Read 92 NA Parts Manual text version

PARTS MANUAL

SEE PART 1 FOR INSTRUCTION MANUAL

MMI 08

C PART 2 O F - 23

POWER SWEEPER

..CIS.

SC."IfII".

.'1

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This manual is furnished with each new TENNANT 92 Power Sweeper. Your machine operators w i l l easily learn how t o operate the machine and understand is mechanical functions--by foll&ing the directions t and obsorbing the information under OPERATING INSTRUCTIONS. Your TENNANT 92 w i l l give you excellent service and cleaning results--and save you maintenance expenses. However, as with a l l meciallv enaineered mechanical auipment, you can get best results

1

. You operate your machine with reasonable care,

'

and

2. You maintain your machine regular1y--per these

maintemnce instructions provided. You may order parts and supplies direct from TENNANT COMPANY, P.O. Box 1452, Minneapolis, Minnesota, 53440. A complete, illustmted machine PAKIb L I b I I N b i s included in this manual. A phone or wire order w i l l receive our prompt attention. Contact your nearest TENNANT Factory Representative for information or assisfance concerning your TENNANT 92.

NOTE: This manual coven only the Model 92 equipped with the Continental engine and Cessna pump, sfarting with S e r i ~ No. 922399. Also,all l machines w i t h diesel engines, starting with Serial No. 922408.

Manual Part

No. MM108-109

@ ~ ~ r 1982 il,

* Trademsrk

Registered in:

Austria, Benelux. Denmark,

@and, France, Germsnv, Italy, Spnin. Switrsrland, United

S m , Argentina, Aumalia, Canada, Japan. Mexico, Swadan, P 1 by TENNANT CO

Printed i n U .S.A.

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TENNANT COMPANY WARRANTY POLICY

I

Tennant Company warrants to the original purchaser. for the period of one (1) year from the date of delivery. that goods manufactured by it will be tree from defects of workmanship and material, provided such goods are installed, operated, and maintained i n accordance with Tennant Company written manuaisor other instructions. Tennant Company's sole obligation, and Purchaser's sole remedy under this warranty tor all claims arising out of the purchase and use of the goods. shalt be limited to the repair or replacement. at Tennant Company's opt'wn. of parts that do not conform to this Warranty. For thirty (301days from date of installation. Tennant Campany will. at its option, provide labar for repair, pay for outside repair service. or Day the customer straight time in accordance with Tennant Company's fiat rate schedule for particular warranty repairs. Thereafter. Tennant Company's sole obligation shall be limited to the repair or replacement. at Tennant Company's option, of pans that do not conform to this Warranty. depair parts supplied by Tennant Company are warranted lor the period of thirty (30) days following installation. Tennant Company's obligation is limited to the reolacemeni of the warranted part, and Tennant Company shall not be obligated to provide labar i n installing such part. NO Warranty is made with respect to items made by others when such i k m s are warranted by their respective makers or when they are suedied by Tennant Cwncany on speciai order.

This Warranty shall not cover:

A. Floor materials or application, and models 140 a 1 : . 4E

I

8. Maintenance items, adjustments, or Installation of machines.

C . Repairs required as a result of failure due b normal

wear. accidents. misuse, abuse, negligence. or improperly installed repair parts.

D Products altered or modified in a manner not authorized

by Tennant Company in writing.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS AND OF ALL OTHER OBLIGATIONS AND LIABILITIES ON THE PART OF TENNANT COMPANY, INCLUDING LIABILITIES FOR DIRECT. IMMEDIATE, SPECIAL. INDIRECT, OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE FAILURE OF ANY MACHINE OR PART OF IT TO OPERATE PROPERLY, INCLUDING THE COST OR EXPENSE OF PROVIDING SUBSTITUTE EQUIPMENT OR SERVICE DURING PERIODS OF MALFUNCTION OR NON-USE.

This Warranty cannot be extended. changed, or modified by any representative of Tennant Company.

~.,

Dear Customer, Keeping you as a satisfied customer is our primary concern. If for any reason you are not satisfied, please contact anyone of the persons listed below. One of the addresses is your Local engine dealer. We will handle replacements on all parts of our equipment but this dealer probably carries a more complete stock of engine parts than we do and should b e able to give you faster service in this area. Try him first for engine parts. Also, your engine dealer should pertaining to the engine. b e contacted first for warranty c l a ~ m s If you find that you need an experienced mechanic, please contact anyone listed below and he will b e happy to recommend a mechanic t o you. To get maximum trouble free service from your machine. you must perform maintenance checks as specified in the machine manual and arrange for maintenance on a regular basis. Remember that breakdowns are directly related to maintenance. TENNANT COMPANY REPRESENTATIVE

TENNANT COMPANY

ENGINE DEALER

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A SAFETY

AWARNlNG AWARNING AWARNING

PRECAUTIONS

The following information signals potentially dangerous conditions to the operator or equipment. Read this manual carefully. Know when these conditions can exist. Locate o l l safety devices on the machine. Then, toke necessary steps to train machine operating personnel. Report mochine domoge or faulty operation immediately. Keep cigarettes, sparks ond open flame away from fuel tunk. ReDo not f i l l fuel tank with engine fuel i n designated areas only. running. Make sure fuel container and machine are electrically connected when refueling. Do not overfill L b n k . Check for P odor of escaping gas before ond during starting LPG engines. Provide adequate ventilation system to properly expel discharged goses. Check exhaust system regularly for leaks. Carbon Monoxide is dangerous. Keep cigarettes, sparks and open flame away from lead acid botteries. Batteries emit a highly explosive hydrogen gas. Loose jackets, shirts or sleeves should not be permitted when working on machine because of the danger of becoming caught i n moving parts. Keep shields and guards i n position. I f adjustments must be made while the unit i s running, use caution around hot maFolds, moving parts, V-belts, etc. ~ock hopper i n "UP" position, using h f e t y Lock, before changing brushes or working under hopper. See instructions an lack. Disconnect battery terminal before servicing electrical components. Check brakes and steering control for proper operation. Do not start machine unless you ore i n driver's seat, with foot on brake pedal, or parking brake engaged, and directional pedal i n neutral. Stop engine and set parking brake before leaving machine. and i s very responsive. Became familiar with this type of steering system. Travel slowly and use care on grades and slippery surfaces. Never operate i n areas of overhead danger unless machine i s equipped with overhead guard.

ACAUTlON Avoid moving park of the unit.

AWARNING ACAUTlON ACAmlON

ACAmION This machine i s steered by means of the rear wheel, AWARNlNG

The following symbols ore used throughout this manual as indicoted i n their descriptions:

A DANGER

AWARNING

To warn of immediate hazards which wil I result in severe personal injury or death. To warn of hazards or unsafe practices which could result i n severe penonal injury or death. unsofe practicer which could result i n minor

ACAUTlON To warn of hozards or

personal injury.

ATTENTION! TO warn of

unsafe practices which could result in extensive equipment damage. ractices which

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TABLE O F CONTENTS

TENNANT COMPANY WARRANTY SAFETY PRECAUTlONS REPLACEMENT BRUSHES QUICK REFERENCE LIST OF GENERAL MAINTENANCE ITEMS LIST OF GENERAL MAINTENANCE ITEMSFOR HIGH DUMP MACHINES DECI IVAL/FRACTIONS-INCHiMI LLIMETER CONVERSION TABLE

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I

I

IV

v

vi

vii

PARTS CATALOG FOR STANDARD MACHINE Instructions for Ordering Parts Parts lllustrations and Lists PARTS CATALOG FOR HI-DUMP MODEL Ports Illustrations and Lists PARTS CATALOG FOR DIESEL MACHINE Parts I llustratians and Lists ACCESSORIES PARTS CATALOG Parts Illustrations & Lists LPG SECTION LPG Parts L i s t s HYDRAULIC COMPONENTS Parts Lists CONTINENTAL GAS OR L ENGINE P Parts ll lustrations and Lists PERKINS DIESEL ENGINE Parts Illustrations Lists

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REPLACEMENT BRUSHES

SIDE SWEEPING BRUSHES

- 26 i n (660 mrn) diameter

51 870N 51021 N 5 1963 51939 51542 51963

SIDE BRUSH & SUPPORT ASSEMBLY, Nylon BRUSH, Side, Nylon SUPPORT (adoptor) M O U N T I N G HARDWARE, Miscellaneaus SIDEBRUSH & SUPPORT ASSEMBLY, Flat wire BRUSH, Side, flat wire SUPPORT (adaptor) M O U N T I N G HARDWARE, Miscellaneous

M A I N SWEEPING BRUSHES

- 5 0 i n (1,270mm)

long, 16 in (406 mm) diameter

51487 5221 3 51,887 51567

51709

PROEX, %-Row. (for medium t o heavy sand grovel, paper litter, etc.). NYLON, 24-Row, high density (combines long life with excellent sweeping qualities) PATROL, 5-Row, nylon (for outside foster,sweeping af medium to light debris). CRINKLE WIRE, 8 Row, (maximum cleaning action for semi-impacted soilage & hard -tosweep dirt). COMBINATION, 8-Row, Crinkle wire & Proex for slightly-packed soilage & heovierdebris).

12876 ...................Brush Kit, Flange Repair

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COMMONLY USED MAINTENANCE ITEMS 8, REPAI R KITS FOR MODEL 92

/

TEN N A NT Part No. 59476 SK1511 39566 53431 62153 62 169 51090 51233 53348-1

Description REPLACEMENT PARTS PACKAGE, Standard model FUSIBLE LINK LIP, Hopper, Rubber ELEMENT, Hydraulic tank breather SKIRT, Brush deflector SKIRT, Side SEAL, Hopper side SEAL, Pan top ELEMENT, Hydraulic oil filter (Ripley) REPLACEMENT PARTS PACKAGE, Hi-Dump m d e l FUSIBLE LINK LIP, Hopper ELEMENT, Hydraulic tank breather SKIRT, Brush deflector SKIRT, Side SKIRT, Floor, rear SKIRT, Hopper, lower SEAL, Hopper side ELEMENT, Hydmulic oil filter (Ripley) REPLACEMENT PARTS PACKAGE, Continental Engine ELEMENT, Engine oil SPARK PLUG CONDENSER, POINT SET (Delco-Remy i s #45625) ROTOR (Delco-Rerny i s #45632) RFI ---.T FILTER, Gasoline, in-line ELEMENT, Air Cleaner REPLACEMENT PARTS PACKAGE, Perkins Diesel V-BELT ELEMENT, O i l filter ELEMENT, Fuel filter ELEMENT, Air cleaner TENNANT Hydraulic Fluid, 10W-40 DUCT, Flexible, vacuum fan to hopper BATTERY, 12 V, 60 A TIRE,.Rear TUBE, Rear FLAP, Tire, rear T!RE, Front (pressed on type) HOSE, Radiator, upper & lower DUCT, Flexible, Hi-durnp hopper

Qtv.

1 1 5 1 1 2 2 1 1

1

1 2 2 2

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DECIMAL EQUVALENTS

INCHMILUETER CONVERSION TABLE

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CONTENTS Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig

.. 2 .Main frameSeat. Gwrd &Related.Ports . . . . .. .2-3 1 & Related h r h . . . . . . . . . . Shrouding. 4 5 . . 4 .Engine & Related Parts.(&soline . engine. only)...... 6-7 3 . 5 .Air Cleaner System . . . . . . . .. .. .. ..... . . . 8 Gasoline Fuel System . . ....... ... 9 . 6 .Exhaust System . . . . . . . . . . . .............. 10 . 7 .Radiator &HydraulicParts. ............ 11 . 8 .Complete Related System 12

. 8A .Hydraulic Tank Gmup .............. 13 . 8%.Drive Motor Group . . . . . . . . . . . . . . . . 14 . 8C .Side Brush Motor Ports Gmup . . . . . . . . . 15 . 8D .H w r Cylinder & M a i n Brush Motor Group ... 16-17 . . 8E Control Valves G r w p . . . . . . . . . . . . . . 18-19 . 8F .Filter. Vacuum FanControls Heat . . . . . . . . 22-23 . 8G .Hydraulic Pump 8, Motor, . . Exchanger . . . 20-21 .9 .Rear Axle & Related Parts........ .. .. . . . . . . .. 25 ... 24 . 11 .Rear Wheel lAssembly stem . . . . . . . . ...... .2 6.27 10 . . . Front M e e Brake S ' . 12 .Front M e e lSuspension. &Control. . . . . . . . .2829 Assemb i ....... . . 13 .MainBrush Suspensiony . . . . . . . . . . . . . . .. 30-31 Brush . 14 .Filter Box 8, H o w r . ............. . . . . . . . 32.33 Side 34-36 . 15 . . 16 .Bumper. Filter Bag B Related Ports . . . . . . .37 . 18 .Steering Assembly . 38-39 . 17 .Vacuum Fon Assembly. ........................... .40-41 . 19 .Electrical System . . . . . . . . . . . . . . .. 42.45 ListofDeeal . . . . . . . . . . . . . . . . . . 4 6 .

Parts listed i n this section cover o stondord machine with gawline For parts peculiar fa o L fuel machine. see "LPG Sectionn P engine Engine For pork in the Hi.DumpModel. see "Hi-Dump Section" parts ore listed in "Engine Sectionu Porb breakdowns of hydraulic units ore shown i n the "Hydraulic Components Section".

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.

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INSTRUCTIONS FOR ORDERING REPAIR PARTS

To avoid errors or delay i n filling your parts orders, please furnish all information requested.

1

.

Refer to TENNANT data plate. Always specify the model number and serial

-MODEL NO.

a TENNANT COMPANY

NOT order on y y reference number

rt number, description and uontit needed of each item on order. i ustmted figure numben.

%d

Do

3.

Indented i t e m indicah p m of arcernblies. Standard hordwrrre is furnished only when part of purchased assembly. We suggest ordering from y w r local hardware supplier. I f old part cannot be identified, send i t to us with quantity needed specified on order.

4.

5. Shte definite shipping inst~uctions include hipping address and/or billing to

address i f h e r e is o difference.

6 . We shal1 be glad to quote on any port or group of parts at y w r specific request.

Any claim for loss or damage to a shipment i n transit should be filed promptly against the transportation compony making the delivery. Shipments w i l l be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, pleose write, wire, or phone cur Customer Services Deprjment, Minneapolis Office. They w i l l give you authorization for return and/or handle repiacement shipments when required. DIRECT ORDER PHONE NUMBER IS 612-540-1315

1

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4

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FIG. 1 Ref. No. TENNANT Part No. 62104 Description

- M A I N FRAME & RELATED PARTS

62629

62169 65079 65079-1

DOOR. Brush. riaht hand RETAINER, She Ykirt, Right hond SKIRT, Side SEAL, Brush door, 32.5" (826 rnm) SEAL, Brush door, 4.3" (109 mm) LATCH, Brush door WASHER, Nylon CLIP, Brush door, right hand FRAME, Main PANEL, Engine access CLIP, Brush door, left hand DOOR, Brush, left hond RETAINER, Rear skirt SKIRT, Rear, floor BRACKET, Deflector RETAINER, Deflector skirt SKIRT, Deflector CHAIN, Static safety BUTTON, Plug PLATE, Fuse block mounting RETAINER, Side skirt L.H. SEAL, Side hopper BACKING, Side seal BUTTON, Plug PANEL, lnstrument SEAL, Instrument panel WRAP, Instrument panel LINTEL BRACE, Lintel BEARING, Flange MOLDING, Access panel PANEL, Access ARM, Lift DECAL, Caution ' PIN, Lift arm release PIN, Clevis CATCH, Safety arm ARM, Safety SEAL RETAINER, Seal MOUNT, Battery BOLT, Hold-down, battery BRACKET, Hold-down (Incluldes 2 clips) STRIP PLATE, Lower shroud STRIP, Hopper seal SEAL, Hopper top SLEEVE, Dmg choin

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Fig. 25HROUDING, SEAT & RELATED PARTS

/.

Ref. No.

T E N NANT

Part No.

Description BACKREST, Seat CUSHION, Seat FRAME, Seat ADJUSTER, Seat w/latch ADJUSTER, Seat SPACER, Seat adjuster PANEL, Access INSULATION, Access panel FASTENER, Access door HINGE, Access door DOOR, Access INSULATION, Access door PAD, Tread SHIELD, Dust INSUUTION, Dust shield RECEPTACLE RETAINER, Receptacle SUPPORT, Seat INSUFATION, Seat support PANEL tNSULATlON, Panel PANEL, Corner, right, rear STIFFENER, Lintel INSULATION, Lintel stiffener BUMPER, Rubber DOOR, Rear, right hand DOOR, Rear, left hand LATCH, Rear door PANEL, Corner, left rear CATCH, Side cover DOOR ASSEMBLY, Engine side DOOR, Engine side INSULATION, Side door HOOD ASSEMBLY, Engine HINGE HOOD, Engine INSULATION, Engine hood INSULATION, Engine hood MOLD1 NG, Engine hood INSULATION, Engine hood INSULATION, Engine hood INSULATION, Engine hood INSULATION, Engine hood GUARD, Overhead ARM, Hinge, engine hood ARM, Hinge, engine hood

Qtv.

1

2 3 4 5 6 7 8 9 10 11 12 12A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

51 878 51710 5 1324 51458 5 1 459 52615 51995 51971-1 626 12 62615 62614 62616 75430 62613 62617 55655-5 55655-4 52944 51970-1 62209-1 622 10 51325 62653 51972-1 51787 52883 52882 51375-1 52867 53697 52990 52890A 52951 34952 479 74 52892A 52846 52848 62170,-1,-2 52843 52849-3 62054 62055 62009 62757 62759

1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1 1 1 6 1 1 2 1 1 1 1 1 1

1 2

1 ea. 1

2

1

1

1

1

,. .-,- . .

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Fig. 3 ENGINE 8, RELATED PARTS (Gasoline engine only - see "LP Section" for LP fuel Engine 8 related parts) Ref. No. 1A 1 2 3 4 5 6 TENNANT Description Qty. Part No. 14601 BALLJOI NT 2 5 1689 BRACKET, Throttle 1 26565 KNOB 5 1690 LEVER, Throttle 20021 PIN. Roll . 51693 SPR[NG, Throttle 1 52814 PUTE, Throttle 1 7 51692 PIN, Throttle pivot 1 8 5054% ROD, Throttle 1 9 50541-1 BALLJOI NT 1 10 52829A BELLCRANK 1 1 11 52830 BRACKET, Bellcmnk 12 52504 SPACER, Throttle control 1 13 50541 STUD & ROD ENDS ASSEMBLY 1 14 52776 BRACKET, Engine rnwnting, right hand 1 15 51564 WASHER 8 16 51 176 DAMPNER, Engine vibration 4 17 76290 PLATE, Pump mounting 1 23999-8 PIN, Roll 2 19 22244 CABLE, choke 1 20 76873 * ENGINE, Continental, Gasoiine (Spec. '451 7) 1 21 47566 CONNECTOR 2 22 11848 COUPLING 2 23 47676 TEE 1 24 06507 ELBOW 1 25 52630 BRACKET, Center mounting 1 26 52628 BRACKET, Engine mounting, right hand 1 27 52629 BRACKET, Engine mwnting, left hand 1 28 32550 + HOSE, O i l filter 1 29 47689 HOSE, O i l filter 1 30 06507 + ELBOW 1 31 53055-1 + ADAPTER ASSEMBLY, O i l filter I 32 53055-2 ELEMENT, O i l filter 1 33 52942 BRACKET, O i l filter mounting 1 34 52915 + ELBOW, 45' 1 35 32552 + HOSE 1 1 36 47436 GAUGE, O i l preaure 37 52777 BRACKET, Engine rnwnting 1 38 52508 WASHER, Wavy 1 39 29832-7 CABLE, Grounding, engine 1 40 76292 SCREW, Sockethead 6 41 76287 ** COUPLING ASSEMBLY, Pump drive 1 42 7629 1 INSERT, Pump drive 1 43 45629 ~ELT 1 * To replace engine on machines with serial numbers below 441 1 , order SK2228 ** To replace one-piece pump coupling, order SK2434 Current engines have oil filter mounted o t These parts were used on pravious engines.

the othc

-

4/82

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Fig. 4

- GASOLINE FUEL SYSTEM

Description STRAP, Tank TANK, Fuel CAP, Fuel tank SENDING UNIT, Gas tank GASKET, Sending unit SPILLWAY, Tank ELBOW FUEL LINE FiLTER, Fuel line STRAINER, Sediment, fuel CONNECTOR CLAMP, Tube

Qty.

Ref. No.

TENNANT Pari No.

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Fig. 5

Ref. No.

- AIR CLEANER SYSTEM

Description

TENNANT Part No.

12

52450

CAP, Air stack BODY, Air cleaner ELEMENT, Air cleaner CLAMP HOSE TUBE, Air cleaner CLAMP HOSE ( To tee on engine PCV valve) ADAPTER INDICATOR, Restriction ELBOW, Air cleaner BAND. Air cleaner mounting

5/79

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FIG. 6

Ref. No.

- EXHAUST SYSTEM

Qty.

TENNANT

PartNo.

Description GASKET, Tailpipe

1

2 4 5

6

7 8 9

52781 52802 52906 05881 47990 47989 54274 09832

PIPE, Ekhaust MUFFLER CLAMP, Muffler BRACKET, Muffler hanger BRACKET, Muffler support

[SOLATOR SPACER

1 1

1

2

1

1 1 2

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Fig. 7

Ref. No.

