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030/TL 03/01 50M, ©Copyright 2001, Anvil International

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Pipe Fitter Handbook Another Anvil Advantage... Mini-catalog Installation Procedures Technical Data

©Copyright 2001 by Anvil International, Inc. All Rights Reserved. No portion of this book may be reproduced in any form by photostat, microfilm, xerography, or any other means, or incorporated into any information retrieval system, electronic or mechanical, without the written permission of Anvil International, Inc.

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THE ANVIL ADVANTAGE ­­­­­­­­­­­­­­­­­­­­­­­­

Anvil international is the largest and most complete manufacturer of fittings and hangers in the world, with ISO 9000 manufacturing facilities in Columbia, PA; Statesboro, GA; Henderson, TX; Longview, TX; Houston, TX; and North Kingstown, RI. Together, they produce a package of quality flow control products unmatched by any other single manufacturer. With over 140 years of industry experience, you can rely on proven product solutions to meet your specific needs. Just as important, Anvil sales engineers help you get the job, and then help you get the job done. That includes piping schematics - done by the experts in pipe support and strut support engineering. Plus, with five Regional Service Centers and various satellite offices located strategically throughout North America, we can provide fast, local service, yet we're big enough to offer the choices you need for a winning advantage. Our focused product offerings include: · Malleable Iron Fittings and unions · Forged Steel Fittings, Unions, and Couplings · Gruvlok® Fittings and Valves · Cast Iron Fittings and Flanges · Swage Nipples and Bull Plugs · Pipe Hangers and Supports · Catawissa® Unions · Strut and Strut Fittings · Engineered Hangers · Welded and Seamless Pipe Nipples · Mueller® T-0ffs · Wrot Steel Couplings · Mueller® UL-FM Valves Fittings and Hangers ­ Anvil is the largest manufacturer of fittings and hangers in the world. Our foundries, equipped with current state-of-the-art automated systems designed to maximize manufacturing efficiencies, produce a diverse line of malleable, forged steel, and cast iron fittings, couplings, unions and steel nipples. The complete line includes a pipe hanger or support of American manufacture for virtually any suspension problem encountered in pipe installation work. Gruvlok® ­ Universally utilized for joining pipe in a wide variety of piping systems. The Gruvlok line has grown from a line of standard couplings and fittings to a broad range of grooved product, plain end product, valves, pipe preparation tools, and various accessories. The Gruvlok Copper Method employs the same procedures as those used for joining steel pipe, and offers a simple and durable method of installing capper pipe without messy solder. Power-Strut® ­ The Power-Strut metal framing system can be regarded as a basic building material. An endless array of fittings provides freedom to work at virtually any angle, along any surface, to shape a support system that fits our customers exact needs. History of Support ­ Anvil International can trace its roots back to the mid 1800's. As we've evolved - first as Grinnell Supply Sales and Manufacturing, then Supply Sales Company, and finally into Anvil - we've earned a global reputation for producing quality, effective products you can trust. We will build on the solid foundation of our past by continuing to provide the highest level of critical service and support, R&D, and the most complete package of fittings, couplings, hangers, and supports in the world. Anvil International. Our products have earned your trust. Our company will keep it. Visit us on the web at: www.anvilintl.com

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­­­­­­­­­­­­­­­­­­­­­­­­­ TABLE OF CONTENTS

MINI CATALOG ............................................... 5 - 103

GRUVLOK COUPLINGS FOR GROOVED-END PIPE ............................................. 7 COUPLING DATA CHART NOTES .................................................................. 8 FIGURE 7001 STANDARD COUPLING .................................................... 9 - 10 FIGURE 7011 STANDARD COUPLING ......................................................... 11 FIGURE 7401 ­ RIGIDLOK® COUPLING .............................................. 12 - 13 FIGURE 7000 ­ LIGHTWEIGHT COUPLING .................................................. 14 FIGURE 7400 ­ RIGIDLITE® COUPLING ..................................................... 15 FIGURE 7003 ­ HINGELOK® COUPLING ..................................................... 16 FIGURE 7010 REDUCING COUPLING ......................................................... 17 FIGURE 7012 ­ FLANGE ................................................................ 18 - 20 FIGURE 7013 ­ 300# FLANGE ................................................. 18 - 19, 21 FIGURE 7042 OUTLET COUPLING ..................................................... 22 - 24 FIGURE 7044 BRANCH OUTLET ............................................................... 25 FIGURE 7045-FPT BRANCH ........................................................... 26 - 30 FIGURE 7046-GR BRANCH ............................................................ 26 - 30 FIGURE 7047, 7048, 7049 CLAMP-T CROSS .......................................... 30 GRUVLOK FITTINGS FOR GROOVED-END PIPE ....................................... 31 - 60 FLOW DATA ­ FRICTIONAL RESISTANCE ............................................. 32 FITTING SIZE .............................................................................. 33 FIGURE 7050 - 90° ELBOW ......................................................... 33 FIGURE 7051 - 45° ELBOW ......................................................... 33 FIGURE 7052 - 221/2° ELBOW .................................................... 33 FIGURE 7053 - 111/2° ELBOW .................................................... 34 FIG. 7050 LR - 90° LR ELBOW .................................................. 34 FIG. 7051 LR - 45° LR ELBOW .................................................. 34 FIGURE 7060 ­ TEE ................................................................... 35 FIG. 7061 REDUCING TEE STANDARD ....................................... 36 - 37 FIGURE 7063 ­ TEE W/THREADED BRANCH ...................................... 38 FIGURE 7064 REDUCING TEE WITH THREADED BRANCH ..................... 39 FIG.URE 7072 ­ GR X GR CONCENTRIC REDUCERS .......................... 40 FIGURE 7076 ­ CONCENTRIC REDUCER GROOVE BY THREAD ................. 41 FIGURE 7076 ­ GR X THD ­ CONCENTRIC REDUCERS ...................... 41 FIGURES 7073 & 7097 ­ ECCENTRIC REDUCERS .............................. 42 FIGURE 7069 ­ 45° LATERAL ...................................................... 43 FIGURE 7069 LATERALS ............................................................... 43 FIGURE 7070 ­ 45° REDUCING LATERAL ....................................... 44 FIGURES 7077, 7078 & 7079 ­ SWAGED NIPPLES ......................... 45 FIGURE 7067 ­ REDUCING TEE WYE .............................................. 46 FIGURE 7066 ­ TEE WYE ............................................................ 47 FIGURE 7071 ­ TRUE WYE .......................................................... 48 FIGURE 7084 - GROOVE X CLASS 150 FLANGE ................................. 49 FIGURE 7085 - GROOVE X CLASS 300 FLANGE ................................. 49 FIGURE 7055 ­ GR X MPT - 90° ADAPTER ELBOW ......................... 50 FIGURE 7056 ­ GR X MPT - 45° ADAPTER ELBOW ......................... 50 FIGURE 7087 ­ GR X FPT ......................................................... 51 FIGURE 7050 RF REDUCING BASE SUPPORT ELBOWS ......................... 51 FIGURE 7087 FEMALE THREAD ADAPTER .......................................... 51 FIGURE 7074 ­CAP .................................................................... 52 FIGURE 7068 ­ CROSS ............................................................... 52 FIGURE 7062 BULLHEAD TEE (GR X GR X FPT) ............................. 53 FIGURE 7065 STANDPIPE TEE (GR X GR X FPT) ............................. 53 FIGURE 7075 ­ BULL PLUG ......................................................... 53 FIGURE 7050-3D - 90° ELBOW ................................................... 54 FIGURE 7057-3D - 60° ELBOW ................................................... 54 FIGURE 7051-3D - 45° ELBOW ................................................... 54

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TABLE OF CONTENTS ­­­­­­­­­­­­­­­­­­­­­­­­­

FIGURE 7058-3D - 30° ELBOW ................................................... 55 FIGURE 7052-3D - 221/2°ELBOW ................................................ 55 FIGURE 7053-3D - 111/4°ELBOW ................................................ 55 FIGURE 7050-5D - 90° ELBOW ................................................... 56 FIGURE 7057-5D - 60°ELBOW .................................................... 56 FIGURE 7051-5D- 45°ELBOW ..................................................... 56 FIGURE 7058-5D - 30°ELBOW .................................................... 57 FIGURE 7052-5D - 221/2°ELBOW ................................................ 57 FIGURE 7053-5D - 111/4°ELBOW ................................................ 57 FIGURE 7050-6D - 90°ELBOW .................................................... 58 FIG. 7057-6D - 60°ELBOW ........................................................ 58 FIG. 7051-6D - 45°ELBOW ........................................................ 58 FIG. 7058-6D - 30°ELBOW ........................................................ 59 FIG. 7052-6D - 221/2°ELBOW ................................................... 59 FIG. 7053-6D - 111/4°ELBOW ................................................... 59 FIGURE 7080, 7081 & 7082 - ADAPTER NIPPLES .......................... 60 FIGURE 7086 - HOSE NIPPLES ...................................................... 60 SERIES 7700 ­ GRUVLOK BUTTERFLY VALVE ...................................... 61 - 65 SERIES 7600 - BUTTERFLY VALVE .................................................... 66 - 67 SERIES 8000 GR - BUTTERFLY VALVE .............................................. 68 - 71 SERIES 7800 - GRUVLOK CHECK VALVE ............................................ 72 - 74 SERIES 7500 - GRUVLOK BALL-VALVES ............................................ 75 - 76 FLOW CONTROL COMPONENTS ............................................................... 77 GBV-S, GBV-T GLOBE VLAVES ................................................... 77 GBV-G, GBV-A BALANCING VALVES ...................................... 78 - 79 FIGURE 722FTV - TRI-SERVICE VALVE .................................... 80 - 81 FIGURE 7250 SUCTION DIFFUSER ............................................ 82 - 83 COPPER METHOD .......................................................................... 84 - 90 FIGURE 7400 RIGIDLITE COUPLING ................................................. 85 FIGURE 7012 ­ GRUVLOK FLANGE ................................................ 86 FIGURE 7550 - 90° ELBOW ......................................................... 87 FIGURE 7551 - 45° ELBOW ........................................................ 87 FIGURE 7560 - TEES .................................................................. 87 FIGURE 7572 (GR X GR) - CONCENTRIC REDUCER ............................ 88 FIGURE 7574 - END CAPS ........................................................... 88 FIGURE 7582 - TRANSITION FITTING ............................................... 88 FIGURE 7575 (GR X CUP) - REDUCING ADAPTER .............................. 88 FIGURE 7561A - REDUCING TEE - (GR X GR X GR) .......................... 89 FIGURE 7564A - REDUCING TEE - (GR X GR X CUP) ......................... 89 FIGURE 7500C GROOVED-END COPPER BALL VALVE .......................... 90 FIGURE 7088, 7089 & 7090 DI-LOK® DI-ELECTRIC NIPPLES ........... 91 - 92 HIGH PRESSURE COUPLINGS ............................................................ 93 - 94 FIGURE 7004 ­ HPR® COUPLING ................................................. 93 FIGURE 7004 ­ EG® END-GUARD COUPLING ................................... 94 GRUVLOK SOCK-IT® PIPING METHOD ................................................. 95 - 98 FIGURE 7100 ­ 90° ELBOW (SOCK-IT X SOCK-IT) ........................... 95 FIGURE 7101 ­ 90° REDUCING ELBOW (SOCK-IT X NPT) .................. 96 FIGURE 7103 ­ STRAIGHT TEE ...................................................... 96 FIGURE 7105 ­ SOCK-IT TEE ....................................................... 97 FIGURE 7107­ SOCK-IT COUPLING (S X S) ..................................... 98 FIGURE 7106­ SOCK-IT REDUCING TEE (S X S X NPT) .................... 98 GRUVLOK GASKETS ..................................................................... 99 - 101 GRUVLOK LUBRICANTS ............................................................... 102 - 103

INSTALLATION ............................................. 104 - 125 TECHNICAL INFORMATION ................................... 126 - 183 ANVIL DESIGN SERVICES ................................... 184 - 185

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­­­­­­­­ GRUVLOK COUPLINGS FOR GROOVED-END PIPE

Gruvlok couplings for grooved-end pipe are available in nominal pipe sizes 1" thru 30" and metric sizes. The variety of coupling designs provides a universal means for the connection for pipe, fittings, and pipe system components. The wide assortment of Gruvlok couplings and gaskets permit selection of the most suitable combination for a specific application, thus providing the most versatile and economical pipe system installation.

Material Specifications:

Housing:

Ductile Iron conforming to ASTM A536, Grade 65-45-12 or Malleable Iron conforming to ASTM A47, Grade 32510.

Coatings:

Rust inhibiting lead-free paint Color: ORANGE (standard) RED (optional) Hot Dipped Zinc Galvanized (optional) For other requirements contact your Gruvlok Sales Office.

Gaskets:

Elastomers with properties as designated in accordance with ASTM D2000 for each gasket grade. Refer to the Gruvlok Gasket Selection Guide for details.

ANSI Bolts and Heavy Hex Nuts:

Heat treated, oval neck track head bolts conforming to ASTM A183 Grade 2 with a minimum tensile strength of 110,000 psi and heavy hex nuts of carbon steel conforming to ASTM A563. Bolts and nuts are provided zinc electroplated as standard.

Metric Bolts and Heavy Hex Nuts:

Heat treated, zinc electroplated oval neck track head bolts made of carbon steel with mechanical properties per ISO 8981 Class 8.8 or 9.8. Hex nuts are zinc electroplated followed by a yellow chromate dip. Stainless Steel Bolts and Nuts are also available. Contact your Gruvlok Sales Office for details.

Gruvlok Couplings for Grooved-End Pipe

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COUPLING DATA CHART NOTES ­­­­­­­­­­­­­­­­­­­

1 2 3

Gruvlok Couplings are identified by either the nominal ANSI pipe size in inches or pipe O.D. in millimeters (see column 2). Nominal Outside Diameter of Pipe.

Maximum line pressure, including surge, to which a joint can be subjected. Working pressure ratings are based on standard wall steel pipe with standard cut or roll grooves in accordance with Gruvlok specifications. For Performance Data on other than standard wall pipe, refer to Technical data section. Note: For one time field test only the maximum joint working pressure may be increased to 11/2 times the figure shown. Maximum end load from all interior and/or exterior forces to which the joint can be subjected are based on standard wall steel pipe with standard cut or roll grooves in accordance with Gruvlok specifications.

4

5 6 7 8 9 10

Range of pipe end separation is the gap between the pipe ends due to assembly.

Maximum allowable deflection of pipe from centerline when using standard cut grooved steel pipe. For details see design factors in Gruvlok Technical data section. "X", "Y", and "Z" are external dimensions for reference purposes only. The quantity of bolts equals the number of housing segments per coupling. When applicable, nuts must be tightened alternating and evenly to the recommended bolt torque. Approximate weight for a fully assembled coupling with gasket, bolts, and nuts.

COUPLING DATA CHART NOTES

Nom. Size

In/mm

Pipe OD

In/mm

Max. Wk. Pressure

PSI/bar

Max. End Load

Lbs./KN

Range of Pipe End Separation

In/mm

Deflection from C L Degrees Per Coupling in./ft.

mm/m

1

2

3

4

5

6

COUPLING DATA CHART NOTES (CONT.)

X Coupling Dimensions Y

In/mm

Z

In/mm

Coupling Bolts Qty Size

In/mm

Bolt Torque

Ft.-Lbs./N-M

Approx. Wt. Ea.

Lbs./Kg

In/mm

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Gruvlok Couplings for Grooved-End Pipe

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­­­­­­­­­­­­­­­ FIGURE 7001 STANDARD COUPLING

The Fig. 7001 is designed for a wide range of applications, including Commercial/Industrial Construction, Mining, Process piping, and many others. The housing design allows for optimum strength without excessive casting weight. The Fig. 7001 coupling has a working pressure rating up to 1000 psi (69 bar). Working Pressure, End Load, Pipe End Separation and Deflection values are based on standard wall steel pipe with cut grooves in accordance with Gruvlok specifications. For standard Roll Groove steel pipe reduce the values for deflection from C L by 50%.

FM

For fire protection service contact your Gruvlok representative

Z Y

X

SIZES 1" - 14"

Y

Z

X

SIZES 16" - 24"

Gruvlok Couplings for Grooved-End Pipe

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FIGURE 7001 STANDARD COUPLING ­­­­­­­­­­­­­­­

FIGURE 7001 STANDARD COUPLING

Max. Max. Nom. Pipe Wk. End Size OD Press. Load

In/mm In/mm PSI/bar Lbs./KN

Range Deflection of Pipe from C L End Per Per Sep. Coupling in./ft.

In/mm Degrees

Coupling Dim. Coupling Bolts*Approx. X Y Z Size Wt. Ea.

In/mm Lbs./Kg

mm/m In/mmIn/mm In/mm Qty.

1 1.315 1000 25 33.4 68.9 11/4 1.660 1000 32 42.2 68.9 11/2 1.900 1000 40 48.3 68.9 2 50 2.375 1000 60.3 68.9

1,358 0 5° 26' 6.04 0 - 3.2 2,164 0 -1/8 4° 19' 9.63 0 - 3.2 2,835 0 -1/8 3° 46' 12.61 0 - 3.2 4,430 0 -1/8 19.71 0 - 3.2 3° 1'

-1/8

1.14 94.7 0.90 75.3 0.79 65.7 0.63 52.6 0.52 43.3 0.50 41.6 0.43 35.8 0.38 31.4 0.67 55.5 0.54 45.1 0.45 37.8 0.46 38.4 0.35 29.1 0.28 23.3 0.23 19.5 0.22 18.0 0.19 15.7 0.17 14.0 0.15 12.5 0.13 10.5 0.12 9.6 0.10 8.1

21/2

41/2

17/8

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4

64 114

23/4 41/2 70 114 3 45/8 76 117 35/8 61/8 92 156 41/4 61/2 108 165 41/4 63/4 108 171 47/8 71/8 124 181 51/4 81/4 133 210 61/4 83/4 159 222 71/4 111/4 184 286 85/8 113/4 219 298 81/4 113/4 210 298

48

17/8 48 17/8 48 17/8 48 17/8 48 17/8 48 17/8 48 17/8 48 2 51 2 51 2 51 2 51

x M10 x 57 x 21/4 M10 x 57

3/8 x 21/4 M10 x 57 3/8

3/8

21/4

1.3 0.6 1.4 0.6 1.5 0.7 3.1 1.4 3.7 1.7 4.3 2.0 4.3 2.0 5.1 2.3 6.8 3.1 9.6 4.4

x3 M12 x 76 x3 M12 x 76

1/2 x 3 M12 x 76 1/2

1/2

21/2 2.875 1000 65 73.0 68.9 3 OD 2.996 1000 65 76.1 68.9 3 80 3.500 1000 88.9 68.9

6,492 0 -1/8 2° 29' 28.88 0 - 3.2 7,050 0 -1/8 2° 23' 31.36 0 - 3.2 9,621 0 -1/8 42.80 0 - 3.2 2° 3'

x3 M12 x 76

5/8 x 31/2 M16 x 89 5/8 x 31/2 M16 x 89

1/2

31/2 4.000 1000 12,566 0 -1/8 1° 48' 90 101.6 68.9 55.90 0 - 3.2 4 4.500 1000 15,904 0 -1/4 3° 11' 100 114.3 68.9 70.75 0 - 6.4 5 5.563 1000 24,306 0 -1/4 2° 35' 125 141.3 68.9 108.12 0 - 6.4 6 6.625 1000 34,472 0 -1/4 2° 10' 150 168.3 68.9 153.34 0 - 6.4 61/2 OD6.500 1000 33,183 0 -1/4 2° 12' 150 165.1 68.9 147.61 0 - 6.4 8 8.625 200 219.1 800 55.2 46,741 0 -1/4 1° 40' 207.91 0 - 6.4 72,610 0 -1/4 1° 20' 322.99 0 - 6.4 1° 7' 1° 2'

x 41/2 M20 x 110

3/4

3/4 x 41/2 11.8 M20 x 110 5.4

x 41/2 11.8 M20 x 110 5.4 x5 21.7 M22 x 140 9.8

7/8 x 5 27.0 M22 x 140 12.2 7/8

3/4

11 143/8 23/8 279 365 60 131/8 165/8 25/8 333 422 67 151/2 185/8 25/8 394 473 67 161/8 201/2 410 521 181/8 227/8 460 581 3 76 3 76

10 10.750 800 250 273.0 55.2

12 12.750 800 102,141 0 -1/4 300 323.9 55.2 454.35 0 - 6.4 14 14.000 300 350 355.6 20.7 16 16.000 300 400 406.4 20.7 18 18.000 300 450 457.2 20.7 20 20.000 300 500 508.0 20.7 46,181 0 -1/4 205.43 0 - 6.4

x5 35.0 M22 x 140 15.9 x5 37.0 M22 x 140 16.8 1 x 51/2 ­ 1 x 51/2 ­ 1 x 51/2 ­ 50.0 22.7 72.0 32.7 82.0 37.2

7/8

7/8

60,319 0 -1/4 0° 54' 268.31 0 - 6.4 76,341 0 -1/4 0° 48' 339.58 0 - 6.4 94,248 0 -1/4 0° 43' 419.23 0 - 6.4

211/8 253/8 31/8 537 645 79 23 281/4 31/8 584 718 79 27 323/8 31/8 686 822 79 331/2 351/2 31/8 851 902 79 333/4 381/4 35/8 857 972 92

24 24.000 300 135,717 0 -1/4 0° 36' 600 609.6 20.7 603.70 0 - 6.4 28 ID 28.875 150 700 733.4 10.3 98,226 0 -1/4 0° 33' 436.93 0 - 6.4

4 11/8 x 51/2 90.0 ­ 40.8 6 11/8 x 51/2 105 ­ 47.6 6 1 x 51/2 ­ 137 62.1

30 ID 31.000 150 113,215 0 -1/4 0° 28' 750 787.4 10.3 503.61 0 - 6.4

* Available in ANSI or metric bolt sizes only as indicated. For additional details see coupling data chart notes

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­­­­­­­­­­­­­­­ FIG. 7011 ­ STANDARD COUPLING

The Gruvlok Figure 7011 Standard Z Y Coupling is a flexible coupling designed to join roll grooved or cut grooved 30" OD pipe for a wide range of X applications, including Commercial/ Industrial Construction, Mining, Process Piping and many others. This coupling's operating temperature ranges from +40°F to 230°F (-40°C to 110°C) with the Grade E EPDM gasket and +20°F to 180°F (-29°C to 82°C) with the Grade T Nitrile gasket. The operating pressure ranges 15" of Hg. vacuum to 300 psig on standard wall steel pipe. Housing Design: This six-segment coupling's housing is cast in ductile iron per ASTM A536 Grade 65-45-12. Each housing segment is machined to assure a close dimensional fit with pipe ends that are prepared in accordance with Gruvlok "Roll and Cut Groove Specifications" shown in the installation section of this handbook. Gasket Design: The gasket design is a "C" Style cross section and features a larger cross section to provide optimal sealing throughout the range of pipe dimensional variations and operating conditions. The gasket is available in EPDM and Nitrile, to facilitate use in a wide range of applications. For Gruvlok gasket material recommendations see the Gruvlok catalog. Bolts and Heavy Hex Nuts: Heat treated, oval neck track bolts of carbon steel conforming to ASTM A183 Grade 2 and heavy hex nuts of carbon steel conforming to ASTM A563. Bolts and nuts are zinc plated per ASTM B633 as standard. Pipe End Preparation: Pipe grooving is simple, easy and quick. It is critical that the pipe ends be prepared in accordance with the Gruvlok "Roll and Cut Groove Specifications" shown in the installation section of this handbook. For roll grooved pipe, grinding the weld seam on the interior and exterior of the pipe may be required. Not performing this operation may result in improper assembly of the coupling, gasket leakage and damage to the roll grooving machine.

FIGURE 7011 STANDARD COUPLING

Nom. Size

In/mm

Max. Max. Range of Deflection from C L Pipe Wk. End Pipe End Per Coupling Dim. Coupling Bolts* Approx. OD Press. Load Sep. Coupling in./ft. X Y Z Size Wt. Ea.

In/mm PSI/bar Lbs./KN In/mm Degrees mm/m In/mm In/mm In/mm Qty. In/mm Lbs./Kg

30 O.D. 30.000 300 212,058 0- 3/16 0°40'

750 762.0 20.7 943.2 0-4.8

0.14

11.5

34

864

391/2 5

1003 127

6 11/4 x 43/8 200

­ 90.9

Working pressure and end load values are for standard wall pipe.

Gruvlok Couplings for Grooved-End Pipe

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FIGURE 7401 ­ RIGIDLOK® COUPLING ­­­­­­­­­­­­­

The Fig. 7401 Rigidlok Coupling from Gruvlok provides a rigid, locked in pipe connection. Rigidity is attained simply; it is designed in. The Fig. 7401 Rigidlok coupling is based on a technologically advanced housing design that conforms to and grips the pipe. With the Fig. 7401 there emerges a new generation of rigid couplings. Coupling installation is fast and easy, remove only one nut and swing the housing over the gasket and into the grooves. The exclusive Guidelok® feature automatically separates the grooved pipe ends and guides the coupling into position as the bolts are tightened. Precisely sized and oriented tines in the housing key section firmly grip the pipe. The combination of these designed in features produce a secure, rigid pipe joint connection. This coupling is an ideal connector for pumps, valves and most other applications that require a rigid connection. The Fig. 7401 Rigidlok Coupling is designed for use with roll grooved or cut grooved standard weight and roll grooved lightweight pipe, as well as with grooved-end fittings and valves. The Rigidlok Coupling maintains a rigid connection with support and hanging in conformance with applicable ANSI B31.1 Power Piping Code, ANSI B31.9 Building Service Pipe Code as well as NFPA 13 sprinkler systems. The Fig. 7401 Rigidlok Coupling allows for working pressure ratings to 750 psi (51.7 bar) when used on standard wall roll or cut grooved pipe.

Y Z

Y Z

X

X

11/2 - 12

Y Z

14 - 18

FM

X

For fire protection service contact your Gruvlok representative

20 - 24

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­­­­­­­­­­­­­ FIGURE 7401 ­ RIGIDLOK COUPLING

FIGURE 7401 RIGIDLOK COUPLING

Nom. Size

In/mm

Pipe OD

In/mm

Max. Wk. Pressure

PSI/bar

Max. End Load

Lbs./KN

Range of Pipe End Sep.

In/mm

X

Coupling Dim. Y Z

Coupling Bolts* Size

Qty. In/mm

Approx. Wt. Ea.

Lbs./Kg

In/mm In/mm In/mm

11/2

40 2 50 21/2 65 3 OD 65 3 80 4 100 5 125 51/2 OD 125 6 150 61/2 OD 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

1.900 48.3 2.375 60.3 2.875 73.0 2.996 76.1 3.500 88.9 4.500 114.3 5.563 141.3 5.500 139.7 6.625 168.3 6.500 165.1 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6

750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 600 41.4 500 34.5 400 27.6 300 20.7 300 20.7 300 20.7 300 20.7 250 17.2

2,126 9.46 3,323 14.78 4,869 21.66 5,287 23.52 7,216 32.10 11,928 53.06 18,229 81.09 17,819 79.26 25,854 115.00 24,887 110.70 35,056 155.94 45,381 201.87 51,070 227.17 46,181 205.43 60,319 268.31 76,341 339.58 94,248 419.23 113,097 503.08

0 0 - 3.2 0 -1/8 0 - 3.2 0 -1/8 0 - 3.2 0 -1/8 0 - 3.2 0 -1/8 0 - 3.2 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4

-1/8

3 76 31/2 89 4 102 41/8 105 43/4 121 57/8 149 7 178 7 178 81/8 206 8 203 101/2 267 127/8 327 15 381 161/4 413 181/8 460 201/2 521 23 581 271/8 689

51/8

17/8

2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 4 4

130 55/8 143 61/8 156 61/8 156 71/4 184 83/8 213 10 254 93/4 248 111/8 283 11 279 141/8 359 171/2 445 191/2 495 193/4 502 221/4 565 243/8 619 267/8 683 307/8 784

48 17/8 48 17/8 48 17/8 48 17/8 48 21/8 54 21/8 54 21/8 54 21/8 54 21/8 54 25/8 67 25/8 67 25/8 67 3 76 3 76 31/8 79 31/8 79 31/8 79

x M10 x 57 3/8 x 21/2 M10 x 70 3/8 x 21/2 M10 x 70 3/8 x 21/2 M10 x 70 1/2 x 3 M12 x 76 1/2 x 3 M12 x 76 5/8 x 31/2 M16 x 89 5/8 x 31/2 M16 x 89 5/8 x 31/2 M16 x 89 5/8 x 31/2 M16 x 89 3/4 x 41/2 M20 x 110 1x6 ­ 1x6 ­ 7/8 x 51/2 ­ 7/8 x 51/2 ­ 7/8 x 51/2 ­ 1x6 ­ 1x6 ­

3/8

21/4

1.8 0.8 2.4 1.1 2.9 1.3 3.4 1.5 3.6 1.6 5.0 2.3 6.9 3.1 6.9 3.1 7.9 3.6 7.6 3.4 15.9 7.2 25.6 11.6 30.5 13.8 36.1 16.4 40.8 18.5 51.6 23.4 68.3 31.0 89.3 40.5

* Available in ANSI or metric bolt sizes only as indicated. For additional details see coupling data chart notes

Gruvlok Couplings for Grooved-End Pipe

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­ 13 ­

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FIG. 7000 ­ LIGHTWEIGHT COUPLING ­­­­­­­­­­­­­­

The Fig. 7000 Coupling is designed for applications requiring moderate internal pressures. The Fig. 7000 Coupling is approximately 30% lighter in weight than the Fig. 7001 Coupling, and allows for working pressure ratings up to 600 psi (41.4 bar). The Figure 7000 Lightweight Coupling with a Grade E Type A "C" Style Gasket is intended for use in fire protection systems with a maximum ambient temperature of 150°F. when installed in accordance with NFPA Standard 13 "Sprinkler Z Y System" For standard Roll Groove steel pipe reduce L the values for deflection from C by 50%.

FM

For fire protection service contact your Gruvlok representative

X

For additional details see coupling data chart notes

FIGURE 7000 COUPLING

Max. Max. Range of Deflection from C L Nom. Pipe Wk. End Pipe End Per Coupling Dim. Size OD Press. Load Sep. Coupling in./ft. X Y Z

In/mm In/mm PSI/bar Lbs./KN In/mm Degrees mm/m

Coupling Bolts* Approx. Size Wt. Ea.

In/mm Lbs./Kg

In/mm In/mm In/mm Qty.

1 25 11/4 32 11/2 40 2 50 21/2 65 3 OD 65 3 80 31/2 90 4 100 41/4 OD 100 5 125 51/4 OD 125 51/2 OD 125 6 150 61/4 OD 150 61/2 OD 150 8 200

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 2.996 76.1 3.500 88.9 4.000 101.6 4.500 114.3 4.250 108.0 5.563 141.3 5.236 133.0 5.500 139.7 6.625 168.3 6.259 159.0 6.500 165.1 8.625 219.1

600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5

815 0 -1/8 3.62 0 - 3.2 1,299 0 -1/8 5.78 0 - 3.2 1,701 0 -1/8 7.57 0 - 3.2 2,658 0 -1/8 11.82 0 - 3.2 3,895 0 -1/8 17.33 0 - 3.2 4,230 0 -1/8 18.82 0 - 3.2 5,773 0 -1/8 25.68 0 - 3.2 7,540 0 -1/8 33.54 0 - 3.2 9,543 0 -1/4 42.45 0 - 6.4 8,512 0 -1/4 37.86 0 - 6.4 12,153 0 -1/4 54.06 0 - 6.4 10,766 0 -1/4 47.89 0 - 6.4 11,879 0 -1/4 52.84 0 - 6.4 17,236 0 -1/4 76.67 0 - 6.4 15,384 0 -1/4 68.43 0 - 6.4 16,592 0 -1/4 73.80 0 - 6.4 29,213 0 -1/4 129.950 - 6.4

5° 26' 4° 19' 3° 46' 3° 1' 2° 29' 2° 23' 2° 3' 1° 48' 3° 11' 3° 22' 2° 35' 2° 44' 2° 36' 2° 10' 2° 17' 2° 12' 1° 40'

1.14 94.7 0.90 75.3 0.79 65.7 0.63 52.6 0.52 43.3 0.50 41.6 0.43 35.8 0.38 31.4 0.67 55.5 0.70 58.7 0.54 45.1 0.57 47.7 0.54 45.4 0.45 37.8 0.48 39.8 0.46 38.4 0.35 29.1

23/8 60 23/4 70 3 76 31/2 89 4 102 4 102 45/8 117 51/8 130 57/8 149 51/2 140 7 178 61/2 165 63/4 171 8 203 71/2 191 73/4 197 10 264

41/4 108 43/8 111 45/8 117 51/2 140 53/4 146 61/8 156 63/4 171 75/8 194 81/8 206 73/4 197 95/8 244 91/8 232 93/8 238 11 279 103/8 264 103/4 273 131/4 337

13/4 44 13/4 44 13/4 44 13/4 44 13/4 44 13/4 44 13/4 44 13/4 44 2 51 2 51 2 51 2 51 2 51 2 51 2 51 2 51 23/8 60

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3/8 x 21/4 1.3 M10 x 57 0.6 3/8 x 21/4 1.4 M10 x 57 0.6 3/8 x 21/4 1.5 M10 x 57 0.7 3/8 x 21/4 3.1 M10 x 57 1.4 3/8 x 21/4 2.3 M10 x 57 1.0 3/8 x 21/4 2.3 M10 x 57 1.0 1/2 x 3 2.9 M12 x 76 1.3 1/2 x 3 3.1 M12 x 76 1.4 1/2 x 3 4.6 M12 x 76 2.1 1/2 x 3 4.0 M12 x 76 1.8 5/8 x 31/2 6.1 M16 x 89 2.8 5/8 x 31/2 5.7 M16 x 89 2.6 5/8 x 31/2 6 M16 x 89 2.7 5/8 x 31/2 8.1 M16 x 89 3.7 5/8 x 31/2 6.7 M16 x 89 3.0 5/8 x 31/2 7.0 M16 x 89 3.2 3/4 x 41/2 14.2 M20 x 110 6.4

­ 14 ­

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­­­­­­­­­­­­­­­ FIG. 7400 ­ RIGIDLITE® COUPLING

The Fig. 7400 Rigidlite Coupling from Gruvlok is specially designed to provide a rigid, locked-in pipe connection to meet the specific demands of rigid design steel pipe and copper tube systems. Fast and easy swing-over installation of the rugged lightweight housing produces a secure, rigid pipe joint. The Fig. 7400 Rigidlite Coupling is UL Listed and FM Approved for 300 psi (20.7 bar) fire protection service in both wet and dry systems with roll grooved or cut grooved steel pipe prepared in accordance with Gruvlok grooving specifications. Figure 7400 Rigidlite Coupling is available with the Grade E "C" style gasket intended for use with the Gruvlok Copper Method. The Fig. 7400 Rigidlite Coupling with a Grade E Type A "C" style gasket is intended for use in ambient temperature fire protection systems installed in accordance with NFPA Standard 13 "Sprinkler Systems".

X

FM

For fire protection service contact your Gruvlok representative

Y

Z

FIGURE 7400 RIGIDLITE COUPLING

Nom. Size

In/mm

Pipe OD

In/mm

Max. Wk. Pressure

PSI/bar

Max. Range of End Pipe End Load Sep.

Lbs./KN In/mm

Coupling Dim. X Y Z

In/mm In/mm In/mm

Coupling Bolts Size

Qty. In/mm

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4 32 11/2 40 2 50 21/2 65 3 OD 65 3 80 4 100 5 125 51/2 OD 125 6 150 61/2 OD 150 8 200

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 2.996 76.1 3.500 88.9 4.500 114.3 5.563 141.3 5.500 139.7 6.625 168.3 6.500 165.1 8.625 219.1

300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7

407 1.81 649 2.89 851 3.78 1,329 5.91 1,948 8.66 2,115 9.41 2,886 12.84 4,771 21.22 7,292 32.44 7,127 31.70 10,341 46.00 9,955 44.28 17,528 77.97

0 0 - 3.2 57 114 0 -1/8 25/8 43/4 0 - 3.2 67 121 0 -1/8 27/8 47/8 0 - 3.2 73 124 0 -1/8 31/4 51/2 0 - 3.2 83 140 0 -1/8 37/8 6 0 - 3.2 98 152 0 -1/8 4 57/8 0 - 3.2 102 149 0 -1/8 41/2 63/4 0 - 3.2 114 171 0 -1/4 55/8 73/4 0 - 6.4 143 197 0 -1/4 67/8 91/4 0 - 6.4 175 235 0 -1/4 63/4 91/4 0 - 6.4 171 235 0 -1/4 77/8 103/8 0 - 6.4 200 264 0 -1/4 73/4 103/8 0 - 6.4 197 264 0 -1/8 101/4 123/4 0 - 3.2 260 324

-1/8

21/4

41/2

13/4

2 2 2 2 2 2 2 2 2 2 2 2 2

44 13/4 44 13/4 44 13/4 44 13/4 44 13/4 44 13/4 44 17/8 48 2 51 2 51 2 51 2 51 23/8 60

x M10 x 57 3/8 x 21/4 M10 x 57 3/8 x 21/4 M10 x 57 3/8 x 21/4 M10 x 57 3/8 x 21/4 M10 x 57 3/8 x 21/4 M10 x 57 3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70 1/2 x 3 M12 x 76 1/2 x 3 M12 x 76 1/2 x 3 M12 x 76 1/2 x 3 M12 x 76 1/2 x 3 M12 x 76

3/8

21/4

1.2 0.5 1.3 0.6 1.4 0.6 1.6 0.7 1.9 0.9 1.9 0.9 2.1 1.0 3.1 1.4 4.6 2.1 4.5 2.0 5.5 2.5 5.5 2.5 8.4 3.8

For additional detail see coupling data chart notes.

Gruvlok Couplings for Grooved-End Pipe

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FIGURE 7003 ­ HINGELOK® COUPLING ­­­­­­­­­­­­­

The Fig. 7003 Hingelok Coupling is specially designed for applications requiring a quick connection and/or disconnection of a pipe joint. The two coupling halves are hinged for ease of handling and are secured by a camaction handle. Sizes 1-1/2" to 4" use toggle link plates and sizes 5" to 8" use a toggle bolt to attach the cam-action handle to the housings. A locking pin through the handle prevents accidental opening of the coupling. Fig. 7003 Hingelok Coupling is a flexible coupling and allows working pressure ratings up to 300 psi (20.7 bar).

Y

Special Note: Fig. 7003 Hingelok Couplings are not designed for eccentric loading and therefore are not recommended for use at the end of concrete pumping booms or X vertical risers above 30 feet (9.1 meters). Shockload must be considered and is to be included in the maximum working pressure listed above. Coupling keys, gasket cavity, and pipe grooves must be kept free of all foreign matter. Proper anchoring practice must always be exercised.

FIGURE 7003 HINGELOK COUPLING

Nom. Size

In./DN(mm)

Pipe OD

In./mm

Max. Wk. Pressure

PSI/bar

Max. End Load

Lbs./kN

Range of Deflection from C L Pipe End °per Sep. Coupling in./ft.

In./mm degrees mm/m

Coupling

Dimensions X Y Z 35/8 41/4 17/8

Approx. Wt. Ea.

In./mm In./mm In./mm Lbs./Kg

11/2

1.900

300

851

0

-1/8 -1/8

3° 46' 3° 1' 2° 29' 2° 3' 3° 11' 2° 35' 2° 10' 1° 40'

0.79

1.7

40

2 50 21/2

48.3

2.375

20.7

300 20.7 300

3.78

1,329

0 - 3.2

0 0 - 3.2 0 -1/8

65.7

0.63

92

41/4

108

47/8

48

17/8

0.8

2.2

60.3

2.875

5.91

1,948

52.6

0.52

108

51/4

124

57/8

48

17/8

1.0

3.2

65

3

73.0

3.500

20.7

300

8.66

2,886

0 - 3.2

0 -1/8

43.3

0.43

133

55/8

149

61/2

48

17/8

1.5

3.6

80

4 100 5 125 6

88.9

4.500

20.7

300 20.7 300 20.7 300

12.84

4,771

0 - 3.2

0 0 - 6.4 0 0 - 6.4 0 -1/4 -1/4 -1/4

35.8

0.67

143

7 178 85/8

165

73/4

48

2 51 21/8

1.6

5.1

114.3

5.563

21.22

7,292

55.5

0.54

197

91/2

2.3

9.5

141.3

6.625

32.44

10,341

45.1

0.45

219

97/8

241

107/8

54

21/8

4.3

11.2

150

8

168.3

8.625

20.7

300

46.00

17,528

0 - 6.4

0 -1/4

37.8

0.35

251

12

276

131/8

54

21/2

5.1

18.1

200

219.1

20.7

77.97

0 - 6.4

29.1

305

333

64

8.2

For additional details see coupling Data Chart Notes

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­­­­­­­­­­­­­­ FIGURE 7010 ­ REDUCING COUPLING

The Fig. 7010 Reducing Coupling makes it possible to directly connect two different pipe sizes, eliminating the need for two couplings and a reducing fitting. The specially designed Y Z reducing coupling gasket with a center rib assures proper positioning of the gasket and prevents the X smaller pipe from telescoping into the larger during assembly. Fig. 7010 Reducing Coupling allows for working pressure ratings up to 500 PSI (34.5 bar).

FM

For fire protection service contact your Gruvlok representative

Fig. 7010

Coupling with Gasket

FIGURE 7010 REDUCING COUPLING

Nom. Size

In/mm

Larger Smaller Max. Max. Range of Deflection from C Coupling L Pipe Pipe Wk. End Pipe End °Per Coupling Dim. Bolts Approx. OD OD Press. Load Sep. Coupling in./ft. X Y Z Size Wt. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm Degrees mm/m In/mm In/mm In/mm Qty. In/mm Lbs./Kg

2 x 11/2 2.375 1.900 500 2,215 0 -1/8 1° 53' 0.39 50 x 40 60.3 48.3 34.5 9.85 0 - 3.2 32.9

35/8 57/8 17/8 2 1/2 x 23/4 2.0 92 149 48 M12 x 76 0.9

21/2 x 2 2.875 2.375 500 3,246 0 -1/8 1° 33' 0.32 41/4 63/8 17/8 2 1/2 x 23/4 3.5 65 x 50 73.0 60.3 34.5 14.44 0 - 3.2 27.0 108 162 48 M12 x 76 1.6 3 x 2 3.500 2.375 500 4,811 0 -1/8 1° 17' 0.27 47/8 71/8 17/8 2 1/2 x 23/4 4.4 80 x 50 88.9 60.3 34.5 21.40 0 - 3.2 22.4 124 181 48 M12 x 76 2.0 3 x 21/2 3.500 2.875 500 4,811 0 -1/8 1° 17' 0.27 47/8 71/8 17/8 2 1/2 x 23/4 4.1 80 x 65 88.9 73.0 34.5 21.40 0 - 3.2 22.4 124 181 48 M12 x 76 1.9 4x2 4.500 2.375 500 7,952 7,952 7,952 0 -3/16 2° 38' 0.55 0 -3/16 2° 38' 0.55 0 -3/16 2° 38' 0.55 -1/4 -1/4 2° 5' 0.44 61/4 87/8 61/4 87/8 61/4 87/8 71/4 81/4 105/8 115/8 2 2 2 21/8 21/8 2 5/8 x 31/2 2 5/8 x 31/2

100 x 50 114.3 60.3 34.5 35.37 0 - 4.8

4 x 21/2 4.500 2.875 500 4x3 5x4 6x4 6x5 8x6 4.500 3.500 500

45.9 159 225 51 45.9 159 225 51 45.9 159 225 51 36.4 184 270 54

1° 44' 0.36

8.9 M16 x 89 4.0 7.9

100 x 65 114.3 73.0 34.5 35.37 0 - 4.8 100 x 80 114.3 88.9 34.5 35.37 0 - 4.8

5.563 4.500 500 12,153 0 6.625 4.500 500 17,236 0

M16 x 89 3.6 2 3/4 x 41/2 6.7 M20 x 110 3.0

2 3/4 x 41/2 11.4

125 x 100 141.3 114.3 34.5 54.06 0 - 6.4 150 x 100 168.3 114.3 34.5 76.67 0 - 6.4 150 x 125 168.3 141.3 34.5 76.67 0 - 6.4 200 x 150 219.1 168.3 34.5 129.95 0 - 6.4

M20 x 110 5.2

2 3/4 x 41/2 13.4

30.2 210 295 54 30.2 216 295 54 21.8 267 356 57

6.625 5.562 500 17,236 0 -1/4 1° 44' 0.36

M20 x 110 6.1 81/2 115/8 21/8 2 3/4 x 41/2 13.5 M20 x 110 6.1 21/4 2 3/4 x 41/4 17.7 8.0

8.625 6.625 500 29,213 0 -1/4 1° 15' 0.26 101/2 14

For additional details see coupling Data Chart Notes

Gruvlok Couplings for Grooved-End Pipe

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FIGURES 7012 & 7013 GRUVLOK FLANGES ­­­­­­­­­

The Gruvlok Fig. 7012 Flange allows direct connection of Class 125 or Class 150 flanged components to a grooved piping system. The Gruvlok Fig. 7013 300# Flange allows direct connection of Class 250 or Class 300 flanged components to a Gruvlok piping system. The two halves of the 2" thru 12" sizes of both Gruvlok Flanges are drawn together by a latch bolt which eases assembly on the pipe. The 14" thru 24" sizes of the Gruvlok Fig. 7012 Flange are cast in four segments. A specially designed gasket provides a leak-tight seal on both the pipe and the mating flange face. Gruvlok Flanges have designed-in anti-rotation tangs which bite into and grip the side of the pipe groove to provide a secure, rigid connection.

Fig. 7012 ­ Flange

Y

Z

X

Z

2"-12" sizes

14"-24" sizes

Fig. 7013 ­ 300# Flange

Y X

Bmin. Amax.

Z

Note A

Gruvlok Figure 7012 or 7013 Flange

Mating Flange Component

Notes 1 and 2

Grooved Pipe Gruvlok Flange Adapter Insert

Rubber Surface

­ 18 ­

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­­­­­­­­­ FIGURES 7012 & 7013 GRUVLOK FLANGES

Gruvlok Figure 7012 or 7013 Flange Serrated Face Mating Flange

Notes 3 and 4

FM

Grooved Pipe Gruvlok Flange Adapter Insert

Flange Gasket

For fire protection service contact your Gruvlok representative

A. The sealing surfaces A Max. to B. Min. of the mating flange must be free from gouges, undulations and deformities of any type to ensure proper sealing of the gasket. B. Gruvlok Flanges are to be assembled on butterfly valves so as not to interfere with actuator or handle operation. C. Do not use Gruvlok Flanges within 90 degrees of one another on standard fittings because the outside dimensions may cause interference. D. Gruvlok Flanges should not be used as anchor points for tie-rods across non-restrained joints. E. Fig. 7012 and Fig. 7013 Gruvlok Flange sealing gaskets require a hard flat surface for adequate sealing. The use of a metal adapter insert is required for applications against rubber faced valves or other equipment. The adapter insert is installed between the Gruvlok Flange sealing gasket and the mating flange or surface to provide a good sealing surface area. F. Gruvlok Flanges are not recommended for use against formed rubber flanges.

G. An additional bolt is recommended for the hinge side of the 2" - 12" Figure 7012 when connecting to lug valves. H. Contact your Gruvlok Sales Office for Di-Electric Flange connections.

Applications which require a Gruvlok Flange Adapter Insert:

1. When mating to a wafer or lug valve, if the valve is rubber faced in the area designated by the sealing surface dimensions (A Max. to B Min.), place the metal adapter insert between the valve and the Gruvlok flange. 2. When mating to a rubber-faced metal flange, the metal adapter insert is placed between the Gruvlok Flange and the rubber-faced flange. 3. When mating to a serrated flange surface, a standard full-faced flange gasket is installed against the serrated flange face and the metal adapter insert is placed between the Gruvlok Flange and the standard Flange gasket. 4. When mating to valves or other component equipment where the flange face has an insert, use procedure described in note 3.

Gruvlok Couplings for Grooved-End Pipe

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Z

FIGURE 7012 ­ FLANGE ­­­­­­­­­­­­­­­­­­­­­­ Y

Z

X

2"-12" sizes

14"-24" sizes

GRUVLOK FIGURE 7012 FLANGE ANSI CLASS 125 AND 150 OR ISO PN10 OR PN16 BOLT PATTERNS

Nom. Size

In/mm

Pipe OD

In/mm

Max. Wk. Press.

Max. End Load

Latch* Bolt Size

In/mm

3/8

Mating Flange Bolts Approx. Range Dim. Sealing Surface Qty. Size Wt. X Y Z A Max. B Min. ANSI (ANSI) in. Ea.

In/mm In/mm In/mm In/mm In/mm PN10 (16) (ISO) mm Lbs./Kg

PSI/bar Lbs./KN

2

2.375

300

1,329

x 23 / 4 x 23 / 4

61 /4

8 3/8

3/4

2 3/8

37/16

4

5/8

x 2 3/ 4 x 2 3/ 4

4.2

50

2 1/ 2

60.3

2.875

20.7

300

5.91

1,948

M10 x 70

3/8

159

7

213

9 1/2

19

3/4

60

2 7/8

87

4

4

4

M16 x 70

5/8

1.9

4.6

65

3 OD 65 3 80 4 100 5 125

73.0

2.996 76.1 3.500 88.9 4.500 114.3 5.563 141.3

20.7

300 20.7 300 20.7 300 20.7 300 20.7 300 20.7

8.66

2,115 9.41 2,886 12.84 4,771 21.22 7,292 32.44 7,127 31.70

M10 x 70

M10x70

3/8

178

71 /4

241

9 3/4

19

3/4

73

3 76 3 1/2 89 4 1/2 114 59/16 141 59/16 141 6 5/8 168 6 5/8

102

4 1/8

4 4 8 8 8 8 8 8 8 8 8 12

­

M16 x 70

5/ 8

2.1

4.8 2.2 6.0 2.7 6.3 2.9 8.8 4.0 15.6 7.1 9.6 4.4 9.7

184

77 /8 200 9 229 10 254 97 /8 251 11 279 111/4

248

19

105

49/16 116 59/16 141 6 3/4 171 6 3/4 171 713/16 198 713/16

x 23 / 4 M10 x 70 x 23 / 4 M10 x 70 x 23 / 4 M10 x 70

101/2 3/4 267 19 111/2 3/4 292 19 121/2 7/8 318 22 127/8 7/8 327 22 14 356 14

7/8

x 2-3/4 M16 x 70 x 2 3/ 4 M16 x 70 x 2 7/ 8 ­

3/8

5/8

3/8

3/4

51/2 OD 5.500 125 139.7 6 150 6.625 168.3

M10 x 70

­ M16 x 75

3/4

300 10,341 3/8 x 23/4 20.7 46.00 M10 x 70 300 9,955 -

22

7/8

x 3 1/ 8 M20 x 80 ­ M20 x 80

61/2 OD 6.500

150

8

165.1

8.625

20.7

300

44.28

M10 x 70

286 343

16

356 419

19

22

1

168

8 5/8

198

10

4.4

15.6

17,528 3/8 x 23/4 131/2 161/2

3/4

x 3 1/ 4 x 3 1/ 2 x 3 3/ 4

200

10

219.1

10.750

20.7

300

77.97 M10 x 70 27,229 3/8 x 23/4 121.12 M10 x 70

25

1

219

103/4

254

121/8

8 (12) M20 x 80

7/8

7.1

18.2

250

12 300

273.1

12.750

20.7

406

19 483 181/8

483 552

211/4

25 32

1 25 1 1/2

273

123/4

308

141/8

12

12

M20 x 90

7/8

8.3

29.9

323.9 323.9

14.000

300 38,303 3/8 x 23/4 20.7 170.38 M10 x 70 300 38,303 20.7 170.38 M10 x 70 300 46,181 5/8 x 41/4

213/4 11/4

324

123/4

359

141/8

12

12

­

­ M20 x 90 1 x 41/4

13.6

20.9

12 (PN) 12.750

300

14

460

21

540

24

324

14

359

16

12

12

9.5

52.5

350

16

355.6

16.000

20.7

300

205.43 533 610 38 60,319 5/8 x 41/4 231/2 261/2 11/2 268.31

76,341

3/4

356

16

406

18

16

­

1 x 41/4

23.8

67.0

400

18

406.4

18.000

20.7

300

x5

597

25

673

29

38

1 5/8

406

18

457

20

16

­

1 1 / 8 x 4 3/ 4

30.4

82.5

450

20 500 24 600

457.2

20.000

20.7

339.58

3/4

x5 51 / 2

635

271/2

737

311/2

41

1 3/4

457

20 508 24 610

508

22 559 26 660

20 1 1/8 1 1/4

­

x ­ x ­ 4 3/ 4 5 1/ 2

37.4

106.5

508.0

24.000

300 94,248 20.7 419.23 250 113,097 17.2 503.08

699

32 813

800

361/2

44

1 7/8

20

48.3

138.5

7/8

x

609.6

-

927

48

-

62.8

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Y Z

­­­­­­­­­­­­­­­­­­ FIGURE 7013 ­ 300# FLANGE

X

GRUVLOK FIGURE 7013 FLANGE ANSI CLASS 250 AND 300 BOLT PATTERN

Max. Max. Nom. Pipe Wk. End Size OD Press. Load

In/mm In/mm PSI/bar Lbs./KN

Latch Bolt Size

In/mm

3/ 8 x 2 1/ 2

Mating Flange Bolts Approx. Range Dim. Sealing Surface Qty. Size Wt. X Y Z A Max. B Min. ANSI (ANSI) in. Ea.

