1-1/2*1-1/4*1-1/2 2*1-1/2*2 3*2-1/2*3

24

d D

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

25

Series FB2 Ball Valve

Two-piece,split body,forged steel,side entry design

Three-piece,split body,forged steel,side entry design

Series BC Ball Valve

W

W

H

H

Part List

D d D

No . 1

Part

Body Closure Ball Lever Lever Sleeve Seat Ring Stem Gland Stop Washer Gasket Packing Assembly Top Packing Middle Packing Bottom Packing Stop Plate Lock Plate Thrust Washer Steel Ball Spring Stop Pin Nut Dish Spring Stud Spring Washer Nut Rivet Name Plate

1/ 2 3/ 4 1 1-1/ 2 2

2

L L

3 4 5 6 7 8 9 10

Full Port

Reduced Port

Dimensions

Full Port Size in

1/2 3/4 1 1-1/2 2 3 1/2 3/4 1 1-1/2 2 3

Reduced Port H mm

83 112 123 143 177 200 88 117 128 148 183 205

D mm

13 19 25 38 51 76 13 19 25 38 51 76

L mm

216 229 254 305 368 470 264 273 308 368 451 578

W mm

230 230 300 400 450 700 230 230 300 400 450 700

Weight Kg

6.8

Size in

1/2*1/4*1/2 3/4*1/2*3/4 1*3/4*1 1-1/2*1*1-1/2 2*1-1/2*2 3*2*3 1/2*1/4*1/2

d mm

7 13 19 25 38 51 7 13 19 25 38 51

D mm

13 19 25 38 51 76 13 19 25 38 51 76

L mm

216 229 254 305 368 470 264 273 308 368 451 578

H mm

70 83 112 123 143 177 75 88 117 128 148 183

W mm

170 230 230 300 400 450 170 230 230 300 400 450

Weight Kg

7.5 10.0 15.0 28.0 41.0 82.0 8.0 14.0 16.0 32.0 52.0 102.0

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

16.0 32.6 64.0 90.0 9.0

2500LB

15.0 17.5 34.0 55.0 110.0

1500LB

11.0

3/4*1/2*3/4 1*3/4*1 1-1/2*1-1/2 2*1-1/2*2 3*2*3

Dimension of 800LB/1500LB (full port)

DN d

12.7 19 25.4 38 51

D

22 27.4 34 48.8 61.2

H

73 78 95 114 140

A

9.5 12.5 12.5 12.5 16

L

80 95 110 140 165

B

150 170 170 250 300

26

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

27

Trunnion Mounted Ball Valve

NEWAY trunnion mounted ball valve contains 3 main series: TB2 series for cast steel two-piece design, TB3 series for forged steel three-piece design and TTE series for top entry uni-body design, all designed conform to API 6D and fire safe test are satisfied to BS 6755 and API 6FA. They are available in size from 2 to 48 Wide range of body and trim material is available for service

temperature from -46 0C to 2000C and pressure rating from ANSI class 150 to 1500 or for sour service to NACE Mr0175.

3PC Forged Steel Pneumatic Actuated 3PC Forged Steel Electric Actuated Gas Over Oil Actuated

14 2500LB Ball Valve in Testing

40 600lb Ball Valve

Extended Stem Ball Valve

Top Entry Design

2PC Cast Steel Pneumatic Actuated

28

29

Trunnion Mounted Ball Valve Design Feature

Stem fire safe packing

Trunnion Mounted Ball Valve Design Feature

Emergency sealant injection system

For 6 inch and larger NEWAY Trunnion mounted ball valves will be installed with a sealant injection fittings on both stem and seats. When the sealing materials (seat sealing or stem o-ring) are damaged or decomposed by fire or other accidental causes, leakage from the seat and stem can be prevented by injection of sealant into these fittings. Fitting is also internally installed a second check valve to provides backup sealing.

Ball Closure Gland Body Injection Top flange

Anti Blow-out Stem

Stem Top Flange

The stem is made separately from the ball; The lover end of the stem is designed with an integral collar to be blowout-proof.

Gland O-ring Body Anti-static spring

Gland gasket

Anti-static Device

Antistatic device is a standard feature of NEWAY ball valve . A spring-loaded pin assures the electrical continuity, between ball ,stem and body, so as to avoid sparks during turning of the stem

Ball

to open and close the valve, which could be dangerous in case of hazardous area installation.

Grounding plunger

Seat Drain plug Vent valve

Super Fire safe design

External leakage prevention Leakage from the valve stem area is prevented by double sealing with 2 Orings and gland gasket. Leakage through the valve body joint is also blocked by double sealing with O-ring and body gasket. After a fire has deteriorated O-rings, gland gasket, body gasket and stem firesafe packing are the measure that prevents external fluid leakage.

O-ring Body gasket Closure Ball Body Gland Gland gasket Top Flange Stem Stem firesafe packing Upstream seat

Double block and bleed

Each ball seats shut off the line fluid independently on the upstream and

Body Body cavity Body cavity

downstream side, allowing double block operation. When the pressure is simultaneously applied to both sides of the ball in closed position, the valve bore and the body cavity will be isolated from each other, and the residue within the

Closed ball Downstream seat

body cavity can be released through the drain plug.

Cavity Pressure Relief

Fig a. P*D1<Fs P=Pc-Pl Fig b. P*D1>Fs P=Pc-Pl

Internal leakage prevention When non-metal materials such as Oring, seat insert and spacer are decomposed or deteriorated by fire, the edge of the metal seat preloaded by the seat spring comes into contact with the Ball to shut off the line fluid to minimize internal leakage through the valve bore. Also the fire safe flexible graphite seat packing will be compressed by the seat spring to prevent fluid leakage between the valve body and the seat.

Cavity pressure (Pc) D1 Closed ball A1

Total spring force (Fs)

Cavity pressure (Pc) Closed ball A1 D1

Total spring force (Fs)

A2

Before Fire Ball O-ring

Seat insert

After Fire Metal-metal contact

Line pressure (Pl)

A2

Line pressure (Pl)

When cavity pressure (Pc) is lower than seat spring and line pressure (Pl), i.e. P*D1<Fs, then contact between ball and seat ring is assured to provide a tight seal.