- RADIATOR & RELATED PARTS

Description SHROUD, Fan RADIATOR ASSEMBLY RADIATOR COCK, Drain CAP, Radiator PANEL, Air circulation PANEL, Air circulation PANEL, Lower air circulation CLAMP HOSE, Radiator M O U N T , Radiator F A N , Radiator SPACER, Fan

Qty.

TENNANT Part No. 5281 2 47665 47569 51305 **572712 50858 50859 50849 1 1531 10323-1 52779 68064 52785

**McCol

1

2 3 4 5 6 7

2

1 1 1 1 1 1

1

8

9 10 11

12

4 2 1 1 1

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m

Fig. 8

- MODEL 92 STANDARD COMPLETE HYDRAULIC SYSTEM (see foilowing pages for parts group)

--

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"Old Style" Hydmulic Tank Cover and Plug

Fig. 8A Ref. No. TENNANT Part No.

- MODEL 92 HYDRAULIC TANK PARTS GROUP

Qty.

HOSE HOSE HOSE HOSE HOSE CLAMP, Wondrive TEE CONNECTOR TANK ASSEMBLY, Hydmulic fluid ELBOW BREATHER 8, RELIEF VALVE ELEMENT, Breather CAP, Tank filler COVER, Hydraulic funk GASKET, Tank cover GAUGE, Hydmulic oil level ELBOW TANK,- Hvdraulic fluid , PLUG, Dmin ADAPTER, Dmin FILTER, Sump CONNECTOR ELBOW, 4' 5 SCREEN, Tank filler WASHER, Nylon COVER, Hydraulic tank PLUG

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Fig. 80 Ref. No. TENNANT Part No.

- DRIVE MOTOR GROUP

Qty.

Description HOSE HOSE ELBOW, Bulkheod HOSE ELBOW (Seal it S K 172) ~ TUBE ASSEMBLY "0"-RING TUBE ASSEMBLY +MOTOR, Hydraulic drive (Seal K i t SK245.7) SEAL KIT, overhoul SEAL KIT, shaft - KEY NUT * HOSE, Case dmin *CONNECTOR * CONNECTOR

* Used on machines with drive motor case dmin system

+ Before serial no. 4729, Char-Lynn Motor was 47936-1.

motor 42162-1 beainnina with serial no. 2990. -

-

Motor 47936-1 replaced Toreolace 421 62-1, order SK2004.

4/81

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f

To Valve

Fig. 8C

- SIDE BRUSH MOTOR PARTS GROUP

Description

Qty.

Ref. No.

TENNANT Part No.

*MOTOR, Sidebrush (standard, ROSS) e SEAL KIT for 47640 *MOTOR, Sidebrvsh (alternate, Char-Lynn) * SEAL KIT for 47650-1 ELBOW, 45' HOSE TUBE ASSEMBLY BUSHING, Rubber RING, Rubber WASHER COUPLING, Push-pull set SLEEVE, Rubber protective CLAMP, Hose SLEEVE BRACKET, Hose stand-off

i

* Note:

When alternate numbers are listed, be sure to check your machine for the correct part number before ordering seal kits or parts.

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To Valves

Fig. 8D

- HOPPER CYLINDER & M A I N BRUSH MOTOR GROUP

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/

Fig.8D

Ref.

- HOPPER CYLINDER & M A I N BRUSH MOTOR GROUP

Descri~tion Qtv.

No.

TEN NANT Part No.

62658 COMPLETE LIFT CYLINDER ASSEMBLY CYLINDER, Lift (Prince) 62657 SK2108 SEAL KIT, for cylinder 62657 2 100000014** CLEVIS 3 19040000Zf * CLIP 190400001** PIN, Clevis 4 ELBOW 5 56820 ELBOW 6 6271 1 7 42243 ELBOW, Bulkhead HOSE 8 62156 9 62151 BLOCK, Porting 10 10552 PLUG 11 51030 CLAMP, Tvbe 12 51029 STRIP, Rubber *MOTOR, Main brush (standard, Char-Lynn) 13 47650 * SKI600 SEAL KIT 47514 *MOTOR, Main brush (alternate, Ross) * SKI694 SEAL KIT 1 0 1 RING (part o f main brush motor) 51403 14 15 62121 SUPPORT, Hose *Note: When alternate numbers are listed, be sure to check your machine for the correct part number before ordering seal kits or parts. 1

1 1 1

1 4 2 1 1 2 2 1 1 1 1 I 1 (1) (1) 2 1

** Prince Manufacturing Corporation

Port No.

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Fig. 8E

- CONTROL VALVES GROUP

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FIG. 8E Ref. NO. 1 2 3

- CCNTROL 8, SIDE BRUSH VALVES GROUP

Description BUSHING, Rubber BRACKET, Valve mounting RING, Rubber WASHER ROD, Pivot KNOB VALVE ASSEMBLY Main Control HANDLE PIVOT, Handle control LINK, Connecting ADAPTER, Handle VALVE, Main control (Dukes-Victor) SEALKIT for 62550 volve ELBOW ELBOW ELBOW PIN. KNOB VALVE ASSEMBLY, Side brush HANDLE PIVOT, Handle control LINK, Connecting ADAPTER, Handle VALVE, Side brush (Gresen) SEAL KIT ELBOW ELBOW 45O

/ ^

TENNANT Port NO.

62 173 62679A 62 172 30013 62762 26565

Qk

4 5

6

TEE

ELBOW ELBOW, 4.5" HOSE HOSE HOSE

* Note: -Before Serial No. 2692, Main Contrd Valve #62550 was #62585

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FIG. 8F

/

- FILTER,

VACUUM FAN MOTOR 8 HEAT EXCHANGER

Ref. No. 1 2 3 4

TENNANT Part No. 62157 56827 77099

Description HOSE ELBOW ELBOW, 4 5 O **MOTOR, Vacuum fan (includes mounting hardware) SEAL KIT ELBOW TEE HOSE HOSE HOSE *FILTER ASSEMBLY, Hydmulic fluid (Ripley) ELEMENT, Filter ELBOW *FILTER ASSEMBLY, Hydmulic fluid (Deluxe) ELEMENT, Filter BRACKET, Filter mounting CONNECTOR HOSE TEE CLAMP, Mounting STRIP, Rubber HEAT EXCHANGER BRACKET, Heat exchanger mounting ELBOW, 4' 5 MOTOR, Vacuum fan (obsolete) SEAL KIT NIPPLE COUPLl NG CONNECTOR CONNECTOR, Barbed CUMP

1 1 1

77lCQ

SK2561

' 1;

1 1 1

1

5 6

7

8 9 10 11 12 13 14

77098 422 15 62185

62008 50955 533488 53348-1

I

1

1 1 1 1

4648 1

67718 67718-2 62645 47516 53083-8 48286 52997 52996 52909 62179 46485 53923 & -1 SK2561 32529 11848 56708 76590 54333 32320

1 5

16 17 18 19 20 21 22 23 24

1 1 1

1 1 I

1

2 1 1 1 1

1

1

25 26 27 28 29 30

1 1

1

1

1

HOSE

* Either hydmulic o i l filter may be used on your machine.

Check filter for correct part number (located on filter) before ordering parts or replacement. order SK2560.

** To replace the cbsolete vacuum fon m o t o n 53923 and 53923-1,

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FIG. 8G

Ref.

- HYDRAULIC PUMP 8, CONTROLS

Qty.

I 1 1 1 2 2

TENNANT

Part

No.

No.

Description

1 2 3 : 4

51303 EYE-BOLT 42240 PEDAL, Foot 06474A PIN 14330 CLEVIS 5 52789 ARM, Control 6 46029 PIN, Roll (small) 6A 22134 PIN, Roll (large) 7 51 304-1 BEAR1NG 8 52790 ROD, Pump control 9 53083-5 HOSE 10 62388 HOSE 11 4968 1 SPRING, Pump control 12 52689 BRACKET, Pump control spring 13 14506 BALLJOI NT 14 62700 SHOCK ABSORBER 15 62720 ROD, Pump control 52758 PUMP ASSEMBLY 16 62702 ARM, Pump control 17 14854 PIN, Roll 18 4648 1 ELBOW 19 52142 LBOW 20 65145 PUMP, Accessory SKI 700 SEAL KIT FOR 65145 Pump O -Ri ng 65145-1 ELBOW 56827 21 ELBOW 22 51722 ELBOW 23 56820 CONNECTOR 24 47823 "PUMP, Propelling 25 62584 SEAL KIT SKI699 CLAMP, Wormdrive 26 11399 PIN, Clevis 27 14331 "Previous Cessna Pump (Model No. 70442-RBK) was f65144. (Seal K i t 5K1699) Pump Model No. i s stamped on pump flange. To modify pump #65144 with improved rotating group and cam plate, order Modification K i t No. SKI 873.

2 2

1 1 1 6 1 3 1 1

1

1 1 2 1 1 1 1 1 1 1

1

1 1

1

9/81

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Fig. 9

- REAR AXLE & RELATED PARTS

Description NUT K E Y , 0 . 2 5 " ~1 " ARM, Rear steering BEARING BLOCK ASSEMBLY, Spindle

Qty

Ref.

No.

1

TENNANT Part No. 14242 00928 51283 51339 5 1402 47801 51 338 51274 5 1 340 51341 62433 45623

.

2 3 4

5 6 7

1 1 1 1 1

FITTING, Grease

CUP, Bearing

BLOCK, Spindle CUP, Bearing

BEAR1 NG SPINDLE, Rear axle KEY HUB ASSEMBLY, Rear drive (incl's. 6 studs) STUD

8

9

10

11

7 / ~

62456

05936

1 1 1 1 1 1 I 1

6

12

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F G 10 REAR WHEEL ASSEMBLY I.

Ref. No. TENNANT Part N o .

Description

-

Qty.

TlRE AND RIM ASSEMBLY RIM ASSEMBLY, Outer WHEEL HALF, Outer STUD, Wheel TlRE ASSEMBLY FLAP TUBE TlRE WHEEL HALF, Inner NUT, Wheel ,0.50" 20

-

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Fig. 11

- BRAKE SYSTEM

, '

Ref.

No. .

1 2 3 4 5 6

8 9 10 A 1O 11 12 13 14 15 16 17 17A 18 19 20 21 22 23

TENNANT Part No. 65 1 28 23683 14331 14330 52163 SK2136 52031 5 1483 42241 47963 47960 76058 40354 51912 51562 51545 10120 47963-1 47960 04681 65129-1 65129 14605 651 14-1 13962 36739 36740 65122 65121 651 15-1 SKI875 SKI876

Description PEDAL, Broke PIN, Brake pedal PIN, Clevis CLEVIS, Brake pedal ROD, Push CYLINDER, Master brake REPAIR KIT, (Wagner) TEE TUBE ASSEMBLY, right hand CABLE ASSEMBLY, Hand brake, right hand SPRING TUBE ASSEMBLY, left hand BAR, Bmke equalizer LINK SPACER LEVER ASSEMBLY, Handbmke PIN CLEVIS CABLE ASSEMBLY, Handbmke, left hand SPRl NG CLAMP, Cable CLAMP, Bmke cable CLAMP, Brake cable PtN, Clevis BRAKE ASSEMBLY, left hand WASHER FlTTl N G BOLT, Special SPINDLE, Front axle, left hand SPINDLE, Front axle, right hand BRAKE ASSEMBLY, right hand REPAIR KIT, Brake cylinder, wheel REPAIR KIT, Bmke shoe (one wheel)

24

25 26 27 28 (not shown) (not shown)

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FIG. 12

- FRONT WHEEL ASSEMBLY

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,'

Ref.

Fig. 12

- FRONT WHEEL & RELATED PARTS

Qty.

No.

1 2 3

TENNANT Part No.

Description CAP, Dust NUT CONE, Bearing TIRE 8 WHEEL ASSEMBLY WHEEL & BEARING CUP ASSEMBLY WHEEL CUP, Bearing CUP, Bearing TIRE (Replaceable, pressed-on) CONE, Bearing

51373 14242 51 193 47879 47883

4

*

5

6

7

8

51338 17808 47878 17809

Not available sepamtely.

2 2 2 2 1 1 1 1 2 2

*

NOTE:

Previous tire was molded on rim and was not replaceable separately (part #65119 tire & rim assembly). To replace with new style wheel and pressed-an tire, order k i t # ~ ~ 2 0 5 9 .

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Fig. 13

Ref

- MA1N BRUSH SUSPENSION

No.

TENNANT Part No.

Description KNOB HANDLE PIN, Clevis BELLCRANK PIN, Clevis LINK, Main brvsh l i f t CLEVIS, Adjustable PIN, Clevis BELLCRANK, B ~ s h lift SWIVEL, Main brush lift HANDLE, Main brush adjusting LINK, Main brush l i f t adjusting LINK, Pivot shaft WASHER, Flat RING, Retaining BEARING PLUG ASSEMBLY, Brush idler SCREW, Hew cap, 0.31 " 18 x 0.50" PLUG ,B ~ s h idler ARM, Brush idler, left hand PLUG BOLT, 0.75" 10 x 1 .SO" HUB, Pivot shaft PIN, Roll FLANGE, Bearing BEARING, (includes collar) MOUNT, Pivot shaft SHAFT, Brush pivot ARM, Brush drive, right hand PLUG, Mainbrush drive PIN, Roll

-

-

4/82

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I

1

S FIG, 14 - SIDE BRUSH SU SPE N I

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Fig. 14 - SIDE BRUSH SUSPENSION Ref. No.

1 2 3 4

TENNANT Part No. 26156 52066 5 1356 04743 51534 51221 06598

Description

Qty.

KNOB

HANDLE, Side brush l i f t CLEVIS, Cable end PIN, ~ i e v i s PIN, Clevis LIFT, Side brush PIN, Clevis CABLE, Side brush lift HOSE, Vinyl CHANNEL CABLE, Lift ROLLER, Cable BUSHING, Cable roller GUIDE, Cable CHANNEL, Connector PIN, Clevis PIN, Clevis LINK, Parallel PIN, Clevis SPRl N G BRACKET, Side brush PIVOT, Side brush PIN, Clevis BRACKET, Motor BRACKET, Bumper support BUMPER, Side biwsh PLATE, Side brush drive

1

5

6 7 8 9 10 11 12 13 14 15 16 17

1 I

I 1 1 1 1 1 1 1 1 1

50576

52745 52743A

52744

46328 01275 46327 52742 46657 5 1225 46800 47745 52663 52667 51414 62303 5 1209A 51210 51963 50580 76782

18

19 20 21 22 23 24 25 26

* 45599

4

2 1 1 1 1 1 1 1 1 1 1 1

27 28

29

CLEVIS

PIN, CIevis

* Note:

Before serial nmber 2461, Link patf number w a s 52664, quontity was 4

33

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Fig. 15

Ref.

-

MODEL 92 FILTER BOX 8 HOPPER

No.

TENNANT Pa* No.

Description ADJUSTER, Hopper, left PLATE, Inner hopper MOTOR, Shaker (sealed motor, not repairable) KEY MOUNT, Shaker motor SPROCKET, Lower PIN, Roll SPROCKET, Upper CHAIN BEARING 8 COLLAR, Shaker FLANGE, Bearing SEAL, Vacuum cover SEAL, Vacuum cover CLAMP, Duct DUCT SHAKER ROD, Hood support CLAMP GASKET, Hopper cover (long) FASTENER, Cover latch STUD, Latch fastener EYE-BOLT PIVOT, Fire door DOOR, Fire SPRING, Fire door LINK, Fusible HINGE, Fire door CATCH, Spring GASKET, Hopper door GASKET, Hopper door DOOR, Hopper GASKET, Hopper cover (short) ADJUSTER, Hopper, (right) NUT, Hex , 0.75" - 10 BOLT , 0.75" I0 x 2" HOPPER DEFLECTOR, Dirt, left hand PLATE, Hopper wear LIP, Rubber, hopper STRIP, Hopper bolting DEFLECTOR, Dirt, right hand SEAL SPRl N G RETAl NER, Seal SCREW, Hex, 0.62" 1 1 x 3"

-

-

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FIG. 15 Ref. No.

- FILTER BOX & HOPPER (continued)

Description

TENNANT Part No.

Qw .

SCREW, Squore head, 0.31''

BLOCK, Adjusting screw COLLAR, Locking ARM, Control CAM, Follower BURING, Flange WASHER, Flat SPRING PIN, Cotter, 0.06"~0.75" ROD, Dust control door

- 18 x 2"

1 1 2 I 1 2 2 2

2

SEAL

DOOR, Dust control SEAL, Foam, 0.31" x 0.38" x 48"

1 1 1 1

*

Machines with serial number up to and including 4446 used old-style hopper 62776A. These park were used with the old-style hopper. Toup-date old-style hopper to the new dusf dunlp door design, order SK2205.

?L

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BUMPER,

: BAG & RELATED PARTS

TEN NANT Part No.

Ref. NO.

Description COVER, Filter bm SEPARATOR, Bag BAG, Filter ROD, Bag RACK, Bag BUMPER, Front ADAPTER, Hopper, left hand ADAPTER, Hopper, right hand CAM, Lift bar BOLT, Special , 0.62" 1 1 x 3.00" KEY, Woodruff (in cam) TUBE

Qtv.

-

*NOTE: Previous filter bag was 851045, used only with previous bog rack 851082. This design did not use the two bag rack tubes, item 812. To replace bag #51045 and rack 851082, order SK2138.

9/81

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Fig. 17 -VACUUM FAN ASSEMBLY

,

Ref.

No.

TENNANT Part No.

Description

CLAMP HOSE MUFFLER ASSEMBLY, Vacuum fan SEAL SEAL HOUSING, Muffler INSULATION INSULATION l NSULATION MOTOR, Vacuum fan (includes hardware) SEAL KIT ISOLATOR, Vibration BRACKET, Mountlng HOUSING, ImpeIler

IMP~LLER

SEAL DUCT, Intake CLIP MOTOR, Vacuum fan (Obsolete)

NLlT

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FIG. 18

- STEERING ASSEMBLY

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Fig. 18 - STEERING WHEEL & RE IATED PARTS

f'

Ref. No.

Part No.

Description STEERING GEAR ASSEMBLY (items 1 35) BUTTON, Horn STEERING WHEEL BRUSH UNIT, Horn BRUSH, Horn SPRl N G SLEEVE COLUMN & GEAR ASSEMBLY (items 7 35) NUT, Steering wheel SPRING BEARING & CABLE ASSEMBLY SEAT, Spring JACKET TUBE ASSEMBLY BOLT, Side cover NUT, Lash adjuster lock COVER, Side housing 8 bushing assembly SHIM, Lash adjusting ADJUSTER, Lash SECTOR & SHAFT BUSHING, Sector shaft GASKET HOUSING ASSEMBLY PLUG, Filler SEAL CUP, Upper worm bearing BEARING, Upper worm WORM SHAFT & BALL NUT ASSEMBLY GUIDE, Ball CLAMP, Ball guide SCREW, Ballguide clamp BALL NUT, BaIl (included in item R25) BEARING, Lower ball CUP, Lower ball bearing ADJUSTER, Worm bearing NUT, Wormbearing adjuster lock ARM, Pitman FMNGE BEARING, Ball, with collar SUPPORT, Steering column LINK, Steering ROD END, Steering link

5 1363

47010 47008 4701 1 4631 1 46313 46312 47007 1 14496 264832 5695951 264831 5695956 7807009 1 14496 7802483 266903, 5, 7, 9 7802482 781 2838 266316 5666734 5692534 103868, 444746 5670325 5666683 5666693 7812988 5672804 5674273 187375 7808541 781 2843 5666693 5666683 5666682 5676217 51299 51 449 48050 51470 51096 47001

-

-

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Fig. 19

- ELECTRtCAL SYSTEM

(see next page for continuation)

Note: Circled numbers are

wire numbers;

Plain n~imbers refer to parts list.

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Fig. 19

- ELECTRICAL SYSTEM (continued)

I I

I

I

I

I

I

1

--

-- - - ----

it*.

------

+In

------

11,.

-

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Fig. 19 TENNANT N o P t No. . Ref.

- ELECTRICAL SYSTEM

Qtv.

1 1

Descriwtion CABLE, Battery positive BATTERY, (60 amp/hr) CABLE, Battery, negative SWITCH, Shaker LEAD, Shaker motor, 45" LEAD, Shaker motor, 60" MOTOR, Shaker SOLENOID, Starter (included i n starter motor) MOTOR, Starter ALTERNATOR, w h u i l t - i n regulator WIRE HARNESS, Alternator REGULATOR, Voltage ALTERNATOR AMMETER SWITCH, ignition (Key N o 62530-1) SWITCH, O i l pressure (LP only) FILTER-FUELOCK, (LP only) COIL, Ignition FUSE, 15 amp BLOCK, Fuse RELAY, Horn BUTTON, Horn HORN SENDING UNIT, Fuel level GASKET GAUGE, Fuel levet METER, Hour DAMPER, Hour meter SWITCH PLATE, On - off LIGHT, Instrument panel BULB CURBLIGHT BULB HEAD LIGHT ASSEMBLY BULB, Sealed beam TAILLIGHT ASSEMBLY BV LB SENDING UNIT, Brake light FLASHER, Turnsignal SWITCH, Turnsignal TURN SIGNAL, Front BULB FLASHER LIGHT ASSEMBLY. Flashina BULB

-

,

1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1

47535-2 GE#1196

-

,xt page)

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Fig. 19 - ELECTRICAL SYSTEM (continued)

/

Ref.