In/mm In/mm In/mm In/mm In/mm PN10(16) (ISO)mm

5/8 x 3

Lbs./Kg

2

2.375

750

3,323

61/2

8

1

23/8

37/16

8

5.0

50 65

3 80

60.3 73.0

3.500 88.9

51.7

750

14.78

4,869

M10 x 70

3/ 8 x 2 1/ 2

165 203

71/2 91/8

25

1

60

27/8

87

4

8

­

3/ 4 x 3 1/ 4

2.3

6.9 3.1 9.4 4.3 14.4 6.5 18.3 8.3 24.9 11.3 35.4 16.1 54.0 24.5 74.8

21/2 2.875

51.7

750 51.7

21.66

7,216 32.10

M10 x 70

3/ 8 x 2 1/ 2

191 232

81/4 97/8 210 251 10 113/8 254 289 11 125/8 279 321

25

1 1/ 8 29 1 1/ 4 32 1 3/ 8 35 1 1/ 2 38 1 5/ 8 41 1 7/ 8 48 2

73

31/2 89 41/2 114 59/16 141 65/8 168 85/8 219 103/4 273 123/4

102

49/16 116 5 5/ 8 143 6 3/ 4 171 713/16 198 10 254 121/8 308 143/16

8 8 8 12 12 16 16

­

3/ 4 x 3 1/ 2

M10 x 70

­

3/ 4 x 3 3/ 4

4 4.500 100 114.3 5 5.563 125 141.3 6 6.625 150 168.3 8 8.625 200 219.1

750 11,928 3/8 x 21/2 51.7 53.06 M10 x 70 750 18,229 3/8 x 21/2 51.7 81.09 M10 x 70

­

3/ 4 x 4 1/ 4

­

3/ 4 x 4 1/ 4

750 25,854 3/8 x 21/2 121/2 141/8 51.7 115.00 M10 x 70 318 359 750 43,820 51.7 194.92

1/ 2 x 2 1/ 2

­

7/ 8 x 4 3/ 4

1/ 2 x 2 1/ 2

15 167/8 381 429 171/2 193/8 445 492 201/2 221/2

­

1x5 ­ 11/8 x 53/4

10 10.750 750 68,072 250 273.1 51.7 302.80 12 12.750 750 95,757

1/ 2 x 2 1/ 2

300 323.9

51.7 425.95

-

521 572

51

324

360

-

­

33.9

7012 and 7013 Notes: # PN 16 uses M24 x 90 (PN) Dimensions for PN 10 and 16 flanges * Available in ANSI or metric bolt sizes only as indicated. · Effective sealing area of mating flange must be free from gouges, undulations or deformities of any type to ensure proper sealing of the gasket. · Flange cannot be assembled directly to Series 7700 butterfly valve. Flange can be assembled to one side of Series 7500 and 7600 valve.

Gruvlok Couplings for Grooved-End Pipe

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FIGURE 7042 OUTLET COUPLING ­­­­­­­­­­­­­­­­­

The Gruvlok Fig. 7042 Outlet Coupling is designed to join two sections of grooved end pipe and form a reducing outlet connection. The outlet couplings are available for the 11/2 through 6" IPS or ISO run pipe sizes with the outlet pipe sizes ranging from 1/2 through 2". Assembly of the coupling creates a gap between the pipe ends allowing the space required for introduction of an outlet connection.

FM

For fire protection service contact your Gruvlok representative

FIGURE 7042 - OUTLET COUPLING

Nom. IPS Size Run

In./DN(mm)

... Nom. IPS SizeOutlet ... FPT MPT/Grv. Working F M/G Pressure

In./mm

1/2

Max. Run End Load

Lbs./kN

Pipe End Separation

In./mm

3/4-11/16

In./mm

psi/bar

11/2

40

2 50

21/2 65

3 80

4 100

6 150

15 3/4 20 1 25 1/2 15 3/4 20 1 25 1/2 15 3/4 20 1 25 -- -- 3/4 20 1 25 -- -- 3/4 20 1 25 -- -- -- -- 1 25 11/2 40 -- --

-- -- -- -- -- -- -- -- -- -- 1 25 -- -- -- -- -- -- 11/4 32 -- -- 1 25 11/2 40 -- -- -- -- 11/2 25 2 50 -- -- 11/2 40 2 50

500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5

1418 6.31 1418 6.31 1418 6.31 2215 9.85 2215 9.85 2215 9.85 3246 14.44 3246 14.44 3246 14.44 3246 14.44 4811 21.40 4811 21.40 4811 21.40 7952 35.37 7952 35.37 7952 35.37 7952 35.37 17236 76.66 17236 76.66 17236 76.66

19-27

3/4-11/16

19-27

3/4-11/16

19-27

11/16-1

17-25

11/16-1

17-25

11/16-1

17-25 13/16-11/2 30-38 13/16-11/2 30-38 13/16-11/2 30-38 13/16-11/2 30-38 13/16-11/2 30-38 13/16-11/2 30-38 13/16-11/2 30-38 19/16-17/8 40-48 19/16-17/8 40-48 19/16-17/8 40-48 19/16-17/8 40-48 15/8-115/16 41-51 15/8-115/16 41-51 15/8-115/16 41-51

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­­­­­­­­­­­­­­­­­ FIGURE 7042 OUTLET COUPLING

· Pipe ends must be prepared in accordance with Gruvlok "Roll or Cut Groove Specifications for Steel and Other IPS or ISO size Pipe". · Pressure and end load ratings are for use with standard wall steel pipe. · For a one-time field test only, the maximum working pressure may be increased 11/2 times the figure shown.

G

G X Y

G

X Y

X Y

Female IPS Outlet 7042F

Male IPS Outlet 7042M

Grooved Outlet 7042G

FIGURE 7042 - OUTLET COUPLING (CONT.)

Nom. IPS Size Run

In./DN(mm)

.... Coupling Dimensions ...... X

In./mm

Y

In./mm

Z

In./mm

FPT F

In./mm

MPT M

In./mm

Grv. G

In./mm

Approx . Wt. Each

Lbs./Kg

1 1/ 2

40

2 50

2 1/2 65

3 80

4 100

6 150

215/16 75 215/16 75 215/16 75 37/16 87 37/16 87 37/16 87 43/16 106 43/16 106 43/16 106 43/16 106 4 3/4 121 4 3/4 121 4 3/4 121 63/16 157 63/16 157 63/16 157 63/16 157 8 1/8 206 8 1/8 206 8 1/8 206

4 3/4 121 4 3/4 121 4 3/4 121 5 1/4 133 5 1/4 133 5 1/4 133 6 1/2 165 6 1/2 165 6 1/2 165 6 1/2 165 7 1/4 184 7 1/4 184 7 1/4 184 8 7/8 225 8 7/8 225 8 7/8 225 8 7/8 225 111/4 286 111/4 286 111/4 286

2 3/4 70 2 3/4 70 2 3/4 70 2 3/4 70 2 3/4 70 2 3/4 70 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 5/8 92 3 5/8 92 3 5/8 92 3 5/8 92 3 3/4 95 3 3/4 95 3 3/4 95

21/16 52 21/16 52 115/16 49 25/16 59 25/16 59 23/16 56 29/16 65 29/16 65 27/16 62 -- -- 213/16 72 2 3/4 70 -- -- 311/16 94 39/16 91 -- -- -- -- 4 3/4 121 4 3/4 121 -- --

2 1/2 64 2 1/2 64 2 1/2 64 2 7/8 73 2 7/8 73 2 7/8 73 3 1/8 79 3 1/8 79 3 1/8 79 -- -- 3 3/8 86 3 3/8 86 -- -- 4 1/4 108 4 1/4 108 -- -- -- -- 5 3/8 137 5 3/8 137 -- --

-- -- -- -- -- -- -- -- -- -- 3.5 89 -- -- -- -- -- -- 3.625 92 -- -- 4 102 4 102 -- -- -- -- 4.875 124 4.875 124 -- -- 6 152 6 152

2.6 1.2 2.6 1.2 2.6 1.2 3.3 1.5 3.3 1.5 3.3 1.5 4.8 2.2 4.8 2.2 4.8 2.2 5.5 2.5 7.9 3.6 7.9 3.6 8.6 3.9 9.9 4.5 9.9 4.5 11.0 5.0 11.0 5.0 18.0 8.2 18.0 8.2 18.7 8.5

Gruvlok Couplings for Grooved-End Pipe

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FIGURE 7042 OUTLET COUPLING ­­­­­­­­­­­­­­­­­

The gaskets are available in EPDM and Nitrile to suit a wide range of applications. The gasket design is a unique pressure responsive design that provides a higher sealing force as pressure is increased. The outlet gasket seal is reinforced by a steel ring and is mated to a machined housing surface to assure a leak-tight outlet seal. Center ribs inside the gasket ease positioning of the pipe during installation and provide additional support to the gasket. The outlet couplings are NOT recommended for vacuum applications or for use with the Gruvlok Copper Method. The Figure 7074 Cast Caps are NOT recommended for use on run connections. Figure 7075 Bull Plugs must be used on end of line run connections. Figure 7074 Cast Caps may be used on Figure 7042G outlet connections. Flow into the outlet connection of the Figure 7042 Outlet Couplings must not exceed 7 ft./sec.

Material Specifications:

Housing:

Ductile Iron conforming to ASTM A536, Grade 65-45-12

Coating:

Rust inhibiting paint - color: orange

ANSI Bolts and Heavy Hex Nuts:

Heat treated, zinc electroplated, carbon steel oval-neck track bolts conforming to ASTM A183. Zinc electroplated carbon steel heavy hex nuts conforming to ASTM A563.

Gaskets: (Specify when ordering)

Properties in accordance with ASTM D2000 Grade E EPDM (Green color code); Service Temperature Range: -40°F to 230°F (-40°C to 110°C). Recommended for water service, dilute acids, alkaline solutions, oil free air and many chemical services. NOT FOR USE IN PETROLEUM APPLICATIONS Grade T Nitrile (Orange color code); Service Temperature Range: -20°F to 180°F (-40°C to 110°C). Recommended for petroleum applications, air with oil vapor, vegetable, and mineral oils. NOT FOR USE WITH HOT WATER OR HOT AIR

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­­­­­­­­­­­­­­­­­­­­ FIG. 7044 BRANCH OUTLET

For direct connection of sprinkler heads, drop nipples and/or gauges, just cut a hole, saddle up and fasten it with the U-bolt. Ductile iron housings with Grade E gasket and carbon steel U-bolt (3/8"dia.) with flanged nuts. Ductile iron housings are available black or galvanized.

Max Working Pressure: 175 PSI (12.1 bar)

A

T

FM

For fire protection service contact your Gruvlok representative

B C

FIGURE 7044 BRANCH OUTLET

Nom. Size

In/mm

Pipe OD

In/mm

Hole Dia. Min - Max

In/mm

Dimensions A B C

In/mm

Take- Approx. out Wt. T Each

In/mm In/mm In/mm Lbs./Kg

11/4

x 1.660 x 0.840 1.18 - 1.25 2.08 32 x 15 42.4 x 21.3 30 - 32 53

1/2

3.50 2.20 1.38 89 56 35 3.50 2.20 1.38 89 56 35 3.50 2.20 1.50 89 56 38 3.50 2.20 1.38 89 56 35 3.50 2.20 1.38

0.8 0.4 0.8 0.4 0.9 0.4 0.8 0.4 0.8

11/4 x 3/4 1.660 x 1.050 1.18 - 1.25 2.08 32 x 20 42.4 x 26.7 30 - 32 53 11/4 x 1 1.660 x 1.315 1.18 - 1.25 2.20 32 x 25 42.4 x 33.7 30 - 32 56 11/2 x 1/2 1.900 x 0.840 1.18 - 1.25 2.16 40 x 15 48.3 x 21.3 30 - 32 55 11/2 x 3/4 1.900 x 1.050 1.18 - 1.25 2.16

40 x 20

11/2

48.3 x 26.7

30 - 32

55

89 89 98 98 98 111 111 111

56 56 56 56 56 56 56 56

35 38 42 42 45 51 51 54

0.4

0.9 0.4 0.8

x 1 1.900 x 1.315 1.18 - 1.25 2.28 40 x 25 48.3 x 33.7 30 - 32 58 2 x 1/2 2.375 x 0.840 1.18 - 1.25 2.51

3.50 2.20 1.50 3.85 2.20 1.65 3.85 2.20 1.65 3.85 2.20 1.77 4.37 2.20 2.00 4.37 2.20 2.00 4.37 2.20 2.13

50 x 15 50 x 20

2x1

60.3 x 21.3 60.3 x 26.7 60.3 x 33.7 73.0 x 21.3

30 - 32 30 - 32 30 - 32 30 - 32

64 64 67 69

0.4

0.8

2 x 3/4 2.375 x 1.050 1.18 - 1.25 2.51 2.375 x 1.315 1.18 - 1.25 2.63

0.4

0.9 0.4 0.8

50 x 25 65 x 15

21/2

3/4

21/2 x 1/2 2.875 x 0.840 1.18 - 1.25 2.71 x 2.875 x 1.050 1.18 - 1.25 2.71 65 x 20 73.0 x 26.7 30 - 32 69 21/2 x 1 2.875 x 1.315 1.18 - 1.25 2.83

0.4

0.9

0.4

1.0

65 x 25

73.0 x 33.7

30 - 32

72

0.5

Gruvlok Branch Outlets

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FIGURES 7045 & 7046 GRUVLOK CLAMP-T® ­­­­­­­­­­­­­­­

The Gruvlok Clamp-T provides a quick and easy outlet at any location along the pipe. A hole drilled or cut in the pipe to receive the locating collar of the Clamp-T is all that is required. The full, smooth outlet area provides for optimum flow characteristics. The Clamp-T housing is specially engineered to conform to the pipe OD and the Clamp-T gasket providing a leak tight reliable seal in both positive pressure and vacuum conditions. The maximum working pressure for all sizes is 500 PSI (34.5 bar) when assembled on standard wall steel pipe.

FM

For fire protection service contact your Gruvlok representative

FIG. 7045 CLAMP-T, FPT BRANCH ­­­­­­­­­­­­­­

Y T Z

Y

V W U

Z V T

W

Fig. 7045 (U-BOLT)

FIG. 7046 CLAMP-T, GROOVED BRANCH ­­­­­­­­­­­

Y V W U Z

The Gruvlok Clamp-T provides for a branch or cross connection in light wall or standard wall steel pipe. The Fig. 7045 Clamp-T female pipe thread branch is available with NPT or ISO 7/1 connection and the Fig. 7046 Clamp-T has grooved-end branch connection. Clamp-T cross connections are available in various sizes allowing greater versatility in piping design. Note: Variable End Configurations are Possible -Thd x Thd, Gr. x Gr. and Gr. x Thd. Sizes -- 2 1/2" x 1" through 8" x 4"

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­­­­­­­­­ FIGURE 7045 & 7046 GRUVLOK CLAMP-T® Material Specifications:

Housing:

Ductile Iron conforming to ASTM A-536 or Malleable Iron conforming to ASTM A-47.

CLAMP-T FLOW DATA (FRICTIONAL RESISTANCE)

Fig. 7045 Threaded Branch Branch Equiv. Pipe Size C.V. Length Inches Value Feet

DN/mm

1/2

Coatings:

Rust inhibiting lead-free paint Color: ORANGE (standard) RED (optional) Hot Dipped Zinc Galvanized (optional). For other coatings contact your Gruvlok Sales Office.

Fig. 7046 Grooved Branch Equiv. Pipe C.V. Length Value Feet

Meters

Meters

22 25

1.0

­ ­ ­ 5.4 95 148 205 294 571

­ ­ ­ 5.0

15

3/4

0.3

2.0

20

1 25 11/4

44

0.6

2.0

Bolts and nuts:

Heat treated, oval-neck track head bolts of carbon steel conforming to ASTM A-183 Grade 2 with a minimum tensile strength of 110,000 psi and heavy hex nuts of carbon steel conforming to ASTM A563. Bolts and nuts are provided zinc electroplated as standard.

76 89 164 152 318 536

0.6

2.5

32

11/2

0.8

4.0

1.5

3.5

40

2 50 21/2

1.2

3.5 1.1 12.5

1.1

4.5 1.4 7.0 2.1 9.5

65

3

3.8

8.5

80

4

2.6

8.0

2.9

7.0

Gasket:

Grade E (EPDM) or Grade T (Ni- 100 trile) Elastomers with properties designed in accordance with ASTM D 2000.

2.4

-

2.1

FIGURE 7045-FPT BRANCH

Hole Dimensions Hole Max. Saw Max.Working Size Dia. Press. T 1 1/2 1 5/ 8 500 34.5 54 500 21/8 34.5 54 500 2 34.5 51 500 23/16 34.5 55 500 23/16 34.5 55 500 23/8 34.5 60 500 23/8 34.5 60 500 21/4 34.5 57 2 1/8 Clamp-T Dimensions V U Threaded W Y Z

In/mm In/mm In/mm In/mm

9 /16

Nom. Size

In/mm

Pipe OD

In/mm

Bolt Size

In/mm

1/2

Approx . Wt. Each

Lbs./Kg

In/mm In/mm psi/bar In/mm In/mm

2x 50 x 15 2 x 3/ 4 50 x 20 2x1 50 x 25 2 x 1 1/ 4 50 x 32 2 x 1 1/ 2 50 x 40 21 / 2 x 1 / 2 65 x 15 21 / 2 x 3 / 4 65 x 20 2 1/ 2 x 1 65 x 25

1/ 2

2.375 x 0.840 60.3 x 21.3 2.375 x 1.050 60.3 x 26.7 2.375 x 1.315 60.3 x 33.7 2.375 x 1.660 60.3 x 42.4 2.375 x 1.900 60.3 x 48.3 2.875 x 0.840 73.0 x 21.3 2.875 x 1.050 73.0 x 26.7 2.875 x 1.315 73.0 x 33.7

2 5/8

1/2

5 1/2

38 1 1/2 38 1 1/2 38 2 51 2 51 1 1/2 38 1 1/2 38 1 1/2 38

41 1 5/ 8 41 1 5/ 8 41 2 1/ 8 54 2 1/ 8 54 1 5/ 8 41 1 5/ 8 41 1 5/ 8 41

14 9 /16 14 9 /16 14 9 /16 14 9 /16 14 9 /16 14 9 /16 14 9 /16 14

67 2 5/8 67 2 5/8 67 2 7/8 73 2 7/8 73 2 7/8 73 2 7/8 73 2 7/8 73

12 1 1/2 38 1 1/2 38 1 1/2 38 1 1/2 38 1 3/4 44 1 3/4 44 1 3/4 44

3 140 76 5 1/2 3 140 76 5 1/2 3 140 76 7 3 1/ 2 178 89 7 3 1/ 2 178 89 6 1/8 3 156 76 6 1/8 3 156 76 6 1/8 3 156 76

U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt -

3.0 1.4 2.9 1.3 2.9 1.3 4.0 1.8 3.9 1.8 3.0 1.4 2.9 1.3 2.9 1.3

Gruvlok Branch Outlets

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FIGURE 7045-FPT ­­­­­­­­­­­­­­­­­­­­­­­­­

FIGURE 7045-FPT BRANCH (CONT.)

Hole Dimensions Hole Max. Saw Max.Working Size Dia. Press. T 2 51 2 51 1 1/2 38 1 1/2 38 1 1/2 38 2 51 2 51 2 1/2 64 1 1/2 38 1 1/2 38 1 1/2 38 2 51 2 51 2 1/2 64 2 3/4 70 3 1/2 89 2 3/4 70 2 51 2 51 2 1/2 64 2 3/4 70 3 1/2 89 2 3/4 70 2 51 2 51 2 1/2 64 21 / 8 54 21 / 8 54 15 / 8 41 15 / 8 41 15 / 8 41 21 / 8 54 21 / 8 54 25 / 8 67 15 / 8 41 15 / 8 41 15 / 8 41 21 / 8 54 21 / 8 54 25 / 8 67 27 / 8 73 35 / 8 92 27 / 8 73 21 / 8 54 21 / 8 54 25 / 8 67 27 / 8 73 35 / 8 92 27 / 8 73 21 / 8 54 21 / 8 54 25 / 8 67 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 27/16 61 27/16 61 2 1/2 64 2 1/2 64 2 3/8 60 211/16 68 211/16 68 2 5/8 67 3 76 3 76 2 7/8 73 33/16 81 33/16 81 3 1/4 83 31/16 77 3 1/4 83 31/16 77 311/16 94 311/16 94 3 3/4 95 33/16 81 4 102 33/16 81 43/16 106 43/16 106 4 1/8 105 Clamp-T Dimensions V U Threaded W Y Z

In/mm In/mm In/mm In/mm

9 /16

Nom. Size

In/mm

Pipe OD

In/mm

Bolt Size

In/mm

1/2

Approx . Wt. Each

Lbs./Kg

In/mm In/mm psi/bar In/mm In/mm

2 1/ 2 x 1 1 / 4 65 x 32 2 1/ 2 x 1 1 / 2 65 x 40 3 x 1/ 2 80 x 15 3 x 3/ 4 80 x 20 3x1 80 x 25 3 x 11/4 80 x 32 3 x 11/2 80 x 40 3x2 80 x 50 4 x 1/ 2 100 x 15 4 x 3/ 4 100 x 20 4x1 100 x 25 4 x 11/4 100 x 32 4 x 11/2 100 x 40 4x2 100 x 50 4 x 21/2 100 x 65 4x3 100 x 80 4 x 3 OD 100 x 80 5 x 11/4 125 x 32 5 x 11/2 125 x 40 5x2 125 x 50 5 x 21/2 125 x 65 5x3 125 x 80 5 x 3 OD 125 x 80 6 x 11/4 150 x 32 6 x 11/2 150 x 40 6x2 150 x 50

2.875 x 1.660 73.0 x 42.4 2.875 x 1.900 73.0 x 48.3 3.500 x 0.840 88.9 x 21.3 3.500 x 1.050 88.9 x 26.7 3.500 x 1.315 88.9 x 33.7 3.500 x 1.660 88.9 x 42.4 3.500 x 1.900 88.9 x 48.3 3.500 x 2.375 88.9 x 60.3 4.500 x 0.840 114.3 x 21.3 4.500 x 1.050 114.3 x 26.7 4.500 x 1.315 114.3 x 33.7 4.500 x 1.660 114.3 x 42.4 4.500 x 1.900 114.3 x 48.3 4.500 x 2.375 114.3 x 60.3 4.500 x 2.875 114.3 x 73.0 4.500 x 3.500 114.3 x 88.9 4.500 x 2.996 114.3 x 76.1 5.563 x 1.660 141.3 x 42.4 5.563 x 1.900 141.3 x 48.3 5.563 x 2.375 141.3 x 60.3 5.563 x 2.875 141.3 x 73.0 5.563 x 3.500 141.3 x 88.9 5.563 x 2.996 141.3 x 76.1 6.625 x 1.660 168.3 x 42.4 6.625 x 1.900 168.3 x 48.3 6.625 x 2.375 168.3 x 60.3

14 9 /16 14 9 /16 14 9 /16 14 9 /16 14 1 1/ 2 38 1 1/ 2 38 1 1/ 2 38 9 /16 14 9 /16 14 9 /16 14 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 1 7/ 8 48 2 51 2 51 2 51

3 1/8 79 3 1/8 79 3 76 3 76 3 76 3 3/8 86 3 3/8 86 3 3/8 86 3 1/2 89 3 1/2 89 3 1/2 89 3 7/8 98 3 7/8 98 4 102 4 102 4 1/4 108 4 102 4 3/8 111 4 3/8 111 4 1/2 114 4 3/4 121 5 127 4 3/4 121 4 7/8 124 4 7/8 124 4 7/8 124

1 3/4 44 1 3/4 44 2 1/8 54 2 1/8 54 2 1/8 54 2 1/8 54 2 1/8 54 2 1/8 54 2 5/8 67 2 5/8 67 2 5/8 67 2 5/8 67 2 5/8 67 2 5/8 67 2 5/8 67 2 5/8 67 2 5/8 67 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 7/8 98 3 7/8 98 3 7/8 98

6 1/8 156 6 1/8 156 7 178 7 178 7 178 6 7/8 175 6 7/8 175 6 7/8 175 7 3/4 197 7 3/4 197 7 3/4 197 7 1/2 191 7 1/2 191 7 1/2 191 7 1/2 191 7 1/2 191 7 1/2 191 9 1/8 232 9 1/8 232 9 1/8 232 9 1/8 232 9 1/8 232 9 1/8 232 101/8 257 101/8 257 101/8 257

33 / 8 86 33 / 8 86 33 / 4 95 33 / 4 95 33 / 4 95 33 / 4 95 33 / 4 95 41 / 8 105 33 / 4 95 33 / 4 95 33 / 4 95 33 / 4 95 33 / 4 95 41 / 8 105 43 / 8 111 51 / 4 133 43 / 8 111 33 / 4 95 33 / 4 95 41 / 8 105 43 / 8 111 51 / 4 133 43 / 8 111 33 / 4 95 33 / 4 95 41 / 8 105

U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1 / 2 x 2 3/ 4 1 / 2 x 2 3/ 4 1 / 2 x 2 3/ 4 1/2 U-Bolt 1/2 U-Bolt 1/2 U-Bolt 1 / 2 x 2 3/ 4 1 / 2 x 2 3/ 4 1 / 2 x 2 3/ 4 1 / 2 x 2 3/ 4 v 1 / 2 x 3 1/ 2 1 / 2 x 2 3/ 4 5 / 8 x 3 1/ 4 5 / 8 x 3 1/ 4 5 / 8 x 3 1/ 4 5 / 8 x 3 1/ 4 5 / 8 x 3 1/ 4 3 / 4 x 4 1/ 4 5 / 8 x 4 1/ 4 5 / 8 x 4 1/ 4 5 / 8 x 4 1/ 4 -

3.4 1.5 3.4 1.5 -2.8 -1.2 2.7 1.2 2.7 1.2 3.4 1.5 4.4 2.0 4.6 2.1 2.9 1.3 2.8 1.3 2.7 1.2 4.5 2.0 4.6 2.1 5.2 2.4 5.2 2.4 6.5 2.9 5.2 2.4 5.4 2.4 5.5 2.5 5.7 2.6 7.0 3.2 8.7 3.9 7.0 3.2 7.8 3.5 7.8 3.5 7.8 3.5

­ 28 ­

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­­­­­­­­­­­­­­­­­­­­­­­­­­FIGURE 7045-FPT

FIGURE 7045-FPT BRANCH (CONT.)

Hole Dimensions Hole Max. Saw Max.Working Size Dia. Press. T 2 3/ 4 2 7/8 500 34.5 105 500 43/8 34.5 111 500 41/8 34.5 105 500 43/8 34.5 111 500 51/8 34.5 130 500 55/16 34.5 134 500 53/8 34.5 137 500 55/16 34.5 134 500 53/8 34.5 137 4 1/8 Clamp-T Dimensions V U Threaded W Y Z

In/mm In/mm In/mm In/mm

Nom. Size

In/mm

Pipe OD

In/mm

Bolt Size

In/mm

Approx . Wt. Each

Lbs./Kg

In/mm In/mm psi/bar In/mm In/mm

6x 150 x 65 6x3 150 x 80 6 x 3 OD 150 x 80 6x4 150 x 100 8x2 200 x 50 8 x 21/2 200 x 65 8x3 200 x 80 8 x 3 OD 200 x 80 8x4 200 x 100

21/2

6.625 x 2.875 168.3 x 73.0 6.625 x 3.500 168.3 x 88.9 6.625 x 2.996 168.3 x 76.1 6.625 x 4.500 168.3 x 114.3 8.625 x 2.375 219.1 x 60.3 8.625 x 2.875 219.1 x 73.0 8.625 x 3.500 219.1 x 88.9 8.625 x 2.996 219.1 x 76.1 8.625 x 4.500 219.1 x 114.3

70 3 1/ 2 89 2 3/ 4 70 4 1/ 2 114 2 1/ 2 64 2 3/ 4 70 3 1/ 2 89 2 3/ 4 70 4 1/ 2 114

73 3 5/8 92 2 7/8 73 4 5/8 117 2 5/8 67 2 7/8 73 3 5/8 92 2 7/8 73 4 5/8 117

2 51 2 51 2 51 2 51 21 / 4 57 21 / 4 57 21 / 4 57 21 / 4 57 21 / 4 57

5 1/8

3 7/ 8

101/8

4 3/8 5/8

130 5 3/8 137 5 1/8 130 5 1/2 140 5 7/8 149 6 1/4 159 6 3/8 162 6 1/4 159 6 1/2 165

98 3 7/ 8 98 3 7/ 8 98 3 7/ 8 98 5 127 5 127 5 127 5 127 5 127

257 101/8 257 101/8 257 101/8 257 123/4 324 123/4 324 123/4 324 123/4 324 123/4 324

111 5 1/4 133 4 3/8 111 6 1/2 165 4 1/4 108 4 3/8 111 5 1/4 133 4 3/8 111 6 1/2 165

x 5 / 8 x 4 1/ 4 5 / 8 x 4 1/ 4 5 / 8 x 4 1/ 4 3 / 4 x 4 1/ 4 3 / 4 x 4 1/ 2 3 / 4 x 4 1/ 2 3 / 4 x 4 1/ 2 3 / 4 x 4 1/ 2 -

4 1/ 4

8.4 3.8 9.6 4.4 8.4 3.8 10.5 4.8 10.9 4.9 11.1 5.0 13.0 5.9 11.1 5.0 16.2 7.3

Lubricate the gasket with Gruvlok® lubricant. Attach the U-bolt from the other side and fasten the nuts finger tight.

Y

­­­­­­­­­­­­­­­­­­­­­­­­­­­­ FIG. 7046-GR Z

Note: 21/2", 5" and 6" Nom. size run pipe may be used on 3" OD, 51/2" OD and 61/2" OD pipe

FM

V W U

For fire protection service contact your Gruvlok representative

FIGURE 7046-GR BRANCH

Hole Dimensions Hole Max. Saw Max. Working Size Dia. Press. T 2 51 2 51 2 51 2 51 21/2 64 2 51 2 51 21/2 64 21/8 54 21/8 54 21/8 54 21/8 54 25/8 67 21/8 54 21/8 54 25/8 67 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 27/16 61 27/16 61 211/16 68 211/16 68 25/8 67 33/16 81 33/16 81 31/4 83 Clamp-T Dimensions V U Threaded W Y

9/16

Nom. Size

In/mm

Pipe OD

In/mm

Z 31/2 89 31/2 89 33/4 95 33/4 95 41/8 105 33/4 95 33/4 95 41/8 105

1/2

Bolt Size U-Bolt 1/2 U-Bolt 1/2 x 23/4 1/2 x 23/4 1/2 x 23/4 1/2 x 23/4 1/2 x 23/4 1/2 x 23/4 -

Approx Wt. Each

Lbs./Kg

In/mm In/mm psi/bar In/mm In/mm In/mm In/mmIn/mmIn/mm In/mm

21/2 x 11/4 65 x 32 21/2 x 11/2 65 x 40 3 x 11/4 80 x 32 3 x 11/2 80 x 40 3x2 80 x 50 4 x 11/4 100 x 32 4 x 11/2 100 x 40 4x2 100 x 50

2.875 x 1.660 73.0 x 42.4 2.875 x 1.900 73.0 x 48.3 3.500 x 1.660 88.9 x 42.4 3.500 x 1.900 88.9 x 48.3 3.500 x 2.375 88.9 x 60.3 4.500 x 1.660 114.3 x 42.4 4.500 x 1.900 114.3 x 48.3 4.500 x 2.375 114.3 x 60.3

14 9/16 14 11/2 38 11/2 38 11/2 38 17/8 48 17/8 48 17/8 48

31/8 79 31/8 79 31/2 89 31/2 89 31/2 89 4 102 4 102 4 102

13/4 44 13/4 44 21/8 54 21/8 54 21/8 54 25/8 67 25/8 67 25/8 67

61/8 156 61/8 156 67/8 175 67/8 175 67/8 175 71/2 191 71/2 191 71/2 191

3.4 1.5 3.4 1.5 3.4 1.5 4.4 2.0 4.6 2.1 4.2 1.9 4.3 2.0 4.6 2.1

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FIGURE 7046-GR ­­­­­­­­­­­­­­­­­­­­­­­­­­

FIGURE 7046-GR BRANCH

Hole Dimensions Hole Max. Saw Max. Working Size Dia. Press. T 23/4 70 31/2 89 23/4 70 2 51 2 51 21/2 64 23/4 70 31/2 89 2 51 21/2 64 23/4 70 31/2 89 23/4 70 41/2 114 21/2 64 23/4 70 31/2 89 41/2 114 27/8 73 35/8 92 27/8 73 21/8 54 21/8 54 25/8 67 27/8 73 35/8 92 21/8 54 25/8 67 27/8 73 35/8 92 27/8 73 45/8 117 25/8 67 27/8 73 35/8 92 45/8 117 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 31/16 77 31/4 83 31/16 77 311/16 94 311/16 94 33/4 95 33/16 81 4 102 43/16 106 41/8 105 41/8 105 43/8 111 41/8 105 43/8 111 51/8 130 55/16 134 53/8 137 53/8 137 Clamp-T Dimensions V U Threaded W Y 17/8 48 17/8 48 17/8 48 17/8 48 17/8 48 17/8 48 17/8 48 17/8 48 2 51 2 51 2 51 2 51 2 51 2 51 21/4 57 21/4 57 21/4 57 21/4 57 4 102 4 102 4 102 41/4 108 41/4 108 41/4 108 41/4 108 45/8 117 5 127 5 127 51/8 130 51/8 130 51/8 130 51/4 133 61/8 156 61/8 156 61/8 156 61/4 159 25/8 67 25/8 67 25/8 67 31/4 83 31/4 83 31/4 83 31/4 83 31/4 83 37/8 98 37/8 98 37/8 98 37/8 98 37/8 98 37/8 98 5 127 5 127 5 127 5 127 71/2 191 71/2 191 71/2 191 91/8 232 91/8 232 91/8 232 91/8 232 91/8 232 101/8 257 101/8 257 101/8 257 101/8 257 101/8 257 101/8 257 123/4 324 123/4 324 123/4 324 123/4 324 Bolt Size Approx Wt. Each

Lbs./Kg

Nom. Size

In/mm

Pipe OD

In/mm

Z

In/mm In/mm psi/bar In/mm In/mm In/mm In/mmIn/mmIn/mm In/mm

4 x 21/2 100 x 65 4x3 100 x 80 4 x 3 OD 100 x 80 5 x 11/4 125 X 32 5 x 11/2 125 x 40 5x2 125 x 50 5 x 21/2 125 x 65 5x3 125 x 80 6 x 11/2 150 x 40 6x2 150 x 50 6 x 21/2 150 x 65 6x3 150 x 80 6 x 3 OD 150 x 80 6x4 150 x 100 8x2 200 x 50 8 x 21/2 200 x 65 8x3 200 x 80 8x4 200 x 100

4.500 x 2.875 114.3 x 73.0 4.500 x 3.500 114.3 x 88.9 4.500 x 2.996 114.3 x 76.1 5.563 x 1.660 141.3 x 42.4 5.563 x 1.900 141.3 x 48.3 5.563 x 2.375 141.3 x 60.3 5.563 x 2.875 141.3 x 73.0 5.563 x 3.500 141.3 x 88.9 6.625 x 1.900 168.3 x 48.3 6.625 x 2.375 168.3 x 60.3 6.625 x 2.875 168.3 x 73.0 6.625 x 3.500 168.3 x 88.9 6.625 x 2.996 168.3 x 76.1 6.625 x 4.500 168.3 x 114.3 8.625 x 2.375 219.1 x 60.3 8.625 x 2.875 219.1 x 73.0 8.625 x 3.500 219.1 x 88.9 8.625 x 4.500 219.1 x 114.3

43/8 1/2 x 23/4 111 51/4 1/2 x 31/2 133 43/8 1/2 x 23/4 111 33/4 5/8 x 31/4 95 33/4 5/8 x 31/4 95 41/8 5/8 x 31/4 105 43/8 5/8 x 31/4 111 51/4 5/8 x 31/4 133 33/4 5/8 x 41/4 95 * 41/8 5/8 x 41/4 105 * 43/8 5/8 x 41/4 111 * 51/4 5/8 x 41/4 133 * 43/8 5/8 x 41/4 111 * 61/2 5/8 x 41/4 165 * 41/4 3/4 x 41/4 108 43/8 3/4 x 41/2 111 M20 x 110 51/4 3/4 x 41/2 133 M20 x 110 61/2 3/4 x 41/2 165 M20 x 110

5.0 2.3 5.6 2.5 5.0 2.3 5.6 2.5 5.6 2.5 5.5 2.5 5.8 2.6 7.1 3.2 7.2 3.3 7.8 3.5 7.6 3.4 8.0 3.6 7.6 3.4 10.4 4.7 10.4 4.7 10.6 4.8 11.5 5.2 16.2 7.3

FIGURE 7047, 7048, 7049 CLAMP-T CROSS ­­­­­­­

Y V V T Z

Y V V

Z

Fig. 7047 ­ Thread x Thread

Y V Z

Fig. 7048 ­ Groove x Groove

Fig. 7049 ­ Groove x Thread

V

­ 30 ­

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­­­­­­­­­­ GRUVLOK FITTINGS FOR GROOVED-END PIPE

Gruvlok fittings are available through 24" nominal pipe size in a variety of styles. Use the Fitting Size Table to convert nominal pipe size to corresponding pipe O.D. These fittings are designed to provide minimum pressure drop and uniform strength. Depending on styles and size, Gruvlok fittings are provided in various materials including malleable iron, ductile iron, forged steel or fabricated steel. Pressure ratings of Gruvlok standard fittings conform to those of Fig. 7001 Gruvlok coupling.

FM

For fire protection service contact your Gruvlok representative

Material Specifications

Cast Fittings:

Ductile iron conforming to ASTM A 536 or Malleable iron conforming to ASTM A 47

Fabricated Fittings:

1-4" 5-6" 8-12" 14-24" Carbon steel, Schedule 40, conforming to ASTM A53, Grade B Carbon steel, Schedule 40 conforming to ASTM A53, Grade B Carbon steel, Schedule 30, conforming to ASTM A53, Grade B Carbon steel, 0.375 wall, conforming to ASTM A53, Grade B

Adapter Flanges:

Class 125 - carbon steel Class 150 - carbon steel Class 300 - carbon steel

Coating:

Rust inhibiting lead-free paint, ORANGE (Standard), RED (Optional) Hot-dipped zinc galvanized (Optional). For other coatings contact your Gruvlok Sales Office

Gruvlok Fittings

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GRUVLOK FITTINGS FOR GROOVED-END PIPE ­­­­­­­­­­

For the reducing tee and branches, use the value that is corresponding to the branch size. For example: for 6" x 6" x 3" tee, the branch value of 3" is 12.8 ft (3.9).

FLOW DATA ­ FRICTIONAL RESISTANCE

(EXPRESSED AS EQUIVALENT STRAIGHT PIPE)

Nom. Size

In/mm

Pipe Pipe Wall Elbow OD Thickness 90° 45°

In/mm In/mm Ft./m Ft./m

Tee Branch Run

Ft./m Ft./m

1 25 1 1/4

1.315 0.133

1.7

0.9

4.4

1.7

33.4

1.660

3.4

0.14

0.5

2.3

0.3

1.2

1.3

5.8

0.5

2.3

32

1 1/2

42.2 48.3 60.3

3.6 3.7 3.9

0.7

2.7

0.4

1.3

1.8

6.7

0.7

2.7

1.900 0.145 2.375 0.154 2.875 0.203 73.0 5.2 2.996 0.197 76.1 5.0 3.500 0.216 88.9 5.5 4.500 0.237 114.3 6.0

40

2

0.8

3.4

0.4

1.7

2.0

8.6

0.8

3.4

50

2 1/2

1.0

4.1 1.2 4.3 1.3 5.1 1.6 6.7 2.0 6.4 2.0 8.4 2.6 8.0

0.5

2.1 0.6 2.2 0.7 2.6 0.8 3.4 1.0 3.2 1.0 4.2 1.3 4.0

2.6

10.3 3.1 10.8 3.3 12.8 3.9 16.8 5.1 16.1 4.9 21.0 6.4 20.1

1.0

4.1 1.2 4.3 1.3 5.1 1.6 6.7 2.0 6.4 2.0 8.4 2.6 8.0

The Fitting Size Chart is used to determine the OD of the pipe that the fittings is to be used with. Gruvlok Fittings are identified by either the Nominal size in inches or the Pipe OD in mm.

65

3 OD 65 3 80 4 100

FITTING SIZE

Nominal Pipe Size O.D. Inches Inches

DN/mm mm

41/4 OD 4.250 0.220 100 108.0 5.6 5 125 5.563 0.258 141.3 6.6

Nominal Pipe Size O.D. Inches Inches

DN/mm mm

51/4 OD 5.236 0.248

125 125

6

133.0 139.7 168.3

6.3 6.3 7.1

2.4

8.3

1.2

4.2

6.1

20.9

2.4

8.3

1

1.315

51/2 OD 5.500

51/2 OD 5.500 0.248 6.625 0.280

25

11/4

33.7

1.660

125

6

139.7

6.625

2.5

10.1

1.3

5.1

6.4

25.3

2.5

10.1

32

11/2

42.4

1.900

150 150 150

8

168.3 159.0 165.1

8.625

150

6 1/4 6 1/2

3.1

9.7

1.6

4.9

7.7

24.3

3.1

9.7

61/4 OD 6.259 61/2 OD 6.500

40

2

48.3

2.375

OD 6.259 0.280 150 159.0 7.1 OD 6.500 0.280 150 165.1 7.1 8 8.625 0.322

3.0

10.0

1.5

5.0

7.4

24.9

3.0

10.0

50

21/2

60.3

2.875

3.0

13.3

1.5

6.7

7.6

33.3

3.0

13.3

65

3 OD

73.0

2.996

200

10

219.1

10.750

200

10

219.1 273.1 323.9 355.6 406.4 457.2 508.0 609.6

8.2 9.3 9.5 9.5 9.5 9.5 9.5 9.5

4.1

16.7

2.0

8.4

10.1

41.8

4.1

16.7

10.750 0.365 12.750 0.375 14.000 0.375 16.000 0.375 18.000 0.375 20.000 0.375 24.000 0.375

65

3

76.1

3.500

250

12

273.0

12.750

250

12 300 14 350 16 400 18

5.1

20.0

2.6

10.0

12.7

50.0

5.1

20.0

80

31/2

88.9

4.000

300

14

323.9

14.000

6.1

22.2

3.0

17.7

15.2

64.2

6.1

22.9

65

4

101.6

4.500

350

16

355.6

16.000

6.8

25.5

5.4

20.4

19.6

73.9

7.0

26.4

100 100

5

114.3 108.0

5.563

400

18

406.4

18.000

7.8

28.9

6.2

23.1

22.5

87.2

8.0

31.1

41/4 OD 4.250

450

20

457.2

20.000

450

20

8.8

32.2

7.0

25.7

26.6

97.3

9.5

34.8

140 125

141.3 133.0

500

24

508.0

24.000

500

24 600

9.8

38.9

7.8

31.1

29.7

113.0

10.6

40.4

51/4 OD 5.236

600

609.6

11.9

9.5

34.4

12.3

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C to E

C to

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E

­­­­­­­­­­ FIGURES 7050, 7051 & 7052 ­ ELBOWS

C to

C to E

FIGURE 7050 90° ELBOW*

Nom. Size Pipe OD

In/mm In/mm

FIGURE 7051 45° ELBOW*

Approx. Wt. Ea.

Lbs./Kg

E

FIGURE 7052 221/2° ELBOW*

Center to End

In/mm

Center to End

In/mm

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 3 OD 65 31/2 90 4 100 41/4 OD 100 5 125 51/4 OD 125 51/2 OD 125 6 150 61/4 OD 150 61/2 OD 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 2.996 76.1 4.000 101.6 4.500 114.3 4.250 108.0 5.563 141.3 5.236 133.0 5.500 139.7 6.625 168.3 6.259 159.0 6.500 165.1 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6

C 57 23/4 C 70 23/4 C 70 31/4 C 83 33/4 C 95 41/4 C 108 4C 102 41/2 C 114 5C 127 43/4 C 121 51/2 C 140 51/4 C 133 51/4 C 133 61/2 C 165 6C 152 61/2 C 165 73/4 C 197 9C 229 10 C 25.4 21 5533 24 610 27 686 30 762 36 -914

21/4

0.6 0.3 1.0 0.5 1.2 0.5 1.7 0.8 2.6 1.2 4.0 1.8 3.6 1.6 5.5 2.5 7.7 3.5 7.7 3.5 11.1 5.0 10.4 4.7 10.9 4.9 16.5 7.5 15.2 6.9 17.4 7.9 30.6 13.9 53.5 24.3 82 37.2 169.0 76.7 222.0 100.7 280.0 127.0 344.0 156.0 490.0 222.3

13/4

C 44 13/4 C 44 13/4 C 44 2C 51 21/4 C 57 21/2 C 64 21/2 C 64 23/4 C 70 3C 76 27/8 C 83 31/4 C 83 31/4 C 83 31/4 C 83 31/2 C 89 31/2 C 89 31/2 C 89 41/4 C 108 43/4 C 121 51/4 C 133 83/4 222 10 254 111/4 286 121/2 317 15 381

0.5 0.2 0.7 0.3 0.9 0.4 1.5 0.7 1.9 0.9 3.3 1.5 2.2 1.0 4.3 2.0 5.4 2.4 4.4 2.0 9.0 4.1 7.3 3.3 7.8 3.5 11.2 5.1 10.1 4.6 11.1 5.0 19.8 9.0 34.3 15.6 50.0 22.7 92.0 41.7 117.0 53.1 146.0 66.2 179.0 81.2 255.0 115.7

31/4

83 13/4 44 13/4 44 17/8 C 48 2 51 21/4 C 57 21/2 64 25/8 C 67 27/8 73 31/8 C 79 37/8 C 98 43/8 111 47/8 124 5 127 5 127 51/2 140 6 152 7 178

0.5 0.2 0.7 0.3 0.8 0.4 1.5 0.7 1.9 0.9 3.2 1.5 4.0 1.8 5.3 2.4 7.2 3.3 8.2 3.7 17.8 8.1 30.0 13.6 40.4 18.3 46.0 20.9 52.2 23.7 65.0 29.5 80.0 36.3 112.0 50.8

C - Cast malleable or ductile iron, all others are fabricated steel. * 14"-24" Standard Radius 90° & 45° Elbows are 11/2D. Center to end dimensions and weights may differ from that shown in the chart. Contact your Gruvlok Sales Office for details.

Gruvlok Fittings

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FIGURES 7053, 7050LR & 7051LR ­ ELBOWS ­­­­­

C to E

C to E

C

to

E

FIGURE 7053 111/2° ELBOW

Center Approx. Nom. SizePipe OD to End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

FIG. 7050 LR 90° LR ELBOW*

Center to End

In/mm

FIG. 7051 LR 45° LR ELBOW*

Center to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 3 OD 65 31/2 90 4 100 41/4 OD 100 5 125 51/4 OD 125 51/2 OD 125 6 150 61/4 OD 150 61/2 OD 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 2.996 76.1 4.000 101.6 4.500 114.3 4.250 108.0 5.563 141.3 5.236 133.0 5.500 139.7 6.625 168.3 6.259 159.0 6.500 165.1 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6

13/8 35 13/8 35 13/8 35 13/8 35 11/2 38 11/2 38 13/4 44 13/4 44 2 51 2 51 2 51 21/8 54 21/4 57 31/2 89 4 102 41/2 114 5 127 6 152

0.3 0.1 0.5 0.2 0.7 0.3 0.9 0.4 1.5 0.7 2.0 0.9 2.8 1.3 3.3 1.5 5.0 2.3 6.5 2.9 10.0 4.5 14.5 6.6 18.7 8.5 32.1 14.6 42.0 19.1 53.2 24.1 65.7 29.8 96.0 43.5

31/2 89 37/8 98 41/4 108 43/8 C 136 53/4 146 57/8 C 181 71/4 184 71/2 C 191 91/2 241 103/4 273 15 381 18 457 21 533 21 533 24 610 27 686 30 762 36 914

0.9 0.4 1.3 0.6 1.7 0.8 2.5 1.1 4.9 2.2 6.5 2.9 9.7 4.4 11.5 5.2 20.9 9.5 29.1 13.2 59.2 26.9 104.0 47.2 147.0 66.7 169.0 76.7 222.0 100.7 280.0 127.0 344.0 156.0 490.0 222.3

21/2 64 21/2 64 21/2 64 23/4 70 3 76 33/8 86 31/2 89 4 102 5 127 51/2 140 71/4 184 81/2 216 10 254 83/4 222 10 254 111/4 286 121/2 317 15 381

0.7 0.3 1.0 0.5 1.2 0.5 1.7 0.8 2.9 1.3 4.3 2.0 5.3 2.4 7.2 3.3 12.2 5.5 17.4 7.9 34.0 15.4 57.4 26.0 82.6 37.5 92.0 41.7 117.0 53.1 146.0 66.2 179.0 81.2 255.0 115.7

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­­­­­­­­­­­­­­­­­­­­­­­­­ FIGURE 7060 ­ TEE

C to E

C to E

C to E

C to E

Cast FIGURE 7060 TEE

Nom. Size

In/mm

Fabricated

Pipe OD

In/mm

Approx. C to E

In/mm

Nom. Size

In/mm

Pipe OD

In/mm

Approx. C to E

In/mm

Wt. Ea.

Lbs./Kg

Wt. Ea.

Lbs./Kg

1

1.315

21/4 C

0.9

51/2

5.500

51/2 C

16.1

25

11/4

33.4

1.660

57

23/4 C

0.4

1.5

125

6

0.0

6.625

140

61/2 C

7.3

25.7

32

11/2

42.2

1.900

70

23/4 C

0.7

1.8

150

61/4

168.3

6.236

165

6C

11.7

20.8

40

2 50 21/2

48.3

2.375

70

31/4 C C

0.8

2.4

150

61/2 OD 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

0.0

6.500 165.1 8.625

152

61/2 73/4 C 165 C 197 9C 229 10 C 254 11 279 12 305 151/2 394 171/4 438 20 508

9.4

24.4

60.3

2.875

83

33/4

1.1

4.0

11.1

41.1

65

3 80 3 OD 65 31/2 90 4 100 41/4 OD 100 5 125 51/4 OD

73.0

3.500 88.9 2.996 76.1 4.000 101.6 4.500 114.3 4.250 108.0 5.563 141.3 5.236 133.0

95

41/4 C 108 4C 101 41/2 C 114 5C 127 43/4 C 121 51/2 C 140 51/4 C

1.8

5.8 2.6 4.6 2.1 9.8 4.4 10.3 4.7 9.3 4.2 16.2 7.3 14.1

219.1

10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000

18.6

74.5 33.8 94.7 43.0 118.0 53.5 146.0 66.2 218.0 98.9 275.0 125 379.0

125

133

6.4

609.6

172

C - Cast Malleable or Ductile Iron, all others are Fabricated Steel.

