Read Q7B419 Rev 19.xls text version

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Approval Category Description Category Code 0 No Process Approval Categories on file Machining 1a General Machining (Metallic) - Conventional 1b General Machining (Non Metallic) 1c Screw Thread (By Cutting) 1d Gear Cutting 1e Spinning in of bearings 1f Machine Engraving 1g Electrical Discharge Machining 1h Screw Thread (by rolling) 1i Screw Thread (by grinding) 1j Grinding 1k NC Machining 1l CNC/DNC Machining 1m Broaching 1n Spindling Non Machining 2a Detail Parts - Metallic involving Heat treatment 2b Detail Parts - Metallic not involving Heat Treatment 2c Detail Parts (Non-Metallic) 2d Metallic Pipe Manufacture 2e Spring Manufacture (Compression, Tension and Torsion) 2f Sliding Fasteners 2g Printed Circuit Boards 2h Flexible Fuel Tanks 2i Roll Forming of Aircraft Skins 2j Heat Exchange 2k Rigid and Flexible Waveguides 2l Water Jet Cutting 2m Hot Formed Details in Supral 100 and 150 Material 2n Hot Formed Details in Titanium (Press Work) 2o Hand Forming of Stringers 2p Swaging Of Aircraft Cables 2q Hydraulic Stretch Forming 2r Hydraulic Press Forming 2s Mechanical Press Forming 2t Thermal and Acoustic Insulation Blankets 2u Hot Formed Details in Aluminium (Press Work) 2v Metal Spinning 2w Super Plastic Forming & Vaquablast 2x Wire Rope Manufacture 2y Assembly of Tyres On Wheels NDT 3a NDT using Anodising 3b Dye Penetrant 3c Fluorescent Dye Penetrant 3d Hardness Testing 3e Magnetic Flaw Detection 3f Radiographic methods 3g Ultrasonic methods 3h Flaw Detection (by Etching) 3i Determination of Grain Flow 3j Conductivity Testing 3k Eddy Current Crack Testing 3l Micro-hardness Testing Protective Treatments Page 1 Special Process? No No No No No No No No No No No No No No No No No No No No No No No No No No No Yes Yes No Yes No No No No Yes No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Special Approval Category Description Category Process? Code 4a Chromic Anodising Yes 4b Hard Anodising Yes 4c Sulphuric Anodising Yes 4d Sulphuric Anodising of Titanium Yes 4e Colour Anodising Yes 4f Cadmium Plating (Under 65 ton f/in2) Yes 4g Cadmium Plating (65-90 Ton f/in2) Yes 4h Cadmium Plating (Over 90 Ton f/in2) Yes 4i Flexible Permeable Painting Yes 4j Cadmium Plating Stainless Steel Yes 4k Copper Plating Yes 4m Chromium Plating (Hard) Yes 4n Nickel Strike prior To Cad Plate Yes 4p Silver Plating Yes 4q Tin Plating Yes 4r Alocrom 1200 Yes 4s Chromating Magnesium Alloys Yes 4t Primer Painting Yes 4u Phosphating Yes 4v Aluminium Spraying Yes 4va Aluminium Coating Ion Vapour Deposition Yes 4w Local Plating (e.g. Dalic Process) Yes 4x Zinc Spraying Yes 4y Chromic/Sulphuric Pickling Yes 4z Zinc Plating Yes 4za The Application Of Air-Drying Synthetic Enamel Yes 4zb The Application Of Low Temperature Stoving Enamel Yes 4zc The Application of Cold Curing Epoxide Finish Yes 4zd The Application of High Temperature Stoving Enamel to Steel Parts Yes 4ze Protective Treatment of Magnesium Based Alloys Yes 4zf The Application of Polyurethane Finish Yes 4zg The Application Of Acrylic Finishes Yes 4zh The Application Of Etching Primer Yes 4zi The Application Of Cold Epoxide Primer to Metallic and Glass Reinforced Surfaces Yes 4zk The Application of Anti-Fretting Primer Yes 4zl The Application Of Low Temperature Stoving Crinkle Enamel Yes 4zm Application of Abrasion Resistant Finishing Scheme Yes 4zn Application of Differentially Strippable Paint Scheme to Aircraft Exterior Surfaces Yes 4zo Application of Anti-Erosion Coating Yes 4zp The Application of Polyurethane