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ITW Ransburg Table of Contents

Electrostatic Spray Guns-Accessories Portable Electrostatic Spray Gun System ............................................................ 2 No. 2 Process Electrostatic Hand Gun ................................................................ 3 Spare Parts and Accessories .......................................................................... 4-5

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Electrostatic Spray Guns-Accessories

Aviator Portable Electrostatic Spray Gun System

The ITW Ransburg AVIATOR Electrostatic Spray Gun System, which meets Class 1, Division 1 requirements, provides all the advantages of electrostatic finishing, combined with the benefits you need most; low air consumption, proven reliability, portability, an ergonomically-designed spray gun and a top quality finish.

Gun Specifications

Atomization Length Weight Coating Material REA 70 Air Spray/HVLP 9.5" (24 cm) 29.8 oz. (845 g) Solvent REA 90 Air Spray/HVLP 11" (28 cm) 30 oz. (851 g) Solvent or Waterbase 36' standard REM Air-Assisted Airless 10" (25.4 cm) 32.8 oz. (930 g) Solvent 36' standard

Applications

This system is ideal for applications requiring portability: · Off-site finishing · Remote location finishing · Heavy equipment, construction applications · Larger applications, such as trains, trams and aviation · Structural steel

Cable Length 36' standard Operating Pressures Air 0-100 psi (6.8 bar) Fluid 0-100 psi (6.8 bar) Tip Voltage 0-65 kV max. Maximum Current 120 micro amp A max. Fluid Delivery:

System Features

This system is easy for operators to handle and features the following: · Built-in cascade circuitry for maximum tip voltage · Adjustable voltage for a wide range of settings · No rotating parts in the gun which eliminates long term vibration effects · Low air consumption · Transformable from electrostatic air spray to HVLP spray · Wide variety of tips for every application

0-100 psi 100 psi (6.8 bar) (6.8 bar) 0-100 psi 1500 psi (6.8 bar) (102 bar) 0-85 kV max. 0-80 kV max. 90 micro amp 120 micro amp A max. (solvent) A max. 140 micro amp (water) 1,000 cc/min.max.1,000 cc/min.max.1,000 cc/min.max.

Control Unit Specifications

Weight: 10 lbs (4.5 kg) Length: 15" (37.7 cm) Width: 4" (10.4 cm) Depth: 4" (10.4 cm) Maximum Air Pressure: 100 psig (6.8 bar) Minimum Air Pressure 50 psig (3.4 bar) Maximum Output Voltage: 10 v RMS Maximum Output Current: 1.2 amps RMS Explosion Proof: FM approved for use in Class I Division I locations (NEC 500) Maximum Cable Length: 100' (32.7 m) Options: 36', 50', 75' and 100' Hose/Cable Assemblies Spare Parts Kit Soft Parts Kit Repair Parts Kit HVLP Transformable Kit (REA 70 & REA 90 only) Air Caps and Fluid Nozzles Push/Pull Fan Control Locking Fan Control Two and Four-Finger Trigger Available Accessories: Coiled Fluid Tubes for Conductive Solvent Coatings Quick Disconnects Swivel Fittings Whip Hoses Recirculating Fittings Gun Covers Gun and Paint Testers

System Benefits

· · · Low overall investment cost -- spare guns are interchangeable and affordable Comfortable and easy to handle Superior Ransburg finish quality - proven in the automotive industry and now available for heavy equipment and larger applications Compatible with solvent based or water based materials Quiet, smooth operation

· ·

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Electrostatic Spray Guns-Accessories

No. 2 Process Electrostatic Hand Gun

Highly Efficient

ITW Ransburg became the inventors of on-site painting with the development of the No. 2 Process Handgun which is still the most efficient manual spray painting device available today. Coating materials are atomized without compressed air or hydraulic pressure. The No. 2 uses only the electrostatic force generated by the power supply to atomize the paint. Overspray is nonexistent. Due to its high transfer efficiency, the No. 2 Process Handgun enables spray painting in many instances where it would be otherwise impossible: on-site refinishing of furniture and the painting of large and small products where overspray cannot be tolerated. It is the only cost effective means to apply certain very expensive coatings. Rod, tubular, and wire goods may be uniformly painted from one side only. Due to its characteristic of pure electrostatic atomization, the No. 2 Handgun virtually eliminates overspray drift and waste. In fact, control of overspray is so effective, paint mileage increases dramatically. Paint transfer efficiencies in the 95% range are realistically achievable.