No.

TENNANT Part No.

Description

Qty.

LlGHT ASSEMBLY, Rotating

BULB MOTOR, Heater fan MOTOR, kfrosfer fan MOTOR, Wiper STRIP, Terminal GAUGE, Temperature, mechanical(one-piece unit includes both sending unit on engine &gauge) STRIP, Terminal ** WlRE ASSEMBLY, Complete HARNESS, Wire WlRE KIT, Horn ,includes wires 5,21,33,37,83 DIODE ASSEMBLY, (LP O n l y ) CLAMP, Wire Harness TIE, Cable CLAMP, Cable

1

1 1 1 1 1

1

I 1 1

1

1 1 1

3

3

** Before serial no.

4411, wire assembly 52926A was 52926. replacement of 52926, order SK2263.

For field

+ See Engine Parts Section for part numbers.

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MODEL 92 LIST OF DECALS TENNANT Part No. Description Data Plate %92 Power Sweeper Data Plate, LP Dclta Plate, UL Label Type LP Decal "Decal Kit, 92 Decal, #92 Blue background Decal, Alternator Decal, Caution 92 Standard Decal, Caution Rotating Fins Decal, Diesel Fuel Only Decal, Engine Throttle Decal, Fan Control Decal, Filter Shaker Decal, Fuel Level Check Decal, Gasoline Only Decal, Hydraulic Oil Decal, Instructions Decal, Main Brush Lift Decal, Side Brush On Decal, TENNANT Black letters Decal, Throttle Decal, Tire Pressure Decal, Warning-Run Engine A t Decal, Caution Hopper. Decal, Factory M u t w l Type D Decal, Factory M u t w l Type G Decal, Factory M u t w l Type LP Decal, Filter Element Decal for Motor 53733 Decal for Valve 62550 Decal, Hopper Door Decal, Hopper Door Decal, Hydmulic Valve Decal, TENNANT, B l w green background Decal, UL Type D Decal, UL Type G Decal, Warning Keep Radiator Fins Clean Decal, Patent, power sweeper Decal, Hydmulic fluid Decal, Caution, 92 Hi-Dumps Tape, Trim, black, 1 " x 53" (25x 1,346 mm) Tape, Trim, black, 1" x 124" (25x 3,150 mm) Tape, Trim, black, 2" x 83" (51, x 2,108 mm) Qty.

51684 24049 10735 52937 5191 1 51708 48242 47890 62088 45850 5201 3 36793 60' 250 62690 19048 45851 48088-6 51773 51774 45742-6 54807 62770 48195 65072 45581 45579 45580 533488-2

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..

POWER SWEEPER

u

CONTENTS Fig. M a i n Frame & Related Parts Fig. 2 Filter Box & Hopper (Current) Fig. 2A Filter Box & Hopper (Obsolete) Fig. 3 Filter Bag, Bumper Fig. 4 - Side Brush Suspension Fig. 5 Complete Hydraulic System Fig. 5A Hydraulic Tank Fig. 5% Hydraulic Wheel Drive Motor Fig. 5C Hydraulic Filter 8 Fan Fig. 5D Hydraulic Lift Cylinder & M a i n Brush Fig. 5E Hydraulic Hopper Dump Cylinder Fig. 5F Hydraulic Side Brush Motor Fig. 5G Hydraulic Control Valves Fig. 5H Hydraulic Pump & Con~rols Fig. 6 - Electrical Diagram Fig. 7 Electrical System Parts List Fig. 8 Rear Tire & Wheel Assembly

UI

I

PAGE

1-3 4-6

-

-

7-9

10-1 1 12 13 14 15 16-17

78-19

20-27 22-23 24-25 26-27 28-33 34-35 36

NOTE: The parts shown i n this section are used only on the Hi-Dump Model. A l l other parts which are common to both the Hi-Dump Model and the standard machine are shown i n the standard "PARTS LIST".

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FIG. 1 -MODEL 92 HI-DUMP M A I N FRAME & RELATED PARTS

Ref.

No.

TEN NANT Port No. 51316 52055 36203 36735 52 062 42 120-9 32818 11893 328 17 32816 24277 52607 46327 46328 01275 36727 51478 51559 51476 62595-6 62 104 62629 62169 62792 51 172 52290 52296

Description

QtY.

521 15

62664 29087 62 667 20029 62632 52493 51 172-1 62109

57090

51091 65076 65107 51233

PIN, Hopper l i f t a n ARM, Hopper Lift * PANEL, Lintel access * PANEL, Lintel access PIN, Lift arm pivot BEARING, lih arm pivot pin WASHEREYE-BOLT *** SHEAVE, Cable *** --. COLLAR, Locking WASHER, Scrrety arm ARM, Safety GUIDE, Cable ROLLER, Cable BUSHING, Cable roller **LINTEL WRAP, Instrument pone1 SEAL, Instrument panel PANEL, Instrument MOLDING DOOR, Brush, right hand RETAINER, Side skirt, R.H. SKIRT, Side, floor CABLE, Speed limiter CLIP, Brush door, right hand LATCH, Brush door WASHER, Nylon COUNTER-WEIGHT STOP, Foot pedal BOLT, Special shouldered S LENE SPRING, Speed limiter return FRAME, Main PLATE, Frame cover CLIP, Brush door, left hand DOOR, Brush, left hand SEAL, Side, hopper BACKING, Side seal SEAL, Side RETAINER, Side seal SEAL. Hoooer too ~ d i ~ t eprseal i CHAIN RETAINER, Rear skirt SKIRT, Rear, floor BRACKET, Deflector

2 1

1

1 2 2 1 1

1

2 1

1

3 3

3 1

1 1 1

3

1 1 1 1 1 2

2

2

1 1

1 1 1 1

1 1

2

2 2

2 1

STRIP:

~~

(Continued on next page)

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FG 1 I.

Ref. No.

-

MODEL 92 HI-DUMP MAIN FRAME & RELATED PARTS (continued) Description SKIRT, Deflector RETAINER, Deflector skirt PLATE, Safety leg mounting SUPPORT ASSEMBLY, Safety leg PIN, Roll STOP, Safety leg bmcket SPRING MOUNT, Leg SHAFT, Safety leg LEVER, Safety leg stop PIN, Safety leg pivot PIN, Roll CHANNEL, Safety leg BRACE, Lintel MOLDING, Lintel PLATE, Lintel cover DECAL KIT (consists of "Tennant" & "92" PLATE, Fuse block mounting RETAINER, Side skirt, L.H. STRIP SEAL, Brush door, 4.3" (826 mm) SEAL, Brush door, 32.5" (109 mm) FASTENER SLEEVE, Dmg Chain

Qty.

TENNANT Part No. 62153 62644 52571 52564 23999-3 52575 13352 52570 52577 52576 52568 26239 52565 65054 40642-1 62587 51911 62421 62629-1 36847 65079-1 65079 78139 47954

48 49 50

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1

T

2 1 1

1 2

*NOTE: 36203 & 36735 replaces the obsolete $62723 one-piece lintel access panel. **NOTE: New 36727 Lintel (with welded-on pivot towers) replaces obsolete f52850 lintel & 652265 bolted-on pivot towers. ***NOTE: Mclchines with serial nunber up to and including 5117 used cable roller 62793.4. To replace 62793A, order SK2535.

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A

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Ref.

No.

FIG. 2 92 HI-DUMP HOPPER &FILTER BOX GROUP (Current design used on mochines with serial number 3873 and above) TENNANT Qty. Part No. Description

-

5 156 1 5 728 1 23625 00500-5

5 1402

23146 23628 23630 23626 51137 23624

23630

23498 52074 5 085 1 5 C&i 1

51089

5 1 59 1 23446 62794 5 934 1 5 1 64 1 5 163 1 5 047 1 SKI511 5 372 1

46088

46087 51149 1 1 893 51 089 5 1 62 1 23515

48048

51151 52501 52502 09384

44847

ADJUSTER, Hopper (feft) PLATE, Inner hopper MOTOR, Shaker (sealed motor) KEY, Shaker motor MOUNT, Shaker motor, left hand PIN, Roll SPROCKET, Large CHAIN SPROCKET, Small FLANGE, Bearing BEARING & COLLAR CHAIN CLAMP, Wormdrive DUCT SEAL, Vacuum cover SEAL, Vacuum cover SHAKER GASKET, Hopper cover (long) CLAMP, Hood support rod ROD, Hood support CATCH, Hopper door GASKET, Hopper door GASKET, Hopper door DOOR, Ho per LINK, Fusir 3le (Fire safety link) SPRING, Fire door HINGE, Fire door PIVOT, Fire door DOOR, Fire EYE BOLT SHAKER GASKET, Hopper cover (short) S TR1P LATCH, Hopper cover ADJUSTER, Hopper (right) NUT, Hex, 0.75" 10 BOLT , 0.75" 10 x 2" CLAMP, Cable SWITCH, Homer door BRACKET, ~ b & e rdoor switch HOPPER COLLAR, Locking ARM, Control CAM, Follower SEAL ROD, Dust Control Door PIN, Cotter, 0.06"x SEAL, Dust

1 2 2

1

2

2 2 1 2 8 4 2 2 1

2

2 1 2

1

1

2 1 1 1 1

1 1 2

1 1

2 2 2 1

f

-

-

2

2 2

1

Z

-

(CONTINUED ON NEXT PACE)

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FIG. 2 Ref. No. TENNANT Part No. 36896

- 92 HI-DUMP

HOPPER & FILTER BOX (continued)

Description SPRI NG, Dust Control door WASHER, Flat 1/2 BEARING, Flange DOOR, Dust Contra! CABLE ASSEMBLY, Upper Dcor, R.H. CABLE ASSEMBLY, Ball & Plain RETAINER, Spring SPRING, Compression PIN, Roll HOUSING, Cable &Spring R.H. RETAINER, Seal SEAL CLIP, Wire Rope PIN COTTER , 0.13 x 1.25" CLEVIS, Cable THIMBLE, Wire Rape SKIRT, Hopper, rear SEAL PLATE, Hinged Door, Upper HINGED DOOR, Upper STRIP SPRING ROD, Hinge STOP, Door RETAINER, Hopper Seal, Lower DOOR, Hopper PIN, Hopper Doar SKIRT, Hopper Door RETAINER, Hopper Door, Skirt PLATE, Hopper ware SKIRT, Hopper, Lower CABLE ASSEMBLY, Upper Door, L.H. CABLE ASSEMBLY, Ball 8 PIain RETAINER, Spring SPR t NG, Compression PIN, Roll HOUSING, Cable 8, Spring STUD, Latch fastener FASTENER, Cover latch SCREW, Sqwre head, 5/16" - 18 x 2" BLOCK, Adjusting screw FASTENER SLEEVE

Qty.

----

47585 36888 39569 39572A 39570 A 39577 231 46 39583 39565 39588 39.576

-

2

2 2

1

1

1 1

1

1 1

4

2 2 2 2 2 1 1

1

----

39598 39575 65073

39589

39590 *39629 39587 39573A 39597 39574 65034 +32592 65046 39567 62752 39578-1 65033 39568 39572A 39570 A 39577 23146 39582 51139 51 140

I t 1 1 2 2

1

2 5 1 1 1 1 1 1 1 1 1 1

-

39561 47571 09900-1

1 1 2 3

1

Note: Before Serial No. 3873 , the Upper Hinged Door 39629 was 39593; Spring 39573A was 39573. To replace the previous parts, order SK2547 Note: Before Serial No. 4451, Ho~per 32804 was 65050A. To update old-style hopper to new dust dump door design, order SK2204. Machines with serial number up to and inctuding 51 17 used previous hopper door -mK70 cu'wn 39579. T U - - - ' - - - 9 A * ~ - -

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(OBSOLETE DESIGN USED BEFORE MACHINE SERIAL NO. 923873

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Fig.2A- MODEL 92 HI-DUMP FILTER BOX & HOPPER ASSEMBLY (Obsolete design used on machines with serial number up to and including 3872) Ref. TENNANT No. Part No. Description Qty. ADJUSTER, Hopper (left) PLATE, Inner hopper MOTOR, Shaker (sealed motor, not repairable) KEY, Shaker motor MOUNT, Shaker motor PIN, Roll SPROCKET, Large CHAl N SPROCKET, Smll FLANGE, Bearing BEARING 8 COLLAR, Shaker SHAKER SEAL, Vacuum cover SEAL, Vacuum cover GASKET, Hopper cover (long) CLAMP, Mood support rod ROD, Hood support CATCH, Hopper door GASKET, Hopper door GASKET, Hopper door DOOR, Hopper LINK, Fusible SPRING, Fire door PIVOT, Fire door DOOR, Fire FASTENER, Cover latch STUD, Latch fastener EYE-BOLT GASKET, Hopper cover (shod) STRIP LATCH, Hopp&r cover ADJUSTER, Hopper (right) NUT, Hex (3/4" -10) BOLT (3/4" -1 0 x 2) SWITCH, Hopper door BRACKET, Hopper door switch HOPPER CLAMP, Cable RETAINER, Seal SPRING SEAL CLAMP, Duct

2 1

iued on next page)

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FigSA- MODEL 92 HI-DUMP FILTER BOX & HOPPER ASSEMBLY (cont.)

i

1 .

Ref. NO.

TENNANT Part NO.

Description DUCT SKIRT, Hopper, upper RETAINER, Hopper seal, upper RETAINER, Hopper skirt, lower SKIRT, Hopper lower DOOR, Hopper PIN, Hopper door RETAINER, Hopper door skirt SKIRT, Hopper door PLATE, Hopper wear

Qty.

0

$,'Z

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Fig. 3

- MODEL 92 HI-DUMP FI LTER BAG,

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BUMPER & RELATED PARTS

FIG. 3 - BUMPER, FILTER BAG 8 RELATED PARTS Ref. No. TENNANT Part No.

65060 51 135 *50466

Description COVER, Filter box SEPARATOR, Bag BAG, Filter ROD, b g straightener RACK, Bag BUMPER, Front ADAPTER, Hopper, left hand ADAPTER, Hopper, right hand CAM, Lit3 bar BOLT, Special , 0.63" 11 x 3" KEY, -woodruff (in cam) ROD, Bag straightener, hardened TUBE, Bag rack

Qty

T

.

2 3

1

11

1

-

*NOTE: Previous filter bag was 651045, used only with 51082 bag rack. This desi n did nat use the two bag rack tubes, item 6 13, To replace bag351045 and rack #51082, order k i t 6 ~ ~ 2 1 3 8 .

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p1 Hi-Dump Use Cable 50577 for

only.

NOTE:

The Only Difference i s Thaf Hi-Dump Model Uses Two Each of

P m List. a

FIG. 4

DEL 9 HI-DUMP SIDE BRUSH SUSPENSIOI 2

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Fig. 5

- MODEL 92 HI-DUMP

klYDRAULIC SYSTEM (see following pages for ports groups)

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"OLD STYLE" COVER & PLUG

ll\&

Fig. 5A Ref No. TENNANT Part No.

- MODEL 92 HI-DUMP HYDRAULIC TANK PARTS GROUP

Qty

\

Descriptiol HOSE ELBOW TANK ASSEMBLY, Hydraulic ELBOW COVER, Tank GASKET, Cover TANK, Hydraulic fluid ELBOW NIPPLE FILTER, Sump ADAPTER, Drain plug PLUG, Drain ELBOW GAUGE, O i l level sight CAP, Tank filler VALVE, Breather & relief ELEMENT, Breath#?r SCREEN, Hydraulic tank WASHER -~~HOSE. HOSE CLAMP, Wormdrive PLUG, Filler COVER, Hydraulic tonk

.

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Fig. 5B

Ref. No.

-

MODEL92

HI-DUMP DRIVE MOTOR GROUP

Qty.

TENNANT Pa* No. 51 748 51 748 51 785 51809 62717 62716 11453 62715 75025 SKI614 SKI547 45623 45622 50955 56708 76835

Description HOSE HOSE ELBOW, Bulkhead

1 2 3 4 5 6 7

HOSE

ELBOW (Seal K i t SKI 172) TUBE ASSEMBLY "0"-RING TUBE ASSEMBLY +MOTOR, Hydraulic drive ( h a 1 K i t ~ ~ 2 & 7 ) SEAL KIT, overhaul SEAL KIT, shaft KEY NUT * HOSE, Case drain * CONNECTOR * CONNECTOR

8

9

1 1 2 2 2 1 2 1 1 1

I 0

11 12 13 14

1 1

1 1 1 1

-.

* Used on machines with drive motor case dmin system

+ Before serial

no. 4729, Char-Lynn Motor was 47936-1 . Motor 47936-1 replaced motor 42162-1 beginning with serial no. 2990. Tgreplace 42162-1, order SK2004.

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Fig, 5C

- MODEL 92 HI-DUMP HYDRAULIC FILTER Z:

FAN .M3TQ4 GROUP.

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FIG. 5C

Ref

No.

- MODEL 92 HI-DUMP

Description HOSE TEE . --

HYDRAULIC FILTER 8 FAN :V\C)T04 PART GiiOUP Qty.

TENN.4NT PartNo.

-

1 2

53083-9

51779

1

1 1 1

TEE

10

67718-2

C~NNECTOR BRACKET, Filter mounting 1 ELBOW 1 * FILTER ASSEMaLY, Hydraulic (Standard Ripley) 1 ELEMENT, Filter 1 FILTER ASSEMBLY, Hvdmulic (Alternate Deluxe) 1 ELEMENT. ~i It& 1 HOSE ELBOW, 4 5 O * MBTOR, Vacuum Fan (includes hardware) SEAL KIT ELBOW TEE HOSE ' HOSE

"

--

HOSF

CLAMP, Mounting bmcket

STRIP, Rubber HEAT EXCHANGER BRACKET, Heat exchanger mounting HOSE ELBOW ELBOW MOTOR, Vacuum fan (obsolete) SEAL KIT ELBOW Nl WLE COUPLING CONNECTOR CONNECTOR CLAMP HOSE

* Either hydmuTic

o i l f i l t e r may be used on your machine. Check filter for correct part number (located on filter) before ordering parts or ~aplacernent.

* To replace the obsolete vacuum fan motors 53923 and 53923-1, order SK2560.

9/81

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Fig.

5D- MODEL

92 HI-DUMP LIFT CYLINDER 8. M A I N BRUSH MOTOR

18

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Fig. 5D MODEL 92 HI-DUMP LIFT CYLINDER & M A I N BRUSH MOTOR

Ref.

No.

TENNANT Part No. 62760 62710 SKI820 1234-2 reen en#) 859 ( G r e e d ) 42213 62711-1 42222 475 17-1 51753-1 42243

Description CYLINDER ASSEMBLY, Hopper l i f t CYLINDER, Lift (Green) SEAL KIT . CLEVIS PIN &RETAINER ELBOW ELBOW HOSE HOSE H0SE ELBOW, Bulkhead HOSE BLOCK, Porting PLUG, Pressure testing BRACKET, Hose BRACKET, Porting block retaining STRI P, Rubber 0 -RING *MOTOR, Main brush (standard Char-Lynn) SEAL KIT "MOTOR, Main brush (alternate Ross) SEAL KIT

Qtv.

1

1 1 1

*

Either standard or alternate motor may be used. Check yourmachine for correct motor before ordering parts or seal kits.

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FIG. 5E

No .--

- MDDEL 92 HI-DUMP HOPPER DUMP tYLIN3ERS

Descriptio~ BRACKET, Hose rnou~ting ELBOW HOSE TEE HOSE BRACKET, Hose mounting BRACKET, Hose mounting ELBOW HOSE HOSE CONNECTOR COUPLIN'9. Quick disco~nect(set) . . HOSE CYLINDER ASSEMBLY, Hopper dump SEAL KIT PI N 8 KEEPERS STRIP, Rubber SLEEVE, Rihber BRACKET, Hose mounting (4 hoses) WASHER, Nyion TEE CONNECTOR VALVE, Relief SEAL KIT HOSE RETAINER, Hose SLEEVE . . CLAMP, Hose BRACKET, Relief valve mounting PAD, Relief valve mount

Ref

TENNANT Part Ns. 62696 55820 55555 42215 4221 0-9 65093 65394 47534

-

Qty.

-

1 2 3 4 5 6

4

7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

55703

621 12 47637 65384 65118 62722 SKI819 * C-4668 62662 62663 65131 23240 44867 42214 65117 SK:704 651 16 65131

09900-1

4 1 2 2 1 1 2 1 2 4 2

* Green Company part number

4/82

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Fig. 5F

Ref.

- MODEL 92 HI-DUMP

Description

SIDE BRUSH MOTOR GROUP

No. 1

TENNANT Part No. 47640 SKI694

Qtv.

9

51918

I 0

11 12

62738

62695 62697 09900-1 51715

13

14

*MOTOR, Side brush (stondard Ross) SEAL KIT *MOTOR, Side brush (alternate Char-Lynn) SEAL KIT 5 ELBOW, 4' HOSE TUBE ASSEMBLY BUSH ING, Rubber RING, Rubber WASHER COUPLING. Quickdisconnect SLEEVE, Hose guard HOSE SLEEVE, Lintel hose guard BRACKET, Hose clamp SLEEVE CLAMP, Hose

1 1

2 2 2 1 1

1

NOTE: When alternate numbers are listed, be sure to check your machine for the correct part number before ordering seal kits or parts.

