Read RPL: ALR 010-205 Vintage C, Reciprocating Chiller text version

Replacement Parts List No. 057114900 Revision W 2/2007

Reciprocating Chiller

ALR Sizes 010 - 205 Vintage C

Index

Page(s)

2, 3 4 5 6 - 21 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 - 24 22 23, 24 25 - 55 25 26 27 28 29 30 31 32 33 34 35 36, 37 38, 39 40 41, 42 43, 44 45, 46 47, 48 49, 50 51, 52 53, 54 55 56 - 80 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

Heading

Description

Index Revision History Parts List Revisions Nomenclature Unit Serial Number and Unit Model Number Definitions Compressors Information Arrangements, Power Factor Correction Capacitors Components Unloaders, Motor Protectors, Oil Equalization Kits Unit Compressors 010C - 018C Unit Compressors 022C - 025C Unit Compressors 030C - 035C Unit Compressors 040C - 060C Unit Compressors 065C - 075C Unit Compressors 085C - 095C Unit Compressors 105C Unit Compressors 115C Unit Compressors 125C Unit Compressors 145C Unit Compressors 155C Unit Compressors 175C Unit Compressors 195C/205C Mounting Components All Sizes Control & Power Panel 010C - 018C Diagram 010C - 018C Components 010C - 018C Power Panel Diagram 022C - 035C Components 022C Components 025C Components 030C Components 035C Diagram 040C - 095C Components 040C Components 050C Components 060C Components 065C Components 075C Components 085C Components 095C Diagram 105C - 205C Components 105C Components 115C Components 125C Components 145C Components 155C Components 175C Components 195C/205C On/Off Switch, Alarm Bell, Signal Converter Components Control Panel Volt/Amp Meter Complete Assembly and Components Diagram Electromechanical Panel 022C - 035C Components Electromechanical Panel 022C - 035C Diagram Electromechanical Panel 040C - 095C, Left Side Components Electromechanical Panel 040C - 095C, Left Side Diagram Electromechanical Panel 040C - 095C, Right Side Components Electromechanical Panel 040C - 095C, Right Side Diagram Electromechanical Panel 105C - 205C, Left Side Components Electromechanical Panel 105C - 205C, Left Side Diagram Electromechanical Panel 105C - 205C, Right Side Components Electromechanical Panel 105C - 205C, Right Side Main Capacity Controller Electromechanical Panel 022C - 205C, Barber Colman Controller CP1 Main Capacity Controller Electromechanical Panel 022C - 205C, Honeywell Controller W7100 Main Capacity Controller Electromechanical Panel 022C - 205C, Johnson Controls Controller UNT Diagram MicroTech Panel 040C - 095C, Left Side

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 2

Index

Page(s)

71 72 73 74 75 76 77 78 79 80 81 - 82 81, 82 83 - 86 83 84 85 86 87 - 92 87 88 89 90 91 92 93 - 107 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108, 110 108 109 110 111 - 114 111 112 113 114 115 115 116 116 116

Heading

Components Diagram Components Components Diagram Components Diagram Components Components Cables, Sensors, Wells Gauges Components Condenser Fan Section Diagram Components Diagram Components Cabinet Components Components Components Coil Guards Components Coil Guards Piping Components Basic Information Components Components Components Components Components Components Components Components Components Components Components Components Components Components Evaporator Complete Assemblies Components Plate Exchangers Condenser Condenser Coils Desuperheater Water-Cooled Vessels Water-Cooled Vessels Vibration Isolators Part Numbers, Locations Stock Units Nomenclature, Kits, Accessories

Description

MicroTech Panel 040C - 095C, Left Side MicroTech Panel 040C - 095C, Right Side MicroTech Panel 040C - 095C, Right Side MicroTech Panel 040C - 095C, Keypad, Start Counters, Hour Meters MicroTech Panel 105C - 230C, Left Side MicroTech Panell 105C - 230C, Left Side MicroTech Panel 105C - 230C, Right Side MicroTech Panell 105C - 230C, Right Side MicroTech Panel 105D - 230C, Keypad, Start Counters, Hour Meters MicroTech Panel, 040C - 230C All Sizes 010C - 018C 010C - 018C 022C - 205C 022C - 205C 010C - 018C 022C - 035C 040C - 105C 040C - 105C 115C - 205C 115C - 205C Circuiting Diagrams and Notes 010C - 015C 018C - 022C 025C - 030C 035C 040C - 050C 060C 065C - 075C 085C - 095C 105C - 115C 125C - 145C 155C 175C 195C 205C All Sizes 040C - 205C Insulation, Thermostat, Heaters All Sizes- Part Numbers and Locations Complete Assemblies All Sizes- Heat Recovery All Sizes- Heat Recovery Components All Sizes 018C - 095C

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 3

Parts List Revision History

Revision

New A

Date

6/97 6/98

Description

NEW document that replaces 3 RPL's; 552313Y-00, 552340Y-00 & 571001Y-00. Page 7 - Corrected pn for 40-60 hp Compressor Crankcase Heater.Page 55 - Corrected pn for Resistor (Ref.#986). Page 58 - Corrected pn for Low Pressure Control. Added TD4 Time Delay. Page 67 - Corrected pn for Sensor Well (Ref.#652). Page 109 -Corrected pn & descr. for 050-065 of #351. Added Conn.Head Assy for size 040. Page 80 - Changed Pressure Transducer Cable numbers. Page 108 - Corrected part numbers for Shell and Tube Evaporators on sizes 115C-195C. Page 8 - Corrected part numbers for all compressors used on sizes 010, 015 and 018. Page 71 - Added 34-Conductor Ribbon Cable (Ref.# 906). Page 75 - Added Bubble 906 to diagram. Page 76 - Added 34-Conductor Ribbon Cable (Ref.# 906). Page 86 - Corrected information for Motor Support (Ref.# 704). Page 80 - Removed incorrect information from title of MicroTech Control Panel Sensor Wells. Page 116 - Corrected part number for Flow Switch on sizes 050C-095C. Page 80 - Added High & Low Press. Transducers. Updated info on Press. Transducer Cables & Sensor Thermistors. Page 108 - Added footnote to Shell and Tube Evaporators information. Page 7 - Added part number for Flange Assembly used with Oil Equalization Kits. Page 62 - Added Fuse Holder. Page 80 - MicroTech Ctrl Panel Cables & Sensors: Completely re-formatted entire page to correct various part numbers and eliminate confusion. Pages 88 & 89 - Added information for Key for Control Panel Door Lock (Ref.# 896). Page 86 - Added Std. Mtr, Open Drip - 1 HP, 575V & footnote for Capacitor on Emerson Speedtrol Motor. Page 86 - Updated information and added footnote for Fan (Ref.# 708). Page 7- Kit part number changed to all the same number. Page 23 - Ref #3; added Ctr'l Transf.T2/460V-pn 046738103 & T2/575V-pn 046738104 & changed pn 046738109 voltage to include only 208 volt & 230 volt. Page 24- Ref. 23, ALR 010C/50FLA(after 5/93) (M1) pn 027514204 now incl. 460V. ALR 18C/50 FLA (M1) now incl. 208V & 230V. Ref. #24 & #25; pn 049542102 desc. changes to 50FLA (was 20FLA). Page 26, 27, 28 & 29 - Ref #12 Transf. pn's chg per voltage; pn 046738109 no longer incl. 460V, 380/415V & 575V. Added pn 046738103 for 460V & pn 046738104 for 575V. Page 60 - Added to note; pn-046738109 for 208-230V; pn 046738103 for 460V; & pn 046738104 for 575V. Page 62 - Ref #67 pn changed to 030410000. Page 64 - Added to note; pn-046738109 for 208-230V; pn 046738103 for 460V; & pn 046738104 for 575V. Page 66 - Ref #65 (T2) pn changed to 030410000. Page 80 - Added 'Leaving Water' to Sensor with 20' cable description. Page 89 - Added Ref #889 (latch) to diagram and description. Page 110 -Ref #54; added to 115V heaters-ALR 040-095, pn073507919 & ALR 105-205C pn073507920. Page 7-Added 300 PSI Relief Valve all sizes pn-735045850. Page 64-Heading changed to Left Side instead of Right Side. Page 69-Bub #652 Sensor Well pn changed to 047441506. Added Johnson -350 Controller, #065497809 & Sensor # 065497807. Page 71&76-Added Input Power Fuse, 2A - #065822001 &Comm. Port Fuse, .25A #065821901. Pg. 73 &78-Added Output Board Fuse, 5A #066402901. Pg 85-moved Bub 683. Page 64 - Added schematic symbols to ref #'s 2, 3,4,5,7-11A & 13. Page 58-Schematic symbol TD4; added '(until approx. 1993)' to description of pn 028210108 AND added another TD4-TSB413 with pn 735005944 (1993 and newer). Page 68 - Added pn048442405 to bub 650;Ctrl Sensor w/30 ft., 18 awg. cable. Added "with 15 ft., 22 awg. cable" to descr. of bub 650-pn 048442402. Page 110 - Bub #54;Heater ALR 040C-095C pn changed from 073507919 to 735079719 & ALR 105C-205C pn changed from 073507920 to 753079720. ALSO footer was corrected to ALR 010-205 "C" Page 7 - OIL EQUALIZATION Flange Assembly, #049122701 removed site glass from description. Page 116 - Water Flow Switch for sizes 018C-035C was changed from 070180404 to 017503300. Page 41 - Bub #108 part number for 380 & 460V was changed from 047442104 to 072937502. Page 6- Re-added Info for Arrangements, Power Factor Correction Cap. that were mistakenly left out of Rev. S. Pages 9 thru 20 - Removed all Copeland Compressor information. Page 31- 36, 38,41,43, 45, 47, 49, 51, 53 - Ref #108 added notes Pages 60 & 64 - Ref #23; Removed FS1 Freezestat (1988 and Later) p/n 047356109 andadded note in its place. Pages 62 & 66 - Ref #56; Removed FS2Freezestat (1988 and Later) p/n 047356109 andadded note in its place. Pgs 63 & 64 - Added Ref # 12A & 12B;TD12,13 / Time Delay 40 sec.- Compr. Sequencing pn 028210107

B C

8/98 2/99

D E F G

4/99 5/99 6/99 9/99

H J K

11/99 12/99 5/00

L

6/01

M N O P Q R S T U V

7/01 9/01 10/01 1/02 07/02 09/02 11/03 04/04 10/2004 3/2006

W

2/2007

®

13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 4

Nomenclature

Serial Number Until 1994 5 ZA 12345 00

Engineering Revision Serial Number Factory 5= Staunton,VA Year and Month of Manufacture: Year Month S= 1987 A= Jan. J= Sep. T= 1988 B= Feb. K= Oct. U= 1989 C= Mar. L= Nov. V= 1990 D= Apr. M= Dec. W= 1991 E= May X= 1992 F= Jun Y= 1993 G= Jul Z= 1994 H= Aug

Unit Model Number ALR 040 C

Vintage Nominal Tonnage ex. 040 = 40 Tons Unit Type: ALR= Air- Cooled Accessible Hermetic Compressor Chiller

Serial Number 1995- Current 5 5A 12345 00

Engineering Revision Serial Number Factory 5= Staunton,VA Year and Month of Manufacture: Year Month 5= 1995 A= Jan. G= Jul 6= 1996 B= Feb. H= Aug 7= 1997 C= Mar. J= Sep. D= Apr. K= Oct. E= May L= Nov. F= Jun M= Dec.

Stock Unit Model Number ALR 040 C 12

Voltage 12 = 208/230V 27 = 460V 42 = 208/230V Vintage Nominal Tonnage ex. 040 = 40 Tons Unit Type: ALR= Air- Cooled Accessible Hermetic Compressor Chiller

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 5

Compressors

Compressor Arrangements

ALR 010- 035C

One Compressor Units

ALR 040- 095C - Top View

Compressor # 2 Compressor # 1

ALR 105- 205C - Top View

Compressor #3 Compressor #1 Compressor #4

Control Box

Control Box Compressor #2

Compressor Chart Abbreviations

AL = Across-the-Line Start Option PW = Part Winding Start Option Cap. Ctl. = Capacity Control # OF UL = Banks of Unloading

Power Factor Correction Capacitors 20 HP Compressor

1.0 KVAR- 208/230V Units ------- 047938534 2.5 KVAR- 460V AL Units --------- 047938516

25 HP Compressor

1.0 KVAR- 208/230V Units ------- 047938534 2.0 KVAR- 460V PW Units ------- 047938515 3.0 KVAR- 460V AL Units --------- 047938517

30/35 HP Compressor

3.0 KVAR- 460V PW Units ------- 047938517 6.0 KVAR- 460V AL Units --------- 047938520

40 HP Compressor

5.0 KVAR- 208/230V Units ------- 047938505 5.0 KVAR- 460V PW Units ------- 047938519 10.0 KVAR- 460V AL Units ------- 047938523

50 HP Compressor

10.0 KVAR- 208/230V Units ------ 047938509 10.0 KVAR- 460V ------------------- 047938523

60 HP Compressor

7.5 KVAR- 460V --------------------- 047938521

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 6

Compressors

Compressor Components and Accessories 040C - 205C

Unloaders

Complete Kit

To Add to a New Replacement Compressor

Kit includes: Cylinder Head, Piston Ass'y, Valve Plate, Gaskets, and Unloader Valve and Coil.

Oil Equalization

-applies to ALR 105C - ALR 205C

All Units manufactured after November, 1987 (5SLXXXXX) were manufactured with oil equalization lines between the parallel piped compressors. If a unit built prior to that date requires retrofit, the following kit is available: Kit pn. 350011801. Flange Assembly - pn: 049122701. For Retrofit Procedure and instructions please consult Service Bulletin 40-8702SB, or contact the McQuay International Parts Group in Minneapolis.

pn: 046745201 To Replace an Unloader on an Existing Compressor

Kit includes: Unloader Valve , Coil and Valve Gasket.

pn: SG9980212-02

Coils

120V

For 4D and 6D Compressors.

pn: 027677200

Crankcase Heaters

120V

100W- Used on 20 - 35 H.P. Compressors pn: 735041245

300 PSI Relief Valve

All Sizes pn: 735045850

120V

200W- Used on 40 - 60 H.P. Compressors pn: 049767901

Motor Protectors

120V

Used on all Compressors pn: 044691500

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 7

Compressors

Compressors by Unit Size

ALR 010C Compressors

Compressor # 1 HP= 10

Unit Steps -------------------- Bristol ----------- McQuay Int'l # Of Voltage Cap. -------------------- Number ---------- Part Number UL Ctl. 208 ------ 1 ----------------- H2NG124DPDE ------- 049264001 ----- 0 208 ------ 2 ----------------- H2NG124GPDE ------ 049264002 ----- 0 230 ------ 1 ----------------- H2NG124DPDE ------- 049264001 ----- 0 230 ------ 2 ----------------- H2NG124GPDE ------ 049264002 ----- 0 460 ------ 1 ----------------- H2NG124DPEE ------- 049264003 ----- 0 460 ------ 2 ----------------- H2NG124GPEE ------ 049264004 ----- 0 380/415 --- 1 ----------------- H2NG124DPEE ------- 049264003 ----- 0 380/415 --- 2 ----------------- H2NG124GPEE ------ 049264004 ----- 0 575 ------ 1 ----------------- H2NG124DPFE ------- 049264005 ----- 0 575 ------ 2 ----------------- H2NG124GPFE ------- 049264006 ----- 0

ALR 015C Compressors

Compressor # 1 HP= 15

Unit Steps -------------------- Bristol ----------- McQuay Int'l # Of Voltage Cap. -------------------- Number ---------- Part Number UL Ctl. 208 ------ 1 ----------------- H2NG184DPDF ------- 049264007 ----- 0 208 ------ 2 ----------------- H2NG184GPDF ------- 049264008 ----- 0 230 ------ 1 ----------------- H2NG184DPDF ------- 049264007 ----- 0 230 ------ 2 ----------------- H2NG184GPDF ------- 049264008 ----- 0 460 ------ 1 ----------------- H2NG184DPEF ------- 049264009 ----- 0 460 ------ 2 ----------------- H2NG184GPEF ------- 049264010 ----- 0 380/415 --- 1 ----------------- H2NG184DPEF ------- 049264009 ----- 0 380/415 --- 2 ----------------- H2NG184GPEF ------- 049264010 ----- 0 575 ------ 1 ----------------- H2NG184DPFF ------- 049264011 ----- 0 575 ------ 2 ----------------- H2NG184GPFF ------- 049264012 ----- 0