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FIGURE 7061 REDUCING TEE STANDARD ­­­­­­­­­­­­

C to E

C to E

C to E

Cast

Fabricated

C to E

FIGURE 7061 STANDARD REDUCING TEE

Nominal Size

In/mm

Center to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Nominal Size

In/mm

Center to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

11/4 x 11/4 x 1 32 x 32 x 25 11/2 x 11/2 x 1 40 x 40 x 25 11/2 x 11/2 x 11/4 40 x 40 x 32 2x2x1 50 x 50 x 25 2 x 2 x 11/4 50 x 50 x 32 2 x 2 x 11/2 50 x 50 x 40 21/2 x 21/2 x 1 65 x 65 x 25 1/2 x 21/2 x 11/4 2 65 x 65 x 32 21/2 x 21/2 x 11/2 65 x 65 x 40 21/2 x 21/2 x 2 65 x 65 x 50 3x3x1 80 x 80 x 25 3 x 3 x 11/4 80 x 80 x 32 3 x 3 x 11/2 80 x 80 x 40 3x3x2 80 x 80 x 50 3 x 3 x 21/2 80 x 80 x 65 4x4x1 100 x 100 x 25 4 x 4 x 11/4 100 x 100 x 32 4 x 4 x 11/2 100 x 100 x 40 4x4x2 100 x 100 x 50 4 x 4 x 21/2 100 x 100 x 65

23/4 70 23/4 70 23/4 70 31/4 C 83 31/4 83 31/4 C 83 33/4 95 33/4 95 33/4 95 33/4 95 41/4 C 108 41/4 108 41/4 108 41/4 C 108 41/4 108 33/4 95 5 127 5 127 5C 127 5C 127

1.5 0.7 1.8 0.8 1.8 0.8 2.6 1.2 1.7 0.8 2.7 1.2 4.1 1.9 4.2 1.9 4.3 2.0 4.4 2.0 7.0 3.2 5.8 2.6 5.9 2.7 5.5 2.5 6.3 2.9 7.0 3.2 9.6 4.4 10.2 4.6 10.2 4.6 11.2 5.1

4x4x3 100 x 100 x 80 5x5x1 125 x 125 x 25 5 x 5 x 11/2 125 x 125 x 40 5x5x2 125 x 125 x 50 5 x 5 x 21/2 125 x 125 x 65 5x5x3 125 x 125 x 80 5x5x4 125 x 125 x 100 6x6x1 150 x 150 x 25 6 x 6 x 11/2 150 x 150 x 40 6x6x2 150 x 150 x 50 6 x 6 x 21/2 150 x 150 x 65 6x6x3 150 x 150 x 80 6x6x4 150 x 150 x 100 6x6x5 150 x 150 x 125 8 x 8 x 11/2 200 x 200 x 40 8x8x2 200 x 200 x 50 8 x 8 x 21/2 200 x 200 x 65 8x8x3 200 x 200 x 80 8x8x4 200 x 200 x 100 8x8x5 200 x 200 x 125

5C 127 51/2 140 51/2 140 51/2 140 51/2 140 51/2 140 51/2 C 140 61/2 165 61/2 165 61/2 C 165 61/2 C 165 61/2 C 165 61/2 C 165 61/2 C 774 73/4 197 73/4 197 73/4 197 73/4 197 73/4 C 197 73/4 197

11.4 5.2 13.6 6.2 13.8 6.3 14 6.4 14.3 6.5 14.6 6.6 17.9 8.1 20.5 9.3 21.0 9.5 26.4 12.0 26.5 12.0 26.5 12.0 26.5 12.0 28.0 12.7 33.0 15.0 32.7 14.8 33.0 15.0 33.5 15.2 50.0 22.7 34.7 15.7

­ 36 ­

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­­­­­­­­­­­­­­ FIG. 7061 REDUCING TEE STANDARD

Nominal Size

In/mm

Center to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Nominal Size

In/mm

Center to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

8x8x6 200 x 200 x 150 10 x 10 x 11/2 250 x 250 x 40 10x 10x 2 250 x 250 x 50 10 x 10 x 21/2 250 x 250 x 65 10x 10x 3 250 x 250 x 80 10x 10x 4 250 x 250 x 100 10x 10x 5 250 x 250 x 125 10x 10x 6 250 x 250 x 150 10x 10x 8 250 x 250 x 200 12 x 12 x 1 300 x 300 x 25 12 x 12 x 2 300 x 300 x 50 12 x 12 x 21/2 300 x 300 x 65 12 x 12 x 3 300 x 300 x 80 12 x 12 x 4 300 x 300 x 100 12 x 12 x 5 300 x 300 x 125 12 x 12 x 6 300 x 300 x 150 12 x 12 x 8 300 x 300 x 200 12 x 12 x 10 300 x 300 x 250 14 x 14 x 4 350 x 350 x 100 14 x 14 x 6 350 x 350 x 150 14 x 14 x 8 350 x 350 x 200 14 x 14 x 10 350 x 350 x 250 14 x 14 x 12 350 x 350 x 300 16 x 16 x 4 400 x 400 x 100 16 x 16 x 6 400 x 400 x 150

73/4C 197 9 229 9 229 9 229 9 229 9 229 9 229 9C 229 9C 229 10 254 10 254 10 254 10 254 10 254 10 254 10 254 10 254 10 254 11 279 11 279 11 279 11 279 11 279 12 305 12 305

54.0 24.5 52.0 23.6 52.2 23.7 52.6 23.9 53.0 24.0 53.6 24.3 54.2 24.6 55.0 24.9 64.7 29.3 77.0 34.9 80.0 36.3 78.0 35.4 74.6 33.8 75.1 34.1 75.6 34.3 76.2 34.6 76.3 34.6 77.6 35.2 100.0 45.4 101 45.8 103 46.7 104 47.2 105 47.6 126 57.2 127 57.6

16 x 16 x 8 400 x 400 x 200 16 x 16 x 10 400 x 400 x 250 16 x 16 x 12 400 x 400 x 300 16 x 16 x 14 400 x 400 x 350 18 x 18 x 4 450 x 450 x 100 18 x 18 x 6 450 x 450 x 150 18 x 18 x 8 450 x 450 x 200 18 x 18 x 10 450 x 450 x 250 18 x 18 x 12 450 x 450 x 300 18 x 18 x 14 450 x 450 x 350 18 x 18 x 16 450 x 450 x 400 20x 20x 6 500 x 500 x 150 20x 20x 8 500 x 500 x 200 20x 20x 10 500 x 500 x 250 20x 20x 12 500 x 500 x 300 20x 20x 14 500 x 500 x 350 20x 20x 16 500 x 500 x 400 20x 20x 18 500 x 500 x 450 24 x 24 x 8 600 x 600 x 200 24 x 24 x 10 600 x 600 x 250 24 x 24 x 12 600 x 600 x 300 24 x 24 x 14 600 x 600 x 350 24 x 24 x 16 600 x 600 x 400 24 x 24 x 18 600 x 600 x 450 24 x 24 x 20 600 x 600 x 500

12 305 12 305 12 305 12 305 151/2 394 151/2 394 151/2 394 151/2 394 151/2 394 151/2 394 151/2 394 171/4 438 171/4 438 171/4 438 171/4 438 171/4 438 171/4 438 173/4 451 20 508 20 508 20 508 20 508 20 508 20 508 20 508

128 58.1 129 58.5 130 59.0 132 59.9 188 85.3 190 86.2 192 87.1 194 88.0 196 88.9 201 91.2 203 92.1 240 108.9 242 109.8 244 110.7 246 111.6 248 112.5 250 113.4 252 114.3 327 148.3 330 149.7 334 151.5 340 154.2 342 155.1 345 156.5 347 157.4

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FIGURE 7063 ­ TEE W/THREADED BRANCH ­­­­­­­­­­

C to GE C to TE

FIGURE 7060 TEE WITH THREADED BRANCH

Nominal Size

In/mm

Pipe OD

In/mm

C to GE

In/mm

C to TE

In/mm

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4 32 11/2

1.315 33.4 1.660 42.2 1.900

21/4 57 23/4 70 23/4

21/4 57 23/4 70 23/4

0.9 0.4 1.4 0.6 1.7

40

2 50 21/2

48.3

2.375

70

31/4

70

41/4

0.8

2.9

60.3

2.875

83

33/4

108

33/4

1.3

4.7

65

3

73.0

3.500

95

41/4

95

6

2.1

8.1

80

31/2

88.9

4.000

108

41/2

152

41/2

3.7

8.8

90

4 100 5 125 6

101.6

4.500

114

5 127 51/2

114

71/4

4.0

13.5

114.3

5.563

184

51/2

6.1

16.7 25.6

140

6.625

140

61/2

7.6

61/2

150

8

168.3

8.625

165

73/4

165

73/4

11.6

45.0

200

10 250 12 300

219.1

10.750

197

9 229 10 254

197

9 229 10 254

20.4

73.0

273.1

12.750

33.1

98.0

323.9

44.5

­ 38 ­

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­­­ FIGURE 7064 ­ REDUCING TEE W/THREADED BRANCH

C to E

C to E

C to E C to E

Cast

Fabricated

FIGURE 7064 REDUCING TEE WITH THREADED BRANCH

Nominal Size*

In/mm

Approx. Ctr. Wt. to End Ea

In/mm Lbs/Kg

Nominal Size*

In/mm

Approx. Ctr. Wt. to End Ea

In/mm Lbs/Kg

Nominal Size*

In/mm

Approx. Ctr. Wt. to End Ea

In/mm Lbs/Kg

2 x 2 x 3/4

31/4

50 x 50 x 20 83 2x2x1 31/4C 50 x 50 x 25 83 2 x 2 x 11/4 31/4 50 x 50 x 32 83 2 x 2 x 11/2 31/4C 50 x 50 x 40 83 21/2 x 21/2 x 1 33/4 65 x 65 x 25 95 21/2 x 21/2 x 11/2 33/4 65 x 65 x 40 95 21/2 x 21/2 x 2 33/4 65 x 65 x 50 95 3 x 3 x 3/4 41/4 80 x 80 x 20 108 3x3x1 41/4C 80 x 80 x 25 108 3 x 3 x 11/2 41/4 80 x 80 x 40 108 3x3x2 41/4 80 x 80 x 50 108 3 x 3 x 21/2 41/4 80 x 80 x 65 108 4 x 4 x 3/4 33/4 100 x 100 x 20 95 4x4x1 33/4 100 x 100 x 25 95 1/2 4x4x1 5 100 x 100 x 40 127 4x4x2 5 100 x 100 x 50 127 4 x 4 x 21/2 5 100 x 100 x 65 127 4x4x3 5 100 x 100 x 80 127 5x5x2 51/2 125 x 125 x 50 140

*See pg. 21 for O.D.

1.6 0.7 2.6 1.2 1.7 0.8 2.7 1.2 4.1 1.9 4.3 2 4.4 2 5.7 2.6 7.0 3.2 5.3 2.4 5.5 2.5 5.8 2.6 7.2 3.3 7.0 3.2 9.2 4.2 10.2 4.6 11.2 5.1 11.4 5.2 14.5 6.6

5x5x3 16.1 125 x 125 x 80 140 7.3 5x5x4 51/2C 17.9 125 x 125 x 100 140 8.1 6x6x2 61/2 26.4 150 x 150 x 50 165 12 6 x 6 x 21/2 61/2 26.5 150 x 150 x 65 165 12 6x6x3 61/2 26.5 150 x 150 x 80 165 12 6x6x4 61/2 26.5 150 x 150 x 100 165 12 6x6x5 61/2C 28.0 150 x 150 x 125 165 12.7 8x8x2 73/4 37.5 200 x 200 x 50 197 17 8x8x3 73/4 38.7 200 x 200 x 80 197 17.6 8x8x4 73/4 50.0 200 x 200 x 100 197 22.7 8x8x5 73/4 41.0 200 x 200 x 125 197 18.6 8x8x6 73/4 54.0 200 x 200 x 150 197 24.5 10 x 10 x 2 9 61.8 250 x 250 x 50 229 28.0 10 x 10 x 3 9 63.0 250 x 250 x 80 229 28.6 10 x 10 x 4 9 64.0 250 x 250 x 100 229 29.0 10 x 10 x 5 9 65.1 250 x 250 x 125 229 29.5 10 x 10 x 6 9 55.0 250 x 250 x 150 229 24.9 10 x 10 x 8 9 64.7 250 x 250 x 200 229 29.3 12 x 12 x 3 10 84.9 300 x 300 x 80 254 38.5

51/2

12 x 12 x 4 300 x 300 x 100 12 x 12 x 5 300 x 300 x 125 12 x 12 x 6 300 x 300 x 150 12 x 12 x 8 300 x 300 x 200 12 x 12 x 10 300 x 300 x 250 14 x 14 x 8 350 x 350 x 200 14 x 14 x 10 350 x 350 x 250 14 x 14 x 12 350 x 350 x 300 6 x 16 x 8 400 x 400 x 200 16 x 16 x 10 400 x 400 x 250 16 x 16 x 12 400 x 400 x 300 18 x 18 x 10 450 x 450 x 250 18 x 18 x 12 450 x 450 x 300 18 x 18 x 14 450 x 450 x 350 18 x 18 x 16 450 x 450 x 400 24 x 24 x 8 600 x 600 x 200 24 x 24 x 10 600 x 600 x 250 24 x 24 x 12 600 x 600 x 300

10 254 10 254 10 254 10 254 10 254 11 279 11 279 11 279 12 305 12 305 12 305 151/2 394 151/2 394 151/2 394 151/2 394 20 508 20 508 20 508

85.8 38.9 87.0 39.5 88.3 40.1 91.2 41.4 94.8 43.0 110.0 49.7 114.0 51.5 117.0 52.8 135.0 61.2 139.0 63.0 142.0 64.4 204.0 92.5 209.0 94.8 211.0 95.7 216.0 98.0 334.0 152 342.0 155 349.0 158

C - Cast Malleable or Ductile iron, all others are fabricated steel.

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E to E

FIG.URE 7072 ­ GR X GR CONCENTRIC REDUCERS ­­­­

E to E

(CAST)

(WELD)

FIGURE 7072 CONCENTRIC REDUCER

Nom. Size End to Approx. (See pg. 21 End Wt. Ea. for O.D.)

In/mm In/mm Lbs./Kg

Nom. Size End to Approx. (See pg. 21 to End Wt. Ea. for O.D.)

In/mm In/mm Lbs./Kg

Nom. Size End to Approx. (See pg. 21 to End Wt. Ea. for O.D.)

In/mm In/mm Lbs./Kg

x1 32 x 25 11/2 x 1 40 x 25 11/2 x 11/4 40 x 32 2x1 50 x 25 2 x 11/4 50 x 32 2 x 11/2 50 x 40 21/2 x 1 65 x 25 21/2 x 11/4 65 x 32 21/2 x 11/2 65 x 40 21/2 x 2 65 x 50 3x1 80 x 25 3 x 11/4 80 x 32 3 x 11/2 80 x 40 3x2 80 x 50 3 x 21/2 80 x 65 31/2 x 3 90 x 80 4x1 100 x 25 4 x 11/4 100 x 32 4 x 11/2 100 x 40 4x2 100 x 50 4 x 21/2 100 x 65 4x3 100 x 80 4 x 31/2 100 x 90

11/4

21/2

64 21/2 64 21/2 64 21/2 64 1/2 C 2 64 21/2 C 64 21/2 64 21/2 64 21/2 64 1/2 C 2 64 21/2 64 21/2 64 21/2 64 21/2 C 64 21/2 64 3 76 3C 76 3 76 3 76 3C 76 3C 76 3C 76 3C 76

0.6 0.3 0.6 0.3 0.6 0.3 0.8 0.4 1.3 0.6 1.3 0.6 1.0 0.5 1.0 0.5 1.3 0.6 1.6 0.7 1.2 0.5 1.3 0.6 1.3 0.6 1.4 0.6 1.5 0.7 1.8 0.8 2.2 1.0 2.2 1.0 2.3 1.0 2.4 1.1 2.6 1.2 3.2 1.5 3.6 1.6

5x2 125 x 50 5 x 21/2 125 x 65 5x3 125 x 80 5x4 125 x 100 6x1 150 x 25 6 x 11/2 150 x 40 6x2 150 x 50 6 x 21/2 150 x 65 6x3 150 x 80 6x4 150 x 100 6x5 150 x 125 8x3 200 x 80 8x4 200 x 100 8x5 200 x 125 8x6 200 x 150 10x 4 250 x 100 10 x 5 250 x 125 10x 6 250 x 150 10x 8 250 x 200 12 x 4 300 x 100 12 x 6 300 x 150 12 x 8 300 x 200 12 x 10 300 x 250

31/2

89 31/2 89 31/2 89 31/2 C 89 4 102 4 102 4C 102 4 102 4C 102 4C 102 4C 102 5 127 5C 127 5 127 5C 127 6 152 6 152 6 152 6 152 7 178 7 178 7 178 7 203

4.6 2.1 4.5 2.0 4.4 2.0 4.5 2.0 6.8 3.1 6.9 3.1 6.0 2.7 6.0 2.7 5.4 2.4 5.6 2.5 6.0 2.7 12.0 5.5 9.0 4.1 11.5 5.2 10.6 4.8 20 9.1 20 9.1 20 9.1 23.9 10.8 25 11.3 29 13.2 29 13.2 32.4 14.7

14 x 6 350 x 150 14 x 8 350 x 200 14 x 10 350 x 250 14 x 12 350 x 300 16 x 8 400 x 200 16 x 10 400 x 250 16 x 12 400 x 300 16 x 14 400 x 350 18 x 10 450 x 250 18 x 12 450 x 300 18 x 14 450 x 350 18 x 16 450 x 400 20 x 10 500 x 250 20x 12 500 x 300 20x 14 500 x 350 20x 16 500 x 400 20x 18 500 x 450 24 x 10 600 x 250 24 x 12 600 x 300 24 x 14 600 x 350 24 x 16 600 x 400 24 x 18 600 x 450 24 x 20 600 x 500

13 330 13 330 13 330 13 330 14 356 14 356 14 356 14 356 15 381 15 381 15 381 15 381 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508

54.3 24.6 54.5 24.7 55.7 25.3 57.3 26.0 65.4 29.7 66.7 30.3 68.1 30.9 71.0 32.2 82.3 37.3 83.6 37.9 86.2 39.1 87.2 39.6 123.0 55.8 125.0 56.7 129.0 58.5 131.0 59.4 133.0 60.3 147.0 66.7 149.0 67.6 152.0 68.9 153.0 69.4 154.0 69.9 155.0 70.3

­ 40 ­

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­­FIGURE 7076 ­ GR X THD* ­ CONCENTRIC REDUCERS

E to E

E to E

(CAST)

(WELD)

FIGURE 7076 ­ CONCENTRIC REDUCER GROOVE BY THREAD

Nom. Size (See pg. 21 for O.D.)

In/mm

End to to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Nom. Size (See pg. 21 for O.D.)

In/mm

End to to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

11/2 x 1 40 x 25 2 x 3/4 50 x 80 2x1 50 x 25 2 x 11/4 50 x 32 2 x 11/2 50 x 40 21/2 x 1 65 x 25 21/2 21/2 x 65 x 32 x 65 x 40 21/2 x 2 11/4 11/2

21/2 64 21/2 64 21/2 64 21/2 64 21/2 64 21/2

0.6 0.3 1.0 0.5 0.8 0.4 1.3 0.6 1.3 0.6 1.0

31/2 x 3 90 x 80 4x1 100 x 25 4 x 11/2 100 x 40 4x2 100 x 50 4 x 21/2 100 x 65 4x3 100 x 80 4x 100 x 90 5x4 125 x 100 6x1 31/2

3 76 3 76 3 76 3 76 3 76 3 76 3 76 31/2

1.8 0.8 2.2 1.0 2.3 1.0 2.3 1.0 2.3 1.0 2.6

64

21/2

0.5

1.0

1.2

2.5

64

21/2

0.5

1.3

1.1

4.5

64

21/2

0.6

1.2

89

4

2.0

6.0

65 x 50

3 x 3/4

64

21/2

0.5

1.2

150 x 25

6x2

102

4

2.7

6.0

80 x 80

3x1 80 x 25 3x 80 x 40 3x2 11/2

64

21/2

0.5

1.2

150 x 50

6x3 150 x 80 6x4 150 x 100 6x5

102

4 102 4 102 4

2.7

6.0

64

21/2

0.5

1.3

2.7

5.9

64

21/2

0.6

1.3

2.7

5.8

80 x 50

3 x 21/2

64

21/2

0.6

1.5

150 x 125

102

2.6

80 x 65

64

0.7

C-Cast Malleable or Ductile Iron, all others are Fabricated Steel. Center to end dimensions may differ from those shown above, contact your Gruvlok Sales Office for details.

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FIGURES 7073 & 7097 ­ ECCENTRIC REDUCERS ­­­­­­

Fabricated Steel *Figure 7097 is available in sizes 11/4 x 1 through 12 x 10. Center to end dimensions may differ from those shown below. Contact your Gruvlok Sales Office for details. E to E E to E

Fig. 7073 Gr x Gr (FABRICATED)

Fig. 7097 Gr x Thd (FABRICATED)

FIGURE 7073 & 7097 ECCENTRIC REDUCER

Nominal Size

In/mm

End to Approx. to End Wt. Ea.

In/mm Lbs./Kg

Nominal Size

In/mm

End to Approx. to End Wt. Ea.

In/mm Lbs./Kg

Nom. Size

In/mm

Approx. to End Wt. Ea.

In/mm Lbs./Kg

x1 32 x 25 11/2 x 3/4 40 x 20 11/2 x 1 40 x 25 11/2 x 11/4 40 x 32 2 x 3/4 50 x 80 2x1 50 x 25 2 x 11/4 50 x 32 2 x 11/2 50 x 40 21/2 x 1 65 x 25 21/2 x 11/4 65 x 32 21/2 x 11/2 65 x 40 21/2 x 2 65 x 50 3x1 80 x 25 3 x 11/4 80 x 32 3 x 11/2 80 x 40 3x2 80 x 50 3 x 21/2 80 x 65 31/2 x 3 90 x 80 4x1 100 x 25 4 x 11/4 100 x 32 4 x 11/2 100 x 40 4x2 100 x 50 4 x 21/2 100 x 65 4x3 100 x 80

11/4

81/2

216 81/2 216 81/2 216 81/2 216 9 229 9 229 9 229 9 229 91/2 241 91/2 241 91/2 241 91/2 241 91/2 241 91/2 241 91/2 241 91/2 241 91/2 241 91/2 241 10 254 10 254 10 254 10 254 10 254 10 254

1.5 0.7 1.6 0.7 1.7 0.8 4.5 2.0 2.1 1.0 2.2 1.0 2.4 1.1 2.5 1.1 3.2 1.5 3.4 1.5 3.6 1.6 4.0 1.8 4.0 1.8 4.3 2.0 4.5 2.0 4.8 2.2 5.6 2.5 6.6 3.0 5.9 2.7 6.3 2.9 6.4 2.9 6.7 3.0 7.3 3.3 7.9 3.6

4x 100 x 90 5x2 125 x 50 5 x 21/2 125 x 65 5x3 125 x 80 5x4 125 x 100 6x1 150 x 25 6 x 11/2 150 x 40 6x2 150 x 50 6 x 21/2 150 x 65 6x3 150 x 80 6x4 150 x 100 6x5 150 x 125 8x3 200 x 80 8x4 200 x 100 8x5 200 x 125 8x6 200 x 150 10x 4 250 x 100 10x 5 250 x 125 10x 6 250 x 150 10x 8 250 x 200 12 x 4 300 x 100 12 x 6 300 x 150 12 x 8 300 x 200 12 x 10 300 x 250

31/2

10 254 11 279 11 279 11 279 11 279 111/2 292 111/2 292 111/2 292 111/2 292 111/2 292 111/2 292 111/2 292 12 305 12 305 12 305 12 305 13 330 13 330 13 330 13 330 14 356 14 356 14 356 14 356

8.5 3.9 9.3 4.2 9.9 4.5 10.7 4.9 11.9 5.4 12.0 5.4 12.1 5.5 12.2 5.5 12.8 5.8 13.6 6.2 14.9 6.8 16.2 7.3 17.9 8.1 19.7 8.9 21.4 9.7 23.2 10.5 29.7 13.5 31.7 14.4 34.0 15.4 34.4 15.6 44.8 20.3 45.2 20.5 47.7 21.6 52.0 23.6

14 x 6 350 x 150 14 x 8 350 x 200 14 x 10 350 x 250 14 x 12 350 x 300 16 x 8 400 x 200 16 x 10 400 x 250 16 x 12 400 x 300 16 x 14 400 x 350 18 x 10 450 x 250 18 x 12 450 x 300 18 x 14 450 x 350 18 x 16 450 x 400 20x 10 500 x 250 20x 12 500 x 300 20x 14 500 x 350 20x 16 500 x 400 20x 18 500 x 450 24 x 10 600 x 250 24 x 12 600 x 300 24 x 14 600 x 350 24 x 16 600 x 400 24 x 18 600 x 450 24 x 20 600 x 500

13 330 13 330 13 330 13 330 14 356 14 356 14 356 14 356 15 381 15 381 15 381 15 381 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508

78 35.4 80 36.3 84 38.1 88 39.9 91 41.3 96 43.5 99 44.9 104 47.2 110 49.9 113 51.3 117 53.1 121 54.9 145 65.8 149 67.6 152 68.9 156 70.8 160 72.6 174 78.9 179 81.2 184 83.5 189 85.7 194 88 199 90.3

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­­­­­­­­­­­­­­­­­­­ FIGURE 7069 ­ 45° LATERAL

C to LE C to LE C to SE

FIGURE 7069 LATERALS

Nom. Size

In/mm

Pipe OD

In/mm

Center to Long End

In/mm

Center to Short End

In/mm

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4

1.315

33.4

1.660

5 127 53/4

21/4

1.5

57

21/2

0.7

2.5

32

11/2

42.2

1.900

146

61/4

64

23/4

1.1

3.5

40

2

48.3

2.375

159

7

70

23/4

1.6

4.5

50

21/2

60.3

2.875

178

73/4

70

3 76 31/4

2.0

10.0

65

3 80 31/2

73.0

3.500

197

81/2

4.5

11.0

88.9

4.000

216

10

83

31/2

5.0

14.0

90

4

101.6

4.500

254

101/2

89

33/4

6.4

18.3

100

5

114.3

5.563

267

121/2

95

4

8.3

30.0

125

6 150 8 200 10 250 12 300 14 350 16 400 18

141.3

6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000

318

14 356 18 457 201/2 521 23 584 261/2 673 29 737 32

102

41/2

13.6

46.6 21.1 82.8 37.6 127 57.4 165 74.8 215 97.5 345 157 425

114

6 152 61/2 165 7 178 71/2 191 8 203 81/2

450

20

457.2

20.000

813

35

216

9

193

517

500

24

508.0

24.000

889

40

229

10

235

940

600

609.6

1016

254

426

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FIGURE 7070 ­ 45° REDUCING LATERAL ­­­­­­­­­­­

C to LE C to LE C to SE

FIGURE 7070 REDUCING LATERIALS

Center to Center to Approx. Nom. Size Long End Short End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

Center to Center to Approx. Nom. Size Long End Short End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

3x3x2 81/2 80 x 80 x 50 216 3 x 3 x 21/2 81/2 80 x 80 x 65 216 4x4x2 101/2 100 x 100 x 50 267 4 x 4 x 21/2 101/2 100 x 100 x 65 267 4x4x3 101/2 100 x 100 x 80 267 5x5x2 121/2 125 x 125 x 50 318 5x5x3 121/2 125 x 125 x 80 318 5x5x4 121/2 125 x 125 x 100 318 6x6x2 14 150 x 150 x 50 356 6x6x3 14 150 x 150 x 80 356 6x6x4 14 150 x 150 x 100 356 6x6x5 14 150 x 150 x 125 356 8x8x4 18 200 x 200 x 100 457 8x8x5 18 200 x 200 x 125 457 8x8x6 18 200 x 200 x 150 457 10x 10x 4 201/2 250 x 250 x 100 521 10x 10x 5 201/2 250 x 250 x 125 521 10x 10x 6 201/2 250 x 250 x 150 521 10x 10x 8 201/2 250 x 250 x 200 521 12 x 12 x 4 23 300 x 300 x 100 584 12 x 12 x 6 23 300 x 300 x 150 584 12 x 12 x 8 23 300 x 300 x 200 584

31/4 83 31/4 83 33/4 95 33/4 95 33/4 95 4 102 4 102 4 102 41/2 114 41/2 114 41/2 114 41/2 114 6 152 6 152 6 152 61/2 165 61/2 165 61/2 165 61/2 165 7 178 7 178 7 178

9.8 4.4 11.5 5.2 15.5 7.0 17.0 7.7 18.5 8.4 22.5 10.2 26.5 12.0 30.5 13.8 33.0 15.0 37.0 16.8 40.0 18.1 45.0 20.4 59.6 27.0 68.0 30.8 75.0 34.0 83.0 37.6 100.0 45.4 105.0 47.6 116.0 52.6 137.0 62.1 140.0 63.5 147.0 66.7

12 x 12 x 10 23 300 x 300 x 250 584 14 x 14 x 4 261/2 350 x 350 x 100 673 14 x 14 x 6 261/2 350 x 350 x 150 673 14 x 14 x 8 261/2 350 x 350 x 200 673 14 x 14 x 10 261/2 350 x 350 x 250 673 14 x 14 x 12 261/2 350 x 350 x 300 673 16 x 16 x 6 29 400 x 400 x 150 737 16 x 16 x 8 29 400 x 400 x 200 737 16 x 16 x 10 29 400 x 400 x 250 737 16 x 16 x 12 29 400 x 400 x 300 737 16 x 16 x 14 29 400 x 400 x 350 737 18 x 18 x 6 32 450 x 450 x 150 813 18 x 18 x 8 32 450 x 450 x 200 813 18 x 18 x 10 32 450 x 450 x 250 813 18 x 18 x 12 32 450 x 450 x 3004813 18 x 18 x 14 32 450 x 450 x 350 813 18 x 18 x 16 32 450 x 450 x 400 813 20x 20x 12 35 500 x 500 x 300 889 20x 20x 14 35 500 x 500 x 350 889 20x 20x 16 235 500 x 500 x 400 889 24 x 24 x 16 40 600 x 600 x 4001016 24 x 24 x 20 40 600 x 600 x 5001016

7 178 71/2 191 71/2 191 71/2 191 71/2 191 71/2 191 8 203 8 203 8 203 8 203 8 203 81/2 216 81/2 216 81/2 216 81/2 216 81/2 216 81/2 216 9 229 9 229 9 229 10 254 10 254

168 76.2 173 78.5 185 83.9 195 88.5 223 101 240 109 235 107 250 113 263 119 283 128 307 139 275 125 306 139 321 146 333 151 358 162 382 173 390 177 410 186 440 200 725 329 785 356

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­­­­ FIGURES 7077, 7078 & 7079 ­ SWAGED NIPPLES

E to E

E to E

E to E

Fig. 7077 GR x GR

Fig. 7078 GR x THD

Fig. 7079 GR x BEV

FIGURE 7077, 7078 & 7079 SWAGED NIPPLES

Nom. Size

In/mm

End to to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Nom. Size

In/mm

End to to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

2x1 50 x 25 2 x 11/4 50 x 32 2 x 11/2 50 x 40 21/2 x 1 65 x 25 21/2 x 11/4 65 x 32 21/2 x 11/2 65 x 40 21/2 x 2 65 x 50 3x1 80 x 25 3 x 11/4 80 x 32 3 x 11/2 80 x 40 3x2 80 x 50 3 x 21/2 80 x 65 31/2 x 3 90 x 80 4x1 100 x 25 4 x 11/4 100 x 32 4 x 11/2 100 x 40 4x2 100 x 50

61/2 165 61/2 165 61/2 165 7 178 7 178 7 178 7 178 8 203 8 203 8 203 8 203 8 203 8 203 9 229 9 229 9 229 9 229

2.0 0.9 2.0 0.9 2.0 0.9 3.5 1.6 3.5 1.6 3.5 1.6 3.5 1.6 5.0 2.3 5.0 2.3 5.0 2.3 5.0 2.3 5.0 2.3 7.0 3.2 8.0 3.6 8.0 3.6 8.0 3.6 8.0 3.6

4 x 21/2 100 x 65 4x3 100 x 80 4 x 31/2 100 x 90 5x2 125 x 50 5 x 21/2 125 x 65 5x3 125 x 80 5x4 125 x 100 6x1 150 x 25 6 x 11/4 150 x 32 6 x 11/2 150 x 40 6x2 150 x 50 6 x 21/2 150 x 65 6x3 150 x 80 6 x 31/2 150 x 90 6x4 150 x 100 6x5 150 x 125

9 229 9 229 9 229 11 279 11 279 11 279 11 279 12 305 12 305 12 305 12 305 12 305 12 305 12 305 12 305 12 305

8.0 3.6 8.0 3.6 8.0 3.6 12.0 5.4 12.0 5.4 12.0 5.4 12.0 5.4 19.0 8.6 19.0 8.6 19.0 8.6 19.0 8.6 19.0 8.6 19.0 8.6 17.0 7.7 19.0 8.6 19.0 8.6

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FIGURE 7067 ­ REDUCING TEE WYE ­­­­­­­­­­­­­­

E1 H G

E2

FIGURE 7067 REDUCING TEE WYES

Nom. Size

In/mm

G

In/mm

H

In/mm

E1

In/mm

E2

In/mm

Approx. Wt. Ea.

Lbs./Kg

4x3x3 12 x 12 x 10 4x3x4 12 x 12 x 10 5x3x3 12 x 12 x 10 5x3x5 12 x 12 x 10 5x4x3 12 x 12 x 10 5x4x4 12 x 12 x 10 6x4x6 12 x 12 x 10 6x5x3 12 x 12 x 10 6x5x4 12 x 12 x 10 8x6x4 12 x 12 x 10 8x6x8 12 x 12 x 10

15/8 41 33/4 267 11/4 32 4 102 17/8 48 17/8 48 41/2 114 11/4 32 11/4 32 1 25 6 152

73/8 187 101/2 346 93/4 248 121/2 318 91/8 232 91/8 232 14 356 103/4 273 103/4 273 12 305 18 457

103/4 273 135/8 206 111/2 292 161/8 410 117/8 302 123/4 324 181/4 464 13 330 137/8 352 143/4 375 231/4 591

55/8 143 81/8 12.2 61/2 165 10 254 67/8 175 71/4 184 111/2 292 8 203 83/8 213 91/4 235 151/4 387

16.0 7.3 27.0 25.0 11.3 44.0 20.0 21.0 9.5 25.0 11.3 61.0 27.7 27.0 12.2 31.0 14.1 45.0 20.4 95.0 43.1

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­­­­­­­­­­­­­­­­­­­­­ FIGURE 7066 ­ TEE WYE

E1 H G

E2

FIGURE 7066 TEE WYES

Nom. Size

In/mm

G 23/4

H 7 178 73/4 197 81/2 216 10 254 101/2 267 101/2 267 121/2 318 121/2 318 121/2 318 14 356 14 356 14 356 14 356 18 457 18 457

E1

Approx. E2 Wt. Ea. 45/8 6.4 2.9 11.5 5.2 16.5 7.5 22 10.0 23 10.4 26 11.8 32 14.5 35 15.9 40 18.1 50 22.7 55 24.9 58 26.3 60.5 27.4 100 45.4 110 49.9

Nom. Size

In/mm

G 18 152 6 152 6 152 61/2 165 61/2 165 61/2 165 61/2 165 61/2 165 61/2 165 7 178 7 178 7 178 7 178 7 178 7 178

H 20 457 18 457 18 457 201/2 521 201/2 521 201/2 521 201/2 521 201/2 521 201/2 521 23 584 23 584 23 584 23 584 23 584 23 584

E1 137/8 508 211/8 537 231/4 591 197/8 505 203/4 527 217/8 556 227/8 581 271/4 692 271/4 692 203/4 527 211/2 546 233/4 603 26 660 28 711 31 787

Approx. E2 Wt. Ea. 111 352 143/8 365 151/4 387 147/8 378 151/4 387 153/4 400 161/8 410 191/4 489 18 457 153/4 400 16 406 17 432 18 457 183/4 476 201/2 521

In/mm In/mm In/mm In/mm Lbs./Kg

In/mm In/mm In/mm In/mm Lbs./Kg

2x2x2 50 x 50 x 50 21/2 x 21/2 x 21/2 65 x 65 x 65 3x3x3 80 x 80 x 80 31/2 x 31/2 x 31/2 90 x 90 x 90 4x4x3 100 x 100 x 80 4x4x4 100 x 100 x 100 5x5x3 125 x 125 x 80 5x5x4 125 x 125 x 100 5x5x5 125 x 125 x 125 6x6x3 150 x 150 x 80 6x6x4 150 x 150 x 100 6x6x5 150 x 150 x 125 6x6x6 150 x 150 x 150 8x8x3 200 x 200 x 80 8x8x4 200 x 200 x 100

70 3 76 31/4 83 31/2 89 33/4 95 33/4 95 4 102 4 102 4 102 41/2 114 41/2 114 41/2 114 41/2 114 6 152 6 152

9 229 117 101/2 53/4 267 146 111/2 61/2 292 165 13 73/4 330 197 127/8 77/8 327 200 135/8 81/8 346 206 141/4 91/4 362 235 151/8 95/8 384 244 161/8 10 410 254 155/16 105/16 3937 2667 161/4 103/4 413 273 171/4 111/8 438 283 181/4 111/2 464 292 183/16 133/16 4648 3378 19 131/2 483 343

8 x 8 x 56 200 x 200 x 125 8x8x6 200 x 200 x 150 8x8x8 200 x 200 x 200 10x 10x 3 250 x 250 x 80 10x 10x 4 250 x 250 x 100 10x 10x 5 250 x 250 x 125 10x 10x 6 250 x 250 x 150 10x 10x 8 250 x 250 x 200 10x 10x 10 250 x 250 x 250 12 x 12 x 3 300 x 300 x 80 12 x 12 x 4 300 x 300 x 100 12 x 12 x 6 300 x 300 x 150 12 x 12 x 8 300 x 300 x 200 12 x 12 x 10 300 x 300 x 250 12 x 12 x 12 300 x 300 x 300

50.3 112 50.8 120 54.4 130 59.0 135 61.2 140 63.5 145 65.8 150 68.0 190 86.2 140 63.5 145 65.8 165 74.8 175 79.4 200 90.7 240 109

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FIGURE 7071 ­ TRUE WYE ­­­­­­­­­­­­­­­­­­­­

C to LE

C to SE

FIGURE 7071 TRUE WYE

Nominal Size

In/mm

Pipe OD

In/mm

Center to Long End

In/mm

Center to Short End

In/mm

Approx. Wt. Ea.

Lbs./Kg

1

1.315

21/4

21/4

1.1

25

11/4

33.4

1.660

57

23/4

57

21/2

0.5

1.5

32

11/2

42.2

1.900

70

23/4

64

23/4

0.7

1.8

40

2 50 21/2

48.3

2.375

70

31/4

70

23/4

0.8

2.3

60.3

2.875

83

33/4

70

3 76 31/4

1.0

5.0

65

3

73.0

3.500

95

41/4

2.3

6.1

80

31/2

88.9

4.000

108

41/2

83

31/2

2.8

8.3

90

4 100 5 125 6

101.6

4.500

114

5 127 51/2

89

33/4

3.8

10.5

114.3

5.563

95

4 102 41/2

4.8

15 6.8 21.6

141.3

6.625

140

61/2

150

8

168.3

8.625

165

73/4

114

6

9.8

36.0

200

10 250 12 300 14 350 16 400 18 450 20 500 24 600

219.1

10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000

197

9 229 10 254 11 279 12 305 151/2 394 171/4 438 20 508

152

61/2 165 7 178 71/2 191 8 203 81/2 216 9 229 10 254

16.3

51.0 23.1 160.0 72.6 136.0 61.7 166.0 75.3 234 106 281 128 523

609.6

237

* Contact your Gruvlok Sales Office for dimensions and weight

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­­­­­­­­­­­­­­ FIGURES 7084 & 7085 ­ ADAPTERS

E to E

FIGURE 7084 GROOVE X CLASS 150 FLANGE

Nom. Size

In/mm

FIGURE 7085 GROOVE X CLASS 300 FLANGE

End to End

In/mm

Pipe End Approx. OD to End Wt. Ea.

In/mm In/mm Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6

3 76 4 102 4 102 4 102 4 102 4 102 4 102 6 152 6 152 6 152 6 152 8 203 8 203 * * * * * * * * * *

2.5 1.1 3.8 1.7 4.1 1.9 6.0 2.7 9.2 4.2 10.4 4.7 14.0 6.4 19.1 8.7 23.0 10.4 29.5 13.4 43.5 19.7 68.2 30.9 96.1 43.6 * * * * * * * * * *

3 76 4 102 4 102 4 102 4 102 4 102 4 102 6 152 6 152 6 152 6 152 8 203 8 203 * * * * * * * * * *

3.6 1.6 4.6 2.1 7.1 3.2 8.2 3.7 11.9 5.4 15.5 7.0 21.0 9.5 28.0 12.7 35.0 15.9 50.0 22.7 72.0 32.7 * * * * * * * * * * * * * *

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FIGURE 7055 ­ GR X MPT - 90° ADAPTER ELBOW ­­­­

FIGURE 7055 ADAPTER ELBOWS

Nom. Size

In/mm

C to TE

Fitting OD

In/mm

Center to Grooved End

In/mm

Center to Threaded Approx. End Wt. Ea.

In/mm Lbs./Kg

C to GE

1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 31/2 90 4 100 6 150

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 6.625 168.3

21/4

21/4

57 23/4 70 23/4 70 31/4 83 33/4 95 41/4 108 41/2 114 5 127 61/2 165

57 23/4 70 23/4 70 41/4 108 33/4 95 6 152 61/4 159 71/4 184 61/2 165

0.6 0.3 1.0 0.5 1.2 0.5 2.3 1.0 3.7 1.7 6.5 2.9 8.2 3.7 11 5.0 19.8 9.0

FIGURE 7056 ­ GR X MPT - 45° ADAPTER ELBOW ­­­­

C to GE

FIGURE 7056 ADAPTER ELBOWS

Nom. Size

In/mm

C to TE

Fitting OD

In/mm

Center to Grooved End

In/mm

Center to Threaded End

In/mm

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 31/2 90 4 100 6 150

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 6.625 168.3

13/4 44 13/4 44 13/4 44 2 51 21/4 57 21/2 64 23/4 70 3 76 31/2 89

13/4 44 13/4 44 13/4 44 3 76 21/4 57 41/4 108 23/4 70 51/4 133 31/2 89

0.6 0.3 0.7 0.3 0.8 0.4 1.6 0.7 2.2 1.0 4.3 2.0 4.2 1.9 7.5 3.4 11.1 5.0

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­­­­­­­­­­­­­­­­­­­ FIGURE 7050RF ­ GR X FG

FIGURE 7050 RF REDUCING BASE SUPPORT ELBOWS

Nom. Size

In/mm

C to E

Grooved Center End OD to End

In/mm In/mm

H

In/mm

Approx. B Dia. Wt. Ea. Threaded GxF

NPSC Lbs./Kg

E to E

B Dia.

H

6x4 150 x 100 6x5 150 x 125 8x5 200 x 125 8x6 200 x 150 10x 6 250 x 150 10x 8 250 x 200 12 x 8 300 x 200 12 x 10 300 x 250

6.625 168.3 6.625 168.3 8.625 219.1 8.625 219.1 10.750 273.1 10.750 273.1 12.750 323.9 12.750 323.9

12 305 121/2 318 16 406 16 406 19 483 19 483 22 559 22 559

21/2 64 21/2 64 3 76 3 76 31/2 89 31/2 89 4 102 4 102

11/2 38 11/2 38 11/2 38 11/2 38 11/2 38 11/2 38 11/2 38 11/2 38

38.5 17.5 45.4 20.6 65.5 29.7 73 33.1 100 45.4 127 57.6 155 70.3 186 84.4

­­­­­­­­­­­­­­­­­­­­ FIGURE 7087 ­ GR X FPT

FIGURE 7087 FEMALE THREAD ADAPTER

Nom. Size

In/mm

E to E

Grooved End OD

In/mm

End to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

1 25 1 1/4 32 1 1/2 40 2 50 3 80 4 100

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 3.500 88.9 4.500 114.3

21/16

533 25/16 635 25/16 635 21 / 2 64 23 / 4 70 31 / 4 83

0.7 0.3 1.4 0.6 1.5 0.7 1.6 0.7 2.5 1.1 4.5 2.0

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FIGURE 7074 ­CAP ­­­­­­­­­­­­­­­­­­­­­­­­­

FIGURE 7074 CAP

Nom. End Approx. Size Pipe OD to End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

Nom. End Approx. Size Pipe OD to End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

E to E

1C 25 11/4C 32 11/2C 40 2C 50 21/2C 65 3 ODC 65 3C 80 31/2C 90 4C 100 41/4 ODC 100 5C 125 51/4 ODC 125

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 2.996 76.1 3.500 88.9 4.000 101.6 4.500 114.3 4.250 108.0 5.563 141.3 5.236 133.0

11/4

32 11/4 32 11/4 32 1 25 1 25 1 25 1 25 1 25 11/8 29 11/8 29 11/8 29 11/8 29

0.3 0.1 0.4 0.2 0.5 0.2 0.5 0.2 0.7 0.3 0.8 0.4 1.1 0.5 1.4 0.6 2.8 1.3 2.0 0.9 4.0 1.8 3.2 1.5

51/2

ODC 125 6C 150 61/4 ODC 150 61/2 ODC 150 8C 200 10C 250 12C 300 14* 350 16* 400 18* 450 20* 500 24* 600

5.500 139.7 6.625 168.3 6.259 159.0 6.500 165.1 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6

11/8

29 15/16 381 11/8 29 11/8 29 11/2 38 11/2 38 11/2 38 81/2 216 9 229 10 254 11 279 121/2 318

4.0 1.8 6.0 2.7 5.1 2.3 6.0 2.7 12.5 5.7 21.9 9.9 33.8 15.3 40 18.1 45 20.4 58 26.3 79 35.8 100 45.4

* Machined Cap, C - Cast Malleable or Ductile Iron

FIGURE 7068 ­ CROSS ­­­­­­­­­­­­­­­­­­­­­­­

C to E

FIGURE 7068 CROSS

Nom. Center Approx. Size Pipe OD to End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

Nom. Center Approx. Size Pipe OD to End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 31/2 90 4 100 5 125

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3

21/4 57 23/4 70 23/4 70 31/4 83 33/4 95 41/4 108 41/2 114 5 127 51/2 140

1.3 0.6 2.1 1.0 2.5 1.1 2.9 1.3 5.2 2.4 7.5 3.4 9.8 4.4 12.2 5.5 17.6 8.0

6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6

61/2

165 73/4 197 9 229 10 254 11 279 12 305 151/2 394 171/4 438 20 508

28.3 12.8 48.0 21.8 70.0 31.8 110 49.9 140 63.5 170 77.1 260 118 320 145 585 265

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­­­­­­­­­­­­­­­­­­­­ FIGURE 7075 ­ BULL PLUG

E to E

FIGURE 7075 BULL PLUG

End Nom. Size Fitting OD to End

In/mm In/mm In/mm

Approx. Wt. Ea.

Lbs./Kg

2 50 21/2 65 3 80 4 100 5 125 6 150

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3

4 102 5 127 6 152 7 178 * * 10 254

2.5 1.1 3.1 1.4 4.4 2.0 7.4 3.4 * * 18.5 8.4

* Contact your Gruvlok Sales Office for dimensions and weight

­­­­­­ FIGURE 7062 BULLHEAD TEE (GR X GR X FPT)

C to EOR

C to EOB

C to EOB

Nom. Size Pipe OD

In/mm In/mm

FIGURE 7062 BULLHEAD TEE (GR X GR XFPT)

Nom. Size (See pg. 21 for O.D.)

In/mm

Center to End of Run

In/mm

Center to End of Branch

In/mm

Approx. Wt. Ea.

Lbs./Kg

5x5x8 125 x 125 x 200 6x6x8 150 x 150 x 200

73/4

51/2

197 73/4 197

140 61/2 165

31.0 14.1 37.6 17.1

­­­­­­ FIGURE 7065 STANDPIPE TEE (GR X GR X FPT)

FIGURE 7065 STANDPIPE TEE (GR X GR X FPT)

Center to End of Run

In/mm

Center to End Approx. of Branch Wt. Ea.

In/mm Lbs./Kg

C to EOR

4x4x 100 x 100 x 65 6 x 6 x 21/2 150 x 150 x 65

21/2

4.500 114.3 6.625 168.3

31/4

83 31/4 83

4 102 51/8 130

7.6 3.4 11.2 5.1

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FIGURES 7050, 7057 & 7051 3D ­ LR ELBOWS ­­­­

R= 3D

R=

3D

Fig. 7051-3D, 45° Elbow

R=3

D

Fig. 7050-3D, 90° Elbow

Fig. 7057-3D, 60° Elbow

FIGURE 7050-3D 90° ELBOW

Nom. Pipe Center Approx. Size OD to End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

FIG. 7057-3D 60° ELBOW

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

FIG. 7051-3D 45° ELBOW

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

2.375 60.3 2.875 73 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508 24.000 609.6

10 5.3 254 2.4 111/2 9.5 292 4.3 13 14.0 330 6.4 141/2 18.6 368 8.4 16 24.1 406 10.9 20 40.9 508 18.6 24 63.7 610 28.9 32 127.8 813 58.0 40 226.4 1016 102.7 48 332.7 1219 150.9 56 427.3 1422 193.8 64 560.1 1626 254.1 72 710.7 1829 322.4 80 879.3 2032 398.8 96 1270.3 2438 576.2

7 1/2 191 8 1/4 210 9 1/4 235 10 254 11 279 133/4 349 161/2 419 22 559 271/4 692 323/4 832 381/4 972 433/4 1111 491/4 1251 543/4 1391 651/2 1664

4.3 2.0 7.7 3.5 11.0 5.0 14.4 6.5 18.5 8.4 31.3 14.2 48.8 22.1 97.9 44.4 173.4 78.7 254.8 115.6 327.3 148.5 429.0 194.6 544.4 246.9 673.5 305.5 973.0 441.3

6 1/2 165 7 1/4 184 7 3/4 197 8 1/2 216 9 229 111/4 286 131/2 343 18 457 221/2 572 27 686 311/2 800 36 914 401/2 1029 45 1143 533/4 1365

3.9 1.8 6.7 3.0 9.5 4.3 12.3 5.6 15.7 7.1 26.5 12.0 41.3 18.7 82.9 37.6 146.9 66.6 215.9 97.9 227.3 103.1 363.5 164.9 461.3 209.2 540.7 245.3 824.4 373.9

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­­­­ FIGURES 7058, 7052 & 7053 3D ­ LR ELBOWS

R=3D

Fig. 7058-3D 30° Elbow

R=3D

R=3D

Fig. 7053-3D 111/4° Elbow

Fig. 7052-3D 221/2° Elbow

FIG. 7058-3D 30° ELBOW

Nom. Size

In/mm

FIG. 7052-3D 221/2°ELBOW

Approx. Wt. Ea.

Lbs./Kg

FIG. 7053-3D 111/4°ELBOW

Center to End

In/mm

Pipe OD

In/mm

Center to End

In/mm

Center to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

2.375 60.3 2.875 73 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508 24.000 609.6

53/4 146 6 152 61/2 165 63/4 171 71/4 184 9 229 103/4 273 141/2 368 18 457 213/4 552 251/4 641 29 737 321/2 826 36 914 431/4 1099

3.4 1.5 5.8 2.6 8.0 3.6 10.2 4.6 12.8 5.8 21.8 9.9 33.9 15.4 68.0 30.8 120.5 54.7 177.0 80.3 227.3 103.1 297.9 135.1 378.1 171.5 467.8 212.2 675.7 306.5

51/4 133 51/2 140 53/4 146 6 152 61/2 165 8 203 91/2 241 123/4 324 16 406 191/4 489 221/2 572 251/2 648 283/4 730 32 813 381/4 972

3.2 1.5 5.3 2.4 7.3 3.3 9.2 4.2 11.4 5.2 19.4 8.8 30.1 13.7 60.5 27.4 107.2 48.6 157.5 71.4 202.3 91.8 265.2 120.3 336.5 152.6 416.3 188.8 601.4 272.8

41/2 114 43/4 121 5 127 5 127 51/4 133 61/2 165 73/4 197 101/2 267 13 330 151/2 394 181/4 464 203/4 527 23.35 593 26 660 31 787

2.8 1.3 4.6 2.1 6.2 2.8 7.6 3.4 9.3 4.2 15.8 7.2 24.6 11.2 49.3 22.4 87.3 39.6 128.3 58.2 164.8 74.8 216.0 98.0 274.1 124.3 339.2 153.9 490.0 222.3

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FIGURES 7050, 7057 & 7051 5D ­ LR ELBOWS ­­­­

R= 5D

R=

5D

Fig. 7051-5D 45° Elbow

R=5

D

Fig. 7050-5D 90° Elbow

Fig. 7057-5D 60° Elbow

FIGURE 7050-5D 90° ELBOW

Nom. Fitting Size OD

In/mm In/mm

FIG. 7057-5D 60°ELBOW

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

FIG. 7051-5D 45°ELBOW

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

2.375 60.3 2.875 73 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508 24.000 609.6

14 356 161/2 419 19 483 211/2 546 24 610 30 762 36 914 48 1219 60 1524 72 1829 84 2134 96 2438 108 2743 120 3048 144 3658

7.2 3.3 13.3 6.0 19.9 9.0 26.9 12.2 35.4 16.1 60.0 27.2 93.5 42.4 187.6 85.1 332.4 150.8 488.4 221.5 627.4 284.6 822.2 372.9 1,043.4 473.3 1,290.9 585.5 1,864.8 845.9

93/4

248 111/4 286 123/4 324 121/4 311 151/2 394 191/2 495 231/4 591 31 787 39 991 463/4 1187 541/2 1384 621/4 1581 70 1778 773/4 1975 931/4 2369

5.6 2.5 10.2 4.6 15.0 6.8 20.0 9.1 26.0 11.8 44.1 20.0 68.6 31.1 137.7 62.5 244.1 110.7 358.6 162.7 460.7 209.0 603.8 273.9 766.2 347.5 947.9 430.0 1,369.3 621.1

81/4

210 91/4 235 101/4 260 111/4 286 121/2 318 151/2 394 181/2 470 241/2 622 303/4 781 37 940 43 1092 491/4 1251 551/4 1403 611/2 1562 733/4 1873

4.8 2.2 8.6 3.9 12.5 5.7 16.5 7.5 21.3 9.7 36.1 16.4 56.2 25.5 112.8 51.2 199.9 90.7 293.7 133.2 377.3 171.1 494.5 224.3 627.6 284.7 776.4 352.2 1,121.6 508.7

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­­­­ FIGURES 7058, 7052 & 7053 5D ­ LR ELBOWS

R=5D

R=5D

R =5D

Fig. 7053-5D 111/4° Elbow

Fig. 7058-5D 30° Elbow

Fig. 7052-5D 221/2° Elbow

FIG. 7058-5D 30°ELBOW

Nom. Size

In/mm

FIG. 7052-5D 221/2°ELBOW

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

FIG. 7053-5D 111/4°ELBOW

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

Pipe OD

In/mm

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

2.375 60.3 2.875 73 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508 24.000 609.6

63/4 171 71/2 191 8 203 83/4 222 91/2 241 113/4 298 14 356 183/4 476 231/2 597 28 711 323/4 832 371/2 953 421/4 1073 463/4 1187 561/4 1429

4.0 1.8 7.0 3.2 10.0 4.5 13.0 5.9 16.6 7.5 28.1 12.7 43.8 19.9 87.9 39.9 155.8 70.7 228.9 103.8 294.0 133.4 385.3 174.8 489.0 221.8 605.0 274.4 873.9 396.4

6 152 61/2 165 7 178 71/2 191 8 203 10 254 12 305 16 406 20 508 24 610 28 711 32 813 36 914 40 1016 48 1219

3.6 1.6 6.2 2.8 8.8 4.0 11.3 5.1 14.3 6.5 24.1 10.9 37.6 17.1 75.4 34.2 133.7 60.6 196.4 89.1 252.3 114.4 330.7 150.0 419.7 190.4 519.2 235.5 750.1 340.2

5 127 51/4 133 51/2 140 53/4 146 6 152 71/2 191 9 229 12 305 15 381 18 457 21 533 24 610 27 686 30 762 353/4 908

3.0 1.4 5.0 2.3 6.9 3.1 8.7 3.9 10.7 4.9 18.2 8.3 28.3 12.8 56.8 25.8 100.6 45.6 147.8 67.0 189.8 86.1 248.8 112.9 315.7 143.2 390.6 177.2 564.3 256.0

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FIGURES 7050, 7057 & 7051 5D ­ LR ELBOWS ­­­­

R= 3D

R=

6D

Fig. 7051-6D 45° Elbow

R=6 D

Fig. 7050-6D 90° Elbow

Fig. 7057-6D 60° Elbow

FIGURE 7050-6D 90°ELBOW

Nom. Size

In/mm

FIG. 7057-6D 60°ELBOW

Approx. Wt. Ea.

