Read AII27356 Roof Rack Cross Bars.pmd text version

Accessory

Application

Publications No.

INSTALLATION INSTRUCTIONS

PARTS LIST

ROOF RACK CROSSBAR (LX) P/N 08L02-SHJ-100A

AII 27356 2005 ODYSSEY

Issue Date

SEP 2004

Left center cover Front crossbar (longer)

Rear crossbar (shorter)

4 Holders

12 Torx nuts 4 Special bolts

2 Rail caps Right side rail

Left side rail 4 Washers

4 Lock washers 4 Short Torx bolts TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Shop towel Long-nose pliers T-30 Torx driver Hacksaw (32 tpi blade) Small flat-tip screwdriver

Right center stay

Left center stay

Right center cover

© 2004 American Honda Motor Co., Inc. - All Rights Reserved.

AII 27356 (0409)

08L02-SHJ-1000-91

1 of 5

INSTALLATION NOTE: · · The weight of cargo must not exceed the maximum weight capacity of150 lb (68 kg). Be extremely careful not to damage the roof and other finished surfaces of the body when installing the roof rack. Do not interchange the front and rear parts or the right and left parts. Place a shop towel around the tip of a flat-tip screwdriver, and pry up on the rear of each roof molding.

ROOF MOLDING ROOF REAR SIDE

3.

If the front or rear retaining clips remained on the roof molding, remove them from the roof molding, and reinstall them in their original positions on the vehicle. Remove the remaining clips and set them aside; they will not be reused.

RETAINING CLIP

· 1.

ROOF MOLDING

RETAINING CLIP

FLAT-TIP SCREWDRIVER SHOP TOWEL

4226080Y

4.

If necessary, remove the six center retaining clips, three on each side, from the stud bolts using long nose pliers.

LONG NOSE PLIERS

2.

Remove the roof moldings by carefully lifting them upward.

ROOF MOLDING ROOF REAR SIDE

RETAINING CLIP STUD BOLT

CLIP (Leave this in place.)

RETAINING CLIP

CLIP (Leave this in place.)

4226090Y

STUD BOLT

4226100Y

2 of 5

AII 27356 (0409)

© 2004 American Honda Motor Co., Inc. - All Rights Reserved.

5.

Using a hacksaw, cut each roof molding according to the dimensions shown.

HACKSAW

7.

Place the left center stay over the two stud bolts at the center of the roof, and install the two Torx nuts using a T-30 Torx driver. Torque the Torx bolts to 5 to 8 lb-ft. (7 to 10 N·m).

TORX NUT

ROOF MOLDING 130 mm FRONT 130 mm 577 mm ROOF 184 mm 65 mm 513 mm

LEFT CENTER STAY

970 mm

4226111Y

STUD BOLT

6.

Reinstall the cut pieces of molding to the vehicle.

4227020Y

ROOF MOLDING ROOF MOLDING 130 mm

130 mm

8.

Install the left center stay cover on the left center stay.

LEFT CENTER STAY COVER

ROOF

4227010Y

LEFT CENTER STAY

4227030Y

© 2004 American Honda Motor Co., Inc. - All Rights Reserved.

AII 27356 (0409)

3 of 5

9.

Place the left roof rail over the four stud bolts on the left side of the roof.

LEFT ROOF RAIL FRONT STAY REAR STAY

11. Install four Torx nuts to attach the front stay and the rear stays. Use the Torx driver to secure the stays to the roof. Torque the four Torx nuts to 5 to 8 lb-ft. (7 to 10 N·m).

TORX NUT TORX NUT

REAR STAY

STUD BOLT

4227040Y

LEFT ROOF RAIL FRONT STAY

10. At the center stay, install two short Torx bolts through the holes in the left roof rail. Torque the center Torx bolts to 4 to 5 lbs (5 to 7 N·m).

SHORT TORX BOLT

4227060Y

12. Install the rail cap into the hole in the center of the left roof rail.

RAIL CAP

LEFT ROOF RAIL

LEFT ROOF RAIL

LEFT CENTER STAY

4227050Y

LEFT CENTER STAY

4227070Y

13. Repeat steps 1 through 12 to install the right roof rail on the right side of the vehicle.

4 of 5

AII 27356 (0409)

© 2004 American Honda Motor Co., Inc. - All Rights Reserved.

14. From the rear end of the roof rail, slide two holders into each roof rail.

17. Re-install the stay covers to the roof rail.

REAR OF THE ROOF RAIL MARK (on the inside of the roof rail)

STAY COVER

HOLDER HOLDER RIGHT ROOF RAIL HOLDER HOLE LEFT ROOF RAIL

4227110Y

LEFT ROOF RAIL

4227092Y

15. Slide each holder back, and align the hole in the holder with the mark on the inside of the roof rail. 16. Position the cross bars on the holders, and install the special bolts with washers. Tighten the bolts securely.

SPECIAL BOLTS (4)

LOCK WASHERS (4) WASHERS (4)

RIGHT ROOF RAIL

FRONT CROSSBAR WIDE

REAR CROSSBAR LEFT ROOF RAIL

FRONT NARROW

4227101Y

© 2004 American Honda Motor Co., Inc. - All Rights Reserved.

AII 27356 (0409)

5 of 5

Information

AII27356 Roof Rack Cross Bars.pmd

5 pages

Report File (DMCA)

Our content is added by our users. We aim to remove reported files within 1 working day. Please use this link to notify us:

Report this file as copyright or inappropriate

172565


You might also be interested in

BETA
Microsoft Word - M-0460280 511 Panel Saw - Rev C.doc