Finish to Aircrfaft External Surfaces Previously Epoxide Primed (Differential S Yes 4zq Inside Protection of Tanks Containing Elsanol etc Yes 4zr Application of Heat Resisting Stove Enamel Yes 4zs Passivation of Corrosion Resisting Steels & Nickel Alloys Yes 4zt Application of heat cured solid film lubricant No Heat Treatment 5a Annealing (Aluminium Alloys) Yes 5aa Solution Heat Treatment Of Magnesium Based Alloys Yes 5ab Precipitation Heat Treatment Of Magnesium Based Alloys Yes 5b Solution Treatment (Aluminium Alloys) Yes 5c Precipitation (Aluminium Alloys) Yes 5d Pre-Ageing (Aluminium Alloys) Yes 5e Annealing (Ferrous Alloys) Yes 5f Case Hardening (Ferrous Alloys) Yes 5g Hardening and Tempering (Ferrous Alloys) Yes 5h Nitriding (Ferrous Alloys) Yes 5i Nitrocarburising (Ferrous Alloys) Yes Page 2

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Approval Category Description Category Code 5j Martempering (Ferrous Alloys) 5k Normalising (Ferrous Alloys) 5l Stress Relieving (Aluminium Alloys) 5m Precipitation Hardening (Ferrous Alloys) 5n Stress Relieving (Ferrous Alloys) 5o De-embrittlement (Ferrous Alloys) 5p Annealing (Cuprous Alloys) 5q Temper Hardening (Cuprous Alloys) 5r Annealing (Titanium & Titanium Alloys) 5s Solution Treatment (Titanium & Titanium Alloys) 5t Artificial Age Hardening (Titanium & Titanium Alloys) 5u Stress Relieving (Titanium & Titanium Alloys) 5v Super Annealing (Aluminium Alloys) 5w Stress Relieving (Nickel Alloys) 5x Artificial Age Hardening (Nickel Alloys) 5y Vacuum Heat Treatment 5z Super Annealing (Titanium Alloys) 5za Heat Treatment Of Steels To AMS/MIL requirements 5zb Liquid Salt Nitriding (Non Cyanide Bath) Fusion Processes 6a Brazing-Aluminium Alloy 6b Brazing-Silver Alloy 6c Fusion Welding Aluminium Alloy 6d Fusion Welding Carbon Steels 6e Fusion Welding Copper Based Alloys 6f Fusion Welding Corrosion and Heat Resisting Steels 6g Fusion Welding Magnesium Alloy 6h Fusion Welding Nickel Alloys 6i Vacuum Brazing 6j Fusion Welding Titanium Alloys 6k Resistance Welding - Roller Stitch 6m Resistance Welding - Seam 6n Resistance Welding - Spot 6p Resistance Welding - Stitch 6q Soldering 6r Soldering of Electrical Components 6s Brazing - Copper,Nickel & Steels 6t Electron Beam Welding 6u Induction Brazing 6v Flash Welding 6w Robotic Periphery Welding 6x Robotic Spot Welding 6y Silver Soldering 6z Welding of Acrylic Materials Bonding Processes 7a Structural Adhesive Bonding Aluminium Alloy Plate to Plate 7b Structural Adhesive Bonding Aluminium Alloy/Honeycombe 7c Structural Adhesive Bonding (Non-Metallic) 7d Structural Adhesive Bonding (Stainless Steel) 7e Structural Adhesive Bonding Titanium 7f Non-Structural Adhesive Bonding 7g Non-Structural and Furnishing (Carbon Fibre Composites) 7h Non-Structural and Furnishing (Kevlar Composites) 7i Honeycomb Core Splicing 7k Honeycomb Core Filling 7j Structural (Carbon Fibre) Page 3 Special Process? Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes No Yes Yes Yes No Yes Yes Yes Yes Yes No No No No No Yes

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Category Code 7l Testing 8a 8b 8c 8d 8e 8f 8g 8h 8j 8k 8m 8n 8p 8q 8r 8s 8t 8u 8v 8w 8x 8y Assembly 9a 9b 9c 9d 9e 9f 9g 9h 9j 9k 9l 9m Plastics 10a 10b 10c 10d 10e 10f 10g 10h 10j 10k 10l 10m 10n 10p 10q 10r 10s 10t Approval Category Description Structural Adhesive Bonding (Kelvar Composites) Hydraulic Electrical Pneumatic Vacuum Fuel System Water System Pitot/Static System De-Icing System Oxygen System Mechanical Function Instruments (System to be defined) Radio and Avionics Testing and Proof of