When cavity pressure is higher than seat spring and line pressure, i.e. P*D1>Fs, the self relieving action allows that valve seat will move slightly away from the ball surface, therefore any over pressure acting in the body cavity is discharged into the line to restore the balance between the body cavity and line (either upstream or downstream).

Seat Spacer

Seat spring

Seat fire safe packing

30

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

31

Series TB2 material specifications

Series TB2 Ball Valve

Series TB2 Ball Valve

Two-piece, split body, cast steel, trunnion mounted design

No.

This series ball valves are trunnion mounted supported which provide excellent tightness over an extensive range of temperatures and pressures. They are available in size from 2 to 24 and offers ANSI class rating 150 to 1500, temperature ratings from -460C to 200 0C. Valves are designed and manufactured in conformance with specification of API 6D, fire safe tested to BS 6755 , and API 6FA have been witnessed and certified by Lloyd s Register that qualify this series of valves for virtually all oil and gas services. All TB2 series ball valves are featured with trunnion mounted ball and unique spring loaded seats which provides bubble-tight shut off and low operating torques even at low different pressure. A large trunnion design ensures central positioning under the highest working pressure. Detailed design features are exhibited in page 30, 31.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Part

Body Closure Ball Seat Assembly Seat Insert Seat Ring Stem Shim Trunnion Support Gasket Body Gasket Gasket Spacer Firesafe Gasket Gland Cap Top Flange Thrust Washer Bearing Seat Follower Vent Valve Drain Seat Spring Grounding Spring Grounding Plunger O-Ring O-Ring O-Ring O-Ring Body Stud Body Nut Screw Screw Gland Pin Key Spring Pin Seat Injection Stem Injection

Standard

ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP

Stainless Steel

ASTM A351-CF8M ASTM A351-CF8M ASTM A182-F316

Sour Service

ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP

Low Temperature Service

ASTM A352-LCB ASTM A352-LCB ASTM A350-LF2/ENP

Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6 25% Glass-filled PTFE 25% Glass-filled PTFE 25% Glass-filled PTFE 25% Glass-filled PTFE ASTM A105/ENP ASTM A105/ENP ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite ASTM A105 ASTM A105 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A105/ENP Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A193-B7 ASTM A194-2H Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Assembly Assembly ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite ASTM A182-F316 ASTM A182-F316 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A182-F316 Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A193-B8 ASTM A194-8 S.S. S.S. S.S. S.S. S.S. Assembly Assembly ASTM A105/ENP ASTM A105/ENP ASTM A182-F316 ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite ASTM A105 ASTM A105 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A105/ENP Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A193-B7M ASTM A194-2HM Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Assembly Assembly ASTM A350-LF2/ENP ASTM A350-LF2/ENP ASTM A182-F316 ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite ASTM A350-LF2 ASTM A350-LF2 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A350-LF2/ENP Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A320-L7M ASTM A194-7M ASTM A320-L7M ASTM A320-L7M Carbon Steel ASTM A182-F304 Carbon Steel Assembly Assembly

Trunnion Alignment Pin ASTM A182-F316

ASTM A216-WCB/ENP ASTM A351-CF8M

ASTM A216-WCB/ENP ASTM A352-LCB/ENP

Emergency Sealant Injection Fitting prevent leakage from the stem Double Sealing O-rings Prevent leakage from stem area

O-ring & Gasket Combination Prevent leakage from body joint area

Blow-out Proof Stem Internally inserted and functioned as the backseat for assured stem sealing at all pressures

Floating Spring Loaded seats to assure sealing even at low pressures

Emergency Sealant Injection Fitting prevent leakage from the seat

Metal-to-Metal Sealing When non-meatl sealing is deteriorated by fire, seat floats to shut off the line fluid

Drain plug Release the body cavity

This is a typical series TB2 trunnion mounted ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class.

32

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

33

Series TB2 Ball Valve

34

Index no 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Body Closure Ball Seat Assembly( 5 + 6 ) Seat Insert Seat Ring Stem Trunnion Alignment Pin Shim Trunnion Support Gasket Body Gasket Gasket Spacer Firesafe Gasket Gland Cap Top Flange Thrust Washer Bearing Part Index no 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part Seat Follower Vent Valve Drain Seat Spring Grounding Spring Grounding Plunger O-Ring O-Ring O-Ring O-Ring Body Stud Body Nut Screw Screw Gland Pin Key Spring Pin Seat Injection Stem Injection

33 17 13 26 16 32 38

11 8 19 10 3 7 24 25 10 19 27 9 18 36 35

23 21

8 37 31 30 15 2 20 28 23 20 14 15 6 5 29 12 1 14 28 5 6 22 37

34

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

35

Series TB2 Ball Valve

Two-piece,split body,cast steel,side entry design

Tow-piece,split body,cast steel,side entry design

Series TB2 Ball Valve

W

W

H

Gear Operator H

H

d

D

d D

d D

d

D

H

Gear Operator

W L L L L

W

Dimensions

Full Port Size in

2 3 4 6 8 10 12 14 16 18 20 22 24 2 3 4 6 8 10 12 14 16 18 20 22 24

Dimensions

Reduced Port W mm

230 400 460 1000 *500 *500 *500 *500 *500 *500 *500 *500 *500 230 400 750 1000 1500 *500 *500 *500 *500 *500 *500 *500 *500

Full Port W mm

230 400 400 460 1000 *500 *500 *500 *500 *500 *500 *500

d mm

51 76 102 152 203 254 305 337 387 438 489 540 591 51 76 102 152 203 254 305 337 387 438 489 540 591

L mm

178 203 229 394 457 533 610 686 762 864 914 1016 1067 216 283 305 403 502 568 648 762 838 914 991 1092 1143

H mm

165 193 231 329 393 401 441 481 598 643 708 798 863 165 193 231 329 393 401 441 481 598 643 708 798 863

Weight Kg

17 33 50 93

Size in

3*2*3 4*3*4 6*4*6 8*6*8

d mm

51 76 102 152 203 254 305 337 387 438 438 489

D mm

76 102 152 203 254 305 337 387 438 489 540 591

L mm

203 229 394 457 533 610 686 762 864 914 1016 1067

H mm

165 193 231 329 393 393 441 481 598 643 643 708

Weight Kg

30 47 90 161 268 467 560 766 902 1130 1300 1520

Size in

2 3 4 6 8 10 12 14 16 18 20 24 2

D mm

51 76 102 152 203 254 305 337 387 438 489 591 51 76 102 152 203 254 305 324 375 426 473 572