Lbs./Kg

FIG. 7051-6D 45°ELBOW

Center to End

In/mm

Pipe OD

In/mm

Center to End

In/mm

Center to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

2.375 60.3 2.875 73 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20 508 24 609.6

16 406 19 483 22 559 25 635 28 711 35 889 42 1067 56 1422 70 1778 84 2134 98 2489 112 2845 126 3200 140 3556 168 4267

8.2 3.7 15.2 6.9 22.9 10.4 31.1 14.1 41.1 18.6 69.6 31.6 108.4 49.2 217.5 98.7 385.4 174.8 566.2 256.8 727.4 329.9 953.3 432.4 1,209.7 548.7 1,496.6 678.8 2,162.0 980.7

11 279 123/4 324 141/2 368 161/4 413 18 457 221/4 565 263/4 679 353/4 908 443/4 1137 531/2 1359 621/2 1588 711/2 1816 801/2 2045 891/4 2267 1071/4 2724

6.3 2.9 11.4 5.2 17.0 7.7 22.8 10.3 29.8 13.5 50.5 22.9 78.6 35.7 157.7 71.5 279.4 126.7 410.5 186.2 527.3 239.2 691.1 313.5 877.1 397.8 1,085.1 492.2 1,567.5 711.0

9 229 101/4 260 11/2 38 123/4 324 14 356 171/2 445 21 533 28 711 35 889 413/4 1060 483/4 1238 553/4 1416 623/4 1594 693/4 1772 833/4 2127

5.3 2.4 9.5 4.3 14.0 6.4 18.6 8.4 24.1 10.9 40.9 18.6 63.7 28.9 127.8 58.0 226.4 102.7 332.7 150.9 427.3 193.8 560.1 254.1 710.7 322.4 879.3 398.8 1,270.3 576.2

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­­­­ FIGURES 7058, 7052 & 7053 6D ­ LR ELBOWS

R =6D

Fig. 7058-6D 30° Elbow Fig. 7052-6D 221/2° Elbow

R=6D

R=6D

Fig. 7053-6D 111/4° Elbow

FIG. 7058-6D 30°ELBOW

Nom. Size

In/mm

FIG. 7052-6D 221/2°ELBOW

Center to End

In/mm

FIG. 7053-6D 111/4°ELBOW

Center to End

In/mm

Pipe OD

In/mm

Center Approx. to End Wt. Ea.

In/mm Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

2.375 60.3 2.875 73 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508 24.000 609.6

71/4

184 8 203 83/4 222 93/4 248 101/2 267 13 330 153/4 400 21 533 26 660 311/4 794 361/2 927 413/4 1060 47 1194 521/4 1327 621/2 1588

4.3 2.0 7.7 3.5 11.0 5.0 14.4 6.5 18.5 8.4 31.3 14.2 48.8 22.1 97.9 44.4 173.4 78.7 254.8 115.6 327.3 148.5 429.0 194.6 544.4 246.9 673.5 305.5 973.0 441.3

61/2

165 7 178 71/2 191 81/4 210 83/4 222 11 279 131/4 337 171/2 445 22 559 261/4 667 303/4 781 351/4 895 391/2 1003 44 1118 52.34 1329

3.9 1.8 6.7 3.0 9.5 4.3 12.3 5.6 15.7 7.1 26.5 12.0 41.3 18.7 82.9 37.6 146.9 66.6 215.9 97.9 277.3 125.8 363.5 164.9 461.3 209.2 570.7 258.9 824.4 373.9

51/4

133 51/2 140 53/4 146 6 152 61/2 165 8 203 91/2 241 123/4 324 16 406 19 483 221/4 565 251/2 648 283/4 730 313/4 806 381/4 972

3.2 1.5 5.3 2.4 7.3 3.3 9.2 4.2 11.4 5.2 19.4 8.8 30.1 13.7 60.5 27.4 107.2 48.6 157.5 71.4 202.3 91.8 265.2 120.3 336.5 152.6 416.3 188.8 601.4 272.8

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FIGURES 7080, 7081, 7082 & 7086 NIPPLES ­­­­­­

E to E

E to E E to E E to E

Fig. 7080 GR x GR

Fig. 7081 GR x MPT

Fig. 7082 GR x BEV

Fig. 7086 GR x HOSE

FIGURE 7080, 7081 & 7082 ADAPTER NIPPLES

Nom. Size

In/mm

FIGURE 7086 HOSE NIPPLES

End to End

In/mm

Pipe OD

In/mm

End to End

In/mm

Approx. Wt. Ea.

Lbs./Kg

Approx. Wt. Ea.

Lbs./Kg

1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 31/2 90 4 100 5 125 6 150 8 200 10 250 12 300

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9

3 76 4 102 4 102 4 102 4 102 4 102 4 102 6 152 6 152 6 152 6 152 8 203 8 203

0.4 0.2 0.8 0.4 0.9 0.4 1.2 0.5 1.9 0.9 2.5 1.1 3.1 1.4 5.5 2.5 7.4 3.4 9.5 4.3 14.2 6.4 27.0 12.2 33.0 15.0

31/4

83 35/8 92 4 102 45/8 117 51/2 140 6 152 -- -- 71/4 184 93/4 248 11 279 121/2 318 14 356 16 406

0.4 0.2 0.7 0.3 0.8 0.4 1.3 0.6 2.1 1.0 3.3 1.5 -- -- 5.5 2.5 8.1 3.7 13.2 6.0 24.0 10.9 29.0 13.2 46.0 20.9

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­­­­­­­­­ SERIES 7700 ­ GRUVLOK BUTTERFLY VALVE

For use in Grooved-End Pipe Systems 2" to 12"

Features:

* * * * * * 300 psi bubble tight shutoff Outstanding flow characteristics Low torque operation Superior flow control Thin profile disc Standard valve eliminates the need for stainless, bronze or galvanized options Neck design will readily accept insulation Suitable for HVAC applications End-of-line service capabilities MSS-SP-67 UL Listed & FM Approved

* * * * *

FM

For fire protection service contact your Gruvlok representative

SIZE: 2" - 12"

GRUVLOK BUTTERFLY VALVES SERIES 7700 (ORDERING INFORMATION)

8"

VALVE SIZE 2" - 12"

G

N

BODY COATING E - Epoxy N - Nylon

-

77

2

2

-

3

STEM 3 - 416 S.S. w/bronze bushings

-

FD

BODY STYLE G - Grooved

DISC COATING 1- Nitrile (Grade T) 2- EPDM (Grade E) SERIES 77 - 7700

01234567-

OPERATOR None 10 Pos L/Lock Gear Operator Double Acting Pneumatic Electric Spring return Pneumatic Square nut (with Gear Operator) Chain Wheel (with Gear) A - 10 pos. Push lock B - 2 pos. Push lock C - 2 Pos. L/Lock D - Int. Pos. w/ Memory Stop

SPECIAL CONFIG. (Leave Blank if None) FP - UL/ULC Listed/ FM Approved (175 PSI Rating) FD - UL Listed/ FM Approved. Two Internal Supv Switches (175 PSI Rating) *3D-UL Listed/ FM Approved. Two Internal Supv Switch (300 PSI Rating)

*2", 3", 4", 6", 8" rated at 300 psi 10" rated at 175 psi

Gruvlok Butterfly Valves

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SERIES 7700 ­ GRUVLOK BUTTERFLY VALVE ­­­­­­­­­ Material Specifications:

1. Body: Ductile iron conforming to ASTM A 536, Grade 65-45-12 Body Coating: (Specify when ordering) Epoxy: 180°F (82°C) maximum service temp. Nylon: 230°F (110°C) maximum service temp. 2. Disc:

Ductile iron conforming to ASTM A 536, Grade 65-45-12 Disc Encapsulation: (Specify when ordering) Properties as specified in accordance with ASTM D 2000. a) Grade E (EPDM) -40°F to 230°F (service temperature range) (-40°C to 110°C) Recommended for water service, dilute acids, alkalies, oil free air and many chemical services. NOT FOR USE IN PETROLEUM SERVICES Grade T (Nitrile) -20°F to 180°F (service temperature range) (-29°C to 82°C) 7 Recommended for petroleum products, air with oil vapors, vegetable oils and mineral oils. NOT FOR USE IN HOT WATER SERVICES.

7 3 6

b)

5

3., 4. Upper and Lower Shaft:

Type 416 Stainless Steel

1

5. Retention Pins (for non-fire protection valves):

Zinc Electroplated Steel

2 6 5 4

8

6. O-Rings:

Neoprene as specified per ASTM D 2000

7., 8. Upper Shaft and Lower Shaft Bearings:

Bronze conforming to ASTM B 438 Grade 1, Type 1

Pressure Drop (P.S.I.) vs. Flow (G.P.M.)

NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI)

5.0 4.0 3.0 2.0

2" V alve

1.0 0.8 0.6 0.4 0.3 0.2

21 /2" Val ve

3" V alve

5" V alve

0.1 100

200 300

500 700 1000

2000 3000 5000

12" Val ve

10000

FLOW RATE IN GALLONS PER MINUTE (GPM)

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10" Val ve

4" V alve

6" V alve

8" V alve

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­­­­­­­­­ SERIES 7700 ­ GRUVLOK BUTTERFLY VALVE

FIGURE 7700 BUTTERFLY VALVE DIMENSIONS

Dimension

2 2 /2

1

Valve Size (ANSI/DN)

3 4 5 6 8 10 12

In./mm

50

65

80

100

125

150

200

250

300

Pipe O.D. In./mm A B C D E F G(dia) H J(dia) K(dia) L M(dia) N P R S T U V W(dia)

2.375 60.3 3.19 81 3.23 82 3.87

2.875 73.0 3.81 97 3.32 84 4.38

3.500 88.9 3.81 97 3.88 99 4.62

4.500 114.3 4.62 117 4.50 114 5.38

5.563 141.3 5.81 148 5.00 127 5.88

6.625 168.3 5.81 148 5.69 145 6.37

8.625 219.1 5.25 133 7.13 181 7.75

10.750 273.0 6.25 159 8.19 208 9.00

12.750 323.9 6.50 165 9.13 232 10.50

98

1.09

111

1.09

117

1.09

137

1.09

149

1.09

162

1.09

197

1.62

229

1.62

267

1.62

28

0.45

28

0.45

28

0.45

28

0.45

28

0.45

28

0.45

41

0.56

41

0.56

41

0.56

11

0.44

11

0.44

11

0.44

11

0.44

11

0.44

11

0.44

14

0.75

14

0.75

14

0.75

11

0.25

11

0.25

11

0.25

11

0.25

11

0.25

11

0.25

19

0.38

19

0.38

19

0.38

6

3.00

6

3.00

6

3.00

6

3.00

6

3.00

6

3.00

10

5.00

10

5.00

10

5.00

76

0.56

76

0.56

76

0.56

76

0.62

76

0.88

76

1.00

127

1.12

127

1.12

127

1.12

14

0.41

14

0.41

14

0.41

16

0.41

22

0.41

25

0.41

28

0.53

28

0.53

28

0.53

10

0

10

0

10

0

10

0

10

0

10

0.13

13

1.37

13

1.85

13

2.76

0

3.00

0

3.00

0

3.00

0

3.00

0

3.00

3

3.00

35

5.00

47

5.00

70

5.00

76

4.96

76

5.47

76

5.71

76

6.47

76

6.97

76

7.46

127

9.37

127

10.62

127

12.12

126

10.50

139

10.50

145

10.50

164

10.50

177

10.50

189

10.50

238

15.00

270

15.00

308

15.00

267

7.61

267

8.12

267

8.36

267

9.12

267

9.62

267

10.11

381

15.11

381

16.36

381

17.86

193

4.66

206

4.66

212

4.66

232

4.66

244

4.66

257

4.66

384

8.52

416

8.52

454

8.52

118

3.00

118

3.00

118

3.00

118

3.00

118

3.00

118

3.00

216

3.13

216

3.13

216

3.13

76

2.28

76

2.28

76

2.28

76

2.28

76

2.28

76

2.28

80

3.46

80

3.46

80

3.46

58

5.17

58

5.17

58

5.17

58

5.17

58

5.17

58

5.17

88

8.62

88

8.62

88

8.62

131

5.00 127

131

5.00 127

131

5.00 127

131

5.00 127

131

5.00 127

131

5.00 127

219

12.00 305

219

12.00 305

219

12.00 305

Gruvlok Butterfly Valves

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SERIES 7700 ­ GRUVLOK BUTTERFLY VALVE ­­­­­­­­­

P

M (BOLT CIRCLE) J (SHAFT DIA.) K (HOLE DIA.) H SQUARE

N

T

S

R PIPE O.D. (VALVE PIPE SIZE) A

E D C

F G (HOLE DIA.)

L (WITH VALVE FULL OPEN)

B

HEADLOSS EQUIVALENT LENGTH OF PIPE

Valve Size

In.

Pipe OD

In./mm

Equivalent Feet of Pipe* C = 120 Sch. 10 Sch. 30 Sch. 40

2 50

2.375

5.8

-

4.7

60.3

2.875

1.8

5.1

-

1.4

3.7

U V W DIA.

21/2

65

3 80 4 100 5

73.0

3.500

1.6

9.6

-

1.1

7.2

88.9

4.500

2.9

7.5

-

2.2

5.7

114.3

5.563

2.3

7.0

-

1.7

5.6

125

6

141.3

6.625

2.1

6.1

-

1.7

4.8

150

8 200 10 250 12 300

168.3

8.625

1.9

6.3

5.7

1.5

-

219.1

10.750 273.1 12.750 323.9

1.9

11.3 3.4 8.4 2.6

1.7

10.2 3.1 7.4 2.3

-

* The equivalent feet of pipe is based on the Hazen and Williams formula and the flow rates typically used with each size valve.

­ 64 ­

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­­­­­­­­­ SERIES 7700 ­ GRUVLOK BUTTERFLY VALVE

MAXIMUM WORKING PRESSURE RATING: 300 PSI (Commercial Applications - Sizes 2" thru 12")

CV VALUES

Valve Size

In./mm

Pipe O.D.

In./mm

25° 4 0.3 9 0.6 14 1.0 29 2.0 62 4.3 96 6.6 172 11.9 230 15.9 418 28.8

Disc Position (degrees open) 30° 40° 50° 60° 7 0.5 14 1.0 20 1.4 41 2.8 76 5.2 141 9.7 252 17.4 328 22.6 604 41.6 19 1.3 34 2.3 50 3.4 100 6.9 182 12.5 325 22.4 592 40.8 792 54.6 1,440 99.3 44 3.0 78 5.4 112 7.7 239 16.5 415 28.6 755 52.1 1,365 94.1 1,825 125.8 3,350 231.0 48 3.3 84 5.8 128 8.8 250 17.2 445 30.7 809 55.8 1,460 100.7 1,962 135.3 3,590 247.5

70° 80 5.5 142 9.8 215 14.8 420 29.0 780 53.8 1,370 94.5 2,430 167.5 3,260 224.8 5,980 412.3

80° 111 7.7 196 13.5 285 19.7 582 40.1 1,100 75.8 1,920 132.4 3,410 235.1 4,590 316.5 8,750 603.3

90° 158 10.9 280 19.3 400 27.6 826 57.0 1,480 102.0 2,678 184.6 4,819 332.3 6,431 443.4 11,947 823.7

2 50 21/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9

MAXIMUM INSULATING THICKNESS

Size

In./mm

TORQUE VALUES

Size 2 50 21/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 Pipe OD 2.375 60.3 2.875 73 3.5 88.9 4.5 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.75 273.1 12.75 323.9 50 PSIG 72 8.1 105 11.9 126 14.2 265 29.9 491 55.5 625 70.6 1,170 132.2 1,930 218.1 2,900 327.7 Operating Pressure 100 150 200 300 PSIG PSIG PSIG PSIG

Breakaway Torque (In. - Lbs.) / n-m

Thickness

In./mm

In./DN(mm) In./mm

2, 3 50, 80 21/2, 4, 5, 6 & 8 65, 100, 125, 150 & 200 10 250 12 300

2 50 21/2 65 3 80 31/2 90

Based on Pipe OD

90 10.2 126 14.2 139 15.7 285 32.2 578 65.3 678 76.6 1,400 158.2 2,375 268.4 3,420 386.4

100 11.3 144 16.3 168 19.0 320 36.2 615 69.5 760 85.9 1,640 185.3 2,860 323.2 4,760 537.9

120 13.6 162 18.3 195 22.0 355 40.1 674 76.2 820 92.7 1,760 198.9 3,100 350.3 5,600 632.8

200 22.6 250 28.2 425 48.0 800 90.4 850 96.0 1,650 186.4 3,200 361.6 6,000 678.0 11,000 1,242.9

These values are valid for water and lubricating fluid service only. your Gruvlok Sales Office for information on torques for dry and non-lubricating fluid service.

Gruvlok Butterfly Valves

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SERIES 7600 - BUTTERFLY VALVE ­­­­­­­­­­­­­­­­

The versatile Series 7600 Grooved-end Butterfly Valve has features that can satisfy a wide range of service requirements. The urethane coated disc and body combination are especially suited to applications where abrasives or slurries are encountered, such as in the mining and oil field industries. The valve designed has been optimized to save weight and provide dependable on-off service.

Pressure/Temperature Range: · Full Vacuum to 200 psi · 0°-150°F (18° - 66°C)

General Specifications

Body: One piece Ductile Iron, Epoxy coated for corrosion resistance Disc: Streamlined profile for maximum flow and minimal seat wear. EPDM and Nitrile coatings provide adaption to a wide range of services. Stem/Disc Attachment: A splined interference fit creates a permanent rigid connection between the disc and stem, and eliminates the need for pins or bolts in the waterway. Stem:Two-piece design for maximum flow. Top stem is Double D, giving positive indication of disc position at all times. Stem Seal: Primary stem seals are produced by the interference fit between the disc hub and body. Secondary stem seals are formed by O-Rings on both the upper and lower stems. Handle: Two position on/off handle is standard.

SIZE: 11/2 - 6"

GRUVLOK BUTTERFLY VALVES SERIES 7600 (ORDERING INFORMATION)

6"

VALVE SIZE 11/2" - 6"

G

U

BODY COATING E - Epoxy

-

76

3

DISC COATING 1 - Nitrile 2 - EPDM

1

-

1

STEM 1 - 416 S.S.

BODY STYLE G - Grooved

SERIES 76 - 7600

OPERATOR 1 - Two Position Detent

­ 66 ­

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­­­­­­­­­­­­­­­­ SERIES 7600 - BUTTERFLY VALVE

F 8 6 9 7 5 3 2 1 4

M

K

E

øD øJ

D A B C

G

SERIES 7600 BUTTERFLY VALVE

Valve Pipe OD A B C max

In./mm

D

In./mm

E

In./mm

F max

In./mm

G

In./mm

J

In./mm

K

M

In./DN(mm) In./mm In./mm In./mm

In./mm In./mm

11/2

1.900 3.38

1.69

6.00

1.90

2.25

3.28

1.57

1.775

0.281 0.625

40

2 50 21/2

48.3 60.3 73.0 88.9 114.3

86 81 97 97 116

43

1.60

152

6.00

48

2.38

57

2.25

83

3.47

40

1.81

45

2.250

7 9 9 9 9

16 16 16 16 16

2.375 3.19 2.875 3.81 3.500 3.81 4.500 4.57 5.563 5.81 141.3 148 6.625 5.81 168.3 148 8.625 5.81 219.1 148

0.344 0.625 0.344 0.625 0.344 0.625 0.344 0.625 0.344 0.625 9 16 0.344 0.625 9 16 0.469 0.750 11 19

41

1.90

152

6.00

60

2.88

57

2.25

88

3.65

46

1.94

57

2.720

65

3

48

1.90

152

8.00

73

3.50

57

3.24

93

4.46

49

2.57

69

3.344

80

4

48

2.38

203

12.00

89

4.50

82

4.00

113

5.34

65

3.25

85

4.334

100

5 125 6 150 8 200

60

2.90 74 2.90 74 2.90 74

305

12.00 305 16.00 406 16.00 406

114

5.56 141 6.63 168 8.63 219

102

4.45 113 5.19 132 6.30 160

136

5.79 147 6.90 175 7.95 202

83

3.70 94 4.31 109 5.39 137

110

5.395 137 6.455 164 8.441 214

For chemical compatibility consult factory.

Material Specifications

1. Body: Ductile Iron in accordance with ASTM A 536** 2. Disc: Ductile Iron in accordance with ASTM A 536, Grade 60-40-18** 3. Shaft, Drive: Type 416 Stainless Steel per ASTM A 582, Type 416 4. Shaft Bottom: Type 416 Stainless Steel per ASTM A 582, Type 416 5. Latch Plate: Carbon Steel, Zinc Plate in accordance with 1018/1095 6. Detent Spring: Carbon Steel, Black Oxide Coated. 7. Handle: Carbon Steel, Zinc Plate 8. Nut, Self Locking: Carbon Steel, Zinc Plate 9. O-Ring ** Coatings as specified

Gruvlok Butterfly Valves

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SERIES 8000 GR - BUTTERFLY VALVE ­­­­­­­­­­­­­

For use in Grooved-End Piping Systems 14" to 24"

Features: * Up to 200psig WOG (non-shock) * Outstanding flow characteristics * Low torque operation * Superior flow control * Streamline profile disc * Suitable for HVAC applications * Vacuum service to 29.5" (750 mm) Hg * End-of-line service capabilities

Gruvlok Butterfly Valve Performance Data

Pressure Ratings:

150 PSIG WOG (non-shock); 200 PSIG WOG (non-shock) Special order - available upon request. 29.5" (750 mm) Hg Vacuum Service

Temperature Ratings:

Grade E (EPDM): -40°F to 230°F (-40°C to 110°C) (Service Temp. Range) Recommended for water service, dilute acids, alkaline, oil-free air and many chemical services. NOT FOR USE IN PETROLEUM SERVICES. Grade T (Nitrile) -20°F to 180°F (-29°C to 82°C) (Service Temp. Range) Recommended for petroleum products, air with oil vapors, vegetable oils and mineral oils. NOT FOR USE IN HOT WATER SERVICES.

Material Specifications:

Body: Cast Iron - ASTM A 126 CL.B Extension Body: Pipe - ASTM A 53 Steel Flange - ANSI B 16.5 Forged Steel Liner: Grade E (EPDM), GRADE T (Nitrile) Disc: Stainless Steel - ASTM A 351 Aluminum Bronze - ASTM B 148 C95400 Ductile Iron - ASTM A 536 Grade 65-45-12 Drive Shaft: Stainless Steel - ASTM A 582 Type 416 Stainless Steel - ASTM A 276 Type 316 Bottom Shaft: Stainless Steel - ASTM A 582 Type 416 Stainless Steel - ASTM A 276 Type 316 Retaining Screw: Steel Thrust Washer: Acetal Plug: Cast Iron - ASTM A 126 CL.B Upper Bearing: Teflon (Reinforced) Lower Bearing: Teflon (Reinforced) ­ 68 ­

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­­­­­­­­­­­­­ SERIES 8000 GR - BUTTERFLY VALVE SIZE: 14" - 24"

SERIES 8000GR BUTTERFLY VALVES (ORDERING INFORMATION)

18"

G

C

-

8

2

7

2

-

6

Size BODY MAT'L 14" - 24" C - Cast iron BODY STYLE G - Grooved-End

SERIES 8 - 8000 SEAT MAT'L 1 - Nitrile 2 - EPDM ­­ DISC MATERIAL ­­­­­ 0 - Nickel-plated ductile iron 7 - 316 S.S. 8 - Bronze (Al-Brz)

STEM 6 - 416 S.S. w/RTFE bearing 7 - 316 S.S. w/RTFE bearing

­­­­­­­­­­­­­­­­­­­­­ OPERATOR ­­­­­­­­ 0 - None 2 - Gear Operator 3 - Pneumatic 4 - Electric 5 - Spring ReturnPneumatic 6 - Square nut 7 - Chain Wheel (with Gear) (with Gear Operator)

R K DIA. HOLE N DIA. BOLTHOLE E DIA. G SIZE OF KEY POSITION INDICATOR GEAR OPERATOR (Shown 90° out F of Position)

J DIA.

B

D P

A M C DIA. L

FIGURE 8000GR - WEIGHT

Valve Size ANSI/In. Pipe OD

DN/mm In./mm

Weight (Lbs./Kg.)

Valve Only Valve w/Gear Operator

14 350 16 400 18 450 20 500 24 600

14 355.6 16 406.4 18 457.2 20 508.0 24 609.6

354 160.6 428 194.1 524 237.7 704 319.3 1,027 465.8

378 171.5 452 205.0 548 248.6 728 330.2 1,097 497.6

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SERIES 8000 GR - BUTTERFLY VALVE ­­­­­­­­­­­­­

CV VALUES (WATER @ 70°F SP. GR. = 1.00)

Valve Size

In./mm 25° 30°

AREA OF PIPE

Pipe Size (Sch 40)

in./mm

Disc Position (Degrees Open)

40° 50° 60° 70° 80° 90°

Area

Sq. ft/Sq. cm

14 350 16 400 18 450 20

650 44.8

825 1,500 2,300 56.9 103.4 158.6

3,500 241.3 4,600 317.2 5,000 344.7

6,200 427.5

9,700 10,500 668.8 723.9

850 1,000 1,850 2,900 58.6 68.9 127.6 199.9 1,100 1,400 2,450 3,800

7,500 10,600 13,500 517.1 730.8 930.8 9,700 13,850 18,000 668.8 954.9 1,241.1

75.8

96.5 168.9 262.0

1,400 1,650 3,050 4,800

7,400 12,500 17,750 23,000

500

24

96.5 113.8 210.3 330.9 137.9 165.5 289.6 455.1

510.2

861.8 1,223.8 1,585.8

2,000 2,400 4,200 6,600 10,500 17,000 23,000 31,000

600

723.9 1,172.1 1,585.8 2,137.4

14 350 16 400 18 450 20 500 24 600

0.940 873.29 1.227 1,140 1.553 1,443 1.931 1,794 2.792 2,594

Fluid Dynamic Torque is the force exerted when a fluid passes over the surface of the butterfly valve disc. The magnitude of this force is dependent on valve size, disc opening and flow through the valve. Typically, fluid dynamic torque is a maximum at an approximate 75° disc opening. Generally, the effects of dynamic torque can be ignored when the velocity is less than 15 feet/second for liquids and 15,000 feet/minute for gases to minimize the effects of turbulence on the valve. For applications above these limits, consult engineering.

ACTUATOR SIZING FOR GENERAL SERVICE APPLICATION SERIES 8000GR BREAKAWAY TORQUE

Line Pressure

(PSI)/Bar

14 4,000 452 4,800 542 5,500 621

16

Valve Size (In.) 18 20

(In. - Lbs.) / n-m

24 13,000 1,469 18,000 2,034 21,500 2,429

50 3.4 100 6.9 150 10.3

4,800 542 5,200 588 6,500 734

5,400 610 6,200 701 8,500 960

10,000 1,130 12,500 1,412 13,500 1,525

Note: For Teflon seated valves, contact your Gruvlok Sales Office These values are valid for water and lubricating fluid service only. Contact your Gruvlok Sales Office for information on torques for dry and non-lubricating fluid service.

SERIES 8000GR - DIMENSIONS (14" TO 24")

Valve Size ANSI/DN.

DN/mm

OD

In./mm

A

In./mm

B

In./mm

C

In./mm

D

In./mm

E

In./mm

F

In./mm

14 350 16 400 18 450 20 500 24 600

14.000 356 16.000 406 18.000 457 20.000 508 24.000 610

26.25 667 29.50 749 32.75 832 34.00 864 39.37 1,000

13.25 337 14.75 375 15.75 400 16.25 413 19.12 486

21.00 533 23.50 597 25.00 635 27.50 699 32.00 813

2.25 57 2.25 57 3.00 76 3.00 76 3.00 76

1.50 38 1.50 38 1.75 44 1.75 44 2.25 57

2.00 51 2.00 51 2.38 60 2.60 66 3.25 83

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­­­­­­­­­­­­­ SERIES 8000 GR - BUTTERFLY VALVE

Torque is the rotary effort required to operate a value. This turning force in a butterfly valve is determined by three factors; the friction of the disc and seat due to interference for sealing, bearing friction, and fluid dynamic torque. Breakaway torque is the total of the torques resulting from bearing friction and disc/seat interference friction at a given pressure differential. This value is normally the highest required torque to operate a valve, and is used to size the actuator. Listed below are recommended sizing torques. Note: These values are based on testing performed in the Gruvlok Research & Development Center. These values include a safety factor and are valid for water and lubricating fluids only at 70° F. Since torques are greatly increased for dry and non-lubricating fluids and temperature variations, contact your Gruvlok Sales Office for accurate values in these applications. The formula for determining the velocity of gases:

Q A V = Velocity of liquid (feet/second) Q = Flow (gallons/minute) A = Area of upstream pipe (sq. ft.) See "Area of Pipe" chart V = 0.0022

* Flowing condition means at temperature and pressure of gas stream in the valve

The formula for determining the velocity for liquids is:

Vg =

Qf A

Vg = Velocity of gas (feet/minute) Qf = Flow of gas @ flowing condition* (cubic feet/minute) A = Area of upstream pipe (sq. ft.) See "Area of Pipe" Chart

SERIES 8000GR - DIMENSIONS (14" TO 24") (CONT.)

Valve Size ANSI/DN.

DN/mm

G

In./mm

3/ 8

J

In./mm

K

In./mm

L

In./mm

M

In./mm

N

In./mm

P

In./mm

R

In./mm

14 350 16 400 18 450 20 500 24 600

x 3/8 87 3/ 8 x 3 / 8 87 3/ 8 x 3 / 8 87 3/ 8 x 3 / 8 87 1/ 2 x 1 / 2 116

6.00 152 6.00 152 6.75 171 6.75 171 9.50 241

0.53 13 0.53 13 0.53 13 0.53 13 0.81 21

13.06 332 14.33 364 15.40 391 16.38 416 18.26 464

10.75 273 12.5 318 14.00 356 15.00 381 16.75 425

5.00 127 5.00 127 5.00 127 5.00 127 6.50 165

17.94 456 19.44 494 20.44 519 20.94 532 24.38 619

10.00 254 10.00 254 10.00 254 10.00 254 10.25 260

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SERIES 7800 - GRUVLOK CHECK VALVE

For use in Grooved-End Piping Systems

The Gruvlok Series 7800 Check Valve is a compact, cost effective valve offering low pressure-drop, non-slam performance. The Series 7800 Check Valve assembly is lighter and faster to install, and costs less than flanged and wafer valve assemblies.

FM

For fire protection service contact your Gruvlok representative

In the full-open position the Series 7800 swing clapper is held tightly against the valve body, out of the flow stream, to provide maximum flow area and prevention of clapper flutter. The clapper design produces quick, non-slam closure before flow reversal can occur, while meeting FM requirements for an anti-water hammer valve rating. Each valve is hydrostatically tested for leak tightness to 500 PSI. The clapper-seat design permits leak free sealing of back pressures in service conditions ranging from 300 PSI to as low as 1 PSI (28" water head).

Material Specifications:

Spring

Body

Body: Ductile iron conformClapper Assembly ing to ASTM A 536, Bushings (2) Grade 65-45-12 Coating: Rust inhibiting Hinge Pin paint on exterior Drain - color, orange Hinge Pin Plug (2) Connections Nickel Electroplated, Zn Electroplated (optional) Seat Ring Clapper: 2"- 5" Type 304 or 302 stainless steel to ASTM A 167 6"-12" Ductile iron conforming to ASTM A 536, Grade 65-45-12 Clapper Facing: (Specify when ordering)

Grade E EPDM-40° to 230°F (-40° to 110°C) Service Temp.Range Recommended for water service, dilute acids, alkaline, oil-free air and many chemical services. NOT FOR USE IN PETROLEUM SERVICES. Grade T Nitrile: -20° to 180°F (-29° to 80°C) Service Temp. Range Recommended for petroleum products, air with oil vapors, vegetable oils and mineral oils. NOT FOR USE IN HOT WATER SERVICES

Seat Ring: Type 304 stainless steel to ASTM A 123, ASTM A 213, ASTM A 312 or ASTM A 269 Spring: Type 302 stainless steel to ASTM A 313 Hinge Pin: Type 304 or 302 stainless steel to ASTM A 580 Hinge Pin Bushings: Sintered bronze to ASTM B 438 Hinge Pin Plugs and Drain Plugs: Cast iron to ASTM A 126 Class A ­ 72 ­

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­­­­­­­­­­­­­SERIES 7800 - GRUVLOK CHECK VALVE Performance:

Pressure Rating:

Commercial Applications - Sizes 2" thru 12" inclusive, 300 psi maximum working pressure.

SIZE: 2" - 12"

GRUVLOK SERIES 7800 CHECK VALVES (ORDERING INFORMATION)

4"

SIZE 2" - 12"

GLV

Gruvlok Valve

-

78

SERIES 78 - 7800

X

X

-

X

BODY FINISH 1 - Painted (STD) 2 - Ni Electroplated (Optional) 3 - Zn Electroplated (Optional) 4 - Special*

CLAPPER FACING MATERIAL 1 - EPDM (STD) 2 - Nitrile (STD) 3 - Special* SPECIAL CONFIG. ­­­­­­­­­­­­ 1 - Stainless Steel Clapper Sizes 6"-12" 2 - Other*

Ex 08GLV7811 8" Gruvlok Check Valve Series 7800 with EPDM Clapper Facing and Painted Body.

Friction Loss Series 7800 Check Valve (Water at 65°F)

NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI) NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI)

9.0 8.0 7.0 6.0 5.0 4.0 9.0 8.0 7.0 6.0 5.0 4.0

Va lve 21 /2" Va lve

5" V a lv 6" V e a lv e

3.0

8" V a lv e

3" Va lve

4" V a lv

Val ve

Val ve

e

3.0

2.0 1.5

10"

12"

2"

2.0 1.5

1.0 0.9 0.8 0.7 0.6 0.5 100 200 300 400 500 700 1000 2000 3000 4000 5000 7000 10000

1.0 0.9 0.8 0.7 0.6 0.5

FLOW RATE IN GALLONS PER MINUTE (GPM)

Gruvlok Flow Control Components

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SERIES 7800 - GRUVLOK CHECK VALVE ­­­­­­­­­­­­

FLOW DATA - FRICTION LOSS (FT. OF PIPE)

Valve Pipe ­­ C=100 ­­­­­ ­­­­ C=120 ­­­­ OD Sch. 10 Sch. 30 Sch. 40 Sch. 10 Sch. 30 Sch. 40 Size

G

In./mmIn./mm Ft./M

2 2.375 10 50 60.3 3.0 21/2 2.875 14 65 73.0 4.3 3 3.500 17 80 88.9 5.2 4 4.500 17 100 114.3 5.2 5 5.563 14 125 141.3 4.3 6 6.625 23 150 168.3 7.0 8 8.625 35 200 219.1 10.7 10 10.750 28 250 273.1 8.5 12 12.750 31 300 323.9 9.4

Ft./M

-- -- -- -- -- -- -- -- -- -- -- -- 32 9.8 25 7.6 28 8.5

Ft./M Ft./M Ft./M Ft./M

8 2.4 10 3.0 12 3.7 13 4.0 11 3.4 19 5.8 30 9.1 24 7.3 26 7.9 Valve F

In./mm

A Hinge Lifting Eyebolt Pin Plug (10" and 12" Valves Only) F C 1/2" NPT D E 1/2" NPT

B

14 4.3 20 6.1 23 7.0 23 7.0 20 6.1 33 10.1 50 15.2 40 12.2 44 13.4

-- -- -- -- -- -- -- -- -- -- -- -- 45 13.7 36 11.0 39 11.9

11 3.4 15 4.6 17 5.2 18 5.5 15 4.6 26 7.9 43 13.1 34 10.4 37 11.3

Nominal Pipe Size OD

In./DN(mm) In./mm

A

In./mm

Nominal Dimensions B C D

In./mm In./mm In./mm

E

In./mm

G

In./mm

Weight

Lbs./Kg.

2 50 21/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9

63/4 171 71/4 184 73/4 197 81/8 206 93/4 248 123/4 324 143/8 365 18 457 21 533

23/8 60 27/16 61 25/8 67 31/8 79 31/2 89 41/4 108 51/16 128 65/16 160 75/16 185

17/16 36 19/16 39 2 51 21/4 57 23/4 70 35/16 84 315/16 100 415/16 125 6 152

13/4 44 13/4 44 13/16 1 46 21/2 64 27/16 61 31/8 79 4 102 49/16 115 51/16 128

41/2 114 313/16 96 41/16 103 51/16 128 513/16 147 61/4 159 515/16 150 67/8 175 71/4 184

33/16 81 35/8 92 11/16 3 93 41/4 108 45/8 117 63/4 171 8 203 93/16 233 103/8 264

43/8 111 41/2 114 415/16 125 6 152 63/4 171 81/2 216 101/4 260 1211/16 322 143/4 375

7.5 3.4 10.5 4.8 11.5 5.2 13.5 6.1 19.0 8.6 33.5 15.2 59.0 26.8 130.0 59.0 183.0 83.0

Flow Data:The approximate friction losses, based on the Hazen & Williams formula, expressed in equivalent length of pipe is given below. Friction losses have been calculated on the basis of flow rates typically used with each size valve. Important Note: Check valve life may be shortened and system damage may occur if check valves are installed too close to a source of unstable flow. Check valves must be installed at a reasonable distance away from pumps, elbows, expanders, reducers or other similar devices. Sound piping practices dictate a minimum of five (5) times the pipe diameter for general use. Distances between three (3) and five (5) diameters are allowable provided the flow velocity is less than 8 feet per second. Distances less than 3 diameters are not recommended.

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­­­­­­­­­­­­­SERIES 7500 - GRUVLOK BALL-VALVES

The Series 7500 grooved-end ball valve line consists of a 2" to 6" standard port, two piece design, and is available in several configurations to address a broad spectrum of application requirements. The Series 7500 has generous factors of safety for pressure retention and stem torsional strength. In addition, it has a blow-out proof stem design, low operating torque, and high Cv. The Series 7500 is compliant with NACE MR01-75 when stainless steel trim is specified. The all stainless steel valve incorporates additional features for more demanding applications. These valves include standard reinforced PTFE seats, live loaded PTFE chevron stem seals, and lock-out provisions. These options are available on the Ductile Iron valve on special order.

D, D1 Valve E Pipe O.D. D Dia. A B C H

TWO-WAY VALVES

Size ANSI

In./DN

Pipe OD 2.375 60.3 3.500 88.9 5.562 114.3 6.500 168.3

A 5.50 140 6.71 170 8.25 210 10.10 257

B 2.75 70 3.35 85 4.13 105 5.05 128

C

Dimensions D D1* 4.13 105 4.78 121 6.13 156 7.64 194 4.79 122 5.55 141 7.43 189 8.64 220

E

Cv

Wt.

LB/KG

In/mm In/mm In/mm In/mm In/mm In/mm In/mm

2 50 3 80 4 100 6 150

8.22 209 10.03 255 16.00 406 28.00 711

1.50 165 7.2 38 15.8 2.25 310 15.4 57 33.9 3.00 815 34.9 76 76.8 4.38 1500 78.1 111 171.8

Valve Pipe O.D. E

D D Dia. F

B

C H A

THREE-WAY DIVERTER VALVES

Size ANSI

In./DN

Pipe OD

A

B

C

Dimensions D E 4.13 105 5.38 137 1.50 38 2.00 51

F

Cv Weight

LB/KG

In/mm In/mm In/mm In/mm In/mm In/mm In/mm

2 RP 2.375 RP 6.50 3.25 8.22 50 60.3 165 83 209 2 FP 2.375 FP 6.50 3.25 10.38 50 60.3 165 83 264

3.25 36 9 83 19.8 3.25 135 14.2 83 31.2

*D1 for Stainless Steel

PERFORMANCE - PRESSURE-RATING:

740 psig CWP in ASTM A395 Ductile Iron 720 psig CWP in ASTM A351 CF8M Stainless Steel

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SERIES 7500 - GRUVLOK BALL-VALVES ­­­­­­­­­­­­

SERIES 7500 MATERIAL SPECIFICATIONS

Desc. Body, Endplate Ball, Stem Thrust Washer Stem Seal Retaining Ring Handle Handle Nut Seat Body Seal Material (DI/CS) Material (DI/SS) Material (SS/SS) Ductile Iron Ductile Iron Stainless Steel ASTM A395 ASTM A395 ASTM A351 CF8M Carbon Steel 316 316 Chrome Plated Stainless Steel Stainless Steel RTFE RTFE RTFE Flouroelastomer Flouroelastomer PTFE Chevron Carbon Steel 300 Series Steel 300 Series Steel Oxide Coated .................. Carbon Steel - Zinc Plated ......................... Carbon Steel 300 Series 300 Series Zinc Plated Stainless Steel Stainless Steel RTFE RTFE RTFE Flouroelastomer Flouroelastomer Flouroelastomer 300 Series Stainless Steel 17-7 Stainless Steel

Lock Plate, Lock Stop, Follower, Packing Nut Belleville Washer

Figure 7500 Ball Valve ­ Operating Torque (in-lbs) 4,500 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 100 200 300 400 500 600 700 Pressure (PSIG) 2"

3" 4" 6" 800

This Graph has safety factors and curve straigntening included

SIZE: 2" - 6"

GRUVLOK BALL VALVES SERIES 7500 (ORDERING INFORMATION)

4"

SIZE 2" - 6"

G

I

-

75

1

2

-

1

BODY/END MAT'L I - Ductile Iron ASTM A 395 SERIES S - Stainless Steel 75 - 7500 ASTM A 351 Grade CF8M

OPERATOR 1- 2 pos. Handle 2 - 2 pos. locking handle 3- bare stem SEAT MAT'L 1 - Nylon/Flouroelastomer 2 - RTFE/Flouroelastomer

CONFIGURATION G - 2 way Grooved End D - 3 way diverter, grooved-end standard port (2") F - 3 way diverter, groovedend full port (2")

­ BALL AND STEM MAT'L ­­­ 1- Chrome Plated Carbon Steel 2 - 316 Stainless SPECIAL REQ'S x - Write on Order

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­­­­­­­­­­ SERIES GBV-S & GBV-T - GLOBE VALVES

1

/2" to 2" Cast Bronze, Solder (GBV-S) & Threaded (GBV-T)

The Series GBV is a multi-turn, Y-style globe valve designed for accurate determination and control of fluid flow to circuits requiring precise balancing.

Features and Benefits

· · · · Tamper-proof memory stop Positive shutoff for equipment servicing Easiest and fastest field balancing Multi-turn, Micrometer type handwheel adjust ment for precision function and performance four full turns offer 16 times finer adjustment than a ball valve · Pressure differential ports on both sides of the valve

Balanced Circuits

· · · ·

1

Save energy and make occupied spaces more comfortable Ensure that pumps operate against the lowest possible pressure Reduce capital and maintenance costs Ensure that the system operates according to the intent of the design

/2" - 2" Cast Bronze, Solder & Threaded GBV's

· Sweat and Threaded 1/2" to 2" · Unique flow control plug - Precision contoured channels - High strength accurately molded resin · Ergodynamically designed handwheel · Micrometer type adjustment C scale · Tamper-proof hidden memory stop

GBV-S GBV-T B

A

FIG. GBV-S SWEAT FOUR TURN BALANCING VALVES

Nom. Size Pipe OD

In./DN(mm) In./mm

1/2

FIG. GBV-T THREADED FOUR TURN BALANCING VALVES

Nom. Size Pipe OD

In./DN(mm) In./mm

1/2

A

In./mm

B

In./mm

C

In./mm

Approx. Wt. Each

Lbs./Kg

A

In./mm

B

In./mm

C

In./mm

Approx. Wt. Each

Lbs./Kg

15 3/4 20 1 25 1 1/4 32 1 1/2 40 2 50

0.840 21.3 1.050 26.7 1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3

3 3/8

53/16

86 3 7/8 98 4 5/8 117 5 127 6 1/8 156 7 1/4 184

131 53/16 131 51 /2 140 6 152 67/16 163 63 /4 171

2 51 2 51 21/16 52 2 1/4 57 2 3/8 60 3 5/8 92

2 0.9 2 0.9 3 1.4 4 1.8 41 / 2 2.0 51 / 2 2.5

15 3/4 20 1 25 1 1/4 32 1 1/2 40 2 50

0.840 21.3 1.050 26.7 1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3

33/16

53/16

81 33/16 81 3 3/4 95 4 3/8 111 5 1/8 130 6 1/4 159

131 53/16 131 5 1/2 140 6 152 67/16 163 6 3/4 171

2 51 2 51 21/16 52 2 1/4 57 4 1/2 114 3 5/8 92

2 0.9 2 0.9 3 1.4 4 1.8 4 1/2 2.0 5 1/2 2.5

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SERIES GBV-G & GBV-A - BALANCING VALVES ­­­­­­

Ductile Iron, Grooved-End and Cast Bronze, Solder & Threaded GBV

The Series GBV is a multi-turn, Y-style globe valve designed for accurate determination and control of fluid flow to circuits requiring precise balancing.

Max. Working Pressure:

375 PSI (2575kPa)

Max. Working Temperature

230°F (110°C)

Features and Benefits

· Pressure differential ports on both sides of the valve · Convertible design, straight to 90° angle by removing and replacing four set screws · Positive shutoff for equipment servicing · Multi-turn adjustment · Ergodynamically designed handwheel · Micrometer type adjustment scale · Tamper-proof hidden memory stop

Materials Specifications Body

Ductile Iron ASTM A 536 GR 65-45-12

Disc

Bronze ASTM B 584 C-84400

B C E A F

Seat

Ultra High Strength Engineered Resin

G

Trim

Brass C-37700

"O" Ring Nitrile

GBV-G

B G E D C A F

GBV-A

Note: Grooved-Ends are for connection of components with dimensions conforming to Gruvlok® standard grooved specifications for IPS pipe.

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­­­­­­­­­­­­­­­­­ GBV-A - GROOVED-END ANGLE 21/2" TO 12" DUCTILE IRON

FIGURE GBV-A GROOVED-END ANGLE BALANCING VALVES

Nominal Size Pipe OD

In./DN(mm) In./mm

A

In./mm

B Open

In./mm

C

In./mm

D

In./mm

E

In./mm

F

In./mm

Flange Diameter G G Flange Flange Approx. 125# 250# Wt. Each

In./mm In./mm Lbs./Kg

21 / 2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300

2.875 7 3/8 73.0 187 3.500 8 3/8 88.9 213 4.500 9 5/8 114.3 244 5.563 12 141.3 305 6.625 141/8 168.3 359 8.625 1815/16 219.1 481 10.750 205/16 273.1 515 12.750 241/16 323.9 611

95 / 8 244 101/2 267 109/16 268 131/16 331 13 3/4 349 24 5/8 625 261/2 673 287/16 722

2 3/4 70 27/16 61 3 76 3 5/8 92 47/16 112 511/16 144 69/16 166 7 5/8 194

4 5/8 117 3 7/8 98 4 3/8 111 5 1/2 140 6 5/8 168 93/16 233 9 3/4 248 14 356

1 25 1 25 1 1/4 32 1 1/4 32 2 51 2 1/4 57 2 1/4 57 2 1/4 57

29/16 65 3 76 37/16 87 415/16 125 5 7/8 149 7 7/8 200 915/32 240 125/8 321

7 178 7 1/2 191 9 1/4 235 10 254 11 279 131/2 343 16 406 19 483

7 1/2 191 8 1/4 210 10 254 11 279 121/2 318 15 381 171/2 445 201/2 521

25 11.3 28 12.7 41 18.6 90 40.8 130 59.0 310 140.6 460 208.7 870 394.6

­­­­­­­­­­­­­­­ GBV-G - GROOVED-END STRAIGHT 21/2" TO 12" DUCTILE IRON,

FIGURE GBV-G GROOVED-END STRAIGHT BALANCING VALVES

Nominal Size

In./DN(mm)

Pipe OD

In./mm

A

In./mm

B Open

In./mm

C

In./mm

E

In./mm

F

In./mm

Flange Diameter G G Flange Flange 125# 250#

In./mm In./mm

Approx. Wt. Each

Lbs./Kg

2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300

2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9

12 305 12 305 14 356 171/2 445 2011/16 525 283/16 716 30 762 381/16 966

95 / 8 244 101/2 267 109/16 268 131/16 331 13 3/4 349 245/8 625 261/2 673 287/16 722

2 3/4 70 27/16 61 3 76 3 5/8 92 47/16 112 511/16 144 69/16 166 7 5/8 194

1 25 1 25 1 1/4 32 1 1/4 32 2 51 2 1/4 57 2 1/4 57 2 1/4 57

29/16 65 3 76 37/16 87 415/16 125 5 7/8 149 7 7/8 200 915/32 240 125/8 321

7 178 7 1/2 191 9 1/4 235 10 254 11 279 131/2 343 16 406 19 483

7 1/2 191 8 1/4 210 10 254 11 279 121/2 318 15 381 171/2 445 201/2 521

25 11.3 28 12.7 41 18.6 90 40.8 130 59.0 310 140.6 460 208.7 870 394.6

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TRI-SERVICE VALVE ­ MODEL 722FTV ­­­­­­­­­­­­

Service Recommendations

The Model 722G Tri-Service Valve is primarily designed for installation in pump discharge piping where it functions as a spring loaded silent check valve, flow control valve, and shut off valve.

Operation

The Model 722G Tri-Service Valve operates automatically and silently. Line pressure of approximately 1/4 PSI will open the disc. The spring closes the disc as the line flow approaches zero in order to prevent flow reversal and water hammer. The flow through the valve can be adjusted from bubble tight shut off to full flow by the threaded rising stem.

Benefits

· Reduced field installation and material cost · Ductile iron valve body with standard grooved ends · Eliminates requirement of three valves on pump discharge and, in some cases, a 90° elbow, thus saving space · Soft seat to ensure tight shut-off · Spring-closure design, non-slam silent check valve feature for vertical or horizontal mounting · Flow measurement and pump throttling capabilities · Temperature measurement capability · Spring-closure design check valve prevents gravity or reverse circulation when pump is not operating · Bonnet "O" Ring can be replaced under full system pressure by back seating of valve stem · Suitable for maximum working pressure to 375 psi (2586 kPa) and temperatures to 230°F. (110°C). · Valve seat can be changed in the field without use of special tools · Low pressure drop due to "Y" pattern valve design · Valve Cv designed to ASHRAE flow recommendations for quiet system operation

Material Specifications

Body: Disc: Stem: Spring: "O" Rings: Seat: Flanges: Ductile Iron ASTM A 536 GR 65-45-12 Bronze ASTM B 584 C-84400 Stainless Steel ASTM A582 Type 416 Stainless Steel ASTM A302 BUNA High Strength Engineered Resin Ductile Iron ASTM A536 Grade 65 45-12 with optional EPDM Gaskets. Note: EPDM is not suitable for oil service.. Insulation: Optional pre-formed insulation is available to meet ASTM D1784 Class 14253-C, MEA #7-87, ASTM E84 and ASTM E136 with a flame spread rating of 25 or less and a smoke development rating of 50 or less.

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­­­­­­­­­­­­ TRI-SERVICE VALVE ­ MODEL 722FTV

E (dia.) C B A A E(diameter) F E (diameter) B D G (dia.)

