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Component Locations

No. 207 / 1

Relay and fuse arrangements electronics box Low, from May 2006

Relay and Fuse arrangements, overview

1 - Fuses (SA) on fuse panel A, on electronics box Low From Page page 2 2 - Position of Relays Auxiliary Relay Carrier under Electronics Box, in engine compartment, left From Page page 17 3 - Fuses (SB) on Electronics Box Low, engine compartment, left From Page page 4 4 - Position of Relays on Electronics Box Low, engine compartment, left From Page page 16 5 - Position of Relays, Relay Carrier on Vehicle Electrical System Control Module, under instrument panel, left From Page page 15 6 - Fuses (SC) (on fuse panel C), under instrument panel, left From Page page 8 7 - Relay arrangements and circuit breakers on relay panel below instrument panel, left From Page page 14

Edition 01/2007

Rabbit/GTI

1.2 1.2.1 1.2.2 Torque Settings Fuse Colours

Component Locations

No. 207 / 2

Fuses (SA) on fuse panel A, on electronics box Low

Electrical System, Repair Group 97, Removing and Installing Fuse Panel

200 A - purple 150 A - grey 125 A - pink 100 A - blue 80 A - white 60 A - yellow 50 A - red 40 A - green

Edition 01/2007

Rabbit/GTI

No. 1 2 3 4 5 Designation in Current Flow Diagram - SA1 - Fuse 1 (on fuse panel A) - SA2 - Fuse 2 (on fuse panel A) - SA3 - Fuse 3 (on fuse panel A) - SA4 - Fuse 4 (on fuse panel A) - SA5 - Fuse 5 (on fuse panel A)

Component Locations

Nomina Function/Component l Value 150A - C -Generator (GEN) (90A/120A) 200A C -Generator (GEN) (140A) 80A - J500- Power Steering Control Module V187-Electro-mechanical Power Steering Motor 50A - J293 -Coolant Fan Control (FC) Control Module V7 -Radiator Fan V177 -Coolant Fan 2 (500 Watt) 40A - J359 -Preheating Coolant, Low Heat Output Relay (Stage 1), (from December 2006) Z35 -Auxiliary Air Heater Heating Element (from December 2006) 100A - Fuse (on fuse panel C), under instrument panel, left 100A - SC43 - SC45, SC28, SC22, SC15 - SC20, SC 12, SC22-27, SC19, SC38, (from November 2005) -Optional Equipment (from November 2005) 100A - J604 -Auxiliary Air Heater Control Module (from November 2005) 80A Z35 -Auxiliary Air Heater Heating Element (from November 2005) J360 -Preheating Coolant, High Heat Output Relay (stage 1 and 3), (from December 2006) Z35 -Auxiliary Air Heater Heating Element (from December 2006) 40A - -Handicapped equipment 30A - -Criminal investigation equipment

No. 207 / 3

Terminal 30a 30a 30a 30a 30a

6

- SA6 - Fuse 6 (on fuse panel A)

30a

7

- SA7 - Fuse 7 (on fuse panel A)

30a

Edition 01/2007

Rabbit/GTI

1.3 1.3.1

30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

Component Locations

No. 207 / 4

Fuses (SB) on Electronics Box Low, engine compartment, left Fuse Colours

Edition 01/2007

Rabbit/GTI

No. Designation in Current Flow Diagram F1 - SB1 - Fuse 1 (on fuse panel B) F2 - SB2 - Fuse 2 (on fuse panel B) F3 - SB3 - Fuse 3 (on fuse panel B) F4 - SB4 - Fuse 4 (on fuse panel B) F5 - SB5 - Fuse 5 (on fuse panel B) F6 - SB6 - Fuse 6 (on fuse panel B) F7 - SB7 - Fuse 7 (on fuse panel B) F8 - SB8 - Fuse 8 (on fuse panel B) F9 - SB9 - Fuse 9 (on fuse panel B) F10 - SB10 - Fuse 10 (on fuse panel B) F11 - SB11 - Fuse 11 (on fuse panel B) F12 - SB12 - Fuse 12 (on fuse panel B) F13 - SB13 - Fuse 13 (on fuse panel B) F14 - SB14 - Fuse 14 (on fuse panel B)