L mm

292 356 432 559 660 787 838 889 991 1092 1194 1397 368 381 457 610 737 838 965 1029 1130 1219 1321 1549

H mm

176 247 276 363 363 426 548 598 648 740 810 920 192 279 315 323 381 518 568 665 730 795 825 973

W mm

400 750 1000 1500 *500 *500 *500 *500 *500 *500 *500 *500 460 1000 1500 *500 *500 *500 *500 *500 *500 *500 *610 *610

Weight Kg

27 50 80 251.8 350 600 820 1130 1550 2100 2800 3626 52 97 138 288 448

Reduced Port Size in

3*2*3 4*3*4 6*4*6 8*6*8

d mm

51 76 102 152 203 254 305 337 387 438 489 --

D mm

76 102 152 203 254 305 337 387 438 489 591 --

L mm

356 432 559 660 787 838 889 991 1092 1194 1397

H mm

176 247 276 363 363 426 548 598 648 740 810

W mm

400 750 1000 1500 *500 *500 *500 *500 *500 *500 *500 --

Weight Kg

41 70 122 255 440 6620 1060 1440 1860 2400 3240

150LB

600LB

166 273 475 570 778 935 1190 1346 1579 18 40 63 150 240 305

10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 22*20*22 24*20*24

10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 24*20*24

3*2*3 4*3*4 6*4*6 8*6*8 10*8*10

51 76 102 152 203 254 305 324 375 426 473

76 102 152 203 254 305 324 375 426 473 572

381 457 610 737 838 965 1029 1130 1219 1321 1549

192 279 315 323 381 518 568 665 730 795 825

460 1000 1500 *500 *500 *500 *500 *500 *500 *500 *610

83 103 201 348 598 788 1100 1420 1928 2428 3578

3*2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12

51 76 102 152 203 254 305 337 387 438 438 489

76 102 152 203 254 305 337 387 438 489 540 591

283 305 403 502 568 648 762 838 914 991 1092 1143

165 193 231 329 393 393 441 481 598 643 643 708

230 400 750 1000 1500 *500 *500 *500 *500 *500 *500 *500

38 60 147 234 295 488 570 910 1020 1280 1360 1670

3 4 6 8 10 12 14 16 18 20 24

748 1018 1398 1828 2328 2928 4178

900LB

12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 24*20*24

507 602 1000 1160 1320 1540 1874

300LB

14*12*14 16*14*16 18*16*18 20*18*20 22*20*22 24*20*24

* Gear Operator

* Gear Operator

36

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

--

--

--

--

37

Series TB2 Ball Valve

Two-piece,split body,cast steel,side entry design

Series TB3 Ball Valve

Three-piece, split body, forged steel, trunnion mounted design

W

Gear Operator H

NEWAY Series TB3 ball valves are trunnion mounted supported and available in size 2 to 48 , ANSI class rating 150 to 1500 and temperature ratings of - 460C to 200 0C . All meet the fire safe requirements of BS 6755 and API 6FA. Fully forged steel body and closure eliminates the inevitable defects of casting and assures the through structure of the valve at full rated working pressure. It also has advantage of quick delivery time, thus more popular in modern oil and gas industry.

All TB3 Series ball valves are featured with trunnion mounted ball and independent floating spring loaded seats which provides bubble-tight shut off and low operating torques even at low different pressure. Double sealing O-rings or a combination of an O-ring and gasket in stem making this series of ball valve suitable for both above ground or under-ground service. Detailed design features are exhibited in page 30, 31.

D

d

H

D

d

W L L

Dimensions

Full Port Size in

2 3 4 6 8 10 12 14 16 18 20

D mm

51 76 102 146 194 241 289 318 362 410 454

L mm

368 470 546 705 832 991 1130 1257 1384 1537 1664

H mm

252 300 272 341 493 565 700 747 795 877 985

W mm

750 1500 *500 *500 *500 *500 *500 *500 *610 *610 *610

Weight Kg

86 136 221

Reduced Port Size in

3*2*3 4*3*4 6*4*6

d mm

51 76 102 146 194 241 289 318 362 410

D mm

76 102 146 194 241 289 318 362 410 454

L mm

470 546 705 832 991 1130 1257 1384 1537 1664

H mm

252 300 272 341 493 565 700 747 795 877

W mm

750 1500 *500 *500 *500 *500 *500 *500 *610 *610

Weight Kg

98 138 288 448 748 1020 1400 1820 2328 4150 O-ring & Gasket Combination Prevent leakage from body joint area Double Sealing O-rings Prevent leakage from stem area Emergency Sealant Injection Fitting prevent leakage from the stem

580 948 1338 1748 2228 2850 4860

1500LB

388

8*6*8 10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20

Blow-out Proof Stem Internally inserted and functioned as the backseat for assured stem sealing at all pressures

* Gear Operator

Emergency Sealant Injection Fitting prevent leakage from the seat

Metal-to-Metal Sealing When non-meatl sealing is deteriorated by fire, seat floats to shut off the line fluid

Floating Spring Loaded Seats to assure sealing even at low pressures

This is a typical Series TB3 trunnion mounted ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class.