C F

Model FTV-S

Model FTV-A MODEL 722FTV-A (ANGLE)

Connection Size A

inches in/mm

B (fully open)

in/mm

C

in/mm

D

in/mm

E

in/mm

F

in/mm

Flange Flange 125/150 PSI 250/300 PSI G G

in/mm in/mm

Weight

lbs/kg

21/2 3 4

73/8 (187) 83/16 (208) 95/8 (244)

7 (178) 713/16 (198) 8 (203) 101/8 (257) 103/8 (264) 183/4 (476) 24 (610) 261/4 (667)

23/4 (70) 27/16 (62) 3 (76) 35/8 (92) 47/16 (113) 511/16 (144) 69/16 (167) 75/8 (194)

45/8 (117) 37/8 (98) 43/8 (111) 51/2 (140) 65/8 (168) 93/16 (233) 93/4 (248) 14 (356)

1 (25) 1 (25) 11/4 (32) 11/4 (32) 2 (51) 21/4 (57) 2/4 (57) 2/4 (57)

29/16 (65) 3 (76) 37/16 (87) 415/16 (125) 57/8 (149) 77/8 (200) 915/32 (241) 125/8 (321)

7 (178) 71/2 (191) 91/4 (235) 10 (254) 11 (279) 131/2 (343) 16 (409) 19 (483)

71/2 (191) 81/4 (210) 10 (254) 11 (279) 121/2 (318) 15 (381) 171/2 (445) 201/2 (521)

19 (9) 24 (11) 42 (19) 81 (37) 120 (54) 300 (136) 450 (204) 860 (390)

12 (305) 6 141/8 (359) 8 1815/16 (481) 10 205/16 (516) 12 241/16 (611)

5

MODEL 722FTV-S (STRAIGHT)

Connection Size A

inches in/mm

B (fully open)

in/mm

C

in/mm

D

in/mm

E

in/mm

F

in/mm

Flange Flange 125/150 PSI 250/300 PSI G G

in/mm in/mm

Weight

lbs/kg

21/2 3 4 5 6 8 10 12

12 7 23/4 (305) (178) (70) 12 713/16 27/16 (305) (198) (62) 14 8 3 (356) (203) (76) 171/2 101/8 35/8 (445) (257) (92) 2011/16 103/8 47/16 (525) (264) (113) 283/16 2213/16 511/16 (716) (579) (144) 30 285/8 69/16 (762) (727) (167) 381/16 325/8 75/8 (967) (829) (194)

­ ­ ­ ­ ­ ­ ­ ­

1 (25) 1 (25) 11/4 (32) 11/4 (32) 2 (51) 21/4 (57) 21/4 (57) 21/4 (57)

29/16 (65) 3 (76) 37/16 (87) 415/16 (125) 57/8 (149) 77/8 (200) 915/32 (241) 125/8 (321)

7 (178) 71/2 (191) 91/4 (235) 10 (254) 11 (279) 131/2 (343) 16 (409) 19 (483)

71/2 (191) 81/4 (210) 10 (254) 11 (279) 121/2 (318) 15 (381) 171/2 (445) 201/2 (521)

19 (9) 24 (11) 42 (19) 81 (37) 120 (54) 300 (136) 450 (204) 850 (390)

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FIGURE 7250 - SUCTION DIFFUSER ­­­­­­­­­­­­­­­

The Fig. 7250 Gruvlok Suction Diffuser protects your pump and saves you money on your overall installed cost while offering you these advantages:

Saves Space:

Mounts directly to the pump inlet.

Saves Labor and Material:

The lightweight compact design is easily installed with no need for welding.

Improves Pump Performance:

The one-piece diffuser vane and strainer design reduces flow turbulence, streamlines the flow, and traps any hazardous foreign material to better protect your pump.

Flow Data:

C-E Note 1 Most U.S. piping engineers specify system OAH startup instructions for new systems which include removing the pre-filter screen after system flushing of the main piping before the system is put into normal operation.

GRUVLOK FIG. 7250 FLOW

OAW T-O CLR C-O OAL

21/2" x 21/2" thru 10" x 8"

Flow data values are based GRUVLOK C-E FIG. 7250 FLOW on flow of clean water at OAH OAW ambient temperatures. The T-O pressure drop across the diffuser basket strainer, 50% CLR C-O OAL clogged, is approximately twice as great as that of a clean strainer. 10" x 10" thru16" x 14" Note 2 Suction Diffuser baskets need a routine maintanence program to maintain system efficiency.

FLOW CHARACTERISTICS

2.0

4.62

/2 "

PRESSURE DROP IN PSI

11

1.0 0.8 0.6

2.31

1 /2

4" x

8" x

1.85 1.38

0.4

0.92 0.69

0.2 60 100 200 400 600 1000 2000 4000

0.46

FLOW THROUGH SUCTION-DIFFUSER GPM

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HEAD LOSS IN FT. OF WATER

"x

4" x 5" x 4" 4" & 5" x 6 5" & " x 4" 6" x 5"

x8

6"

0" x1 12" 2" & 14" x1

10"

12"

&2

8" &

3" &

8" &

/2 "

0" &

6" x

21

3" x

8" x

3" x

10"

x1

16"

x1

4"

x1

3"

2"

"

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­­­­­­­­­­­­­­­ FIGURE 7250 - SUCTION DIFFUSER FIGURE 7250 SUCTION DIFFUSER

Nom. Size

In./DN(mm)

Pipe OD

In./mm

System Pump Side Side C-E

(Gr.)

C-O OAL OAH OAW CLR 8 1/4 210 59/16 141 8 1/4 210 8 1/4 210 69/16 167 8 1/4 210 101/2 267 101/2 267 101/2 267 101/2 267 101/2 267 131/4 337 131/4 337 131/4 337 151/4 387 151/4 387 171/4 438 171/4 438 241/4 616 241/4 616 241/4 616 261/4 667 261/4 667 131/2 9 91/2 343 229 241 111/8 53/4 6 283 146 152 131/2 9 91/2 343 229 241 131/2 9 91/2 343 229 241 131/8 611/16 7 333 170 178 131/2 9 10 343 229 254 171/2 113/4 111/2 445 298 292 171/2 113/4 111/2 445 298 292 171/2 113/4 121/2 445 298 318 171/2 113/4 111/2 445 298 292 171/2 113/4 121/2 445 298 318 211/2 143/4 131/2 546 375 343 211/2 1015/16 10 546 278 254 211/2 143/4 131/2 546 375 343 241/2 171/2 19 622 445 483 241/2 171/2 19 622 445 483 28 195/8 22 711 498 559 28 195/8 22 711 498 559 36 201/2 24 914 521 610 36 201/2 24 914 521 610 36 201/2 24 914 521 610 39 23 261/4 991 584 667 39 23 261/4 991 584 667 121/2 318 101/8 257 121/2 318 121/2 318 121/8 308 121/2 318 161/2 419 161/2 419 161/2 419 161/2 419 161/2 419 201/2 521 191/2 495 201/2 521 231/2 597 231/2 597 26 660 26 660 34 864 34 864 34 864 37 940 37 940

Orifice Max Approx. Cylinder Working Wt. Open Area Press. Each T-O In. Sq. PSI Lbs.

bar Kg

(Fl.) In./mm In./mm In./mm In./mm In./mm In./mm In./mm cm. Sq.

21/2 x 21/2 2.875 x 2.875 65 x 65 73.0 x 73.0 3 x 2 3.500 x 2.375 80 x 50 88.9 x 60.3 3 x 21/2 3.500 x 2.875 80 x 65 88.9 x 73.0 3 x 3 3.500 x 3.500 80 x 80 88.9 x 88.9 4 x 21/2 4.500 x 2.875 100 x 65 114.3 x 2.875 4 x 3 4.500 x 3.500 100 x 80 114.3 x 88.9 4 x 4 4.500 x 4.500 100 x 100 114.3 x 114.3 5 x 4 5.563 x 4.500 125 x 100 141.3 x 114..3 5 x 5 5.563 x 5.563 125 x 125 141.3 x 141.3 6 x 4 6.625 x 4.500 150 x 100 168.3 x 114.3 6 x 5 6.625 x 5.563 150 x 125 168.3 x 141.3 6 x 6 6.625 x 6.625 150 x 150 168.3 x 168.3 8 x 5* 8.625 x 5.563 200 x 125 219.1x 141.3 8 x 6 8.625 x 6.625 200 x 150 219.1 x 168.3 8 x 8 8.625 x 8.625 200 x 200 219.1 x 219.1 10 x 8 10.750 x 8.625 250 x 200 273.1 x 219.1 10 x 10* 10.750 x 10.750 250 x 250 273.1 x 273.1 12 x 10* 12.750 x 10.750 300 x 250 323.9 x 273.1 12 x 12* 12.750 x 12.750 300 x 300 323.9 x 323.9 14 x 10* 14.000 x 10.750 350 x 250 355.6 x 273.1 14 x 12* 14.000 x 12.750 350 x 300 355.6 x 323.9 14 x 14* 14.000 x 14.000 350 x 350 355.6 x 355.6 16 x 14* 16.000 x 14.000 400 x 350 406.4 x 355.6

2 1/2 64 3 76 3 76 3 76 4 102 4 102 4 102 5 127 5 127 6 152 6 152 6 152 8 203 8 203 8 203 10 254 10 254 12 305 12 305 14 356 14 356 14 356 16 406

2 1/ 2 64 2 51 2 1/ 2 64 3 76 2 1/ 2 64 3 76 4 102 4 102 5 127 4 102 5 127 6 152 5 127 6 152 8 203 8 203 10 254 10 254 12 305 10 254 12 305 14 356 14 356

5 127 4 1/4 108 5 127 5 127 5 127 5 127 6 1/2 165 6 1/2 165 6 1/2 165 6 1/2 165 6 1/2 165 7 3/4 197 7 3/4 197 7 3/4 197 9 229 9 229 10 254 10 254 11 279 11 279 11 279 12 305 12 305

23/16 56 23/16 56 23/16 56 23/16 56 23/16 56 23/16 56 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 3 1/4 83 4 7/8 124 4 7/8 124 4 7/8 124 5 7/8 149 5 7/8 149 7 3/8 187 7 3/8 187 8 203 8 203 8 203 9 229 9 229

32.7 211 32.7 211 32.7 211 45.3 292 45.3 292 45.3 292 81.3 525 81.3 525 124.0 800 81.3 525 124.0 800 182.0 1,174 182.0 1,174 182.0 1,174 283.5 1,829 283.5 1,829 397.0 2,561 397.0 2,561 571.0 3,684 571 3,684 571.0 3,684 993.0 6,406 993.0 6,406

300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7

36 16.3 36 16.3 36 16.3 37 16.8 38 17.2 38 17.2 72 32.7 74 33.6 75 34.0 72 32.7 74 33.6 133 60.3 118 53.5 118 53.5 190 86.2 203 92.1 192 87.1 196 88.9 382 173.3 382 173.3 382 173.3 467 211.8 467 211.8

* Fabricated; Other sizes available on special request. Contact Gruvlok for ordering information. Dimensions may vary contact Gruvlok for certified values. Notes: 1. "CLR" Dimension indicates clearance needed for diffuser basket removal. 2. Drain Holes: (End Cap) -3/4" NPT for sizes 21/2 x 21/2 thru 6 x 5 -1" NPT for sizes 6 x 6 thru 16 x 14. 3. Pipe Support - Use 11/4" SCH. 40 Pipe for 21/2" thru 10" pipe - Use 2" SCH. 40 Pipe for 12" and larger diffusers.

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COPPER METHOD ­ PERFORMANCE DATA ­­­­­­­­­­­­

The Gruvlok Copper Method may be used with types K, L, M and DWV copper tubing. The pressure ratings shown below are for Gruvlok Fig. 7400 Rigidlite Coupling, Fig. 7012 Gruvlok Flange, and Gruvlok Copper Method Fittings when used with the specific type of tubing indicated.

PERFORMANCE DATA COUPLING COPPER METHOD

TYPE "K" ASTM B-88

3 4 Max. Max. Nom. Joint Permis. Tube Wall Work. End Size Thick.Press. Load

Inches In./mm PSI/bar Lbs./KN

TYPE "L" ASTM B-88

3 4 Max. Max. Joint Permis. Wall Work. End Thick. Press. Load

In./mm PSI/barLbs./KN

TYPE "M" ASTM B-88

3 4 Max. Max. Joint Permis. Wall Work. End Thick. Press. Load

In./mm PSI/barLbs./KN

DWV ASTM B-306

3 4 Max. Max. Joint Permis. Wall Work. End Thick. Press. Load

In./mm PSI/barLbs./KN

1

2

2

2

2

2

0.083 300

1,329

0.070 300 1,329

2.11 20.7

2 1/2 0.095 300

5.91

1,948

1.78 20.7 5.91

0.080 300 1,948

0.058 250 1,108 1.47 17.2 4.93 0.065 250 1,623 1.65 17.2 7.22 0.072 250 2,405 1.83 17.2 10.75 0.095 250 3,976 2.41 17.2 17.69 0.109 200 4,859

­ ­ ­ ­

­ ­ ­ ­

­ ­ ­ 962 4.28

2.41 20.7

3 4 5 6 8 0.109 300 0.134 300

8.66

2.03 20.7 8.66

0.090 300 2,886

2,886 2.77 20.7 12.84

2.29 20.7 12.84

0.110 300 4,771

0.045 100 1.14 6.9

3.4

4,771 20.7 21.22 7,289

2.79 20.7 21.22

0.125 300 7,289

0.058 100 1,590 1.47 6.9 7.07 0.072 100 2,430

0.160 300

4.06 20.7 32.42

0.192 300 10,341

3.18 20.7 21.42

0.140 300 10,341

2.77 13.8 21.61

0.122 200 6,894

1.83 2.11 2.77

6.9 10.81 6.9 15.33 6.9 23.06

0.083 100 3,447 0.109 100 5,185

4.88 20.7 46.00

0.271 300 15,555

3.56 20.7

46

3.10 13.8 30.67

0.170 200 10,370

0.200 300 15,555

6.88 20.7 69.19

5.08 20.7 69.19

4.32 13.8 46.12

Notes: (1) Gruvlok Coupling and Gruvlok Flange size are identified by nominal tubing size. (2) Nominal tube wall thickness. (3) Maximum line pressure, including surge, to which joint shall be subjected. Working pressure ratings are based on the specified copper tubing roll grooved per Gruvlok Copper Method Copper-Prep Specifications. NOTE: For one time field test only. The maximum joint working pressure may be increased to 11/2 times the figure shown. (4) Maximum end load from all internal and/or external forces, to which the joint shall be subjected.

Caution: Extreme Hi-Temp Lubricant is recommended for Copper systems. ­ 84 ­

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­­­­­­­­­­­­­­ FIGURE 7400 ­ RIGIDLITE® COUPLING

The Fig. 7400 Rigidlite Coupling provides a rigid, locked-in connection to meet the specific demands of copper tubing installation. Available with the grade EPDM "C" style gasket as the standard gasket. The Rigidlite Coupling maintains a rigid connection, on copper piping systems. Figure 7012 and Figure 7400 are recommended for copper method only.

PRIOR TO INSTALLATION:

Check tube ends for proper groove dimensions and to assure that the tube ends are free of indentations, projections or other imperfections which could prevent proper sealing. ALWAYS USE GRUVLOK EXTREME HI-TEMP LUBRICANT FOR PROPER COUPLING ASSEMBLY. Thorough lubrication of the interior and exterior surfaces of the gasket is essential to prevent pinching and possible damage to the gasket.

Z

Y

For fire protection service, contact your Gruvlok Sales Office

X

FIGURE 7400 RIGIDLITE COUPLING

Nom. Size

In./DN(mm)

Pipe OD

In./mm

Range of Pipe End Separation

In./mm

Coupling Dimensions X Y Z

In./mm In./mm In./mm

Coupling Bolts Size

Qty. In./mm

Approx. Wt. Ea.

Lbs./Kg

2 50 21/2 65 3 80 4 100 5 125 6 150 8 200

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1

0 -1/8 0 - 3.2 0 -1/8 0 - 3.2 0 -1/8 0 - 3.2 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/4 0 - 6.4 0 -1/8 0 - 3.2

31/4 83 37/8 98 41/2 114 55/8 143 67/8 175 77/8 200 101/4 260

51/2 140 5 127 63/4 171 73/4 197 91/4 235 103/8 264 123/4 324

13/4 44 13/4 44 13/4 44 17/8 48 2 51 2 51 23/8 60

2 2 2 2 2 2 2

x 21/4 M10 x 57 3/8 x 21/4 M10 x 57 3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70 1/2 x 3 M12 x 76 1/2 x 3 M12 x 76 1/2 x 3 M12 x 76

3/8

1.6 0.7 1.9 0.9 2.1 1.0 3.1 1.4 4.6 2.1 5.5 2.5 8.4 3.8

Gruvlok Copper Method

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FIGURE 7012 ­ GRUVLOK FLANGE ­­­­­­­­­­­­­­­­

The Fig. 7012 Gruvlok Flange allows a direct connection of Class 125 or Class 150 flanged components to a Gruvlok Copper Method pipe system. Note: Where a transition of copper to steel is accommodated by use of a Figure 7012 Gruvlok Flange, the pipe system designer must determine if the use of a dielectric flange kit is required. For details contact your Gruvlok Sales Office. Figure 7012 and Figure 7400 are recommended for copper method only.

PRIOR TO INSTALLATION:

Check the tube ends for proper groove dimensions and to assure that the tube ends are free of indentations and projections which could prevent proper sealing of the Gruvlok Flange gasket. Check to assure that the sealing surfaces A(max) to B(min) of the mating flange face is flat and free of indentations or projections which could prevent proper sealing of the Gruvlok Flange gasket.

Z

Bmin. Amax.

FIGURE 7012 FLANGE

Nom. Size Pipe OD

In./DN(mm) In./mm

Latch Bolt Size

In./mm

Flange Dimensions X Y Z

In./mm In./mm In./mm

Sealing Surface A Max. B Min.

In./mm In./mm

Mating Flange Bolt Size

Qty. In./mm

Approx. Wt. Ea.

Lbs./Kg

2 50 21/2 65 3 80 4 100 5 125 6 150 8 200

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1

3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70 3/8 x 23/4 M10 x 70

61/4 159 7 178 77/8 200 9 229 10 254 11 279 131/2 343

83/8 213 91/2 241 101/2 267 111/2 292 121/2 318 14 356 161/2 419

3/4 19 3/4 19 3/4 19 3/4 19 7/8 22 7/8 22 1 25

23/8 37/16 60 87 7/8 2 4 73 102 31/2 49/16 89 116 41/2 59/16 114 141 59/16 63/4 141 171 65/8 713/16 168 198 85/8 10 219 254

4 4 4 8 8 8 8

5/8

x 23/4 4.6 ­ 2.1 5/8 x 23/4 6.2 ­ 2.8 5/8 x 23/4 6.6 ­ 3.0 5/8 x 3 9.3 ­ 4.2 3/4 x 3 10.2 ­ 4.6 3/4 x 31/4 12.0 ­ 5.4 3/4 x 31/4 15.6 ­ 7.1

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­­­­­­­­­­­­­­­ GRUVLOK COPPER METHOD FITTINGS

Gruvlok Copper Method Fittings are wrot fittings, per ASTM B75 and ANSI B16.22 alloy C12200 copper, full flow design with ends grooved to Gruvlok Copper-Prep Specifications. Installation is quick and easy with Gruvlok Fig. 7400 Rigidlite Coupling or Fig. 7012 Gruvlok Flange for a 99.9% lead free solution.

FITTING SIZE

Nom. Size Pipe O.D. Inches Inches

DN/mm mm

Gruvlok Copper Method Notes:

1) The Gruvlok Copper Method has been designed and tested for use only with the Fig. 7400 Rigidlite Coupling and Fig. 7012 Gruvlok Flange. Use of couplings or flanges from other manufacturers is not recommended. 2) To provide dielectric protection, a dielectric component is recommended for connection into the pipeline at the transition point between the steel pipe and copper tube. The Fitting Size Chart is used to determine the OD of the pipe that the fittings is to be used with. Gruvlok Fittings are identified by either the Nominal size in inches or the Pipe OD in mm.

1 25 11/4 32 11/2 40 2 50 21/2

65

1.315 33.7 1.660 42.4 1.900 48.3 2.375 60.3 2.875

73.0

3 80 4 100 5 140 6 150 8 200

3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1

­­­­­­­­­­­­­­­­­ FIGURES 7550, 7551 & 7560

C to E

C to E

C to E

C to E

FIGURE 7550 90° ELBOW

Nom. Size Pipe OD Center Approx. to End Wt. Ea.

In./mm Lbs./Kg

FIGURE 7551 45° ELBOW

Pipe OD

In./mm

FIGURE 7560 TEES

Pipe OD

In./mm

Center Approx. to End Wt. Ea.

In./mm Lbs./Kg

Center Approx. to End Wt. Ea.

In./mm Lbs./Kg

In./DN(mm) In./mm

2 50 21/2 65 3 80 4 100 5 125 6 150 8 200

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1

31/4

83 33/4 95 41/4 108 5 127 51/2 140 61/2 165 73/4 197

0.9 0.4 1.5 0.7 2.4 1.1 5.5 2.5 9.3 4.2 17.6 8.0 29.4 13.3

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1

21/8

54 23/8 60 25/8 67 33/8 86 31/4 83 31/2 89 41/4 108

0.6 0.3 1.1 0.5 1.6 0.7 3.5 1.6 6.1 2.8 11.7 5.3 19.4 8.8

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1

31/4 83 33/4 95 41/4 108 5 127 51/2 140 61/2 165 73/4 197

1.7 0.8 2.5 1.1 3.5 1.6 7.3 3.3 7.9 3.6 13.4 6.1 41.7 18.9

8" fittings are copper color painted stainless steel

Gruvlok Copper Method

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FIGURES 7572, 7574, 7575 & 7582 ­­­­­­­­­­­­

E to E

E to E Cup

FIGURE 7572 (GR X GR) CONCENTRIC REDUCER

Nom. Size*

In./DN(mm)

FIGURE 7582 - TRANSITION FITTING

Nom. Size

In./DN(mm)

End Approx. to End Wt. Ea.

In./mm Lbs./Kg

Pipe OD

In./mm

End to End

In./mm

Cup

In./mm

Approx. Wt. Ea.

Lbs./Kg

21/2 x 2 65 x 50 3x2 80 x 50 3 x 21/2 80 x 65 4x2 100 x 50 4 x 21/2 100 x 65 4x3

100 x 80

31/4 83 37/8 98 35/8 92 5 127 43/4 121 43/4

121

0.6 0.3 1.0 0.5 0.9 0.4 2.2 1.0 2.0 0.9 2.0

0.9

2 50 21/2 65 3 80 4 100 5 125 6 150

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3

23/4

13/8

70 3 76 37/16 87 47/16 112 57/16 138 63/8 162

35 11/2 38 111/16 42 23/16 55 25/8 67 31/8 79

E to E

0.4 0.2 0.6 0.3 1.0 0.5 2.0 0.9 3.3 1.5 5.3 2.4

5x3 125 x 80 5x4 125 x 100 6x3 150 x 80 6x4 150 x 100 6x5 150 x 125

51/2 140 55/8 143 61/2 165 61/2 165 61/2 165

2.8 1.3 3.3 1.5 4.9 2.2 4.8 2.2 5.2 2.4

Cup

FIGURE 7575 (GR X CUP) REDUCING ADAPTER

Nom. Size

In./DN(mm)

FIGURE 7574 - END CAPS

Nom. Size End to Approx. Pipe OD End Wt. Ea.

In./mm In./mm Lbs./Kg

End to End

In./mm

Cup

Approx. Wt. Ea.

In./mm Lbs./Kg

E to E

In./DN(mm)

2 50 21/2 65 3 80 4 100 5 125 6 150 8 200

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1

11/4

32 11/4 32 11/4 32 11/4 32 11/4 32 11/4 32 4 203

0.3 0.1 0.4 0.2 0.6 0.3 1.0 0.5 2.2 1.0 2.8 1.3 11.0 5.0

*See Fitting Size chart for O.D. 8" are copper color painted stainless steel

2x1 50 x 25 2 x 11/4 50 x 32 2 x 11/2 50 x 40 21/2 x 1 65 x 25 21/2 x 11/4 65 x 32 21/2 x 11/2 65 x 40 21/2 x 2 65 x 50 3 x 11/2 80 x 40 3x2 80 x 50 4x2 100 x 50

3 76 3 76 27/8 73 31/2 89 31/2 89 31/2 89 31/4 83 37/8 98 37/8 98 5 127

0.91 23 0.97 25 1.09 28 0.91 23 0.97 25 1.09 28 1.34 34 1.09 28 1.34 34 1.34 34

0.4 0.2 0.4 0.2 0.4 0.2 0.6 0.3 0.6 0.3 0.7 0.3 0.7 0.3 1.1 0.5 1.0 0.5 2.2 1.0

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­­­­­­­­­­­­­­­ FIGURES 7561A & 7564A ­ TEES

C to E

C to E

C to E

C to E

Cup

FIGURE 7561A - REDUCING TEE (GR X GR X GR)

Nom. Size (See page 78 for O.D.)

In./DN(mm)

FIGURE 7564A - REDUCING TEE (GR X GR X CUP)

Nom. Size (See page 78 for O.D.)

In./DN(mm)

End to End

In./mm

Cup

In./mm

Approx. Wt. Ea.

Lbs./Kg

End to End

In./mm

Cup

In./mm

Approx. Wt. Ea.

Lbs./Kg

x2 65 x 65 x 50 3x3x2 80 x 80 x 50 3 x 3 x 21/2 80 x 80 x 65 4x4x2 100 x 100 x 50 4 x 4 x 21/2 100 x 100 x 65 4x4x3 100 x 100 x 80 5x5x3 125 x 125 x 80 5x5x4 125 x 125 x 100 6 x 6 x 21/2 150 x 150 x 65 6x6x3 150 x 150 x 80 6x6x4 150 x 150 x 100 6x6x5 150 x 150 x 125 8 x 8 x 21/2 200 x 200 x 65 8x8x3 200 x 200 x 80 8x8x4 200 x 200 x 100 8x8x5 200 x 200 x 125 8x8x6 200 x 200 x 150

21/2 x 21/2

71/2

33/4

191 81/2 216 81/2 216 10 254 10 254 10 254 11 279 11 279 13 330 13 330 13 330 13 330 15 381 15 381 15 381 15 381 15 381

95 41/4 108 41/4 108 5 127 5 127 5 127 51/2 140 51/2 140 61/2 165 61/2 165 61/2 165 61/2 165 73/4 197 73/4 197 73/4 197 73/4 197 73/4 197

1.8 0.8 2.7 1.2 2.1 1.0 4.8 2.2 4.9 2.2 5.1 2.3 7.5 3.4 7.8 3.5 11.5 5.2 11.7 5.3 12.1 5.5 12.4 5.6 18 8.2 18.2 8.3 18.4 8.3 18.8 8.5 19 8.6

8" are copper color painted stainless steel

2x2x 50 x 50 x 80 2x2x1 50 x 50 x 25 2 x 2 x 11/4 50 x 50 x 32 2 x 2 x 11/2 50 x 50 x 40 21/2 x 21/2 x 3/4 65 x 65 x 80 21/2 x 21/2 x 1 65 x 65 x 25 21/2 x 21/2 x 11/4 65 x 65 x 32 21/2 x 21/2 x 11/2 65 x 65 x 40 21/2 x 21/2 x 2 65 x 65 x 50 3x3x1 80 x 80 x 25 3 x 3 x 11/4 80 x 80 x 32 3 x 3 x 11/2 80 x 80 x 40 3x3x2 80 x 80 x 50 4 x 4 x 3/4 100 x 100 x 80 4x4x1 100 x 100 x 25 4 x 4 x 11/4 100 x 100 x 32 4 x 4 x 11/2 100 x 100 x 40 4x4x2 100 x 100 x 50

3/4

61/2

31/4

165 61/2 165 61/2 165 61/2 165 71/2 191 71/2 191 71/2 191 71/2 191 71/2 191 81/2 216 81/2 216 81/2 216 81/2 216 10 254 10 254 10 254 10 254 10 254

83 31/4 83 31/4 83 31/4 83 33/4 95 33/4 95 33/4 95 33/4 95 33/4 95 41/4 108 41/4 108 41/4 108 41/4 108 5 127 5 127 5 127 5 127 5 127

1.0 0.5 1.0 0.5 1.1 0.5 1.1 0.5 1.6 0.7 1.7 0.8 1.7 0.8 1.7 0.8 1.8 0.8 2.5 1.1 2.5 1.1 2.6 1.2 2.7 1.2 4.5 2.0 4.6 2.1 4.7 2.1 4.7 2.1 4.8 2.2

Gruvlok Copper Method

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FIGURE 7500C GROOVED-END COPPER BALL VALVE ­­­­

Grooved-End Copper Ball Valve is a premium quality valve for manual on-off operation in a wide range of commercial and industrial applications. The unique patented onepiece formed body eliminates body joints along with the need for body joint seals. The PTFE primary live loaded stem seal is complimented by a fully encapsulated EPDM O-ring secondary stem seal to provide a leak tight valve for temperatures ranging from -40°F to 230°F. Standard trim material is 316 stainless steel. The safety first design of the stem and ball prevents stem blow out while maintaining bi-directional bubble tight sealing at the rated pressure of 300psi. The lead free copper body is provided with grooved-ends, which are dimensionally compatible with Gruvlok steel pipe and copper system grooved-ends dimensions, creating an easy connection with other Gruvlok components. The Gruvlok Series 7500C Copper Ball Valve, and all the Gruvlok Copper Method components are 99.9% lead free.

Material Specifications ­ Series 7500C:

Body: Chemical composition and mechanical properties as per ASTM B88 Copper Ball/Stem: 316 stainless steel Support Ring: 316 stainless steel Seats: Virgin PTFE Stem Seals:

25% glass filled PTFE primary seal; EPDM O-ring secondary seal

B D DIA. A C H

E G

F

(BORE DIA.)

External Hardware:

Zinc plated Carbon steel and brass gland follower

Pressure Ratings: 300 PSIG CWP

FIGURE 7500C GROOVED-END COPPER VALVE

Valve Size 2 50 21/2 65 3 80 4 100 Pipe OD 2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 A 5.50 140 6.30 160 6.71 170 8.25 210 B 2.75 70 3.15 80 3.36 85 4.12 105 Dimensions C D 6.00 152 12.00 305 12.00 305 15.00 381 2.63 67 3.75 95 4.13 105 5.95 151 E 2.14 54 3.25 83 3.50 89 4.75 121 F 2.70 69 4.50 114 4.85 123 6.50 165 G 1.50 38 2.00 51 2.25 57 3.00 76 H 1.10 28 1.25 32 1.25 32 1.25 32 115 195 245 470 Approx. Wt. Ea. 2.8 1.3 7.3 3.3 9.8 4.4 23.0 10.4

In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm Cv Value Lbs./Kg

How to Order: Specify size and figure number (example: 2" GC-7500C)

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FIGURE 7088, 7089 & 7090 ­­­­­­­­­­­­­­­­­­

DI-LOK® DI-ELECTRIC NIPPLE

The Gruvlok Fig. 7088, 7089 and 7090 DI-LOK Nipple inhibits the formation of a galvanic cell between steel pipe and copper tube at the transition from threaded or grooved-end steel pipe to a Gruvlok Copper Method pipe system. Patented Gruvlok Copper Method tube end preparation makes it possible to connect copper tube to steel pipe using a standard Gruvlok Figure 7400 Rigidlite Coupling or a Figure 7012 Gruvlok Flange; costly special adapter couplings are not needed. Gruvlok DI-LOK Nipples are easily installed between the copper tube and steel pipe in groove to groove or groove to thread configurations, producing a dielectric connection. The separation of copper from steel by the DI-LOK Nipple virtually eliminates the galvanic cell created by the dissimilar metals. The Gruvlok Figure 7400 Rigidlite Coupling and Figure 7012 Gruvlok Flange provide tines which produce an electrical connection on the outside of the DI-LOK Nipple providing a means for transmission of stray current outside of the fluid media effectively eliminating acceleration of corrosion to the wetted metals. The Gruvlok DI-LOK Nipple is manufactured from ASTM A513 steel tube which provides tighter dimensional controls to that of steel pipe. The tube is zinc electroplated per ASTM B633 which provides added corrosion resistance and produces an attractive, easily identified appearance. Polypropylene molded into the steel tube creates a liner which meets the polypropylene tube lining requirements of ASTM F492. The polypropylene serves as a dielectric insulator between the copper tube and the steel pipe. The grooved-ends are cut grooved to standard Gruvlok groove dimensions, meeting the dimensional requirements of AWWA C606. The NPT threaded end of the DI-LOK Nipple is in conformance with ANSI B1.20.1. The DI-LOK Nipple is designed for use at temperatures from -40°F to 230°F (-40°C to 110°C) and pressures to 300 PSIG (20.7 bar) in a wide range of applications.

MATERIAL-SPECIFICATIONS: Housing: Steel Tube to ASTM A513 Liner: Polypropylene to ASTM D4140 INSTALLATION-AND-ASSEMBLY: For installation and assembly of grooved-end connections, see "Fig. 7400 Gruvlok Rigidlite Coupling" and "Fig. 7012 Gruvlok Flange" .

Gruvlok DI-LOK® Nipple

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­­­­­­­­­­­­­­­­­­ FIGURE 7088, 7089 & 7090

DI-LOK® DI-ELECTRIC NIPPLE

E B

E

A

B

C D

A

STEEL TUBE

POLYPROPYLENE

STEEL TUBE

POLYPROPYLENE

Fig. 7088 Groove by Thread

E

Fig. 7089 Groove by Groove

Fig. 7090 Thread by Thread FIGURE 7088, 7089 & 7090 DI-LOK NIPPLE

Nom. IPS Pipe Size

NIPS/DN

3/4

Pipe OD

In./mm

A +/-.030 +/-.76

In./mm

B +/-.030 +/-.76

In./mm

C Actual

In./mm

C D

D Tolerance +0.000

In./mm

Actual

In./mm

Tolerance

In./mm

E +/-.090 +/-2.29

In./mm

19 1 25 1 1/4 32 1 1/2 40 2 50 2 1/2 65 3 80 4 100 5 125 6 150

1.050 26.7 1.315 33.7 1.660 42.4 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3

n/a n/a n/a n/a 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88

n/a n/a n/a n/a 0.312 7.92 0.312 7.92 0.312 7.92 0.375 9.53 0.375 9.53 0.375 9.53

n/a n/a n/a n/a 2.250 57 2.720 69 3.344 85 4.334 110 5.395 137 6.455 164

n/a n/a n/a n/a -0.015 -0.37 -0.018 -0.45 -0.018 -0.45 -0.020 -0.50 -0.022 -0.55 -0.022 -0.55

1.063 27.0 1.313 33.4 1.660 42.2 1.900 48.3 2.375 60 2.875 73 3.500 89 4.500 114 5.562 141 6.625 168

+.005/-.000 +.13/-.00 +.005/-.000 +.13/-.00 +.006/-.000 +.15/-.00 +.006/-.000 +.15/-.00 +.007/-.000 +.18/-.00 +.008/-.000 +.20/-.00 +.010/-.000 +.25/-.00 +013/-.000 +.33/-.00 ±.010 ±.25 ±.015 ±.38

3.000 76 4.000 102 4.000 102 4.00 102 4.000 102 6.000 152 6.000 152 6.000 152 6.000 152 6.000 152

Figure 7088 available in Nom. Pipe Sizes 2" through 4" only. Figure 7089 available in Nom. Pipe Sizes 2" through 6" only. Figure 7090 available in Nom. Pipe Sizes 3/4" through 11/2" only.

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FIGURE 7004 ­ HPR® COUPLING ­­­­­­­­­­­­­­­­

The Gruvlok Fig. 7004 HPR is designed to provide the versatility of a grooved joint while providing a connection for rigid pipe joint applications. The Fig. 7004 HPR coupling permits working pressure ratings up to 1200 psi (82.8 bar). This coupling is also suited for lower pressure systems which experience pressure pulses. Systems used for high pressure auto and truck washes will benefit from the increased pressure capability.

Y Z X

Fig. 7004 HPR with standard gasket.

FM

For fire protection service contact your Gruvlok representative

FIGURE 7004 HPR COUPLING

Range of Coupling Max. Wk.Max. End Pipe EndCoupling Dimensions Bolts Nom. Size Pipe OD Pressure Load Separation X Y Z

In./DN(mm) In./mm PSI/bar Lbs./kN In./mm In./mm In./mm In./mm

Approx. Size

Qty. In./mm

5/ 8

Wt. Ea.

Lbs./Kg

2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9

1200 5,316 0 82.7 23.65 0 - 3.2 1200 7,790 0 -1/8 82.7 34.65 0 - 3.2 1200 11,545 0 -1/8 82.7 51.36 0 - 3.2 1200 19,085 0 -1/4 82.7 84.90 0 - 6.4 1200 29,167 0 -1/4 82.7 129.74 0 - 6.4 1200 41,366 0 -1/4 82.7 184.00 0 - 6.4 1000 58,426 0 -1/4 68.9 259.89 0 - 6.4 800 72,610 0 -1/4 55.2 322.99 0 - 6.4 800 102,141 0 -1/4 55.2 454.35 0 - 6.4

-1 / 8

3 5/8

61 /4

1 7/8

2 2 2 2 2 2 2 2 2

92 4 1/4 108 4 7/8 124 6 1/4 159 7 1/2 191 8 3/4 222 111/8 283 131/2 343 157/8 403

159 67 /8 175 71 /2 191 91 /2 241 11 279 121/8 308 147/8 378 17 432 191/4 489

48 1 7/8 48 1 7/8 48 2 1/4 57 2 1/4 57 2 1/4 57 2 5/8 67 2 5/8 67 2 5/8 67

x ­ 5/ 8 x 3 1 / 2 ­ 5/ 8 x 3 1 / 2 ­ 3/ 4 x 4 1 / 4 ­ 7/ 8 x 5 1 / 2 ­ 7/ 8 x 5 1 / 2 ­ 1 x 51/2 ­ 1 x 61/2 ­ 1 x 61/2 ­

23 / 4

3.9 1.8 4.6 2.1 5.2 2.4 8.6 3.9 14.0 6.4 15.5 7.0 25.6 11.6 32.3 14.7 43.9 19.9

Working Pressure & End Load values are based on cut groooved standard or extra heavy steel pipe. Fig. 7004 provides a basically rigid joint and does not allow for expansion or contraction. Painted couplings are green. For additional details, see coupling data chart notes.

Gruvlok Couplings for High Pressure Systems

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­­­­­­­­­­­­­­­ FIGURE 7004 EG® ­ END GUARD®

The Gruvlok Fig. 7004EG Coupling uses the specially designed "END GUARD" gasket with "EG" grooved pipe. The "EG" gasket has a center rib which extends between the pipes to provide for pipe end protection which makes it ideally suited for internally lined or coated pipe applications. The Fig. 7004EG Coupling permits working pressure ratings up to 2500 psi (172.4 bar).

Y

Z X

Fig. 7004 EG with "EG" gasket. FIGURE 7004 END GUARD (EG) COUPLING

Range of Max. Wk.Max. End Pipe EndCoupling DimensionsCoupling Bolts Nom. Size Pipe OD Pressure Load Separation X Y Z

In./DN(mm) In./mm PSI/bar Lbs./kN In./mm In./mm In./mm In./mm Qty.

Approx. Size

In./mm

5/8

Wt. Ea.

Lbs./Kg

2 50 21 / 2 65 3 80 4 100 6 150 8 200 10 250 12 300

2.375 60.3 2.875 73.0 3.500 88.9 4.500 114.3 6.625 168.3 8.625 219.1 10.750 273.1 12.750 323.9

2500 11,075 0 172.4 49.27 0 - 3.2 2500 16,230 0 -1/8 172.4 72.19 0 - 3.2 2500 24,053 0 -1/8 172.4 106.99 0 - 3.2 2500 39,761 0 -1/4 172.4 176.86 0 - 6.4 2000 68,943 0 -1/4 137.9 306.67 0 - 6.4 1500 87,639 0 -1/4 103.4 389.84 0 - 6.4 1250 113,453 0 -1/4 86.2 504.66 0 - 6.4 1250 159,595 0 -1/4 86.2 709.92 0 - 6.4

- 1/ 8

3 5/8

6 1/4

1 7/8

2 2 2 2 2 2 2 2

92 4 1/4 108 4 7/8 124 6 1/4 159 8 3/4 222 111/8 283 131/2 343 157/8 403

159 6 7/8 175 7 1/2 191 9 1/2 241 121/8 308 147/8 378 17 432 191/4 489

48 1 7/8 48 1 7/8 48 2 1/4 57 2 1/4 57 2 5/8 67 2 5/8 67 2 5/8 67

x ­ 5 / 8 x 3 1/ 2 ­ 5 / 8 x 3 1/ 2 ­ 3 / 4 x 4 1/ 4 ­ 7 / 8 x 5 1/ 2 ­ 1 x 51 / 2 ­ 1 x 61 / 2 ­ 1 x 61 / 2 ­

2 3/ 4

4.1 1.9 5.1 2.3 5.5 2.5 9.0 4.1 15.5 7.0 25.6 11.6 32.3 14.7 43.9 19.9

Working Pressure and End Load values are based on "EG" cut grooved standard or extra heavy steel pipe. Fig. 7004EG provides a basically rigid joint and does not allow for expansion or contraction. Beveled end pipe should not be used with "EG" gaskets. Painted couplings are green. For additional details, see coupling data chart notes.

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­­­­­­­­­­­­­­ GRUVLOK Sock-It® PIPING METHOD

The Gruvlok Sock-It Piping Method provides a quick, secure and reliable method of joining plain-end steel pipe. Several Sock-It configurations are available: tees with NPT outlets, reducing run tees with NPT outlets, straight couplings, 90 elbows, straight tees and reducing elbows. Pressure energized elastromeric gaskets provide the Sock-It with a leak-tight seal. Specially designed lock bolts secure the pipe in the Sock-It Fitting, providing a fast, dependable way of joining small diameter plain-end pipe. NOTE: All Sock-It fittings are UL/ULC FM listed and FM approved for 175 psi For fire protection service working pressure when used to join contact your Gruvlok representative Allied XL Pipe, Super Flo and Dyna-Flow Pipe.

FITTING SIZE

Nom. Size Pipe O.D. Inches Inches

DN/mm

1/2

mm

Material Specifications:

Housing: Cast iron ASTM A126 CLASS A Bolts: Case hardened carbon steel, dichromate finish. Gaskets: EPDM, as specified in accordance with ASTM D2000

The Fitting Size Chart on the right is used to determine the OD of the pipe that the fittings is to be used with. Gruvlok Fittings are identified by either the Nominal size in inches or the Pipe OD in mm.

15 3/4 20 1 25 11/4 32 11/2 40 2 50 21/2 65

0.840 21.3 1.050 26.7 1.315 33.7 1.660 42.4 1.900 48.3 2.375 60.3 2.875 73.0

FIGURE 7100 ­ 90° ELBOW (Sock-It x Sock-It) ­­­­­­­­­

W Y

C to E U

FIGURE 7100 SOCK-IT ELBOW

Pipe Nom. Size OD

In./DN(mm) In./mm

Working Press.* UL/ULC FM Listed Appr.

PSI/bar PSI/bar

............. Dimensions ............. Center To End U** W Y

In./mm In./mm

7/8

Approx. Wt. Ea.

Lbs./Kg

In./mm

11/16

In./mm

1 25 11/4 32 11/2 40 2 50

1.315 33.7 1.660 42.4 1.900 48.3 2.375 60.3

300 20.7 300 20.7 300 20.7 175 12.1

300 20.7 300 20.7 300 20.7 250 17.2

25/16 59 27/16 62 25/8 67 31/4 83

22 1 25 11/8 29 19/16 40

17 11/4 32 13/8 35 15/8 41

13/4 44 113/16 46 15/16 1 49 23/16 56

1.9 0.9 2.3 1.0 2.7 1.2 4.0 1.8

*

Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe. ** "U" - Run take-out dimension.

Gruvlok Sock-It® Piping Method

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Z

FIGURE 7103 ­ STRAIGHT TEE ­­­­­­­­­­­­­­­­­­

Y V

U

T

W

FIGURE 7103 SOCK-IT STRAIGHT TEE

Working Pressure* UL/ULC FM ................... Dimensions .................. Nom. Size Pipe OD Listed Approved **T U** V W Y Z

In./DN(mm) In./mm PSI/bar PSI/bar In./mm

13/16

Approx. Wt. Ea. 2.3 1.0 2.9 1.3 3.4 1.5 5.6 2.5

In./mm

In./mm

In./mm

11/16

In./mm

In./mm Lbs./Kg

1 25 11/4 32 11/2 40 2 50

1.315 33.7 1.660 42.4 1.900 48.3 2.375 60.3

300 20.7 175 12.1 175 12.1 175 12.1

300 20.7 300 20.7 300 20.7 250 17.2

15/8

21/4

111/16

21 1 25 11/16 17 15/16 23

41 2 51 21/8 54 25/8 67

57 27/16 62 29/16 65 3 76

17 11/4 32 13/8 35 111/16 43

43 113/16 46 115/16 49 23/16 56

41/2 114 47/8 124 51/8 130 6 152

*

Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe. ** "T" - Outlet take-out dimension. ** "U" - Run take-out dimension.

­­ FIGURE 7101 ­ 90° REDUCING ELBOW (Sock-It X NPT)

C to TE T U C to SE

W Y

FIGURE 7101 SOCK-IT REDUCING ELBOW

Working Press.* ...................... Dimensions ....................... UL/ULC FM Center Center Nom. Size Listed Approved to TE To SE U** T** W Y

In./DN(mm) PSI/bar PSI/bar In./mm In./mm In./mm In./mm In./mm In./mm

Approx. Wt. Ea.

Lbs./Kg

1 x 1/2 25 x 15 1 x 3/4 25 x 20 1x1 25 x 25 11/4 x 1/2 32 x 15 11/4 x 3/4 32 x 20 11/4 x 1 32 x 25 11/2 x 1/2 40 x 15 11/2 x 3/4 40 x 20 11/2 x 1 40 x 25

300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7

300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7

17/16 37 17/16 37 17/16 37 19/16 40 19/16 40 19/16 40 111/16 43 111/16 43 111/16 43

25/16 59 25/16 59 25/16 59 21/2 64 21/2 64 21/2 64 21/2 64 21/2 64 21/2 64

7/8

22 7/8 22 7/8 22 11/16 17 11/16 17 11/16 17 1 25 1 25 1 25

1 25 7/8 22 7/8 22 11/8 29 1 25 1 25 11/4 32 11/8 29 11/8 29

11/16

17 11/16 17 11/16 17 11/4 32 11/4 32 11/4 32 13/8 35 13/8 35 13/8 35

111/16 43 111/16 43 111/16 43 113/16 46 113/16 46 113/16 46 115/16 49 115/16 49 115/16 49

1.7 0.8 1.6 0.7 1.5 0.7 2.2 1.0 2.1 1.0 2 0.9 2.5 1.1 2.4 1.1 2.3 1.0

*Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe. C to SE - Center to Sock-It End **"U" - Take-out dimension, Sock-It End. C to TE - Center to Thread End **"T" - Take-out dimension, Thread End.

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­­­­­­­­­­­­­­­­­­­ FIGURE 7105 ­ Sock-It TEE

Z

Y V W T

U

FIGURE 7105 SOCK-IT TEE (S X S X S)

Nom. Size

In./DN(mm)

Working Pressure* UL/ULC FM ....................... Dimensions ............. Listed Approved **T U** V W Y Z

PSI/bar PSI/bar In./mm In./mm In./mm In./mm In./mm In./mm

Approx. Wt. Ea.

Lbs./Kg

1 x 1 x 1/2 25 x 25 x 15 1 x 1 x 3/4 25 x 25 x 20 1x1x1 25 x 25 x 25 11/4 x 11/4 x 1/2 32 x 32 x 15 11/4 x 11/4 x 3/4 32 x 32 x 20 11/4 x 11/4 x 1 32 x 32 x 25 11/2 x 11/2 x 1/2 40 x 40 x 15 11/2 x 11/2 x 3/4 40 x 40 x 20 11/2 x 11/2 x 1 40 x 40 x 25 2 x 2 x 1/2 50 x 50 x 15 2 x 2 x 3/4 50 x 50 x 20 2x2x1 50 x 50 x 25 21/2 x 21/2 x 3/4 65 x 65 x 20 21/2 x 21/2 x 1 65 x 65 x 25 *

300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1

300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 250 17.2 250 17.2 250 17.2 175 12.1 175 12.1

1 25 7/8 22 7/8 22 11/8 29 1 25 1 25 11/4 32 11/8 29 11/8 29 11/2 38 13/8 35 13/8 35 11/2 38 11/2 38

13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35

17/16 11/16 37 17 17/16 11/16 37 17 17/16 11/16 37 17 5/8 1 11/4 41 32 5/8 1 11/4 41 32 15/8 11/4 41 32 13/4 13/8 44 35 3/4 1 13/8 44 35 3/4 1 13/8 44 35 115/16 15/8 49 41 115/16 15/8 49 41 115/16 15/8 49 41 1/8 115/16 2 54 49 1/8 115/16 2 54 49

111/16 43 111/16 43 111/16 43 13/16 1 46 13/16 1 46 113/16 46 115/16 49 15/16 1 49 15/16 1 49 23/16 56 23/16 56 23/16 56 27/16 62 27/16 62

41/4 108 41/4 108 41/4 108 41/4 108 41/4 108 41/4 108 43/8 111 43/8 111 43/8 111 43/4 121 43/4 121 43/4 121 43/4 121 43/4 121

2.0 0.9 1.9 0.9 1.9 0.9 2.2 1.0 2.2 1.0 2.0 0.9 2.7 1.2 2.6 1.2 2.5 1.1 3.5 1.6 3.4 1.5 3.3 1.5 5.2 2.4 5.2 2.4

Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe. ** "T" - Outlet take-out dimension. ** "U" - Run take-out dimension.

Gruvlok Sock-It® Piping Method

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FIGURE 7107 ­ COUPLING (SOCK-IT X SOCK-IT) ­­­­­­­­­­­

FIGURE 7107 SOCK-IT COUPLING (S X S)

Nom. Size Working Press.* ....... Dimensions ...... Pipe UL/ULC FM Approx. OD Listed Appr. U** W Y Z Wt. Ea.

Lbs./Kg

Z

In./DN(mm)In./mm PSI/bar PSI/bar In./mm In./mm In./mm In./mm

U

1 25 11/4 32 11/2 40 2 50

1.315

33.7

300 20.7

300 20.7 300 20.7 300 20.7 250 17.2

1/4

11/16

111/16

31/8

1.7

6

1/4

17

11/4 32 13/8 35 15/8 41

43

113/16 46 115/16 49 23/16 56

79

31/8 79 31/4 83 35/8 92

0.8

1.9 0.9 2.1 1.0 2.9 1.3

1.660 300 42.4 20.7 1.900 300 48.3 20.7 2.375 175 60.3 12.1

Y

6

1/4

6

1/4

W

6

­­ FIGURE 7106 ­ REDUCING TEE (SOCK-IT X SOCK-IT X FPT)

Z

V Y T

U

W

FIGURE 7106 SOCK-IT REDUCING TEE (S X S X NPT)

Nom. Size

In./DN(mm)

Working Pressure* UL/ULC FM .................... Dimensions ....................... Listed Approved **T U** V W Y Z

PSI/bar PSI/bar In./mm In./mm In./mm In./mm In./mm In./mm

Approx. Wt. Ea.

Lbs./Kg

11/4 x 1 x 1/2 32 x 25 x 15 11/4 x 1 x 3/4 32 x 25 x 20 11/4 x 1 x 1 32 x 25 x 25 11/2 x 11/4 x 1/2 40 x 32 x 15 11/2 x 11/4 x 3/4 40 x 32 x 20 11/2 x 11/4 x 1 40 x 32 x 25 2 x 11/2 x 1/2 50 x 40 x 15 2x x 50 x 40 x 20 2x x1 50 x 40 x 25 11/2 11/2

3/4

300 2.1 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 175 12.1 175 12.1 175 12.1

300 2.1 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 250 17.2 250 17.2 250 17.2

1 25

7/8 22 7/8

13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8 35 13/8

17/16 37 17/16 37 17/16 37 19/16 40 19/16 40 19/16 40 13/4

11/4 32 11/4 32 11/4 32 13/8 35 13/8 35 13/8 35 15/8

113/16 46 113/16 46 113/16 46 115/16 49 115/16 49 115/16 49 23/16

41/4 108 41/4 108 41/4 108 43/8 111 43/8 111 43/8 111 49/16

2.1 1.0 2.1 1.0 2.0 0.9 2.5 1.1 2.4 1.1 2.2 1.0 3.2

22

11/8 29 1 25 1 25 11/4

32

11/8

35

13/8

44

13/4

41

15/8

56

23/16

116

49/16

1.5

3.1

29

11/8

35

13/8

44

13/4

41

15/8

56

23/16

116

49/16

1.4

3.0

29

35

44

41

56

116

1.4

* Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe. **"T" - Outlet take-out dimension. ** "U" - Run take-out dimension.

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­­­­­­­­­­­­­­­­­­­­­­ GRUVLOK GASKET-STYLES

Gruvlok offers a variety of pressure responsive gasket styles. Each serves a specific function while utilizing the same basic sealing concept. Proper installation of the gasket compresses the inclined gasket lips on the pipe O.D., forming a leaktight seal. This sealing action is reinforced when the gasket is encompassed and compressed by the coupling housings. The application of internal line pressure energizes the elastometric gasket and further enhances the gasket sealing action.

"C" Style

The "C" Style cross section configuration is the most widely used gasket. It is the gasket style provided as standard in many Gruvlok Couplings (Fig. 7000, 7001, 7003, 7004, 7307, 7400 and 7401). Grade "E" and "T" are standard grades while other grades are available for special applications.

Roughneck®

This "C" style gasket is similar in appearance and design to the Standard gasket but is only used with Fig. 7005 Roughneck Couplings and Fig. 7305 HDPE Couplings. The Roughneck gasket is wider, which allows for minor pipe end separation as line pressure sets the grippers into the plain end pipe.

End Guard®

The projecting rib fits between the ends of lined pipe to prevent damage to unprotected pipe ends during coupling joint assembly. The E.G. gasket is provided as standard with the Fig. 7004 E.G. Coupling. The E.G. gasket is available only in high-modulus Grade "T" elastomer.

Flush Gap®

Designed to prohibit contaminates from building up in the gasket cavity. The centering rib fits flush over the gap between the two pipe ends thus closing off the gasket cavity. It can be used with Fig. 7000, 7001, 7003, 7004, 7400 and 7401 Couplings for many applications. Recommended for use in dry fire protection systems. Not recommended for temperatures above 160°F.

Reducing Coupling

The centering rib allows for pipe positioning and serves to keep the smaller pipe from telescoping during installation. Used only with the Fig. 7010 Reducing Coupling.