Wire and Fibre Rope Assemblies and Beam Assemblies Safety Equipment Assessment of Welders Test Pieces Mechanical Testing of Metallic Materials Testing on Non-Metallic Materials as specified Co-Ordinate Measuring Machine Inspection and/or Programming Metallurgical and Chemical Testing Material Acceptance of Titanium Sheet for Super Plastic Formability Flammability and Toxicity Testing of Furnishing Materials Electric/Electronic Components on Printed CCT. Boards *Major Structural Assemblies Minor Structural Assemblies Major Mechanical Assemblies Minor Mechanical Assemblies Aircraft Wiring Inc Cable Loom De-Icing Equipment Inc Manufacture Electrical Assemblies (Looms etc) Radio and Avionics Assemblies Instrument Assembles Electrical Assemblies (on Printed Circuit Boards) Hydraulic Assemblies Wire Locking Plastic Sheet and Section Forming Plastic Optical Transparencies Plastic Covering Glass Reinforced Plastics Non-Structural and Furnishing) Glass Reinforced Plastics Non-Dielectric Structural Components Dielectric Composites Plastic Moulding by Injection Plastic Moulding by Compression Plastic Moulding by Extrusion Plastic Coating by Dipping Vacuum Forming of Polycarbonates to BAEP 4630 Plastic Coating by Moulding Plastic Coating by Spraying Illuminated Panels Refurbishment of Window Panels Nylon Coating Forming of Thermoplastic Material for Furnishing Applications Terylene Page 4 Special Process? Yes No No No No No No No No No No No No Yes No Yes Yes Yes No Yes No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No Yes No No

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Approval Category Description Category Code Miscellaneous Manufacture 11a Castings (Non-Ferrous Alloys) and relevant Processes and Tests 11b Castings (Ferrous Alloys) and relevant Processes and Tests 11c Mirrors 11d Wire and Fibre Rope Assemblies 11e Cargo Net Assemblies 11f Webbing Strap Assemblies and Slings 11g Non-Inflatable Escape Chutes 11h Adjustment and Precision Potentiometers 11i Soft Furnishings 11j Seat Headrest Covers 11k Rubber Moulding and Extrusions to RCJ Design Requirements 11l Manufacture of Flexible Bonding Leads 11m Manufacture of Packaging 11n Low Pressure Rubber Hose 11o Manufacture of Gaskets 11p Aircraft Standard Parts (Washers, Sealing Rings, Circlips, Nuts etc.) 11q Hot and Cold Forged Aerospace Fasteners 11r Electrical Components 11s Air Filters 11t Ground Equipment 11u Forgings (Non-Ferrous Alloys) and relevant Processes and Tests 11w Forgings (Ferrous Alloys) and relevant Processes and Tests 11x Overhaul and Repair 11y Structural Carbon Fibre Composites 11z Non-Structural Carbon Fibre Composites Miscellaneous Processes 12a Resin Impregnation of Castings 12b Shot Peening 12c Chemical Milling 12d Chemical Engraving 12e Silk Screen Printing 12f Lithographic Printing 12g Photographic Copy Printing 12h Etching (Labels) 12i Vapour Blasting 12j Manufacture of Saron and Thermovyl to VAAS 1311 (FM) 12k Manufacture of Flame Retardant Flexible Polyurethane Foam to VAAS 622 12l Pickling of Titanium 12m Manufacture of PVC Coated Materials tested to VAAS 602AL 12n Manufacture of Flexible Electrical Insulating Materials 12o Passivation 12p Manufacture of Rigid Polyisocyanurate Foam to CM 695 12q Manufacture of Materials to Railko AL1 and WA 82 12r Plasma Spray Coating 12s Vacu-Blasting 12t Glass Bead Peening 12u Dry Grit Blasting 12w De-oxidation Of Aluminium Alloys 12v Cutting by Industrial CO2 Laser 12x Specialist Coatings 12y Wing Slushing 12z Chemical Contouring of Titanium Stockist - General Parts 13a O Ring Seals 13b Worm Drive Hose Clips Page 5 Special Process? Yes Yes No No No No No No No No No No No No No No Yes No No No Yes Yes No No No Yes Yes Yes No No No No No Yes No No Yes No No Yes No No No Yes Yes Yes Yes No No No Yes No No