38

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

39

Series TB3 Ball Valve

17 32 2 23 28 20 13 15 38

33 34

Series TB3 Ball Valve

Index no 1

Body Closure Ball

Part

14 26 16 11 6 5 29 12 21 27 9 18 36 35 7 24 25

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Seat Assembly( Seat Insert Seat Ring Stem

5

+ 6)

Trunnion Alignment Pin Shim Trunnion Support Gasket Body Gasket Spacer Gasket Firesafe Gasket Gland Cap Top Flange Thrust Washer Bearing

37

Index no 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Part

Seat Follower Vent Valve Drain Seat Spring Grounding Spring Grounding Plunger O-Ring O-Ring O-Ring O-Ring Body Stud Body Nut Screw Screw Gland Pin Key Spring Pin Seat Injection Stem Injection

19 8 10 31 3 8 10 19 20 30 1

18 19

22

30

31 13 28 23 2

12 29 5 6

15 37

40

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

41

Series TB3 Ball Valve

Series TB3 material specifications

Three-piece,split body,forged steel,side entry design

Series TB3 Ball Valve

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Part

Body Closure Ball Seat Assembly Seat Insert Seat Ring Stem Shim Trunnion Support Gasket Body Gasket Spacer Gasket Firesafe Gasket Gland Cap Top Flange Thrust Washer Bearing Seat Follower Vent Valve Drain Seat Spring Grounding Spring Grounding Plunger O-Ring O-Ring O-Ring O-Ring Body Stud Body Nut Screw Screw Gland Pin Key Spring Pin Seat Injection Stem Injection

Standard

ASTM A105 ASTM A105 ASTM A105/ENP

Stainless Steel

ASTM A182-F316 ASTM A182-F316 ASTM A182-F316

Sour Service

ASTM A105 ASTM A105 ASTM A105/ENP

Low Temperature Service

ASTM A350-LF2

H1

W

ASTM A350-LF2 ASTM A350-LF2/ENP

Gear Operator

25% Glass-filled PTFE 25% Glass-filled PTFE 25% Glass-filled PTFE 25% Glass-filled PTFE ASTM A105/ENP ASTM A182-F316 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite 316SS + Graphite ASTM A105 ASTM A105 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A105/ENP Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A193-B7 ASTM A194-2H Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Assembly Assembly ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite 316SS + Graphite ASTM A182-F316 ASTM A182-F316 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A182-F316 Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A193-B8 ASTM A194-8 S.S. S.S. S.S. S.S. S.S. Assembly Assembly ASTM A105/ENP ASTM A182-F316 ASTM A182-F316 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite 316SS + Graphite ASTM A105 ASTM A105 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A105/ENP Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A193-B7M ASTM A194-2HM Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Assembly Assembly ASTM A350-LF2/ENP ASTM A182-F316

L H2

ASTM A105/ENP

ASTM A182-F316

ASTM A105/ENP

ASTM A350-LF2/ENP

D

d

Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6

W

Trunnion Alignment Pin ASTM A182-F316

ASTM A182-F316 316SS + Graphite 316SS + Graphite PTFE 316SS + Graphite 316SS + Graphite ASTM A350-LF2 ASTM A350-LF2 316 + PTFE + MoS2 316 + PTFE + MoS2 ASTM A350-LF2/ENP Assembly S.S. Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR ASTM A320-L7M ASTM A194-7M ASTM A320-L7M ASTM A320-L7M Carbon Steel ASTM A182-F304 Carbon Steel Assembly Assembly

ASTM A216-WCB/ENP ASTM A351-CF8M

ASTM A216-WCB/ENP ASTM A352-LCB/ENP

Dimensions

Class 150LB Full Port Size in

2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 42 48

Class 150LB Reduced port W mm

265 285 285 *300 *300 *300 *500 *600 *600 *600 *600 *600 *800 *800 *800 *800 *800 *800 *800 *800 *800 *800

D mm

51 76 102 152 203 254 305 337 388 438 489 540 591 635 686 737 781 832 876 978 1022 1168

L mm

178 203 229 394 457 534 610 686 762 864 914 991 1067 1143 1245 1295 1372 1473 1524 1727 1855 2134

H1 mm

200 300 315 335 405 427 465 506 622 666 730 833 895 900 935 1010 1060 1077 1115 1400 1598 1722

H2 mm

110 126 165 165 200 220 262 293 341 92 435 480 518 535 542 605 650 650 700 865 900 1042

Weight Kg

21.11 32.09 92 190 345 495 577 859 1144 1440 1918 2352 2803 3200 4045 4820 5490 6704 7615 110271 12110 18360

Size in

3*2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 22*18*22 24*20*24 26*22*26 28*24*28 30*24*30 32*26*32 34*28*34 36*30*36 40*34*40 42*36*42 48*40*48

d mm

51 76 102 152 203 254 305 337 387 438 438 489 540 591 591 635 686 737 832 876 978

D mm

76 102 152 203 254 305 337 387 438 489 540 591 635 686 737 781 832 876 978 1022 1168

L mm

203 229 394 457 534 610 686 762 864 914 991 1067 1143 1245 1295 1372 1473 1524 1727 1855 2134

H1 mm

200 300 315 335 405 427 465 506 622 666 666 730 833 895 895 900 935 1010 1077 1115 1400

H2 mm

110 126 165 170 200 220 262 293 341 392 392 435 480 518 518 535 542 605 650 700 865

W mm

265 285 285 *300 *300 *300 *500 *600 *600 *600 *600 *600 *600 *800 *800 *800 *800 *800 *800 *800 *800

Weight Kg

26.45 40 102 225 373 509 730 790 1095 1152 2343 2060 2215 2700 2918 4005 4445 4995 8200 10871 13520

* Gear Operator

42

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

43

Series TB3 Ball Valve

Three-piece,split body,forged steel,side entry design

Three-piece,split body,forged steel,side entry design

Series TB3 Ball Valve

W

H1

H1

H1

H1

Gear Operator

D d

Gear Operator

D

d

H2

H2

H2

H2

W L

W L L

Dimensions

Class 300LB Full Port Size in

2 3 4 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36 40 42 48

Dimensions

L mm

216 283 305 404 502 569 648 762 839 916 991 1093 1143 1347 1397 1524 1626 1728 1930 2032 2692

D mm

51 76 102 152 203 254 305 337 388 438 489 540 591 686 737 781 832 876 978 1022 1168

H1 mm

206 315 330 345 415 427 465 519 638 683 748 854 917 958 1035 1087 1104 1143 1435 1638 1765

H2 mm

113 129 169 148 185 226 269 300 350 402 446 492 531 556 620 666 666 718 887 923 1068

W mm

265 400 750 *300 *300 *400 *500 *600 *600 *600 *600 *600 *800 *800 *800 *800 *800 *800 *800 *800 *800

Weight Kg

31 45.68 11 211 376 517 758 900 1350 1715 2090 2220 2890 4575 5590 6240 7370 8435 11200 13050 19000