Flange

A specially designed gasket for the Fig. 7012, 7013 Flange it provides for a reliable seal on both the pipe and the mating flange.

Clamp-T®

These gaskets conform to the curved exterior of the pipe to provide a pressure responsive seal. This unique design is only used with Fig. 7045, 7046 ClampT and Fig. 7047, 7048, and 7049 Clamp-T Crosses.

Sock-It®

Used in Sock-It fittings only, this pressure energized gasket provides a leak-tight seal on plain end seal pipe. Available in Grade "E" material only.

Gruvlok Technical Data

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GASKET GRADE INDEX ­­­­­­­­­­­­­­­­­­­­­­­­

The lists are provided as an aid in selecting the optimum gasket grade for a specific application to assure the VLOK GRU maximum service life. The recommendations have been developed from current information supplied by manufacturers of the elastomers, technical publications, and industry applications. The information supplied should be considered as a basis for evaluation but not as a guarantee. Selection of the optimum gasket grade for a specific service requires the consideration of many factors; primarily temperature, fluid concentration, and continuity of service. Unless otherwise noted, all gasket recommendations are based on 100°F (38°C) maximum temperature service condition. Where more than one gasket grade is shown, the preferred grade is listed first. Combinations of fluids should be referred to Gruvlok for an engineering evaluation and recommendation. In unusual or severe services, gasket materials should be subjected to simulated service conditions to determine the most suitable gasket grade. Gasket recommendations apply only to Gruvlok gaskets. Contact your Gruvlok Sales Office for recommendations for services not listed. These listings do not apply to Gruvlok Butterfly Valves. All Gruvlok products marked with UL, FM, ULC, VdS and/or LPC symbols are Listed/Approved with EPDM material. For other Listed/Approved materials, please contact your Gruvlok Sales Office.

STANDARD GASKETS

Grade Temp. Range Compound Color Code General Service Application

E T

-40°F to +230°F

EPDM Green

Water, dilute acids, alkalies, salts, and many chemical services not involving hydrocarbons, oils, or gases. Excellent oxidation resistance.

NOT FOR USE WITH HYDROCARBONS

-20°F to Nitrile Orange +180°F (Buna-N)

Petroleum products, vegetable oils, mineral oils, and air contaminated with petroleum oils. NOT FOR USE IN HOT WATER SERVICES

VACUUM SERVICE

SIZE 1" - 6" 8" - 12" 11/2" - 12" VACUUM LEVEL 0" - 29.92" Hg 0" - 15 Hg 0" - 29.92 Hg GASKET-RECOMMENDATION Standard or Flush Gap Standard or Flush Gap Flush Gap

Larger Sizes: Contact your Gruvlok Sales Office for Details.

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­­­­­­­­­­­­­­­­­­­­­­­­ GASKET GRADE INDEX SPECIAL GASKETS

Grade Temp. Range Compound Color Code General Service Application

O L E S

+20°F Blue to Fluoro +300°F Elastomer -40°F Red to Silicone Gasket +350°F -40°F to +150°F -30°F to+230°F EPDM Violet Type A

High temperature resistance to oxidizing acids, petroleum oils, hydraulic fluids, halogenated hydrocarbons and lubricants. Dry, hot air and some high temperature chemical services. Water, dilute acids, alkalies, salts, and many chemical services not involving hydrocarbons, oils, or gases. Excellent oxidation resistance.

NOT FOR USE WITH HYDROCARBONS

Red

Hot water saturated steam.

WATER & AIR

Service Gasket Grade Air, (no oil vapors) Temp. -40°F to 230°F (-40°C to 110°C) E Air, (no oil vapors) Temp. -40°F to 350°F (-40°C to 177°C) L Air, Oil vapor Temp. -20°F to 150°F (-29°C to 66°C) T Air, Oil vapor Temp. 20°F to 300°F (-7°C to 149°C) O Water, Temp to 150°F (66°C) E/T Water, Temp to 230°F (110°C) S/E Water/Steam 230° S Water, Acid Mine E/T Water, Chlorine (E/O) Water, Deionized E/T Water, Seawater E/T Water, Waste E/T Water, Lime E/T

Where more than one gasket grade is shown the preferred gasket grade is listed first. Where the gasket grade is shown in parentheses, contact your Gruvlok Sales Office for an engineering evaluation and recommendation.Specify gasket grade when ordering. Use Gruvlok lubricant on gasket. Check gasket color code to be certain it is recommended for the service intended.

PETROLEUM PRODUCTS

Service Gasket Grade Crude Oil - Sour T Diesel Oil T Fuel Oil T Gasoline, Leaded T Gasoline, Unleaded* (O) Hydraulic Oil T JP-3, JP-4 and JP-5 T/O JP-6, 100°F (38°C) Maximum Temp. O Kerosene T Lube Oil, to 150°F (66°C) T Motor Oil T Tar and Tar Oil T Transmission Fluid --Type A O Turbo Oil #15 Diester Lubricant O

Unless otherwise noted, all gasket listings are based upon 100°F (38°C) maximum temperature service conditions. For services not listed contact your Gruvlok Sales Office for recommendation. *Contact your Gruvlok Sales Office for service evaluation.

Gruvlok Technical Data

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GRUVLOK LUBRICANTS ­­­­­­­­­­­­­­­­­­­­­­­­

GRUVLOK LUBRICANT GRUVLOK Lubricant is the standard lubricant that has been provided for use with Gruvlok products for years. Gruvlok Lubricant is water soluble, nontoxic, noncorrosive, nonflammable, and will not impart taste or odor. It is NSF approved for use with portable water. This lubricant is acceptable for most applications, however, the Gruvlok Extreme Temperature Lubricant and Gruvlok Quick Dry Lubricant are now available to improve the performance of the couplings and flanges in certain applications. Caution: HDPE pipe requires the use of GRUVLOK Extreme Temperature Lubricant and should not be used with GRUVLOK Lubricant. GRUVLOK EXTREME TEMPERATURE LUBRICANT

GRUVLOK Extreme Temperature Lubricant has been developed for use with Gruvlok couplings in services where improved lubrication is beneficial. This lubricant has an operating temperature range from -65° F to 400° F, well exceeding the temperature range of Gruvlok gaskets. This lubricant is waterproof, thereby eliminating water washout and it will not dry out in the absence of water. There are five primary applications where the Extreme temperature Lubricant will provide increased benefits: low temperature applications (below -20° F), high temperature applications (above 180° F), applications where increase pipe joint flexibility is needed, lubrication of gaskets in copper systems, and for the lubrication of gaskets on HDPE couplings. Since it is formulated from a non-hydro carbon base, it can be used with EPDM, Nitrile gasket materials. It is not recommended for use with silicone gaskets. · In low temperature applications the gasket will shrink, thereby lowering the sealing force on the gasket sealing lips. The temperature change will also force the gasket to slightly reposition itself. This will cause pipe end sealing surfaces, with small cuts or damage, to become more susceptible to leakage. Gruvlok Extreme Temperature Lubricant will maintain it's lubricating properties at lower temperatures allowing a properly lubricated pipe end and gasket (assembly) to reposition itself during temperature cycles. · For high temperature service, it is recommended that the gasket be lubricated not only on the outside, as with the normal installation of a Gruvlok gasket, but also on the inside. Lubrication on the inside of the gasket is easily accomplished by turning the gasket inside out and applying the lubricant. Gruvlok Extreme Temperature Lubricant will maintain it's lubricating properties at higher temperatures, allowing a properly lubricated pipe end and gasket assembly to reposition itself

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­­­­­­­­­­­­­­­­­­­­­­­­ GRUVLOK LUBRICANTS

during temperature cycles. Lubrication of the pipe end and gasket will help the gasket to adjust into the proper sealing position during temperature cycles. The lubricant on the interior of the gasket will act to improve the chemical resistance of the gasket material by providing a thin lubricant barrier between the piping system fluid and the gasket surface. This is particularly important at higher temperatures where oxidizing agents in the piping system become more aggressive. However, gasket chemical compatibility must still be considered. · The Gruvlok Extreme Temperature Lubricant has been formulated from low viscosity, non-petroleum based oils to ease spreading of the lubricant. In applications where pipe movement is expected, proper lubrication of the gasket's exterior assists the gasket into the proper sealing position as pipe system movement occurs. This lubricating film enhances our flexible coupling gasket's ability to compensate for axial, transverse and rotational pipe movements. · Gruvlok Extreme Temperature Lubricant is the only Gruvlok lubricant that is to be used with Gruvlok couplings and gaskets in HDPE and copper piping systems. It's low temperature capability and lubricity ensure a highly reliable connection. · Gruvlok Extreme Temperature Lubricant is a Teflon fortified white, tasteless and odorless grease made from Silicone Oil and other ingredients that are safe to ingest. It is sanctioned by the FDA under C.F.R. 21.172.878 & 21.177.1550 (Incidental Food Contact).

Caution: Silicone based lubricants are not allowed in some facilities.

®

Teflon is a registered trademark of Dupont.

GRUVLOK QUICK DRY LUBRICANT GRUVLOK Quick Dry Lubricant is a fast drying lubricant that has been developed for applications where the piping system is exposed. The service temperature range for this lubricant is from 0° F, to 150° F and may be used with all Gruvlok gasket material grades. The lubricant is made from a water emulsion that is nontoxic, it will not impart taste or odor, and does not support bacterial growth. Gruvlok Quick Dry Lubricant is noncorrosive, nonflammable, and is NSF approved for use with portable water. This lubricant is easy to apply by brush or hand, and it quickly dries to a thin film when in contact with air. It is water-soluble. The quick drying quality of the lubricant eliminates lubricant drips caused by over lubrication. If necessary, reapply lubricant prior to assembly. Do not thin or mix with solvents.

Gruvlok Technical Data

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INSTALLATION ­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­

MINI CATALOG ............................................... 5 - 103 INSTALLATION ............................................. 104 - 125

CUT GROOVING: ................................................................................ 105 PIPE PREPARATION: ............................................................................ 105 ROLL GROOVING: ............................................................................... 105 ROUGHNECK® ................................................................................................................................................ 106 BRANCH OUTLET PIPE: CLAMP-T® .................................................................................................. 106 SOCK-IT® ........................................................................................................................................................ 107 ROLL GROOVE SPECIFICATIONS FOR STEEL & OTHER IPS OR ISO SIZE PIPE ............................. 108 - 109 CUT GROOVE SPECIFICATIONS FOR STEEL & OTHER IPS OR ISO SIZE PIPE ............................. 110 - 111 GRUVLOK COPPER METHOD ......................................................... 112 - 113 ROLL GROOVER CAPABILITY .................................................................. 114 ROLL GROOVER TROUBLESHOOTING ............................................... 114 - 115 PIPE SUPPORT .................................................................................. 116 PIPE HANGER SPACING ........................................................................ 117 INSTALL STANDARD COUPLINGS (FIGURES 7000, 7001, 7010, 7400, 7004EG AND 7401) ...... 118 - 119 INSTALL FIGURE 7011 STANDARD COUPLING ................................... 120 - 121 INSTALL FIGURE 7042 OUTLET COUPLING ............................................... 122 INSTALL FIGURE 7044 BRANCH OUTLET .................................................. 123 INSTALL FIGURE 7400 ........................................................................ 124 INSTALL FIGURE 7012 ........................................................................ 125

TECHNICAL INFORMATION ................................... 126 - 183 ANVIL DESIGN SERVICES ................................... 184 - 185

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­­­­­­­­­­­­­­­­­­­­­­­­­­ PIPE PREPARATION

To create a Gruvlok pipe joint, all pipe must be prepared to receive Gruvlok coupling or other Gruvlok pipe system components. The required pipe preparation may be grooving or cleaning the pipe ends, or cutting a hole in the pipe wall. For grooved-end joints, pipe may be grooved by either of two methods; cut or roll grooving. Branch outlet connections require a properly sized and correctly located hole to be cut into the pipe. Sock-it connections require cleaning of the pipe end. Gruvlok plain-end pipe couplings require that the pipe be free of burrs and other sharp projections which could damage the gasket; grooving is not required. Gruvlok pipe grooving and hole cutting machines are available in a wide variety of designs to meet specific or general requirements. Gruvlok roll grooving machines produce a groove to proper dimensional tolerances, concentric with the pipe O.D., even on out-of-round pipe. Gruvlok hole cutting tools properly center holes for correct assembly of Gruvlok branch outlet components.

­­­­­­­­­­­­­­­­­­­­­­­­­­­­­ CUT GROOVING

Cut grooving is intended for use with standard and heavier wall pipe. Cut grooving produces a groove in the pipe wall by removing metal from the pipe O.D. The groove removes less than one half of the pipe wall and does not cut as deeply into the pipe wall as do standard pipe threads. The square cut edge of the groove allows for the full expansion, contraction, and deflection capabilities of the Gruvlok coupling.

Cut Grooving

Depth of Cut Groove vs. Thread

Volume of Metal Removed Cut Groove vs. Threaded

­­­­­­­­­­­­­­­­­­­­­­­­­­­­ ROLL GROOVING

Roll grooving does not remove metal. Instead, metal is displaced while a groove is formed into the outer surface of the pipe wall. The groove configuration has slightly rounded edges resulting in a less flexible joint than a cut groove joint. This reduces available pipe joint movement by 50% over cut grooved coupling joints. Roll grooving is commonly used on a wide range of pipe thicknesses up to 0.375" wall steel pipe and sizes to 24" O.D.

Roll Grooving

The I.D. "dimple" formed from roll grooving reduces the I.D. (on an average) less than 2%.

Roll Groove Cut Groove

Available Movement Roll Groove vs. Cut Groove

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BRANCH OUTLET PIPE: CLAMP-T® ­­­­­­­­­­­­­­­­­­­­­­­­­­­­

Clamp-T installations require the cutting of a hole through the pipe wall. The hole must be properly sized and located on the centerline of the pipe to assure reliable performance of the Clamp-T gaskets.

A

After the hole has been cut into the pipe 5/8" wall, any burrs and sharp or rough edges must be removed from the hole. The outside pipe surfaces within 5/8" of the hole must be clean and smooth. Any scale, projections or indentation which might effect the gasket sealing on the pipe must be removed. The surface around the entire circumference of the pipe within the "A" dimension in the charts must be free from dirt, scale, or projections which might effect the proper assembly of the Clamp-T.

CLAMP-T INSTALLATION

Branch Size

DN/mm

1/2, 3/4,

Hole Dimensions Hole Saw Max. Perm. Surface Prep. Size Diameter "A"

In./mm In./mm In./mm

1

11/2

15/8

31/2

15, 20, 25

11/4, 11/2

38.1

2

41.3

21/8

88.9

4

32, 40

2

50.8

21/2

54.0

25/8

101.6

41/2 114.3 43/4

50

21/2

63.5

23/4

66.7

27/8

65

3

69.9

31/2

73.0

35/8

120.7

51/2

80

4 100

88.9

41/2 114.3

92.1

45/8 117.5

139.7

61/2 165.1

­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­ ROUGHNECK®

Plain end pipe for use with Fig. 7005 Roughneck Couplings must be free of any notches, bumps, weld bead, score marks, etc. for at least 11/2" (38mm) back from the pipe end to provide a smooth sealing surface for the gasket. Pipe ends (plain or beveled end) must be square cut as measured from a true square line with the maximum allowable tolerance as follows: 0.030" (0.7mm) for 2" through 31/2"; 0.045 (1.1mm) for 4" through 6"; and 0.060" (1.5mm) for 8" sizes. The nominal outside diameter of pipe should not vary more than ±1% for sizes up to 21/2", +1%-1/32" for sizes 3"-5"; +1/16"-1/32" for sizes 6" and larger. Pipe ends must be marked a distance of 1" from the pipe end for Sizes 2"-4" and 11/4" from the pipe end for Sizes 5"-8" as a guide for centering of the gasket on the pipe ends.

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­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­ SOCK-IT®

For Sock-It Fittings, the pipe ends must be square cut as measured from a true square line. The maximum allowable tolerance is 0.030" (0.76mm) for all sizes. Any sharp edges, burrs, etc. left on the pipe from cutting must be removed. If these are not removed, they may damage the gasket as the pipe is inserted into the Sock-It Fitting. After cutting, pipe ends must be completely cleaned a minimum of 1" (25.4mm) back from the pipe end to remove all pipe coating, weld beads, rust, sharp projections, etc., which might effect gasket sealing integrity. NOTE: When Allied XL pipe is used it is necessary only to remove sharp edges and burrs at the end of the pipe. No additional cleaning is required.

PIPE TOLERANCES

Size

DN/mm

Schedule 10 & 40 XL Nom Max. Min. Min. O.D. O.D. O.D. O.D.

In./mm In./mm In./mm In./mm

1 25 11/4 32 11/2 40 2 50 21/2 65

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0

1.325 33.6 1.670 42.4 1.910 48.5 2.385 60.6 2.904 73.8

1.295 32.9 1.642 41.7 1.882 47.8 2.357 59.9 2.846 72.3

1.285 32.6 1.630 41.4 1.875 47.6 2.352 59.7 2.837 72.1

ACCEPTABLE PIPE END CONFIGURATION

Remove Burr & Sharp Edge

1/32" to 1/16"

3/16" Max.

30° or 45°

Square cut pipe with O.D. burr and sharp edge removed is preferred configuration.

Beveled pipe. Bevel not to exceed 1/16".

Soft pipe when roll cut may be swaged inward. Swaged portion not to exceed 3/16"

UNACCEPTABLE

Abrasive wheels Dull wheel cutter and saws leave edge produces a raised ridge burrs especially at the pipe O.D. pronounced on giving an oversize one side. diameter. The sharp O.D. edge left by different methods of cutting pipe must be removed. If this sharp edge is not removed, it may damage the gasket as the pipe is inserted into the Sock-It Fitting. Excessive chamfer on I.D. will tend to cut gasket during assembly.

X

X

X

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ROLL GROOVE SPECIFICATIONS ­­­­­­­­­­­­­­­­­­­

GRUVLOK STANDARD ROLL GROOVE SPECIFICATION FOR STEEL & OTHER IPS OR ISO SIZE PIPE

-1minal Pipe Size 1 25 1/4 32 1/2 40 2 50 21/2 65 3 80 OD 65 31/2 90 4 100 /4 OD 100 5 125 /4 OD 125 /2 OD 125 6 150 /4 OD 150 /2 OD 150 8 200 10 250 12 300 4 OD 350 6 OD 400 8 OD 450 0 OD 500 4 OD 600 0 OD 750 -2Pipe OD Actual Tolerance

+In./mm -In./mm

-3-4-5-6"A" "B" ±0.030 ±0.030 "C" "C" Tol. "D" ±0.76 ±0.76 Actual +0.000 (Ref. Only)

In./mm In./mm In./mm -In./mm In./mm

-7-

"T"

In./mm

-8Max. Flare Dia.

In./mm

DN(mm) In./mm

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 2.996 76.1 4.000 101.6 4.500 114.3 4.250 108.0 5.563 141.3 5.236 133.0 5.500 139.7 6.625 168.3 6.259 159.0 6.500 165.1 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6 30.000 762.0

+0.028 +0.71 +0.029 +0.74 +0.019 +0.48 +0.024 +0.61 +0.029 +0.74 +0.035 +0.89 +0.030 +0.76 +0.040 +1.02 +0.045 +1.14 +0.042 +1.07 +0.056 +1.42 +0.052 +1.32 +0.055 +1.40 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.093 2.36

-0.015 -0.38 -0.016 -0.41 -0.019 -0.48 -0.024 -0.61 -0.029 -0.74 -0.031 -0.79 -0.030 -0.76 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 0.79

0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.750 19.05 0.750 19.05 0.750 19.05 0.938 23.83 0.938 23.83 1.000 25.40 1.000 25.40 1.000 25.40 1.750 44.45

0.281 7.14 0.281 7.14 0.281 7.14 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.500 12.70 0.625 15.88

1.190 30.23 1.535 38.99 1.775 45.09 2.250 57.15 2.720 69.09 3.344 84.94 2.845 72.26 3.834 97.38 4.334 110.08 4.084 103.73 5.395 137.03 5.084 129.13 5.334 135.48 6.455 163.96 6.084 154.53 6.334 160.88 8.441 214.40 10.562 268.27 12.531 318.29 13.781 350.04 15.781 400.84 17.781 451.64 19.781 502.44 23.656 600.86 29.500 749.30

-0.015 -0.38 -0.015 -0.38 -0.015 -0.38 -0.015 -0.38 -0.018 -0.46 -0.018 -0.46 -0.018 -0.46 -0.020 -0.51 -0.020 -0.51 -0.020 -0.51 -0.022 -0.56 -0.020 -0.51 -0.020 -0.51 -0.022 -0.56 -0.022 -0.56 -0.022 -0.56 -0.025 -0.64 -0.027 -0.69 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.063 1.60

0.063 1.60 0.063 1.60 0.063 1.60 0.063 1.60 0.078 1.98 0.078 1.98 0.076 1.93 0.083 2.11 0.083 2.11 0.083 2.11 0.084 2.13 0.076 1.93 0.083 2.11 0.085 2.16 0.088 2.24 0.085 2.16 0.092 2.34 0.094 2.39 0.109 2.77 0.109 2.77 0.109 2.77 0.109 2.77 0.109 2.77 0.172 4.37 0.250 6.35

0.065 1.7 0.065 1.7 0.065 1.7 0.065 1.7 0.083 2.1 0.083 2.1 0.083 2.1 0.083 2.1 0.083 2.1 0.083 2.1 0.109 2.8 0.109 2.8 0.109 2.8 0.109 2.8 0.109 2.8 0.109 2.8 0.109 2.8 0.134 3.4 0.156 4.0 0.156 4.0 0.165 4.2 0.165 4.2 0.188 4.8 0.218 5.5 0.250 6.35

1.430 36.3 1.770 45.0 2.010 51.1 2.480 63.0 2.980 75.7 3.600 91.4 3.100 78.7 4.100 104.1 4.600 116.8 4.350 110.5 5.660 143.8 5.350 135.9 5.600 142.2 6.730 170.9 6.350 161.3 6.600 167.6 8.800 223.5 10.920 277.4 12.920 328.2 14.100 358.1 16.100 408.9 18.160 461.3 20.160 512.1 24.200 614.7 30.200 761.1

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A T

­­­­­­­­­­­­­­­­­­­ ROLL GROOVE SPECIFICATIONS

COLUMN 1

Nominal IPS Pipe size.

Flare

B

Nominal ISO Pipe size.

COLUMN 2

IPS outside diameter. ISO outside diameter.

OD

COLUMN 3 [Gasket Seat]

C D

Gasket seat must be free from scores, seams, chips, rust or scale which may interfere with proper seating of the gasket. Gasket seat width is to be measured from the pipe end to the vertical flank in the groove wall.

COLUMN 4 [Groove Width]

Groove width is to be measured between vertical flank of the groove size walls

COLUMN 5 [Groove Diameter & Tolerance]

The groove must be of uniform depth around the entire pipe circumference. (See column 6).

COLUMN 6 [Groove Depth]

Groove depth: for reference only. Groove must conform to the groove diameter "C" listed in column 5.

COLUMN 7 [Minimum Allowable Wall Thickness]

Minimum allowable wall thickness which may be roll grooved.

COLUMN 8 [Maximum Flare Diameter]

Maximum allowable pipe end flare diameter. Measured at the most extreme pipe end diameter of the gasket seat area. · Out of roundness: Difference between maximum OD and minimum OD measured at 90° must not exceed total OD tolerance listed. · For IPS pipe, the maximum allowable tolerance from square cut ends is 0.03" for 1" thru 31/2"; 0.045" for 4" thru 6"; and 0.060" for sizes 8" and above measured from a true square line. For ISO size pipe, the maximum allowable tolerance from square cut ends is 0.75mm for sizes 25mm-80mm; 1.15mm for sizes 100mm-150mm; and 1.50mm for sizes 200mm and above, measured from a true square line. · Beveled End Pipe in conformance with ANSI B16.25 (371/2°) is acceptable, however square cut is preferred. · Weld seams must be ground flush with the pipe OD and ID prior to roll grooving. Failure to do so may result in damage to the roll grooving machine and unacceptable roll grooves may be produced.

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CUT GROOVE SPECIFICATIONS ­­­­­­­­­­­­­­­­­­­

GRUVLOK STANDARD CUT GROOVE SPECIFICATION FOR STEEL & OTHER IPS OR ISO SIZE PIPE

-1Nominal IPS Pipe Size 1 25 11/4 32 11/2 40 2 50 21/2 65 3 80 3 OD 65 31/2 90 4 100 41/4 OD 100 5 125 51/4 OD 125 51/2 OD 125 6 150 61/4 OD 150 61/2 OD 150 8 200 10 250 12 300 14 OD 350 16 OD 400 18 OD 450 20 OD 500 24 OD 600 28 ID 700 30 ID 750 30 OD 750 -2Pipe OD Tolerance

+In./mm -In./mm

Actual

-3"A" ±0.030 ±0.76

In./mm

-4-5-6-7"B" "C" ±0.030 "C" Tol. "D" ±0.76 Actual +0.000 (Ref. Only) "T"

In./mm In./mm -In./mm In./mm In./mm

In./DN(mm) In./mm

1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 2.996 76.1 4.000 101.6 4.500 114.3 4.250 108.0 5.563 141.3 5.236 133.0 5.500 139.7 6.625 168.3 6.259 159.0 6.500 165.1 8.625 219.1 10.750 273.1 12.750 323.9 14.000 355.6 16.000 406.4 18.000 457.2 20.000 508.0 24.000 609.6 28.875 733.4 31.000 787.4 30.000 762.0

+0.028 +0.71 +0.029 +0.74 +0.019 +0.48 +0.024 +0.61 +0.029 +0.74 +0.035 +0.89 +0.030 +0.76 +0.040 +1.02 +0.045 +1.14 +0.042 +1.07 +0.056 +1.42 +0.052 +1.32 +0.055 +1.40 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.063 +1.60 +0.093 2.36

-0.015 -0.38 -0.016 -0.41 -0.019 -0.48 -0.024 -0.61 -0.029 -0.74 -0.031 -0.79 -0.030 -0.76 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 -0.79 -0.031 0.79

0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.750 19.05 0.750 19.05 0.750 19.05 0.938 23.83 0.938 23.83 1.000 25.40 1.000 25.40 1.000 25.40 1.000 25.40 1.250 31.75 1.750 44.45

0.312 7.92 0.312 7.92 0.312 7.92 0.312 7.92 0.312 7.92 0.312 7.92 0.312 7.92 0.312 7.92 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.437 11.10 0.500 12.70 0.500 12.70 0.500 12.70 0.500 12.70 0.500 12.70 0.500 12.70 0.563 14.30 0.563 14.30 0.625 15.88 0.625 15.88

1.190 30.23 1.535 38.99 1.775 45.09 2.250 57.15 2.720 69.09 3.344 84.94 2.845 72.26 3.834 97.38 4.334 110.08 4.084 103.73 5.395 137.03 5.084 129.13 5.334 135.48 6.455 163.96 6.084 154.53 6.334 160.88 8.441 214.40 10.562 268.27 12.531 318.29 13.781 350.04 15.781 400.84 17.781 451.64 19.781 502.44 23.656 600.86 28.531 724.69 30.594 777.09 29.500 749.30

-0.015 -0.38 -0.015 -0.38 -0.015 -0.38 -0.015 -0.38 -0.018 -0.46 -0.018 -0.46 -0.018 -0.46 -0.020 -0.51 -0.020 -0.51 -0.020 -0.51 -0.022 -0.56 -0.020 -0.51 -0.020 -0.51 -0.022 -0.56 -0.022 -0.56 -0.022 -0.56 -0.025 -0.64 -0.027 -0.69 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.030 -0.76 -0.063 1.60

0.062 1.6 0.062 1.6 0.062 1.6 0.062 1.6 0.078 2.0 0.078 2.0 0.076 1.9 0.083 2.1 0.083 2.1 0.083 2.1 0.084 2.1 0.076 1.9 0.083 2.1 0.085 2.2 0.088 2.2 0.085 2.2 0.092 2.3 0.094 2.4 0.109 2.8 0.109 2.8 0.109 2.8 0.109 2.8 0.109 2.8 0.172 4.4 0.172 4.4 0.203 5.2 0.250 6.35

0.133 3.4 0.140 3.6 0.145 3.7 0.154 3.9 0.187 4.8 0.188 4.8 0.188 4.8 0.188 4.8 0.203 5.2 0.203 5.2 0.203 5.2 0.203 5.2 0.203 5.2 0.219 5.6 0.249 6.3 0.219 5.6 0.238 6.1 0.250 6.4 0.279 7.1 0.281 7.1 0.312 7.9 0.312 7.9 0.312 7.9 0.375 9.5 0.437 11.1 0.500 12.7 0.625 15.88

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­­­­­­­­­­­­­­­­­­­­ CUT GROOVE SPECIFICATIONS

COLUMN 1

Nominal IPS Pipe size. Nominal ISO Pipe size.

A B T

COLUMN 2

IPS outside diameter. ISO outside diameter.

OD

COLUMN 3 [Gasket Seat] COLUMN 3 [Groove Width]

C D

Gasket seat must be free from scores, seams, chips, rust or scale which may interfere with proper coupling assembly.

COLUMN 5 [Groove Diameter & Tolerance]

The groove must be of uniform depth around the entire pipe circumference. (See column 6).

COLUMN 6 [Actual Groove Depth]

Groove depth: for reference only. Groove must conform to the groove diameter "C" listed in column 5.

COLUMN 7 [Minimum Allowable Wall Thickness]

Minimum allowable wall thickness which may be cut grooved.

· No equivalent metric pipe size.

· Out of roundness: Difference between maximum OD and minimum OD measured at 90° must not exceed total OD tolerance listed. · For IPS pipe, the maximum allowable tolerance from square cut ends is 0.03" for 1" thru 31/2"; 0.045" for 4" thru 6"; and 0.060" for sizes 8" and above measured from a true square line. For ISO size pipe, the maximum allowable tolerance from square cut ends is 0.75mm for sizes 25mm-80mm; 1.15mm for sizes 100mm150mm; and 1.50mm for sizes 200mm and above, measured from a true square line. · Beveled-End Pipe in conformance with ANSI B16.25 (371/2°) is acceptable, however square cut is preferred.

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GRUVLOK COPPER-METHOD ­­­­­­­­­­­­­­­­­­­­­

GRUVLOK COPPER PREP SPECIFICATIONS

-4Gasket Tubing Seat Nom. Outside Tube End A Tubing Diameter Connection Diameter ± .030 Size Actual Tolerance Actual Tolerance ± .77 2 50 -1-2-3-5-6-7-8Groove Groove Groove Width Diameter Depth B "C" D Wall ± .030 Tol. (Ref. Thick ± .77 Actual +0.000 Only) T -9Allow Max. Flare Dia.

In./DN(mm)In./mm+In./mm­In./mmIn./mm+In./mm­In./mmIn./mm In./mm In./mm ­In./mm In./mm In./mm In./mm

2.125 0.002 0.002 2.375 0.045 0.024 0.625 0.344 2.250 -0.015 0.063 0.059 2.447

54.0 66.7 79.4

0.05 0.05 0.05

0.05 60.33 1.14 0.05 73.03 0.74 0.05 88.90 0.89

0.61 15.88 8.74 57.15 -0.381 1.60 0.74 15.88 8.74 69.09 -0.46 1.96 0.79 15.88 8.74 84.94 -0.46 1.98

1.50 62.15 1.65 75.23 90.58

2 1/2 2.625 0.002 0.002 2.875 0.029 0.029 0.625 0.344 2.720 -0.018 0.077 0.065 2.962

65

3 80

3.125 0.002 0.002 3.500 0.035 0.031 0.625 0.344 3.344 -0.018 0.078 DWV 3.566

4 4.125 0.002 0.002 4.500 0.045 0.031 0.625 0.344 4.334 -0.020 0.083 DWV 4.576 100 104.8 0.05 0.05 114.30 1.14 0.79 15.88 8.74 110.08 -0.51 2.11 116.23 5 6 5.125 0.002 0.002 5.562 0.056 0.031 0.625 0.344 5.395 -0.022 0.084 DWV 5.650

125 130.2 0.05 150 155.6 0.05

0.05 141.27 1.42 0.05 168.28 1.60

0.79 15.88 8.74 137.03 -0.56 2.13 0.79 15.88 8.74 163.96 -0.56 2.16

143.51 170.66

6.125 0.002 0.002 6.625 0.063 0.031 0.625 0.344 6.455 -0.022 0.085 DWV 6.719

8 8.125 0.002 0.004 8.625 0.063 0.031 0.750 0.469 8.441 -0.025 0.092 DWV 8.719 200 206.4 0.05 0.10 219.08 1.60 0.79 19.05 11.91 214.40 -0.64 2.34 221.46

Notes:

· Out of roundness: Difference between maximum OD and minimum OD measured at 90° must not exceed tolerance listed. · The maximum allowable tolerance from square cut ends is 0.030" for 2" thru 3" and 0.045" for 4" thru 6"; measured from a true square line.

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­­­­­­­­­­­­­­­­­­­­­ GRUVLOK COPPER-METHOD COPPER PREP SPECIFICATIONS

Gruvlok Copper Prep Roll Groove Specifications For Types K, L, M And DWV Copper Tubing

D A B T

Connection Diameter

Tube O.D.

C

COLUMN 1 - Nominal ASTM B88 copper tubing size. COLUMN 2 - Outside diameter of copper tubing in accordance with ASTM B88. COLUMN 3 - Outside diameter of Copper Prep roll grooved copper tubing. COLUMN 4 - Gasket seat and groove must be free from scores, seams, chips, rust or scale which may interfere with proper coupling assembly. COLUMN 5 - Groove width is to be measured between vertical flank of the groove size walls. COLUMN 6 - The groove must be of uniform depth around the entire tubing circumference. (See column 7). COLUMN 7 - Groove depth: for reference only. Groove must conform to the groove diameter "C" listed in column 6. COLUMN 8 - Minimum allowable copper tube wall thickness which may be prepared to Gruvlok Copper-Prep specs. COLUMN 9 - Maximum allowable end flare diameter. Measured at the most extreme tubing end diameter of the gasket seat area.

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ROLL GROOVER CAPABILITY ­­­­­­­­­­­­­­­­­­­­­

ROLL GROOVER CAPABILITY ­ PIPE / CU TUBE DIA.

...................................... Roll Groover Model .................................................. 1010 1020 Series 3006 3007 1007 11/2 - 12 11/4 - 24 2 - 12 2 - 12* 2 - 12* 14 - 16 14 - 16 Req's Special LWT Rollers Schedule 10 Stainless N/A N/A N/A 2- 12* 2- 12* Req's Special SST Rollers Schedule 40 Stainless N/A N/A 2-8 2 - 12 2 - 12 Use Std. Steel Rollers Copper Type K 2-4 N/A 2-6 2-8 2-8 1040C Model Copper Type M 2-4 N/A 2-6 2-8 2-8 1040C Model Copper Type DWV 2-4 N/A 3-6 2-8 2-8 1040C Model PVC Plastic N/A N/A N/A N/A N/A Schedule 80 PVC Cut Groove only. Aluminum N/A N/A Contact R & D for Special Cases Material Schedule 10 Steel Notes: Special Guide Plates Model 3006: 2-6 copper tube TYP K, L, & M Combined Plate Model 3007/1007: 2-6 Copper T Separate plate for TYP K, L, M & DWV Model 3007/1007: 2-6 Copper T Separate plate for TYP K, L, M & DWV

ROLL GROOVER TROUBLESHOOTING ­­­­­­­­­­­­­­­­

Problem: Pipe will not stay in grooving rolls Possible Cause: Incorrect guide plate roller location for pipe size Solution: See "Pipe Set-Up & Positioning" Possible Cause: Improper grooving technique Solution: See "Grooving Pipe" Possible Cause: Power drive running counterclockwise model 3006/3007 & 1007 Solution: Rigid 300 check setting in reverse Clockwise rotation of pipe Possible Cause: Incorrect guide plate for copper tubing type model 3007 / 1007 tools Solution: Guide roll plates match type of copper tubing being

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­­­­­­­­­­­­­­­­ ROLL GROOVER TROUBLESHOOTING

Problem: Pipe Stops rotating during grooving Possible Cause: Rust or dirt has built up on lower roll Solution: Remove accumulation from lower roll with stiff wire brush Possible Cause: Worn grooving rools Solution: Inspect lower rolls for worn knurls, replace if worn Possible Cause: Rigid 300 chuck jaws not engaged properly Model 3006/3007 Solution: See "Groover Set-up" Problem: Pipe flare excessive Possible Cause: Pipe stand adjusted too high Solution: See "Pipe Set-up & Positioning" Possible Cause: Tool is tilted forward, Incorrect guide plate adjustment Solution: See "Groover Set-up" Possible Cause: Incorrect pipe stand offset positioning Pipe is over "Tracking" Solution: See "Pipe Set-up & Positioning" Problem: While grooving, loud squeaks echo through the pipe Possible Cause: Pipe or tube not square cut Solution: Cut pipe or tube ends squarely Possible Cause: Incorrect pipe roller offset positioning. Pipe is over "tracking" Solution: Move pipe stand for proper offset, See "Pipe Set-up & Positioning" Problem: During grooving loud thumps or bangs occur about once every revolution of the pipe Possible Cause: Pipe has a pronounced weld seam Grind welds flush with pipe surface inside & Solution: out 2" back from end of pipe Problem: Tool won't groove pipe Possible Cause: Hand pump is low on oil. Solution: See "Groover Description" Possible Cause: Air in Hydraulic system Solution: See "Groover Description" Possible Cause: Pipe wall thickness exceeds tool's capability Solution: See "Groover Description"

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PIPE SUPPORT ­­­­­­­­­­­­­­­­­­­­­­­­­­­­­

When designing the hangers, supports and anchors for a grooved-end pipe system, the piping designer must consider certain unique characteristics of the grooved type coupling in addition to many universal pipe hanger and support design factors. As with any pipe system, the hanger or support system must provide for 1) the weight of the pipe, couplings, fluid and pipe system components; 2) reduce stresses at pipe joints; and 3) permit required pipe system movement to relieve stress. The following factors should be considered when designing hangers and supports for a grooved-end pipe system.

PIPE HANGER SPACING: ­­­­­­­­­­­­­­­­­­­­­­­

The following charts show the maximum span between pipe hangers for straight runs of standard weight steel pipe filled with water or other similar fluids. Do not use these values where critical span calculations are made or where there are concentrated loads between supports.

HANGER SPACING - FLEXIBLE SYSTEM, STEEL PIPE FULL LINEAR MOVEMENT IS REQ'D AVERAGE HANGERS PER PIPE LENGTH EVENLY SPACED

Nominal Pipe Size Range

In. DNmm 7 2.1 10 3.3 12 3.7

HANGER SPACING LINEAR MOVEMENT NOT REQ'D

Nominal Maximum Span Pipe Size Between Range Supports

In./DNmm Feet/meters

Pipe Length in Feet/Meters

15 4.6 20 6.1 22 6.7 25 7.6 30 9.1 35 40 10.7 12.2

1-2

1 1 1

2 1 1

2 2 1

2 2 2

3 2 2

3 2 2

4 2 2

4 3 3

5 4 3

6 4 3

25-50

21/2-4

1 25 11/4-2

7 2.6 10 3.0 12 3.7 14

65-100

5-24

32-50

21/2-4

125-600

65-100

5-8

For straight runs without concentrated loads and where full linear movement is required use the following tables.

125-200

10-12

4.3

16 4.9 18 5.5 20 6.1

250-300

14-16 350-400 18-24 450-600

For straight runs without concentrated loads and where full linear movement is not required use the table on right.

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­­­­­­­­­­­­­­­­­­­­­­­­ PIPE HANGER SPACING

HANGER SPACING - RIGID SYSTEMS SUGGESTED MAXIMUM SPAN BETWEEN SUPPORTS

Nominal Size

In./DNmm *

Steel Pipe Suggested Maximum Span Between Supports-Feet/Meters Water Service Air Service

** *** * ** ***

Copper Tube Gas & Water Air Service Service

** **

1 25 11/4 32 11/2 40 2 50 21/2 65 3 OD 65 3 80 31/2 90 4 100 41/4 100 5 125 51/4 125 51/2 125 6 150 61/4 150 61/2 OD 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

7 2.1 7 2.1 7 2.1 10 3 11 3.4 11 3.4 12 3.7 13 4 14 4.3 14 4.3 16 4.9 15 4.6 16 4.9 17 5.2 16 4.9 17 5.2 19 5.8 19 5.8 23 7 23 7 27 8.2 27 8.2 30 9.1 32 9.8

9 2.7 11 3.4 12 3.7 13 4 14 4.3 14 4.3 15 4.6 16 4.9 17 5.2 17 5.2 19 5.8 18 5.5 19 5.8 20 6.1 19 5.8 20 6.1 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4

12 3.7 12 3.7 15 4.6 15 4.6 15 46 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6

9 2.7 9 2.7 9 2.7 13 4 14 4.3 14 4.3 15 4.6 15 4.6 17 5.2 17 5.2 20 6.1 19 5.2 20 6.1 21 6.4 20 6.1 21 6.4 24 7.3 24 7.3 30 9.1 30 9.1 35 10.7 35 10.7 39 11.9 42 12.8

9 2.7 11 3.4 13 4 15 4.6 16 4.9 16 4.9 17 5.2 19 5.8 21 6.4 21 6.4 24 7.3 23 7 24 7.3 25 7.6 24 7.3 25 7.6 28 8.5 31 9.4 33 10.1 33 10.1 33 10.1 33 10.1 33 10.1 33 10.1

12 3.7 12 3.7 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6

­ ­ ­ 8 2.4 10 3 ­ 10 3 ­ 12 3.7 ­ 13 4 ­ ­ 15 4.6 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­

­ ­ ­ 10 3 11 3.4 ­ 12 3.7 ­ 14 4.3 ­ 15 4.6 ­ ­ 17 5.2 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­

* ** ***

Spacing by ANSI-B31.1 Power Piping Code. Spacing by ANSI-B31.9 Building Service Piping Code. Spacing by NFPA-13 Sprinkler Systems.

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INSTALL STANDARD COUPLINGS ­­­­­­­­­­­­­­­­­­

The instructions are based on pipe grooved in accordance with Gruvlok® grooving specifications. Check pipe ends for proper groove dimensions and to assure that the pipe ends are free of indentations and projections which would prevent proper sealing. ALWAYS USE GRUVLOK LUBRICANT FOR PROPER COUPLING ASSEMBLY. Thorough lubrication of the gasket is essential to prevent pinching and possible damage to the gasket. 1. Check & lubricate gasket - Check gasket to be sure it is compatible for the intended service. Apply a thin coating of Gruvlok lubricant to inside, outside and scaling lips of the gasket. Be careful that foreign particles do not adhere to lubricated surfaces. 2. Gasket Installation - Slip the gasket over the pipe end making sure the gasket lip does not overhang the pipe end. On couplings 10" and larger it may be easier to turn the gasket inside out-then lubricate and slide the gasket over the pipe end as shown. 3. Alignment - After aligning the two pipe ends together pull the gasket into position centering it between the grooves on each pipe. Gasket should not extend into the groove on either pipe. On couplings 10" and larger, flip or roll the gasket into centered position. 4. Housings Place the coupling housing halves over the gasket making sure the housing keys engage the grooves. Insert bolts and turn nuts finger tight.

5. Tighten Nuts - Tighten nuts alternately and equally until housing bolt pads make firm even contact-metal to metal. CAUTION: Uneven tightening may cause the gasket to pinch. Note: Large Size Couplings Couplings over 14" size are cast in four or more segments. To install: loosely pre-assemble the segments into two "Housing Halves" making sure that the alignment tang(s) and slot(s) on the bolt pad(s) are properly mated. Install the "Housing Halves" as shown in steps 4 & 5. The coupling is properly installed when all bolt pads are firmly together - Metal to Metal.

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­ FIGURES 7000, 7001, 7010, 7400, 7004, 7004EG AND 7401

The instructions are based on pipe grooved in accordance with Gruvlok® grooving specifications. Check pipe ends for proper groove dimensions and to assure that the pipe ends are free of indentations and projections which would prevent proper sealing. ALWAYS USE GRUVLOK LUBRICANT FOR PROPER COUPLING ASSEMBLY. Thorough lubrication of the gasket is essential to prevent pinching and possible damage to the gasket. 1. Check & lubricate gasket - Check gasket to be sure it is compatible for the intended service. Apply a thin coating of Gruvlok lubricant to outside and scaling lips of the gasket. Be careful that foreign particles do not adhere to lubricated surfaces. 2. Gasket Installation - Place the smaller opening of the gasket over the smaller pipe. Angle the gasket over the pipe end and pull the gasket lip open around the circumference of the pipe. The center leg of the gasket should make flush contact with the pipe end and will prevent telescoping of the smaller pipe inside the larger. 3. Alignment Align the adjoining pipe center lines, and insert the larger pipe end into the gasket. Angle the pipe end slightly to the face of the gasket and tilt the pipe into the gasket to ease assembly. 4. Housings Place the coupling housing halves over the gasket making sure the housing keys engage the grooves. Insert bolts and turn nuts finger tight.

5. Tighten Nuts Tighten nuts alternately and equally until housing bolt pads make firm even contact-metal to metal. CAUTION: Uneven tightening may cause the gasket to pinch.

GASKET

Note:This Figure illustrates the correct position of the Fig. 7010 Reducing Coupling gasket and housing properly assembled onto adjacent pipe ends. CAUTION: In vertical installations the pipes must be supported to prevent telescoping during installation.

HOUSING

PROPER POSITION OF THE GASKET SEALING LIPS

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INSTALL FIGURE 7011STANDARD COUPLING ­­­­­­­­­­

1. Inspect the pipe ends making sure the criteria, in the Gruvlok Large Diameter Pipe Roll and Cut Groove Specifications, are met. 2. Turn the gasket inside out and slide the gasket completely over one of the pipe ends. Turning the gasket inside out will reduce the stretching necessary to put the gasket into position. Ideally approximately 75% of the pipe's gasket-sealing surface, (Dimension A), should be visible when the gasket is in proper position. This will aid in step 4.

3. Lubricate the gasket sealing lips. The use of Gruvlok lubricants ensures compatibility between the lubricant and the gasket.

4. Pull the two pipes into contact aligning the pipe ends. Caution: Be careful not to pinch fingers during this step. Working your way around the circumference of the pipe, flip the gasket toward the pipe end so that the proper side is facing out. The end of this procedure will result in the gasket snapping into place. Position the gasket centrally between the grooves of the two pipe ends.

5. Lubricate the exterior surface of the gasket. This helps prevent pinching of the gasket during assembly.

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­­­­­­­­­­ INSTALL FIGURE 7011 STANDARD COUPLING

6. Secure the housings about the pipes making sure the coupling keys are engaged in the pipe end grooves. Hint: For horizontal assembly, place housing segment on top of the pipe to support the weight of the housing segment. Secure the adjacent housing with an oval neck track bolt and heavy hex nut and then rotate the secured housings again balancing the weight of the housings on the top of the pipe. Continue this procedure for all segments.

7. Firmly torque each bolt. The recommended minimum torque for each nut is 600 ft.-lbs.

8. Installation of the Figure 7011 Standard Coupling is completed.

.

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INSTALL FIGURE 7042 OUTLET COUPLING ­­­­­­­­­­­

These instructions are based on pipe grooved in accordance with Gruvlok grooving specifications. Prior to assembly check the pipe ends for proper groove dimensions and to assure that the pipe ends are free of indentations, projections or other imperfections, which could prevent proper sealing. ALWAYS USE ONE OF THE GRUVLOK LUBRICANTS FOR PROPER COUPLING ASSEMBLY. Thorough lubrication of the gasket is essential to prevent pinching and possible damage to the gasket. 1. Check & Lubricate the Gasket Check the gasket to be sure it is compatible for the intended service. Apply a thin coating of Gruvlok lubricant to the outside and to the sealing lips of the gasket. Ensure that foreign particles do not adhere to the lubricated surfaces. 2. Gasket Installation Slip the gasket over one pipe end making sure the pipe abuts the gasket's center ribs.

3. Alignment Align the pipe ends and pull the pipe into the gasket until the center ribs are in contact with the pipe ends. The gasket should not extend into the groove on either pipe. Rotate the gasket to align the outlet of the gasket to the same direction as the branch outlet. 4. Housing Assembly With one nut and bolt removed and the other loosened, place one side of the housing over the gasket. Make sure the ribs on the outside of the gasket align with the recesses in the housing and the keys in the housing are in the grooves on both pipes. Swing the other housing over the gasket and into the grooves on both sides of the pipe. Make sure the recess in the outlet of the housing is properly aligned with gasket outlet. 5. Tighten Nuts Re-insert the bolt and run-up both nuts finger tight. Securely tighten the nuts alternately and equally until they are completely tightened and there is no gap between the bolt pads. CAUTION: Make sure the ribs on the exterior of the gasket are enclosed in the housing recesses.

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­­­­­­­­­­­­­ INSTALL FIGURE 7044 BRANCH OUTLET

For direct connection of sprinkler heads, drop nipples and/or gauges, just cut a hole, saddle up and fasten it with the U-bolt. Ductile iron housings with Grade E gasket and carbon steel U-bolt (3/8"dia.) with flanged nuts. Ductile iron housings are available black or galvanized.

Max Working Pressure: 175 PSI (12.1 bar)

Drill the appropriate size hole in the pipe and remove burrs from around the hole. Visually inspect the gasket seating area for surface defects which may prevent gasket sealing.

Lubricate the gasket with Gruvlok® lubricant. Attach the Ubolt from the other side and fasten the nuts finger tight.

Make sure the fitting is properly located about the hole and tighten the nuts alternatively, to a recommended torque of 30 Lbs.-Ft. (40N-m).

A

T

FM

For fire protection service contact your Gruvlok representative

B C

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INSTALL FIGURE 7400 ­­­­­­­­­­­­­­­­­­­­­­­­

These instructions are based on copper tubing grooved in accordance with Gruvlok CopperPrep grooving specifications.

1. Check & lubricate gasket ­ Check the gasket to be sure it is compatible for the intended service. Apply a thin coating of Gruvlok Extreme Temperature lubricant to the entire surface lips of the gasket. Be careful that foreign particles do not adhere to lubricated surfaces.

2. Gasket Installation ­ Slip the gasket over one tube end making sure the gasket lip does not overhang the tube end.

3. Alignment ­ After aligning the two tube ends together, pull the gasket into position centering it between the grooves on each tube. The gasket should not extend into the groove on either tube.

4. Housing ­ Remove one nut and bolt and loosen the other nut. Place one housing over the gasket making sure the housing keys fit into the tube grooves. Swing the other housing over the gasket and into the grooves on both tubes making sure the tongue and recess of each housing are properly mated. 5. Tighten Nuts ­ Re-insert the bolt and run-up both nuts finger tight. Securely tighten nuts alternately and equally until fully tightened keeping the gaps at the bolt pads evenly spaced. CAUTION: Uneven tightening may cause the gasket to pinch. Gasket should not be visible between segments after bolts are tightened.

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­­­­­­­­­­­­­­­­­­­­­­­­ INSTALL FIGURE 7012

These instructions are based on copper tubing grooved in accordance with Gruvlok Copper-Prep grooving specifications. 1. Loosen the nut on the latch bolt to the end of the bolt thread. (It is not necessary to remove the nut from the latch bolt.) Swing the latch bolt out of the slot. Open the Gruvlok Flange and place it around the grooved tube with the key section fitting into the groove. The flange gasket cavity must face the tube end. 2. Swing the latch bolt back into the slotted hole. Tighten the nut until the flange halves make solid contact.

3. Check the gasket grade to verify that it is properly suited for the intended service. Lubricate the entire surface of the gasket using Gruvlok Extreme Temperature lubricant. Position the Gruvlok Flange Gasket around the tube end and press the gasket into the cavity between the tube O.D. and the flange recess. The gasket must be properly positioned as shown in Step 4. Be careful that foreign particles do not adhere to lubricated surfaces.

Gruvlok Flange Flange, pump, tank, valve, etc.

Grooved Pipe

Proper position of gasket Gasket sealing lips

4. The correct positioning and relationship of all components comprising a Gruvlok Flange joint. The Fig. 7012 Gruvlok Flange gasket must be inserted so that the sealing lips face toward the tube end and the mating flange face and away from the Gruvlok Flange itself. NOTE: Design of the Gruvlok Flange provides sealing only with the special Gruvlok Flange gasket. Only Gruvlok Flange gaskets may be used with Fig. 7012 Gruvlok Flanges.

5. Align the Gruvlok Flange bolt holes with the mating flange bolt holes. Insert a standard bolt or stud through the bolt hole, and thread a nut on hand tight. Insert the next bolt or stud opposite the first and again thread the nut on hand tight. Continue this procedure until all holes have been fitted. NOTE: Take care to assure that the gasket lip is not bent backwards or pinched between the two flanges. 6. Tighten the nuts evenly so that the flange faces remain parallel and make firm even contact around the entire flange. Torque all bolts to required flange joint torque levels.

