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COMPACT CATALOG

REMOTE CONTROLS WITH FLEXIBLE CABLES

TC-TCC

Features

This catalog shows TC and TCC remote controls with flexible cables for directional control valves. H Monoblock body TC or stackable TCC. H Low actioning efforts. H Easy installation. H Detents, safety lever, several types of knob available. H Two sizes available: TC5 recommended for SD4, SD5, SD6, SDM080 and DF5 valves; TC10 recommended for other valves.

Additional information This catalog shows the product in the most standard configurations. Please contact Customer Service Dpt. for more detailed information or special request. WARNING! All specifications of this catalog refer to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.

WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.

4th edition May 2000: This edition supercedes all prior documents.

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TC-TCC

Contents Connecting example

SD5/2- P(KG3)/18MCSL/18MCSL/AET SD14/1(YG3- 120)/28/TLL -

TQ50

8TL CP10

TP50

CD type

Connecting kits

CG type GP50

Cables

TCC5/3/TL/ML/ML

Remote control

Contents

Monoblock remote control TC . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Stackable remote control TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 TC--TCC controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Flexible cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connecting scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Connecting kits ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . 11

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TC-TCC

TC5

Connecting kit

Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft Stroke 20 0.79 20 0.79

Control group

M10

8.5 Ø 0.33

74 2.91

38 1.5

A

91.5 3.6 44 1.73

63 2.48

TC5/2 with GP50 connecting kit TYPE

A B

60 2.36 121 4.76

TC5/1

mm 32 48 in 1.26 1.89 mm 74 86

TC5/2

in 2.91 3.39 mm 112 124

TC5/3

in 4.41 4.88 mm 150 162

B

TC5/4

in 5.91 6.38

TC10

Connecting kit

Allen wrench 5 9.8 Nm / 7.2 lbft Wrench 6 24 Nm / 17.7 lbft 25 0.98

Control group

M 10

Stroke

Ø

8.5 0.33

107.5 4.23

45 1.77

A

102.5 4.04 80 3.15 174.5 6.87 36 1.42 67.5 2.66

30 1.18

68 2.68

TC10/2 with GP10 connecting kit TYPE

A B

TC10/1

mm 38 52 in 1.50 2.04 mm 85 97

TC10/2

in 3.35 3.82 mm 130 142

TC10/3

in 5.12 5.59 mm 175 187

B TC10/4

in 6.89 7.36

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Ordering codes

1st section 2nd 3rd

TC5 / 3 / T L / M / LCB1 / M 1. 2. 3. 3.

2. 1.

3.

1.

TYPE 5/1 5/2 5/3 5/4

TC5 body

CODE 3COR111001 3COR112000 3COR113000 3COR114000 DESCRIPTION 1 section 2 sections 3 sections 4 sections

1.

TYPE 10/1 10/2 10/3

TC10 body

CODE 3COR121800 3COR122000 3COR123000 DESCRIPTION 1 section 2 sections 3 sections

2.

TYPE M T

TC5 positioning controls

CODE 5GIU316990 5GIU316992 DESCRIPTION spring centered without spring return

2.

TYPE M T

TC10 positioning controls

CODE 5GIU320990 5GIU320991 DESCRIPTION spring centered without spring return

3.

TYPE L SLP LCB LEB

TC5 actioning controls

CODE 5LEV205010 5COP105010 5CLO206105 5LEV605050 DESCRIPTION M10 lever without lever with dust cover plate LCB6 mechanical joystick safety lever with lock in neutral

3.

TYPE L SLP LCB

TC10 actioning controls

CODE 5LEV110015 5COP110010 5CLO211100 DESCRIPTION M10 lever without lever with dust cover plate LCB11 mechanical joystick