ALR 018C Compressors

Compressor # 1 HP= 20

Unit Steps -------------------- Bristol ----------- McQuay Int'l # Of Voltage Cap. -------------------- Number ---------- Part Number UL Ctl. 208 ------ 1 ----------------- H2NG244FRDF ------- 049264013 ----- 0 208 ------ 2 ----------------- H2NG244GPDF ------- 049264014 ----- 0 230 ------ 1 ----------------- H2NG244FRDF ------- 049264013 ----- 0 230 ------ 2 ----------------- H2NG244GPDF ------- 049264014 ----- 0 460 ------ 1 ----------------- H2NG244DREF ------- 049264015 ----- 0 460 ------ 2 ----------------- H2NG244GPEF ------- 049264016 ----- 0 380/415 --- 1 ----------------- H2NG244DREF ------- 049264015 ----- 0 380/415 --- 2 ----------------- H2NG244GPEF ------- 049264016 ----- 0 575 ------ 1 ----------------- H2NG244DRFF ------- 049264017 ----- 0 575 ------ 2 ----------------- H2NG244GPFF ------- 049264018 ----- 0

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 8

Compressors

Compressors by Unit Size

ALR 022C Compressors

Compressor # 1 HP= 25

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ------ 2 ------ AL ---------- 049267100 ---------------208 ------ 2 ----- PW --------- 049267100 ---------------230 ------ 2 ------ AL ---------- 049267100 ---------------230 ------ 2 ----- PW --------- 049267100 ---------------460 ------ 2 ------ AL ---------- 049267100 ---------------460 ------ 2 ----- PW --------- 049268600 ---------------380/415 --- 2 ------ AL ---------- 049267100 ---------------380/415 --- 2 ----- PW --------- 049268600 ---------------575 ------ 2 ------ AL ---------- 047131100 ---------------575 ------ 2 ----- PW --------- 047131100 ---------------208 ------ 3 ------ AL ---------- 046496500 ---------------208 ------ 3 ----- PW --------- 046496500 ---------------230 ------ 3 ------ AL ---------- 046496500 ---------------230 ------ 3 ----- PW --------- 046496500 ---------------460 ------ 3 ------ AL ---------- 046496500 ---------------460 ------ 3 ----- PW --------- 046496600 ---------------380/415 --- 3 ------ AL ---------- 046496500 ---------------380/415 --- 3 ----- PW --------- 046496600 ---------------575 ------ 3 ------ AL ---------- 047131100 ---------------575 ------ 3 ----- PW --------- 047131100 ---------------0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1

ALR 025C Compressors

Compressor # 1 HP= 30

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ---- 2/3 ----- AL ---------- 046496700 ---------------- 1 208 ---- 2/3 ---- PW --------- 046496700 ---------------- 1 230 ---- 2/3 ----- AL ---------- 046496700 ---------------- 1 230 ---- 2/3 ---- PW --------- 046496700 ---------------- 1 460 ---- 2/3 ----- AL ---------- 046496700 ---------------- 1 460 ---- 2/3 ---- PW --------- 046496800 ---------------- 1 380/415 - 2/3 ----- AL ---------- 046496700 ---------------- 1 380/415 - 2/3 ---- PW --------- 046496800 ---------------- 1 575 ---- 2/3 ----- AL ---------- 047131200 ---------------- 1 575 ---- 2/3 ---- PW --------- 047131200 ---------------- 1

a

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 9

Compressors

Compressors by Unit Size

ALR 030C Compressors

Compressor # 1 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 2 ------ AL ---------- 049267200 ---------------- 1 208 ------ 2 ----- PW --------- 049267200 ---------------- 1 230 ------ 2 ------ AL ---------- 049267200 ---------------- 1 230 ------ 2 ----- PW --------- 049267200 ---------------- 1 460 ------ 2 ------ AL ---------- 049267200 ---------------- 1 460 ------ 2 ----- PW --------- 049267400 ---------------- 1 380/415 --- 2 ------ AL ---------- 049267200 ---------------- 1 380/415 --- 2 ----- PW --------- 049267400 ---------------- 1 575 ------ 2 ------ AL ---------- 049267600 ---------------- 1 575 ------ 2 ----- PW --------- 049267600 ---------------- 1 208 ------ 3 ------ AL ---------- 046496900 ---------------- 2a 208 ------ 3 ----- PW --------- 046496900 ---------------- 2a 230 ------ 3 ------ AL ---------- 046496900 ---------------- 2a 230 ------ 3 ----- PW --------- 046496900 ---------------- 2a 460 ------ 3 ------ AL ---------- 046496900 ---------------- 2a 460 ------ 3 ----- PW --------- 046497000 ---------------- 2a 380/415 --- 3 ------ AL ---------- 046496900 ---------------- 2a 380/415 --- 3 ----- PW --------- 046497000 ---------------- 2a 575 ------ 3 ------ AL ---------- 047131300 ---------------- 2a 575 ------ 3 ----- PW --------- 047131300 ---------------- 2a

ALR 035C Compressors

Compressor # 1 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 2 ------ AL ---------- 049267700 ---------------- 1 208 ------ 2 ----- PW --------- 049267700 ---------------- 1 230 ------ 2 ------ AL ---------- 049268100 ---------------- 1 230 ------ 2 ----- PW --------- 049268100 ---------------- 1 460 ------ 2 ------ AL ---------- 049268100 ---------------- 1 460 ------ 2 ----- PW --------- 049267900 ---------------- 1 380/415 --- 2 ------ AL ---------- 049268100 ---------------- 1 380/415 --- 2 ----- PW --------- 049267900 ---------------- 1 575 ------ 2 ------ AL ---------- 047131400 ---------------- 1 575 ------ 2 ----- PW --------- 047131400 ---------------- 1 208 ------ 3 ------ AL ---------- 044462700 ---------------- 2a 208 ------ 3 ----- PW --------- 044462700 ---------------- 2a 230 ------ 3 ------ AL ---------- 044462800 ---------------- 2a 230 ------ 3 ----- PW --------- 044462800 ---------------- 2a 460 ------ 3 ------ AL ---------- 044462800 ---------------- 2a 460 ------ 3 ----- PW --------- 044462900 ---------------- 2a 380/415 --- 3 ------ AL ---------- 044462800 ---------------- 2a 380/415 --- 3 ----- PW --------- 044462900 ---------------- 2a 575 ------ 3 ------ AL ---------- 047131400 ---------------- 2a 575 ------ 3 ----- PW --------- 047131400 ---------------- 2a

a

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 10

Compressors

Compressors by Unit Size

ALR 040C Compressors

Compressor # 1 HP= 20

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ------ 4 ------ AL ---------- 046496300 ---------------- 1 208 ------ 4 ----- PW --------- 046496300 ---------------- 1 230 ------ 4 ------ AL ---------- 046496300 ---------------- 1 230 ------ 4 ----- PW --------- 046496300 ---------------- 1 460 ------ 4 ------ AL ---------- 046496300 ---------------- 1 460 ------ 4 ----- PW --------- 046496400 ---------------- 1 380/415 --- 4 ------ AL ---------- 046496300 ---------------- 1 380/415 --- 4 ----- PW --------- 046496400 ---------------- 1 575 ------ 4 ------ AL ---------- 047131000 ---------------- 1 575 ------ 4 ----- PW --------- 047131000 ---------------- 1

Compressor # 2 HP= 25

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ------ 4 ------ AL ---------- 046496500 ---------------- 1 208 ------ 4 ----- PW --------- 046496500 ---------------- 1 230 ------ 4 ------ AL ---------- 046496500 ---------------- 1 230 ------ 4 ----- PW --------- 046496500 ---------------- 1 460 ------ 4 ------ AL ---------- 046496500 ---------------- 1 460 ------ 4 ----- PW --------- 046496600 ---------------- 1 380/415 --- 4 ------ AL ---------- 046496500 ---------------- 1 380/415 --- 4 ----- PW --------- 046496600 ---------------- 1 575 ------ 4 ------ AL ---------- 047131100 ---------------- 1 575 ------ 4 ----- PW --------- 047131100 ---------------- 1

ALR 050C Compressors

Compressor # 1 HP= 25

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ------ 4 ------ AL ---------- 046496500 ---------------- 1 208 ------ 4 ----- PW --------- 046496500 ---------------- 1 230 ------ 4 ------ AL ---------- 046496500 ---------------- 1 230 ------ 4 ----- PW --------- 046496500 ---------------- 1 460 ------ 4 ------ AL ---------- 046496500 ---------------- 1 460 ------ 4 ----- PW --------- 046496600 ---------------- 1 380/415 --- 4 ------ AL ---------- 046496500 ---------------- 1 380/415 --- 4 ----- PW --------- 046496600 ---------------- 1 575 ------ 4 ------ AL ---------- 047131100 ---------------- 1 575 ------ 4 ----- PW --------- 047131100 ---------------- 1

Compressor # 2 HP= 30

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ------ 4 ------ AL ---------- 046496700 ---------------- 1 208 ------ 4 ----- PW --------- 046496700 ---------------- 1 230 ------ 4 ------ AL ---------- 046496700 ---------------- 1 230 ------ 4 ----- PW --------- 046496700 ---------------- 1 460 ------ 4 ------ AL ---------- 046496700 ---------------- 1 460 ------ 4 ----- PW --------- 046496800 ---------------- 1 380/415 --- 4 ------ AL ---------- 046496700 ---------------- 1 380/415 --- 4 ----- PW --------- 046496800 ---------------- 1 575 ------ 4 ------ AL ---------- 047131200 ---------------- 1 575 ------ 4 ----- PW --------- 047131200 ---------------- 1

ALR 060C Compressors

Compressor # 1 HP= 30

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ------ 4 ------ AL ---------- 046496700 ---------------- 1 208 ------ 4 ----- PW --------- 046496700 ---------------- 1 230 ------ 4 ------ AL ---------- 046496700 ---------------- 1 230 ------ 4 ----- PW --------- 046496700 ---------------- 1 460 ------ 4 ------ AL ---------- 046496700 ---------------- 1 460 ------ 4 ----- PW --------- 046496800 ---------------- 1 380/415 --- 4 ------ AL ---------- 046496700 ---------------- 1 380/415 --- 4 ----- PW --------- 046496800 ---------------- 1 575 ------ 4 ------ AL ---------- 047131200 ---------------- 1 575 ------ 4 ----- PW --------- 047131200 ---------------- 1

a

Compressor # 2 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ------ 4 ------ AL ---------- 049267200 ---------------- 1 208 ------ 4 ----- PW --------- 049267200 ---------------- 1 230 ------ 4 ------ AL ---------- 049267200 ---------------- 1 230 ------ 4 ----- PW --------- 049267200 ---------------- 1 460 ------ 4 ------ AL ---------- 049267200 ---------------- 1 460 ------ 4 ----- PW --------- 049267400 ---------------- 1 380/415 --- 4 ------ AL ---------- 049267200 ---------------- 1 380/415 --- 4 ----- PW --------- 049267400 ---------------- 1 575 ------ 4 ------ AL ---------- 049267600 ---------------- 1 575 ------ 4 ----- PW --------- 049267600 ---------------- 1

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 11

Compressors

Compressors by Unit Size

ALR 065C Compressors

Compressor # 1 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267200 ---------------- 1 208 ------ 4 ----- PW --------- 049267200 ---------------- 1 230 ------ 4 ------ AL ---------- 049267200 ---------------- 1 230 ------ 4 ----- PW --------- 049267200 ---------------- 1 460 ------ 4 ------ AL ---------- 049267200 ---------------- 1 460 ------ 4 ----- PW --------- 049267400 ---------------- 1 380/415 --- 4 ------ AL ---------- 049267200 ---------------- 1 380/415 --- 4 ----- PW --------- 049267400 ---------------- 1 575 ------ 4 ------ AL ---------- 049267600 ---------------- 1 575 ------ 4 ----- PW --------- 049267600 ---------------- 1 208 ------ 6 ------ AL ---------- 046496900 ---------------- 2a 208 ------ 6 ----- PW --------- 046496900 ---------------- 2a 230 ------ 6 ------ AL ---------- 046496900 ---------------- 2a 230 ------ 6 ----- PW --------- 046496900 ---------------- 2a 460 ------ 6 ------ AL ---------- 046496900 ---------------- 2a 460 ------ 6 ----- PW --------- 046497000 ---------------- 2a 380/415 --- 6 ------ AL ---------- 046496900 ---------------- 2a 380/415 --- 6 ----- PW --------- 046497000 ---------------- 2a 575 ------ 6 ------ AL ---------- 047131300 ---------------- 2a 575 ------ 6 ----- PW --------- 047131300 ---------------- 2a

Compressor # 2 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267200 ---------------- 1 208 ------ 4 ----- PW --------- 049267200 ---------------- 1 230 ------ 4 ------ AL ---------- 049267200 ---------------- 1 230 ------ 4 ----- PW --------- 049267200 ---------------- 1 460 ------ 4 ------ AL ---------- 049267200 ---------------- 1 460 ------ 4 ----- PW --------- 049267400 ---------------- 1 380/415 --- 4 ------ AL ---------- 049267200 ---------------- 1 380/415 --- 4 ----- PW --------- 049267400 ---------------- 1 575 ------ 4 ------ AL ---------- 049267600 ---------------- 1 575 ------ 4 ----- PW --------- 049267600 ---------------- 1 208 ------ 6 ------ AL ---------- 046496900 ---------------- 2a 208 ------ 6 ----- PW --------- 046496900 ---------------- 2a 230 ------ 6 ------ AL ---------- 046496900 ---------------- 2a 230 ------ 6 ----- PW --------- 046496900 ---------------- 2a 460 ------ 6 ------ AL ---------- 046496900 ---------------- 2a 460 ------ 6 ----- PW --------- 046497000 ---------------- 2a 380/415 --- 6 ------ AL ---------- 046496900 ---------------- 2a 380/415 --- 6 ----- PW --------- 046497000 ---------------- 2a 575 ------ 6 ------ AL ---------- 047131300 ---------------- 2a 575 ------ 6 ----- PW --------- 047131300 ---------------- 2a

ALR 075C Compressors

Compressor # 1 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267700 ---------------- 1 208 ------ 4 ----- PW --------- 049267700 ---------------- 1 230 ------ 4 ------ AL ---------- 049268100 ---------------- 1 230 ------ 4 ----- PW --------- 049268100 ---------------- 1 460 ------ 4 ------ AL ---------- 049268100 ---------------- 1 460 ------ 4 ----- PW --------- 049267900 ---------------- 1 380/415 --- 4 ------ AL ---------- 049268100 ---------------- 1 380/415 --- 4 ----- PW --------- 049267900 ---------------- 1 575 ------ 4 ------ AL ---------- 047131400 ---------------- 1 575 ------ 4 ----- PW --------- 047131400 ---------------- 1 208 ------ 6 ------ AL ---------- 044462700 ---------------- 2a 208 ------ 6 ----- PW --------- 044462700 ---------------- 2a 230 ------ 6 ------ AL ---------- 044462800 ---------------- 2a 230 ------ 6 ----- PW --------- 044462800 ---------------- 2a 460 ------ 6 ------ AL ---------- 044462800 ---------------- 2a 460 ------ 6 ----- PW --------- 044462900 ---------------- 2a 380/415 --- 6 ------ AL ---------- 044462800 ---------------- 2a 380/415 --- 6 ----- PW --------- 044462900 ---------------- 2a 575 ------ 6 ------ AL ---------- 047131400 ---------------- 2a 575 ------ 6 ----- PW --------- 047131400 ---------------- 2a

a

Compressor # 2 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267700 ---------------- 1 208 ------ 4 ----- PW --------- 049267700 ---------------- 1 230 ------ 4 ------ AL ---------- 049268100 ---------------- 1 230 ------ 4 ----- PW --------- 049268100 ---------------- 1 460 ------ 4 ------ AL ---------- 049268100 ---------------- 1 460 ------ 4 ----- PW --------- 049267900 ---------------- 1 380/415 --- 4 ------ AL ---------- 049268100 ---------------- 1 380/415 --- 4 ----- PW --------- 049267900 ---------------- 1 575 ------ 4 ------ AL ---------- 047131400 ---------------- 1 575 ------ 4 ----- PW --------- 047131400 ---------------- 1 208 ------ 6 ------ AL ---------- 044462700 ---------------- 2a 208 ------ 6 ----- PW --------- 044462700 ---------------- 2a 230 ------ 6 ------ AL ---------- 044462800 ---------------- 2a 230 ------ 6 ----- PW --------- 044462800 ---------------- 2a 460 ------ 6 ------ AL ---------- 044462800 ---------------- 2a 460 ------ 6 ----- PW --------- 044462900 ---------------- 2a 380/415 --- 6 ------ AL ---------- 044462800 ---------------- 2a 380/415 --- 6 ----- PW --------- 044462900 ---------------- 2a 575 ------ 6 ------ AL ---------- 047131400 ---------------- 2a 575 ------ 6 ----- PW --------- 047131400 ---------------- 2a