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Fig. 5G

- MODEL 92 HI-DUMP CONTROL VALVES GROUP

"OLD

STYLE CONNECTOR"

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FIG.

I

5G

- 92 HI -DUMP CONTROL VALVES GROUP

Description Qty.

i

-

Ref. No.

TENNANT Part No.

2 3 4 5

BUSHING, Rubber BRACKET, Valve mounting 62172 RING, Rtlbber 30013 WASHER 26565 KNOB 62686 VALVE ASSEMBLY, Main control 6 62701 HANDLE 56757 PIVOT, Handle control 2 09318 LINK 2 VALVE, Main control (Cessna) 1 65104 SKI 745 SEAL KIT for 65104 valve 1 47512 ELBOW 1 449 3 ELBOW, 4 5 O 2 52402 CONNECTOR 2 54194 ELBOW 1 -47518 CONNECTOR -1 62762 ROD 1 26565 KNOB 1 62684 VALVE ASSEMBLY, Side brush shut-off 1 62701 HANDLE 1 56757 PIVOT, Handle control 1 09318 LINK 1 51311 ADAPTER, Handle 1 481 08A "VALVE, Shutvff (Gresen) 1 SKI 288 SEAL KIT for 48108A valve 1 481 088 *VALVE, Shut-off (alternate Victor-Dukes) 1 SKI806 SEAL KIT for 481086 valve 1 5 782 1 ELBOW 1 22 44936 ELBOW, 4' 5 2 23 TEE 1 51779 24 25 541 94 ELBOW 1 26 54017 B % L O ,' 45O 1 62738 HOSE 2 27 46480 CONNECTOR 2 28 * NOTE: VVhen stondard &alternate components are listed, check your machine to determine which one was used before ordering a replacement o r Seal Kit.

I

621 73

62679A

_

4/82

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Fig. 5 H

- MODEL 92 HI-DUMP

Descri~tion

PUMP 8 CONTROLS GROUP

Ref. NO. 1 2 3

T E N NANT Part NO.

42240 06474A 51303 14330 14331 52789 221 34 46029 51304-1 53083-5 62388 52790

Qtv. 1 1 1 1 1 2 2 2 2 1 1 1

4 5 6 7 8

9

10 11 12

PEDAL, Foot PIN, Foot pedol EYE BOLT CLEVIS, Pump cantml PIN, Clevis ARM, Control PIN, Roll PIN, Roll BEARING, Pump control rod HOSE HOSE ROD. P u m ~ control BALLJOINT SPRING, Pump control BRACKET, Pump control spring SHOCK ABSORBER ROD, Pump control PUMP ASSEMBLY, Cessna O-RING GLAND ARM, Pump control PIN, Roll ELBOW ELBOW PUMP, ACCESSORY SEAL KIT ELBOW ELBOW CONNECTOR ELBOW *PUMP, ~ r o p e l l i n g SEAL KIT CLAMP

*Note:

Previous pump was #65144 (Cessna # 7 0 4 4 2 - ~ B ~ ) .Pump Port No. i s stamped on pump flange .. Tg modify this pump with improved Rotating Group and Cam Plate, order Modification Kit No. SK1873.

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--------A-

---.. -- --

.

Fig. 6

- MODEL 92 HI-DUMP

ELECTRlCAL SYSTEM

(see next page for continuation)

Note: Circled numbers are wire no.'s.

Plain numbers refer to parts lists.

113

7/80

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FIG. 6 ELECTRICAL SYSTEM

i

-

(Continued)

------------+I,.

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FIG. 6

- MODEL 92 HI-DUMP ELECTRICAL SYSTEM

Gas & LP Machines Description CABLE, Battery positive BATTERY, (84 arnp/hr) CABLE, Bottery, negative SWITCH, Shaker LEAD, Shaker motor LIGHT, Hopper door indicator SWITCH, Hopper door MOTOR, Shaker SOLENOID, Starter (included in starter motor) MOTOR. Starter ALTERNATOR WlRE HARNESS, Alternator REGULATOR Qty.

-

Ref. No.

TENNAM Part No.

ALTERNAT~R

AMMETER^

SWITCH, lgnition (Key No. 62520-1) SWITCH, O i l pressure (LP only) FILTER-FUELOCK (LP only) COIL, Ignition FUSE, 15 amp BLOCK, Fuse RELAY, Horn BUTTON, Horn

HORN

METER, Hour DAMPER, Hour meter SWITCH PLATE, On-Off LIGHT, Instrument punel BULB SPOT LIGHT BULB SWITCH, Spotlight mercury CURBLIGHT BULB HEAD LIGHT ASSEMBLY BULB, Sealed beam TAl LLIGHT ASSEMBLY BULB SENDING UNIT, Brake light FLASHER, Turn Signal SWITCH, Turn Signal (Continued on next page)

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FIG. 6 Ref. No. TENNANT Port No. 46683 GE #I889 24576 47535-2 GEf1196 46928 45670 13711 23345 52926.A 52964A 45586A 65088 65087 52528 14346 14347 50565

- MODEL 92 HI-DUMP

ELECTRICAL SYSTEM (continued) Qty.

Description TURN SIGNAL, Front BULB FLASHER LIGHT ASSEMBLY, Flashing BULB LIGHT ASSEMBLY, Rotating BULB MOTOR, Heater fan MOTOR, Defroster fan MOTOR, M ~ e r ***WIRE ASSEMBLY, complete HARNESS, Mtt WIRE KIT, Horn ,includes wires 5,21,33.37,83 WIRE KIT Hopper door , includes wires 90,91,94 WIRE KIT: Hopper door , includes wires 92,93 GAUGE, Temperature, mechanical STRIP, Terminal STRIP, Terminal, short DIODE ASSEMBLY , (LP only)

3 4

35

3 6

37 38 39 40

2 2 1 1 1 1 1

1 1

1 1

1

1 1 1 1 1 1 1

41

* Refer to Engine Parts Section for part numbers. ** Signal-Stat Co. Port No. *** Before Serial No. 4411, Wire Assembly 52926A was 52926,

replace 52926, order SK2263.

To

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Fig.

7

- MODEL 92 DIESEL HI-DUMP ELECTRICAL SYSTEM

(see next page for continuotion of diagram)

NOTE: Circled

numbers are wire numben, plain numbers refer ta ports l i s t .

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I

Fig. 7

- DIESEL ELECTRICAL SYSTEM (continued)

I

57'80

-*A. -

--

-

-- - - -- --

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Fig. 7

Ref.

- MODEL 92 DIESEL HI-DUMP

Descriotion

ELECTRICAL SYSTEM

No.

TENNANT Part No.

Qtv.

CABLE, Battery positive BATTERY, 6 0 amp. CABLE, Negative SWITCH, Shaker motor LEAD, Shaker motor LEAD, Shaker motor MOTOR, Shaker CABLE, Engine grounding MOTOR, Starter SOLENOID, Starter motor ALTERNATOR ( W b u i l t - i n regulator) AMMETER SWITCH, Ignition SWITCH, Fuel level push button RELAY, Fuel Ievel SWITCH, Oil pressure FUSE BLOCK, Fuse RELAY, Horn BUTTON, Horn HORN SENDING UNIT, Fuel level GASKET GAIJGE, Fuel level METER Hour DAMP~R,Hour meter 0 RESISTOR, 1 Ohm SWITCH PLATE, On - off LIGHT, Instrument pone1 BULB SPOT LIGHT BULB SWITCH, Spotlight mercury CURBLIGHT BULB HEAD LIGHT ASSEMBLY BULB, Sealed beam TAILLIGHT ASSEMBLY BULB SENDING UNIT, Broke light FLASHER. Turnsianol

14135A

WIT^ H WJ

-

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-

page)

FIG. 7 Ref. No. 34

- 92 DIESEL HI-DUMP ELEICTRICAL SYSTEM (Continued)

Description

QtY.

TENNANT Part No. 46683 GEb1889 24576 47535-2 G E B196 ~ 46928 45670

TURN SIGNAL, Front 2 BULB 2 35 FLASHER 1 1 36 LIGHT ASSEMBLY, Flashing BULB 1 37 LIGHT ASSEMBLY, Rotating 1 BULB 1 38 MOTOR, Heater fan 1 39 13711 MOTOR, Defroster fan 1 40 23945 MOTOR, Wiper 1 52528 GAUGE, Tempemture, mechanical 1 14346 STRIP, Terminal 1 14347 STRIP, Terminal, short 1 52926A WIRE KIT, Complete 1 52964A WlRE HARNESS 1 45586A WIRE KIT, Horn ,includes wires 5,21,33,37,83 65087 WIRE KIT, Hopper d w r light ,includes wires 92,93 WIRE KIT, Hopper door light ,includes wires 90,91.94 65088 41 48070 LIGHT, Hopper Door 1 42 44847 SWITCH, Happer door light 1 45588A WlRE KIT, Diesel ,includes wires 68,69,86,89 1 * Refer to Engine Parts Section For part numbers. ** Signal-Stat part number

1 1

1

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Fig. 8

- MODEL 92 HI-DUMP

REAR TIRE & WHEEL ASSEMBLY

Ref.

No.

TENNANT Part No. 51705

51006 51 355

Description

Qty.

1

2 3

51711 51 358 24339

TIRE ASSEMBLY, Rear, solid RIM ASSEMBLY STUDS TIRE, SOLID

RIM

NUT, Wheel

4/82

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POWER SWEEPER

Fig. 1 M a i n i m m e 8, Related Parts Fig. 2 Shrouding, Seat, Guard & Related Parts Fig. 3A- Engine 8. Related Parts Fig. 3B Throttle & Fuel Shut-off Fig. 4 Engine Cooling System Engine Air Cleaner Fig. 5 Engine Exhaust System Fig. 6 Fuel Tank Fig. 7 Complete Hydraulic System Fig. 8 Fig. 8A- Hydmulic Tank Fig. 88 Drive Motor Group Fig. 8C- Cylinder & Main Brush Motor Group Fig. 8D- Control Valves Group Fig. 8E Side Brush Motor Group Fig. 8F- Filter, Vacuum Fan Motor 8, Heat Exch. Fig. 8G- Hydmulic Pump & Controls Reor Axle & Related Parts Fig. 9 Fig.10 Rear Wheel Assembly Fig. 11 -Front Wheel Brake System Fig. 12 Front Wheel Assembly Fig. 13 Main Brush Suspension Fig. 14 Side Brush Suspension Fig. 1 5 - F i l t e r Box & Hopper Fig. 16- Bumper, Filter Bag 8 Related Parts Fig. 17 -Vacuum Fan Assembly Fig. 18 Steering Asembly Fig. 19 Electric01 System

-

-

-

-

-

-

-

-

Parts Iisted i n this section cover a standard machine. For parts i n the Hi-Dump Model, see "Hi-Dump Section". Engine parts are listed "Engine Section". Parts breakdowns of hydraulic units ore shown i n the "Hydraulic Components

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INSTRUCTIONS FOR ORDERING REPAIR PARTS

To avoid errors or delay i n filling your parts orders, please furnish o l l information requested.

1.

Refer to TENNANT data plate. Always specify the model number and serial

MODEL NO.

2.

Give part number, description and quantity needed of each item on order. Do NOT order b y reference number or illustrated figure numbers only. Indented items indicate parts of assemblies-.

3.

4.

If old part cannot be identified, send i t to us for somple with quantity needed specified on order.

5. State definite shipping instructions to include shipping address and/or

billing address i f there i s a difference.

6. We shall be glad to quote on ony part or group of ports at your specific

request. Any claim for loss or damage to a shipment i n transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing l i s t or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone our Customer Services Department, Minneopolis Office. DIRECT ORDER PHONE NUMBER I S - 612-540-1 315. They will give you authorization for return and/or handle replacement shipments when required.

L

NOTE:

When engine service or engine repair ports are required, we recommend your contacting your neorest authorized engine dealer.

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FIG. 1 - M A I N FRAME 8 RELATED PARTS (92 DIESEL) Ref. No. TENNANT Part No. Description DOCR, Brush, right hand RETAINER, Side skirt R. H. SKIRT, Side SEAL, Brush door , 32.5" SEAL, Brush door, 4.3" LATCH, Brush door WASHER, Nylon CLIP, Brush door, right hand FRAME, Main PANEL, Engine access CLIP, Brush door, left hand DOOR, Brush, left hand RETAINER, Rear skirt SKIRT, Rear, floor BRACKET, Deflector RETAINER, Deflecfor skirt SKIRT, Deflector CHAIN, Static safety SEAL, Side hopper BACKING, Side seal PLUG BUTTON PANEL, Instrument SEAL. Instrument mnel rWRAP, instivment LINTEL BRACE, Lintel BEARING, Flange MOLDING, Access panel PANEL, Access ARM, Lift DECAL PIN, Lift arm release PIN. Clevis CATCH, Safety arm ARM, Safety SEAL RETAINER, S e a l MOUNT, Battery BOLT, Battery hold-down BRACKET, lottery hold-down PLATE, Fuse block mounting RETAINER, Side skirt L.H. STRIP PLATE, Lower shroud STRIP, Hopper seal SEAL, Hopper SLEEVE, Drag chain

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Fig. 2SHROUDING, SEAT & RELATED PARTS Ref. No. 1 2 TENNANT Part No. 51878 51710 51324 51458 51459 52615 51995 51971-1 62612 626 15 62614 62616 75430 62613 62617 55655-5 55655-4 52944 51970-1 62209-1 62210 51325 62653 51972-1 51787 52883 52882 51375-1 52867 53697 52995 52890A 52951 62368A 47974 52892R-3 52846 52848 62170,-1,-2 52843 52849-3 62054 62055 62009 62757 62759 62650 Description BACKREST, Seat CUSHION, Seat FRAME, Seat ADJUSTER, Seat w/lotch ADJUSTER, Seat SPACER, Seat adjuster PANEL, Access INSULATION, Access panel FASTENER, Access door H f NGE, Access door DOOR, Access INSULATION, Access door PAD, Treod SHIELD, Dust INSULATION, Dust shield RECEPTACLE RETAINER, Receptacle SUPPORT, Seat !NSULATION, Seat support PANEL INSULATION, Panel PANEL, Comer, right, rear STIFFENER, Lintel INSULATION, Lintel stiffener BUMPER, Rubber DOOR, Rear, right hand DOOR, Rear, left hand LATCH, Rear door PANEL, Corner, left rear CATCH, Side cover DOOR ASSEMBLY, Engine side DOOR, Engine side INSULATION, Side door HOOD ASSEMBLY, Engine HINGE HOOD, Engine INSULATION, Engine hood INSULATION, Engine hood MOLDING, Channel INSULATION, Engine hood INSULATION, Engine hood INSULATION, Engine hood INSULATION, Engine hood GUARD, Overhead ARM, Hinge, engine hood, lona ARM, Hinge, engine hood, short PLATE. Lintel cover

f

3

4 5 6 7

8

9 10 11 12 12A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31

32 32A 33 34 35

1 2 1 ea. 1 2 1 1 1 1

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FIG. 3A

- MODEL 92 DIESEL ENGINE & RELATED PARTS

Find... Go To.. Find... Go To..

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FIG. 3A

Ref.

- MODEL 92

Dl ESEL ENGINE & RELATED PARTS

Qty.

No.

TENNANT Part No.

Description FILTER, Engine o i l (Element i s 52770-5) GASKET, Filter adaptor ADAPTER, O i l filter *CONNECTOR CONNECTOR TUBE ASSEMBLY (uses nut 15554) CLAMP, Cable *CONNECTOR CONNECTOR CONNECTOR *CLAMP, Hose *HOSE HOSE MOUNT, Engine, front, R.H. ADAPTER, Filter, cylinder block "GASKET, Filter ada~ter DAMPNER, Engine ' WASHER MOUNT. Enaine. rear PLATE A ~ S E ~ B L ?Pump mounting , PIN, Roll COUPLING, Spline

SCREW

ALTERNATOR

NUT, water tmp OLIVE, Rubber MOUNT, Engine front, L TUBE, Fuel ENG~NE, Perkins REGULATOR TUBE HOSE, Fuel CLAMP, Hose V-BELT SHEAVE SWITCH, O i l pressure GAUGE, O i l pressure HOSE

TEE

..

54279 GPLE 1 41 52915 ELBOW, 45" 1 * Obsolete style used on machines with S/N up to and including 5369. ** SK2527 replaces enaine 5277OA-1 on machines with S/N up to and including 5009. to and including 5009. *** SK2540 replace: 4/82 Home Find... Go To.. Find...

i.0

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Fig. 38

- THROTTLE & FUEL SHUT-OFF LINKAGE

Description BRACKET, Throttle PIN, Throttle pivot PLATE, Throttle SPRING KNOB ROD, Throttle control PIN, Roll BALLJOINT WASHER, 1/4 SPRl N G ROD, Throttle control CONNECTOR, Rod SPRING ROD PIN, Cotter PIN, Clevis ARM BRACKET, Mounting CLIP, Spring PIN, Cotter SPRl N G LINK, Fuel rhut-off ROD, Throttle ARM, Throttle BRACKET, Throttle arm mounting . .SOLENOID, Fuel shut off WASHER , Throttle arm

92 DIESEL

Ref. No. 1 2 3 4

TENNANT Part No. 51689 51692 51691 51693 26565 51690 20021 14601 54743 6254742 62341 54741

Qtr.

1

1

5 6 7 8 9 10 11 12

13 14 15 16 17 16 19 20 21 22 23 24

1 1 1 1 1

4 14 1 1 3

3 1

23786 54739 54738 54744

54745 54740 62694 62348 62347 52770-1 4 39867

5 1 1 1 1 4 1 1 1

1

25

1 1 2

9781

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92 DIES£L

FIG. 4

- ENGINE CCOLING SYSTEM

Ref. No.

Port No.

Description

Qty.

I

2 3 4 5 6 7 8 9 10 II 12 13 14

62214 68064 62353 10323-1 11531 62378 62377 50965 6221 1 62223 52852 47665 59361 50848 50858 50859

SPACER, Fan 1 FAN, Cooling 1 TUBE, Radiator-lower 1 HOSE, Rodiotor, 1 .50" x 19.9" (38.1 x 505.5 rnrn) 1 CLAMP-WORMDRIVE , 2" (50.8 mm) dib 6 HCSE, Radiator, 1.25" x 3" ( 3 1 . 8 ~ 76.2 mm) 1 HOSE, Radiator, 1.50" x 3" (38.1 x 76.2 mm) 1 SHROUD, Fan 1 PANEL, Fan shroud, side 1 BRACKET, Mounting, mdiotor 1 RADIATOR, Modine (Standard) 1 KADiATOR, McCord (A!temate) 1 PRESSURE CAP, Radiator 1 PANEL, Lower 1 PANEL, Air-recirculation, radiator 1 PANEL 1

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92 DIESEL MISCELLANEOUS ENGINERELATED PARTS GROUPS (see Pa& Lists on next page

Fig. 5 E N G I N E AIR CLEANER

-

ENGINE Fig. 6 EXHAUST

-

Fig. 7 ENGINE FUEL TANK

-

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92 DIESEL

Ref. NO. TENNANT Part No. Fig. 5

Description

Qty.

- ENGINE AIR CLEANER SYSTEM

TUBE, A i r cleoner CLAMP, Hose HOSE, Air cleaner CAP, A i r stcck BODY, Air cleaner ELEMENT, Air cleaner BAND, Mounting INDICATOR, Service FILTER, Service 'indicator ELBOW, cleaner Air CLAMP ENGINE EXHAUST SYSTEM GASKET, Exhaust TUBE, Exhavst CLAMP, Muffler MUFFLER ISOLATOR, Vibmtar BRACKET, Muffler support .. WASHER BRACKET, Muffler hanger

62354 22297 15543 51560-2 51560-1 51561

52450

51658-5 51560-5 52770-1 1

rm7-

Fig. 6

-

10 11 12 13 14 15

52770- 10 62361 05881 52906 54274 47989

Fig. 7

- ENGINE FUEL TANK

SENDING UNIT, Fuel level GASKET, Sending unit TANK, Fuel ELBOW VALVE, Fuel shvi-off CONNECTOR TUBE, Fuel line CLIP, Fuel line STRAP, Fuel tank SPILLWAY, Fuel tank GAUGE, Fuel CAP, Filler

(Fuel Filter Element replacement k i t is Perkins $26560017 see Engine

-

Park Section)

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Fig. 8A

- 92 DIESEL HYDRAULIC TANK PARTS GROUP

'

"Old Style"

Cover & Plug

9/80

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Fig. 8A

/'

- 92 DIESEL HYDRAULIC TANK GROUP

Description HOSE HOSE HOSE HOSE HOSE CLAMP, Wormdrive TEE CONNECTOR TANK ASSEMBLY, Hydraulic fluid ELBOW BREATHER & RELIEF VALVE ELEMENT, Breather CAP, Tank filler COVER, Hydraulic fank GASKET, Tank cover GAUGE, Hydraulic o i l level ELBOW TANK, Hydraulic fluid PLUG, Dmin ADAPTER, Dmin FILTER, Sump CONNECTOR 5 ELBOW, 4' SCREEN, Tank filler WASHER. Nvlon , , COVER, Hydmulic tank PLUG

Qty.

Ref. No.