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Approval Category Description Category Code 13c Thinwall Inserts 13d Nut Plates 13e Helicoil Inserts 13f Hartwell Latches 13g Electrical Components 13h Electronic Components 13i Aircraft Tyres 13j Coupling 13k Bearings 13l Gaskets 13m Airframe and Engine Parts 13n Aircraft Standard Parts (Nuts, Bolts, Rivets etc) 13p Aircraft Ancillary Parts 13q Fastening Devices 13r Aircraft Lashing Fittings 13s Disc Springs 13t Hoses 13u Cancelled 13v Cancelled 13w Electro Mechanical Stockist - Metallics 14a Ferrous - (Bar, Forgings, Sheet, Tube, Plate, Strip and Section) 14b Non-Ferrous - (Bar, Section, Sheet, Strip, Tube, Plate and Honeycomb) 14c Welding Rods 14d Aluminium Foil 14e Cutting and Kitting of Raw Material 14f Supply of Non Aerospace Grade Raw Materials (Refer to Limitations) Stockist - Non-Metallics 15a Acrylic & PVC (Block, Rod, Sheet & Tubing) 15b PTFE & Nylon (Rod, Sheet & Tubing) 15c Phenolic (Laminated Rod, Laminated Sheet & Laminated Tubing) 15d Packaging Materials 15e Glass Epoxy Laminate 15f Welding Fluxes 15g PF105/700 & AA Water Repellent Materials 15h Adhesive Tapes 15i Honeycomb Core 15j Electrical Cables 15k Rubber Hose 15m Polycarbonate Sheet 15n Rubber Mouldings, Extrusions and Sheet 15p Pressure Sensitive Tapes 15q PVF Film 15r Miscellaneous Securing Media 15s PFTE Convolute Tube/Spiral Wrapping Stockist - Fluids 16a Adhesives and Sealants 16b Methyl Ethyl Ketone to BS 1940 16c Methyl Isobutyl Ketone to BS 1941 16d Lubricants and Greases 16e Methylated Spirits to BS 3591 16f White Spirit to BS 245 16g Toluene to BS 805 16h Acetone to BS 509 16i Hydraulic Oils 16j Methanol to BS 506 Page 6 Special Process? No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Special Approval Category Description Category Process? Code 16k Resins No 16m Rockhard (Lacquers, Thinner and Paints) No 16n Paints No 16p 3M's Products (including Abrasives & Scotch Brite) No Material Control 17a Procurement of Castings and Forgings No 17b Receipt of Castings and Forgings No 17c Procurement of Raw Materials (Metallic) - including Extrusions No 17d Procurement of Raw Materials (Non-Metallic) No 17e Procurement of Standard Parts (Fasteners) No 17f Control of JIT Kits No 17g Bulk Supply No 17h Direct Line Feed No Additional Supplier Controls 18a Sub Contractor Control of Sub Tiers No 18b MRB Approval No 18c Individual Assessed Part Change Notice Procedure (PCN) I.A.W. Quality Plan Supplement A Q5B-014A No 18d Delegation of Calibration Control of RAC Owned Equipment No 18e Interchangeability Checks (iaw QAIS No. Q5B-004A) No 18f Final Inspection and Release No 18g First Article Inspection Reporting (iaw QAIS No.Q5B-009H) No 18h Delegated Authority - See Individual Personal Authorisations Issued No 18ha Module A FAIR training of delegates No 18i Direct Delivery Authorisation No Miscellaneous Manufacture/Processes 19a Pickling of Copper and Copper Alloys No 19aa Manufacture of Patented Cold Drawn Carbon Steel Wire & Springs No 19ab Chromium Plating (Electrodeposited) to AMS2460 Yes 19ac Chromium Plating (Electrodeposited) to AMS-QQ-C-320 Yes 19b Manufacture of Gaskets (Various) No 19c Hot Isostatic Processing Yes 19d Shot Peening - Saturation Yes 19e Shot Peen Forming (Ferrous and Non-Ferrous) Yes 19f Correction Of Distorted Aluminium Parts Yes 19h Hipping Of Castings Yes 19i Filling of Voids - using