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 12

Compressors

Compressors by Unit Size

ALR 085C Compressors

Compressor # 1 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa 208 ---208 ---230 ---230 ---460 ---460 ---380/415 380/415 575 ---575 ---Ctl. 4/6 ----- AL ---------- 047137100 ---------------4/6 ---- PW --------- 047137100 ---------------4/6 ----- AL ---------- 047137100 ---------------4/6 ---- PW --------- 047137100 ---------------4/6 ----- AL ---------- 047137200 ---------------4/6 ---- PW --------- 047137200 ---------------4/6 ----- AL ---------- 047137200 ---------------4/6 ---- PW --------- 047137200 ---------------4/6 ----- AL ---------- 047137300 ---------------4/6 ---- PW --------- 047137300 ---------------2 2 2 2 2 2 2 2 2 2

Compressor # 2 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ---- 4/6 ----- AL ---------- 047137100 ---------------- 2 208 ---- 4/6 ---- PW --------- 047137100 ---------------- 2 230 ---- 4/6 ----- AL ---------- 047137100 ---------------- 2 230 ---- 4/6 ---- PW --------- 047137100 ---------------- 2 460 ---- 4/6 ----- AL ---------- 047137200 ---------------- 2 460 ---- 4/6 ---- PW --------- 047137200 ---------------- 2 380/415 - 4/6 ----- AL ---------- 047137200 ---------------- 2 380/415 - 4/6 ---- PW --------- 047137200 ---------------- 2 575 ---- 4/6 ----- AL ---------- 047137300 ---------------- 2 575 ---- 4/6 ---- PW --------- 047137300 ---------------- 2

ALR 095C Compressors

Compressor # 1 HP= 60

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ---- 4/6 ----- AL ---------- 047352800 ---------------- 2 208 ---- 4/6 ---- PW --------- 047352800 ---------------- 2 230 ---- 4/6 ----- AL ---------- 047352800 ---------------- 2 230 ---- 4/6 ---- PW --------- 047352800 ---------------- 2 460 ---- 4/6 ----- AL ---------- 047352900 ---------------- 2 460 ---- 4/6 ---- PW --------- 047352900 ---------------- 2 380/415 - 4/6 ----- AL ---------- 047352900 ---------------- 2 380/415 - 4/6 ---- PW --------- 047352900 ---------------- 2 575 ---- 4/6 ----- AL ---------- 047353000 ---------------- 2 575 ---- 4/6 ---- PW --------- 047353000 ---------------- 2

Compressor # 2 HP= 60

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- ULa Ctl. 208 ---- 4/6 ----- AL ---------- 047352800 ---------------- 2 208 ---- 4/6 ---- PW --------- 047352800 ---------------- 2 230 ---- 4/6 ----- AL ---------- 047352800 ---------------- 2 230 ---- 4/6 ---- PW --------- 047352800 ---------------- 2 460 ---- 4/6 ----- AL ---------- 047352900 ---------------- 2 460 ---- 4/6 ---- PW --------- 047352900 ---------------- 2 380/415 - 4/6 ----- AL ---------- 047352900 ---------------- 2 380/415 - 4/6 ---- PW --------- 047352900 ---------------- 2 575 ---- 4/6 ----- AL ---------- 047353000 ---------------- 2 575 ---- 4/6 ---- PW --------- 047353000 ---------------- 2

a

Unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 13

Compressors

Compressors by Unit Size

ALR 105C Compressors

Compressor # 1 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 230 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267400 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049267200 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267400 ---------------- 1 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 1 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 1

Compressor # 3 HP= 25

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267100 ---------------- 0 208 ------ 4 ----- PW --------- 049267100 ---------------- 0 230 ------ 4 ------ AL ---------- 049267100 ---------------- 0 230 ------ 4 ----- PW --------- 049267100 ---------------- 0 460 ------ 4 ------ AL ---------- 049267100 ---------------- 0 460 ------ 4 ----- PW --------- 049268600 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267100 ---------------- 0 380/415 --- 4 ----- PW --------- 049268600 ---------------- 0 575 ------ 4 ------ AL ---------- 047131100 ---------------- 0 575 ------ 4 ----- PW --------- 047131100 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 208 ---- 6/8 ---- PW --------- 049267100 ---------------- 0 230 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 230 ---- 6/8 ---- PW --------- 049267100 ---------------- 0 460 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 460 ---- 6/8 ---- PW --------- 049268600 ---------------- 0 380/415 - 6/8 ----- AL ---------- 049267100 ---------------- 0 380/415 - 6/8 ---- PW --------- 049268600 ---------------- 0 575 ---- 6/8 ----- AL ---------- 047131100 ---------------- 0 575 ---- 6/8 ---- PW --------- 047131100 ---------------- 0

Compressor # 2 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 230 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267400 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049267200 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267400 ---------------- 1 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 1 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 1

Compressor # 4 HP= 25

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267100 ---------------- 0 208 ------ 4 ----- PW --------- 049267100 ---------------- 0 230 ------ 4 ------ AL ---------- 049267100 ---------------- 0 230 ------ 4 ----- PW --------- 049267100 ---------------- 0 460 ------ 4 ------ AL ---------- 049267100 ---------------- 0 460 ------ 4 ----- PW --------- 049268600 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267100 ---------------- 0 380/415 --- 4 ----- PW --------- 049268600 ---------------- 0 575 ------ 4 ------ AL ---------- 047131100 ---------------- 0 575 ------ 4 ----- PW --------- 047131100 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 208 ---- 6/8 ---- PW --------- 049267100 ---------------- 0 230 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 230 ---- 6/8 ---- PW --------- 049267100 ---------------- 0 460 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 460 ---- 6/8 ---- PW --------- 049268600 ---------------- 0 380/415 - 6/8 ----- AL ---------- 049267100 ---------------- 0 380/415 - 6/8 ---- PW --------- 049268600 ---------------- 0 575 ---- 6/8 ----- AL ---------- 047131100 ---------------- 0 575 ---- 6/8 ---- PW --------- 047131100 ---------------- 0

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 14

Compressors

Compressors by Unit Size

ALR 115C Compressors

Compressor # 1 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 230 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267400 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049267200 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267400 ---------------- 1 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 1 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 1

Compressor # 3 HP= 25

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267100 ---------------- 0 208 ------ 4 ----- PW --------- 049267100 ---------------- 0 230 ------ 4 ------ AL ---------- 049267100 ---------------- 0 230 ------ 4 ----- PW --------- 049267100 ---------------- 0 460 ------ 4 ------ AL ---------- 049267100 ---------------- 0 460 ------ 4 ----- PW --------- 049268600 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267100 ---------------- 0 380/415 --- 4 ----- PW --------- 049268600 ---------------- 0 575 ------ 4 ------ AL ---------- 047131100 ---------------- 0 575 ------ 4 ----- PW --------- 047131100 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 208 ---- 6/8 ---- PW --------- 049267100 ---------------- 0 230 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 230 ---- 6/8 ---- PW --------- 049267100 ---------------- 0 460 ---- 6/8 ----- AL ---------- 049267100 ---------------- 0 460 ---- 6/8 ---- PW --------- 049268600 ---------------- 0 380/415 - 6/8 ----- AL ---------- 049267100 ---------------- 0 380/415 - 6/8 ---- PW --------- 049268600 ---------------- 0 575 ---- 6/8 ----- AL ---------- 047131100 ---------------- 0 575 ---- 6/8 ---- PW --------- 047131100 ---------------- 0

Compressor # 2 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 230 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267400 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049267200 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267400 ---------------- 1 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 1 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 1

Compressor # 4 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 208 ---- 6/8 ---- PW --------- 049267300 ---------------- 0 230 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 230 ---- 6/8 ---- PW --------- 049267300 ---------------- 0 460 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 460 ---- 6/8 ---- PW --------- 049267500 ---------------- 0 380/415 - 6/8 ----- AL ---------- 049267300 ---------------- 0 380/415 - 6/8 ---- PW --------- 049267500 ---------------- 0 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 0 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 0

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 15

Compressors

Compressors by Unit Size

ALR 125C Compressors

Compressor # 1 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 230 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267400 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049267200 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267400 ---------------- 1 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 1 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 1

Compressor # 3 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 208 ---- 6/8 ---- PW --------- 049267300 ---------------- 0 230 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 230 ---- 6/8 ---- PW --------- 049267300 ---------------- 0 460 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 460 ---- 6/8 ---- PW --------- 049267500 ---------------- 0 380/415 - 6/8 ----- AL ---------- 049267300 ---------------- 0 380/415 - 6/8 ---- PW --------- 049267500 ---------------- 0 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 0 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 0

Compressor # 2 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # OF Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 230 ---- 6/8 ---- PW --------- 049267200 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049267200 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267400 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049267200 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267400 ---------------- 1 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 1 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 1

Compressor # 4 HP= 35

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267300 ---------------- 0 208 ------ 4 ----- PW --------- 049267300 ---------------- 0 230 ------ 4 ------ AL ---------- 049267300 ---------------- 0 230 ------ 4 ----- PW --------- 049267300 ---------------- 0 460 ------ 4 ------ AL ---------- 049267300 ---------------- 0 460 ------ 4 ----- PW --------- 049267500 ---------------- 0 380/415 --- 4 ------ AL ---------- 049267300 ---------------- 0 380/415 --- 4 ----- PW --------- 049267500 ---------------- 0 575 ------ 4 ------ AL ---------- 049267600 ---------------- 0 575 ------ 4 ----- PW --------- 049267600 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 208 ---- 6/8 ---- PW --------- 049267300 ---------------- 0 230 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 230 ---- 6/8 ---- PW --------- 049267300 ---------------- 0 460 ---- 6/8 ----- AL ---------- 049267300 ---------------- 0 460 ---- 6/8 ---- PW --------- 049267500 ---------------- 0 380/415 - 6/8 ----- AL ---------- 049267300 ---------------- 0 380/415 - 6/8 ---- PW --------- 049267500 ---------------- 0 575 ---- 6/8 ----- AL ---------- 049267600 ---------------- 0 575 ---- 6/8 ---- PW --------- 049267600 ---------------- 0

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 16

Compressors

Compressors by Unit Size

ALR 145C Compressors

Compressor # 1 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267800 ---------------- 0 208 ------ 4 ----- PW --------- 049267800 ---------------- 0 230 ------ 4 ------ AL ---------- 049268200 ---------------- 0 230 ------ 4 ----- PW --------- 049268200 ---------------- 0 460 ------ 4 ------ AL ---------- 049268200 ---------------- 0 460 ------ 4 ----- PW --------- 049268000 ---------------- 0 380/415 --- 4 ------ AL ---------- 049268200 ---------------- 0 380/415 --- 4 ----- PW --------- 049268000 ---------------- 0 575 ------ 4 ------ AL ---------- 047131400 ---------------- 0 575 ------ 4 ----- PW --------- 047131400 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267700 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267700 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049268100 ---------------- 1 230 ---- 6/8 ---- PW --------- 049268100 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049268100 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267900 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049268100 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267900 ---------------- 1 575 ---- 6/8 ----- AL ---------- 047131400 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047131400 ---------------- 1a

Compressor # 3 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 --- 4/6/8 ---- AL ---------- 049267800 ---------------- 0 208 --- 4/6/8 --- PW --------- 049267800 ---------------- 0 230 --- 4/6/8 ---- AL ---------- 049268200 ---------------- 0 230 --- 4/6/8 --- PW --------- 049268200 ---------------- 0 460 --- 4/6/8 ---- AL ---------- 049268200 ---------------- 0 460 --- 4/6/8 --- PW --------- 049268000 ---------------- 0 380/415 4/6/8 ---- AL ---------- 049268200 ---------------- 0 380/415 4/6/8 --- PW --------- 049268000 ---------------- 0 575 --- 4/6/8 ---- AL ---------- 047131400 ---------------- 0 575 --- 4/6/8 --- PW --------- 047131400 ---------------- 0

Compressor # 2 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 4 ------ AL ---------- 049267800 ---------------- 0 208 ------ 4 ----- PW --------- 049267800 ---------------- 0 230 ------ 4 ------ AL ---------- 049268200 ---------------- 0 230 ------ 4 ----- PW --------- 049268200 ---------------- 0 460 ------ 4 ------ AL ---------- 049268200 ---------------- 0 460 ------ 4 ----- PW --------- 049268000 ---------------- 0 380/415 --- 4 ------ AL ---------- 049268200 ---------------- 0 380/415 --- 4 ----- PW --------- 049268000 ---------------- 0 575 ------ 4 ------ AL ---------- 047131400 ---------------- 0 575 ------ 4 ----- PW --------- 047131400 ---------------- 0 208 ---- 6/8 ----- AL ---------- 049267700 ---------------- 1 208 ---- 6/8 ---- PW --------- 049267700 ---------------- 1 230 ---- 6/8 ----- AL ---------- 049268100 ---------------- 1 230 ---- 6/8 ---- PW --------- 049268100 ---------------- 1 460 ---- 6/8 ----- AL ---------- 049268100 ---------------- 1 460 ---- 6/8 ---- PW --------- 049267900 ---------------- 1 380/415 - 6/8 ----- AL ---------- 049268100 ---------------- 1 380/415 - 6/8 ---- PW --------- 049267900 ---------------- 1 575 ---- 6/8 ----- AL ---------- 047131400 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047131400 ---------------- 1a

a

Compressor # 4 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 --- 4/6/8 ---- AL ---------- 049267800 ---------------- 0 208 --- 4/6/8 --- PW --------- 049267800 ---------------- 0 230 --- 4/6/8 ---- AL ---------- 049268200 ---------------- 0 230 --- 4/6/8 --- PW --------- 049268200 ---------------- 0 460 --- 4/6/8 ---- AL ---------- 049268200 ---------------- 0 460 --- 4/6/8 --- PW --------- 049268000 ---------------- 0 380/415 4/6/8 ---- AL ---------- 049268200 ---------------- 0 380/415 4/6/8 --- PW --------- 049268000 ---------------- 0 575 --- 4/6/8 ---- AL ---------- 047131400 ---------------- 0 575 --- 4/6/8 --- PW --------- 047131400 ---------------- 0

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 17

Compressors

Compressors by Unit Size

ALR 155C Compressors

Compressor # 1 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ---- 6/8 ----- AL ---------- 071667601 ---------------- 1 208 ---- 6/8 ---- PW --------- 071667601 ---------------- 1 230 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 230 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 460 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 460 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 380/415 - 6/8 ----- AL ---------- 071667701 ---------------- 1 380/415 - 6/8 ---- PW --------- 071667701 ---------------- 1 575 ---- 6/8 ----- AL ---------- 047137300 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047137300 ---------------- 1a

Compressor # 3 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 6 ------ AL ---------- 049267800 ---------------- 0 208 ------ 6 ----- PW --------- 049267800 ---------------- 0 230 ------ 6 ------ AL ---------- 049268200 ---------------- 0 230 ------ 6 ----- PW --------- 049268200 ---------------- 0 460 ------ 6 ------ AL ---------- 049268200 ---------------- 0 460 ------ 6 ----- PW --------- 049268000 ---------------- 0 380/415 --- 6 ------ AL ---------- 049268200 ---------------- 0 380/415 --- 6 ----- PW --------- 049268000 ---------------- 0 575 ------ 6 ------ AL ---------- 047131400 ---------------- 0 575 ------ 6 ----- PW --------- 047131400 ---------------- 0 208 ------ 8 ------ AL ---------- 049267700 ---------------- 1 208 ------ 8 ----- PW --------- 049267700 ---------------- 1 230 ------ 8 ------ AL ---------- 049268100 ---------------- 1 230 ------ 8 ----- PW --------- 049268100 ---------------- 1 460 ------ 8 ------ AL ---------- 049268100 ---------------- 1 460 ------ 8 ----- PW --------- 049268100 ---------------- 1 380/415 --- 8 ----- PW --------- 049267900 ---------------- 1 575 ------ 8 ------ AL ---------- 047131400 ---------------- 1a 575 ------ 8 ----- PW --------- 047131400 ---------------- 1a