TENNANT Part No.

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Fig. 88

- 92 DfESEL DRIVE MOTOR GROUP

16

9/81

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Fig. 80

Ref.

- DRIVE MOTOR GROUP

Qty.

No.

TENNANT Part No.

Description HOSE HOSE ELBOW, Bulkhead HOSE ELBOW (Seal Kit SKI 172) TUBE ASSEMBLY "0"-RING TUBE ASSEMBLY +MOTOR, Hydraulic drive SEAL KIT, overhaul SEAL KIT, shaft KEY NUT * HOSE, Case dmin CONNECTOR CONNECTOR

* Used on machines with motor case drain system.

+ Before serial no. 4729, Char-Lynn Motor w a s 47936-1. Motor 47936-1 replaced motor 42162-1 beginning with serial no. 2990. To replace 42162-1, order SK2004.

9/81

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92 DtESEL

Fig. 8C

- HOPPER CYLINDER 8, M A I N BRUSH MOTOR GROUP

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92 DIESEL

Fig. 8C

Ref.

- HOPPERCYLINDER 8, M A I N BRUSH MOTOR GROUP

Descriotion CYLINDER ASSEMBLY, Lift CYLINDER, Lift (Prince) SEAL KIT, for cylinder CLEVIS CLIP PIN, Clevis ELBOW ELBOW ELBOW, Bulkhead HOSE BLOCK, Porting PLUG CLAMP, Tube STRIP, Rubber *MOTOR, Main brush (standard, Char-Lynn) SEAL KIT MOTOR, Main brush (alternate, ROSS) * SEAL KIT '0' RING SUPPORT, Hose Qtv.

No. 1

2 3

TENNANT Part No.

62658

62657

1

1 1 1

4 5

6

SK2108 100000014 "" 190400002* 790400001 *

56820

4 2 1

1 2 2 1

7

8

9 10 11 12 13

14 15

6271 1 42243 62156 62151 10552 51 030 51 029 47650 SKI600 475 14 SKI694 51403 621 21

1 1 1

1 1 (1) (1) 2 1

*Note: When alternate numben are listed, be wre to check your machine for the correct part number before ordering teal kits or pa*.

** Prince Manufacturing Corporation Part No.

/ 3 ~

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Fig. 8D

- 92 DIESEL CONTROL VALVES GROUP

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Fig. 8D Ref. No.