Standard Systems Include:

· · · · · No. 2 Gun with 25' high voltage cable and bell Power supply Fluid hose Bell cleaning safety can Additional items for unit with air motor: · Air hose · Air motor line oiler · Air regulator and gauge

Specifications:

· · · · · · · Operating Voltage: Input Voltage: Power Consumption: Air Consumption: Max. Fluid Pressure: Tip Voltage: Short Circuit Current: 100kV 115/230 volt, 50/60 Hz. 75 watts (max.) 2 CFM (air motor version) 50 psi (3.5 bar) 100 kV max. 80-100 Microamperes DC (measured at the bell atomizer) 20" (50.8") 56 oz. (1,588 grams)

· Gun Length: · Gun Weight: · Optional Hoses and Cable Lengths: 36', 50', 75', 100' · Fluid Supply Requirements: Paint must be supplied at low, controlled pressures. As pressures in the 3-5 psi (.2-.35 bar) maximum pressure pot with a gauge of 15-30 psi (1.0-2.0) bar maximum scale is recommended. A large extra sensitive diaphragm regulator should be used.

Safety

The No. 2 Process unit was designed with safety in mind. The high voltage is supplied at low amperage. Resistive electrical circuitry results in zero voltage at the bell atomizer if any grounded article touches the bell. Voltage is automatically reinstated as the gun is moved away from the grounded article.

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Electrostatic Systems

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Electrostatic Spray Guns-Accessories

Spare Parts and Accessories

Safety Equipment

76633-00 70289-03 70289-01 70289-02 76102-00 70539-00 5170-00 Conductive Gloves Leg Grounding Strap Adjustable Grouning Strap Ankle Grounding Strap Gun Hanger Grounding Clamp Solvent/Cleaning Can

Gun Maintenance

LKIT0011-01 LKIT0011-02 LKIT0011-02 LKIT0011-03 75778-00 LKIT0012-01 8796-02 9096-00 LKIT0011-00 LKIT0011-00 REA III & REA 90 Hand Gun REA IV & REA 70 Hand Gun REA 70 & REA 90 Automatic Gun REA III Automatic Gun REA 9000 Gun, Trigger & Dump Valve REM Hand & Automatic Gun REH Hand Gun No. 2 Process Gun REA III, IV, 70 & 90 Hand Gun REA III, 70 & 90 Automatic Gun REM Automatic & Hand gun REH Hand Gun Dielectric Grease Multi-Purpose Wrench (3 in 1 Tool) Tubular Spanner Wrench

Waterborne Equipment

LAQU5030-00 5 Gallon AquaTank (30 liter) LAQU5010-00 2 Gallon AquaTank (10 liter) LAQU5010-A 2 Gallon AquaTank with Agitator LAQU5030-A 5 Gallon AquaTank with Agitator 5875-00 Isolation Stand Waterborne Hose Conversion Kits 72307-XX* Hose 3/16" ID 74179-XX* Hose 1/4" ID Metallic Equipment/Coiled Fluid Tube For REA IV & REA 70 75228-11 .093" ID 75228-12 .250" ID 75228-13 .125" ID For REA III & REA 90 75228-01 .093" ID 75228-02 .250" ID 75228-03 .125" ID For REA III, REA 70 & REA 90 75228-21 .093" ID 75228-22 .250" ID 75228-23 .125" ID LKIT0012-00 14880-00 59972-00 19749-00 18827-00

HVLP Equipment

75734-01 73571-00 75137-01 HVLP Conversion Kit (air spray to HVLP .055) Conversion Kit (HVLP to air spray) HVLP Air Cap Atomizer Test Kit

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Electrostatic Spray Guns-Accessories

Spare Parts and Accessories (cont')