Class 300LB Reduced Port Size in

3*2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 22*18*22 24*20*24 28*24*28 30*24*30 34*28*34 36*30*36 40*34*40 42*36*42 48*40*48

d mm

51 76 102 152 203 254 305 337 387 438 438 489 591 591 686 737 832 876 978

D mm

76 102 152 203 254 305 337 387 438 489 540 591 686 737 832 876 978 1022 1168

L mm

283 305 404 502 569 648 762 839 919 991 1093 1143 1347 1397 1626 1728 1930 2032 2692

H1 mm

206 315 330 345 415 427 465 519 638 683 683 748 917 917 958 1035 1104 1143 1435

H2 mm

113 129 169 148 185 226 269 300 350 402 402 446 531 531 556 620 666 718 887

W mm

265 400 750 *300 *300 *500 *600 *600 *600 *600 *600 *600 *800 *800 *800 *800 *800 *800 *800

Weight Kg

36 55 103 222 381 619 830 970 1530 1830 2010 2220 3200 3200 4845 6100 8200 9200 15000

Class 600LB Full Port

Kg

Size in

2 3 4 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36 40 42 48

D mm

51 76 102 152 203 254 305 337 388 438 489 540 591 686 737 781 832 876 978 1022 1168

L mm

292 356 432 559 660 787 838 889 991 1092 1194 1295 1397 1549 1651 1778 1930 2083 2337 2438 2845

H1 mm

206 315 330 345 415 427 465 519 638 683 748 854 917 958 1035 1087 1104 1143 1435 1638 1765

H2 mm

113 129 169 148 185 226 269 300 350 402 446 492 531 556 620 666 666 718 887 923 1068

W mm

400 750 1000 *300 *300 *500 *600 *600 *600 *600 *600 *800 *800 *800 *800 *800 *800 *800 *800 *800 *800

Weight Kg

33 63.5 117 273.5 452 736 625 1230 1535 2135 2640 3370 4920 6060 6690 7825 8460 10650 14700 16410 24200

Class 600 LB Reduced Port Size in

3*2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 22*18*22 24*20*24 28*24*30 30*24*28 34*28*34 36*30*36 40*34*40 42*36*42 48*40*48

d mm

51 76 102 152 203 254 305 337 387 438 438 489 591 591 686 737 832 876 978

D mm

76 102 152 203 254 305 337 387 438 489 540 591 686 737 832 876 978 1022 1168

L mm

356 432 559 660 787 838 889 991 1092 1194 1295 1397 1649 1651 1930 2083 2337 2438 2845

H1 mm

206 315 330 345 415 427 465 519 638 683 683 748 917 917 958 1035 1104 1143 1435

H2 mm

113 129 169 148 185 226 269 300 350 402 402 116 531 531 556 620 666 718 887

W mm

400 750 1000 *300 *300 *500 *600 *600 *600 *600 *600 *600 *800 *800 *800 *800 *800 *800 *800 46.5 99 176 304 536 902 1090 1310 1640 2270 2430 3440 4250 4730 7200 8600 10020 11100 17200

* Gear Operator

* Gear Operator

44

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

45

Series TB3 Ball Valve

W

Three-piece,split body,forged steel,side entry design

Series TTE Ball Valve

Top entry, cast steel, trunnion mounted design

Series TTE top entry ball valves are available in size Because each ball seat shuts off the line fluid independently on the upstream and downstream side, so this series ball valves are suitable for double block and bleed application. Secondary sealant injection system for stem and seat is provided for

H2 H1

H1

2 ~24 , ANSI class rating 600 to 1500 and

Gear Operator

D d

temperature ratings of -46 C to 200 C . All meet the fire safe requirement of BS 6755 and API 6FA. The top entry trunnion supported design and unique seat retraction technique gives the convenience of in-line repair or replace valve internal components without dismantling it from pipe line.

0

0

D

d

H2

emergency stop of accidental seat or stem leakage. Detailed design features are exhibited in page 30, 31

L

L

W

Dimensions

Full Port Size in

2 3 4 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36

D mm

51 76 102 152 203 254 305 324 375 425 473 524 572 667 714 762 810 857 51 76 102 146 194 241 289 318 362 406 451 495 533

L mm

368 381 457 610 737 838 965 1029 1130 1219 1321 1422 1549 1753 1880 2032 2159 2286 368 470 546 705 832 991 1130 1257 1384 1537 1664 1816 2045

H1 mm

217 327 343 358 431 443 484 540 660 700 770 880 945 987 1066 1120 1137 1177 221 297 345 365 423 560 608 662 796 849 964 1025 1065

H2 mm

119 133 176 153 193 235 280 312 365 414 459 507 547 573 638 686 688 739

W mm

460 1000 1500 *300 *400 *500 *600 *600 *600 *600 *600 *800 *800 *800 *800 *800 *800 *800

750 1500 *300 *400 *500 *600 *600 *600 *600 *600 *800 *800 *800

Weight Kg

65 92 154 392 613 820 1125

Reduced Port Size in

3*2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12 14*12*14

d mm

51 76 102 152 203 254 305 324 375 425 425 473 572 572 667 714

D mm

76 102 152 203 254 305 337 375 425 473 524 572 667 714 810 857

L mm

381 457 610 737 838 965 1029 1130 1219 1321 1422 1549 1753 1880 2159 2286

H1 mm

217 327 343 358 431 443 484 540 660 700 700 770 945 945 987 1066

H2 mm

119 133 176 153 193 235 280 312 365 414 414 459 547 547 573 638

W mm

460 1000 1500 *300 *400 *500 *600 *600 *600 *600 *600 *600 *800 *800 *800 *800

Weight Kg

71 111 214 480 650 868 1310 1830 2205 3140 3288 4800 7580 7981 11202 15653

Double Sealing O-rings Prevent leakage from stem area O-ring & Gasket Combination Prevent leakage from body joint area

Blow-out Proof Stem Internally inserted and functions as the backseat for assured stem sealing at all pressures