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TC-TCC

TCC5

Connecting kit

Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft

Control group

Stroke 20 0.79 23.5 0.93

Made in Italy

M10

Æ9 Æ0.35

40 1.57

54 2.13

40 1.57

18 0.71

A

95 3.74 60 2.36 121 4.76 44 1.73 20 0.79

63 2.48

TCC5/2 with GP50 connecting kit TYPE

A B

TCC5/1

mm 56 73 in 2.20 2.87

TCC5/2

mm 96 113 in 3.78 4.45

TCC5/3

mm 136 153 in 5.35 6.02

TCC5/4

mm 176 193 in 6.93 7.6

TCC5/5

mm 216 233 in 8.50 9.17

TCC5/6

mm 256 273 in 10.08 10.74

B

TCC5/7

mm 296 313 in 11.65 12.32

TCC10

Connecting kit

Allen wrench 5 9.8 Nm / 7.2 lbft Wrench 6 24 Nm / 17.7 lbft 28 1.1 Stroke

Control group

30 1.18

M10

Æ9 Æ0.35

48 1.89

83.5 3.29

45 1.77

18 0.71

A

105.5 4.15 80 3.15 174.5 6.87 36 1.42 67.5 2.66

68 2.68

TCC10/2 with GP10 connecting kit TYPE

A B

TCC10/1

mm 61 78 in 2.4 3.07

TCC10/2

mm 106 123 in 4.17 4.84

TCC10/3

mm 151 168 in 5.94 6.61

TCC10/4

mm 196 213 in 7.72 8.39

TCC10/5

mm 241 258 in 9.49 10.16

TCC10/6

mm 286 303 in 11.26 11.93

B

TCC10/7

mm 331 348 in 13.03 13.70

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Ordering codes

1st section 2nd 3rd

TCC5 / 3 / T L / M L / M L

SIZE TCC5 - TCC10 -

3. 2.

1. 3.

SECTIONS NUMBER

1. 3.

NO TAG

TYPE ML TL UL ULEB

TCC5 complete sections

DESCRIPTION with lever and spring return with lever, without spring return with lever, movement selector and without spring (only to be used as first or last section) with safety lever (lock in neutral), movement selector and without spring (only to be used as first or last section)

NO TAG

TYPE ML TL

TCC10 complete sections

DESCRIPTION with lever and spring return with lever, without spring return

CODE 6TEL005100 6TEL005200 6TEL005211 6TEL005212

CODE 6TEL010100 6TEL010200

2.

TCC5 fixing brackets

DESCRIPTION standard support U selector support

2.

TCC10 fixing brackets

DESCRIPTION standard support

CODE 5STA346057 5STA346058

CODE 5STA354065

3.

TCC5 tie rod kits

GROUP TCC5/1 TCC5/2 TCC5/3 TCC5/4 CODE 5TIR106233 5TIR106273 5TIR106313 GROUP TCC5/5 TCC5/6 TCC5/7

3.

TCC10 tie rod kits

GROUP TCC10/1 TCC10/2 TCC10/3 TCC10/4 CODE 5TIR106258 5TIR106303 5TIR106348 GROUP TCC10/5 TCC10/6 TCC10/7

CODE 5TIR106073 5TIR106113 5TIR106153 5TIR106193

CODE 5TIR106078 5TIR106123 5TIR106168 5TIR106213

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TC-TCC

Controls M controls

Spring centered to neutral.

1

0

2

Italy

T controls

Without spring return for detented controls on directional valve and control without neutral position.

1

0

2

Italy

U controls (TCC5 only)

With 3 detented positions (only to be used as first or last sections).

0 1 2

1

0

2

Italy

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Flexible cables Technical data

Maximum admissible traction load Maximum admissible compression load Minimun recommendend bend radius Working temperature Maximum raccomended length 1450 N 880 N R = 150 mm from --40 to 80 °C 4000 mm 340 lb 200 lb 5.9 in -40B176° F 157.48 in

CG cable

Flexible cable with both turning ends.

104 4.09 38 1.5 6 0.24 49 1.93 M16x1.5 30 1.18 34 1.34 5.25 0.21 15 0.59 M6

Black plasticized cable

Walvoil Made in Italy 4CAV603000 12 99

13 0.51

Date, Code and contry of origin

Wrench 12

OUT cable position

Yellow galvanized turning end

CD cable

Flexible cable with one fixing end and one turning end (see CG cable).

14 0.55 M16x1.5

Black plasticized cable

Walvoil Made in Italy 4CAV603000 12 99

Date, Code and country of origin

80 3.15

30 1.18

15 0.59

Yellow galvanized fixing end

Ordering codes Flexible cables CD 2000 1. 1. Type

CD

4CAV60

2.