Component Locations

No. 207 / 5

Terminal 30a 30a 30a 30a 30a 30a 30a 30a 30a 30a 30a 30a 30a 87a 87a

Nomina Function/Component l Value - -Not used 5A - J527-Steering Column Electronic Systems Control Module 5A - J519 -Vehicle Electrical System Control Module (measuring cable), with battery in engine compartment 30A - J104-ABS Control Module 30A - J743 -Motronic Engine Control Module (ECM) J285 -Instrument Cluster Control Module 5A - J285-Instrument Cluster Control Module 25A - J608 -Special Purpose Vehicle Control Module 15A - J503 -Radio/Navigation Display Control Module 15A - R -Radio 25A - R -Preparation Radio/Navigation System with TV (Japan) 5A - J412 -Operating Electronics and Telephone Control Module 5A - J317 -Power Supply Relay (terminal 30) 10A - J623 -Engine Control Module (ECM) 5A J359 -Preheating Coolant, Low Heat Output Relay 20A - J364 -Auxiliary Heater Control Module 5A - J533-Data Bus On Board Diagnostic Interface 30A - J623 -Engine Control Module (ECM) (Diesel) 25A - J623 -Engine Control Module (ECM) (Gasoline) 20A - N152 -Ignition Coil N70 -Ignition Coil 1 with Power Output Stage N127 -Ignition Coil 2 with Power Output Stage N291 -Ignition Coil 3 with Power Output Stage N292 -Ignition Coil 4 with Power Output Stage N323 -Ignition Coil 5 with Power Output Stage (BGQ, BGP)

Edition 01/2007

Rabbit/GTI

No. Designation in Current Flow Diagram F15 - SB15 - Fuse 15 (on fuse panel B)

Component Locations

No. 207 / 6

Terminal 87a

F16 - SB16 - Fuse 16 (on fuse panel B) F17 - SB17 - Fuse 17 (on fuse panel B) F18 - SB18 - Fuse 18 (on fuse panel B) F19 - SB19 - Fuse 19 (on fuse panel B) F20 - SB20 - Fuse 20 (on fuse panel B) F21 - SB21 - Fuse 21 (on fuse panel B)

F22 - SB22 - Fuse 22 (on fuse panel B)

Nomina Function/Component l Value 10A - Z62 -Oxygen Sensor (O2S) Heater 3 (BGQ, BGP) 5A - Z19 -Oxygen Sensor (O2S) Heater G39 -Heated Oxygen Sensor (HO2S) G108 -Oxygen Sensor (O2S) 2 Before Three Way Catalytic Converter (TWC) G130 -Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G131 -Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) G287 -Oxygen Sensor (O2S) 3 Behind Three Way Catalytic Converter (TWC) J17 -Fuel Pump (FP) Relay J179 -Automatic Glow Time Control Module J360-Preheating Coolant, High Heat Output Relay (370) 30A - J104-ABS Control Module 15A - J519 -Vehicle Electrical System Control Module H2 -High Tone Horn H7 -Low Tone Horn 30A - R12 -Amplifier 30A - J400 -Wiper Motor Control Module V216 -Driver's Windshield Wiper Motor 40A - J179-Automatic Glow Time Control Module (SDI) 10A - Z19 -Oxygen Sensor (O2S) Heater G39 -Heated Oxygen Sensor (HO2S) G130 -Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) J583 -NOX Sensor Control Module Z28 -Oxygen Sensor (O2S) Heater 5A - F47 -Brake Pedal Switch G476 -Clutch Position Sensor

30a 30a 30a 30a 87a 87a

87a

Edition 01/2007

Rabbit/GTI

No. Designation in Current Flow Diagram F23 - SB23 - Fuse 23 (on fuse panel B)

Component Locations

Nomina Function/Component l Value 5A - J299 -Secondary Air Injection (AIR) Pump Relay 15A - N218 -Secondary Air Injection (AIR) Solenoid Valve 10A - N18 -EGR Vacuum Regulator Solenoid Valve N80 -Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 V144 -Leak Detection Pump (LDP) (BGQ, BGP) N345 -Exhaust Gas Recirculation (EGR) Cooler Switch-Over Valve N276 -Fuel Pressure Regulator Valve J623 -Engine Control Module (ECM) N156 -Intake Manifold Tuning (IMT) Valve 10A - F265 -Map Controlled Engine Cooling Thermostat J293 -Coolant Fan Control (FC) Control Module N18 -EGR Vacuum Regulator Solenoid Valve N75 -Wastegate Bypass Regulator Valve N205 -Camshaft Adjustment Valve 1 N316 -Intake Manifold Runner Control (IMRC) Valve N381 -Exhaust Gas Recirculation (EGR) Cooler Switch-Over Valve 2 V157 -Intake Flap Motor 30A - J519 -Vehicle Electrical System Control Module (A/1) 30A - J519 -Vehicle Electrical System Control Module (D/1) 40A - J299 -Secondary Air Injection (AIR) Pump Relay 50A J179 -Automatic Glow Time Control Module 40A - J681 -Power Supply Relay 2 (terminal 15) 50A - J496 -Auxiliary Engine Coolant (EC) Pump Relay S44 -Power Seat Adjustment Circuit Breaker 1 -SC33, SC34, SC37 50A - J59 -Load Reduction Relay (SC7, SC8, SC28 - SC35)