Compressor # 2 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ---- 6/8 ----- AL ---------- 071667601 ---------------- 1 208 ---- 6/8 ---- PW --------- 071667601 ---------------- 1 230 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 230 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 460 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 460 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 380/415 - 6/8 ----- AL ---------- 071667701 ---------------- 1 380/415 - 6/8 ---- PW --------- 071667701 ---------------- 1 575 ---- 6/8 ----- AL ---------- 047137300 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047137300 ---------------- 1a

Compressor # 4 HP= 40

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 6 ------ AL ---------- 049267800 ---------------- 0 208 ------ 6 ----- PW --------- 049267800 ---------------- 0 230 ------ 6 ------ AL ---------- 049268200 ---------------- 0 230 ------ 6 ----- PW --------- 049268200 ---------------- 0 460 ------ 6 ------ AL ---------- 049268200 ---------------- 0 460 ------ 6 ----- PW --------- 049268000 ---------------- 0 380/415 --- 6 ------ AL ---------- 049268200 ---------------- 0 380/415 --- 6 ----- PW --------- 049268000 ---------------- 0 575 ------ 6 ------ AL ---------- 047131400 ---------------- 0 575 ------ 6 ----- PW --------- 047131400 ---------------- 0 208 ------ 8 ------ AL ---------- 049267700 ---------------- 1 208 ------ 8 ----- PW --------- 049267700 ---------------- 1 230 ------ 8 ------ AL ---------- 049268100 ---------------- 1 230 ------ 8 ----- PW --------- 049268100 ---------------- 1 460 ------ 8 ------ AL ---------- 049268100 ---------------- 1 460 ------ 8 ----- PW --------- 049267900 ---------------- 1 380/415 --- 8 ------ AL ---------- 049268100 ---------------- 1 380/415 --- 8 ----- PW --------- 049267900 ---------------- 1 575 ------ 8 ------ AL ---------- 047131400 ---------------- 1a 575 ------ 8 ----- PW --------- 047131400 ---------------- 1a

a

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 18

Compressors

Compressors by Unit Size

ALR 175C Compressors

Compressor # 1 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ---- 6/8 ----- AL ---------- 071667601 ---------------- 1 208 ---- 6/8 ---- PW --------- 071667601 ---------------- 1 230 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 230 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 460 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 460 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 380/415 - 6/8 ----- AL ---------- 071667701 ---------------- 1 380/415 - 6/8 ---- PW --------- 047137300 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047137300 ---------------- 1a

Compressor # 3 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 6 ------ AL ---------- 071667801 ---------------- 0 208 ------ 6 ----- PW --------- 071667801 ---------------- 0 230 ------ 6 ------ AL ---------- 071667901 ---------------- 0 230 ------ 6 ----- PW --------- 071667901 ---------------- 0 460 ------ 6 ------ AL ---------- 071667901 ---------------- 0 460 ------ 6 ----- PW --------- 071667901 ---------------- 0 380/415 --- 6 ------ AL ---------- 071667901 ---------------- 0 380/415 --- 6 ----- PW --------- 071667901 ---------------- 0 575 ------ 6 ------ AL ---------- 047137300 ---------------- 0 575 ------ 6 ----- PW --------- 047137300 ---------------- 0 208 ------ 8 ------ AL ---------- 071667601 ---------------- 1 208 ------ 8 ----- PW --------- 071667601 ---------------- 1 230 ------ 8 ------ AL ---------- 071667701 ---------------- 1 230 ------ 8 ----- PW --------- 071667701 ---------------- 1 460 ------ 8 ------ AL ---------- 071667701 ---------------- 1 460 ------ 8 ----- PW --------- 071667701 ---------------- 1 380/415 --- 8 ------ AL ---------- 071667701 ---------------- 1 380/415 --- 8 ----- PW --------- 071667701 ---------------- 1 575 ------ 8 ------ AL ---------- 047137300 ---------------- 1a 575 ------ 8 ----- PW --------- 047137300 ---------------- 1a

Compressor # 2 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ---- 6/8 ----- AL ---------- 071667601 ---------------- 1 208 ---- 6/8 ---- PW --------- 071667601 ---------------- 1 230 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 230 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 460 ---- 6/8 ----- AL ---------- 071667701 ---------------- 1 460 ---- 6/8 ---- PW --------- 071667701 ---------------- 1 380/415 - 6/8 ----- AL ---------- 071667701 ---------------- 1 380/415 - 6/8 ---- PW --------- 071667701 ---------------- 1 575 ---- 6/8 ----- AL ---------- 047137300 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047137300 ---------------- 1a

Compressor # 4 HP= 50

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 6 ------ AL ---------- 071667801 ---------------- 0 208 ------ 6 ----- PW --------- 071667801 ---------------- 0 230 ------ 6 ------ AL ---------- 071667901 ---------------- 0 230 ------ 6 ----- PW --------- 071667901 ---------------- 0 460 ------ 6 ------ AL ---------- 071667901 ---------------- 0 460 ------ 6 ----- PW --------- 071667901 ---------------- 0 380/415 --- 6 ------ AL ---------- 071667901 ---------------- 0 380/415 --- 6 ----- PW --------- 071667901 ---------------- 0 575 ------ 6 ------ AL ---------- 047137300 ---------------- 0 575 ------ 6 ----- PW --------- 047137300 ---------------- 0 208 ------ 8 ------ AL ---------- 071667601 ---------------- 1 208 ------ 8 ----- PW --------- 071667601 ---------------- 1 230 ------ 8 ------ AL ---------- 071667701 ---------------- 1 230 ------ 8 ----- PW --------- 071667701 ---------------- 1 460 ------ 8 ------ AL ---------- 071667701 ---------------- 1 460 ------ 8 ----- PW --------- 071667701 ---------------- 1 380/415 --- 8 ------ AL ---------- 071667701 ---------------- 1 380/415 --- 8 ----- PW --------- 071667701 ---------------- 1 575 ------ 8 ------ AL ---------- 047137300 ---------------- 1a 575 ------ 8 ----- PW --------- 047137300 ---------------- 1a

a

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 19

Compressors

Compressors by Unit Size

ALR 195/205C Compressors

Compressor # 1 HP= 60

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ---- 6/8 ----- AL ---------- 071668001 ---------------- 1 208 ---- 6/8 ---- PW --------- 071668001 ---------------- 1 230 ---- 6/8 ----- AL ---------- 071668101 ---------------- 1 230 ---- 6/8 ---- PW --------- 071668101 ---------------- 1 460 ---- 6/8 ----- AL ---------- 071668101 ---------------- 1 460 ---- 6/8 ---- PW --------- 071668101 ---------------- 1 380/415 - 6/8 ----- AL ---------- 071668101 ---------------- 1 380/415 - 6/8 ---- PW --------- 071668101 ---------------- 1 575 ---- 6/8 ----- AL ---------- 047353000 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047353000 ---------------- 1a

Compressor # 3 HP= 60

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 6 ------ AL ---------- 071668201 ---------------- 0 208 ------ 6 ----- PW --------- 071668201 ---------------- 0 230 ------ 6 ------ AL ---------- 071668301 ---------------- 0 230 ------ 6 ----- PW --------- 071668301 ---------------- 0 460 ------ 6 ------ AL ---------- 071668301 ---------------- 0 460 ------ 6 ----- PW --------- 071668301 ---------------- 0 380/415 --- 6 ------ AL ---------- 071668301 ---------------- 0 380/415 --- 6 ----- PW --------- 071668301 ---------------- 0 575 ------ 6 ------ AL ---------- 047353000 ---------------- 0 575 ------ 6 ----- PW --------- 047353000 ---------------- 0 208 ------ 8 ------ AL ---------- 071668001 ---------------- 1 208 ------ 8 ----- PW --------- 071668001 ---------------- 1 230 ------ 8 ------ AL ---------- 071668101 ---------------- 1 230 ------ 8 ----- PW --------- 071668101 ---------------- 1 460 ------ 8 ------ AL ---------- 071668101 ---------------- 1 460 ------ 8 ----- PW --------- 071668101 ---------------- 1 380/415 --- 8 ------ AL ---------- 071668101 ---------------- 1 380/415 --- 8 ----- PW --------- 071668101 ---------------- 1 575 ------ 8 ------ AL ---------- 047353000 ---------------- 1a 575 ------ 8 ----- PW --------- 047353000 ---------------- 1a

Compressor # 2 HP= 60

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ---- 6/8 ----- AL ---------- 071668001 ---------------- 1 208 ---- 6/8 ---- PW --------- 071668001 ---------------- 1 230 ---- 6/8 ----- AL ---------- 071668101 ---------------- 1 230 ---- 6/8 ---- PW --------- 071668101 ---------------- 1 460 ---- 6/8 ----- AL ---------- 071668101 ---------------- 1 460 ---- 6/8 ---- PW --------- 071668101 ---------------- 1 380/415 - 6/8 ----- AL ---------- 071668101 ---------------- 1 380/415 - 6/8 ---- PW --------- 071668101 ---------------- 1 575 ---- 6/8 ----- AL ---------- 047353000 ---------------- 1a 575 ---- 6/8 ---- PW --------- 047353000 ---------------- 1a

Compressor # 4 HP= 60

Unit Steps - Start ------ McQuay Int'l ------------ # Of Voltage Cap. - Option ----- Part Number ------------- UL Ctl. 208 ------ 6 ------ AL ---------- 071668201 ---------------- 0 208 ------ 6 ----- PW --------- 071668201 ---------------- 0 230 ------ 6 ------ AL ---------- 071668301 ---------------- 0 230 ------ 6 ----- PW --------- 071668301 ---------------- 0 460 ------ 6 ------ AL ---------- 071668301 ---------------- 0 460 ------ 6 ----- PW --------- 071668301 ---------------- 0 380/415 --- 6 ------ AL ---------- 071668301 ---------------- 0 380/415 --- 6 ----- PW --------- 071668301 ---------------- 0 575 ------ 6 ------ AL ---------- 047353000 ---------------- 0 575 ------ 6 ----- PW --------- 047353000 ---------------- 0 208 ------ 8 ------ AL ---------- 071668001 ---------------- 1 208 ------ 8 ----- PW --------- 071668001 ---------------- 1 230 ------ 8 ------ AL ---------- 071668101 ---------------- 1 230 ------ 8 ----- PW --------- 071668101 ---------------- 1 460 ------ 8 ------ AL ---------- 071668101 ---------------- 1 460 ------ 8 ----- PW --------- 071668101 ---------------- 1 380/415 --- 8 ------ AL ---------- 071668101 ---------------- 1 380/415 --- 8 ----- PW --------- 071668101 ---------------- 1 575 ------ 8 ------ AL ---------- 047353000 ---------------- 1a 575 ------ 8 ----- PW --------- 047353000 ---------------- 1a

a

unloaders not included with this compressor. If unloader is required see "Compressor Components and Accessories" section.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 20

Compressors

Compressor Mounting Components

ALR 010- 018C

Typical Compressor Foot (Four per Compressor)

ALR 010- 018C

610

Ref # 610 611 612 613 614 Description Bolt Flat Washer Rubber Mount Sleeve Hex Nut Part Number 040499035 041542301 035923500 035923601 040500002 Qty. 1* 1* 1* 1* 1*

321098765432129876576510987098721 43210987654321 1876543210987654321 9 098 4324321 6543 65

9 43 5 321098765432121876576510987098721 43210987654321 54396810240 21669 432 5 321098765432129872576518987058731 43210987654321 10 43 9 3 7 5 4 62 0 5439810248216654335 1 2 9 3 7 4 62 543210987654321 543210987654321 543210987654321 543210987654321 543210987654321 543210987654321 543210987654321 543210987654321 543210987654321 543210987654321 1 543210987654321

611 612

614

*Per Compressor Foot

613

ALR 022- 205C

Typical Compressor Foot (Four per Compressor)

ALR 022- 205C

600 602

Ref # 600 601 602 603 604 605 606 Part Number Description 735033955 Bolt: .62 x4.0 048164812 Lock Washer 040500312 Flat Washer 041763400 Vibration Pad- .31 x 2.0 019941000 Compressor Grommet Vibration Pad- .62 x 2 x 2 041763300 055062301 Support Qty. 1* 1* 1* 1* 1* 1* 1*

601

Compressor Foot

605

603

*Per Compressor Foot

604 606

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 21

Control & Power Panel Components

ALR010C - 018C Panel Diagram

T2 CP1 (D 350)

1 3

10

11

CP2

9

TD1

TD2

TD3

TD4

TD9

1A 17

R3

5

R4

6

R 13

7

12

13

20

8

FS1

TC 10

TC 11

T1

17A

R 21

19 2

FB2

16 18 26 27

FB5

FB6

SC11 M 11 M 12

C 11

C 12

21

22

24

25

23

M1

M5

M9

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 22

Control & Power Panel Components

ALR 010C - 018C

Ref. #

Description

Part No. 208V

Quantity Unit Voltage 460V 230V 380/415V 1 1 1 1 1 1 1 1 1 1 1 1

575V 1 1 1 1

1

1A

CP1, CP2, D350- Main Controller Central Processor- Master A350 Sensor for A350 Display for A350 Processor Central Processor- Slave (2-Speed Compr. Units Only) T1, T2, T3- Transformers Main Power Transformer- T1: Units w/ Speedtrol Main Power Transformer- T1: Units w/ Speedtrol Main Power Transformer- T1: Units w/ Speedtrol Main Power Transformer- T1: Units w/o Speedtrol Main Power Transformer- T1: Units w/o Speedtrol Main Power Transformer- T1: Units w/o Speedtrol Control Transformer- T2 Control Transformer- T2 Control Transformer- T2 Speedtrol Transformer- T3 Fuse- 1.3A Speedtrol Transformer R3, R4, R13, R21- Relays Relay R3- Starting Relay R4- Starting: 2-Speed Compressors Only Relay R13- Low Ambient Relay R21- Hi Ambient or Hi Water TD1, TD2, TD3, TD4, TD9- Time Delays TD1- Starting (after 5/93) TD2- Compressor Lockout (until 5/93) TD2- Compressor Lockout (after 5/93) TD3 (after 5/93) TD4 (after 5/93) TD9- Low Ambient HP1, LP1, FS1, PC5, PC12, SC11- Pressure Controls High Pressure Control- HP1 Low Pressure Control- LP1 Freezestat Control- FS1 (until 5/93) Freezestat Control- FS1 (after 5/93) Hi-Ambient Unloader Pressure Control- PC5 Fantrol Pressure Control- PC12 Speedtrol Control- SC11 TC10, TC11- Thermostats Freezestat Temperature Control- TC10 Sensor for TC10 HiWater Unloader Thermostat- TC11 C11, C12- Capacitors Fan Motor Capacitor 7.5MFD- C11, C12 FB2, FB5, FB6- Fuse Blocks and Fuses Fuseblock FB2- Cooler Heater Fuse F2- Cooler Heater Fuseblock FB5- Transformer Fuse- F5 7.0A Units w/Speedtrol Fuse- F5 0.8A Units w/ 2 Speed Compressor Fuse- F5 10A Units w/2 Speed Compressor Fuseblock FB6- Fan Motor Fuse- F6 10A

065497809 065497807 065497803 065487302

1 1 1 1

2

3 3 3 NS

038253922 038253927 038253930 038253935 038253924 038253925 046738109 046738103 046738104 038253922 049759805

