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HKK Newest Technology Increasing Working Loads...

Introducing HKK's next generation of roller chain. Our new patent pending manufacturing technology greatly increases our chain's fatigue strength and working loads. In most cases working loads have been increased up to 25%. These new superior capacity chains have the highest rated working loads of any ANSI standard chain. As usual, this latest break-through will be standard on HKK Chain.

HKK'S NEW CHAIN

Chain Size HKK 35 HKK 40 HKK 50 HKK 60 HKK 80 HKK 100 HKK 120 HKK 140 HKK 160 HKK 180 HKK 200 HKK 240

Conventional Chain Chain Size 35 40 50 60 80 100 120 140 160 180 200 240 Max. Allowable Load (lbs) 480 820 1410 1950 3300 5080 6830 9040 11910 13200 16100 22100

New Max. Allowable Load (lbs)

560 940 1620 2470 4140 6360 8540 11340 14900 16600 18600 25400

Working Load Increase

15 % 15 % 15 % 25% 25% 25% 25% 25% 25% 25% 15 % 15 %

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S-N Curve

Hig h

HKK Conventional Chains

Load

Lo w

1

5M

10M

Number of Cycles

HKK sets the bar for quality even higher...

Twenty years ago HKK Chain was the first to introduce solid bushing, solid roller chain to the market. This unique advancement enabled HKK to outlast conventional roller chains by more than 3 times. Our new increased working loads combined with our solid bushing and solid rollers have set the bar for quality even higher. Unlike other manufacturers, these features as well as many others are standard on all HKK chains. SOLID BUSHING

Cold-forged solid bushings assure near perfectly straight inside diameter after side plates are pressed on. The result is full pin/bushing contact.

FULL PIN & BUSHING CONTACT

SPLIT BUSHING

Split bushings become barrel shaped when side plates are pressed on. This barrel shape allows for pin/bushing contact only on the ends of the bushing. These small contact points result in rapid wear causing chain elongation.

END OF BUSHING CONTACT ONLY

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Chain Performance & Fatigue Strength

Fatigue

The failure of properly engineered and maintained roller chain is most commonly caused by one of two factors: Wear (elongation) or Fatigue. Roller chain quality and life expectancy is directly related to its resistance to wear and fatigue.

Webster definition: the tendency of material to break under repeated stress. When used in roller chain terminology, fatigue is the endurance of a roller chain when a load is applied under recurring cycles. During a complete cycle, chain will go through a period of tension and slack. The greater the load applied, the fewer cycles the chain can endure. (See graph on page 2) The point at which a constantly applied load will not cause fatigue breakage is called the endurance limit or fatigue strength.

Resistance To Fatigue

HKK Chain's newest advancement targets fatigue strength. This new patent pending generation of roller chain possesses ultra high fatigue strength and increased horsepower capacity. As fatigue strength increases, so does the working load. In fact, this new generation of chain has working loads that are 15% to 25% higher than conventional chains. That means HKK Chain's new working loads are higher than most heavy series chains. As with solid bushings and rollers, this increased strength will be standard on HKK Chain.

Wear

Webster definition: To impair, diminish or decay by use of scraping or rubbing. When used in roller chain terminology, elongation is the result of wear due to the erosion of metal in the bearing area of the chain (pins and bushings) caused by friction. The oscillation and contact of the moving chain parts will cause roller chain to elongate. Elongation causes improper chain and sprocket tooth contact requiring chain replacement.

igh H

Resistance To Wear

HKK Chain has been the leader in solid bushing and solid roller technology over the past 20 years. Our cold forged solid bushings and solid rollers are the single best resource available when combating the problem of chain elongation. A few of our competitors offer this advantage only on their premium chains and many are not cold forged. This advanced feature has been standard on HKK Chain for over a decade.

Tensile Strength

Tensile Strength

This is the point at which roller chain will break with a load applied one single time. Tensile strength is not an indicator of roller chain quality. Choosing a roller chain based on tensile strength and tensile strength calculations is not the best way of selecting roller chain.

Tensile strength does not correlate with fatigue strength

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Fatigue vs. Tensile Strength

Conventional chains with both higher and lower tensile strengths than HKK quickly drop off when a load is being applied. In real life applications, fatigue strength is far more important than tensile strength. When selecting a roller chain, calculating from Maximum Allowable Loads is much more accurate than calculating from Tensile Strength.

Fatigue Strength

This is the point when the load applied will no longer cause fatigue breakage. This point is called the endurance limit or fatigue strength. The load is applied to the chain over 5 million times to find the actual fatigue strength. HKK's new chain has up to 50% higher fatigue strength than conventional chain.

Fatigue Strength

Higher Working Loads

Once the fatigue strength is known, accurate Maximum Allowable Loads can be calculated. HKK's new chains have up to 25% higher Maximum Allowable Loads. Our new increased working load is not only higher than our competitors' standard chains, but higher than their heavy series chains too. Never has there been such a significant increase in roller chain capacity while maintaining ANSI dimensional standards.

Fatigue Strength Increase

Engineering Benefits

Maximum Allowable Load is the most critical factor in properly selecting chain for maximum life. When choosing a roller chain, maximum allowable load should be used with the calculations provided on pages 5 and 6. Calculating with Maximum Allowable Load provides more precise information than calculating with tensile strengths and safety factors. These new higher fatigue strength chains will last significantly longer than conventional chains without any trade off in tensile strength or wear resistance. HKK newest chains also have higher horsepower capacities (see pages 7-10) allowing you to choose from a wider selection of sprocket and chain sizes.

Bottom Line

Since being founded in 1916, HKK Chain has concentrated its efforts on the manufacture of roller chain. HKK Chain remains committed to providing only the highest quality products. Our research and development staff is continuously striving to build a stronger, longer lasting roller chain. The commitment to quality is surpassed only by our drive to provide the best service in the industry while maintaining competitive pricing. When it comes to quality our unique 25% higher load capacity is just the "tip of the iceberg." HKK Chains are backed by many other quality advantages such as solid bushings and solid rollers, full strength connecting links, precision tolerance press-fit parts, and state-of-the-art heat treatment. These advantages have made the name HKK synonymous with quality around the world. For more information please contact us or your local distributor, and don't forget to ask about our new high strength stainless steel roller chain.

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