Waterborne Equipment

LAQU5030-00 5 Gallon AquaTank (30 liter) LAQU5010-00 2 Gallon AquaTank (10 liter) LAQU5010-A 2 Gallon AquaTank with Agitator LAQU5030-A 5 Gallon AquaTank with Agitator 5875-00 Isolation Stand Waterborne Hose Conversion Kits 72307-XX* Hose 3/16" ID 74179-XX* Hose 1/4" ID Metallic Equipment/Coiled Fluid Tube For REA IV & REA 70 75228-11 .093" ID 75228-12 .250" ID 75228-13 .125" ID For REA III & REA 90 75228-01 .093" ID 75228-02 .250" ID 75228-03 .125" ID For REA III, REA 70 & REA 90 75228-21 .093" ID 75228-22 .250" ID 75228-23 .125" ID

Miscellaneous

76633-00 Conductive Gloves 76102-00 Gun Hanger (to safely secure gun from damange to electrode) 59972-00 Dielectric Grease 19749-00 Multi-Purpose Wrench (3 in 1 tool) 18827-00 Rod, Push Wrench 72118-00 REA Push/Pull Fan Control LA0041 Automatic Gun Stand, Stationary

Turbodisk Accessories (cont')

20485-122N 12" Conical Disk, Serrated, 15o 19830-06N 6" Uni Disk 19830-08N 8" Uni Disk 19830-10N 10" Uni Disk 19830-12N 12" Uni Disk

Instructional Video Tapes

VT-97-01 REA 70 Repair and Maintenance Video VT-97-03 No. 2 Gun Application Video VT97-02 AquaBlock Video

Equipment Covers

GC-100-K5 72558-04-K5 72558-02-K5 76116-00-K5 76637-K3 REA/REM Hand Gun Covers REA/REM Automatic Gun Covers No. 2 Gun Covers REA 9000 Automatic Gun Covers Aviator Covers (control unit)

Test Equipment

76652-03 76652-02 7909-00 7922-00 76652-04 Electrical 76652-01 16688-01 16688-02 20300-00 20868-00 20868-00 Sprayablility/Paint Test Meter & Probe Sprayability/Paint Test Meter Gun Output Test Leads Paint Test Probe Deluxe Kit Test Equipment kV Test Probe Kit Test Probe Test Probel No 2 Hand Gun Dummy Load Circuite Tester Test Resistor

Aerobell Accessories

LSMM0029-00-K5 Aerobell Tyvek Covers AER4019 Aerobell 33 Air Bearing Rebuild Kit LKIT007 Aerobell 33 Fluid Valve O-Ring Kit LSMM0008-00 Aerobell Strap Wrench EMF-438 Aerobell Spanner Tool 75700-00 Aerobell Poppet Tool RPM-419 Aerobell Shroud Wrench AER4016-02 57mm Bell Cup Assembly AER4015-02 30mm Bell Cup Assembly

Ergonomic Equipment

18871-00 Two-Finger Trigger 20974-00 Four-Finger Trigger 73359-00 Trigger Spring, 66% 4754-01 Trigger Spring 75% Superflex Cables for LREA4002-xx* REA IV LREA4003-xx* REA III & REA 111A 19370-xx* No. 2 Gun

Air Assisted Airless Equipment

76105-00 Fluid Swivel 76104-00 Whip Hose 75442-00 Nozzle Seat/Valve Housing REM Round Pattern Nozzle Kits LREM0006-01 220-270 cc/min LREM0006-02 270-340 cc/min LREM0006-03 340-380 cc/min LREM0006-04 380-430 cc/min LREM0006-05 430-480 cc/min LREM0006-06 480-530 cc/min

Cascade Test Equipment LTST-5000 Control Unit/Cable 74150-01 Gun Output R.E.A. 74150-02 Gun Output R.E.M 74195-00 Transformer Test Assembly 74206-00 Gun Output Contact Assembly, R.E.M. 74208-00 Gun Output Contact Assembly, R.E.A. Air Cap Calibration Equipment 74035-01 for #5 Air Cap 74035-02 for #6 Air Cap 74035-03 for #7 Air Cap 74035-05 for #1 Air Cap 74035-10 for #63 Air Cap 74035-12 for #65R Air Cap 74035-13 for #68 Air Cap 75137-01 HVLP Air Cap Test Kit

Turbodisk Accessories

LSMM0030-00-K5 Tyvek Cover 20485-62N 6" Conical Disk, Serrated, 15o 20485-92N 9" Conical Disk, Serrated, 15o

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