- 92 DIESEL CONTROL VALVES GROUP

Description BUSHING, Rubber BRACKET, Valve mounting RING, Rubber WASHER ROD, Pivot KNOB VALVE ASSEMBLY Main Control HANDLE PIVOT, Handle control L I N K , Connecting ADAPTER, Handle VALVE, h i n control (Dukes-Victor) SEAL KIT for 62550 valve ELBOW ELBOW ELBOW, 45' PIN K NO6 ... . .. VALVE ASSEMBLY, Side brush HANDLE PIVOT, Handle control LINK, Connecting ADAPTER. Handle VALVE, side brush (Gresen) SEAL KIT ELBOW ELBOW 45O TEE ELBOW ELBOW, 4.5' HOSE HOSE HOSE

~~~~

TENNANT Part No.

---

*

Note: Before Serial No. 2692, Main Contra1 Valve n 2 5 0 wcls #62585 6.5

91

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92 DIESEL Fig. 8E Ref. No. 1 TENNANT Part No. 47640 SKI694 47650-1 SKI600 47513 51752 62707 62173 62172 30013 42224 51918 51715 05'900-1 62697

- SIDE BRUSH MOTOR PARTS GROUP

Description *MOTOR, Sidebrush (standard, Ross) SEAL KIT for 47640 *MOTOR, Sidebrush (alternate, Char-Lynn) * SEAL KIT for 47650-1 ELBOW, 45O HOSE TUBE ASSEMBLY BUSHING, Rubber RING, Rubber WASHER COUPLING, Push-pull set SLEEVE, Rubber protective CLAMP, Hose SLEEVE BRACKET, Hose stand-off Qty. 1 1 (1) (1) 2 2 1 3 3 3 2 2 1 1

2 3 4 5 6 7 8 9 10 11 12

1

*

Note:

When alternate numbers are listed, be sure to check ycur machine for the correct port number before ordering seal kits or ports.

I

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FIG. 8F -FILTER, VACUUM FAN MOTOR & HEAT EXCHANGER

,

Ref. No. TENNANT Part No. Description HOSE ELBOW ELBOW, 4.5**MOTOR, Vacuum fan (includes mounting hardware SEAL KIT ELBOW TEE HOSE HOSE HOSE 'FILTER ASSEMBLY, Hydmulic fluid (Ripley) ELEMENT, Filter ELBOW 'FILTER ASSEMBLY, Hydraulic fluid (Deluxe) ELEMENT, Filter BRACKET, Filter mounting CONNECTOR HOSE TEE CIAMP, Mounting STRIP, Rubber HEAT EXCHANGER BRACKET, Heat exchanger mounting ELBOW, 45" MOTOR, Vacuum fan (obsolete) SEAL KIT NIPPLE COUPLING CONNECTOR CONNECTOR, Barbed CLAMP HOSE Qty.

1 1 1 1 I 1 1

1

2 1 1 1 1 1 1

1 1 1 1 1

I

* Either hydraulic oil filter may be used on your machine.

Check filter for correct part number (located on filter) before ordering parts or replacement. order SK2560.

** To replace the obsolete vacuum fan motors 53923 and 53923-1,

25

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, i

FIG. 8G

- HYDRAULIC PUMP &CONTROLS

Qty.

Ref.

No.

TENNANT PortNo.

Description EYE-BO LT PEDAL, Foot PIN CLEVIS ARM, Control PIN, Roll (small) PIN, Roll (large) BEARING ROD, Pump control HOSE HOSE SPRING, Pump control BRACKET, Pump control spring BALLJOI NT SHOCK ABSORBER ROD, Pump control PUMP ASSEMBLY ARM, Pump control PIN, Roll ELBOW ELBOW PUMP, Accessory SEAL KIT FOR 65145 Pump GASKET, Tandem pump ELBOW ELBOW CONNECTOR CFAMP *PUMP, Prapelling SEAL KIT PIN, Clevis ELBOW

4

14330

5

6 6A

52789

46029

22134

51304-1

7

Pump Model No. i s stomped on pump flange. To modify pump #65144 with improved rotating group ond cam plate, order Modification K i t No. SK1873.

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Fig. 9

- 92 DIESEL REAR AXLE 8, RELATED PARTS

Description

Qty.

Ref. No.

TENNANT Part No.

1 2 3 4

5

6 7 8

1 4242

00928

5 1283 5 1339

51002 47801 51338 51274

51340

9

10

51341 62433

"14232

NUT 1 KEY, 0.25" x 0.25" x 1 " (6.35x 6.35 x 25.4 mm) 1 ARM, Rear steering 1 BEAR1NG 1 BLOCK ASSEMBLY. kindle 1 FtTTING, Grease 1 CUP, Bearing 1 BLOCK, Spindle 1 CUP, Bearing 1 BEAR1NG 1 SPINDLE, Rear axle 1

KEY

HUB ASSEMBLY, Rear drive

1

1

6 28

It

12

62456 05936

STUD

?,I80 Char-Lynn Part N

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Fig. 10

-

92 DIESEL REAR WHEEL ASSEMBLY Description TIRE 8, RIM ASSEMBLY R M ASSEMBLY, Outer I WHEEL HALF, Outer STUD, Wheel TIRE ASSEMBLY FLAP f UBE T RE I WHEEL HALF, Inner NUT, Meel , 0 .50L' 20

Qty.

Ref. No.

TENNANT Part No.

5 1357

1 2

3

5 1006 51359 51355 525 10 5 1362 51361 51360 51358 24339

1

1

1 6 1 1 1 1 1 6

4 5

6 7

-

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92 DIESEL

,

[

~ 11 ~ . SYSTEM i BRAKE

-

Ref.

No.

1 2 3

TENNANT Part No. 65128 23683 14331 14330 52163 SK2136 52031 5 1483 42241 A7963 47960 76058

Description PEDAL, Brake PIN, Brake pedot PIN, Clevis CLEVIS, Bmke pedal ROD, Push CYLINDER, Master brake REPAlR KIT, (Wagner) TEE TUBE ASSEMBLY, right h a d CABLE ASSEMBLY, Hand brake, right hand SPRING TUBE ASSEMBLY, left hand BAR, Brake equalizer LINK SPACER LEVER ASSEMBLY, Handbmke PN CLEVIS I CABLE ASSEMBLY, Handbmke, left hand SPRl NG CLAMP, Cable CLAMP, Bmke cable CLAMP, Brake cable P1N, Clevis BRAKE ASSEMBLY, left hand WASHER FITTING BOLT, Special SPINDLE, Front wle, left hand SPINDLE, Front axle, right hand BRAKE ASSEMBLY, right hand REPAIR KIT, Bmke cylinder, wheel REPAIR KIT, Bmke shoe (one wheel)

Qty.

4

5 6 8 9 10 10A 11 12 13 14 15 16 17 17A 18 19 20 21 22 23 24 25 26 27 28 (not shown) (not shown)

403.54

51912 51562 5 1545 10120 47P63-1 47960 04681 65129-1 65129 14605 651 14-1 1 3962 36739 36740 65122 65121 651 15-1 SKI 875 SKI 876

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92 DIESEL

F G 12 - FRONT WHEEL ASSEMBLY I.

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Fig. 1 2 ReF. No. TENNANT Part No.

- 92 DIESEL FRONT WHEEL &RELATED PARTS

Description CAP, Dust Qty.

1

2

3 4

5 6 7 8

5 373 1 14242 51193 47879 47883

NUT

CONE, Bearing TIRE & WHEEL ASSEMBLY WHEEL & BEAR1N G CUP ASSEMBLY WHEEL CUP, Becring CUP, Bearing TIRE (Replaceable, pressed-on) CONE, Bearing

2 2 2

2 1 1

*

51338 17808 47878 17809

Not available separately.

1

1 2

2

*

NOTE:

Previous tire was molded on rim and was not replaceable separately (part f6.5119 tire & rim assembl ). To replace with new style wheel and pressed-on tire, order k i t f lSK2059.

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92 DIESEL Fig. 13

Ref.

- M A I N BRUSH SUSPENSION

Qty.

No.

TENNANT Part No. 26156 51447-1 06598 5 1492 06279 62618 51462 5 1225 62620 51391 5 1452 626 19 62625 51564 51046 24899 51984 T5905 51450 62637 51938

-

Description KNOB HANDLE PIN, Clevis BELLCRANK PIN, Clevis LINK, Main brush lift CLEVIS, Adjustable PIN, Clevis BELLCRANK, Brush l i f t SWIVEL, Main brush l i f t HANDLE, Main b ~ s adjusting h LINK, Main brush l i f t adiusfing LINK, Pivot shaft WASHER, Flat RING, Retaining BEARING PLUG ASSEMBLY, Brush idler SCREW, Hex cap , 0.31" - 18 x 0.50" PLUG ,Brush idler ARM, Brush idler, left hand PLUG BOLT, 0.75" 10 x 1.50" HUB, Pivot shaft PIN, Roll FLANGE, Bearing BEARING, (includes collar) MOUNT, Pivot shaft SHAFT, Brush pivot ARM, Brush drive, right hand PLUG, h i n b ~ s drive h PIN, Roll WRENCH, Brush removal

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29

-

30

51059 51317 51449 51448 62649-1 62626 62639 5 1036 20050 51865 A

1 1 4 1 1 1 1 1 I 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 4 2 2 1 1 1 1 1

I

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Fig. 14

- SIDE BRUSH SUSPENSION

Qtv.

92 DIESEL

Ref. No.

TENNANT Port No.

Description KNOB HANDLE, Side brush lift CLEVIS, Cable end PIN, Clevis PIN, Clevis LIFT, Side b ~ s h PIN, Clevis CABLE, Side brush l i f t HOSE, Vinyl CHANNEL CABLE, Lift ROLLER, Cable BUSHING, Cable roller GUIDE, Cable CONNECTOR PIN, Clevis PIN, Clevis LINK, Parallel PIN, Clevis SPRl NG BRACKET, Side brush PIVOT, Side brush PIN, Clevis BRACKET, Motor BRACKET, Bumper wpport BUMPER, Side brush PLATE, side brush drive C LEV15 PIN, Clevis

5/79

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Fig. 15 Ref. No. TENNANT

Port No.

-

MODEL 92 FILTER BOX & rlOPPER

Description ADJUSTER, Hopper, left PLATE, Inner hopper MOTOR, Shaker (sealed motor, not repairable) KEY MOUNT, Shaker motor SPROCKET, Lower PIN, Roll SPROCKET, Upper CHAIN BEARING & COLLAR, Shaker FLANGE, Bearing SEAL, Vacucm cover SEAL, Vacuum cover CLAMP, Duct DUCT SHAKER ROD, Hood support CLAMP GASKET, Hopper cover (long) FASTENER, Cover latch STUD, Latch fastener EYE-BOLT PIVOT, Fire door DOOR, Fire SPRING, Fire door LINK, Fusible HINGE, Fire door CATCH, Spring GASKET, Hopper door GASKET, Hopper door DOOR, Hopper GASKET, Hopper cover (short) ADJUSTER, Hopper, (right) NUT, Hex 0.75" 10 BOLT ,0.75" 10 x 2" HOPPER DEFLECTOR, Dirt, left hand PLATE, Hopper wear LIP, Rubber, hopper STRIP, Hopper bolting DEFLECTOR, Dirt, right hand SEAL SPRING RETAINER, Seal

Qtv.

1 2 2 1

2 2

2

2 2

51 159 51 140

51139 1 1 893

46087

51 149 51 372

SKI51 1

46088 51934 51 163 51 164 51047 51 162 51151 52501 52502 * 62776B ** 46596 51143 39566 51 142 ** 46595 ** 65035 ** 62748 ** 65036

.

-

-

**

99'2nq

C ~ O C ~ A I U-..

n

~ 7 1 1

1

. '21, .

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FIG. 1 5

Ref.

- FILTER BOX & HOPPER (continued)

Description SCREW, Square head, 0.31" BLOCK, Adjusting screw COLLAR, Locking ARM, Control CAM, Follower BEARING, Flange WASHER, Flat SfRI NG PIN, Cotter, 0.06"~ 0.75" ROD, Dust control door

Qty.

TENNANT No. Part No. 44

45

46 47

39561

-

- 18 x 2"

48

49

75371 36894 48930 47585

50 5 1 52 53 54 55

36896 36892

36882

-

SEAL

36898 36890

DOOR, Dust control SEAL, Foam, 0.31 " x 0 3 " .8

x

48"

* **

Machines with serial number up to and including 4446 used old-style hopper 62776A. These paris were used with the old-style hopper. Toup-date old-style hopper to the new dust dunlp door design, order SK2205.

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FIG. 16 BUMPER, Fl LTER BAG & RELATED PARTS

Ref. No.

TENNANT Part No.

Description COVER, Filter box SEPARATOR, Bag BAG, Filter ROD, Bag RACK, Bag BUMPER, Front ADAPTER, Hopper, left hand ADAPTER, Hopper, right hand CAM, Lift bar 11 x 3" BOLT, Special , 0.63" KEY, W o o d ~ f f(in corn) TUBE

Qtv.

-

.

*NOTE: Previous filter

bag was 151045, used only with previous bag rack #51082. This design did not use the two bag rock tubes, i t e m f12. To replace bag 151045 a d rack 651082, order SK2138.

9/'S i

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Fig. 17 - VACUUM F A N ASSEMBLY Ref. No. TENNANT Part No. Description

Qty.

HOVSl NG, Muffler INSULATION l NSUIATION INSULATION MOTOR, Vacuum fan (includes hardware) SEAL KIT ISOLATOR, Vibmtion BRACKET, Mounting HOUSING, Impeller NUT . IMPELLER SEAL DUCT, lntuke CLIP MOTOR, Vacuum fan (obsolete) SEAL KIT

43

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92 'DIESEL

FIG. 18

- STEERING ASSEMBLY

..

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Fig. 18

'f

-

92 DIESEL STEERING WHEEL 8 RELATED PARTS

Ref. No.

Part No.

Description

Qty.

51363 STEERING GEAR ASSEMBLY (items 1 35) 47010 BUTTON, Horn 47008 STEERING WHEEL 4701 1 BRUSH UNIT, Horn 4631 1 BRUSH, Horn 46313 SPRING 46312 SLEEVE 47007 COLUMN & GEAR ASSEMBLY (items 7 35) 1 14496 NUT, Steering wheel 264832 SPRING 5695951 BEAR1N G 8 CABLE ASSEMBLY 264831 SEAT, Spring 5695956 JACKET TUBE ASSEMBLY 7807009 BOLT, Side cover 114496 NUT, Lash adjuster lock 7802483 COVER, Side housing 8 bushing assembly SHIM, Lash adjusting 266903, 5, 7, 9 7802482 ADJUSTER, Lash 7812838 SECTOR 8 SHAFT 266316 BUSHING, Sector shaft 5666734 GASKET 5692534 HOUSING ASSEMBLY 103868 PLUG, Filler 5670325 SEAL 5666683 CUP, Upper worm bearing 5666693 BEAR1NG, Upper worm 7812988 WORM SHAFT 8 BALL NUT ASSEMBLY 5672804 GUIDE, Ball 5674273 CLAMP, Ball guide 187375 SCREW, Ballguide clamp 7808541 BALL 7812843 NUT, Ball (included in item P25) 5666693 BEARING, Lower ball 5666683 CUP, Lower ball bearing 5666682 ADJUSTER, Worm bearing 5676217 NUT, Wormbearing adjuster lock 5 1299 ARM, Pitman 51449 FLANGE 48050 BEAR1NG, Ball, with collar 5 1470 SUPPORT, Steering column 5 1096 LINK, Steering 47001 ROD END, Steering link

-

-

1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 I

1 I 1

1 1 1 1 1 1 1

4 1 1 50 1 1 1 1

1 1 2 1 1 1 2

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92 DIESEL

Fig. 19 ELECTRICAL SYSTEM (See next page for remainder of electrical diagram)

-

NOTE:

Circled numbers are wire numbers, plain numbers refer to Parts List.

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Fig. 10

- ELECTRICAL SYSTEM (continued)

I

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FIG, 19 Ref. No. I 2 3 4 5 6 7 TENNANT Part No. 29830-11 61034 29831-4

- 92 DIESEL ELECTRICAL SYSTEM

CABLE, Battery positive BATTERY CABLE, Negative SWITCH, Shaker motor LEAD, Shaker motor, 45" LEAD, Shaker matar, 60" MOTOR, Shaker CABLE, Engine grounding MOTOR, Starter (Perkins # ~ ~ 0 0 0 0 3 4 ) SOLENOID, Starter motor ALTERNATOR, (W/Built-in regulator) AMMETER SWITCH, Ignition SWITCH, Fuel level push button RELAY, Fuel level SWITCH, Oil pressure FUSE BLOCK, Fuse RELAY, Horn BUTTON, Horn HORN SENDING UNIT, Fuel level GASKET GAUGE, Fuel level GAUGE, O i l pressure M E ~ R , ~ . ~ U DAMPER, Hour meter RESISTOR KIT SWITCH PLATE, On off LIGHT, Instrument panel BULB CURBLIGHT BULB HEAD LIGHT ASSEMBLY BULB, Sealed beam TAILLIGHT ASSEMBLY BULB SENDlNG UNIT, Brake light FLASHER, Turnsignal SWITCH, Turnsignal TURN SIGNAL, Frant BULB FLASHER LIGHT ASSEMBLY, Flashing BllLB

D e c i s r p i t o n Qty.

1 I I 1 I I 2 I I I I I 1 I I I 6 I I I 1

44078

24108-2 24108-3 23625 52508-1 1107588" 505434 54180 62530 44828 17677 51805 07423 14141 32300 47010 14138A 47474 14131 47472 47436 24518 28838 62588 10701 0742 1 4671 1 GE X68HD 22465 G $1141 E 51569 G f51570 E 51572 G #1157 E 13959 180** 14135A 46683 GE #I889 24576 47535-2 GE #1196

8

9 10 II 12 13

1 4

1 5 16 17

-

ge

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FIG. 19 - 92 DIESEL ELECTRICAL SYSTEM (cont.)

Ref.

No.

TENNANT Part N o .

Description

Qty.

LIGHT ASSEMBLY, Rotating BULB - - -MOTOR, Heater fan MOTOR, Defroster fan MOTOR, Wper WIRE ASSEMBLY,.Complete - . . -- . . HARNESS, Wire WlRE KIT, Horn ,includes wires 5 WlRE KIT, Diesel ,includes wires SAUGE, ~ e h ~ e r o t u r e , mechanical

-.Fm.. F

.

,

* Delco Part N o . ** Signal-Stat Co.

Part No.

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POWER

CONTENTS: Farr Engine Air Cleaner 1 Solid Rear Tire B Wheel 1 Headlight, Taillight, Brake Light &Turn Signal 2 -3 Flashing Light 4 Revolving Light 5 Side Brush Dust ControI(StondardMachine) 6 - 7 Side Brush Dust Control (Hi-Dump Model) 8 - 9 Cab, Cab Roof, Roof & WindshieId 10 11 Instrument Panel Light 12 Protectoseal Gasoline Tank Cop 12 Hopper Dolly 12 Fire Extinguisher 12 Heater & Defroster 13 Speed Control 13 Extra Traction Rear Tire 13 Foam Filled Rear Tire 13 13 Decal K i t Debris Deflector K i t 13 Filter By-Pass K i t 13 Vcrcuum Wand K i t 13

-

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m

FARR AIR CLEANER HOUSING PANEL, Pre-cleaner ELEMENT CLAMP, Wormdrive HOSE, Air clwner CLAMP, Hose HOSE DUCT, Fan intake PLUG, Pipe CLAMP, Cable FASTENER ASSEMBLY

1

1

1 1 1

2 t 1 I

1

2

51705 SOLID REAR TIRE 8. WHEEL ASSEMBLY

1

2 3

52775 51 006 51355 51358 51711

RIM ASSEMBLY (includes items 1 8 3) RIM STUD

RIM

TIRE, Solid

1 1 6 1 1

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I'

HEADLIGHTS, BRAKE &TAILLIGHTS HEADLIGHTS, BRAKE, TAILLIGHTS & TURNSIGNALS

-+-Standard Machine #52965 Hi-Dump Machine #65085 #52967

1

065086

Ref.

NO

1 2 3 4

TENNANT Part No.

Description TAILLIGHT ASSEMBLY BULB SWITCH, Directional signal(inc1udes flasher conn.) FLASHER HOLDER, Fuse SWITCH, Light PLATE, On-Off switch BLOCK, Fuse FUSE, 15 amp BOOT, Stoplight sending unit SWlTCH, Stoplight sending unit GROMMET CURBLIGHT-HOPPER DUMP LIGHT(Hidump only) BULB SWITCH, Hopper dump,mercury (Hi-dump only) LIGHT ASSEMBLY, Turn signal BULB HEADLIGHT ASSEMBLY BULB, Sealed beam PLATE, Headlight mounting WRAP, Headlight rnountim WIRE , hopper WIRE KIT, Operating lights (Hi-dump only) GROMMET GROMMET WIRE KIT, For switch 32430 CONNECTOR, For switch 32430 WIRE KIT, Operating lights WIRE KIT, Turn signal

--

Qty. 2 2 1 1

5

6

7 8

9

10

(not 11 12 13 14 15

51572 45780 1413SA *I80 29763 10701 07421 14141 07423 1 8342 13959 0 1574 22465 51.570 shown)** 32430 466834 G~#1889 51569 51570 46110 51665 52968A 52966A

1 1

1 1 3 1 2 2 1 1 2 2 2 1 2 2 T 1

~ ~ ~ , r ~ ~ ~ s ~ ~ ~ r

2

2 1 1 1 1

* Note: ** Note:

Signal-Stat Company Part Number To replace previous switch 40128-1, order SK2471

3

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ON STANDARD MACHINE #52969

1

FLASH1 N G LIGHT KITS *

47535-2 47535-1 G E # 196 ~ 47536-2 47536-1 47537-2 47537-1 24576-1 24576 10701 0742 1 07423 52970 62044 62149 62045 09384

2

3

4 5 6

*LAMP ASSEMBLY, Flashing red * LENS, Red BULB *LAMP ASSEMBLY, Flashing amber * LENS, Amber *LAMP ASSEMBLY, Flashing Blue * LENS Blue FLASHER BRACKET, Flasher SWITCH PLATE, On-Off FUSE WIRING KIT PLATE, Top BRACKET, "L" CLIP CLAMP, Cable

1 1

1 I

1 1

1 1 1

1 1

1 1 I 2 2 3

*Note: Select color of light or lens desired

ON OVERHEAD GUARD

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ON STANDARD MACHINE 452973

1

REVOLVING LIGHT KITS 46928 45670 46928-1 46928-2 46928-3 01574 09384 62044 62149 62045 52974 45314 26395-2 10701 07421 07423 'LIGHT, Revolving

BULB

* LENS, Red

*

2

3

4

5

LENS, Blue LENS, Amber GROMMET CLAMP, Wire PLATE, Top BRACKET, 'L' CLIP WIRING KIT GROMMET CLAMP, Cable SWITCH PLATE, On-Off FUSE

Note: Select color of lens desired

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< ; >

A 4 3 9

SIDE BLUSH DUST CONTROL KIT 162789-1

-

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STANDARD MODEL 92 Ref. No. 1 2 TENNANT Port No. 627768-3 51955 52228 51919 52234 51914 51930 51922 52232 51920 52233 52261 23498 52012 5 1950 52230 51931 51923 51928 51929 51901 51935 52263 5 1908 5 1899 51928 51989 52215 51898 52217 51933 51900 51909 52218 52219 51932 52216 52349 52236 52235

- SIDE BRUSH DUST CONTROL KIT f62789-1

Description

' HOPPER, Dust control

BAFFLE, Vacuum tube MOUNT, Side skirt, right hand SKIRT, Side, right hand RETAINER, Side skirt, right hand SEAL, Brush top RETAINER, Rear brush top RETAINER, Side brush top MOUNT, Skirt, left hand SKIRT, Hopper, side, left hand RETAINER, Hopper, side, skirt, left hand TUBE, Vacuum top CLAMP, Worm drive SLEEVE TUBE, Vacuum MOUNT, Fronf skirt SKIRT, Hopper front RETAINER, Hopper front skirt PLATE & TUBE HOSE, Vacuum BRACKET, Pivot PIN, Special SHROUD ASSEMBLY, Side brush BRACKET, Bumper BUMPER PLATE 8 TUBE PLATE, Push RETAl NER SHROUD, Side brush RETAINER SKIRT, Front side brush COVER, Expansion RING, Segment RETAINER RETAINER SKIRT, Side sidebrush RETAl NER TUBE, Expansion cover collar ADAPTER, Bmsh PLATE, Adapter

3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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92 HI-DUMP

51 DE BRUSH DUST CONTROL #62790-

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92 HI-DUMP - SIDE BRUSH DUST CONTROL#62790-1 Ref. No. 1 2 3 4 5 6 7 8 9 10 TENNANT Part No. 62108 621 10-1 62576 62579-1 65077 621 16 621 15-1 650508-3 5 1955 62750-1 621 14-1 62107 62577-1 51914 51930 51922 52261 Description SKIRT, Hopper, side RETAINER, Side skirt CAP, Pocket RETAINER, Side skirt RETAINER, Door skirt SKIRT, Hopper door MOUNT, Door skirt, left hand HOPPER, Hi-dump BAFFLE, Vacuum tube DOOR, Hopper MOUNT, Door skirt, right hand SKIRT, Hopper,side CAP, Pocket, right hand SEAL, Brush top RETAINER, Rear bwsh fop seal RETAINER, Side top seat TUBE, TOR vacuum c LAMP, worm drive SLEEVE TUBE, Vacuum MOUNT, Front skirt SKIRT, Front hopper RETAINER, Front skirt PLATE & TUBE HOSE, Vacuum BRACKET. Pivot PIN, Special SHROUD ASSEMBLY, Side brush BRACKET, Bumper PLATE & TUBE PLATE, Push BUMPER RETAI NER SHROUD, Sidebrush RETAlN E R SKIRT, Front, sidebrush RETAINER COVER, Expansion ' RING, Segment SKIRT, Side brush RETAINER RETAl NER TUBE, Expansion cover collar ADAPTER, Brush PLATE, Ada~ber Qty.

1 1 1

2 2

2 1 1 1 1

1 1 1 i 1 1 1

11

12 13 14 15 16 17

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Ref. No. TENNANT Part No.

%

CAB KIT # 62713, ROOF KIT #62095, ROOF & WINDSHIELD KIT #62096

CAB KIT (For both Standord & Hi-Dump Models)

FRAME & WlNDSHlELD ASSEMBLY BLADE, Windshield wiper ARM, Windshieid wiper WEATHERSTRIP, Windshield GLASS, Windshield FRAME, Windshield MOTOR, Windshield wiper RAIL, Attaching CLIP, Attaching ANGLE, Switch mounting SWITCH, Windshield wiper PLATE, On-Off switch WIRE KIT, Wiper motor CLAMP, Cable ROOF ASSEMBLY, Cob CLIP INSULATION ROOF, Cab PLATE, Strike DOOR ASSEMBLY, Cab SEAL SEAL HINGE WEATHERSTRIP, Door GLASS, Door DOOR, Cab SEAL, - ~ o o r PANEL ASSEMBLY, Cab filler WEATHERST~~IP, Filler panel GLASS, Filler panel PANEL, Filler WINDOW ASSEMBLY, Rear WEATHERSTRIP, Rear window GLASS, Rear window FRAME, Rear window ANGLE, Cob attaching, WINDOWASSEMBLY, Cab, side, left hand FRAME, Window GLASS, Sliding window PULL & LOCK SET CHANNEL, Rigid GLASS, Stationary side window CHANNEL, Glassrun SPACER. Rubber . ... .. . WEATH~RSTRIP, Rubber TAPE, Setting CHAIN, Cab HOOK BUMPER, Rubber

9/80

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PANEL LIGHT KIT BULB

025066

"PROTECTOSEAL" Tank cap

Fuel

1

I

HOPPER DOLLY ASSEMBLY DOLLY, Hopper CASTER, Dolly

1

1

4

FIRE EXTINGUISHER KIT FIRE EXTINGUISHER

1 1

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ACCESSORIES NOT ILFUSTRATED

52931 52433-1 52433-2 52360 13711

09114

52276 43290

HEATER & DEFROSTER KIT (for both 92 standard 8 Hi-Dump) HEATER DEFLECTOR, Air PLATE, Mounting FAN, Defroster REDUCER

1

1 2 1

1

1

1

SPEED CONTROL KIT (for both 92 standard 8 Hi-Dump) PIN, Clevis

1

REAR TIRE & RIM ASSEMBLY, Extm traction (standard 92 on1y ) RIM ASSEMBLY STUD RIM TIRE TUBE, Tire FLAP, Tire

62280