1 1 1 1 1 1 1 1 1 1 1 1

5 6 7 8

026213000 026213000 047356704 047356702

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

9 10 11 12 13

028210120 028210124 028210119 028210134 028210135 028210125

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

NS NS 16 NS NS 18

047356107 047356103 001354800 071944601 047356104 047356101 048445202

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

17 17A

065497809 065497808 023796408

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

19

037516404

2

2

2

2

2

20 21

22

046500002 046742220 046500002 042753117 042753104 042753120 046500002 042753120

1 1

1 1 1 1 1 1 1

1 1

1 1 1 1 1 1 1

1 1 1

1 1

1 1

1 1 1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 23

Control & Power Panel Components

ALR 010C - 018C, Continued

Ref. # Description Part No. 208V 23 M1, M5, M6- Compressor Contactors: ALR 010C M1 Contactor: 3 Pole, 40FLA (until 5/93) M1 Contactor: 3 Pole, 50FLA (after 5/93) M1 Contactor: 3 Pole, 25FLA M5 Contactor: 3 Pole, 50FLA M5 Contactor: 3 Pole, 30FLA M9 Contactor: 3 Pole, 20FLA M9 Contactor: 3 Pole, 30FLA M1, M5, M6- Compressor Contactors: ALR 015C M1 Contactor: 3 Pole, 60FLA M1 Contactor: 3 Pole, 40FLA M1 Contactor: 3 Pole, 30FLA M5 Contactor: 3 Pole, 50FLA M5 Contactor: 3 Pole, 30FLA M9 Contactor: 3 Pole, 20FLA M9 Contactor: 3 Pole, 30FLA M1, M5, M6- Compressor Contactors: ALR 018C M1 Contactor: 3 Pole, 90FLA M1 Contactor: 3 Pole, 50FLA M1 Contactor: 3 Pole, 40FLA M5 Contactor: 3 Pole, 50FLA M5 Contactor: 3 Pole, 30FLA M9 Contactor: 3 Pole, 50FLA M9 Contactor: 3 Pole, 30FLA M11, M12- Fan Motor Contactors M11 Contactor: 17FLA- Units Without Speedtrol M11 Relay- Units Without Speedtrol M11 Relay- Units With Speedtrol M12 Contactor: 17FLA- Units Without Speedtrol M12 Relay- Units Without Speedtrol M12 Relay- Units With Speedtrol 027514203 027514204 027514201 049542102 049542101 049542102 049542101 1 1 Quantity Unit Voltage 460V 230V 380/415V 1 1 1 1 1 1 1 1 1 1 1 1 1

575V

1 1 1 1

24

1 1 1

1

25

23

027514205 027514203 027514202 049542102 049542101 049542102 049542101

1 1

1 1 1

24

1 1 1 1

1 1 1 1

1 1 1 1

1

1 1 1 1

25

1

23

027514207 027514204 027514203 049542102 049542101 049542102 049542101

1 1

1 1 1

24

1 1 1 1

1 1 1 1

1 1 1 1

1

1 1 1 1

25

1

26

034914200 047356704 034914200 034914200 047356704 034914200

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

27

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 24

Power Panel Components

ALR022C - 035C Panel Diagram

T2

T1

FB5

2 1 3 4

FB6 or FB7

5

FB6

8

6 7

PVM

M1

M5

9

10

11

12

C1

C1

C1

M13

C2

M12

C2

M11

C2

T10

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 25

Power Panel Components

ALR 022C

Ref. #

Description

Part No. 208V 460V

Quantity Unit Voltage 230V 380/415V 1 1 1 1 575V

1

T1- Power Transformer Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S T2- Control Transformer Transformer: 120P, 27S T3-Speedtrol Transformer Transformer Transformer FB5, FB6, FB7- Fuseblocks and Fuses FB5 Fuse Block- Control Circuit Transformer F5 Fuse- Control Circuit Transformer 4 Amp 3.5 Amp 2 Amp 1.6 Amp 1.5 Amp FB6 Fuseblock (Units Without Speedtrol) OR FB7 Fuseblock (Units With Speedtrol) F6 or F7 Fuse- 15A (Units With or Without Speedtrol FB6 Fuseblock (Units With Speedtrol) F6 Fuse- 15A (Units With Speedtrol) PVM- Phase Voltage Monitor: Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor M1, M5- Compr. Contactors: Across-The-Line Start M1 Contactor: 3 Pole, 50FLA, Aux. Con. M1 Contactor: 3 Pole, 60FLA, Aux. Con. M1 Contactor: 3 Pole, 50FLA M1, M5- Compressor Contactors: Part Winding Start M1 Contactor: 3 Pole, 50FLA, Aux. Con. M1 Contactor: 3 Pole, 25FLA, Aux. Con. M1 Contactor: 3 Pole, 30FLA, Aux. Con. M1 Contactor: 3 Pole, 50FLA M1 Contactor: 3 Pole, 25FLA M1 Contactor: 3 Pole, 30FLA M11, M12, M13- Fan Motor Contactors M13 Contactor: 30FLA M13 Contactor: 30FLA M13 Contactor: 30FLA T10- Speedtrol Motor Step Down Transformer T10 Transformer T10 Transformer T10 Transformer

038253911 038253902 038253931

1

2

029948300

1

1

1

1

1

NS NS

037533603 037533629

1 1 1 1 1

3

046500002 042753114 042753113 042753109 042753108 046742209 046500003 042753122 046500002 042753122

1 1

1

1

1

1

1 1 1 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 1 3 1 2

4

5

6

039444701 039444702 039444703 039444704 039444706 039444707 039444705

1 1 1 1 1 (60Hz) 1 (50 Hz) 1 (415V)

7 8

027514404 027514405 027514104

1 1

1

1 1

1 1

7

8

027514404 027514401 027514402 027514104 027514101 027514102

1 1 1 1

1 1 1 1 1 1

9 10 11

041769601 041769601 041769601

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

12 12 12

046738109 046738103 046738104

1 1

1 1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 26

Power Panel Components

ALR 025C

Ref. #

Description

Part No. 208V 460V

Quantity Unit Voltage 230V 380/415V 1 1 1 1 575V

1

T1- Power Transformer Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S T2- Control Transformer Transformer: 120P, 27S T3-Speedtrol Transformer Transformer Transformer FB5, FB6, FB7- Fuseblocks and Fuses FB5 Fuse Block- Control Circuit Transformer F5 Fuse- Control Circuit Transformer 4 Amp 3.5 Amp 2 Amp 1.6 Amp 1.5 Amp FB6 Fuseblock (Units Without Speedtrol) OR FB7 Fuseblock (Units With Speedtrol) F6 or F7 Fuse- 15A (Units With or Without Speedtrol FB6 Fuseblock (Units With Speedtrol) F6 Fuse- 15A (Units With Speedtrol) PVM- Phase Voltage Monitor: Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor M1, M5- Compr. Contactors: Across-The-Line Start M1 Contactor: 3 Pole, 60FLA, Aux. Con. M1 Contactor: 3 Pole, 60FLA M1, M5- Compressor Contactors: Part Winding Start M1 Contactor: 3 Pole, 60FLA, Aux. Con. M1 Contactor: 3 Pole, 30FLA, Aux. Con. M1 Contactor: 3 Pole, 40FLA, Aux. Con. M1 Contactor: 3 Pole, 60FLA M1 Contactor: 3 Pole, 30FLA M1 Contactor: 3 Pole, 40FLA M11, M12, M13- Fan Motor Contactors M13 Contactor: 30FLA M13 Contactor: 30FLA M13 Contactor: 30FLA T10- Speedtrol Motor Step Down Transformer T10 Transformer T10 Transformer T10 Transformer

038253911 038253902 038253931

1

2

029948300

1

1

1

1

1

NS NS

037533603 037533629

1 1 1 1 1

3

046500002 042753114 042753113 042753109 042753108 046742209 046500003 042753122 046500002 042753122

1 1

1

1

1

1

1 1 1 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 1 3 1 2

4

5

6

039444701 039444702 039444703 039444704 039444706 039444707 039444705

1 1 1 1 1 (60 Hz) 1 (50 Hz) 1 (415V)

7 8

027514405 027514105

1 1

1

1 1

1

1

7

8

027514405 027514402 027514403 027514105 027514102 027514103

1 1 1 1

1 1 1 1 1 1

9 10 11

041769601 041769601 041769601

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

12 12 12

046738109 046738103 046738104

1 1

1 1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 27

Power Panel Components

ALR 030C

Ref. #

Description

Part No. 208V 460V

Quantity Unit Voltage 230V 380/415V 1 1 1 1 575V

1

T1- Power Transformer Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S T2- Control Transformer Transformer: 120P, 27S T3-Speedtrol Transformer Transformer Transformer FB5, FB6, FB7- Fuseblocks and Fuses FB5 Fuse Block- Control Circuit Transformer F5 Fuse- Control Circuit Transformer 4 Amp 3.5 Amp 2 Amp 1.6 Amp 1.5 Amp FB6 Fuseblock (Units Without Speedtrol) OR FB7 Fuseblock (Units With Speedtrol) F6 or F7 Fuse- 15A (Units With or Without Speedtrol FB6 Fuseblock (Units With Speedtrol) F6 Fuse- 15A (Units With Speedtrol) PVM- Phase Voltage Monitor: Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor M1, M5- Compr. Contactors: Across-The-Line Start M1 Contactor: 3 Pole, 75FLA, Aux. Con. M1 Contactor: 3 Pole, 60FLA, Aux. Con. M1 Contactor: 3 Pole, 75FLA M1, M5- Compressor Contactors: Part Winding Start M1 Contactor: 3 Pole, 75FLA, Aux. Con. M1 Contactor: 3 Pole, 40FLA, Aux. Con. M1 Contactor: 3 Pole, 75FLA M1 Contactor: 3 Pole, 40FLA M11, M12, M13- Fan Motor Contactors M13 Contactor: 30FLA M13 Contactor: 30FLA M13 Contactor: 30FLA T10- Speedtrol Motor Step Down Transformer T10 Transformer T10 Transformer T10 Transformer

038253911 038253902 038253931

1

2

029948300

1

1

1

1

1

NS NS

037533603 037533629

1 1 1 1 1

3

046500002 042753114 042753113 042753109 042753108 046742209 046500003 042753122 046500002 042753122

1 1

1

1

1

1

1 1 1 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 1 3 1 2

4

5

6

039444701 039444702 039444703 039444704 039444706 039444707 039444705

1 1 1 1 1 (60Hz) 1 (50 Hz) 1 (415V)

7 8

027514406 027514405 027514106

1 1

1

1 1

1 1

7 8

027514406 027514403 027514106 027514103

1 1 1 1

1 1 1 1 1 1

9 10 11

041769601 041769601 041769601

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

12 12 12

046738109 046738103 046738104

1 1

1 1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 28

Power Panel Components

ALR 035C

Ref. # Description Part No. 208V 1 T1- Power Transformer- ALR 035C Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S T2- Control Transformer Transformer: 120P, 27S T3-Speedtrol Transformer Transformer Transformer FB5, FB6, FB7- Fuseblocks and Fuses FB5 Fuse Block- Control Circuit Transformer F5 Fuse- Control Circuit Transformer 4 Amp 3.5 Amp 3.5 Amp 3 Amp 1 Amp FB6 Fuseblock (Units Without Speedtrol) OR FB7 Fuseblock (Units With Speedtrol) F6 or F7 Fuse- 15A (Units With or Without Speedtrol FB6 Fuseblock (Units With Speedtrol) F6 Fuse- 15A (Units With Speedtrol) PVM- Phase Voltage Monitor: Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor Phase Voltage Monitor M1, M5- Compr. Contactors: Across-The-Line Start M1 Contactor: 3 Pole, 90FLA, Aux. Con. M1 Contactor: 3 Pole, 75FLA, Aux. Con. M1 Contactor: 3 Pole, 60FLA, Aux. Con. M1 Contactor: 3 Pole, 90FLA M1 Contactor: 3 Pole, 75FLA M1, M5- Compressor Contactors: Part Winding Start M1 Contactor: 3 Pole, 90FLA, Aux. Con. M1 Contactor: 3 Pole, 75FLA, Aux. Con. M1 Contactor: 3 Pole, 40FLA, Aux. Con. M1 Contactor: 3 Pole, 90FLA M1 Contactor: 3 Pole, 75FLA M1 Contactor: 3 Pole, 40FLA M11, M12, M13- Fan Motor Contactors M13 Contactor: 30FLA M13 Contactor: 30FLA M13 Contactor: 30FLA T10- Speedtrol Motor Step Down Transformer T10 Transformer T10 Transformer T10 Transformer 038253913 038253904 038253932 1 1 1 1 460V Quantity Unit Voltage 230V 380/415V 1 575V

2

029948300

1

1

1

1

1

NS NS

037533603 037533629

1 1 1 1 1

3

046500002 042753114 042753113 042753113 042753111 046742208 046500003 042753122 046500002 042753122

1 1

1

1

1

1

1 1 1 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 1 3 1 2

4

5

6

039444701 039444702 039444703 039444704 039444706 039444707 039444705

1 1 1 1 1 (60Hz) 1 (50 Hz) 1 (415V)

7

8

027514407 027514406 027514405 027514107 027514106

1 1 1 1 1 1 1

7

8

027514407 027514406 027514403 027514107 027514106 027514103

1 1 1 1 1 1 1 1 1 1

9 10 11

041769601 041769601 041769601

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

12 12 12

046738109 046738103 046738104

1 1

1 1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 29

Power Panel Components

ALR 040C - 095C Panel Diagrams

100 100 100 100 100 103 101 102 105 A

FB 6 FB 7 FB 8 FB 9 FB 10 FB 5 M 11 M 21

130 typ.

PB 1

T1

106

M 12 M 13

M 14

M 22 M 23

M 24

See Below PB 3

PB 2

113 114 105 115

116

CB 1

CB 5

CB 2

CB 6

M1

M5

M2

M6

117

118 119

120

Note: CT1 and CT3 are used only when a Volt/Amp Meter Box is used. See the Control Box Volt/Amp Meter Components and Mounting page for transformer part numbers

CT 1 CT 1 CT 3

CT 3

or

PB 1

107 108

DS 1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 30

Power Panel Components

ALR 040C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 6.0A FNQR Fuse 3.5A KLDR Fuse 3.0A FNQR Fuse 2.5A FNQR Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System PB1 Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 240VAC, 225A Molded Case Switch: 3PST, 600VAC, 100A PB1,PB2, PB3- Multipoint Power System PB2 & PB 3Terminal Block: 3 Pole, 310A, 600V PB2 & PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 50A, 480V Circuit Breaker: 3 Pole, 40A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 60A, 480V Circuit Breaker: 3 Pole, 45A, 600V M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 40FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 40FLA,50 Res.A. Contactor: 3 Pole, 50FLA,60 Res.A, Aux. Con. Contactor: 3 Pole, 30FLA,40 Res.A, Aux. Con. Contactor: 3 Pole, 50FLA, 60 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 40FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 30FLA,30 Res.A, Aux. Con. Contactor: 3 Pole, 40FLA,50 Res.A. Contactor: 3 Pole, 30FLA,30 Res.A. Contactor: 3 Pole, 50FLA,60 Res.A, Aux. Con. Contactor: 3 Pole, 30FLA,30 Res.A, Aux. Con. Contactor: 3 Pole, 50FLA, 60 Res.A. Contactor: 3 Pole, 30FLA,30 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 046500002 046500003 046500003 042753122 046742222 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5 5

101 102

103

104

070971001 049759812 049759820 049759809 049759808 038253913 038253904 038253932 038990902

1 2

1

1 2

1 2

1

2 2 1 1 1 1 1 1 1 1 1 1

107

030372706

1

1

1

1

1

108

047442103 1 047442101 2

1 1

1 1 1

105 105A 106

030372704 030372710 030372707 028798500

2 1 2 2 1

2 1 2 2 1 2 1

113

115

047359312 047359327 047359341 047359312 047359328 047359342

1 1 1 1

1 1 1 1 1 1

117 118 119 120

027514403 027514103 027514404 027514405 027514104

1 1 1 1

1 1

1 1 1 1

1 1

1

1

117 118 119 120

027514403 027514402 027514103 027514102 027514404 027514402 027514104 027514102

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

130

041769601

4

4

4

4

4

1 The disconnect switch p/ndoes not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419202; The Cutler Hammer handle is p/n 073015201. 2 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419201; The Cutler Hammer handle is p/n 073015201.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 31

Power Panel Components

ALR 050C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 6.0A FNQR Fuse 3.5A KLDR Fuse 3.0A FNQR Fuse 2.5A FNQR Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 240VAC, 225A Molded Case Switch: 3PST, 600VAC, 100A PB1,PB2, PB3- Multipoint Power System PB2 & PB 3Terminal Block: 3 Pole, 310A, 600V PB2 & PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 50A, 480V Circuit Breaker: 3 Pole, 40A, 600V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 40FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 40FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 40FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 30FLA,30 Res.A, Aux. Con. Contactor: 3 Pole, 40FLA,50 Res.A. Contactor: 3 Pole, 30FLA,30 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 046500002 046500003 046500003 042753122 046742222 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5 5

101 102

103

104

070971001 049759812 049759820 049759809 049759808 038253913 038253904 038253932 038990902

1 2

1

1 2

1 2

1

2 2 1 1 1 1 1 1 1 1 1 1

107

030372706

1

1

1

1

1

108

047442103 1 047442101 2

1 1

1 1 1

105 105A 106

030372704 030372710 030372707 028798500

2 1 2 2 1

2 1 2 2 1 2 1

113

114 115

116

047359312 047359327 047359341 047359310 047359310 047359332 047359345 047359312

1 1 1 1 1 1

1 1 1 1 1 1 1 1

117 118 119 120

027514403 027514103 027514406 027514405 027514106

1 1 1 1

1 1

1 1 1 1

1 1

1

1

117 118 119 120

027514403 027514402 027514103 027514102 027514406 027514403 027514106 027514103

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419202; The Cutler Hammer handle is p/n 073015201. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419201; The Cutler Hammer handle is p/n 073015201.