No. 207 / 7

Terminal 87a

F24 - SB24 - Fuse 24 (on fuse panel B)

30a

F25 - SB25 - Fuse 25 (on fuse panel B) F26 - SB26 - Fuse 26 (on fuse panel B) F27 - SB27 - Fuse 27 (on fuse panel B) F28 - SB28 - Fuse 28 (on fuse panel B) F29 - SB29 - Fuse 29 (on fuse panel B) F30 - SB30 - Fuse 30 (on fuse panel B)

30a 30a 30a 30a 30a 30a

Edition 01/2007

Rabbit/GTI

1.4 1.4.1 Fuse Colours

Component Locations

No. 207 / 8

Fuses (SC) in fuse panel instrument panel, left

30a A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

Edition 01/2007

Rabbit/GTI

No. 1 Designation in Current Flow Diagram - SC1 - Fuse 1 (on fuse panel C)

Component Locations

Nomina Function/Component l Value 10A - T16 -Antenna Connection (T16/1) J485 -Auxiliary Heater Operation Relay N79 -Positive Crankcase Ventilation (PCV) Heating Element G70 -Mass Air Flow (MAF) Sensor J757 -Engine Component Power Supply Relay J431-Headlamp Range Control Module 10A - J623 -Engine Control Module (ECM) V49 -Right Headlamp Beam Adjustment Motor V48 -Left Headlamp Beam Adjustment Motor E102 -Headlamp Adjuster J538 -Fuel Pump (FP) Control Module J345 -Towing Recognition Control Module J587 -Selector Lever Sensor System Control Module J533 -Data Bus On Board Diagnostic Interface J285 -Instrument Cluster Control Module J500 -Power Steering Control Module J104 -ABS/EDL Control Module E132 -Anti-Slip Control Switch E256 -ASR/ESP Button G476 -Brake Pedal Position Sensor 5A - J234 -Airbag Control Module

No. 207 / 9

Terminal 15a

2

- SC2 - Fuse 2 (on fuse panel C)

15a

3

- SC3 - Fuse 3 (on fuse panel C)

15a

Edition 01/2007

Rabbit/GTI

No. 4 Designation in Current Flow Diagram - SC4 - Fuse 4 (on fuse panel C)

Component Locations

No. 207 / 10

Terminal 15a

5 6 7 8 9 10 11 12

-

SC5 - Fuse 5 (on fuse panel C) SC6 - Fuse 6 (on fuse panel C) SC7 - Fuse 7 (on fuse panel C) SC8 - Fuse 8 (on fuse panel C) SC9 - Fuse 9 (on fuse panel C) SC10 - Fuse 10 (on fuse panel C) SC11 - Fuse 11 (on fuse panel C) SC12 - Fuse 12 (on fuse panel C)

13 - SC13 - Fuse 13 (on fuse panel C)

Nomina Function/Component l Value 5A - G266 - Oil Level Thermal Sensor M17-Back-Up Light Relay J255 -Climatronic Control Module G65 -High Pressure Sensor E16 -Heater/Heat Output Switch J530 -Garage Door Opener Control Module G128 -Front Passenger's Seat Occupied Sensor Y7 -Automatic Day/Night Interior Mirror -Driving School Equipment E422 -Tire Pressure Monitoring Display Button K216 -ASR/ESP Control Lamp 2 Z20 -Left Washer Nozzle Heater Z21 -Right Washer Nozzle Heater 10A - J745-Headlamp Range/Cornering Lamp Control Module, on right headlamp 10A - J745-Headlamp Range/Cornering Lamp Control Module, on left headlamp - -Not used - -Not used - -Not used - -Not used - -Not used 10A - J386-Driver's Door Control Module (window regulator) J387-Front Passenger's Door Control Module (window regulator) 10A - F47-Brake Pedal Switch G397 -Rain/Light Recognition Sensor E1 -Light Switch G197 -Compass T16 -Data Link Connector (T16/16)