2. Cables length mm - in

500 19.68 0500 0500 750 29.52 0750 0750 1000 39.37 1000 1000 1250 49.20 1250 1250 1500 59.05 1500 1500 2000 78.71 2000 2000 2500 98.42 2500 2500 3000 118.11 3000 3000 3500 137.79 3500 3500 4000 157.48 4000 4000

CG

4CAV70

Ex: flexible cable CD2000 -- code 4CAV602000

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M6

IN cable position

TC-TCC

Connecting scheme

Flexible cables and connecting kit at both ends are used to join control group, TC or TCC, to the directional control valve. On the remote control there is always a GP kit; on the valve, kit type depends on the cable. TP kit is used with CG cable with turning ends; TQ is a waterproof kit used with the fixing end of CD cable. CP kit must be used instead of TP kit when TL control is mounted on the valve, with the lever on the opposite side.

1.

Remote control

TC- TCC -

2.

Control connection

3.

Flexible cables

4.

Valve connection

Valve

Control prearrangement SL

GP Kit

CG Cable Turning CD Cable Turning Fixing Turning

TP Kit

TQ Kit Control kit 8TLTS (series 5 only) TQ Kit

CG Cable Turning

CP50 Kit (series 5) CP100 Kit (series 10, control kit 8TL)

Control kits 8TL- 11TL -

Turning Control kit 10TL CP51 Kit (series 5 only)

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TC-TCC

Ordering codes 1. 2. 3. 3. 4. 4.

TCC5/3/TL/ML/ML + GP50x3 + CG2000x2 + CD2000 + TP50x2 + CP100 + SD5/2- P(KG3- 120)/18MCSL/18MCSL/AET + SD14/1(YG3- 120)/28TLL -

1.

TC remote control TCC remote control

page 5 page 7

3.

TYPE 2000D 2000G

Flexible cables

CODE 4CAV602000 4CAV702000 DESCRIPTION cable CD 2000 cable CG 2000

page 9

2.

TYPE GP50 GP100

Control connection kit

CODE 5TEL005005 5TEL010005 DESCRIPTION Kit for TC5-TCC5 Kit for TC10-TCC10

4.

Valve connection kit

DESCRIPTION Kit for series 5 (SD4-SD5-SD6-SDM080-DF5) Kit for SDM143-DLM142 Kit for series 10 (SDS150-SD11-SD14-SD16-DF10) Kit for series 20 (SD18-SD25-DF20)

TYPE CODE TP: for turning end TP50 5TEL105005 TP81 TP100 TP200 5TEL108200 5TEL110005 5TEL120005

TQ: for fixing end TQ50 5TEL105110 TQTL50 5TEL105101

TQ70 TQ80 TQ81 TQ100 TQ200

5TEL107100 5TEL108110 5TEL108220 5TEL110110 5TEL120100

Kit for series 5 (SD4-SD5-SD6-SDM080-DF5) Kit to be used with 8TLTS controls on series 5 valve (SD4-SD5-SD6-SDM080-DF5) Kit for SDM102-DLS7 Kit for SD8-SDM140-SDM141 Kit for SDM143-DLM142 Kit for series 10 (SDS150-SD11-SD14-SD16-DF10) Kit for series 20 (SD18-SD25-DF20)

CP: for turning end and lever on the opposite side of the valve CP50 5TEL405005 Kit for series 5 (SD4-SD5-SD6-SDM080-DF5) to be used with 8TL-11TL-17TL controls CP51 5TEL405011 Kit for series 5 (SD4-SD5-SD6-SDM080-DF5) to be used with 10TL controls CP100 5TEL410005 Kit for series 10 to be used with 8TL (SDS150-SD11-SD14-SD16-DF10) control

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WALVOIL S.P.A. 42100 REGGIO EMILIA · ITALY · VIA ADIGE, 13/D TEL. +39.0522.932411 · FAX +39.0522.300984 E-MAIL: [email protected] · HTTP: //WWW.WALVOIL.COM SALES DEPARTMENT TEL. +39.0522.932555 · FAX +39.0522.932455

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