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Accessory

Application

Publications No.

INSTALLATION INSTRUCTIONS

PARTS LIST Left running board

RUNNING BOARD P/N 08L33-SJC-100

AII 28623 RIDGELINE

Issue Date

FEB 2005

INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by "do-it-yourselfers." NOTE: · Thoroughly clean the bottom of the body from the rear of the front wheels to the front of the rear wheels. Be careful not to damage the body paint finish. To prevent damage, place a blanket under the running board during the installation. These instructions show the left side running board being installed; the same procedure applies to installing the right side running board. Assemble six front bracket assemblies using brackets B and C along with four flange bolts and four flange nuts. Leave the nuts and bolts loose at this time.

Right running board

2 Brackets A · 6 Brackets B · 8 Brackets C 1. 62 Flange bolts 48 Flange nuts 2 Knurled threaded inserts

Front Bracket Assembly:

BRACKET B

TOOLS AND SUPPLIES REQUIRED Ratchet Clip remover 13 mm Socket 13 mm Combination wrench Extension Blanket Torque wrench Insert tool Rivet nut special tool 27 mm Wrench

FLANGE BOLTS (4)

BRACKET C

FLANGE NUTS (4)

3003010T

© 2005 American Honda Motor Co., Inc. - All Rights Reserved.

AII 28623 (0502)

08L33-SJC-1000-91

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2.

Assemble two rear bracket assemblies using brackets A and C along with four flange bolts and four flange nuts. Leave the nuts and bolts loose at this time.

Installing the Knurled Threaded Insert 4. Screw the knurled threaded insert onto the mandrel of the tool as shown.

Rear Bracket Assembly:

BRACKET A TOOL KNURLED THREADED INSERT MANDREL

3003100T

5.

Push the knurled threaded insert into the hole in the vehicle panel and install the hex wrench onto the tool.

HEX WRENCH TOOL KNURLED THREADED INSERT

FLANGE BOLTS (4) BRACKET C FLANGE NUTS (4)

3003021T

3.

Under the vehicle, locate and remove the grommet from the body, and install the knurled threaded insert into the grommet hole as described in the following steps.

FRONT

KNURLED THREADED INSERT

VEHICLE PANEL

3003111T

6.

Holding the tool with the hex wrench, turn the 27 mm wrench clockwise and install the knurled threaded insert onto the vehicle panel.

27 mm WRENCH INSERT TOOL HEX WRENCH

KNURLED THREADED INSERT

FRONT

KNURLED THREADED INSERT

GROMMET

3003061T

Hold. VEHICLE PANEL

3003121T

7.

Remove the tool from the knurled threaded insert by turning the hex wrench counterclockwise.

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AII 28623 (0502)

© 2005 American Honda Motor Co., Inc. - All Rights Reserved.

8.

Remove and discard the eight clips from the bottom of the body.

FRONT CLIPS (8: Discard.)

11. Align the rear of the running board with the end of the inner fender, then tighten the flange bolts you installed in step 9. Torque 14 flange bolts to 27 N·m (20 lbf·ft) and the one remaining flange bolt to 7 N·m (5 lbf·ft).

INNER FENDER Align the ends. RUNNING BOARD RUNNING BOARD

FLANGE BOLTS (15) FRONT BRACKET ASSEMBLIES (3)

REAR BRACKET ASSEMBLY

3003032T

FLANGE BOLT Torque to 7 N·m (5 lbf·ft)

9.

On the left side of the vehicle, install three front bracket assemblies at the front, and one rear bracket assembly at the rear along the body using 15 flange bolts. Thread the flange bolts in about 3 to 4 threads.

FLANGE BOLTS (14) Torque to 27 N·m (20 lbf·ft) FLANGE NUT While holding the running board firmly against the body, torque the flange nuts to 27 N·m (20 lbf·ft).

10. Set the running board on the brackets with the bolts through the holes in the brackets. Install the eight flange nuts onto the ends of the bolts, but don't tighten the flange nuts yet.

BRACKET RUNNING BOARD

FLANGE NUT While holding the running board firmly against the body, torque the flange nuts to 27 N·m (20 lbf·ft).

3003051T

12. Torque the flange bolts you installed in steps 1 and 2 to 27 N·m (20 lbf·ft). 13. While holding the running board firmly against the body, torque the flange nuts to 27 N·m (20 lbf·ft). 14. Repeat steps 3 through 13 to install the running board on the right side of the vehicle.

BOLTS (8)

HOLE IN THE BRACKETS

FLANGE NUTS (8)

3003040T

© 2005 American Honda Motor Co., Inc. - All Rights Reserved.

AII 28623 (0502)

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