1

130

041769601

4

4

4

4

4

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 32

Power Panel Components

ALR 060C

Ref. # Description FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 6.0A FNQR Fuse 3.5A KLDR Fuse 3.0A FNQR Fuse 2.5A FNQR Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 240VAC, 400A 1 Molded Case Switch: 3PST, 600VAC, 150A 2 Molded Case Switch: 3PST, 600VAC, 100A 2 PB1,PB2, PB3- Multipoint Power System PB2 & PB3 Terminal Block: 3 Pole, 310A, 600V PB2 & PB3 Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 60A, 600V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 60 FLA, 75 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA, 75 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA, 75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 60 FLA, 75 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 50 FLA, 60 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA, 75 Res.A. Contactor: 3 Pole, 40 FLA, 50 Res.A. Contactor: 3 Pole, 50 FLA, 60 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA, 50 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA Part No. 208V 100 046500002 046500003 046500003 042753122 046742222 1 4 5 5 Quantity/Unit Voltage 460V 1 4 5 5 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5 5

101 102

103

104

070971001 049759812 049759820 049759809 049759808 038253913 038253904 038253932 038990902

1 2

1

1 2

1 2

1

2 2 1 1 1 1 1 1 1 1 1 1

107

030372706

1

1

1

1

1

108

072937501 1 047442102 2 047442101 2

1 1

1 1 1

105 105A 106

030372704 030372710 030372707 028798500

2 1 2 2 1

2 1 2 2 1 2 1

113

114 115

116

047359310 047359330 047359344 047359310 047359310 047359332 047359345 047359312

1 1 1 1 1 1

1 1 1 1 1 1 1 1

117 118 119 120

027514405 027514105 027514406 027514405 027514106

1 1 1 1

1 1

1 1 1 1

1 1

1

1

117

118

119 120

027514405 027514403 027514404 027514105 027514103 027514104 027514406 027514403 027514106 027514103 041769601

1 1 1 1 1 1 1 1 6 6

1 1 1 1 1 1 1 1 1 1 6 6 1 6 1

130

1

The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 2 The disconnect switch p/ndoes not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419201; The Cutler Hammer handle is p/n 073015201.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 33

Power Panel Components

ALR 065C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 6.0A FNQR Fuse 3.5A KLDR Fuse 3.0A FNQR Fuse 2.5A FNQR Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 240VAC, 400A Molded Case Switch: 3PST, 600VAC, 150A PB1,PB2, PB3- Multipoint Power System PB2 & PB 3Terminal Block: 3 Pole, 310A, 600V PB2 & PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

103

104

070971001 049759812 049759820 049759809 049759808 038253913 038253904 038253932 038990902

1 2

1

1 2

1 2

1

2 2 1 1 1 1 1 1 1 1 1 1

107

030372706

1

1

1

1

1

108

072937501 1 047442102 2

1 1

1 1 1

105 105A 106

030372704 030372710 030372707 028798500

2 1 2 2 1

2 1 2 2 1 2 1

113

114 115

116

047359310 047359332 047359345 047359312 047359310 047359332 047359345 047359312

1 1 1 1 1 1

1 1 1 1 1 1 1 1

117 118 119 120

027514406 027514405 027514106 027514406 027514405 027514106

1 1 1 1

1

1 1 1 1

1 1

1

1 1

117 118 119 120

027514406 027514403 027514106 027514103 027514406 027514403 027514106 027514103

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

130

1

041769601

8

8

8

8

8

The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 2 The disconnect switch p/ndoes not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419201; The Cutler Hammer handle is p/n 073015201.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 34

Power Panel Components

ALR 075C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 6.0A FNQR Fuse 3.5A KLDR Fuse 3.0A FNQR Fuse 2.5A FNQR Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 240VAC, 400A Molded Case Switch: 3PST, 600VAC, 150A PB1,PB2, PB3- Multipoint Power System PB2 & PB3 Terminal Block: 3 Pole, 310A, 600V PB2 & PB3 Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 80A, 600V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 80A, 600V Circuit Breaker: 3 Pole, 125A, 240V M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 75 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 046500002 046500003 046500003 042753122 070971001 049759812 049759820 049759809 049759808 038253913 038253904 038253932 038990902 030372724 030372706 072937501 1 047442102 2 030372704 030372710 030372707 028798500 047359313 047359332 047359346 047359313 047359313 047359332 047359346 047359313 027514407 027514406 027514405 027514107 027514106 027514407 027514406 027514405 027514107 027514106 027514407 027514406 027514404 027514107 027514106 027514407 027514406 027514404 027514107 027514106 041769601 1 4 5 5 1 2 Quantity Unit Voltage 460V 230V 380/415V 1 4 5 5 1 1 4 5 5 1 2 2 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 1 1 8 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 5 1 2 575V 1 4 5

101 102

1

103

104 107

108

105 105A 106 113

114 115

116 117

118 119

120

117

118 119

120

130

1

The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 2 The disconnect switch p/ndoes not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419201; The Cutler Hammer handle is p/n 073015201.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 35

Power Panel Components

ALR 085C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 6.0A FNQR Fuse 3.5A KLDR Fuse 3.0A FNQR Fuse 2.5A FNQR Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 240VAC, 400A Molded Case Switch: 3PST, 600VAC, 150A PB1,PB2, PB3- Multipoint Power System PB2 & PB 3Terminal Block: 3 Pole, 310A, 600V PB2 & PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 150A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 150A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 150A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 150A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

103

104

070971001 049759812 049759820 049759809 049759808 038253913 038253904 038253932 038990902

1 2

1

1 2

1 2

1

2 2 1 1 1 1 1 1 1 1 1 1

107

030372724 030372706

1 1

1 1 1

108

072937501 1 047442104 2

1 1

1 1 1

105 105A 106

030372704 030372710 030372707 028798500

2 1 2 2 1

2 1 2 2 1 2 1

113

047359315 047359314 047359330 047359345 047359315 047359314 047359330 047359345 047359315 047359314 047359330 047359345 047359315 047359314 047359330 047359345

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

114

115

116

3

The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 6 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 36

Power Panel Components

ALR 085C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M11-24 Fan Motor Contactors Contactor: 30FLA 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 460V Quantity Unit Voltage 230V 1 1 1 380/415V 575V

118

119

120

117

072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

130

041769601

8

8

8

8

8

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 37

Power Panel Components

ALR 095C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 6.0A FNQR Fuse 3.5A KLDR Fuse 3.0A FNQR Fuse 2.5A FNQR Transformer: .5KVA, 208/277/380P, 115/95S Transformer: .5KVA,2 40/480P, 120S Transformer: .5KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 240VAC, 400A Molded Case Switch: 3PST, 600VAC, 150A PB1,PB2, PB3- Multipoint Power System PB2 & PB 3Terminal Block: 3 Pole, 310A, 600V PB2 & PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

070971001 049759812 049759820 049759809 049759808 038253913 038253904 038253932 038990902

1 2

1

1

1

1

2 2

2 2

103

1 1 1

1 1

104

1

1

1

1

1

107

030372724 030372706

1 1

1 1 1

108

072937503 1 047442104 2

1 1

1 1 1

105 105A 106

1

030372704 030372710 030372707 028798500

2 1 2 2 1

2 1 2 2 1 2 1

The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 38

Power Panel Components

ALR 095C, Continued

Ref. # Description Part No. 208V 113 CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 175A, 240V Circuit Breaker: 3 Pole, 80A, 480V Circuit Breaker: 3 Pole, 70A, 600V M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M11-24 Fan Motor Contactors Contactor: 30FLA 047359315 047359330 047359345 047359315 047359330 047359345 047359315 047359330 047359345 047359315 047359330 047359345 1 1 460V Quantity Unit Voltage 230V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 380/415V 575V

114

115

116

117

072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

117

072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

130

041769601

10

10

10

10

10

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 39

Power Panel Components

ALR 105C - 205C Panel Diagrams

100 100 100 100 100 103 101 102 105 A

FB 6 FB 7 FB 8 FB 9 FB 10 FB 5 M 11 M 21

130 typ.

PB 1

T1

106

M 12 M 13

M 14

M 22 M 23

M 24

105

See Below

105 B

PB 2

PB 3

109

110

111

112

113

114

115

116

CB 2

CB 6

CB 4

CB 8

CB 2

CB 6

CB 4

CB 8

M2

M6

M4

M8

M2

M6

M4

M8

117

118

119

120

121

122

123

124

CT 1 CT 1 CT 3

CT 3

or

PB 1

107 108

Note: CT1 and CT3 are used only when a Volt/Amp Meter Box is used. See the Control Box Volt/Amp Meter Components and Mounting page for transformer part numbers

DS 1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 40

Power Panel Components

ALR 105C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 9.0A KLDR Fuse 8.0A KLDR Fuse 4.5A KLDR Fuse 5.0A FNQ-R5 Fuse 3.5A FNQ-R3.5 Transformer: .75 KVA, 208/277/380P, 115/95S Transformer: .75 KVA,2 40/480P, 120S Transformer: 1.00 KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 600VAC, 600A Molded Case Switch: 3PST, 600VAC, 400A PB1,PB2, PB3- Multipoint Power System PB2 Terminal Block: 3 Pole, 310A, 600V PB2 Terminal Block: 3 Pole, 175A, 600V PB 3Terminal Block: 3 Pole, 310A, 600V PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 50A, 480V Circuit Breaker: 3 Pole, 40A, 600V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

070971001 049759815 049759814 049759819 049759811 049759820 038253914 038253905 038253929 038990902

1 2

1

1

1

1

2 2 2 (415V) 2 (380V) 1 1 1 1 1 1 1 1 1 1 2

103

104

107

030372724 030372706

1 1

1 1 1

108

072937503 1 072937502 2

1 1

1 1 1

105

030372704 030372710 030372704 030372710 030372707 028798500

1 1 1 1 1 2 1

1 1 1 1 1 2 1 1 1 1

105B

105A 106

109

047359310 047359332 047359345 047359312 047359312 047359327 047359341 047359310 047359332 047359345 047359312

1 1

1 1 1

110 111

1 1 1

1 1 1 1

113

1 1

1 1 1

114 115

1

1

Circuit Breaker: 3 Pole, 100A, 240V 047359312 1 1 Circuit Breaker: 3 Pole, 50A, 480V 047359327 1 1 Circuit Breaker: 3 Pole, 40A, 600V 047359341 1 1 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 41

Power Panel Components

ALR 105C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 40FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 40FLA,50 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 50FLA,60 Res.A, Aux. Con. Contactor: 3 Pole, 30FLA,30 Res.A, Aux. Con. Contactor: 3 Pole, 50FLA, 60 Res.A. Contactor: 3 Pole, 30FLA,30 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 50FLA,60 Res.A, Aux. Con. Contactor: 3 Pole, 30FLA,30 Res.A, Aux. Con. Contactor: 3 Pole, 50FLA, 60 Res.A. Contactor: 3 Pole, 30FLA,30 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 027514406 027514405 027514106 027514403 027514103 027514406 027514405 027514106 027514403 027514103 1 460V 1 Quantity Unit Voltage 230V 1 380V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 575V

118 119 120 121

122 123 124

117

027514406 027514403 027514106 027514103 027514404 027514402 027514104 027514102 027514406 027514403 027514106 027514103 027514404 027514402 027514104 027514102

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

121

122

123

124

130

041769601

10

10

10

10

10

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 42

Power Panel Components

ALR 115C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 9.0A KLDR Fuse 8.0A KLDR Fuse 4.5A KLDR Fuse 5.0A FNQ-R5 Fuse 3.5A FNQ-R3.5 Transformer: .75 KVA, 208/277/380P, 115/95S Transformer: .75 KVA,2 40/480P, 120S Transformer: 1.00 KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 600VAC, 600A Molded Case Switch: 3PST, 600VAC, 250A PB1,PB2, PB3- Multipoint Power System PB2Terminal Block: 3 Pole, 310A, 600V PB2Terminal Block: 3 Pole, 175A, 600V PB 3Terminal Block: 3 Pole, 310A, 600V PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 50A, 480V Circuit Breaker: 3 Pole, 40A, 600V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

070971001 049759815 049759814 049759819 049759811 049759820 038253914 038253905 038253929 038990902

1 2

1

1

1

1

2 2 2 (415V) 2 (380V) 1 1 1 1 1 1 1 1 1 1 2

103

104

107

030372724 030372706

1 1

1 1 1

108

072937503 1 047442104 2

1 1

1 1 1

105

030372704 030372710 030372704 030372710 030372707 028798500

1 1 1 1

1 1 1 1 1 1

105B

105A 106

1 2

1

1 2

1

1

109

047359310 047359332 047359345 047359312 047359312 047359327 047359341 047359310 047359332 047359345 047359312 047359310 047359332 047359345 047359312

1 1

1 1 1

110 111

1 1 1

1 1 1 1

113

1 1

1 1 1

114 115

1 1 1

1 1 1 1

116

1

1

1

The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 43

Power Panel Components

ALR 115C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40FLA, 50 Res.A, Aux. Con. Contactor: 3 Pole, 40FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 50FLA,60 Res.A, Aux. Con. Contactor: 3 Pole, 30FLA,30 Res.A, Aux. Con. Contactor: 3 Pole, 50FLA, 60 Res.A. Contactor: 3 Pole, 30FLA,30 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 027514406 027514405 027514106 027514403 027514103 027514406 027514405 027514106 027514406 027514405 027514106 1 460V 1 Quantity Unit Voltage 230V 1 380V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 575V

118 119 120 121

122 123

124

117

027514406 027514403 027514106 027514103 027514404 027514402 027514104 027514102 027514406 027514403 027514106 027514103 027514406 027514403 027514106 027514103

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

121

122

123

124

130

041769601

10

10

10

10

10

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 44

Power Panel Components

ALR 125C

Ref. # Description FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 9.0A KLDR Fuse 8.0A KLDR Fuse 4.5A KLDR Fuse 5.0A FNQ-R5 Fuse 3.5A FNQ-R3.5 Transformer: .75 KVA, 208/277/380P, 115/95S Transformer: .75 KVA,2 40/480P, 120S Transformer: 1.00 KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 600VAC, 600A Molded Case Switch: 3PST, 600VAC, 400A Molded Case Switch: 3PST, 600VAC, 250A PB1,PB2, PB3- Multipoint Power System PB2 Terminal Block: 3 Pole, 310A, 600V PB2 Terminal Block: 3 Pole, 175A, 600V PB 3Terminal Block: 3 Pole, 310A, 600V PB 3Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Circuit Breaker: 3 Pole, 80A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 70A, 600V Circuit Breaker: 3 Pole, 100A, 240V Part No. 208V 100 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity / Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

070971001 049759815 049759814 049759819 049759811 049759820 038253914 038253905 038253929 038990902

1 2

1

1

1

1

2 2 2 (415V) 2 (380V) 1 1 1 1 1 1 1 1 1 1 2

103

104

107

030372724 030372706

1 1

1 1 1

108

072937503 1 072937502 2 047442104 3

1 1

1 1 1

105

030372704 030372710 030372704 030372710 030372707 028798500

1

1

1

1 1

105B

1

1

1

1 1

105A 106

1 2

1

1 2

1

1

109

110 111

112 113

114 115

116

047359310 047359332 047359345 047359312 047359310 047359332 047359345 047359312 047359310 047359332 047359345 047359312 047359310 047359332 047359345 047359312

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 3 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 45

Power Panel Components

ALR 125C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 40 FLA,50 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 027514406 027514405 027514106 027514406 027514405 027514106 027514406 027514405 027514106 027514406 027514405 027514106 1 460V 1 Quantity Unit Voltage 230V 1 380V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 575V