FOAM FILLED REAR TIRE (standard 92 only) DECAL K i t (for both standard 92 & Hi-Dump) DEBRIS DEFLECTOR KIT SKIRT RETAINER FILTER BY-PASS KIT STIFFENER, Door sea1 DOOR ASSEMBLY, Air by-pass ARM, Control CLAMP, Gas01i n e hold-down SCOOP, Air SEAL VACUUIV! WAND KIT

1

1

5191 1

36779 36789 36790

39550

39551

39554 39559

09092-1 56202 08317

--

32198

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MMI 08

CONTENTS: LP System Parts Illustration

8 Parts List

NOTE:

O n l y LP System Parts Are Shown.

Refer to Standard Parts Section F r o A l l Other Non-LP Related Paris.

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m

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MODEL92 LP FUEL SYSTEM COMPONENTS (Note: These are L Fuel System parts only, all other parts are in standard parts catalog) P Ref. No. TENNANT Part No. Description CtAMP, Hose HOSE, Air CARBURETOR, L.P. ** ENGINE , Spec. no. 4518 ELBOW, Carburetor fuel inlet HOSE, Vaporizer to carburetor ELBOW, Vaporizer to outlet VAPORIZER & WATER ELBOW ASSEMBLY VAPORIZER, L.P. (replacement) REPAIR KIT, Vaporizer BELT HOSE ELBOW, Water pump STUD, (water elbow to engine) NUT, ( water elbow to engine) COVER, Fuel pump hole GASKET. Fuel oumo hole cover

'

Qfy

.

CLAMP, wre HOSE, 'Carburetor

** To rrplace the previous engine assembly which

*"*

included engine 52897C-1, order SK2233. Before Serial NoA798 Wiring Kit 62006A w a s 62006. For field replacement of 62006 order SK2297.

4/82

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POWER SWEEPER

CONTENTS: Current Wheel Drive Hydraulic Motor Obsolete Wheel Drive Hydraulic Motor Char-Lynn Side B M a i n Brush Motors Ross Side & M a i n Brush Motors Cessna Propelling Pump Cessna Accessory Pump Hi-Dump Hopper Door Cylinder Hopper Lift Cylinder Hi-Dump Hopper Lift Cylinder Vacuum Fan Hydraulic Motor

U

a

a,

C

c

0 Q

E 0

ATTENTION: The motors, pumps and valves covered here have been modified for use on TENNANT Company machines. Repair parts should be ordered only from the parts lists provided i n this section. Production requirements may occasionally dictate that hydraulic motors made b y other manufacturers must be used. Please check your motor for the manufacturer's name and model number before ordering parts or seal

I=

0 0

m

3

kits.

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Parts Information

CHAR-LYNN 6000 SERIES SPECIAL HYDRAULIC DRIVE MOTOR TENNANT NO. 75025 (ALSO OBSOLETE MOTORS N O

. 42162-1

& 47936-1)

Fluid AT*N Power

~ O ~ U C ~ S

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"CURRENT" REAR

WHEEL HYDRAULIC DRIVE MOTOR 175025

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PARTS LIST FOR "CURRENT" REAR WHEEL HYDRAULIC DRIVE MOTOR #75025 Char-Lynn Design Series -@5 Replaces obsolete motor f42162-1 (used before serial no. 2990) and Char-Lynn motor 447936-1 (used before serial no. 4729) Ref.

No.

Char-Lynn Part No.

Description SCREW, Cap SEAL, Dust. RETAINER, Front SEAL, Shaft SEAL; 3.625" ID SHAFT & BEARING KIT (includes:) SHAFT CONE, Bearing CUP, Bearing SPACER, Bearing RETAINER, Ring NUT, Hex KEY, (TENNANT Co. 145623) SEAL, Shaft face HOUSING, Bearing SEAL, 3.75" ID DRIVE SEAL, 0.25" ID GEROLER DRIVE, Valve PLATE, Valve VALVE PLATE, Balance Assembly SEAL, Face, inner SEAL, Foce, outer SPRING HOUSING, Valve PLUG ASSEMBLY CHECK PLUG ASSEMBLY O-RING SPRING BALL, Steel BOLT BOLT NUT SEAL

Qw.

* Note:

Included in Shaft Seal K i t SKI547 (Seal Kits include instructions)

**Note: Included in Overhaul Seal K i t SKI614

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TORQUE TO 750 IN, LBS. (+ 25) (W/OILED THREADS)

(OBSOLETE) CHAR-LYNN 6000 SERIES REAR WHEEL HYDRAULIC DRIVE MOTOR TENNANT NO. 47936-1 (Also obsolete motor No. 42162-1)

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PARTS LIST FOR REAR WHEEL HYDRAULIC DRIVE MOTORS 7475'36-1 & 42162-1 .. . Char-Lynn Design series -004, -003 (OBSOLETE) Ref. CHAR-LYNN No. Part No. Description

1 2

Qty

-

7006 7962-6

39

40

42 43

14213 14082 9029-1 14239

DRIVE GEROLER ASSEMBLY (was 7557-6 in 42162-1 motor) STUD (Not shown), Short (7"long) STUD, Long (8.38" long) SPACER, Geroler (Not shown, between drives) DRIVE, Valve PLATE, Balancing assembly VALVE PLATE, Valve HOUSING, Valve HOUSING, Bearing RETAINER, Front SHAFT & BEARING KIT, Includes: SHAFT, Output CONE, Bearing CONE, Beuring CUP, Bearing CUP, Bearing SPACER, Bearing RING, Retainer SEAL, Shah WASHER, Backup SEAL, Dust FACE. Seal. inner FACE; seal; outer SEAL, 0.25" ID SEAL. 3-38" ID SEAL; 3.63" ID SEAL, 3.75" ID SEAL, 1.989 1 .D. PLUG O-RING BALL SPRING SPRING KEY (Tennant 845623) SCREW, Cap NUT. Hex slotted (Tennont F45622) NUT; Hex WASHER PLATE, Name SCREW, Drive

1 1

2 2 1 1

1

1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 4 2

4

1 2

+Included in Shaft Seal K i t SKI547 *Included i n Overhoui Seal Kit SKI614

NOTE: Seol K i h include instructions

**Obsolete motor 842162-1 was used before machine serial number 922990.

I

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EXPLODED VlEW OF CHAR-LYNN HYDRAULIC MOTORS (-007 SERIES) USED FOR SIDE BRUSH & MAIN BRUSH (Reference numbers refer to Po& List)

0-Rings between end cap,

gerotor and housing

CUT-AWAY VlEW OF TYPICAL MOTOR

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PARTS LIST FOR CHAR-LYNN HYDRAULIC MOTORS (-007 Series) USED O N SIDE BRUSH 8, M A I N BRUSH

NOTES:

1.

*

Indicates parts of Seal K i t N o SK1600, which includes instructions.

2.

Before ordering parts, check motor nameplate to determine which motor model was used on your machine. Remember thut Ron and CharLynn hydmulic moton are used as alternates.

3.

A l l component parts numbers are Char-Lynn part numbers.

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5/79

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PARTS LISTS FOR ROSS MOTOR #47514 (Main brush) ond t47640 (Side brush) Main Brush Ross Part Ref. No. TENNANT $47514 MAC012007X 1 065503 401 369 028414 032377 400108 066980 09 1430 MAC063WAl 477255 MAC067000 MAC015000 MAC014 W A 1 032582 099% 1 028395 402364X 1 02 1 306 032200-1 0 Side Brush Ross Part TENNANT t47640 MAC012008 X I 065503 401 369 028414 032377 400108 066980 091446 MAC243000Al 477255 MAC247001 MAC015001 MAC014000A1 032582 099058 028395 402364x1 021308 Descri~tipa HOUSING BEARI NG, Needle RING, Retaining SPACER SEAL, Shaft WASHER, Thrust BEARING, Thrust SHAFT, Coupling DRIVE LINK ASSEMBLY SPACER ROTOR SET MANIFOLD COMMUTATOR ASSEMBLY O-RING RETAINER, Seal WASHER END COVER ASSEMBLY SCREW 0 - R I NG, Port

1 2

3 '4

5 '

6 7 8 9 10 11 12 13 1 4 ' 15 16 17 18 19

-

NOTES: 1. Included i n Seal K i t SKI694 (includes instructions) CAUTION: Before ordering parts, check motor model number stamped on motor to determine which motor is used. A1 l reference part numbers ore Rou port numbers.

2.

3.

9/80

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PARTS LIST FOR CESSNA PISTON PUMP (Propelling Pump) TENNANT N O . 65144 (Obsolete Cessna "RBK" design) Replaced by TENNANT NO. 62584 (Current "RBX" design) (Cessna Model No. i s stamped on pump flange) Ref. No.

Cessna

Port No.

Description CHECK VALVE ASSEMBLY *O-RING ,0.63x 0.44" I.D. *WASHER, Back-up RACE, Inner, Bearing HOUSING ASSEMBLY PIN, Roll HOUSING BEARING STOP, Cam COVER, Sleeve **PLATE, Cam (for 62584 pump only) **ROTATING KIT ASSEMBLY (for 62584 pump only) (contains piston block & pistons) BEAR! NG, Thrust *RING, Retaining *RING, Retaining SHAFT, Drive *SEAL, Shaft WASHER RACE, Thrust *GASKET, Housing BACK PLATE ASSEMBLY KIT (includes backplate, bearing, cam stop and 2 roll pins) BEARING 'O-RING TANDEM ADAPTER ASSEMBLY

Qty.

701 11-505 16015-1-90 16101 -201 70402-1 00 70402-31 2 16026-808 NSS 16238-1 1816 NSS 70402-600 70402-6 1 4 70402-6 15 74308-1 01 16078-1 8 16077-32 70442-205 16253-18 16048-31 9 74308- 1 00 70412-626 S 1801 K

(continued on next poge)

9/80

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PARTS LIST FOR CESSNA PISTON PUMP (continued)

Ref. No.

Cessna Port No.

Description COUPLER COVER, Trunnion "0-RI N G *0 - R I NG *RING, Retaining BEARING, Needle SCREW, Cap , 0.38"-18 HT x 3.50" L SCREW, Cap , 0.38"-18 HT x 4" L RELIEF VALVE ASSEMBLY ,4500 psi (31,027 kPa)

Qty.

25 26 27 28 29 30 31 32 33

70411-613 70412-607 16015-27 16015-217 * 16077-26 70412-151 16032-634 16032-640 32040-XA

1 1 2 1 1 2 2 2 2

NOTES:

1. 2.

* Included i n Seol K i t No. SKI699 (includes instructions).

NSS Not serviceable wparafely. ** Pump No. 65144 (Cessna Design Series "RBK") has a different Camplate 8 Rotating K i t Assembly. To order these parts for C e n m "RBK" pump, order SK1873, which includes the new design parts used i n Pump No. 62584 and instructionr

-

3.

.

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PARTS LIST FOR CESSNA ACCESSORY PUMP NO. 65145 Ref. No. Cessna

Part NO.

Description +SPRI NG *DIAPHRAGM *GASKET, Back-up "GASKET, Protector "SEAL, Diaphragm *BALL *SEAL, Shaft DRIVE GEAR 8 SHAFT ASSEMBLY FRONT PLATE ASSEMBLY BODY PIN, Dowell BACK PLATE ASSEMBLY IDLER GEAR ASSEMBLY SO-RI N G SCREW, Cap , 0.31" 18 HT x 2.25" SCREW, Cap , 0.31" - 18 x 2.50" SCREW, Cap , 0.31" 18 HT x 2.50"

Qty

.

1 2 3 4 5 6

7

8 9 10 11 12 13 14 15 16 17

15147-712 24300-655 15511-11 24300-637 24300-635 16006-7 15511-85 24304-328 24300-506 24304-250 16028-512 24300-1 82 24304-301 16007-1 3 16032-522 16119-524 16032-524

-

2 1 1 1 1 2 1 1 1 1 2 1 1 I 4 2 2

Included i n Seal K i t N o . SKI700 (includes instructions)

9/80

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PARTS LIST FOR #62722 HOPPER DOOR CYLINDER (GREEN MFG. CO.) (USED ON HI-DUMP MACHINES) Ref. No.

1 2 3 4 5 6 7 8

9

Green Part No. C-4035 962 C-4410 867- 1 C-4066 809-0 C-4067 810-1 922 1757 RW-927 844- 1 R-1263 C-4670

Descri~tion BOLT, Clomp NUT, Lock BARREL *O-RING & 2 BACK-UPS ASSEMBLY, Piston PISTON '0-RI N G HEAD, Cylinder '0-RI NG & BACK-UP ASSEMBLY WIRE, Lock BAND (with set screw) *WIPER, Piston rod '0-RI N G & BACK- UP ASSEMBLY ROD, Piston CLEVIS LOCK, Nylon PIN, Clevis (and 2 keepers)

Qty.

10 11 12 13 14 15 16

C-4034

C-4668

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

Included i n Seal Kit No. SKI819 (includes instructions)

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$62709 HOPPER LIFT CYLINDER (PRINCE)

Ref. No. Prince

Part No.

Description ROD, Piston

Qty.

1

2

3

4

5

6 7

8

9 1 0 11 12

13

1 4

010700132 0 15001 83 6 0 1 500079 7 0 1 5001 00 8 220000208 1 00000014 1 90400001 19040a002 240000334 240005334 230001 300 250002220 2400001 1 3 1 90400001

TUBE

PISTON GLAND

1 1

1

NUT

CLEVIS PIN, Clevis CLIP, Hairpin *0-RI N G *BACK-UP, Washer, *RING, Snap *WIPER, Piston Rod * 0 - R I NG PIN, Clevis

1 1 1 1 4 2 3 1

1 1 I

*Included i n 5

5/79

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#62657 HOPPER LIFT CYLINDER (PRINCE MFG. CORP.) Ref. No. Prince

Part

No.

Description

Qty.

0107001 32 ROD, Piston TUBE 061500183 371500079 PISTON 081500171 GLAND 220000208 NUT, Lock 100000014 CLEVIS PIN, Clevis 190430001 190400002 CLIP, Pin 240000334 'O-RING 240005334 *WASHER, Back-up 230001 300 RING, Snap 250002220 "WIPER, Piston rod 2400001 13 *O-RING 243030220 "O-RING 240305220 'WASHER, Back-up *Indicates parts included i n Seal K i t SK2108. 5/79

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PARTS LIST FOR %62710 HOPPER LIFT CYLINDER FOR MODEL 92 HI-DUMP O N L Y (Green Mfg. Co.) Ref.

No.

Green Pari No.

Description CLEVIS NUT, Lock BARREL *0-RI N G WiTH TWO BACK-UPS ASSEMBLY PISTON *O-RING ROD. Pistan SLEEVE (Cylinder head) *O-RING WITH BACK-UP ASSEMBLY *O-RING WlTH BACK-UP ASSEMBLY WIRE, Lock WASHER SCREW, Cap "WIPER, Piston rod PIN, Clevis with 2 keepers

Qtv.

1 1

1 2

3 4

1234-2 913

C-4411

1

1 1

5

6

7

842-2 C-3639 802-0 R-1160

1 1

* Included i n Seal K i t No. SKI820 (includes instrucf.ions).

5/79

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PARTS LIST FOR OBSOLETE VACUUM FAN MOTOR 53923 Barnes Port No. GC-5901 -C GC-5946-D GC-4506-0-7 GC-5391 -D GC-1430-0-4 GC-895 PA-7276 GC-4685 GC-3562 GC-1525 GC-4850-14-8 GC-3590-16 GC-3590-14 GC-1448 GC-219 GC-1050 PA-9389 GC-2733-B PA-751 0-8 PA-71 04-4 GC-2150-A PA-71 16 GC-1458 PA-751 1

Description STATOR HOUSING, Gear GEAR SHAFT, Drive SHAFT, Idler KEY, Square SEAL, Oil BEARING, Needle PIN, Drive PLUG PIN, Dowel SCREW , 0.25" - 20 x 2" SCREW , 0.25" 20 x 1.75" RING, Snap RING, Snap NAMEPLATE FASTENER GASKET KEY, f213 Woodruff CAP SPRING B BALL ASSEMBLY GASKET PLUG PLUG

Qty.

1 1 2 1 1

1 1

5 1 1 2 4 4 2 2 1 2 1 1 1 1 1 1 1

-

NOTE: A l l

instructions.

seals are included in Seal K i t SK0104, which includes

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rC)NTENTS: .Engine Service Kits Oversize a Undersize Parts Fig. 1 Cylinder Head, Crankcase . Oil Pan 8 Fig. 2 Valve 8 Camshaft Fig. 3 - Piston, Crankshaft 8, Flywheel Fig. 4 Front End Plate & Gear Cover Fig. 5 Oil Pump Water Pump Governor PCV System Fuel Pump Carburetors & Related Parts Water O u t l e t Parts Exhaust 8 Intake Manifolds Distributor, Coil 3, Spark Plugs Oil Filter Starter 8 Alternator

Page

-

2 3 4

7

-6

8 10 11 12

12 12 12 13

13

14 14 15 16

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Service Parts Catalog

CONTINENTAL" F163 SERIES INDUSTRIAL ENGINES

This park catalog coven only the following Continental Engines, which are specifically designed for use on TENNANT Machines. The engine Spec. No. i s stamped on the engine &to plate. Model Specification No.

TENNANT

Fuel

No.

F163 F163 F163 F163 F163 F163 F163 F163 F163 F163

04331 04359 04333 04360 04506 04507 04519 04520 04517 04518

Gasoline 528108-1 (Obsolete, h s t S/N Gasoline 528108-1 (Obsolete, 1st. SN / LPG 528976-1 (Obsolete, Last SN / / LPG 528978-1 (Obsolete, 1st. SN Gasoline 52810C-1 (Obsolete, Lost S/N LG P 52897C-1 (Obsolete, h s t S/N Gasoline 52810D-1 iobsolete, h s t S/N LPG - 52897D-1 (Obsolete) G a d ine 76873A (Current) LPG 32458 (Current)

- .

2357) 2358) 2309) 2310) 4410)

4797)

4940)

NOTICE

Part numbers appearins herein arc trademarks of

WlELEImErnN~MCrrORS industrial Products Dhr$ian

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ENGINE SERVICE K I T S

M e n ordering parfs, i t i s always advisable to l i s t the engine model and specification or serial number. (This can be found on the nameplate attached to the crankcase). With this information we can check your order for any incorrect part number. Do Not order parts by figure and index number. Use part number and complere nomenclature to assure proper identification.

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OVERSIZE AND UNDERSIZE P A R T S

To designate a size other than standard, the ovcrsize or undersize requircd should be listed with the part number. EXAMPLE: Timing gem, available in std., 0.001,0.002 and 0.003 o v a and undersize, may be idmtificd as follows: P124H00410P01 indicates 0.001 ovcrsirc. F124H00401M01 indicares 0.001 undcrsizr. OVERSIZE PISTONS Pistons available in std., 0.020, 0.030, 0.040 and 0.060 ovasize and semi-finisbed. EXAMPLE: P163A0403 1E F613A0403 lESF F163A0403 1E20 Standard Semi-finished 0.020 ovmizc

OVERSIZE PISTON PINS Piston pins available in sid.. 0.003, 0.005 and 0.010 oversize. EXAMPLE: F600A00214 F600A00214003 Standard 0.003 ovmize

OVERSIZE PISTON RINGS P i t o n rings available in std., 0.020, 0.030.0.040 and 0.060 oversize. EXAMPLE: F163T00119 F163T00119020 Standard Ring Kit, re-ring 0.020 oversize

UNDERSIZE BEARINGS (MAIN AND ROD) Main and Connecting Rod Bearings available in std., 0.002.0.010, 0.020,0.030 m d 0.040 undersize. EXAMPLE: F600G03911 F60OGO3911W2 Srandard 0.002 undersize

OVERSIZE TAPPETS

Tappets available in std., 0.001,0.003,0.005,0.010,0.015 0.020 oversize. and EXAMPLE: F600102520 F600102520001 Standard 0.001 oversize

OVERSIZE EXHAUST VALVE INSERT EXAMPLE: F140A00216010 0.010 oversize

ABBREVIATION

UAR Rf

Use as Required Reference

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FIGURE 1

- CYLINDER HEAD, CRANKCASE & OIL PAN

I

9/80

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FIG. 1 - CYLINDER HEAD, CRANKCASE R O I L PAN GROUP Ref. No Continental Part No. Description -

my.

XOOlOl B XOOl 01 B F401L00402 F401 LOO304 F431 LOO203 X01015 F40OA612625R 8TC00200

XOO 137A X-7814

ELBOW, Water outlet 1 NUT, Water outlet elbow-to cylinder head 2 LOCKWASHER, Water outlet elbow-to cyliqder 2 head THERMOSTAT, 180 Degree (Cont'l f ~ 6 0 K-303) 1 1 RING, Thermostat adapter (Cont'l. I~218K-202)1 GASKET, Water outlet elbow 1 STUD, Water outlet elbow-to-cylinder head 2 CAP, O i l filler 1 BODY, O i l filler, crankcase 1 HEAD, Cylinder 1 GASKET, Cylinder head 1 SCREW, Cylinder head-to-crankcase 10 5 SCREW, Special, cylinder head-to-crankcase (4,5,10,11.&15) 1 PLUG, Cylinder head, top rear 2 PLUG, Cylinder head, left side ROD, Oil gauge 1 SUPPORT, Oil gauge rod 1 BRACE, Oil gauge support (not shown) 1 VALVE, Cylinder water dmin 1 +#CRANKCASE (service "R") 1 DOWEL, Ring, gear c w e r and front end 1 plate-to-crankcase 1 DOWEL, Ring, front end plate-to-cmnkcase, upper right PLUG, Crankcase oil header + GASKET, Oil

Oil WASHER, Dmin plug PLUG, Oil d m i n + SCREW A N D LOCKWASHER, O i l pan-tocrankcase +BLOCK, Filler, front GASKET, Filler block, front SCREW, Front f i l l e r block-to-crankcase GASKET, Filler block, rear SCREW, Rear firler block-to-cmnkcase +BLOCK, Filler, rear SEAL, Rear bearing, o i l GUARD Rear bearing, o i l GASKE~, Valve chamber cover COVER, Valve chamber WASHER, Copper, valve chamber cover-tocrankcase

i- PAN.r . . ..

(Continued on next page)

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Fig. 1 Ref. NO. 43

- CYLINDER HEAD,

Continental Part No,

CRANKCASE 8, OIL PAN GROUP (continued) Qty.

Description

X 18327 44 X04038 45 F600AO3990 F401A03340 46 X00137A 47 41AL00200 48 X00365 49 10ELO0230 50 X 14324 51 15SL00211 F140B0320 (not shown) X03368 (not shown) X03362 (not shown) 8FCOD205

NUT, Valve chamber cover-to-cmnkcase STUD, Valve chamber cover-to-crankcase BAFFLE, Volve chamber oil drain, rear BAFFLE, Valve chamber oil drain, front PLUG, Socket, crankcase oil outlet PLUG, O i l retief valve GASKET, Copper, oil pressure relief valve SPRING, O i l pressure relief valve WASHER, Plain, oil pressure relief valve VALVE, Relief, oil pressure HOUSING, Flywheel (not shown) bearing SCREW, Fly-housing to crankcase SCREW, Fly-housing to crankcase COVER, Timing hole

2 2 1 1 2

1 1 1

UA R 1 I

2

3 1

"See "Water Outlet" Park Group #Cylinder & Crankcase "R" Service Asrembly Short Block consists of: Complete valve mechanism Pistons and Rings Connecting rods Crankshaft Camshaft Cylinder &Crankcase block Front end plate +Note: Port number .listed i s for Spec. numbers: 4506, 4507, 4519, 4520. For obsolete engines with Spec. numbers, 4331, 4333, 4359, & 4360: Item 21 was Item 25 was Item 26 was item 29 was ftem 30 was Item 37 was F400AG12730S F400B-2067 F400B-4000 X03896 D600B-340 F400B-482

- Includes:

Complete valve mechanism Pistons and Rings Connecting rods Crankshaft Camshaft Cylinder & Crankcase block Cylinder head O i l pump Oil pan Front end plafe Gear cover Filler blocks, bearings, bolts, etc.

9/80

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No. -

Ket

.

Continental Port No. F601100303 F140A3021tOl 0 F400100251 Y400100215 F601100301 CVT03234 F600102520 F600100347 F601100200 F400100343 XOOS06 F4001002.46 X00297A X03203 F124H00302 XI8521 Bushina -. K i t. : N F40C

No.

Description

Req

.

VALVE, Exhaust 4 INSERT, Valve seat, exhaust (0.010 oversize for service) 4 GUIDE, Valve stem, intake and exhaust 8 SPRING, Valve, intake and exhaust 8 ROT0 COIL, Exhaust 4 LOCK, Valve spring retainer, intake 16 and exhaust TAPPET, Valve (std, .001, .M33, .005, .010, VALVE, Intake .015 oversize available) RETAINER, Votve spring, intake 4 CAMSHAFT 1 KEY, Corn gear-to-comshoft 1 PLATE, Camshaft thrust 1 LOCKWASHER, Thwst plate-to-cmnkcose 2 SCREW, Thrust plate-to-crankcase 2 GEAR, Camshaft 1 NUT, Cam gear-to-camshaft 1 BUSHING. Camshoft. front 1 BUSHING; ~arnshafr; center 1 1

8 4

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Figure 3

- PISTON,

CRANKSHAFT AND FLYWHEEL PARTS GROUP.

R

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FIG. 3

- PISTON,

CRANKSHAFT & FLYWHEEL PARTS GROUP

i

1

Ref. No.

Continental Part No.

-

Description

Qtr-

2

3 4 5 6

7

8 10

11 12

13 14 15

*RING KIT. Re-rina 1 **PISTON ( ~ c ~ u d e s ~ ~ i s pinn& retaining rings14 to , PIN. Piston 4 RING, 8 ROD, Connecting, less bearings (incl bushing) 4 bolts & nuts) 4 BUSHING, Piston pin BOLT, Connecting rod 8 NUT, Connecting rod bolt 8 4 '%EAR1 NG, Connecting rod, upper +BEAR1 NG, Connecting rod, lower 4 1 'BEARING, Cmnkshaft front, upper & lower CRANKSHAFT (Special, with tapped holes i n 1 flange) BEARING, Cmnkshaft pilot KEY, Crankshaft gear ' GEAR, Cmnkshaft

etai in in^

.

PULLEY, Cmnkshaft WASHER, Pulley-to-crankshaft SCREW, Pulley-to-cmnkshaft BELT, Alternator 8 water pump drive DOWEL, Bearing cap-fo-cmnkcase, front CAP, Crankshaft bearing, front BOLT, Place, bearing cap-to-crnnkcase, center CAP, Crankshaft bearing, center DOWEL, Bearing cap-to-cmnkcase, center & rear BOLT, Place, bearing wp-to-cmnkcase, frmtrear CAP, Cmnkshaft bearing, rear o BEARING, Cmnkshaft, center, upper & lower 'BEARING, Crankshaft, rear, up er 8 lower SCREW, Flywheel-to-cmnkshaft special

1 1 1 1 2 1 2 1 4 4 1 1 1 6

P