15a 15a 15a 15a 15a 15a 15a 30a 30a

Edition 01/2007

Rabbit/GTI

No. Designation in Current Flow Diagram 14 - SC14 - Fuse 14 (on fuse panel C)

Component Locations

Nomina Function/Component l Value 10A - J587 -Selector Lever Sensor System Control Module R149 -Auxiliary Engine Coolant Heating RF Receiver J301 -A/C Control Module J255 -Climatronic Control Module E16 -Heater/Heat Output Switch J446 -Parking Aid Control Module J104 -ABS/EDL Control Module E94 -Driver's Heated Seat Adjuster E95 -Front Passenger's Heated Seat Adjuster 7.5A - J519-Vehicle Electrical System Control Module (interior illumination) - -Not used 5A - G273-Interior Monitoring Sensor G384-Vehicle Inclination Sensor H12-Alarm Horn - -Not used 5A - J754-Crash Data Recorder - -Not used - -Not used 40A - V2 -Fresh Air Blower (Climatronic) 30A - J386-Driver's Door Control Module (window regulator) J387-Front Passenger's Door Control Module (window regulator) 20A - J388-Left Rear Door Control Module (Central Locking) J389-Right Rear Door Control Module (Central Locking) J393-Comfort System Central Control Module

No. 207 / 11

Terminal 30a

15 - SC15 - Fuse 15 (on fuse panel C) 16 - SC16 - Fuse 16 (on fuse panel C) 17 - SC17 - Fuse 17 (on fuse panel C) 18 19 20 21 22 23 SC18 - Fuse 18 (on fuse panel C) SC19 - Fuse 19 (on fuse panel C) SC20 - Fuse 20 (on fuse panel C) SC21 - Fuse 21 (on fuse panel C) SC22 - Fuse 22 (on fuse panel C) S23 - Fuse 23 (on fuse panel C)

30a 30a 30a 30a 30a 30a 30a 30a 30a

24 - SC24 - Fuse 24 (on fuse panel C)

Edition 01/2007

Rabbit/GTI

Component Locations

No. 207 / 12

No.

Designation in Current Flow Diagram

25 - SC25 - Fuse 25 (on fuse panel C)

26 - SC26 - Fuse 26 (on fuse panel C) 27 - SC27 - Fuse 27 (on fuse panel C)

28 - SC28 - Fuse 28 (on fuse panel C) 29 - SC29 - Fuse 29 (on fuse panel C) 30 - SC30 - Fuse 30 (on fuse panel C) 31 - SC31 - Fuse 31 (on fuse panel C) 32 - SC32 - Fuse 32 (on fuse panel C) 33 - SC33 - Fuse 33 (on fuse panel C) 34 - SC34 - Fuse 34 (on fuse panel C)

Nomina Function/Component l Value 25A - Z1 -Heated Rear Window J301-A/C Control Module (only with additional water heater) E16-Heater/Heat Output Switch (only with additional water heater) N24-Fresh Air Blower Series Resistor (only with additional water heater) 30A - J388-Left Rear Door Control Module (window regulator) J389-Right Rear Door Control Module (window regulator) 15A - J17 -Fuel Pump (FP) Relay J538 -Fuel Pump (FP) Control Module G6 -Transfer Fuel Pump (FP) J643 -Fuel Primer Relay 30A - -Not used 10A - -Not used 20A - J217 -Transmission Control Module (TCM) J743-Direct Shift Gearbox (DSG) Mechatronic 20A - V192 -Brake System Vacuum Pump 30A - U13 -Converter with Socket, 12V-230V U27 -Converter with Socket 12V-115V, (USA/Canada) 25A - J245-Power Sunroof Control Module 15A - V125 -Driver's Seat Lumbar Support Curvature Adjustment Motor V126 -Front Passenger's Seat Lumbar Support Curvature Adjustment Motor V129 -Driver's Seat Lumbar Support Height Adjustment Motor V130 -Front passenger Seat Lumbar Support Height Adjustment Motor

Terminal 30a

30a 30a

30a 15a 15a 15a 30a 30a 30a

Edition 01/2007

Rabbit/GTI

Component Locations

No. 207 / 13

No.