118 119

120 121

122 123

124

117

027514406 027514403 027514106 027514103 027514406 027514403 027514106 027514103 027514406 027514403 027514106 027514103 027514406 027514403 027514106 027514103

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

121

122

123

124

130

041769601

12

12

12

12

12

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 46

Power Panel Components

ALR 145C

Ref. # Description FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 9.0A KLDR Fuse 8.0A KLDR Fuse 4.5A KLDR Fuse 5.0A FNQ-R5 Fuse 3.5A FNQ-R3.5 Transformer: .75 KVA, 208/277/380P, 115/95S Transformer: .75 KVA,2 40/480P, 120S Transformer: 1.00 KVA, 600P, 120/240S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 600VAC, 600A Molded Case Switch: 3PST, 600VAC, 400A Molded Case Switch: 3PST, 600VAC, 250A PB1,PB2, PB3- Multipoint Power System PB2 Terminal Block: 3 Pole, 420A, 600V PB2 Terminal Block: 3 Pole, 310A, 600V PB2 Terminal Block: 3 Pole, 175A, 600V PB2 Terminal Block: 3 Pole, 420A, 600V PB2 Terminal Block: 3 Pole, 310A, 600V PB2 Terminal Block: 3 Pole, 175A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 80A, 600V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 80A, 600V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 80A, 600V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 125A, 240V Circuit Breaker: 3 Pole, 100A, 480V Circuit Breaker: 3 Pole, 80A, 600V Circuit Breaker: 3 Pole, 125A, 240V Part No. 208V 100 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity/Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

070971001 049759815 049759814 049759819 049759811 049759820 038253914 038253905 038253929 038990902

1 2

1

1

1

1

2 2 2 (415V) 2 (380V) 1 1 1 1 1 1 1 1 1 1 2

103

104

107

030372724 030372706

1 1

1 1 1

108

072937503 1 072937502 2 047442104 3

1 1

1 1 1

105

030372713 030372704 030372710 030372713 030372704 030372710 030372707 028798500

1 1

1 1 1

105B

1 1

1 1 1

105A 106

1 2

1

1 2

1

1

109

110 111

112 113

114 115

116

1

047359313 047359332 047359346 047359313 047359313 047359332 047359346 047359313 047359313 047359332 047359346 047359313 047359313 047359332 047359346 047359313

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/ n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 3 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 47

Power Panel Components

ALR 145C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 75 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 75 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A. M11-24 Fan Motor Contactors Contactor: 30FLA 027514407 027514406 027514405 027514107 027514106 027514407 027514406 027514405 027514107 027514106 027514407 027514406 027514405 027514107 027514106 027514407 027514406 027514405 027514107 027514106 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 460V Quantity Unit Voltage 230V 380V 575V

118

119

120

121

122

123

124

117

027514407 027514406 027514404 027514107 027514106 027514407 027514406 027514404 027514107 027514106 027514407 027514406 027514404 027514107 027514106 027514407 027514406 027514404 027514107 027514106

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

121

122

123

124

130

041769601

12

12

12

12

12

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 48

Power Panel Components

ALR 155C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 12.0A FNQ Fuse 6.0A FNQR Fuse 10.0A KLDR Fuse 5.0A FNQ-R5 Transformer: 1.00 KVA, 208/277/380P, 115/95S Transformer: 1.00 KVA,2 40/480P, 120S Transformer: 1.00 KVA, 600P, 120/240S Transformer: 1.00 KVA, 208/277/380P, 115/95S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V PB1,PB2, PB3- Multipoint Power System PB2 Terminal Block: 3 Pole, 420A, 600V PB2 Terminal Block: 3 Pole, 310A, 600V PB2 Terminal Block: 3 Pole, 420A, 600V PB2 Terminal Block: 3 Pole, 310A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 600VAC, 400A 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

104

070971001 042753121 049759812 049759816 049759811 038253915 038253906 038253929 038253927 038990902

1 2

1 2

1

1 2

1

2 2 1 1 1 1 1 1 1 1 (415V) 1 1 1 (380V)

107

030372724 030372706

1 1

1 1 1

105 105B 105A 106

030372713 030372704 030372713 030372704 030372707 028798500

1 1 1 1 2 1 1

1 1 1 1 2 1 1 1 1 1

108

072937502 1

1

1

1

CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 110 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 111 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 112 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 113 Circuit Breaker: 3 Pole, 125A, 240V 047359313 1 1 Circuit Breaker: 3 Pole, 100A, 480V 047359332 1 1 Circuit Breaker: 3 Pole, 80A, 600V 047359346 1 114 Circuit Breaker: 3 Pole, 125A, 240V 047359313 1 1 115 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 116 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 1 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 109

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 49

Power Panel Components

ALR 155C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 60 FLA,75 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA, 90 Res.A. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 75 FLA,90 Res.A, Aux. Con. Contactor: 3 Pole, 40 FLA,50 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA, 120 Res.A. Contactor: 3 Pole, 75 FLA,90 Res.A. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M11-24 Fan Motor Contactors Contactor: 30FLA 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 027514407 027514406 027514405 027514107 027514106 072288701 027514407 072288701 027514407 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Quantity Unit Voltage 460V 230V 380V 1 1 575V

118

119

120

121

122

123

124

117

072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 027514407 027514406 027514404 027514107 027514106 072288701 027514407 072288701 027514407

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

118

119

120

121

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

122

123

124

130

041769601

12

12

12

12

12

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 50

Power Panel Components

ALR 175C

Ref. # Description Part No. Quantity Unit Voltage 208V 460V 230V 380/415V 575V FB6- FB10- Fan Motor Fuse Blocks & Fuses 100 Fuse Block FB6: 2 Pole (Speedtrol Units Only) 046500002 1 1 1 1 1 Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) 046500003 4 4 4 4 4 Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) 046500003 5 5 5 5 5 Fuse F6 - F10 15 Amp 042753122 5 5 5 5 T1- Control Transformer Assy. 101 Fuse Block FB5: 2 Pole, 30A, 600V 070971001 1 1 1 1 1 102 Fuse 12.0A FNQ 042753121 2 Fuse 6.0A FNQR 049759812 2 2 Fuse 10.0A KLDR 049759816 2 Fuse 5.0A FNQ-R5 049759811 2 Transformer: 1.00 KVA, 208/277/380P, 115/95S 038253915 1 1 (380V) Transformer: 1.00 KVA,2 40/480P, 120S 038253906 1 1 Transformer: 1.00 KVA, 600P, 120/240S 038253929 1 Transformer: 1.00 KVA, 208/277/380P, 115/95S 038253927 1 (415V) 104 Transformer Ground Screw 038990902 1 1 1 1 1 PB1- Power Block Power System 107 Terminal Block: 3 Pole, 840A, 600V 030372724 1 1 1 1 Terminal Block: 3 Pole, 335A, 600V 030372706 1 PB1,PB2, PB3- Multipoint Power System 105 PB2 Terminal Block: 3 Pole, 420A, 600V 030372713 1 1 PB2 Terminal Block: 3 Pole, 310A, 600V 030372704 1 1 1 105B PB2 Terminal Block: 3 Pole, 420A, 600V 030372713 1 1 PB2 Terminal Block: 3 Pole, 310A, 600V 030372704 1 1 1 105A PB1 Terminal Block: 3 Pole, 95A 030372707 1 1 1 1 1 106 Ground Terminal Lug: Single Connection 028798500 2 2 DS1- Disconnect Switch Power System 108 Molded Case Switch: 3PST, 600VAC, 600A 072937503 1 1 1 Molded Case Switch: 3PST, 600VAC, 400A 072937502 2 1 CB1-6 Circuit Breakers 109 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 110 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 111 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 112 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 113 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 114 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 Circuit Breaker: 3 Pole, 150A, 240V 047359314 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 115 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 116 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 1 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 51

Power Panel Components

ALR 175C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M11-24 Fan Motor Contactors Contactor: 30FLA 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 460V Quantity Unit Voltage 230V 1 1 1 380V 575V

118

119

120

121

122

123

124

117

072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

121

122

123

124

130

041769601

14

14

14

14

14

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 52

Power Panel Components

ALR 195C/205C

Ref. # Description Part No. 208V 100 FB6- FB10- Fan Motor Fuse Blocks & Fuses Fuse Block FB6: 2 Pole (Speedtrol Units Only) Fuse Block FB7 - FB10: 3 Pole (Speedtrol Units Only) Fuse Block FB6 - FB10: 3 Pole (Speedtrol Units Only) Fuse F6 - F10 15 Amp T1- Control Transformer Assy. Fuse Block FB5: 2 Pole, 30A, 600V Fuse 12.0A FNQ Fuse 6.0A FNQR Fuse 10.0A KLDR Fuse 5.0A FNQ-R5 Transformer: 1.00 KVA, 208/277/380P, 115/95S Transformer: 1.00 KVA,2 40/480P, 120S Transformer: 1.00 KVA, 600P, 120/240S Transformer: 1.00 KVA, 208/277/380P, 115/95S Transformer Ground Screw PB1- Power Block Power System Terminal Block: 3 Pole, 840A, 600V Terminal Block: 3 Pole, 335A, 600V PB1,PB2, PB3- Multipoint Power System PB2 Terminal Block: 3 Pole, 840A, 600V PB2 Terminal Block: 3 Pole, 310A, 600V PB2 Terminal Block: 3 Pole, 840A, 600V PB2 Terminal Block: 3 Pole, 310A, 600V PB1 Terminal Block: 3 Pole, 95A Ground Terminal Lug: Single Connection DS1- Disconnect Switch Power System Molded Case Switch: 3PST, 600VAC, 600A Molded Case Switch: 3PST, 600VAC, 400A 046500002 046500003 046500003 042753122 1 4 5 5 460V 1 4 5 5 Quantity Unit Voltage 230V 1 4 5 5 380/415V 1 4 5 5 575V 1 4 5

101 102

104

070971001 042753121 049759812 049759816 049759811 038253915 038253906 038253929 038253927 038990902

1 2

1 2

1

1 2

1

2 2 1 1 1 1 1 1 1 1 (415V) 1 1 1 (380V)

107

030372724 030372706

2

1

1

1 1

105 105B 105A 106

030372724 030372704 030372724 030372704 030372707 028798500

1 1 1 1 2 1 1

1 1 1 1 2 1 1 1 1 1

108

072937503 1 072937502 2

1

1 1

CB1-6 Circuit Breakers Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 110 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 111 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 112 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 113 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 114 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 115 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 116 Circuit Breaker: 3 Pole, 175A, 240V 047359315 1 1 Circuit Breaker: 3 Pole, 80A, 480V 047359330 1 1 Circuit Breaker: 3 Pole, 70A, 600V 047359345 1 1 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct part number. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203. 109

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 53

Power Panel Components

ALR 195C/205C, Continued

Ref. # Description Part No. 208V 117 M1-6 Compr. Contactors: Across-The-Line Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M1-6 Compressor Contactors: Part Winding Start Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 120 FLA,120 Res.A, Aux. Con. Contactor: 3 Pole, 90 FLA,120 Res.A, Aux. Con. M11-24 Fan Motor Contactors Contactor: 30FLA 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 460V Quantity Unit Voltage 230V 1 1 380V 575V

118

119

120

121

122

123

124

117

072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407 072288701 027514407

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

118

119

120

121

122

123

124

130

041769601

14

14

14

14

14

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 54

Power Panel Components

On/Off Switch

Looking at the Left Hand Side of the Box from the Outside

On

Ref# 480

Description On/Off SwitchRocker Type

Part Number 047659301

Off

480

Alarm Bell Assembly

Side View

Control Box

390 391 Ref# 390 391 Description Alarm Bell w/ Mounting Plate Screw (2) Part Number 017809400 038990701

Signal Converter Transformer and Resistors (MicroTech Units Only)

980 987 986 Located in the Power Panel next to the Main Power Block(s) or Disconnect Switch

Ref# 980 986 987

Description Part Number Control Transformer 065499909 Resistor- 15 OHM 735003223 Insulation 070729101

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 55

Control Panel Components

Volt/Amp Meter Mounting Location and Components ALR 040C - 205C

4 7 5

Volt/Amp Meter Box

Control Box Top

9

Control Box Power Panel Transformers

CT1

CT3

Power Block or Disconnect Switch

ALR 040C - 095C

460V Units Complete Amp/Volt Meter Ass'y - 070171601 Ref # Description ----------------- Part Number 4 Amp Meter Only- 400A ---- 735006403 5 Amp Meter Only- 400A ---- 735006403 7 Rotary Switch ---------------- 735003923 9 Transformers (2) ------------ 735076505 208/230V Units Complete Amp/Volt Meter Ass'y - 070171602 Ref # Description ----------------- Part Number 4 Amp Meter Only- 400A ---- 735006403 5 Amp Meter Only- 200A ---- 735006405 7 Rotary Switch ---------------- 735003923 9 Transformers (2) ------------ 735076502

Reciprocating Chiller: ALR 010 -205 "C"

ALR 105C - 205C

460V Units Complete Amp/Volt Meter Ass'y - 070171612 Ref # Description ----------------- Part Number 4 Amp Meter Only- 400A ---- 735006403 5 Amp Meter Only- 400A ---- 735006403 7 Rotary Switch ---------------- 735003923 9 Transformers (2) ------------ 735076511 208/230V Units Complete Amp/Volt Meter Ass'y - 070171611 Ref # Description ----------------- Part Number 4 Amp Meter Only- 400A ---- 735006403 5 Amp Meter Only- 200A ---- 735006405 7 Rotary Switch ---------------- 735003923 9 Transformers (2) ------------ 735076511

Rev. W 2/2007 RPL 057114900 / Page 56

Control Panel Components

ALR022C - 035C Panel Diagram

3

FS1

OP1

TC 13

1

2

8

7

R 21

6

Or

R 13

TC 11

TD9

9

Main Capacity ControllerSee Chart of Capacity Controllers at the end of Electromechanical Control Components Section

10

TD1

TD5

11

12

R3

TD55

13

16 17

F1 F2

PS1

14

15

S1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 57

Control Panel Components

ALR 022C - 035C

Ref# 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 NS NS NS NS NS NS NS

Schematic Symbol FS1 FS1 OP1 TC13 TC11 R13 R21 TD9 TD1 TD5 R3 TD55 PS1 S1 F1 F2 SC11 HP1 HP1 LP1 C11 PC5 PC12 TD4 TD4

Description Freezestat (until 5/93) Freezestat (after 5/93) Oil Pressure Control Thermostat- Fantrol Thermostat- HiWater Return Unloader Relay- Low Ambient Start 1PDT Relay- High Ambient & Hi Return Water Unloader Time Delay- Low Ambient Time Delay- Compressor Lockout SPST Time Delay- Compressor Part Winding SPST Relay- Limited Pumpdown Time Delay- Limited Pumpdown Pumpdown Switch Control Stop Switch Fuse- 10A Control Circuit Fuse- 10A Control Circuit Pressure Control- Speedtrol Option High Pressure Control (Normally Closed) High Pressure Control (Normally Open) Low Pressure Control Capacitor- Speedtrol 30 MFD Pressure Control- High Ambient Unloading Pressure Control- Fantrol Time Delay, 5 minute, 115V (TS141300), (until approx. 1993) Time Delay, 5 minute, 115 (TSB413) , (1993 and newer)

Part Number 001354800 071944601 001354900 032639900 023796406 032508101 032508101 032358500 028210108 028210101 032508101 028210132 001355000 023780301 018961400 018961400 048445202 047356107 047356102 047356103 037516429 047356104 047356101 028210108 735005944

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 58

Control Panel Components

Electromechanical Control Panel Diagram- Left Side ALR 040C- 095C

RL

2 8

RL

1

R5

3

TD 17 R13

9

TD 15 TD 9

R3

7

R9

6

10

SC 11

20

R1

4

R21

7

TD 5

11

TB5 (40 - 63) Wireway

27

Main Capacity ControllerSee Chart of Capacity Controllers at the end of Electromechanical Control Components Section

TD11

12

TB4 (110-124) (210-224)