1610 2010 2810 3460 4410 5497 10202 11620 12102 17462 20154

65 145 1259 475 752 1195 2170 2250 2760 3646 4497 5731 7151

900LB

16*14*16 18*16*18 20*18*20 22*18*22 24*20*24 28*24*30 30*24*30 34*28*34 36*30*36

Floating Spring Loaded Seats to assure sealing even at low pressures

2 3 4 6 8 10 12 14 16 18 20 22 24

130 152 166 192 238 274 318 483 534 606 686 731 775

3*2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 22*18*22 24*20*24

51 76 102 146 194 241 289 318 362 406 406 451

76 102 146 194 241 289 318 362 406 451 495 533

470 546 705 832 991 1130 1257 1384 1537 1664 1816 2045

221 297 345 365 423 560 608 662 796 849 849 964

130 152 166 192 238 274 318 485 534 606 303 686

460 1000 1500 *300 *400 *500 *600 *600 *600 *600 *600 *800

85 150 345 690 930 1340 2070 2470 2950 3350 3600 5850

1500LB

Metal-to-Metal Sealing When non-meatl sealing is deteriorated by fire, seat floats to shut off the line fluid

One-piece Body Rigid as the pipe itself

Emergency Sealant Injection Fitting prevent leakage from the seat

* Gear Operator

This is a typical Series TTE trunnion mounted ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class.

46

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

47

Series TTE Ball Valve

17 41

37 14 12 40 21 38 13

Series TTE Ball Valve

Index no

1 2 3 Body Closure Ball Seat Assembly( 5 + 6 ) Seat Insert Seat Ring Spring Seat Stem Shim Gasket Gasket Gasket Gland Cap Top Flange Thrust Washer Shim Bearing Bearing Vent Valve Drain Retainer Ring Retainer Ring Retainer Ring Retainer Ring Seat Spring Grounding Spring Grounding Plunger O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Body Stud Body Nut Screw Screw Gland Pin Gland Pin Key Spring Pin Seat Injection Stem Injection

Part

36 28 43

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

6

5

8 26 27 3 5

21 28 6 10 22 29 35 9 39

25

18 16

34

25 33 7 30 23 32 32 23 30 7 33 2 1 11 24 42 25 31 19

15

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

20 42

48

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

49

Series TTE Ball Valve

Series TTE material specifications

Top entry, trunnion mounted design

Series TTE Ball Valve

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Part

Body Closure Ball Seat Assembly Seat Insert Seat Ring Spring Seat Stem Shim Gasket Gasket Gasket Gland Cap Top Flange Thrust Washer Shim Bearing Bearing Vent Valve Drain Retainer Ring Retainer Ring Retainer Ring Retainer Ring Seat Spring Grounding Spring Grounding Plunger O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Body Stud Body Nut Screw Screw Gland Pin Gland Pin Key Spring Pin Seat Injection Stem Injection

Standard

ASTM A216-WCB ASTM A105 ASTM A105/ENP

Stainless Steel

ASTM A351-CF8M ASTM A182-F316 ASTM A182-F316

Sour Service

ASTM A216-WCB ASTM A105 ASTM A105/ENP

Low Temperature Service

ASTM A352-LCB ASTM A350-LF2

H1

W

Gear Operator

H1 d D L

ASTM A350-LF2/ENP

Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6 Nylon 1010 + 5% MoS2 Nylon 1010 + 5% MoS2 Nylon 1010 + 5% MoS2 Nylon 1010 + 5% MoS2 ASTM A105/ENP ASTM A105/ENP ASTM A105/ENP ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite ASTM A105 ASTM A105 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 Assembly S.S. PTFE PTFE PTFE PTFE Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR NBR NBR ASTM A193-B7 ASTM A194-2H Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Assembly Assembly ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite ASTM A182-F316 ASTM A182-F316 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 Assembly S.S. PTFE PTFE PTFE PTFE Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR NBR NBR ASTM A193-B8 ASTM A194-8 S.S. S.S. S.S. S.S. S.S. S.S. Assembly Assembly ASTM A105/ENP ASTM A105/ENP ASTM A105/ENP ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite ASTM A105 ASTM A105 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 Assembly S.S. PTFE PTFE PTFE PTFE Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR NBR NBR ASTM A193-B7M ASTM A194-2HM Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Assembly Assembly ASTM A350-LF2/ENP ASTM A350-LF2/ENP ASTM A350-LF2/ENP ASTM A182-F316 316SS + Graphite 316SS + Graphite 316SS + Graphite ASTM A350-LF2 ASTM A350-LF2 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 Assembly S.S. PTFE PTFE PTFE PTFE Inconel X-750 S.S. ASTM A182-F316 NBR NBR NBR NBR NBR NBR ASTM A320-L7M ASTM A194-7M ASTM A320-L7M ASTM A320-L7M Carbon Steel Carbon Steel ASTM A182-F304 Carbon Steel Assembly Assembly

H2

Dimensions

Class 600LB Full Port Size in

1-1/2 2 3 4 6 8 10 12 14 16 18 20 24

H2

D mm

38 51 76 102 152 203 254 305 337 388 438 489 591

L mm

241 292 356 432 559 660 787 838 889 991 1092 1194 1397

H1 mm

209 195 240 280 305 400 435 440 505 590 700 775 840

H2 mm

70 110 110 175 195 280 285 320 340 410 445 510 640

W mm

400 400 750 1000 *300 *300 *500 *600 *600 *600 *600 *600 *600

Weight Kg

30 38 80 150 248 438 601 625 1230 1535 2135 2640 3960

Class 600LB Reduced Port Size in

2*1-1/2*2 3*2*3 4*3*4 6*4*6 8*6*8 10*8*10 12*10*12 14*12*14 16*14*16 18*16*18 20*18*20 24*20*24

d mm

38 51 76 102 152 203 254 305 337 387 438 489

D mm

51 76 102 152 203 254 305 337 387 438 489 591

L mm

292 356 432 559 660 787 838 889 991 1092 1194 1397

H1 mm

209 195 240 280 305 400 435 440 505 590 700 775

H2 mm

70 110 110 175 195 280 285 320 340 410 445 510

W mm

400 400 750 1000 *300 *300 *500 *600 *600 *600 *600 *600

Weight Kg

40 54 99 212 304 510 902 1090 1310 1640 2430 3440

* Gear Operator

50

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

51

Series TTE Ball Valve

Top entry, trunnion mounted design

W

Gear Operator

H1 H1

H2

H2

Cr yogenic & High Performance Ball Valve

For ambient working temperature: down to -196 0C or up to 4500C Two-piece, split body, cast steel, side entry design Design and test conform to: BS6364 API 598, BS6755