Hot Void Filler No 19j Manufacture Of DHS Fasteners With Heat Treatment Yes 19k Manufacture Of DHS Fasteners Without Heat Treatment/Plating Yes 19l Protective Plating Of Faces Of Heads (DHA 369) Yes 19m Steel Shot Peening For Improved Fatigue, Stress Corrosion & Fretting Resistance Yes 19n Adhesive Bonding Metal to Metal & Sandwich Construction Yes 19o Adhesive Film Structural Modified Epoxy 250-300 F Curing Yes 19p Phosphoric Acid Anodising Of Aluminium Alloys For Structural Bonding Yes 19q Corrosion Inhibiting Adhesive Primer Yes 19r Manufacture Of Redux Film for Bonding No 19s Welding Of Ground Equipment No 19t UKAS Approved Material Evaluation Test House No 19u Heat Treatment Of Materials To British Standards Yes 19v Stress Relieving Of Springs To Obtain Material Stability (not considered Special) No 19w Electrodeposition Of Tin Yes 19x Application Of Anti-Static Paint To Composite Materials Other Than Carbon Fibre Yes 19y Plating Cadmium (Electrodeposited) to AMS-QQ-P-416 Yes 19ya Brush Cadium to MIL-STD-865 (Process Technique to be Approved by HBC M&P) Yes 19z Chemical Conversion Coatings on Aluminium Alloys to MIL-C-5541 Yes 19za BAEP2503 Ultrasonic Flaw Detection: PSD AMS-STD-2154 Yes Raw Material Manufacturer/Supplier Page 7

Process Approval Category Codes (Doc Ref. Q7B-419 Issue 19)

Approval Approval Category Description Category Code 20a Ferrous - (Bar, Forgings, Sheet, Tube, Plate, Strip and Section) 20b Non-Ferrous - (Bar, Section, Sheet, Strip, Tube, Plate and Honeycombe) 20c Welding Rods 20d Aluminium Foil 20e Cutting and Kitting of Raw Materials Personal Authorisation 21a PAC - First Article Inspection Report Vendor Signatory (iaw QAIS Q5B-009H) 21b PAC - First Article Inspection Report Raytheon Signatory (iaw QAIS Q5B-009H) 21c PAC - Supplier Assessment (aiw QAIS Q5B-002D) 21d PAC - Supplier Surveillance (iaw QAIS Q5B-002D) 21e PAC - Supplier Assessment - Special Process (iaw QAIS Q5B-008H) 21f PAC - Supplier Surveillance - Special Process (iaw QAIS Q5B-008H) 21g PAC - Delegated Material Review Board Quality Signatory (iaw QAIS Q5B-010A/D) 21h PAC - Tooling Recertification (iaw QAIS Q5B-003A) 21i PAC - Interchangeability (iaw QAIS Q5B-004A) 21j PAC - Final Inspection and Release (iaw QAIS Q5B-013A) 21k PAC - Source Inspection/Company Conformity Inspections (iaw QAIS Q5B-009K) 21l PAC - Lead Trainer (see individual Terms and Conditions) 21x PAC - Receiving Inspection on behalf of RAQSC (iaw QAP/ESA/01) Various Ltd *See Approval Description /Limitations NA This Section is not applicable NC Not Checked +ALL All Processes Listed In The Summary +CAS All Casting Listed In The Summary +CDP All Cadmium Plating Categories +FOR Supply Procedure For Forgings +HT All Heat Treatment Listed In The Summary +HTA All Aluminium Heat Treatment Listed In The Summary +HTS All Steel Heat Treatment Listed In The Summary +HTT Heat Treatment Of Titanium & Its Alloys +NDT All NDT activities listed in Summary +PNT All Painting Listed In Summary +RES All Resistance Welding Listed In Summary +SHT All Shot Peen Activities Listed In The Summary +TST All Testing Listed In Summary +WLD All Welding Listed In The Summary ALL All Processes Detailed in the Summary HSP Held Special Process -HTA All Aluminium Heat Treatment Listed Other Than That Below -HTS All Steel Heat Treatment Listed Other Than That Below Raw Raw Material Manufacturer - See Specific Approval Limitations Special Process? Yes Yes Yes Yes No No No No No No No No No No No No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

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