Designation in Current Flow Diagram

35 - SC35 - Fuse 35 (on fuse panel C) 36 - SC36 - Fuse 36 (on fuse panel C) 37 - SC37 - Fuse 37 (on fuse panel C) 38 - SC38 - Fuse 38 (on fuse panel C)

39 - SC39 - Fuse 39 (on fuse panel C) 40 - SC40 - Fuse 40 (on fuse panel C) 41 - SC41 - Fuse 41 (on fuse panel C) 42 - SC42 - Fuse 42 (on fuse panel C) 43 44 45 46 47 48 49 SC43 - Fuse 43 (on fuse panel C) SC44 - Fuse 44 (on fuse panel C) SC45 - Fuse 45 (on fuse panel C) SC46 - Fuse 46 (on fuse panel C) SC47 - Fuse 47 (on fuse panel C) SC48 - Fuse 48 (on fuse panel C) SC49 - Fuse 49 (on fuse panel C)

Nomina Function/Component l Value - -Not used 20A - V11 -Headlamp Washer Pump J39 -Headlamp Washer Relay 30A - J131 -Driver's Heated Seat Control Module J132-Front Passenger's Heated Seat Control Module 20A - J388 -Left Rear Door Control Module (central locking system), USA/ Canada, with relay J641 Alarm Horn Relay) J389 -Right Rear Door Control Module (central locking system), USA/ Canada, with relay J641 Alarm Horn Relay) J393 -Comfort System Central Control Module (only for VR6) - -Not used 40A - E16-Heater/Heat Output Switch (fresh air bower) J301-A/C Control Module (fresh air blower) 20A - V12 -Rear Window Wiper Motor J519-Vehicle Electrical System Control Module (double washer pump) (BSG J1) 20A - U1 -Cigarette Lighter U9 -Rear Cigarette Lighter U5 -12 V Socket (criminal investigation) 15A - J345-Towing Recognition Control Module 20A - J345-Towing Recognition Control Module 15A - J345-Towing Recognition Control Module - -Not used - -Not used 10A - -Mag-Lite and portable two-way radio charging station - -Not used

Terminal 30a 30a 30a 30a

75a 75a 75a 75a 30a 30a 30a 75a 15a 75a 75a

Edition 01/2007

Rabbit/GTI

1.5

Component Locations

No. 207 / 14

Relay arrangements and circuit breakers on relay panel below instrument panel, left

1 - J13 - Fresh Air Blower Relay - (only auxiliary heater) (53) 2 - J485 - Auxiliary Heater Operation Relay (449) 3 - J682 - Power Supply Relay (terminal 50) (433), from May 2006 (53) 4 - J39 - Headlamp Washer Relay (53) 5 - J17 - Fuel Pump (FP) Relay (449) 5 - J643 - Fuel Primer Relay (BCA) (449) 5 - J496 - Auxiliary Engine Coolant (EC) Pump Relay (BLG) (449) A - Power Seat Adjustment Circuit Breaker 1- 30A (from May 2004) B - Power Seat Adjustment Circuit Breaker 1- 30A (through April 2004) J17, J643, J682 and J496 are mini-relays and can be found, depending on equipment, on a relay connector position

Edition 01/2007

Rabbit/GTI

1.6

Component Locations

No. 207 / 15

Position of Relays, Relay Carrier on Vehicle Electrical System Control Module, under instrument panel, left

B1 - J681 - Power Supply Relay 2 (terminal 15) B2 - J99 - Heated Outside Mirror Relay (449) B3 - Not used B4 - J689 - Power Supply Relay 2 (terminal 30a) (449) B5 - J9 - Rear Window Defogger Relay (53) B6 - J413 - Horn Relay (449) B7 - J729 - Dual Washer Pump Relay 1 (404) B8 - J730 - Dual Washer Pump Relay 2 (404) B9 - J59 - Load Reduction Relay (460)

Edition 01/2007

Rabbit/GTI

1.7

Component Locations

No. 207 / 16

Position of Relays on Electronics Box Low, engine compartment, left

A1 - J317 - Power Supply Relay (terminal 30) (458) - J317 - Power Supply Relay (terminal 30) (100) - J317 - Power Supply Relay (terminal 30) (370) A2 - J299 -Secondary Air Injection (AIR) Pump Relay (100) A2 - G582 - Voltage Monitoring Sensor (488) (BLG), through May2006 A2 - Connection bridge, only diesel engines The relay identification number 370 replace the relay identification number 100 (depend on production).

Edition 01/2007

Rabbit/GTI

1.8 1.8.1

Component Locations

No. 207 / 17

Position of Relays Auxiliary Relay Carrier under Electronics Box Low, in engine compartment, left Automatic Glow Time Control Module J179

1 - Auxiliary Relay Carrier under Electronics Box, in engine compartment, left 2 - J179 - Automatic Glow Time Control Module (461) through August 2006 From August 2006 identification number (457)

Edition 01/2007

Information

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