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TECHNICAL INFORMATION ­­­­­­­­­­­­­­­­­­­­­­­­

MINI CATALOG ............................................... 3 - 103 INSTALLATION ............................................. 104 - 125 TECHNICAL INFORMATION ................................... 126 - 187

LIST OF ABBREVIATIONS ................................................. 128 - 129 DECIMAL EQUIVALENTS OF FRACTIONS ......................................... 130 DECIMAL DEGREE EQUIVALENTS OF MINUTES ................................ 130 STANDARD PIPE DATA ............................................................. 131 BARLOW'S FORMULA ............................................................... 131 COMMERCIAL PIPE SIZES AND WALL THICKNESSES ................ 132 - 133 WELD FITTING 90° ELBOW, 180° RETURN, 45° ELBOW ................ 134 WELD FITTING TEE, CAP, CROSS, STUB END ................................ 135 WELD FITTING REDUCERS AND REDUCING OUTLET TEES .................. 136 WELD FITTINGWELDING NECK FLANGES ....................................... 137 SLIP-ON, THREADED AND SOCKET FLANGES .................................. 138 LAP JOINT FLANGES ............................................................... 139 BLIND FLANGES ..................................................................... 140 BOLTING DIMENSIONS FOR 150 TO 300 LB. STEEL FLANGE ............. 141 BOLTING DIMENSIONS FOR 400 LB./600LB. STEEL FLANGE ........... 142 STANDARD CAST IRON COMPANION FLANGES AND BOLTS ................. 143 EXTRA HEAVY CAST IRON COMPANION FLANGES AND BOLTS ............. 143 ASTM CARBON STEEL PIPE AND FLANGE SPECIFICATIONS ...... 144 - 145 HOW TO CUT ODD-ANGLE ELBOWS ................................... 146 - 147 ALIGNMENT OF PIPE ....................................................... 148 - 149 DRILL SIZES FOR PIPE TAPES ................................................... 150 TAP AND DRILL SIZES (AMERICAN STANDARD COARSE) .................... 150 PIPE AND WATER WEIGHT/FOOT ............................................... 151 WEIGHT/FOOT - SEAMLESS BRASS AND COPPER PIPE .................... 151 WATER PRESSURE TO FEET HEAD .............................................. 152 FEET HEAD TO WATER PRESSURE .............................................. 152 BOILING POINTS OF WATER AT VARIOUS PRESSURES ..................... 153 FLOW CONVERSION CHART ....................................................... 154 FLOW CONVERSION CHART ....................................................... 155

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­­­­­­­­­­­­­­­­­­­­­­­ TECHNICAL INFORMATION

TECHNICAL INFORMATION (CONTINUED) ...................... 126 - 187

HEAT LOSSES FROM HORIZONTAL BARE STEEL PIPE ................................... 156 TOTAL THERMAL EXPANSION OF PIPING MATERIAL ...................................... 156 WEIGHTS OF METALS .......................................................................... 157 COLORS AND APPROXIMATE TEMPERATURE FOR CARBON STEEL .................... 157 MELTING POINT OF METALS .................................................................. 158 SPCIFIC GRAVITY OF GASES ................................................................. 159 SPCIFIC GRAVITY OF LIQUIDS ............................................................... 159 TYPCIAL BTU VALUES OF FUELS ........................................................... 159 USEFUL DEFINITIONS .................................................................. 160 - 161 UNIT CONVERSIONS ................................................................... 162 - 163 GEOMETRY FORMULAS ................................................................ 164 - 165 SPRINKLER SYSTEM FORMULAS .................................................... 166 - 167 STANDARD CONVERSIONS ..................................................................... 168 HARDNESS CONVERSION NUMBERS ......................................................... 169 COATED ARC WELDING ELECTRODES - TYPES & STYLES ............................. 170 PHYSICAL PROPERTIES OF E60 & E70 SERIES ELECTRODES ........................ 171 TROUBLE SHOOTING ARC WELDING EQUIPMENT ................................ 172 - 174 BASIC ARC AND GAS WELDING SYMBOLS ............................................... 175 SYMBOLS FOR PIPE FITTINGS ....................................................... 176 - 180 WIRE ROPE ............................................................................. 181 - 183

ANVIL DESIGN SERVICES ................................... 184 - 185

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LIST OF ABBREVIATIONS ­­­­­­­­­­­­­­­­­­­­­­­­

Abbreviations conform to the practice of the American Standard Abbreviations for Scientific and Engineering Terms, ASA Z10.1 abs ............................................................................................. Absolute AGA ................................................................. American Gas Association AISI ...................................................... American Iron and Steel Institute Amer Std .................................................................... American Standard API ............................................................ American Petroleum Institute ASA ...................................................... American Standards Association Ashve ................ American Society of Heating and Ventilation Engineers ASME ................................... American Society of Mechanical Engineers ASTM .......................................... American Society for Testing Materials AWWA .............................................. American Water Works Association B & S .................................. Bell and spigiot or Brown & Sharpe (gauge) bbl ................................................................................................... Barrel Btu ......................................................................... British thermal unit(s) C .............................................................................................. Centigrade cfm ......................................................................... Cubic feet per minute cfs .......................................................................... Cubic feet per second CI ................................................................................................ Cast iron CS .............................................................................................. Cast steel Comp ...................................................................................... Companion C to F .................................................................................. Center to face °C .............................................................................. Degrees Centigrade °F ................................................................................ Degrees Fahrenheit diam ........................................................................................... Diameter dwg ............................................................................................. Drawing ex-hy ...................................................................................... Extra-heavy F & D ............................................................................. Faced and drilled F ............................................................................................... Fahrenheit F to F ..................................................................................... Face to face flg .................................................................................. Flange or flanges flgd ............................................................................................... Flanged g ........................................................................................ Gage or gauge ­ 128 ­

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­­­­­­­­­­­­­­­­­­­­­­­ LIST OF ABBREVIATIONS

hex ........................................................................................... Hexagonal hg ................................................................................................ mercury IBBM ............................................. Iron body bronze (or brass) mounted ID ..................................................................................... Inside diameter kw ............................................................................................ Kilowatt(s) MI ....................................................................................... Malleable iron max ........................................................................................... Maximum min ............................................................................................ Minimum mtd ............................................................................................. Mounted MSS ............................................. Manufactures Standardization Society (of Value and Fittings Industry) NEWWA ...................................... New England Water Works Association NPS .......................... Nominal pipe size (formerly IPS for iron pipe size) OD ................................................................................. Outside diameter OS&Y ................................................................. Outside screw and yoke OWG ................................................................ Oil, water, gas (see WOG) psig ........................................................... Pounds per square inch, gage red ............................................................................................. Reducing sch or sched .............................................................................. Schedule scd .............................................................................................. Screwed SF ......................................................................................... Semifinished Spec ..................................................................................... Specification SSP ..................................................................... Steam service pressure SSU ................................................................ Seconds Saybolt Universal Std .............................................................................................. Standard Trans .................................................................................... Transactions WOG ................................................................ Water, oil, gas (see OWG) WWP .................................................................. Working water pressure XS .......................................................................................... Extra strong XXS ........................................................................... Double extra strong

­ 129 ­

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DECIMAL EQUIVALENTS OF FRACTIONS ­­­­­­­­­­­­­­­

1/64 ........................................... 3/64 ...........................................

0.015625

33/64 ......................................... 35/64 .........................................

0.515625 0.546875

1/32 ................................ 0.03125

17/32 .............................. 0.53125 9/16 ..................... 0.5625 37/64 ......................................... 0.578125 19/32 .............................. 0.59375 39/64 .........................................

0.046875 1/16 ..................... 0.0625 5/64 ........................................... 0.078125 3/32 ................................ 0.09375 7/64 ........................................... 0.109375 1/8 ............ 0.125 9/64 ........................................... 0.140625 5/32 ................................ 0.15625 11/64 ......................................... 0.171875 3/16 ..................... 0.1875 13/64 ......................................... 0.203125 7/32 ................................ 0.21875 15/64 ......................................... 0.234375 1/4 ............ 0.25 17/64 ......................................... 0.265625 9/32 ................................ 0.28125 19/64 ......................................... 0.296875 5/16 ..................... 0.3125 21/64 ......................................... 0.328125 11/32 .............................. 0.34375 23/64 ......................................... 0.359375 3/8 ............ 0.375 25/64 ......................................... 0.390625 13/32 .............................. 0.40625 27/64 ......................................... 0.421875 7/16 ..................... 0.4375 29/64 ......................................... 0.453125 15/32 .............................. 0.46875 31/64 ......................................... 0.484375 1/2 ............ 0.5

0.609375

5/8 ............ 0.625 41/64 ......................................... 0.640625 21/32 .............................. 0.65625 43/64 ......................................... 45/64 ......................................... 47/64 ......................................... 49/64 .........................................

0.671875 0.703125 0.734375 0.765625

11/16 ................... 0.6875 23/32 .............................. 0.71875 3/4 ............ 0.75 25/32 .............................. 0.78125 51/64 ......................................... 0.796875 13/16 ................... 0.8125 53/64 .........................................

0.828125

27/32 .............................. 0.84375 55/64 ......................................... 0.859375 7/8 ............ 0.875 57/64 ......................................... 0.890625 29/32 .............................. 0.90625 59/64 ......................................... 0.921875 15/16 ................... 0.9375 61/64 ......................................... 0.953125 31/32 .............................. 0.96875 63/64 .........................................

0.984375 1 ......... 1

DECIMAL DEGREE EQUIVALENTS OF MINUTES ­­­­­­­­­­­

MIN. DEG. 1 ... 0.0167 2 ... 0.0333 3 ... 0.0500 4 ... 0.0667 5 ... 0.0833 6 ... 0.1000 7 ... 0.1167 8 ... 0.1333 9 ... 0.1500 10 . 0.1667 11 . 0.1833 12 . 0.2000 13 . 0.2167 14 . 0.2333 15 . 0.2500 ­ 130 ­

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MIN. DEG. 16 . 0.2667 17 . 0.2833 18 . 0.3000 19 . 0.3167 20 . 0.3333 21 . 0.3500 22 . 0.3667 23 . 0.3833 24 . 0.4000 25 . 0.4167 26 . 0.4333 27 . 0.4500 28 . 0.4667 29 . 0.4833 30 . 0.5000

MIN. DEG. 31 . 0.5167 32 . 0.5333 33 . 0.5500 34 . 0.5667 35 . 0.5833 36 . 0.6000 37 . 0.6167 38 . 0.6333 39 . 0.6500 40 . 0.6667 41 . 0.6833 42 . 0.7000 43 . 0.7167 44 . 0.7333 45 . 0.7500

MIN. DEG. 46 . 0.7667 47 . 0.7833 48 . 0.8000 49 . 0.8167 50 . 0.8333 51 . 0.8500 52 . 0.8667 53 . 0.8833 54 . 0.9000 55 . 0.9167 56 . 0.9333 57 . 0.9500 58 . 0.9667 59 . 0.9833 60 . 1.0000

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­­­­­­­­­­­­­­­­­­­­­­­­­ STANDARD PIPE DATA

NOM. PIPE DIA. INCHES 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 6 8 10 ACTUAL INSIDE DIA. INCHES 0.269 0.364 0.493 0.622 0.824 1.049 1.380 1.610 2.067 2.469 3.068 3.548 4.026 4.560 5.047 6.065 7.981 10.020 ACTUAL OUTSIDE DIA. INCHES 0.405 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.000 5.563 6.625 8.625 10.750 LENGTH WT./FT. POUNDS 0.244 0.424 0.567 0.850 1.130 1.678 2.272 2.717 3.652 5.793 7.575 9.109 10.790 12.538 14.617 18.974 28.554 40.483 CONTAINING ONE CU. FT. FEET 2,526.000 1,383.800 754.360 473.910 270.030 166.620 96.275 70.733 49.913 30.077 19.479 14.565 11.312 9.030 7.198 4.984 2.878 1.826 GALLONS

PER

LINEAL FT. GALLONS 0.0030 0.0054 0.0099 0.0158 0.0277 0.0449 0.0777 0.1058 0.1743 0.2487 0.3840 0.5136 0.6613 0.8284 1.0393 1.5008 2.5988 4.0963

­­­­­­­­­­­­­­­­­­­­­­­­­ BARLOW'S FORMULA

Barlow's Formula is a safe, easy method for finding the relationship between internal fluid pressure and stress in the pipe wall. The formula predicts bursting pressures that have been found to be safely within the actual test bursting pressures. It is interesting to note that the formula uses the "Outside Diameter" of pipe and is sometimes referred to as the "Outside Diameter Formula." P = (2 · t · S) / D Where: P = internal units pressure, in psi S = unit stress, in psi D = outside diameter of pipe, in inches t = wall thickness, in inches

­ 131 ­

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COMMERCIAL PIPE SIZES AND WALL THICKNESSES ­­­­­­­­­­­

This table lists standard pipe sizes and wall thicknesses, or specifically: 1. Traditional standard weight, extra strong and durable extra strong pipe. 2. Pipe wall thickness in American Standard B36.10 for carbon steel. 3. Pipe wall thickness in ASTM Specification A409 and American Standard B36.19 and applicable only to corrosion resistant materials. Note: All dimensions in inches and thicknesses are nominal or average wall thickness. Actual thickness may be as much as 12.5% under nominal due to mill tolerance. NOM. NOMINAL WALL THICKNESS FOR PIPE OUTSIDE SCH SCH SCH SCH SCH SCH SIZE DIA. 5S* 10S* 10 20 30 STD.

1/8 1/4 3/8 1/2 3/4

1 11/4 11/2 2 21/2 3 31/2 4 5 6 8 10 12 14 O.D. 16 O.D. 18 O.D. 20 O.D. 22 O.D. 24 O.D. 26 O.D. 28 O.D. 30 O.D. 32 O.D. 34 O.D. 36 O.D. 42 O.D. ­ 132 ­

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0.405 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000 26.000 28.000 30.000 32.000 34.000 36.000 42.000

­ ­ ­ 0.065 0.065 0.065 0.065 0.065 0.065 0.083 0.083 0.083 0.083 0.109 0.109 0.109 0.134 0.156 0.156 0.165 0.165 0.188 0.188 0.218 ­ ­ 0.250 ­ ­ ­ ­

0.049 0.650 0.065 0.083 0.083 0.109 0.109 0.109 0.109 0.120 0.120 0.120 0.120 0.134 0.134 0.148 0.165 0.180 0.188 0.188 0.188 0.218 0.218 ­ ­ ­ 0.312 ­ ­ ­ ­

­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ 0.250 0.250 0.250 0.250 0.250 0.250 0.312 0.312 0.312 0.312 0.312 0.312 ­

­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ 0.250 0.250 0.250 0.312 0.312 0.312 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.500 0.500 0.375

­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ 0.277 0.307 0.330 0.375 0.375 0.438 0.500 0.500 0.562 ­ 0.625 0.625 0.625 0.625 0.625 ­

0.068 0.088 0.091 0.109 0.113 0.133 0.140 0.145 0.540 0.203 0.216 0.226 0.237 0.258 0.280 0.322 0.365 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 ­

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­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­

Note: Thicknesses shown in light face for Schedule 60 and heavier pipe are not currently supplied by the mills unless a certain minimum tonnage is ordered. *Schedule 5S and 10S are available in corrosion resistant material and Schedule 10S is available in carbon steel in sizes up to 12" Thickness shown in italics are available in stainless steel as Sch. 40S Thickness shown in italics are available in stainless stell as Sch. 80S NOMINAL WALL THICKNESS FOR SCH EXTRA SCH SCH SCH 60 STRONG 80 100 120 ­ 0.095 0.095 ­ ­ ­ 0.119 0.119 ­ ­ ­ 0.126 0.126 ­ ­ ­ 0.147 0.147 ­ ­ ­ 0.154 0.154 ­ ­ ­ 0.179 0.179 ­ ­ ­ 0.191 0.191 ­ ­ ­ 0.200 0.200 ­ ­ ­ 0.218 0.218 ­ ­ ­ 0.276 0.276 ­ ­ ­ 0.300 0.300 ­ ­ ­ 0.318 0.318 ­ ­ ­ 0.337 0.337 ­ 0.438 ­ 0.375 0.375 ­ 0.500 ­ 0.432 0.432 ­ 0.562 0.406 0.500 0.500 0.594 0.719 0.500 0.500 0.594 0.719 0.844 0.562 0.500 0.688 0.844 1.000 0.594 0.500 0.750 0.938 1.094 0.656 0.500 0.844 1.031 1.219 0.750 0.500 0.938 1.156 1.375 0.812 0.500 1.031 1.281 1.500 0.875 0.500 1.125 1.375 1.625 0.969 0.500 1.218 1.531 1.812 ­ 0.500 ­ ­ ­ ­ 0.500 ­ ­ ­ ­ 0.500 ­ ­ ­ ­ 0.500 ­ ­ ­ ­ 0.500 ­ ­ ­ ­ 0.500 ­ ­ ­ ­ 0.500 ­ ­ ­

SCH 40 0.068 0.088 0.091 0.109 0.113 0.133 0.140 0.145 0.540 0.203 0.216 0.226 0.237 0.258 0.280 0.322 0.365 0.406 0.438 0.500 0.562 0.594 ­ 0.688 ­ ­ ­ 0.688 0.688 0.750 ­

SCH 140 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ 0.812 1.000 1.125 1.250 1.438 1.562 1.750 1.875 2.062 ­ ­ ­ ­ ­ ­ ­

SCH. 160 ­ ­ ­ 0.188 0.219 0.250 0.250 0.281 0.344 0.375 0.438 ­ 0.531 0.625 0.719 0.906 1.125 1.312 1.406 1.594 1.781 1.969 2.125 2.344 ­ ­ ­ ­ ­ ­ ­

XX STRONG ­ ­ ­ 0.294 0.308 0.358 0.382 0.400 0.436 0.552 0.600 ­ 0.674 0.750 0.864 0.875 1.000 1.000 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ 133 ­

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WELD FITTING ­­­90° ELBOW, 180° RETURN, 45° ELBOW

O.D.

O.D. K B

B O.D.

T

A

T

A

A

T

NOM. PIPE SIZE

1/2 3/4

90° ELBOWS LONG R SHORT R A A 11/2 11/8 11/2 17/8 11/4 3 33/4 41/2 51/4 6 71/2 9 12 15 18 21 24 27 30 33 36 39 45 51 54 63 ­ ­ 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 ­ 24 ­ 30 ­ 36 48

180° RETURNS LONG R SHORT R K K 17 / 8 111/16 23/16 23 / 4 31 / 4 43/16 53/16 61 / 4 71 / 4 81 / 4 105/16 125/16 165/16 203/8 243/8 28 32 36 40 44 48 52 60 ­ ­ ­ ­ ­ 15/8 21/16 27/16 33/16 315/16 43/4 51/2 61/4 73/4 95/16 125/16 153/8 183/8 21 24 27 30 ­ 36 ­ 45 ­ 54 ­

45° ELBOW B

5/8 7/16 7/8

1 11/4 11/2 2 21/2 3 31/2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

1 1 1/8 1 3/8 1 3/4 2 2 1/4 2 1/2 3 1/8 3 3/4 5 6 1/4 7 1/2 8 3/4 10 111/4 121/2 131/2 15 16 181/2 21 221/4 26

*Dimensions apply to STD and XS only. ­ 134 ­

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WELD FITTING ­­­­­­­­­­ TEE, CAP, CROSS, STUB END

T T

I.D. O.D. C C O.D. E T C F T I.D. O.D.

NOM. PIPE SIZE 1/2 3/4 1 11 / 4 11 / 2 2 21 / 2 3 31 / 2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

TEES C 1 11 / 8 11 / 2 17 / 8 21 / 4 21 / 2 3 33 / 8 33 / 4 41 / 8 47 / 8 55 / 8 7 81 / 2 10 11 12 131/2 15 161/2 17 191/2 22 25 261/2 ­

CAPS E 1 1 11/2 11/2 11/2 11/2* 11/2* 2* 21/2* 21/2* 3* 31/2* 4* 5* 6* 61/2* 7* 8* 9* 10 101/2 101/2 101/2 101/2 101/2 12

CROSSES C ­ ­ ­ 1 7/8 2 1/4 2 1/2 3 3 3/8 3 3/4 4 1/8 4 7/8 5 5/8 7 8 1/2 10 11 12 131/2 15 161/2 17 ­ ­ ­ ­ ­

STUB ENDS F G 3 13/8 3 111/16 4 2 4 4 6 6 6 6 6 8 8 8 10 10 12 12 12 12 ­ 12 ­ ­ ­ ­ ­ 21/2 27/8 35/8 41/4 5 51/2 63/16 75/16 81/2 105/8 123/4 15 161/4 181/2 21 23 ­ 271/4 ­ ­ ­ ­ ­

*Dimensions apply to STD and XS only. ­ 135 ­

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WELD FITTING ­­­­ REDUCERS AND REDUCING OUTLET TEES

M

H

H

H

H

H: Concentric and Eccentric Reducers NOM. PIPE SIZE

1/2 X 1/4 3/8 3/4 X 3/8 1/2

C, M: Reducing Outlet Tees NOM. PIPE SIZE 4 X 11 / 2 2 21 / 2 3 31 / 2 5X 2 21 / 2 3 31 / 2 4 6 X 21 / 2 3 31 / 2 4 5 8X 3 31 / 2 4 5 6 10 X 4 5 6 8 12 X 5 6 8 10 14 X 6 8 10 12 H 4 C 4 1/8 M 3 3/8 3 1/2 3 3/4 3 7/8 4 4 1/8 4 1/4 4 3/8 4 1/2 4 5/8 4 3/4 4 7/8 5 5 1/8 5 3/8 6 6 6 1/8 6 3/8 6 5/8 7 1/4 7 1/2 7 5/8 8 8 1/2 8 5/8 9 9 1/2 9 3/8 9 1/4 101/8 105/8

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H ­ 11 / 2 2

C 1 11 / 8 11 / 2

M 1 1 1 1/8 1 1/8 1 1/2 1 1/2 1 1/2 1 7/8 1 7/8 1 7/8 2 1/4 2 1/4 2 1/4 2 1/4 1 3/4 2 2 1/4 2 3/8 2 1/4 2 1/2 2 5/8 2 3/4 2 5/8 2 3/4 2 7/8 3 3 1/4 ­ 3 1/8 3 1/4 3 1/2 3 5/8

1 X 3/8 1/2 3/4 11 / 4 X 1 / 2 3/4 1 11 / 2 X 1 / 2 3/4 1 11 / 4 2 X 3/4 1 11 / 4 11 / 2 21 / 2 X 1 11 / 4 11 / 2 2 3X 1 11 / 4 11 / 2 2 21 / 2 31 / 2 X 11 / 4 11 / 2 2 21 / 2 3 ­ 136 ­

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5

4 7/8

2

17 / 8

21 / 2

21 / 4

5 1/2

5 5/8

3

21 / 2

­ 6

7

31 / 2

3

7

8 1/2

­ 31 / 2

33 / 8

8

10

4

­ 33 / 4

13

11

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WELD FITTING ­­­­­­­­­­­­­­ WELDING NECK FLANGES

Y H

NOM. PIPE 150 LB. SIZE O Y(1)

1/2 3/4

300 LB. O Y(1) 3 3/4 4 5/8 4 7/8 5 1/4 6 1/8 6 1/2 7 1/2 8 1/4 9 10 11 121/2 15 171/2 201/2 23 251/2 28 301/2 33 36 381/4 43 471/2 50 57 21/16 2 1/4 27/16 29/16 211/16 2 3/4 3 3 1/8 33/16 3 3/8 3 7/8 3 7/8 4 3/8 4 5/8 5 1/4 5 5/8 5 3/4 6 1/4 6 3/8 6 1/2 6 5/8 7 1/4 8 1/4 9 1/8 9 1/2 107/8

400 LB. O Y(2) For sizes 31 / 2 and smaller use 600 LB. Standard 10 11 121/2 15 171/2 201/2 23 251/2 28 301/2 33 36 381/4 43 471/2 50 57 31/2 4 41/16 45/8 47/8 53/8 57/8 6 61/2 65/8 63/4 67/8 75/8 85/8 91/2 97/8 113/8

600 LB. O Y(2) 3 3/4 4 5/8 4 7/8 5 1/4 6 1/8 6 1/2 7 1/2 8 1/4 9 103/4 13 14 161/2 20 22 233/4 27 291/4 32 341/4 37 40 441/2 49 513/4 583/4 21/16 2 1/4 27/16 2 5/8 2 3/4 2 7/8 3 1/8 3 1/4 3 3/8 4 4 1/2 4 5/8 5 1/4 6 6 1/8 6 1/2 7 7 1/4 7 1/2 7 3/4 8 8 3/4 9 3/4 105/8 111/8 123/4

1 11 / 4 11 / 2 2 21 / 2 3 31 / 2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

31 / 2 37 / 8 41 / 4 45 / 8 5 6 7 71 / 2 81 / 2 9 10 11 131/2 16 19 21 231/2 25 271/2 291/2 32 341/4 383/4 433/4 46 53

17/8 21/16 23/16 21/4 27/16 21/2 23/4 23/4 213/16 3 31/2 31/2 4 4 41/2 5 5 51/2 511/16 57/8 6 5 51/8 55/16 53/8 55/8

(1) The 1/16" raised face is included in length thru Hub, "Y". (2) The 1/16" raised face is not included in length thru Hub, "Y".

­ 137 ­

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SLIP-ON, THREADED AND SOCKET FLANGES ­­­­­­­­­­­­

Y O O

Y O

Y

NOM. PIPE 150 LB. SIZE O Y(1)

1/2 3/4

300 LB. O Y(1) 33 / 4 45 / 8 47 / 8 51 / 4 61 / 8 61 / 2 71 / 2 81 / 4 9 10 11 121/2 15 171/2 201/2 23 251/2 28 301/2 33 36 381/4 43 471/2 50 57

7/8

400 LB. O Y(2)

600 LB. O Y(2)

7/8

1 11 / 4 11 / 2 2 21 / 2 3 31 / 2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

3 1/2 3 7/8 4 1/4 4 5/8 5 6 7 7 1/2 8 1/2 9 10 11 131/2 16 19 21 231/2 25 271/2 291/2 32 341/4 383/4 433/4 46 53

5/8 5/8

11/16 13/16 7/8 1 11 / 8 13/16 11 / 4 15/16 17/16 19/16 13 / 4 115/16 23/16 21 / 4 1/2 211/16 27 / 8 31/8 * 31 / 4 33/8* 31/2* 311/16* 33/4* 4*

For 33 / 4 1 sizes 45/8 11/16 31/2 47 / 8 11/16 and 51 / 4 13/16 smaller 61/8 15/16 use 61 / 2 11/2 600 LB. 71/2 111/16 Standard 81/4 1 3/4 1 7/8 10 2 2 11 21/8 21/16 121/2 21/4 27/16 15 211/16 25/8 171/2 27/8 27/8 201/2 31/8 3 23 35/16 31/4 251/2 311/16 31/2 28 37/8 33/4 301/2 4 4* 33 41/4* 43/16 36 41/2 71/4* 381/4 75/8* 81/4* 43 85/8* 91/8* 471/2 91/2* 91/2* 50 97/8* 107/8* 57 113/8*

1 11/16 11 / 8 11 / 4 17/16 15 / 8 113/16 9 103/4 13 14 161/2 20 22 233/4 27 291/4 32 341/4 37 40 441/2 49 513/4 583/4

115/16 21 / 8 23 / 8 * 25 / 8 3 33 / 8 35 / 8 311/16 43/16 45 / 8 5 1/4* 5 51 / 2 83/4* 93/4* 105/8* 111/8* 123/4*

* Not available in Threaded type Not available in Socket type (1) The 1/16" raised face is included in length thru Hub, "Y". (2) The 1/16" raised face is not included in length thru Hub, "Y".

­ 138 ­

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­­­­­­­­­­­­­­­­­­­­­­­­­­ LAP JOINT FLANGES

r O

Y

NOM. PIPE 150 LB. SIZE O Y(1)

1/2 3/4 5/8 31 / 2 5/8 37 / 8 41/4 11/16 45/8 13/16 7/8 5 6 1 7 11 / 8 71/2 13/16 81 / 2 11 / 4 9 15/16 10 17/16 11 19/16 131/2 13/4 16 115/16 19 23/16 21 31 / 8 231/2 37/16 25 313/16 271/2 41/16 32 43/8

300 LB. O Y(1)

400 LB. O Y(2)

600 LB. O Y(2)

7/8

1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24

7/8 3 3/4 For 33 / 4 4 5/8 1 sizes 45/8 47/8 11/16 31/2 47 / 8 51/4 11/16 and 51 / 4 61/8 13/16 smaller 61/8 61/2 15/16 use 61 / 2 71/2 11/2 600 LB. 71/2 81/4 111/16 Standard 81/4 9 13/4 10 17/8 10 2 11 2 11 21 / 8 121/2 21/16 121/2 21/4 15 27/16 15 211/16 171/2 33/4 171/2 4 1/2 1/2 20 4 20 41 / 4 23 43/8 23 45 / 8 251/2 43/4 251/2 50 28 51/8 28 53 / 8 301/2 51/2 301/2 53/4 36 6 36 6 1/4

1 11/16 1 1/8 1 1/4 17/16 1 5/8 113/16 9 115/16 103/4 21/8 13 23/8 14 25/8 161/2 3 20 43/8 22 45/8 233/4 5 27 51/2 291/4 6 32 61/2 37 7 1/4

(1) The 1/16" raised face is included in length thru Hub, "Y". (2) The 1/16" raised face is not included in length thru Hub, "Y".

­ 139 ­

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BLIND FLANGES ­­­­­­­­­­­­­­­­­­­­­­­­­­­­­

1/16"

Q O

NOM. PIPE 150 LB. SIZE O Y(1)

1/2 3/4 7/16 3 1/2 1/2 3 7/8 9/16 4 1/4 5/8 4 5/8 5 11/16 3/4 6 7/8 7 71/2 15/16 81/2 15/16 9 15/16 10 15/16 11 1 131/2 11/8 16 13/16 19 11 / 4 21 13 / 8 231/2 17/16 25 19/16 271/2 111/16 291/2 113/16 32 17 / 8 2 341/4 3/4 38 21 / 8 433/4 25/16 46 23 / 8 53 25 / 8

300 LB. O Y(1) 33 / 4 45 / 8 47 / 8 51 / 4 61 / 8 61 / 2 71 / 2 81 / 4 9 10 11 121/2 15 171/2 201/2 23 251/2 28 301/2 33 36 381/4 43 471/2 50 57

9/16

400 LB. O Y(2) 33 / 4 45 / 8 47 / 8 51 / 4 61 / 8 61 / 2 71 / 2 81 / 4 9 13 / 8 11 / 2 15 / 8 17 / 8 21 / 8 1/4 23 / 8 21 / 2 25 / 8 23 / 4 27 / 8 3 31 / 2 4 43 / 8 41 / 2 51 / 8

600 LB. O Y(2)

9/16 5/8 11/16

1 11 / 4 11 / 2 2 21 / 2 3 31 / 2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

For 5/8 sizes 11/16 31/2 3/4 and 3/16 smaller 1 7/8 use 1 600 LB. 11/8 Standard 13/16 1 1/4 10 3/8 1 11 7/16 121/2 1 1 5/8 15 7/8 1 171/2 2 201/2 2 1/8 23 1/4 2 251/2 2 3/8 28 21/2 301/2 2 5/8 33 2 3/4 36 31/8 381/4 3 5/8 43 4 471/2 4 1/8 50 5/8 4 57

13/16 7/8 1 11 / 8 11 / 4 13 / 8 103/4 13 14 161/2 20 22 233/4 27 291/4 32 341/4 37 40 441/2 49 513/4 583/4

1 1/2 1 3/4 1 7/8 23/16 2 1/2 2 5/8 2 3/4 3 3 1/4 3 1/2 3 3/4 4 4 1/4 4 1/2 4 3/4 4 7/8 5 1/2

(1) The 1/16" raised face is included in Thickness, "Q". (2) The 1/4" raised face is not included in Thickness, "Q".

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­ BOLTING DIMENSIONS FOR 150 TO 300 LB. STEEL FLANGE

NOM. PIPE SIZE 1/2 3/4 1 11/4 11/2 2 21/2 3 31/2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

125/150 LB. FLANGE BOLT NO. CIRCLE BOLT OF *STUD DIA. DIA. BOLTS Len. 23/8 1/2 4 2 1/4 23/4 1/2 4 2 1/4 1/2 1/8 3 4 2 1/2 31/2 1/2 4 2 1/2 37/8 1/2 4 2 3/4 43/4 5/8 4 3 51/2 5/8 4 3 1/4 5/8 6 4 3 1/2 5/8 7 8 3 1/2 71/2 5/8 8 3 1/2 81/2 3/4 8 3 3/4 91/2 3/4 8 3 3/4 113/4 3/4 8 4 141/8 7/8 12 41/2 7/8 17 12 41/2 183/4 1 12 5 1/4 1 16 51/4 21 223/4 11/8 16 53/4 25 11/8 20 6 271/4 11/4 20 61/2 291/2 11/4 20 63/4 313/4 11/4 24 7 1/4 28 36 1 7 1/4 401/2 11/2 32 8 423/4 11/2 32 81/4 491/2 11/2 36 83/4

BOLT LEN. 13/4 2 2 21/4 21/4 23/4 3 3 3 3 31/4 31/4 31/2 33/4 4 41/4 41/2 43/4 51/4 51/2 53/4 6 61/4 7 7 71/4

250/300 LB. FLANGE BOLT NO. CIRCLE BOLT OF *STUD BOLT DIA. DIA. BOLTS Len. LEN. 25 / 8 1 / 2 4 21 / 2 2 31 / 4 5 / 8 4 23 / 4 21 / 2 1/2 5/8 3 4 3 21 / 2 37 / 8 5 / 8 4 3 23 / 4 41 / 2 3 / 4 4 31 / 2 3 5/8 1/4 5 8 3 3 57 / 8 3 / 4 8 33 / 4 31 / 4 65 / 8 3 / 4 8 4 31 / 2 3/4 71 / 4 8 41 / 4 33 / 4 77 / 8 3 / 4 8 41 / 4 33 / 4 91 / 4 3 / 4 8 41 / 2 4 5/8 3/4 3 / 4 41 / 4 10 12 4 13 7/8 12 51/4 43/4 151/4 1 16 6 51 / 4 173/4 11/8 16 61/2 53/4 201/4 11/8 20 63/4 6 1/2 11/4 20 1 / 4 61 / 2 22 7 3/4 11/4 24 24 71 / 2 63 / 4 27 11/4 24 8 7 291/4 11/2 24 83/4 71/2 32 11/2 24 9 73 / 4 341/2 15/8 28 10 83/4 391/4 13/4 28 111/4 10 431/2 17/8 28 121/4 103/4 46 2 32 123/4 111/4 523/4 2 36 133/4 131/2

*1/16" Raised Face Stud lengths for lap joint flanges are equal to lengths shown plus the thickness of two laps of the stub ends.

­ 141 ­

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BOLTING DIMENSIONS FOR 400 LB./600LB. STEEL FLANGE

NOM PIPE SIZE 1/2 3/4 1 11 / 4 11 / 2 2 21 / 2 3 31 / 2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

400 LB. STEEL FLANGES ­­­ 600 LB. STEEL FLANGES DIAM LENGTH DIAM LENGTH OF DIAM NO. OF STUDS OF DIAM NO OF STUDS 1 1 BOLT OF OF /4" RAISED BOLT OF OF /4" RAISED CIRCLE BOLTS BOLTS FACE CIRCLE BOLTS BOLTS FACE 1/2 1/2 2 5/8 4 3 2 5/8 4 3 5/8 5/8 3 1/4 4 31/4 3 1/4 4 31/4 5/8 5/8 3 1/2 4 31/2 3 1/2 4 31/2 5/8 5/8 3 7/8 4 33/4 3 7/8 4 33/4 3/4 3/4 4 1/2 4 4 4 1/2 4 4 5/8 5/8 5 8 4 5 8 4 3/4 3/4 5 7/8 8 41/2 5 7/8 8 41/4 3/4 3/4 6 5/8 8 43/4 6 5/8 8 43/4 7/8 7/8 7 1/4 8 51/4 7 1/4 8 51/4 7/8 7/8 7 7/8 8 51/4 8 1/2 8 51/2 7/8 9 1/4 8 61/2 101/2 1 8 61/4 105/8 7/8 12 53/4 111/2 1 12 61/2 13 1 12 61/2 133/4 11/8 12 71/2 151/4 11/8 16 71/4 17 11/4 16 81/4 173/4 11/4 16 73/4 191/4 11/4 20 81/2 201/4 11/4 20 8 203/4 13/8 20 9 1 / 2 13 / 8 1/2 3/4 1/2 22 20 8 23 1 20 93/4 243/4 13/8 24 83/4 253/4 15/8 20 101/2 27 11 / 2 24 91/2 281/2 15/8 24 111/4 291/4 15/8 24 10 305/8 13/4 24 12 32 13 / 4 24 101/2 33 17/8 24 123/4 341/2 13/4 28 111/2 36 17/8 28 131/4 1/4 1/4 39 2 28 13 40 2 28 14 1/2 3/4 1/2 1/4 43 2 28 13 44 2 28 15 153/4 46 2 32 14 47 21/2 28 523/4 21/2 32 161/4 533/4 23/4 28 171/2

Stud lengths for lap joint flanges are equal to lengths shown minus 1/2" plus the thickness of two laps of the stub ends.

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­­­ STANDARD CAST IRON COMPANION FLANGES AND BOLTS

SIZE 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 (for working pressures up to 125 psi steam, 175 psi WOG) FLANGE DIA. BOLT CIRCLE NO. BOLTS BOLT SIZE BOLT LENGTH 3/8 31 / 2 21 / 2 4 13/8 1/4 1/8 1/2 4 3 4 11/2 1/2 45 / 8 31 / 2 4 11/2 1/2 5 37 / 8 4 13/4 5/8 6 43 / 4 4 2 5/8 7 51 / 2 4 21/4 5/8 71 / 2 6 4 21/2 5/8 81 / 2 7 8 21/2 1/2 5/8 9 7 8 23/4 3/4 10 81 / 2 8 3 1/2 3/4 8 3 11 9 1/2 3/4 3/4 13 11 8 31/4 7/8 16 141/4 12 31/2 7/8 19 17 12 33/4 21 183/4 12 1 41/4 231/2 211/4 16 1 41/4

­ EXTRA HEAVY CAST IRON COMPANION FLANGES AND BOLTS

(for working pressures up to 250 psi steam, 400 psi WOG) SIZE FLANGE DIA. BOLT CIRCLE NO. BOLTS BOLT SIZE BOLT LENGTH 5/8 1 47 / 8 31 / 2 4 21/4 5/8 1 1/4 51 / 4 37 / 8 4 21/2 1/2 1/8 1/2 3/4 1 6 4 4 21/2 5/8 2 61 / 2 5 8 21/2 1/2 1/2 7/8 3/4 2 7 5 8 3 1/4 5/8 3/4 3 8 6 8 31/4 3/4 3 1/2 9 71 / 4 8 31/4 3/4 4 10 77 / 8 8 31/2 3/4 5 11 91 / 4 8 33/4 3/4 6 121/2 105/8 12 33/4 7/8 8 15 13 12 41/4 1/2 1/4 10 17 15 16 1 5 12 201/2 173/4 16 1 1/8 51/2 1/4 1/8 14 O.D. 23 20 20 1 53/4 16 O.D. 251/2 221/2 20 1 1/4 6 3/4 1/4 18 O.D. 28 24 24 1 61/4 20 O.D. 301/2 27 24 1 1/4 63/4 24 O.D. 36 32 24 11/2 71/2 30 O.D. 43 391/4 28 1 3/4 81/2 36 O.D. 50 46 32 2 91/2 3/4 42 O.D. 57 52 36 2 10 48 O.D. 65 603/4 40 2 11 ­ 143 ­

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ASTM CARBON STEEL PIPE AND FLANGE SPECIFICATIONS ­­­­­­

PIPE AND TUBING DESCRIPTION AND APPLICATIONS Seamless milled steel pipe for hightemperature service, suitable for bending, flanging and similar forming operations SPEC NO. (1) A106 ASTM GRADE OR STRENGTH TYPE PSI A 48,000 60,000 48,000

As above, except use Grade A for close (1) B coiling, cold bending or forge welding. A106 Black or hot-dip galvanize seamless or A 53 A res-welded steel pipe suitable for coiling, bending, flanging, and other special purposes, suitable for welding As above, except use Grade A for close coiling, cold bending or forge welding. A 53 B Black or hot-dip galvanize seamless or res. A 120 ­ welded steel pipe suitable for ordinary (obsolete) uses. (When tension, flattening or bend test required, order to A-53) A 135 A Resistance welded steel pipe for liquid, gas or vapor A 135 B As above, except use Grade A for flanging and bending Electric-fusion-welded strait- or spiralA seam pipe for liquid, gas or vapor frommill A 139 grades of plate As above FORGED PIPE, FLANGES DESCRIPTION AND APPLICATIONS Forged or rolled steel pipe flanges, fittings (6) values and parts for high temperature service. Heat treatment required; may be annealed or normalized As above As above except for general service. Heat treatment is not required As above A 139 B

60,000 ­ 48,000 60,000 48,000 60,000

A105

I

60,000

A 105 A 181 A 181

II I II

70,000 60,000 70,000

(1) 0.10% silicon minimum. (2) Open hearth, 0.13 max for 1/8" and 1/4" size resistance welded pipe only (3) Seamless: open hearth 0.048 max, acid bessemar 0.11 max; Res. welded: open hearth 0.050 max. (4) Longitudinal or transverse direction of test specimen with respect to pipe axis

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­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­

YIELD POINT OR STRENGTH PSI 30,000 35,000 30,000 ELONGATION (% IN 2") STD RECTANGULAR ROUND t 5/16" 5/16" 28 long. 17.5+ 56t 35 OR (4) or . 20 trans. 12.5+ 40t 25 28 long. 17.5+ 56t 35 OR (4) or . 12 trans. 6.5+ 32t 16.5 28 17.5+ 56t 35 CHEMICAL COMPOSITION, % C MN P S .27 .25 to .048 .058 max .93 max max .27 30 to .048 .058 max 1.06 max max (2) ­ (3) -

35,000 ­ 30,000 35,000 30,000

22 ­ ­ ­ ­

15+ 48t 30 ­ ­ ­

(2) ­ ­ ­ ­

­ ­ ­ ­

(3) ­ .050 max .05 max

-

17.5+ 56t 35 15+ 48t 30 17.5+ 56t 35

.060 max .060 max

35,000

­

15+ 48t 30

.30 to 1.00 .30 .30 to max 1.00

.040 .050 max max .040 .050 max max

30,000 36,000 30,000 36,000

25 22 22 18

­ ­ ­ ­

­ ­ ­ ­

.35 (5) .90 .05 .05 max max max max .35 (5) max .35 (5) max .35 (5) max .90 .05 .05 max max max .90 .05 .05 max max max .90 .05 .05 max max max

(5) When flanges will be subject to fusion welding, carbon content shall be 0.35%. If carbon is 0.35%, it may be necessary to add silicon to meet required tensile properties. The silicon content shall be 0.35%. (6) Factor-made Wrought Carbon Steel and Ferritic Alloy Steel Welding Fitting Specifications are covered under ASTM A234.

­ 145 ­

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HOW TO CUT ODD-ANGLE ELBOWS ­­­­­­­­­­­­­­­­­

45

37 1 /2°

°

22 1 /2°

15°

10°

37 1 /2°

5° 1°

A

B

C

D

E

F G

22 1 /2° 15° 10° f g 5° de 1°

abc

NOM SIZE 2 21 / 2 3 31 / 2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42

A

5/32 3/32 7/32 1/8 9/32 3/16 7/32 9/32 11/32 7/16 1/2 9/16 5/8

B

3/8 7/16 9/16 5/8 23/32

11/16 3/4 27/32 29/32 11/32 15/32 17/32 17/16

29/32 11/16 17/16 125/32 21 / 8 27/16 213/16 31 / 8 31 / 2 327/32 43/16 417/32 51 / 4 529/32 61 / 4 75/16

OUTSIDE ARC C D E 3/32 3/32 21/32 2 1 1 9/32 11/32 2 1 21/32 11/8 15/8 215/32 19/32 129/32 227/32 17/16 25/32 3 1/4 125/32 211/16 41/32 25/32 37/32 427/32 227/32 49/32 613/32 39/16 511/32 8 41/4 63/8 99/16 47/8 75/16 11 519/32 83/8 129/16 69/32 97/16 141/8 7 1015/32 1523/32 711/16 1117/32 179/32 83/8 129/16 1827/32 93/32 135/8 2013/32 1015/32 153/4 239/16 1127/32 1713/16 2623/32 1217/32 187/8 287/32 145/8 22 3231/32

F 2 3/4 3 3/8 43/32 4 3/4 513/32 623/32 81/16 1011/16 1311/32 1531/32 185/16 2015/16 239/16 263/16 2813/16 3113/32 341/32 391/4 4417/32 47 5431/32

G 39/32 41/16 429/32 511/16 615/32 81/16 921/32 1213/16 16 195/32 22 251/8 289/32 3113/32 349/16 3711/16 4027/32 471/8 533/8 5617/32 6515/16

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­­­­­­­­­­­­­­­­ HOW TO CUT ODD-ANGLE ELBOWS

Step1 Measure distance on outside arc using the values from the table on the previous page and make a mark. NOM SIZE 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 22 24 26 30 34 36 42 AA 1/32 3/32 3/32 1/16 1/16 5/32 3/32 1/8 5/32 7/32 1/4 9/32 5/16 11/32 3/8 13/32 15/32 17/32 19/32 5/8 23/32 BB 5/32 3/16 1/4 9/32 5/16 13/32 1/2 11/16 27/32 1 7/32 1 113/32 19/16 13 / 4 129/32 23/32 29/32 25 / 8 231/32 213/16 321/32

Step2 Measure distance on inside arc using the values from the table below and make a mark. CC 5/16 13/32 1/2 9/16 21/32 13/16 1 111/32 111/16 21/32 27/16 213/16 31 / 8 31 / 2 327/32 43/16 417/32 51 / 4 529/32 61 / 4 75/16

Step1 Wrap tape around elbow and mark cutting line

INSIDE ARC DD EE 15/32 23/32 19/32 29/32 23/32 13/32 27/32 19/32 31/32 115/32 11 / 4 127/32 11 / 2 27/32 2 31/32 217/32 325/32 31/16 49/16 321/32 51 / 2 43/16 63/16 423/32 71/16 51 / 4 727/32 53 / 4 85 / 8 69/32 97/16 613/16 107/32 77/8 1125/32 829/32 133/8 97/16 141/8 1019/32 161/2

FF 13/16 11/2 113/16 21/8 27/16 33/32 323/32 51/32 65/16 719/32 95/32 1015/32 1125/32 133/32 143/8 1511/16 171/32 195/8 229/32 235/8 263/8

GG 17/16 113/16 25/32 29/16 215/16 323/32 415/32 61/32 79/16 91/8 11 125/8 141/8 1511/16 179/32 1827/32 2013/32 239/16 2611/16 281/4 3231/32

­ 147 ­

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ALIGNMENT OF PIPE ­­­­­­­­­­­­­­­­­­­­­­­­­­­

Proper alignment is important if a piping system is to be correctly fabricated. Poor alignment may result in welding difficulties and a system that does not function properly. Welding rings may be employed to assure proper alignment as well as the correct welding gap. In addition to using welding rings, some simple procedures can be followed to assist the pipe fitter. Below and on the following page are alignment procedures commonly used by today's craftsmen. PIPE­TO­PIPE 1. Level one length of pipe using spirit level 2. Bring lengths together leaving only small welding gap 3. Place spirit level over both pipes as shown and maneuver unpositioned length until both are level 4. Tack weld top and bottom 5. Rotate pipe 90° 6. Repeat procedure

45° ELBOW-TO-PIPE 1. Level pipe using spirit level 2. Place fitting to pipe leaving small welding gap 3. Place 45" spirit level on face of elbow and maneuver elbow until bubble is centered 4. Tack weld in place

90° ELBOW.TO-PIPE 1. Level pipe using spirit level 2. Place fitting to pipe leaving small welding gap 3. Place spirit level on face of elbow and maneuver elbow until level 4. Tack weld in place ­ 148 ­

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­­­­­­­­­­­­­­­­­­­­­­­­­­ ALIGNMENT OF PIPE

TEE-TO-PIPE 1. Level pipe using spirit level 2. Place tee to pipe leaving small welding gap 3. Place spirit level on face of tee and maneuver tee until level 4. Tack weld in place

FLANGE-TO-PIPE 1. Bring flange to pipe end leaving small welding gop 2. Align toptwo holes of flange with spirit level 3. Tack weld in place 4. Center square on face of flange as shown 5. Tack weld in place 6. Check sides in same way

JIG FOR SMALL DIAMETER PIPING Cut Notch, The jig is made from channel iron 3' 9" long. Heat & Bend Use 1/8" x 11/2" for pipe sizes 11/4" thru 3"; 1/8" x 3/4" for Sizes 1" or smaller. 1. Cut out 90° notches about 9" from end. 2. Heat bottom of notch with torch. 3. Bend channel iron to 90° angle and weld sides. 4. Place elbow in jig and saw half thru sides Weld of channel iron as shown. Repeat this Sides step with several elbows so jig may be used for different operations. 5. A used hack saw blade placed in notch as shown will provide proper welding gap.

Cut Slots Using Fitting as Guide Weld Sides Cut Slots Using Fitting as Guide Weld Sides

­ 149 ­

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DRILL SIZES FOR PIPE TAPES ­­­­­­­­­­­­­­­­­­­­

TAP SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 6 THREADS/IN. 27 18 18 14 14 111/2 111/2 111/2 111/2 8 8 8 8 8 8 8 DRILL DIAMETER 11/32 7/16 37/32 23/32 59/32 15/32 11/2 149/32 23/16 29/16 33/16 311/16 43/16 43/4 55/16 65/16

TAP AND DRILL SIZES (AMERICAN STANDARD COARSE) ­­­­­­­­­­­­­

DRILL SIZE 7 F 5/16 U 7/32 2 31/32 17/32 19/32 21/32 23/32 49/32 53/32 7/8 63/32 17/32 113/32 111/32 129/32 19/16 111/16 125/32 ­ 150 ­

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TAP SIZE THREADS/IN. 1/4 20 5/16 18 3/8 16 7/16 14 1/2 13 9/16 12 5/8 11 1/16 1 11 3/4 10 13/16 10 7/8 9 5/16 1 9 1 8 1/8 1 7 1/4 1 7 13 / 8 6 1/2 1 6 5/8 1 51/2 13 / 4 5 17 / 8 5 2 41/2

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­­­­­­­­­­­­­­­­­ PIPE AND WATER WEIGHT/FOOT

NOM. PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24 30 ­­­­ WEIGHT ­­­­­ STD PIPE WATER 0.851 0.132 1.131 0.231 1.679 0.374 2.273 0.648 2.718 0.882 3.653 1.453 5.794 2.073 7.580 3.200 9.110 4.280 10.790 5.510 14.620 8.660 18.980 12.510 28.560 21.680 40.500 34.100 49.600 49.000 54.600 59.700 62.600 79.100 70.600 101.200 78.600 126.000 94.600 183.800 118.700 291.000 ­­­­­ WEIGHT XS PIPE WATER 1.088 0.101 1.474 0.187 2.172 0.311 2.997 0.555 3.632 0.765 5.022 1.278 7.622 1.835 10.250 2.860 12.510 3.850 14.990 4.980 20.780 7.880 28.580 11.290 43.400 19.800 54.700 32.300 65.400 47.000 72.100 57.500 82.800 76.500 93.500 98.300 104.100 122.800 125.500 179.900 157.600 286.000

­­­­ WEIGHT/FOOT - SEAMLESS BRASS AND COPPER PIPE

NOMINAL ­­­­­­ REGULAR ­­­­­­­ ­­­­ EXTRA STRONG PIPE YELLOW RED YELLOW RED SIZE BRASS BRASS COPPER BRASS BRASS COPPER 1/2 0.91 0.93 0.96 1.19 1.23 1.25 3/4 1.23 1.27 1.30 1.62 1.67 1.71 1 1.73 1.78 1.82 2.39 2.49 2.51 2.56 2.63 2.69 3.29 3.39 3.46 11 / 4 1/2 3.04 3.13 3.20 3.99 4.10 4.19 1 2 4.01 4.12 4.22 5.51 5.67 5.80

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WATER PRESSURE TO FEET HEAD ­­­­­­­­­­­­­­­­­­

LBS./ SQ.IN. 1 2 3 4 5 6 7 8 9 10 15 20 25 30 FEET HEAD 2.31 4.62 6.93 9.24 11.54 13.85 16.16 18.47 20.78 23.09 34.63 46.18 57.72 69.27 LBS./ SQ.IN. 40 50 60 70 80 90 100 110 120 130 140 150 160 170 FEET HEAD 92.36 115.45 138.54 161.63 184.72 207.81 43.31 47.64 51.97 56.30 60.63 64.96 69.29 73.63 LBS./ SQ.IN. 180 200 250 300 350 400 500 600 700 800 900 1,000 FEET HEAD 77.96 86.62 108.27 129.93 151.58 173.24 216.55 259.85 303.16 346.47 389.78 433.00

FEET HEAD TO WATER PRESSURE ­­­­­­­­­­­­­­­­­­

FEET HEAD 1 2 3 4 5 6 7 8 9 10 15 20 25 30 LBS./ SQ.IN. 0.43 0.87 1.30 1.73 2.17 2.60 3.03 3.46 3.90 4.33 6.50 8.66 10.83 12.99 FEET HEAD 40 50 60 70 80 90 100 110 120 130 140 150 160 170 LBS./ SQ.IN. 17.32 21.65 25.99 30.32 34.65 38.98 43.31 47.64 51.97 56.30 60.63 64.96 69.29 73.63 FEET HEAD 180 200 250 300 350 400 500 600 700 800 900 1,000 LBS./ SQ.IN. 77.96 86.62 108.27 129.93 151.58 173.24 216.55 259.85 303.16 346.47 389.78 433.00

Note: One foot of water at 62°F equals 0.433 pound pressure per square inch. To find the pressure per square inch for any feet head not given in the table above, multiply the feet head by 0.433. ­ 152 ­

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­­­­ BOILING POINTS OF WATER AT VARIOUS PRESSURES

VACUUM, IN INCHES OF MERCURY 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PRESSURE GAUGE LBS 0 1 2 4 6 8 10 15 25 50 75 100 125 200 BOILING POINT 212.0 215.6 218.5 224.4 229.8 234.8 239.4 249.8 266.8 297.7 320.1 337.9 352.9 387.9

BOILING POINT 76.62 99.93 114.22 124.77 133.22 140.31 146.45 151.87 156.75 161.19 165.24 169.00 172.51 175.80 178.91 181.82 184.61 187.21 189.75 192.19 194.50 196.73 198.87 200.96 202.25 204.85 206.70 208.50 210.25

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FLOW CONVERSION CHART ­­­­­­­­­­­­­­­­­­­­­­

The accompanying chart provides fast answers to many problems that may confront the pipe fitter. Procedures for using the chart are as follows: Note that there are three sets of figures shown in connection with the extreme left-hand column A. "Standard" gives the internal diameter of standard pipe (somewhat greater than 1" for 1 in. standard pipe). "Exact" gives the exact diameter. "Extra Heavy" gives the internal diameter of extra heavy pipe. EXAMPLE: How much water is passing through a pipe with parameters: I.D. of exactly 1 in. Velocity of the water being 3 F.P.S. To apply the chart to the problem locate 1 in. in column "A" using the scale "Exact" and run a straight line from the point through the 3 in column "C". From the intersection of this line with column "B". run a straight line horizontally to column "G". The intersection of this line at columns "D", "E" and "F" gives the following information: "D" shows the cubic feet/minute flowing through the pipe. "E" shows the volume of flow in gallons/minute "F" gives the weight of the water in pounds/minute. (For liquids other tharn water. multiply the value of column "F" by the specific gravity of the liquid for accurate weight conversion.) If a quantity in columns "D", "E" and "F" is known then velocity may be determined by reversing the procedure. Draw a horizontal line from the known point to column "G". From this intersection draw a line to the exact I.D. of the pipe in column "A" and extend this line to cross column "C". The intersection with column "C" gives the velocity in feet/second. The chart can be used as a.conversion chart to determine the number of gallons in a certain number of cubic feet of liquid. The horizontal line already drawn to determine answers in columns "C" and "D" will provide the answer to the conversion in column "E". A little practice will prove this chart to be a real time-saver. ­ 154 ­

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­­­­­­­­­­­­­­­­­­­­­­ FLOW CONVERSION CHART

0.2

1/8"

1

1 0.3

1/8"

0.4 0.3 /4"

1

0.01 0.1 1 2 3 0.5 0.1 1 0.3 2 6 10 4 20 3 2

2

0.5 0.6 0.7 0.03

1

/4"

0.4

3/8"

3

/8"

0.5

1/2"

3

1/2"

0.6

3

0.8 0.9 1.0

3

/4"

0.8 1.0

/4"

4 1.5 5

1"

0.5 5 50 100 200 6 50 500 1,000 7 1 10 2 3 20 5

1" 11/4" 1 /2" 2" 21/2" 3" 31/2" 4" 41/2" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15"

1

1 /4" 11/2" 2" 21/2"

1

2

2

6

3

5 10 100 20 200 50 500 100 1,000 200 2,000 10,000 9 20,000 3,000 8 5,000

4 3 3" 3 /2" 4 5 6 7 8 4" 4 /2" 5" 6" 7" 8" 9 15 10

1 1

7

5 6 7

8

8 9 10

9 9" 10 10" 12 12" 13" 14 14" 15" 16

500 5,000 50,000 10 10,000 2,000 200,000 100,000 1,000

20

B Extra Heavy Exact Standard

A

11

30

30,000

11

C

D

E Gal./Min.