FLYWHEEL (including ring gear) GEAR. Ring . #This cmnkshaft first used on: Gasoline Engine No. 528108-1, machine serial No. 922358.LPG Engine No. 528978-1, machine serial No. 922231. 1 Previous crankshaft was # ~ 4 0 0 ~ 0 5 0 9with studs in flan e. o? *Piston rings available in standard, . ! o, .030, .040 & 3 6 0 oversize. **Pistons available in standard, .020, .030, .040, ,060 oversize. Piston pins available i n standard, -003, -005 oversize.

F2Ad.CO0317 . . - - - .,

33

F601C043.50

-

Connecting rod bearings available i n std, .002, Connecting rcd bearing k i t i s #F400T00352. OMain bearings available in std., i s F163T03103.

.010,

,020, .030, ,043 undersize. .040 undersize. Kit #

,002, -010, .020, .030,

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FIG. 4

Ref.

- FRONT END PLATE AND GEAR COVER PARTS GROUP

Description GASKET, Front end plate

-

No.

1 2 3 4 5

ContinentalPart N o . F401B-342

Qty.

F401 B-333

F400B-383 F400B-522 X07810 F401 BOO308

P tATE, Front end GASKET, Gear cover COVER, Gear

SEAL, Oil POINTER, Ignition timing

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FIG. 5 Ref.

No.

- O I L PUMP PARTS GROUP

1 1 1 1 1 1 1

~

Contineniul Part No.

1

2 3 4 5

F600L04132 F400L00210 X04182 X I 8387 F218100204 8UL00212 F6T02002

PUMP, O i l , complete BUSHING, O i l pump drive shaft (in cmnkcose) STUD, O i l pump body-to-center bearing cap NUT, Oil pump-to-center bearing cap SHAFT, O i l pump drive STUD, Oil pump idler gear O I L PUMP REPAIR KIT

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MISCELLANIOUS PARTS GROUPS TENNANT Part - No. Continental Port No. Description

- NOT ILLUSTEATED

Qty.

WATER PUMP PARTS GROUP -

-

* PULLEY,

PUMP, Water Service (less pulley) Water pump GASKET, Water pump REPAIR KIT, Water pump ELBOW, Water pump (LP only) BUSHING (LP on1 ) NIPPLE on~yf ELBOW (gas only)

as

1 1 1 1 I 1 1 2

GOVERNOR PARTS GROUP 45659 *F401 SO0407 GOVERNOR, X07811 GASKET, Governor to cover X05692122 ROD, Control, governor to carburetor X I 3203 BALL-JOINT, Governor rod t o gov. arm F401S-227 SEAL, Governor XI3201 BALL-JOINT, Governor rod fo carburetor XI81 37 NUT, Ball-joint to carburetor XI8402 NUT, Governor arm to rod F401H-303 GEAR, Governor F401S-230 SPRING "Before engine serial #234340, governor was F400504350. PCV SYSTEM ELBOW Restrictor, intake manifold HOSE, T h e to restrictor elbow TUBE. Manifold to fee HOSE, Manifold tubeto tee CLAMP, Hose TEE ESE, filter tube Tee to FUEL PUMP

1

1 1 1

1

1 1 4 1 1 1

1

1

-

PUMP, Fuel (gasoline engine only) GASKET, Fuel pump SCREW, Fuel pump mounting TUBE, Fuel pump to cahuretor(gas only) ELBOW, Fuel pump tube ( y s only) COVER, Fuel pump hole (LP only) (Continued on next page)

* Follow pump pulley instollation instruciions (Form x-30078)

pulley to watei pump.

when ovjernbling

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Miscellaneous Parts Groups

- not illustrated (continued)

i

CARBURETORS AND REIATED PARTS (Note: Check spec. # on engine to determine carburetor #) TENNANT Part No. Continental Part No. XO1802G XI2251 X 12774 Description NUT, Carburetor to manifold ELBOW, Carburetor (gasoline) ELBOW, Carburetor (LP)

Qty.

505 W

45647

*

M330F00253 GASKET, Carburetor F40OF263 CARBURETOR, Gasoline (Zenith f 1 2 0 2 6 ~ ) CA10F319 CARBURETOR, LP (Zenith 113266.4) WATER - OUTLET PARTS (Gasoline Engine Only) F1 24K00334 C400K00215 X04136 XI2517 X01801E X400K0026 1 X12191 ELBOW, Wter outlet GASKET, Water outtet STUD, ~;krter outlet NIPPLE, Water outlet elbow NUT, Water outlet elbow HOSE, Outlet elbow to by-pass ELBOW, By-pass

53988-16

WATER OUTLET PARTS (LP Engine Only) 50503 54238 SKI839 50506 50508 50502 50501 F400K04260 XC4107 C400K00215 X01801E X08072120 X08100102 X 12474 ELBOW, k t e r outlet (incl LP vaporizer) VAPORIZER, LP (replacement) REPAIR KIT, Vaporizer STUD, Water outlet GASKET, Water outlet NUT, Water outlet stud HOSE, Vaporizer to carburetor HOSE, Water recirculating ELBOW, Vaporizer outlet

.

1 1 1

2

1 2 1 1 1

*NOTE: This gasoline carburetor i s used only on some new machines with gasoline engine spec. #04506. CA10F-353 CARBURETOR, Gasoline (made by Facet, dust-sealed model .)

1

13

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EXHAUST A N D INTAKE M4NLFOLD PARTS GROUP Continental Part - No. X04057 X04182 F400E00303 F400E00423 XI4141 XI4323 X 18067 24XX03063 X04182

Description STUD, Exhaust & lntoke rnonifold to cmnkcose STUD, Exhaust manifold outlet GASKET, Manifold M N I F O L D , Intake $ exhaust WASHER, Plain, exhoust &intake WASHER, Manifold ta crankcase NUT, Exhaust & infake manifold to crankcase SCREW, Manifold to cmnkcase, center STUD, Carburetor to manifold DISTRIBUTOR, COIL, SPARK PLUGS & WIRES GROUP

Qty. 6 3 1 1 5 2 6 1 2

Continental Part No. F401M-405 +37422 +3742I +37420

Description *Dl STRIBUTOR (Prestolite) CAP ROTOR CONTACT POINT SET CONDENSER or "DtSTRIBUTOR (Delco) CAP ROTOR POINT SET CONDENSER STUD, Distributor to head SHAFT, Distributor to drive CLAMP, Distributor (used with Delco distributor) COIL, Ignition (used with Deico distributor)

Qty. 1 1 1 1 1

+45631

F400M-532 1960833 45632 45625 45631 XI5002 F430MO0279 F4OOM00393 E600M00305 F400M-293 22RM-303 .. 45770-7 HVvQ0204100 HW3248140

1 1 1

1 1 1 1

1

1

CLAMP, Distributor (used with Prestolite 1 distributor) COIL, Prestolite (used with Prestolite distributor) 1 +PLUG, Spark 4 WIRE, Distributor to plugs (10" long) 4 WIRE, Distributor to coil (14" long) 1

Either Prestolite or Delco distributors ond coils may have been used. Check your distributor ncrmeplate to determine which distributor wos used before ordering parts. +Tenrant Company part number

"NOTE:

4/82

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O I L FILTER Continental Port NO. Description FILTER, O i l (spin-on type) RASE. Oil f i l t e r .--, i-RACKET, Oil filter HOSE, O i l (crankcase to filter) BUSHING, Reducing ELBOW, Crankcase oil outlet at bushing ELBOW. O i l filter iniet and outlet ELBOW; Crankcase oil inlet HOSE, OiI filter outlet ta crankcase inlet

Qty.

* These park are

used on machines having engine 7 8 3 4 (Tennant Company number), 67. Spec. number 4517 gas, and machines having LPG engine 32458 (Tennant Company p a r t number) Spec. number 451 8.

-

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STARTER AND ALTERNATOR PARTS GROUP (not illustrated) Continental Part No. X03063 F401M-338 X03942

- Description

-

Qty.--

SCREW, Startert~flywheel housing STARTER, 12 Volt (including solenoid switch) (Delco #1109091) SCREW, Starter-to-flywheel housing a t solenoid

2

1

.

1

1 3XX 18505 13XX05323

NUT, Alternator battery terminal LOCKWASHER, Altermtor battery terminal SPACER, Altemator-to-bracket, rear ALTERNATOR, 12 V, 32 A, metric *CONNECTOR, Voltage regulator wire *REGULATOR, Voltage FAN, Alternator SPACER, Between alternator pulley and fan PULLEY, Alternator NUT, Lock, alternator-to-bracket

1 1

1 1

XI4234 FA01MOO345

H D277M00407 X14531 F603M00379 X I 8387

F403 MOO407

1 1 1 1

XI 9002

X03593 X00203 F401MOO291 XI4141 XO0202B X03159 X I 8387 F401MOO332

BUCK~T, Alternator STUD, Al ternotor bmcket-to-cmnkcase SCREW, Adjusting stmp-to-water pump LOCKWASHER, Adjusting stmp-tc-water pump STRAP, Alternator, adjusting

WASHER, Plain, adjusting sfmp-toalternotor

LOCKWASHER,Adjustingstmp-to-alternator

1

2 1 1 1

1 1 1

SCREW, Adjusting simp-to-alte rnator NUT, Lock, alternofor bracket-to-crankcase HARNESS, Wire, alternator

2 I

*Note: Used-on engines with spec. numbers previous to #4519 8.4520

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a DIESEL

Description Fig. 1 Fig. 2 Page 2 8 3

Fig. 3

Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig.

- Cylinder Block - Camshaft & Bearings,

-

4

5 6 7 8 9

10

-

11 12 13 14 15 16 17 18 19 20 21 22 23

-

-

-

Cylinder Block Timing Gears Assembly Crankshaft, Pistons, Rings & Rods Valve Rocker Arm Assembly Cylinder Head Assembly O i l Pump Assembly Flywheel & Housing Exhaust Manifold Assembly Valve Cover Assembly Crankshaft Pulley Water Outlet A i r Intake Manifold Starting Motor O i l Pan Assembly Engine Oil Filter Water Pump Assembly Alternator Assembly Fuel Injectors Fuel Pump Fuel Filters Fuel Pre-Filter Assembly Gaskets & Seals Parts List

465

6 8.7 8&9 10 8 1 1 12 8 13 14

15

16 17

17

18 18 19

20 B 21

21

22 & 23 24 B 25

26 & 27 28 8.29 30 K 31 32 33 & 3 4

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m

PERKINS

4.108

Parts book

PERKINS MODEL 4.108 DIESEL ENGINE SPECIFICATION NO, 4.108 TENNANT PART NO. 32586 Dealer Parts Service Information: Parts No. Codes: 800 co1 DO0 EO O HOO J 05 KO2 MOO

N60 PO0

R006

.

SO5 W08 A15

O i l Pan Crankshaft Pulley Lube O i l Filter Valve Cover & Filler Water Outlet Connection Induction Manifold Fuel lniection Pump Exhaust Manifold Fuel Filters O i l Pressure Switch Flywheel Housing Starter Motor Spacer Alternator & Water Pump Water Trap

Perkins Engines Limited

Peterborough

England

1

9/81

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FIG, 1

CYLINDER BLOCK ASSEMBLY

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FI G I CYLINDER BLOCK

/

. -

t

Ref. No.

PERKfNS Part No.

Description BLOCK Liner Plug Plug Plug Dowel Screw, Cap SHI MWASHER PLUG PLUG PLUG PLUG, water drain PLUG CONNECTION GASKET STUD ( u p to 1081153317) NUT NUT NUT PLATE GASKET SCREW, Cap WASHER COVER (up to 108US6073) GASKET SCREW, Cap WASHER WASHER STUD

NUT

Qry.

WASHER WASHER HOUSl N G Order Assembl y 55281 Order Assembly 55281 Screw, Cap ' Washer Seal JOINT SCREW, Cap WASHER BLOCK, Short

* 32524148 Stud (18) and 331 15411 Washer (18) - (from 108US3318 onward) ** 3755459 1 Cover (1) - (from 108US6074 onward)

3

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FIG. 2

- CAMSHAFT AND BEARINGS,

4

CYLINDER BLOCK

5/79

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FIG. 2

Ref. No.

- CAMSHAFT A N 3 BEARINGS,

CYLINDER

BLOCK

No. Req

PERKINS Part No.

Description CAMSHAFT THRUSTWASHER PIN TAPPET HUB PLATE SCREW, Cap TABWASHER STUD NUT WASHER SLEEVE BEARING SHAFT ClRCLlP CAP NUT BEARING STD BEARING (-0.010") BEAR1N G (-0 .02OU) BEARING (-0.030") Order Assembly 84992 WASHER WASHER (10.007") WASHER WASHER (t0.007")

"

.

72 73 74 75 81 82 83 84 90 91 92 98 99 100 101 102 l09(A) 1 109(A) 109 (A) 110 116

116

31415N3

1 kit

2

117 117

NOTE:

(A) Bearings are pre-finished.

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FIG . 3

- TIMING GEARS ASSEMBLY

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FIG

. 3 - TIMtNG GEARS ASSEMBLY

No.

Ref. No. 1 2 3 9 10 11 17 18 24 25 26 27 33 34 35 36 42 43 4 4 45 46 47 48 49 50 51 52 53 54 55 56 57 58

59

PERKINS

Part No.

Description GEAR SCREW, Cap WASHER GEAR Order Assembly 41 115036 Bushing GEAR KEY BEARI N G up to serial # 108US 8749 ClRCLlP CIRCUP GEAR SCREW, Cap WASHER WASHER HOUSING GASKET SEAL STUD PIN WASHER WASHER SCREW, Cap WASHER WASHER WASHER STUD NUT WASHER WASHER BOLT NUT WASHER WASHER

Req. 1 3 3 1

1 1

31 171541 0746255 0920053 41 115036 31134137 31171245 0500006 * 33472491 *0050323 *0170140 0 170048 31 171542 0746355 0920003 0920053 37161104 36813145 0730098 0826248 3272651 1 36151505 0920053 0746255 W20053 36151505 092O003 0826201 0576002 36151505 0920053 0746052 0576001 36151506 0920052

T)

T 1 1

1 1

1 1 3 3 3 1 1 1 1 1 1

1

8 8

7 1

1 1 1

1

60

4 4 4 4

* From Serial #108~58750 onward - use:

33472494 41425781 25 11447 2724436 HUB HOUSING ASSEMBLY INCLUDES: Bushing Circlip

7

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FIG

. 4 - CRANKSHAFT,

PISTONS, RINGS, AND RODS

8

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FIG

. 4 - CRANKSHAFT,

PERK1N S 84417

P I S T O N S , R I N G S , AND RODS

5 Req No.

1

Ref.

No.

1

CRANKSHAFT 8 BEARINGS KIT Bearings Bearings Washer Washer

FLANGE SCREW WASHER ROD

Screw, cap Washer Bushing BEARI NG , Standard size BEARING (-0.010") BEARI N G (-0.020") BEAR1N G (-0.030") PISTON ASSEMBLY Piston (pa* of 86738 assembly) Circlip

KIT

1 2 1

9

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FIG. 5

- VALVE ROCKER ARM ASSEMBLY

10

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FIG. 5

Ref. No.

- VALVE ROCKER ARM ASSEMBLY

Description SHAFT ASSEMBLY Shaft Assembly Shaft Plug Bracket Lever Aaembl y Lever h m b l y Bushing Screw Locknut Spring Washer Washer Circlip Pipe Connection

Nut

PERKINS Part No.

-

No.

Req.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 7 18

58529 55286

1 1 1 2 4 8 1 1 8 8 3 4 2 2 1 1

2

2 2

24 25

26 27 28 29 35 36 38 39 42 43 44 46

Ferrule STUD NUT WASHER STUD NUT WASHER PUSHROD VALVE, Inlet VALVE, Exhaust SEAL SPRl NG SEAT CAP COTTER (1 pair)

2 2

6 6 6 8 4 4

8

8

8

8

16

..

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FIG. 6

- CYLINDER HEAD ASSEMBLY

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FIG. 6

Ref.

No.

- CYLINDER HEAD ASSEMBLY

Description HEAD

Plug Plug Plug Plug

PERK1N S

Part

No.

No. Req.

1

1

89191

Guide Guide

PLUG INSERT INSERT INSERT WASHER PLATE STUD

WASHER NUT WASHER THERMOSTAT

13

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Ref.

No.

PERKINS Part No.

No.

Description

Req,

PUMP ASSEMBLY

Plunger

Spring

COP Pin

PIPE NUT

FERRULE SCREW, Cap TABWASHER

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FIG . 8- FLYWEEL AND HOUSING

Ref.

No.

1

1 2 3 4 5 6

PERK1N S Part NO. 3713802

No.

Description

0650542

321 14471 321 144.61 0650203 241 1157 0350017 0096433 05'20054 0746424 0920054 0941221 0746252 0920053 0994788 0730144 0726258 0920051 0999513

0410277

7 8

9 10 16

17

18 24 25 26 27 33

HOUSING PLUG PLUG PLUG PLUG WASHER DOWEL SCREW, Cap WASHER SCREW, Cop WASHER PLATE SCREW, Cq, WASHER COVER SEAL SCREW WASHER

FLYWHEEL

(part of item

Req. 1

1

34 35

36 37

133)

Starter Ring

0746653 31734129

SCREW, Cap TABWASHER

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FIG. 9 - EXHAUST MANIFOLD ASSEMBLY

Ref. No. 1 2 3 4 5

1I

PERK1NS

Part No.

Description

MANIFOLD GASKET STUD NUT WASHER PLATE GASKET STUD NUT WASHER FLANGE GASKET STUD NUT WASHER

No. Req 1 4

4

.

12 13 14 15

21

22 23 24 25

37783543 0490656 0826260 2188134 05'20003 0940357 0490228 0826242 2188134 0920003 0380068 0490228 0826242 2188134 0920003

4 4 1 1 2 2 2 1 1 2 2

2

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FIG. 10 VALVE COVER ASSEMBLY

Ref.

No. Perkins Part No. Description

-

Qw .

371881 0490724 0576102 07301 16 0921116 2487841

n

COVER GASKET NUT SEAL WASHER CAP

(Part of kern W11)

24870001 A2652845 2481803

FIG. 11

Perkins Part No.

GASKET BREATHER, Body CLIP, breuther body

- CRANKSHAFT PULLEY ( not illustrated)

Qtv.

Descriation

31147633 0500006

PULLEY KEY

,

17

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---4

Ref.

No.

PERKINS Port No.

Description

No. Req

.

1

2 3 4

0200666

049Oi 84

OW6433

0920155

CONNECTION GASKET SCREW, Cap WASHER

FIG. 13

- AIR INTAKE MANIFOLD

No.

No. --

Part No:

Description

-

Req

.

19 19 21 21 22 23 24 25

37786 175 37786166 0490652 36846415 0096233 0920053 0096231 0320053 0396237 0920053 0201455 01801 18 01801 14

MAN lFO LD (from 108U52975) MANIFOLD, up to (I 08US2974) GASKET, up to (108US2974) GASKET (from 108US2975) SCREW, Cop WASHER s'TscR'w] From 108U12975 WASHER SCREW, Cap WASHER

CONNECTION-lnd. man.

CLIP, Conn. CLIP, Conn.

inlet

1 1 1 1 2 2 2 2 1 1 1 1 1

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FIG

Ref.

. 14 - START1 NG MOTOR

No.

PERKINS

Port

No.

1

No.

,

Description

Req

*MOTOR, Starter (12-Volt, 18 amp, dust proof)

37444693 0827802

SPACER

1

1

2 3

STUD, Starter to engine

NUT WASHER, Spring

3

3 3

4

5

0576051

0920054

*Delco-Remy 1 1 07588

N A 003750 21 34177 NAO03671 0920051 ~~003727

WASHER. .PLAQUE, starting instructions

NUT, battery terminal WASHER NUT, switch & resistor terminal

19

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FIG

. 15 - OtL P A N ASSEMBLY

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FIG. 15 - OIL PAN ASSEMBLY

i

Ref. No. -

PERKINS

Part

No.

Description PAN, O i l PLUG, Drain GASKET (Assembly) GASKET PLATE PLATE PLATE PLATE SETSCREW SETSCREW SPACER WASHER WASHER WASHER TUBE DIPSTICK (Part of SO) WASHER STRAINER SPRlNG PIPE NUT

Qty

-

FERRULE WAGER

SCREW

WASHER ADAPTER, Lube oil pipe ADAPTER, Lube o i l pipe GASKET, Adaptor GASKET, Adaptor

FIG. 16 - ENGINE OIL FILTER (not illustrated)

Perkins Part No. 7764181 2654403 TENNANT Part No. 52770-4 52770-5 Description BODY ELEMENT, Engine oil filter

QtY

.

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FIG. 17 - WATER PUMP ASSEMBLY

w

(REPAIR KIT)

1

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FIG. 17 Ref. No. PERKINS Part No.

- WATER PUMP ASSEMBLY

Qty.

Description

PUMP, Water

Body Shaft Bearing Spacer Circlip Insert Seat Flange Seal Retainer Flange Impeller Pulley Circlip GASKET

PLATE

GASKET SCREW, Cap WASHER SCREW, Cap WASHER STUD NUT WASHER KIT, Repair Shaft Bearing Spucer Circlip Insert Seal Flange Seal Retainer Flange Impeller Circfip Gasket Gcsket

** Not sold separate1y .

*Parts available only i n Repair Kit, item df42.

",.

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- Fig. 18

- ALTERNATOR ASSEMBLY

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w l

FIG. 1 8

i

- ALTERNATOR

Qty.

, '

Ref. No.

PERKINS Part No.

Description ALTERNATOR PULLEY BELT BRACKET, Alternator SCREW, Cap WASHER WASHER SCREW, Cap WASHER WASHER BO LT NUT BUSHNG WASHER LEVER BOLT, Clamping NUT WASHER WASHER BOLT SPACER NUT WASHER FAN, Alfernator cooling CONNECTOR, Alternator termiml CONNECTOR, Terminal wiring

1 2 3

9

"39693-1 31141645 2612019 381631 13 0746424 0920004 0920054 0096235 0920003 0920053 0096448 2 1 1224 2 33283514 0920004 36548423 074841 4 2 1 1224 2 0920004 0920054 0746254 33245114 0576002 0920053 2871954

1

1 1

NAOOMO

NA000904

*Note: Alternator Tennant Company part number 39693-1 (12V, 1 A, dustproof) 8 i s not inciuded in basic diesel engine 3030.

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F I G . 19

Ref. No.

- FUEL I N!ECTORS

No.

Description SLEEVE SEAL WIRE STUD NUT WASHER WASHER CAPSCREW WASHER WASHER PIPE PIPE PIPE PIPE CLIP BOLT NUT CLIP ATOMISER (assembly) Holder, order assembly Nozzle Flange WASHER, afomiser seating STUD NUT STUD NUT PIPE BOLT WASHER BOLT WASHER NUT OLIVE PUMP, Fuel Injection (LUCAS CAV) 'GASKET, Fuel Injection Pump (not shown)

Req-

PERK1N S Part No. 2644951 31718104 31718105 0826244 0576002 092m3 0920053 2172692 0920003 0920053 35353247 35354242 35354243 35354244 0180637 0726264 221 1401 36644132 2645559

1 2 3 9 10 11 12 13 14 15 21 22 23 24 34 35

36

1 1 1 2 2 2 2 1 1 1 1 1 1 1 4

2

2 1

4

37 43 44 45 4 6

1

1

i

4 4

4

-

4 1 3 6 1 2 1 1

1

1

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FIG. 20

- FUEL PUMP

28

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FIG. 20

- FUEL PUMP

i

Ref. No.

PERKINS Part No. LIFT PUMP (assembly ) up to 108US3415 PUMP ASSEMBLY ( 4 bolt )(from engine 108US3416) HOUSING ASSEMBLY Housing (Part o #2) f Valve Gasket SCREW SCREW WASHER DIAPHRAGM SPRING LEVER

ARM PIN

RETAINER WASHER SPRl N G BODY ASSEMBLY Body (port of C24) Primer AssernbTy (Part of #26) (Part of $26) (Part of #26) Spring PUSHROD NUT FERRULE GASKET (from lOBUS3416) GASKET, to 1 0 8 u s x i 5 ) NUT (m to 108US3415) .-, NUT From Engine 1 0 8 ~ ~ 3 4 1 6 PLATE WASHER (up to 108US3415) KIT, Repa:r, fuel pump (from 108US3416) KIT, Repair, fuel pump, (up to 108US3415)

"Not serviced separately - order l i f t pump assembly.

79

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FIG. 21

- FUEL FILTERS

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F!G. 21

- FUEL FILTERS

Description PIPE

Nut

-

Ref. No.

PERKINS Part No.

No. Req

.

35842006 335321 28 33811113 33225413 33811715 2656617 0650204 09201 12 32161113 09201 55 0201091 0095332 09201 27 0920154 26566 13 0650204 09201 12 0201091 0095332 7 09201 2 0920154 33555338 0920145

1

36444318

0746453 0920054 0096434 0576051 0920054 0920004 34237308 33225413 33811115 35842068 33532128 Nut 33811113 Ferrule 33225413 NUT 33811115 FERRULE 35843081 PIPE 33532128 Nut 33811113 Ferrule 33225413 NUT 33811115 FERRULE 0181029 CLIP 34416314 PIPE 33225412 NUT 33811112 FERRULE 26560017 ELEMENT KIT, Replacement ( T E N N A N T NO. 52770-9) (part of 88)

Seal, mll Seal, lerge

Fernle NUT FERRULE FlLTER,MetaI bowl(repl's 2656615 glass)l PLUG 2 WASHER 2 PLUG 1 WASHER 1 CONNECTION 2 BOLT 2 WASHER 2 WASHER 2 Fl LTER I PLUG 1 WASHER 1 CONNECTION 3 BOLT 3 WASHER 3 WASHER 3 ADAPTOR I WASHER 1 BRACKET 1 SCREW, Cap 2 WASHER 2 8 0 LT 2 NUT 2 WASHER 2 WASHER 2 PIPE T NUT 2 FERRULE 2 PIPE 1

1 1 I 1

1

1 1

1 1

1 1

1 1

1

1 2

2 2 per

engine 1

31

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F I G . 22

Ref.

No.

- FUEL PRE-FILTER

Description

ASSEMBLY

No.

PERK1 N S

Piwi No.

PRE-FILTER ASSEMBLY

Hwdcasting

Gasket Stminer Bowl Stirrup

NUT

FERRULE

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FIG. 23

- GASKETS A N D SEALS

33

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FIG. 23 Ref.

- GASKETS A N D SEALS PARTS LIST

Qty.

No.

PERKINS Part N o .

Descriptim GASKET KIT, Top Gasket Washer Gasket Seal Gasket Gasket Gasket Gasket GASKET KIT, Overhaul Gasket Gasket Gasket Gasket Gasket Gasket Set for Oil Pan Gasket Gusket Gasket Gasket Gasket

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92 NA Parts Manual

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