L

d D

Dimensions

Full Port Size in 1-1/2 2 3 4 6 8 10 12 1.5 2 3 4 6 8 10 12 D mm

38 51 76 102 152 203 254 305 38 51 76 102 152 203 254 305

Shell Spe 77/306

Reduced Port H2 mm

80 120 130 175 220 260 310 410 90 120 125 160 255 340 381 438

Product range:

L mm

305 369 381 458 610 737 839 966 305 368 470 546 705 832 991 1131

H1 mm

215 200 240 280 350 390 480 538 220 205 210 245 335 427 502 533

W mm

400 750 1000 1500 *300 *400 *600 *600 400 750 1000 *300 *400 *500 *600 *600

Weight Kg

40 52

Size in

2*1-1/2*2 3*1-1/2*3

d mm

38 51 76 102 152 203 254

D mm

51 76 102 152 203 254 305

L mm

369 381 458 610 737 839 9661

H1 mm

215 200 240 280 350 390 480

H2 mm

80 120 240 280 350 390 480

W Weight Kg mm

400 750 1000 1500 *300 *400 *600 44 56 94 226 480 650 868

Class rating: ANSI 150 & 300 Size:1/ 2 to 10

900LB

87 160 385 560 820 1125 40 60

4*3*4 6*4*6 8*6*8 10*8*10 12*10*12

2*1-1/2*2 3*1-1/2*3

38 51 76 102 152 203 254

51 76 102 152 203 254 305

369 356 432 559 660 787 838

220 205 210 245 335 427 502

90 120 125 160 255 340 381

400 750 100 *300 *400 *500 *600

44 82 150 295 690 930 1340

1500LB

115 194 580 752 1195 2170

4*3*4 6*4*6 8*6*8 10*8*10 12*10*12

* Gear Operator

52

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

53

Cryogenic Service Ball Valve

NEWAY cryogenic ball valves have been developed to satisfy the rapid increasing of world LNG and other low temperature industry demand.All NEWAY cryogenic ball valves are designed and tested as per BS6364 and Shell MESC Spe 77/306. NEWAY standard cryogenic ball valves are anti-static, fire-safe and low emission designed. NEWAY in-house laboratory uses the latest computer aid technologies and is capable of certifying valves upto size 24 and temperature range from -46 ~ -196 .

Valve after Test

Two piece, cast steel, side entry design

Cryogenic floating ball valve

Cryogenic Design Feature

Safety long extended bonnet give sufficient Vapour space for freezing prevention. Vent hole on ball functioned as pressure release device to up stream to prevent dangerous cavity thermal expansion. Special desiged cryogenic PTFE seat & packing for assured stem seal and lower operating torque. H1 H

W

Cryogenic Test

All components receive cryogenic (-196 treatment prior to assembling. )

Gear operator

Valve is disassembled for degreasing after hydrostatic and air test per API598. Valve is re-assembled and was sunked in liquid nitrogen (-196 ) and tested with pure helium gas to detected the seat leakage. Valve operability and torque are tested and recorded. L d

W

Dimensions

Class 150LB Full Port DN in D mm

12.7 19

Class 300LB Full Port H mm

259 263 276 347 357 442 452 478 602 622 692 820

L mm

108 117 127 165 178 191 203 229 356 394 457 533

W mm

130 130 160 230 230 400 400 700 1100 * * *

H1 mm

200 200 200 250 250 300 300 300 350 350 350 400

Weight Kg

3.1 3.9 5.8 8.4 11.2 17 21.5 36 62 98 168 310

DN in

D mm

12.7 19

L mm

140 152 165 190 216 241 283 305 381 403 502 568

W mm

130 130 160 230 230 400 400 700 1100 * * *

H1 mm

200 200 200 250 250 300 300 300 350 350 350 400

H mm

259 263 276 347 357 442 452 478 602 622 692 820

Weight Kg

3.5 4.8 7.0 12 18 30 39 60 100 122 242 400

1 1-1/2 2 2-1/2 3 4 5 6 8 10

25.4 38 51 64 76 102 125 152 203 254

1 1-1/2 2 2-1/2 3 4 5 6 8 10

25.4 38 51 64 76 102 125 152 203 254

* Gear Operator

Cryogenic Test Facility

Valve in Test

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

54

55

Design Feature

High Performance

High temperature service

Conventional soft seated material is limited up to temperature 2000C as it may soften, degrade or melt in high temperature while high performance valve provides a greatly extended range of temperature up to 4500C.

High Performance Ball Valve

Two-piece, split body, side entry design

NEWAY high performance ball valve has 2 series: trim 70 (polyphenylene seats with stainless steel retainer rings) and trim 1 (nitriding coated metal seat and ball), operating temperature rating up to 450 0C and size range from 1/2 to 10 , ANSI class rating 150 to 300. Because sealing materials are made from heat resistant materials, these valves are ideal for heated abrasive service which can not be performed by conventional soft seated ball valve due to the its limitation of heat resistance and mechanical properties.

Seating Material

Trim 70: polyphenylene seats with stainless steel retainer rings & flexible graphite gasket. Maximum working temperature: 3000C Recommended for low abrasive service Not recommended for throttling service Non-directional installation See page 58 for detailed chemical and mechanical property.

Inner Ring Ball Body

Unconditional fire safe provision

NEWAY high performance ball valve sealing components (seats, ball, gasket and packing) are all hard faced metal or graphite made which is extremely heat resistant, so that it is unconditional fire safe design. Also conventional antistatic device is not required because of inter-component electric conductivity.

Sealing and Torque Performance

Seat Gasket Seat Retainer Polyphenylene Seat Die-formed graphite stem packing Blow-out Proof Stem

Graphite thrust washer

Trim 1: 13Cr seats with nitriding coated and 17-7 PH Seat spring Maximum working temperature: 4500C Rigid construction and fully metallic contact between ball and seat. Ideal for high abrasive and throttling service. Uni-directional installation (arrow mark on body flange)

Seat Spring Ball Body

NEWAY high performance ball valve can meet soft seated leakage criteria for fluid service. Advanced seat design offers low operation torque at full pressure rating. It is suitable for high temperature steam or gas service.