F

G Lbs./Min. (water)

Ft.3/Min. Velocity, Ft./Sec.

­ 155 ­

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HEAT LOSSES FROM HORIZONTAL BARE STEEL PIPE ­­­­­­

(BTU per hour per linear foot at 70°F room temperature) PIPE NOM. PIPE SIZE 1/2 3/4 1 11 / 4 11 / 2 2 21 / 2 3 31 / 2 4 HOT WATER (180°F) 60 73 90 112 126 155 185 221 244 279 STEAM 5 PSIG (20 PSIA) 96 118 144 179 202 248 296 355 401 448

TOTAL THERMAL EXPANSION OF PIPING MATERIAL (INCHES PER 100 FT. ABOVE 32°F) ­­­­­­­­­­­­­­­

TEMP °F 32 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 ­ 156 ­

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CARBON AND CAST CARBON MOLLY IRON STEEL 0.0 0.0 0.5 0.5 0.8 0.8 1.2 1.2 1.7 1.5 2.0 1.9 2.5 2.3 2.9 2.7 3.4 3.1 3.8 3.5 4.3 3.9 4.8 4.4 5.3 4.8 5.9 5.3 6.4 5.8 7.0 6.3 7.4 ­ 8.0 ­ 8.5 ­ 9.1 ­

BRASS COPPER 0.0 0.8 1.4 2.0 2.7 3.3 4.0 4.7 5.3 6.0 6.7 7.4 8.2 9.0 ­ ­ ­ ­ ­ ­

AND

WROUGHT IRON 0.0 0.5 0.9 1.3 1.7 2.2 2.6 3.1 3.6 4.1 4.6 5.2 5.6 6.1 6.7 7.2 ­ ­ ­ ­

BRONZE 0.0 0.8 1.4 2.0 2.6 3.2 3.9 4.6 5.2 5.9 6.5 7.2 7.9 8.5 ­ ­ ­ ­ ­ ­

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­­­­­­­­­­­­­­­­­­­­­­­­­ WEIGHTS OF METALS

CHEMICAL MATERIAL SYMBOL Aluminum Al Antimony Sb Brass ­ Bronze ­ Chromium Cr Copper Cu Gold Au Iron (cast) Fe Iron (wrought) Fe Lead Pb Maganese Mn Mercury Hg Molybdenum Mo Monel ­ Platinum Pt Steel (mild) ­ Steel (stainless) ­ Tin Sn Titanium Ti Zinc Zn WEIGHT IN POUNDS PER CUBIC INCH 0.093 0.2422 0.303 0.32 0.2348 0.323 0.6975 0.26 0.2834 0.4105 0.2679 0.491 0.309 0.318 0.818 0.2816 0.277 0.265 0.1278 0.258 WEIGHT IN POUNDS PER CUBIC FOOT 160 418 524 552 406 558 1,205 450 490 710 463 849 534 550 1,413 490 484 459 221 446

COLORS AND APPROXIMATE TEMPERATURE ­­­­­­­­­­­­­­­­­­­­­­­­­­ FOR CARBON STEEL

Black Red ........................................................................... 990°F Dark Blood Red .............................................................. 1,050°F Dark Cherry Red ............................................................. 1,175°F Medium Cherry Red ....................................................... 1,250°F Full Cherry Red ............................................................... 1,375°F Light Cherry, Scalding ...................................................... 1,550° Salmon, Free Scalding .................................................... 1,650°F Light Salmon .................................................................. 1,725°F Yellow ............................................................................. 1,825°F Light Yellow .................................................................... 1,975°F White .............................................................................. 2,220°F

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MELTING POINT OF METALS ­­­­­­­­­­­­­­­­­­­­­­

Melting Points of Metals and Alloys of Practical Importance

Degree (F) Degree (C)

3,000 Chromium 2,900 2,800 2,700 2,600 2,500 2,400 2,300 1,400 1,500 1,600

Wrought Iron Nickel Alloys Chromium, Nickel, Chromium-Nickel St'ls. and Iron Haynes Stellite Alloys

Pure Iron Mild Steel Nickel Cobalt Silicon Hard Steel Monel

Color Scale

1,300

White

Manganese Cast Iron Chromium-Nickel Cast Iron Copper Gold

2,200 2,100 2,000 1,900

1,200

Light Yellow

1,100

Lemon

Brass

Silver

1,800 1,700

1,000 Orange 900 Salmon Bright Red 800 Cherry, or Dull Red Medium Cherry Dark Cherry 600 Blood Red Faint Red Black Heat 400

1,600 Bronze 1,500 1,400 Aluminum, Magnesium, Antimony Aluminum Alloys 1,300 1,200 1,100 1,000 900 Magnesium Alloys 800 700 Tin Alloys Lead Babbitt Tin Lead Alloys 600 500 400 300 200 100 0 0 100 200 300 500 700

­ 158 ­

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­­­­­­­­­­­­­­­­­­­­­ SPCIFIC GRAVITY OF GASES

Dry Air (1 cu. Ft. at 60°F. and 29.92" Hg. Weighs .07638 pound) ......... 1.000 Acetylene ....................................... C2H2 ......................................................... 0.91 Ethane ............................................ C2H4 ......................................................... 1.05 Methane ......................................... CH4 ........................................................ 0.554 Ammonia ........................................ NH3 ........................................................ 0.596 Carbon-dioxide .............................. CO2 ........................................................... 1.53 Carbon_monoxide ......................... CO ......................................... 0.967 Butane ............................................ C4H10 .................................................... 2.067 Butene ............................................ C4H8 ......................................................... 1.93 Chlorine .......................................... Cl2 ........................................................... 2.486 Helium ............................................ He ......................................... 0.138 Hydrogen ....................................... H2 ......................................................... 0.0696 Nitrogen ......................................... N2 ......................................................... 0.9718 Oxygen ........................................... O2 .................................................. 1.1053

­­­­­­­­­­­­­­­­­­­­ SPCIFIC GRAVITY OF LIQUIDS

LIQUID Water (1 cu.-ft. weights 62.41 lb.) Brine (Sodium Chloride 25%) Pennsylvania Crude Oil Fuel Oil No. 1 and 2 Gasoline Kerosene Lubricating Oil SAE 10-20-30 TEMP °F SPECIFIC GRAVITY 50 1.00 32 1.20 80 0.85 85 0.95 80 0.74 85 0.82 115 0.94

­­­­­­­­­­­­­­­­­ TYPCIAL BTU VALUES OF FUELS

ASTM RANK SOLIDS Anthracite Class I Bitiminous Class II Group 1 Bitiminous Class II Group 3 Sub-Bituminous Class III Group 1 Sub-Bituminous Class III Group 2 LIQUIDS Fuel Oil No. 1 Fuel Oil No. 2 Fuel Oil No. 4 Fuel Oil No. 5 Fuel Oil No. 6 GASES Natural Gas Producers Gas Illuminating Gas Mixed (Coke oven and water gas)

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BTU VALUES PER POUND 11,230 14,100 13,080 10,810 9,670 BTU VALUES PER GALLON 136,000 138,000 145,000 148,000 152,000 BTU VALUES PER CU. FT. 935 to 1132 163 534 545 ­ 159 ­

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USEFUL DEFINITIONS ­­­­­­­­­­­­­­­­­­­­­­­­­­

ALLOY STEEL: A Steel which owes its distinctive properties to elements other than carbon. AREA OF A CIRCLE: The measurement of the surface within a circle. To find the area of a circle, multiply the product of the radius times the radius by Pi (3.142). Commonly written A = r2. BRAZE WELD OR BRAZING: A process of joining metals using a nonferrous filler metal or alloy, the melting point of which is higher than 800°F but lower than that of the metals to be joined. BUTT WELD: A circumferential weld in pipe fusing the abutting pipe walls completely from inside wall to outside wall. CARBON STEEL: A steel which owes its distinctive properties chiefly to the various percentages of carbon (as distinguished from the other elements) which it contains. CIRCUMFERENCE OF A CIRCLE: The measurement around the perimeter of a circle. To find the circumference, multiply Pi (3.142) by the diameter. (Commonly written as d). COEFFICIENT OF EXPANSION: A number indicating the degree of expansion or contraction of a substance. The coefficient of expansion is not constant and varies with changes in temperature. For linear expansion it is expressed as the change in length of one unit of length of a substance having one degree rise in temperature. CORROSION: The gradual destruction or alteration of a metal or alloy caused by direct chemical attack or by electrochemical reaction. CREEP: The plastic flow of pipe within a system; the permanent set in metal caused by stresses at high temperatures. Generally associated with a time rate of deformation. DIAMETER OF A CIRCLE: A straight line drawn through the center of a circle from one extreme edge to the other. Equal to twice the radius. DUCTILITY: The property of elongation, above the elastic limit, but under the tensile strength. A measure of ductility is the percentage of elongation of the fractured piece over its original length. ELASTIC LIMIT: The greatest stress which a material can withstand without a permanent deformation after release of the stress.

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­­­­­­­­­­­­­­­­­­­­­­­­­­ USEFUL DEFINITIONS

EROSION: The gradual destruction of metal or other material by the abrasive action of liquids, gases, solids or mixtures thereof. RADIUS OF A CIRCLE: A straight line drawn from the center to the extreme edge of a circle. SOCKET FITTING: A fitting used to join pipe in which the pipe is inserted into the fitting. A fillet weld is then made around the edge of the fitting and the outside wall of the pipe. SOLDERING: A method of joining metals using fusible alloys, usually tin and lead, having melting points under 700°F STRAIN: Change of shape or size of a body produced by the action of a stress. STRESS: The intensity of the internal, distributed forces which resist a change in the form of a body. When external forces act on a body they are resisted by reactions within the body which are termed stresses. TENSILE STRESS: One that resists a force tending to pull a body apart. COMPRESSIVE STRESS: One that resists a force tending to crush a body. SHEARING STRESS: One that resists a force tending to make one layer of a body slide across another layer. TORSIONAL STRESS: One that resists forces tending to twist a body. TENSILE STRENGTH: The maximum tensile stress which a material will develop. The tensile strength is usually considered to be the load in pounds per square inch at which a test specimen ruptures. TURBULENCE: Any deviation from parallel flow in a pipe due to rough inner walls, obstructions or directional changes. VELOCITY: Time rate of motion in a given direction and sense, usually expressed in feet per second. VOLUME OF A PIPE: The measurement of the space within the walls of the pipe. To find the volume of a pipe, multiply the length (or height) of the pipe by the product of the inside radius times the inside radius by Pi (3.142). Commonly written as V = hr2. WELDING: A process of joining metals by heating until they are fused together, or by heating and applying pressure until there is a plastic joining action. Filler metal may or may not be used. YIELD STRENGTH: The stress at which a material exhibits a specified limiting permanent set. ­ 161 ­

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UNIT CONVERSIONS ­­­­­­­­­­­­­­­­­­­­­­­­­­­

1 gpm 500 lb. Per hr. 1 cu. Ft. per min. (cfm) I Btu per hr. FLOW = 0.134 cu. ft. per min = 500 lb.per hr. x sp. gr. = 1 gpm / sp. gr. = 448.8 gal. per hr. (gph) POWER = 0.293 watt = 12.96 ft. lb. per min. = 0.00039 hp = = = = 288,000 Btu per 24 hr. 12,000 Btu per hr. 200 Btu per min. 83.33 lb. ice melted per 24 hr. from and at 32°F. = 2,000 lb. ice melted per 24 hr. from and at 32°F = 550 ft. lb. per sec. = 746 watt = 2,545 Btu per hr. = 33,480 Btu per hr. = 34.5 lb. water evap. per hr. from and at 212°F = 9.8 kw. = 3,413 Btu per hr. MASS = 16 oz. (avoir.) = 7,000 grain = 2,000 lb. = 2,240 lb. PRESSURE = 3.13 ft. water at 60°F = 2.04 in. hg at 60°F = = = = .433 lb. per sq. in. .884 in. hg at 60°F .49 lb. per sq. in. 1.13 ft. water at 60°F

1 ton refrigeration (U.S.)

1 hp

1 boiler hp

1 kw. 1 lb. (avoir.) 1 ton (short) 1 ton (long) 1 lb. Per sq. in. 1 ft. water at 60°F I in. Hg at 60°F I lb. Per sq. in. Absolute (psia) ­ 162 ­

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= lb. per sq. in gauge (psig) = 14.7

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­­­­­­­­­­­­­­­­­­­­­­­­­­ UNIT CONVERSIONS

°C I gal. (U.S.) TEMPERATURE = (°F-32) x 5/9 VOLUME = 128 fl. oz. (U.S.) = 231 cu. in. = .833 gal. (Brit.) 1 cu. ft. = 7.48 gal. (U.S.) WEIGHT OF WATER 1 cu. ft. at 50°F. I gal. at 50°F. 1 cu. ft. of ice 1 cu. ft. at 39.2°F. = 62.41 lb. = 8.34 lb. = 57.2 lb. = 62.43 lb. Note: Water is at its greatest density at 39.2°F WEIGHT OF LIQUID 1 gal. (U.S.) I cu. ft. 1 lb. = 8.34 lb. x sp. gr. = 62.4 lb. x sp. gr. = .12 U.S. gal. / sp. gr. = .016 cu. ft. / sp. gr. WORK 1 Btu (mean) = 778 ft. lb. = .293 watt hr. = 1/180 of heat required to change temp of 1 lb. water from 32°F to 212°F 1 hp-hr 1 Kwhr = 2545 Btu (mean) = .746 kwhr = 3413 Btu (mean) = 1.34 hp-hr

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GEOMETRY FORMULAS ­­­­­­­­­­­­­­­­­­­­­­­­­

A = Area A1 = Surface area of solids C = Circumference = Pi (3.14159) CIRCLE A=·R·R R=D/2 C=·D D=2·R

D

R

V = Volume

C

ELLIPSE A=·A·B C=2·· A2 + B 2 2 PARALLELOGRAM A=H·L

H L

C A B

RECTANGLE A=W·L

L H

SECTOR OF CIRCLE A = ( · R2 · ) / 360 L = ( · R · ) / 180 = (L · 180) / ( · R) R = (L · 180) / ( · ) TRAPEZOID A = H · (L1 + L2) / 2

L1 H L2

L

R

TRIANGLE A = (W · H) / 2

H W

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­­­­­­­­­­­­­­­­­­­­­­­­­ GEOMETRY FORMULAS

A = Area A1 = Surface area of solids C = Circumference = Pi (3.14159) CONE A1 = ( · R · S) + ( · R2) V = ( · R2 · H) / 3

S

V = Volume

H

R

CYLINDER A1 = (2 · · R2) + (2 · · R · H) V = · R2 · H

H

R

ELLIPTICAL TANKS A1 = 2 · · A2 + B2 2 · H = (2 · A · B)

A B H

V=·A·B·H

RECTANGULAR SOLID A1 = 2 · [ (W · L) + (L · H) + (H · W)] V=W·L·H

W L H

SPHERE A1 = 6 · · R2 V = (4 · · R3) / 3

R

CAPACITY IN GALLONS For the above contains, capacity in gallons (G) is: G = (V / 231 ); when V is in cubic inches G = (V · 7.48); when V is in cubic feet ­ 165 ­

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SPRINKLER SYSTEM FORMULAS ­­­­­­­­­­­­­­­­­­­

SIMPLE FLOW RATE

Q = K P 0.5 , where

Q = flow rate (GPM) K = discharge coefficient of pipe P = pressure (PSI) GENERAL VOLUMETRIC FLOW RATE

Q = flow rate (GPM)

D = outlet diameter (Inches) Cd = discharge coefficient based on outlet geometry P = pressure (PSI) Q = 29.8 D 2 Cd P 0.5 , where PRESSURE TANK SIZING (TANK ABOVE SPRINKLERS)

P = (30/A) - 15, where

P = air pressure in tank (PSI) A = proportion of air in the tank PRESSURE TANK SIZING (TANK BELOW SPRINKLERS)

P = [ (30/A) - 15] + (0.43 H/A), where

P = air pressure carried in tank (PSI) A = proportion of air in the tank H = height of highest sprinkler above tank bottom (Ft) PRESSURE TANK SIZING (HYDRAULICALLY CALCULATED)

Pi = [(Pf = 15)/A] - 15, where

Pi = tank air pressure to use (PSI) A = proportion of air in the tank Pf = system pressure req'd per hydraulic calc. (PSI) DARCY-WEISBACH FORMULA FOR FRICTION LOSS:

HL = f v 2 /2 g D, where

HL = friction loss (Ft) Re = Reynolds number f = friction factor (f=64/Re) v = water velocity (Ft/Sec) g = gravitational constant (Ft/Sec^2) D = pipe diameter (Ft) ­ 166 ­

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­­­­­­­­­­­­­­­­­­­ SPRINKLER SYSTEM FORMULAS

HAZEN-WILLIAMS FORMULA FOR PRESSURE LOSS

P = 4.52 Q 1.85 /C 1.85 D 4.87 , where:]

P = pressure loss (PSI) per lineal ft. Q = flow rate (GPM) C = friction factor of pipe (constant) D = internal diameter of pipe (Inches) Typical "C" values: Unlined cast or ductile iron .................... 100 Black steel (dry sys.incl.preaction) ........ 100 Black steel (wet sys.incl.deluge) ............ 120 Galvanized (all) ...................................... 120 Plastic (listed)­ all ................................. 150 Cement lined cast or ductile iron ........... 140 Copper tube or stainless steel ............... 150 HAZEN-WILLIAMS FORMULA FOR PRESSURE LOSS (IN SI UNITS):

P = 10 5 (6.05) Q 1.85 /C 1.85 D 4.87 , where

P = pressure loss (Bars) per lineal ft Q = flow rate (Litre/Min) C = friction factor of pipe (constant) D = internal diameter of pipe (mm) PRESSURE VELOCITY:

Pv = 0.001123 Q 2 /D 4 , where

Pv = pressure velocity (PSI) Q = upstream flow rate (GPM) D = internal dia. of pipe (Inches) ESTIMATE ­ DRY PIPE TRIP TIME:

t = 0.0352 (Vt/An TO 0.5 ) In(pao/pa), where

t = time (seconds) Vt = dry volume of sprinkler system(Cu. Ft) An = flow area of open sprinklers (Sq. Ft) TO = air temperature (Degrees Rankine) pao = initial air pressure (absolute) pa = trip pressure (absolute)

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STANDARD CONVERSIONS ­­­­­­­­­­­­­­­­­­­­­­­

TO CHANGE TO MULTIPLY BY Inches ....................................... Feet ......................................... 0.0833 Inches ....................................... Millimeters .................................. 25.4 Feet ........................................... Inches ............................................ 12 Feet ........................................... Yards ....................................... 0.3333 Yards ......................................... Feet .................................................. 3 Square Inches ........................... Square feet ........................... 0.00694 Square feet ................................ Square inches .............................. 144 Square feet ................................ Square yards ........................ 0.11111 Square yards ............................. Square feet ...................................... 9 Cubic Inches ............................. Cubic feet .............................. 0.00058 Cubic feet .................................. Cubic inches .............................. 1728 Cubic feet .................................. Cubic yards ........................... 0.03703 Cubic yards ............................... Cubic feet ....................................... 27 Cubic Inches ............................. Gallons .................................. 0.00433 Cubic feet .................................. Gallons ........................................ 7.48 Gallons ...................................... Cubic inches ................................ 231 Gallons ...................................... Cubic feet ................................ 0.1337 Gallons ...................................... Pounds of water ......................... 8.33 Pounds of water ........................ Gallons .................................. 0.12004 Ounces ...................................... Pounds ................................... 0.0625 Pounds ...................................... Ounces ........................................... 16 Inches of water ......................... Pounds per square inch ......... 0.0361 Inches of water ......................... Inches of mercury .................. 0.0735 Inches of water ......................... Ounces per square inch ............ 0.578 Inches of water ......................... Pounds per square foot ................ 5.2 Inches of mercury ..................... Inches of water ........................... 13.6 Inches of mercury ..................... Feet of water ........................... 1.1333 Inches of mercury ..................... Pounds per square inch ......... 0.4914 Ounces per square inch ............ Inches of mercury .................... 0.127 Ounces per square inch ............ Inches of water ......................... 1.733 Pounds per square inch ............ Inches of water ......................... 27.72 Pounds per square inch ............ Feet of water ............................... 2.31 Pounds per square inch ............ Inches of mercury ...................... 2.04 Pounds per square inch ............ Atmospheres .......................... 0.0681 Feet of water ............................. Pounds per square inch ........... 0.434 Feet of water ............................. Pounds per square foot .............. 62.5 Feet of water ............................. Inches of mercury .................. 0.8824 Atmospheres ............................. Pounds per square inch ......... 14.696 Atmospheres ............................. Inches of mercury .................... 29.92 Atmospheres ............................. Feet of water .................................. 34 Long tons .................................. Pounds ...................................... 2240 Short tons ................................. Pounds ...................................... 2000 Short tons ................................. Long tons ............................. 0.89285 ­ 168 ­

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­­­­­­­­­­­­­­­­­ HARDNESS CONVERSION NUMBERS

(1) Brinell Indentation Diameter, MM. (2) Standard or Tungsten Carbide Ball Brinell Hardness No. ­ 10MM. Ball 3000­KG. Load (3) Diamond Pyramid Hardness Number. 50-KG. Load (4) Rockwell Hardness Number B-Scale 100-KG. Load; 1/16" Diameter Ball

(1) 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.55 3.60 3.65 3.70 3.75 3.80 3.85 3.90 3.95 4.00 4.05 4.10 4.15 4.20 4.25 4.30 4.35 4.40 4.45 4.50 4.55 4.60 4.65 4.70 4.80 4.90 5.00 5.10 5.20 5.30 5.40 5.50 5.60 (2) 429 415 401 388 375 363 352 341 331 321 311 302 293 285 277 269 262 255 248 241 235 229 223 217 212 207 201 197 192 187 183 179 174 170 167 163 156 149 143 137 131 126 121 116 111 (3) 455 440 425 410 396 383 372 360 350 339 328 319 309 301 292 284 276 269 261 253 247 241 234 228 222 218 212 207 202 196 192 188 182 178 175 171 163 156 150 143 137 132 127 122 117 (4) ­ ­ ­ ­ ­ ­ (110.0) (109.0) (108.5) (108.0) (107.5) (107.0) (106.0) (105.5) (104.5) (104.0) (103.0) (102.0) (101.0) 100.0 99.0 98.2 97.3 96.4 95.5 94.6 93.8 92.8 91.9 90.7 90.0 89.0 87.8 86.8 86.0 85.0 82.9 80.8 78.7 76.4 74.0 72.0 69.8 67.6 65.7 (5) 45.7 44.5 43.1 41.8 40.4 39.1 37.9 36.9 35.5 34.3 33.1 32.1 30.9 29.9 28.8 27.6 26.6 25.4 24.2 22.8 21.7 20.5 (18.8) (17.5) (16.0) (15.2) (13.8) (12.7) (11.5) (10.0) (9.0) (8.0) (6.4) (5.4) (4.4) (3.3) (0.9) ­ ­ ­ ­ ­ ­ ­ ­

(5) Rockwell Hardness Number C-Scale 150-KG. Load Brale Penetrator Rockwell Superficial Hardness Number Superficial Brale Penetrator: (6) 15-N Scale 15-KG. Load (7) 30-N Scale 30-KG. Load (8) 45-N Scale 45-KG. Load (9) Shore Scleroscope Hardness Number (10) Tensile Strength (Approx.) 1000 PSI.

(6) 83.4 82.8 82.0 81.4 80.6 80.0 79.3 78.6 78.0 77.3 76.7 76.1 75.5 75.0 74.4 73.7 73.1 72.5 71.7 70.9 70.3 69.7 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ (7) 64.6 63.5 62.3 61.1 59.9 58.7 57.6 56.4 55.4 54.3 53.3 52.2 51.2 50.3 49.3 48.3 47.3 46.2 45.1 43.9 42.9 41.9 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ (8) 49.9 48.4 46.9 45.3 43.6 42.0 40.5 39.1 37.8 36.4 34.4 33.8 32.4 31.2 29.9 28.5 27.3 26.0 24.5 22.8 21.5 20.1 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ (9) 61 59 58 56 54 52 51 50 48 47 46 45 43 ­ 41 40 39 38 37 36 35 34 ­ 33 ­ 32 31 30 29 ­ 28 27 ­ 26 ­ 25 ­ 23 22 21 ­ 20 19 18 15 (10) 217 210 202 195 188 182 176 170 166 160 155 150 145 141 137 133 129 126 122 118 115 111 105 102 100 98 95 93 90 89 87 85 83 81 79 76 73 71 67 65 63 60 58 56

Note: Values in () are beyond normal range; given for information only.

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COATED ARC WELDING ELECTRODES - TYPES & STYLES ­­­

A. W. S. Classification

E6010

Direct Current, Reverse polarity, All Positions. All purpose. Moderately smooth finish. Good penetration. This is the electrode used for most carbon steel pipe welding. Alternating Current, All Positions. All purpose. Moderately smooth finish. Good penetration. Direct Current, Straight Polarity, All Positions. High bead. Smooth. Fast. "Cold rod". Alternating Current, All Positions. High bead. Smooth. Fast. "Cold rod". Direct Current, Reverse polarity, All Positions. "Low hydrogen" electrode. Direct Current or Alternating Current, All Positions "Low hydrogen" electrode. Direct Current, All Positions "Low hydrogen" iron powder electrodes Direct Current, Straight Polarity, Flat Position Only. Flat bead. Smooth. Fast. Deep penetration. Can be used with A.C. also. "Hot rod". Direct Current, Straight Polarity or Alternating and Current, Flat Position Only. Flat bead. Smooth. Fast. Deep penetration. "Iron powder electrodes".

E6011 E6012 E6013 E6015 E6016 E6018 E6020

E6024 and E6027

NOTE: This information also applies to E70, E80, E90, and E100 Series. The last two numbers (in bold type) designate the types or styles and the first two numbers the minimum specified tensile strength in 1,000 psi of the weld deposit as welded.

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PHYSICAL PROPERTIES OF E60 & E70 SERIES ELECTRODES

TYPICAL VALUES

AWS ASTM ELECTRODE TENSILE STRENGTH YIELD STRENGTH ELONGATION RED. IN AREA MIN. %

E6010 E6011 E6012

62,000­70,000 52,000­58,000 22 to 28% 62,000­73,000 52,000­61,000 68,000­78,000 55,000­65,000 17 to 22%

35 25

MINIMUM VALUES

AWS ASTM ELECTRODE TENSILE STRENGTH YIELD STRENGTH ELONGATION

E7010 E7011 E7015 E7016 E7020

70,000 70,000 70,000 70,000 70,000

57,000 57,000 57,000 57,000 52,000

22 22 22 22 25

WELDING AND BRAZING TEMPERATURES Carbon Steel Welding Stainless Steel Welding Cast Iron Welding Copper Welding and Brazing Brazing Copper-Silicon with Phosphor-Bronze Brazing Naval Bronze with Manganese Bronze Silver Solder Low Temperature Brazing Soft Solder Wrought Iron

2700­2790°F 2490­2730°F 1920­2500°F 1980°F 1850­1900°F 1600­1700°F 1175­1600°F 1175­1530°F 200­730°F 2700­2750°F

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TROUBLE SHOOTING ARC WELDING EQUIPMENT

Problem: Welder will not start (Starter not operating) Cause: Power circuit dead. Remedy: Check voltage. Cause: Broken power lead. Remedy: Repair. Cause: Wrong supply voltage. Remedy: Check nameplate against supply. Cause: Open power switches Remedy: Close. Cause: Blown fuses. Remedy: Replace. Cause: Overload relay tripped. Remedy: Let set cool. Remove cause of overloading. Cause: Open circuit to starter button. Remedy: Repair. Cause: Defective operating coil. Remedy: Replace. Cause: Mechanical obstruction in contactor. Remedy: Remove. Problem: Welder will not start (Starter operating) Cause: Wrong motor connections. Remedy: Check connection diagram. Cause: Wrong supply voltage. Remedy: Check nameplate against supply. Cause: Rotor stuck. Remedy: Try turning by hand. Cause: Power circuit single-phased. Remedy: Replace fuse; repair open line. Cause: Starter single-phased. Remedy: Check contact of starter tips. Cause: Poor motor connection. Remedy: Tighten. Cause: Open circuit in windings. Remedy: Repair. Problem: Starter operates and blows fuse Cause: Fuse too small. Remedy: Should be two to three times rated motor current. Cause: Short circuit in motor connections. Remedy: Check starter and motor leads for insulation from around and from each other. ­ 172 ­

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­­­­­­­­­ TROUBLE SHOOTING ARC WELDING EQUIPMENT

Problem: Welder runs but soon stops Cause: Wrong relay heaters Remedy: Renewal part recommendations Cause: Welder overloaded Remedy: Considerable overlaod can be carried only for a short time Cause: Duty cycle too high Remedy: Do not operate continually at overload currents Cause: Leads too long or too narrow in cross section Remedy: Should be large enough to carry welding current without excessive voltage drop Cause: Power circuit single-phased Remedy: Check for one dead fuse or line Cause: Ambient temperature too high Remedy: Operate at reduced loads where temperature exceeds 100° F Cause: Ventilation blocked Remedy: Check air inlet and exhaust openings Problem: Welding arc is loud and spatters excessively Cause: Current setting too high Remedy: Check setting and output with ammeter Cause: Polarity wrong Remedy: Check polarity, try reversing, or an electrode of opposite polarity Problem: Welding arc sluggish Cause: Current too low Remedy: Check output, and current recommended for electrode being used Cause: Poor connections Remedy: Check all electrode-holder, cable and groundcable connections. Strap iron is poor ground return Cause: Cable long or too small Remedy: Check cable voltage drop and change cable Problem: Touching set gives shock Cause: Frame not grounded Remedy: Ground solidly Problem: Generator control fails to vary current Cause: Any part of field circuit may be short circuited or open circuited Remedy: Find faulty contact and repair ­ 173 ­

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TROUBLE SHOOTING ARC WELDING EQUIPMENT ­­­­­­­­­

Problem: Welder starts but will not deliver welding current Cause: Wrong direction of rotation Remedy: See INITIAL STARTING Cause: Brushes worn or missing Remedy: Check that all brushes bear on commutator with sufficient tension Cause: Brush connections loose Remedy: Tighten Cause: Open field circuit Remedy: Check connection to rheostat, resistor, and auxiliary brush studs Cause: Series field and armature circuit open Remedy: Check with test lamp or bell ringer Cause: Wrong driving speed Remedy: Check name plate against speed of motor or belt drive Cause: Dirt, grounding field coils Remedy: Clean and reinsulate Cause: Welding terminal shorted Remedy: Electrode holder or cable grounded Problem: Welder generating but current falls off when welding Cause: Electrode or ground connection loose Remedy: Clean and tighten all connections Cause: Poor ground Remedy: Check ground-return circuit Cause: Brushes worn worn off Remedy: Replace with recommended grade. Sand to fit. Blow out carbon dust. Cause: Weak brush spring pressure. Remedy: Replace or readjust brush springs Cause: Brush not properly fitted Remedy: Sand brushes to fit Cause: Brushes in backwards Remedy: Reverse Cause: Wrong brushes used Remedy: Renewal part recommendations Cause: Brush pigtails damaged Remedy: Replace brushes Cause: Rough or dirty commutator Remedy: Turn down or clean commutator Cause: Motor connection single-phased Remedy: Check all connections ­ 174 ­

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­­­­­­­­­­­­ BASIC ARC AND GAS WELDING SYMBOLS

Type of Weld Groove Bead Groove Fillet Groove Square Groove "V"

Groove Bevel

Groove "U"

Groove "J"

Plug & Slot

Field Weld

Weld All Around

Flush

1. In plan or elevation, near, far, and both sides, locations refer to nearest member parallel to plane of drawing and not to others farther behind. 2. In section or end views only, when weld is not drawn, the side to which arrow points is considered near side. 3. Welds on both sides are of same size unless otherwise shown. 4. Symbols govern to break in continuity of structure or to extent of hatching or dimension lines.

Location of Welding Arrow (or Near) Side of Joint

Field Weld

See Notes

Size 7/8 Flush

1/4

1/8

A-1

Root Opening

Other (or Far) Side of Joint

30° Included Angle 40° Size 3/4 1/16 3/4 B-2 See Note 5

Size Root Opening

Both Sides of Joint

Increment Length Size 1/2 Offset if Staggered 2-5 Pitch of Increments Size 3/4 Weld All Around

5. Tail of arrow used for specification reference. 6. All welds are continuous and of user's standard propertions and all except V-grooved and bevel-grooved welds are closed unless otherwise shown. 7. When welds are drawn in section or end views, obvious information is not given by symbol. 8. In joints in which one member only is to be grooved, arrows point to that member. ­ 175 ­

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SYMBOLS FOR PIPE FITTINGS ­­­­­­­­­­­­­­­­­­­­

Bell And Flanged Screwed Spigot Welded Soldered Bushing

6 4

Cap

Cross (Reducing) Cross (Straight) Crossover

2 6 4 6 6

2 6 4 6

2 6 6 4

2 6 4 6

2 6 4

Elbow - 45°

Elbow - 90°

Elbow Turned Down Elbow Turned Up Elbow - Base

Elbow Double Branch Elbow Long Radius

LR

LR

­ 176 ­

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­­­­­­­­­­­­­­­­­­­­ SYMBOLS FOR PIPE FITTINGS

Flanged Screwed Elbow Reducing Elbow Side Outlet (Outlet Down) Elbow Side Outlet (OutletUp) Elbow - Street 2 4 4 2 4 Bell And Welded Soldered Spigot 2 4 2

Joint Conn. Pipe Joint Expansion Lateral

Orifice Plate

Reducing Flange

Plug - Bull

Plug - Pipe

Reducer Concentric

­ 177 ­

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SYMBOLS FOR PIPE FITTINGS ­­­­­­­­­­­­­­­­­­­­

Flanged Screwed Reducer Eccentric Valve - Gate Angle Gate (Plan) Valve - Globe Angle Globe (Elevation) Valve - Globe (Plan) Valve (Auto)B-Pass Valve (Auto)Governor Oper. Valve Reducing Valve Check (Straight Way) Valve Cock Valve Diaphragm Valve Float Valve Gate*

*Also used for General Stop Valve when amplified by specification.

Bell And Welded Soldered Spigot

­ 178 ­

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­­­­­­­­­­­­­­­­­­­­ SYMBOLS FOR PIPE FITTINGS

Bell And Flanged Screwed Spigot Welded Soldered Valve Gate Motor Operated Valve Globe Valve Globe Motor Operated Valve Angle Hose Angle Valve Hose Gate Valve Hose Globe Valve Lockshield Valve Quick Opening Valve Saftey Sleeve

­ 179 ­

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SYMBOLS FOR PIPE FITTINGS ­­­­­­­­­­­­­­­­­­­­

Bell And Flanged Screwed Spigot Welded Soldered

Tee Straight

Tee Outlet Up Tee Outlet Down

Tee Double Sweep

Tee Reducing

6

2 4 6

2 4 6

2 4 6

2 4 6

2 4

Tee Single Sweep Tee Side Outlet (Outlet Down) Tee Side Outlet (Outlet Up) Union

Angle Valve Check

Angle Valve Gate

­ 180 ­

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­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­ WIRE ROPE OVERVIEW

Strength of wire ropes vary, depending on the material from which the individual strands are made and the method used in forming the cable, ranging between 30 and 100 tons per square inch. Primarily there are 3 classes of wire rope: (1) Iron ­ Iron wire is soft with low tensile strength of 30 to 40 tons per square inch. Commonly used for drum type elevator cables and to some extent for derrick guys; being replaced by lowcarbon steel wire in these uses. (2) Cast Steel ­ May have a tensile strength up to 90 tons per square inch and because of its greater strength is generally used for hoisting purposes. To check quickly whether a piece of wire is iron or cast steel, bend it. Iron will bend easily and take a long time to regain its original shape, while cast steel will be harder to bend and will snap back to its original shape very quickly. (3) Plow Steel - Plow steel wire rope is made from high grade, open hearth furnace steel and has an average tensile strength of 110 tons per square inch. This is the best and safest wire rope for cranes, derricks, dredges and slings or straps for heavy loads.

LUBRICATION -- WIRE ROPE

Wire rope is usually larger All wire rope, whether used indoors or than the nominal diameter out, should be considered as a group of and may exceed the nominal moving wires constantly rubbing against diameter by the amounts one another. The resulting friction causes shown in the U.S. Federal incessant wear on the moving parts of the wire rope or cable and will shorten its life Specification for Wire Rope. very rapidly unless lubricants are used to 0 1 2 3 overcome the friction. Lubrication also prevents rusting. Right Lubricating intervals will depend on the types and amount of work encountered. 0 1 2 3 Under average conditions, if worked steadily on equipment, wire rope or cable will require lubrication once every 3 Wrong weeks. Where heavy abrasive dusts exist, more frequent lubrication is in order. Rusty ropes may break without warning.

SHEAVES

The life of wire rope or cable is directly affected by the condition and size of the sheaves over which it is used. Sheaves should be at least 16 x the diameter of the rope or cable that is used over them. In passing over a sheave, the inside portion of the cable, which is against the sheave, is shortened and compression is developed in that section of the cable. The outside portion (away from the sheave) is lengthened or stretched, causing tension in that section. These compressive and tensional stresses ­ 181 ­

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WIRE ROPE ­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­

combine to create bending stresses which increase rapidly as the diameter of the sheaves decrease. As these bending stresses cause much undue wear and directly shorten the safe working life of the rope or cable, the ratio mention between sheaves and rope should be maintained. New wire rope may be damaged and not work properly in sheaves that have become worn or in which the grooves have become irregular in shape. When sheaves are worn or damaged, it is more economical to renew the sheaves rather than to allow excessive wear on the cable. One cause of very severe wear in wire rope or cables is reverse bending, which will shorten the life of the rope by approximately 1/2. Reverse bending refers to the bending of a cable or rope over sheaves, first in one direction then in another. Another cause of severe rope wear is twisting of the fall rope. When the fall rope is twisted and a hoist is made, the wear produced is equal to more than that resulting from weeks of normal use. The person in charge of lifting operations should guard against twisting of the fall rope and should not allow a lift to be made if the fall rope is twisted.

HANDLING CABLE OR WIRE ROPE

Cable or wire rope must not be coiled or uncoiled like manila rope. Cable or wire rope must be taken off the reel in a straight line, avoiding kinking. The reel may be mounted on a heavy pipe or roller to facilitate unwinding. If space is limited, the cable as it comes off the reel may be layed out in a figure 8, after which it can be reeved into the line for which it is intended.

CLAMP FASTENINGS

When it is necessary to make a short bend. as in attaching wire rope or when it is to be looped. thimbles should always be used. In clamping a strap or an eye, the loose or "dead" end is clamped against the main part of the rope with the damps spaced apart a distance equal to 6 x diameter of the rope. Clamp fastenings seldom develop more than 4/5 of rope strength at best. NO. OF CROSBY OR SAFETY CLIPS AND The point of greatest fatigue and/or DIST. BETWEEN CLIPS NEEDED FOR SAFETY wear in a rope usually develops at or near the end where it is clamped ROPE DIA. NO. OF DIST. BETWEEN INCHES CLIPS CLIPS, INCHES around the boom or where attached 1/4 ­ 3/8 3 2 1/4 to the becket on the block. Clamps 7/16 ­5/8 should be inspected at least once 3 3 3/4 3/4 ­ 11/8 weekly and tightened if they show 4 6 3/4 signs of loosening. All clamped or 11/4 ­ 11/2 5 9 spliced fastenings, especially those 15/8 ­ 13/4 6 101/2 on cranes or derricks, should be 2 and over 7 6 x diam. shifted and changed at least once of cable every six months.

U BOLTS OF ALL CLAMPS MUST BE ON THE DEAD END OF THE ROPE

­ 182 ­

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­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­ WIRE ROPE

CORRECT - U-Bolts on short end of rope. (No distortion on live end of rope.) INCORRECT - U-Bolts on live end of rope. (Causes mashed spots on live end of rope.) INCORRECT - Staggered clips. (Causes a mashed spot in live end of rope due to incorrect position of center clip.) CORRECT INCORRECT - Thimble should be used to increase strength of eye and reduce wear on rope. INCORRECT - Wire rope knot with clip efficiency 50% or less

SAFE LOAD (IN POUNDS) ON IMPROVED PLOW STEEL WIRE ROPE

(6 STRANDS, 19 OR 37 WIRES PER STRAND, HEMPCORE)

SINGLE DIA. CIRCUM. VERTICLE INCHES INCHES WIREROPE

1/4 3/8 1/2 5/8 3/4 7/8 3/4

60°

TWO PART SLING 45° 30°

BREAKING STRENGTH WT./FT. TONS LBS. (2000 LBS)

1 1/8 1 1/2 2 2 1/4 2 3/4 3 3 1/2 4 4 1/4 4 3/4 5 5 1/2 6 1/4 6 5/8 7 1/8 7 7/8 8 5/8

1 11/8 11/4 13/8 11/2 15/8 13/4 2 21/8 21/4 21/2 23/4

1,100 2,500 4,300 6,600 9,400 12,800 16,000 21,000 26,000 31,000 37,000 43,000 49,600 64,000 63,000 81,000 98,000 117,600

1,900 1,550 1,100 0.10 4,230 3,460 2,450 0.23 7,450 6,080 4,300 0.40 11,600 9,430 6,670 0.63 16,500 13,450 9,520 0.90 22,300 18,200 12,800 1.23 29,000 23,690 16,790 1.60 36,450 29,780 21,040 2.03 44,700 36,570 25,870 2.50 53,800 43,900 31,050 3.03 63,700 52,000 36,800 3.60 74,400 60,700 42,900 4.23 86,000 70,260 49,700 4.90 110,700 90,400 64,000 6.40 125,200 102,200 72,200 7.22 140,300 114,600 79,000 8.10 170,000 139,100 98,400 10.00 203,500 166,700 117,700 12.10

2.74 6.1 10.7 16.7 23.8 32.2 41.8 52.6 64.6 77.7 92.0 107.0 124.0 160.0 181.0 202.0 246.0 294.0 ­ 183 ­

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ANVIL DESIGN SERVICES ­­­­­­­­­­­­­­­­­­­­­­­­

Anvil offers both Basic and Extended Services... Contact your Anvil representative for more information.

BASIC SERVICES ­­­­­­­­­­­­­­­­­­­­­­­­­­­­­

Anvil Design Services produces fabrication drawings and Bill of Materials of mechanical room piping 21/2" and larger including chillers, heat exchangers, boilers, and pumps from contractor supplied flow diagrams, mechanical drawings, and approved submittals and specifications. Initially, Anvil personnel meet with you to determine your piping preferences. The project scope and fee is agreed upon in a Design Services contract. The plans and specifications are then interpreted in terms of economy, accuracy, and compliance. We may suggest modifications in arrangement, construction, equipment location, or product to attain the desired results. Piping layouts are carefully analyzed to determine whether further economies can be attained in the piping system. Piping drawings are then prepared to determine the most efficient pipe routing, taking equipment location and any interferences into consideration. Preliminary prints are sent to you for revision or approval. Upon approval, (4) sets of drawings with tags and Bills of Materials of the included system components are sent to you.

VALVES

Qty TAG# 4 25 27 34 55 58 61 81 85 89 SIZE 2.5 2.5 2.5 6 10 6 10 6 6x5 6

12

PART# GRUVLOK,SER.7000 GRUVLOK,FIG.758 GRUVLOK,SER.7800 GRUVLOK,Fig.7260 GRUVLOK,SER.7000 GRUVLOK,SER.7000 GRUVLOK,SER.7000 GRUVLOK,FIG.722G GRUVLOK,Fig.7250 GRUVLOK,Fig.7250

DESCRIPTION #1 BUTTERFLY VALVE, GRVD STRAINER, GROOVED CHECK VALVE, GRVD STRAINER, GROOVED BUTTERFLY VALVE, GRVD BUTTERFLY VALVE, GRVD BUTTERFLY VALVE, GRVD 3DTY VALVE, GROOVED SUCTION DIFF, GROOVED SUCTION DIFF, GROOVED

FITTINGS

Qty 10 27 32 6 4 4 TAG# 2 5 7 8 10 11 SIZE 2.5 2.5 2.5 2.5 2.5 4 PART# GRUVLOK,Fig.7050 GRUVLOK,Fig.7000 GRUVLOK,Fig.7400 GRUVLOK,Fig.7060 GRUVLOK,Fig.7051 GRUVLOK Fig 7400 DESCRIPTION #1 90 ELBOW, GRVD COUPLING, FLEX GRVD. COUPLING, RIGIDLOK GRVD. TEE, GROOVED 45 ELBOW, GRVD COUPLING RIGIDLOK GRVD DESCRIPTION #2 290390014249 290390013522 290390016822 290390014801 290390013548

With Basic Services, you can plan the mechanical room. The preliminary drawings can be taken to coordination meetings with other trades to "reserve" space by "getting in" first. Also, your field supervisor can spend more time supervising and not calculating pipe ­ 184 ­

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­­­­­­­­­­­­­­­­­­­­­­­ ANVIL DESIGN SERVICES

lengths and pipe routing. The components can be grouped from the finished drawings for better workflow planning. We usually reduce fitting counts by 10%-15% by moving equipment whenever possible, usually less than a foot. The more movement that is allowed, the more savings can be realized.

EXTENDED SERVICES ­­­­­­­­­­­­­­­­­­­­­­­­­­

Extended Services include any scope beyond Basic Services. There are many different types of services offered as extended: BOM by component (pump, chiller) or by system Unique Tagging ­ adding unique tags to components Air Handling Units ­ with associated ductwork Single Line Routing ­ non-dimensional Distribution Piping Dimensioned Floor Penetrations AWWA Piping - Total Scope Commercial Piping Oil Field Piping Retrofit Projects - Field Survey Hybrid Systems Anything Else

51 7 7 7 51 10 16 17 5 2 5 15 7 7 1 7 4 5 6 7 8 7 8 7 3 10 7 9 26 26 5 21 22 23 22 21 26 5 4 5 25 5 24 28 14 7 8 2 7 11 7 4 7 29 5 2 7 8 2 7 11 7 4 7 29 5 2 7 12 11 20 IN 28 24 5 27 5 5 7 4 5 8 2 5 7 21 22 4 6 5 7 8 7 2 7 10 7 9 26 2 26 5 21 22 23 22 21 26 5 4 5 25 5 24 28 14 7 12 11 20 IN 28 24 5 27 5 5

7 10

18 5 2 5

5 3

5

2 4

7

5 7 21 22

13

7

12

13

12

D M-1

HOT WATER ISO NO SCALE

­ 185 ­

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Corporate Offices 110 Corporate Drive, Suite 10 P.O. Box 3180 Portsmouth, NH 03802-3180 Tel: 603-422-8000 · Fax: 603-422-8033 E-mail: [email protected]

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TM

www.anvilintl.com

ENGINEERED PIPE SUPPORTS · Structural Fabrication · Field Services · Non-destructive Testing Contact: North Kingstown, RI Plant 401-886-3001 ANVIL RESEARCH AND DEVELOPMENT 20 Thurber Blvd. Smithfield, RI 02917 Tel: 401-349-3020 Fax: 401-349-3021 NORTH EAST REGION

WESTERN REGION

Regional Service Center: Servicing Alaska, Arizona, California, Colorado, Hawaii, Idaho, Montana, Nevada, Oregon, Utah, Washington, Wyoming

1600 E. Orangethorpe Avenue Fullerton, CA 92831 Tel: 714-773-1166 · Fax: 714-879-2319 CANADA -- MUELLER-FLOW CONTROL Alberta Calgary ­ Tel: 403-246-0033 · Fax: 403-246-0051 Edmonton ­ Tel: 780-452-9841 · Fax: 780-452-9873 British Columbia Delta ­ Tel: 604-940-1449 · Fax: 604-940-9878 Nanaimo ­ Tel: 250-758-1551 · Fax: 250-758-1160 Prince George ­ Tel: 250-561-1219 · Fax: 250-561-7358 Vancouver City ­ Tel: 604-875-6990 · Fax: 604-875-6962 Manitoba Winnipeg ­ Tel: 204-774-3461 · Fax: 204-786-5044 Ontario Stoney Creek ­ Tel: 905-664-9230 · Fax: 906-664-9556 Toronto ­ Tel: 416-251-4171 · Fax: 416-251-7087 Sarnia ­ Tel: 519-336-7690 · Fax: 519-336-1621 Sudbury ­ Tel: 705-671-9600 · Fax: 705-671-8082 Quebec Montreal ­ Tel: 514-342-2100 · Fax: 514-342-2177 Ste-Foy ­ Tel: 418-650-5766 · Fax: 418-266-0252 Saskatchewan Regina ­ Tel: 306-543-5536 · Fax: 306-545-0390 Saskatoon ­ Tel: 306-242-6788 · Fax: 306-242-5089

Regional Service Center: Servicing Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hampshire, New Jersey, New York, East Pennsylvania, Rhode Island, Vermont 2530 Pearl Buck Road Bristol, PA 19007 Tel: 215-672-3444 · Fax: 215-672-4406

SOUTH EAST REGION

Regional Service Center: Servicing Alabama, Florida, Georgia, Mississippi, North Carolina, South Carolina, Tennessee, Virginia

6344 Cash Court Norcross, GA 30071 Tel: 770-662-8177 · Fax: 770-662-0284 MID WEST REGION

Regional Service Center: Servicing Illinois, Indiana, Iowa, Kansas, Kentucky, Michigan, Minnesota, Missouri, Nebraska, North Dakota, Ohio, West Pennsylvania, South Dakota, West Virginia, Wisconsin

750 Central Avenue University Park, IL 60466 Tel: 708-534-1414 · Fax: 708-534-5441 Toll Free: 1-800-301-2701 SOUTH WEST REGION

Regional Service Center: Servicing Arkansas, Louisiana, New Mexico, Oklahoma, Texas

1313 Avenue R Grand Prairie, TX 75050 Tel: 972-343-9206 · Fax: 972-641-8946

­ 186 ­

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