Design Review

NEWAY engineers employ latest computer technology (IDEAS soft ware) to carry out finite element analysis to study the metal & soft sealing material performance in high temperature condition.

Ball: Trim 70 (304 or 316) Ball: Trim 1 (13Cr with nitriding coated) Seat Retainer Metal Seat Graphite Gasket

Pressure Temperature Chart

Polyphenylene Seats

2000 1750 2000 1750 1500 1250 1000

13Cr seat with nitriding coated

Differential Pressure-PSI

1500 1250 1000 750 500 250 0

CL300

750 500

Metal to metal fire safe contact

Spiral wound graphite gasket

CL150

C150

100 200 300 400 500 600 700 800 900

250 0 100 200 300 400 500 600 700 800 900

This is a typical High performance ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class.

Temperature- F

Temperature- F

56

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

57

Engineering Data

Engineering Data

Pressure/Temperature Chart

NEWAY Trunnion Mounted Ball Valve Design Operating Torque

Size in Class lb 150 300 600 900 1500 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 Break Torque N.M 40 50 80 140 240 50 60 90 200 320 460 60 80 180 427 500 990 110 210 480 790 1200 2060 395 525 908 1200 2900 3817 622 1250 2150 Shear Torque N.M 86 86 139 345 345 139 139 289 543 543 900 289 289 543 765 1110 1759 289 543 765 1110 1948 3040 1440 1440 2100 4189 5427 10560 2100 2100 4536 Size in 8 8 8 10 10 10 10 10 12 12 12 12 12 14 14 14 14 16 16 16 16 18 18 18 18 20 20 20 24 24 24 Class lb 900 1500 2500 150 300 600 900 1500 150 300 600 900 1500 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 150 300 600 Break Torque N.M 3500 5500 7631 850 1810 3050 5000 11000 1800 2510 4300 9000 16000 1600 3200 7200 13000 2800 5350 8900 15000 3400 5510 13500 21800 4200 7800 18000 6500 12500 29500 Shear Torque N.M 8400 10560 23141 2100 4536 8400 14784 20305 4536 8400 8400 17622 24518 7836 7836 10560 24518 10560 10560 23141 35432 10560 23141 34560 41472 10560 17622 35432 23520 34560 61972

Temperature C

O

1-1/2

6250 5400 4800

0

38

93

149

204

260

PEEK

316

430 372 331

1-1/2 1-1/2 1-1/2 1-1/2

O-RING

O-RING

O-RING

4200

PRESSURE (Bars)

NYLON

289 248 207 165 124 83 41

PRESSURE (psi)

2 2 2 2 2 2 3

3600 3000 2400 1800 1200 600 0 0 100 200

PTFE

HSN

VITON

BUNA

3 3 3

300 O Temperature F

400

500

600

0

Teflon

Nylon

PEEK

3 3

Above ratings are for softseal components.Please consult ASMEB16.34 for Body and Closure Pressure/Temperature ratings

4 4 4 4

NEWAY Floating Ball Valve Design Operating Torque

Size (inch)

1/ 2 3/ 4 1 1-1/2 2 2-1/2 3 4 6 8 10 12

4 4

Design Operating Torque (N.M)

150LB

6 7 15 40 50 80 90 130 560 980 2000 3500

300LB

9 12 20 60 70 90 120 230 930 2197 4500

600LB

16 20 42 90 130 150 200 370

900LB

20 35 70 140 200 320 431

1500LB

32 45 115 171 296 440 590

6 6 6 6 6 6 8 8 8

Notes: 1.Torque is calculated based on normal temperature, with RPTFE seat for 150LB~300LB and NYLON seat for 600LB~1500LB. 2.For cryogenic service, torque shall be increased about 2~2.5 times 3.Torque shown in this table is to be used as a guide for actuator selection. A safety factor of 1.3~1.5 is recommended for actuator sizing. 4.Torque may be changed according to different fluid and trim material.

58

59

Engineering Data Product Warranty

NEWAY Ball Valve Flow Coefficient (Cv value) Specification Size (inch)

1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 22 24

150LB

25 56 95 308 500 1360 2500 5300 10750 17500 26750 31850 44000 58000 75500 91770 113400

300LB

25 56 95 308 430 1100 2000 5250 10100 16820 25950 30900 42600 55870 72500 86850 109340

600LB

20 48 64 308 370 1020 1850 4400 8450 14250 22550 28500 38150 51150 68500 80150 98860

900LB

16 34 55 165 320 920 1760 4300 8475 14160 21200 26700 36600 49000 64600

1500LB

16 34 55 165 320 820 1600 4150 8010 13220 18800 24180 33150 45703 60750

Seller will replace without charge or refund the purchase price of products provided by Seller which prove to be defective in material or workmanship, provided in each case that the product is properly installed and is used in the service for which Seller recommends it and that written claim, specifying the alleged defect, is presented to the Seller within 18 months from the date of shipment or 12 months after installation, whichever occurs first. Seller shall in no event bear any labor, equipment, engineering or other costs incurred in connection with repair of replacement. The warranty stated in this paragraph is in lieu of all other warranties, either expressed or implied. With respect to warranties, this paragraph states Buyer's exclusive remedy and seller's exclusive liability.

Notes: 1.All the sizes are in full port. 2.Pressure Ratings are according to API 6D. Method of Calculating Flow The Flow Coefficient Cv of a value is the flow rate of water (gallons/minute) through a fully opened valve, with a pressure drop of 1 psi across the valve. To find the flow of liquid through the valve from the Cv, use the following formulas: Liquid Flow: QL = Cv (P/G)1/2 QL = Flow rate of liquid (gal. /min.) P = differential pressure across the valve G = specific gravity of liquid (for water, G=1) Gas Flow: Qg = 61Cv (P 2P/g) 1/2 (For non-critical flow, P/P<1.0) Qg = Flow rate of gas (CFH at STP) P 2 = outlet pressure (psia) g = specific gravity of gas (for air, g=1.0)

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