28

14

S2

TD1

13 15

RS1

16

PS1

PC 7

17

OP 1

24

FS 1

23

TC 13

25

TC 14

26

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 59

Control Panel Components

Electromechanical Control Panel Components- Left Side ALR 040C - 095C

Ref# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 NS NS NS NS NS 23 24 25 26 Not Shown Schematic Symbol RL R5 R9 R1 R13 R21 R3 TD17 TD15 TD9 TD5 TD11 TD1 S2 RS1 PS1 PC7 PC12 PC5 SC11 HP1 LP1 FS1 FS1 OP1 TC13 TC14 White Indicator Lights: 125V,.33W (2 of 4) Relay 3PDT- Safety Relay 3PDT- Starting Relay 2PDT- Alarm Bell Relay 1PDT- Low Ambient Relay 1PDT- Unloading Relay 1PDT- Capacity Control Time Delay 20 sec.- Heat Recovery Time Delay 60 sec.- Freezestat Time Delay 165 sec.- Low Ambient Time Delay 1 sec.- Part Winding Time Delay 20 sec.- Compressor Sequencing Time Delay adjustable- Compressor Lockout Lead Lag Switch Control Reset Switch Pumpdown Switch Pressure Control- Suction Unloader Pressure Control- Fantrol Pressure Control- High Ambient Unloader Pressure Control- Speedtrol * High Pressure Control Low Pressure Control Freezestat (before 1988) Freezestat (1988 and Later) Oil Pressure Control Thermostat- Fantrol Thermostat- Fantrol Optional Indicator Light Alarm Panel Red Light (Qty. 9) White Light (Qty. 1) 016508303 016508304 016508304 030811400 030811400 016508002 032508101 026213000 032508101 028210106 028210114 032358500 028210101 028210106 028210115 019187300 047357303 001355000 020321700 047356101 047356104 048445202 047356102 047356103 047356105 ** 047357603 041763500 041763500 Description Part Number

* Speedtrol Control: If unit was built prior to May 1, 1989 (serial number 5UE00001) the speedtrol control was different and requires a retrofit. Please contact McQuay International's parts group for wiring and installation information. In addition to the Pressure Control shown above, the retrofit will also require Transformer T10, part number: 046738109 for voltage 208-230; pn 046738103 for voltage 460; and pn 046738104 for voltage 575. ** The freezestat p/n 04356109 is no longer available. It is replaced using a retrofit kit p/n 330331701K which includes control p/n 330331701 and the mounting parts and instructions for the retrofit.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 60

Control Panel Components

Electromechanical Control Panel Diagram- Right Side ALR 040C- 095C

31 31

RL

32 39

RL

40

R6

33

TD 18 R14

TD 16 TD 10 TD 6

R4

37

R10

35

41

R2

34

R22

36

42

TB6 (70- 93) Wireway

Reset Control RRM

See Chart of Capacity Controllers at the end of Electromechanical Control Components Section

61

T3

66

T2

PVM

65 67

NB

60 64

R 19

38

TD 19

43

TB2 (1 - 16)

62

TB3 (17 - 28)

63

68

69

F1

45

F2

48

PS2

RS2

46

TD2 OP 2

44

47

S1

S5

PC 8

49

55

TC 11

59

FS 2

56

TC 23

57

TC 24

58

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 61

Control Panel Components

Electromechanical Control Panel Components- Right Side ALR 040C - 095C

Ref# 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 NS NS NS NS NS 55 56 57 58 59 60 61 62 63 64 65 66 Schematic Symbol RL R6 R10 R2 R14 R22 R4 R19 TD18 TD16 TD10 TD6 TD19 TD2 PS2 RS2 S1 S5 PC8 PC22 PC6 SC21 HP2 LP2 OP2 FS2 FS2 TC23 TC24 TC11 NB TB6 TB2 TB3 T2 T3 Description White Indicator Lights: 125V,.33W (2 of 4) Relay 3PDT- Safety Relay 3PDT- Starting Relay 2PDT- Alarm Bell Relay 1PDT- Low Ambient Relay 1PDT- Unloading Relay 1PDT- Capacity Control Relay 2PDT- Heat Recovery Time Delay 20 sec.- Heat Recovery Time Delay 60 sec.- Freezestat Time Delay 165 sec.- Low Ambient Time Delay 1 sec.- Part Winding Time Delay 300 sec.- Heat Recovery Time Delay adjustable- Compressor Lockout Pumpdown Switch Control Reset Switch Control Stop Switch Heat Recovery Switch Pressure Control- Suction Unloader Pressure Control- Fantrol Pressure Control- High Ambient Unloader Pressure Control- Speedtrol * High Pressure Control Low Pressure Control Oil Pressure Control Freezestat (before 1988) Freezestat (1988 and Later) Thermostat- Fantrol Thermostat- Fantrol Thermostat- High Water Return Neutral Block: 12 pole Terminal Block- 24 Terminals Terminal Block- 16 Terminals Terminal Block- 14 Terminals Transformer Ground Screw Control Transformer Speedtrol Transformer- Pre 1989 Control * 230/460V 380/415V 575V Phase Voltage Monitor: Under Voltage Protection- 208/230V Under Voltage Protection- 460V Under Voltage Protection- 575V Under Voltage Protection- 380/415V Over and Under Voltage Protection- 208/230V Over and Under Voltage Protection- 460V Over and Under Voltage Protection- 380/415V Over and Under Voltage Protection w/LED Lights- 208/230V Over and Under Voltage Protection w/LED Lights- 460V Over and Under Voltage Protection w/LED Lights- 575V Fuse- Control Circuit 10A Fuse- Cooler Heater 10A Fuse Holder Optional Indicator Light Alarm Panel Red Light (Qty. 9) White Light (Qty. 1) Part Number 016508304 030811400 030811400 016508002 032508101 026213000 032508101 016508002 028210106 028210114 032358500 028210101 028210106 028210115 001355000 047357303 023780301 001355000 020321700 047356101 047356104 048445202 047356102 047356103 047357603 047356105 ** 041763500 041763500 023796406 037530700 015998124 022431216 022431214 038990902 030410000 037533605 037533625 037533619 070269951 070269953 070269960 070269955 070269925 070269926 070269927 070269963 070269965 070269966 018961400 018961400 018690600 016508303 016508304

67

PVM

68 69 Not Shown Not Shown

F1 F2

* Speedtrol Control: If unit was built prior to May 1, 1989 (serial number 5UE00001) the speedtrol control was different and requires a retrofit. Please contact McQuay International's parts group for wiring and installation information. In addition to the Pressure Control shown above, the retrofit will also require Transformer T10, part number: 046738109 ** The freezestat p/n 04356109 is no longer available. It is replaced using a retrofit kit p/n 330331701K which includes control p/n 330331701 and the mounting parts and instructions for the retrofit. Reciprocating Chiller: ALR 010 -205 "C" Rev. W 2/2007 RPL 057114900 / Page 62

Control Panel Components

Electromechanical Control Panel Diagram- Left Side ALR 105C- 205C

RL

2 8

RL

1

R5

3

TD 17 R13

9

TD 15 TD 9

R3

7

R9

6

10

R11

3A

SC 11

20

R1

4

R21

7

TD 5

11

TD7

11A

TB5 (40 - 63) Wireway

27

Main Capacity ControllerSee Chart of Capacity Controllers at the end of Electromechanical Control Components Section

TD11

12

TD12

12A

TD13

TB4 (110-124) (210-224)

28

14

S2

TD1

13

RS1 TD3 OP 1

15 16

PS1 HP 3

HP 1

24

PC 7

17

21

PC 5

19

OP 3 PC 12 FS 1

LP 1 TC 14

22

LP 3

18

23

TC 13

25

26

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 63

Control Panel Components

Electromechanical Control Panel Components- Left Side ALR 105C - 205C

Ref# 1 2 3 3A 4 5 6 7 8 9 10 11 11A 12 12A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Not Shown Schematic Symbol RL R5,6,7,8 R9,10,11,12 R11 R1,2 R13,14 R21 R3,4 TD17,18 TD15,16 TD9,10 TD5,6 TD7,8 TD11 TD12,13 TD1,2,3,4 S2 RS1 PS1 PC7 PC12 PC5 SC11 HP1, HP3 LP1, LP3 FS1 FS1 OP1, OP3 TC13 TC14 White Indicator Lights: 125V,.33W (2 of 4) Relay 3PDT- Safety Relay 3PDT- Starting Relay 3PDT- Starting Relay 2PDT- Alarm Bell Relay 1PDT- Low Ambient Relay 1PDT- Unloading Relay 1PDT- Capacity Control Time Delay 20 sec.- Heat Recovery Time Delay 60 sec.- Freezestat Time Delay 165 sec.- Low Ambient Time Delay 1 sec.- Part Winding Time Delay 1 sec.- Part Winding Time Delay 20 sec.- Compressor Sequencing Time Delay 40 sec.- Compressor Sequencing Time Delay adjustable- Compressor Lockout Lead Lag Switch Control Reset Switch Pumpdown Switch Pressure Control- Suction Unloader Pressure Control- Fantrol Pressure Control- High Ambient Unloader Pressure Control- Speedtrol * High Pressure Control Low Pressure Control Freezestat (before 1988) Freezestat (1988 and Later) Oil Pressure Control Thermostat- Fantrol Thermostat- Fantrol Optional Indicator Light Alarm Panel Red Light (Qty. 9) White Light (Qty. 1) 016508303 016508304 016508304 030811400 030811400 030811400 016508002 032508101 026213000 032508101 028210106 028210114 032358500 028210101 028210101 028210106 028210107 028210115 019187300 047357303 001355000 020321700 047356101 047356104 048445202 047356102 047356103 047356105 ** 047357603 041763500 041763500 Description Part Number

* Speedtrol Control: If unit was built prior to May 1, 1989 (serial number 5UE00001) the speedtrol control was different and requires a retrofit. Please contact McQuay International's parts group for wiring and installation information. In addition to the Pressure Control shown above, the retrofit will also require Transformer T10, part number: 046738109 for voltage 208-230; 046738103 for voltage 460; and 046738104 for voltage 575. ** The freezestat p/n 04356109 is no longer available. It is replaced using a retrofit kit p/n 330331701K which includes control p/n 330331701 and the mounting parts and instructions for the retrofit. Reciprocating Chiller: ALR 010 -205 "C" Rev. W 2/2007 RPL 057114900 / Page 64

Control Panel Components

Electromechanical Control Panel Diagram- Right Side ALR 105C- 205C

31 31

RL

32 39

RL

40

R6

33

TD 18 R14

TD 16 TD 10 TD 6

R4

37

R10

35

41

R12

33A

SC 21

52

R2

34

R22

36

42

TD8

42A

TB6 (70- 93) Wireway

Reset Control RRM

See Chart of Capacity Controllers at the end of Electromechanical Control Components Section

61

T3

66

T2

PVM

65 67

NB

60 64

R 19

38

TD 19

43

TB2 (1 - 16)

62

TB3 (17 - 28)

63

68

69

F1

45

F2

48

PS2

RS2

46

TD2

44

47

TD4 OP 2

S1 HP 2

55 53

S5 HP 4

PC 8

49

PC 6

51

OP 4 PC 22 FS 2

LP 2 TC 11

54

LP 4

50

56 57

TC 23

TC 24

58

59

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 65

Control Panel Components

Electromechanical Control Panel Components- Right Side ALR 105C - 205C

Ref# 31 32 33 33A 34 35 36 37 38 39 40 41 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 Schematic Symbol RL R6 R10 R12 R2 R14 R22 R4 R19 TD18 TD16 TD10 TD6 TD8 TD19 TD2, TD4 PS2 RS2 S1 S5 PC8 PC22 PC6 SC21 HP2, HP4 LP2, LP4 OP2, OP4 FS2 FS2 TC23 TC24 TC11 NB TB6 TB2 TB3 T2 T3 Description White Indicator Lights: 125V,.33W (2 of 4) Relay 3PDT- Safety Relay 3PDT- Starting Relay 3PDT- Starting Relay 2PDT- Alarm Bell Relay 1PDT- Low Ambient Relay 1PDT- Unloading Relay 1PDT- Capacity Control Relay 2PDT- Heat Recovery Time Delay 20 sec.- Heat Recovery Time Delay 60 sec.- Freezestat Time Delay 165 sec.- Low Ambient Time Delay 1 sec.- Part Winding Time Delay 1 sec.- Part Winding Time Delay 300 sec.- Heat Recovery Time Delay adjustable- Compressor Lockout Pumpdown Switch Control Reset Switch Control Stop Switch Heat Recovery Switch Pressure Control- Suction Unloader Pressure Control- Fantrol Pressure Control- High Ambient Unloader Pressure Control- Speedtrol * High Pressure Control Low Pressure Control Oil Pressure Control Freezestat (before 1988) Freezestat (1988 and Later) Thermostat- Fantrol Thermostat- Fantrol Thermostat- High Water Return Neutral Block: 12 pole Terminal Block- 24 Terminals Terminal Block- 16 Terminals Terminal Block- 14 Terminals Transformer Ground Screw Control Transformer Speedtrol Transformer- Pre 1989 Control * 230/460V 380/415V 575V Phase Voltage Monitor: Under Voltage Protection- 208/230V Under Voltage Protection- 460V Under Voltage Protection- 575V Under Voltage Protection- 380/415V Over and Under Voltage Protection- 208/230V Over and Under Voltage Protection- 460V Over and Under Voltage Protection- 380/415V Over and Under Voltage Protection w/LED Lights- 208/230V Over and Under Voltage Protection w/LED Lights- 460V Over and Under Voltage Protection w/LED Lights- 575V Fuse- Control Circuit 10A Fuse- Cooler Heater 10A Part Number 016508304 030811400 030811400 030811400 016508002 032508101 026213000 032508101 016508002 028210106 028210114 032358500 028210101 028210101 028210106 028210115 001355000 047357303 023780301 001355000 020321700 047356101 047356104 048445202 047356102 047356103 047357603 047356105 ** 041763500 041763500 023796406 037530700 015998124 022431216 022431214 038990902 030410000 037533605 037533625 037533619 070269951 070269953 070269960 070269955 070269925 070269926 070269927 070269963 070269965 070269966 018961400 018961400

67

PVM

68 69 Not Shown

F1 F2

Optional Indicator Light Alarm Panel Red Light (Qty. 9) 016508303 White Light (Qty. 1) 016508304 * Speedtrol Control: If unit was built prior to May 1, 1989 (serial number 5UE00001) the speedtrol control was different and requires a retrofit. Please contact McQuay International's parts group for wiring and installation information. In addition to the Pressure Control shown above, the retrofit will also require Transformer T10, part number: 046738109. ** The freezestat p/n 04356109 is no longer available. It is replaced using a retrofit kit p/n 330331701K which includes control p/n 330331701 and the mounting parts and instructions for the retrofit.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 66

Control Panel Components

Electromechanical Control Panel Components- Main Capacity Controllers ALR 040C- 205C

Barber Coleman CP1, CP2, RRM

Left Side of Control Box CP1 = Main Controller CP2 = Satellite Controller (used in 6 & 8 Stage Applications) Right Side of Control Box RRM = Remote Reset Module (used with outside air reset only) Relays- R23/R24 4 Stage Units CP1 = 047441501 Screws for Mounting: (4) 038990808 Washers for Mtg: (4) 041542302 6 Stage Units CP1 = 047441501 CP2 = 047441502 Screws for Mounting: (8) 038990808 Washers for Mtg: (8) 041542302 8 Stage Units CP1 = 047441501 CP2 = 047441503 R23/R24 = 032508101 Screws for Mounting: (8) 038990808 Washers for Mtg: (8) 041542302 Remote Reset Module RRM = 047441510

To CP1/ CP2

CP1 RRM

CP2 R23 R24

Sensor Placement:

ALR Controlinserted in evaporator nozzle.

Conduit

650 Control Sensor 047441505 651 Paste650

(placed in Bulbwell before installation)

735026315 652 Sensor Well 047441506

651 652

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 67

Control Panel Components

Electromechanical Control Panel Components- Main Capacity Controllers ALR 022C - 205C 4 Stage Units LWC1 All Units 4 Stage Units LWC1

8 Stage Units LWC1 = 048442401 LWS1 = 042226900 806 OHM Resistor: 044690108 Screws for Mounting: (8) 038993407 Bracket for Mtg: (2) 055150501 Screw for Bracket: (8) 039990703

Honeywell- W7100 LWC1, LWS1

4 Stage Units LWC1 = 048442401 402 OHM Resistor: 044690101 Screws for Mounting: (4) 038993407 Bracket for Mtg: (1) 055150501 Screw for Bracket: (4) 039990703 6 Stage Units LWC1 = 048442401 Screws for Mounting: (4) 038993407 Bracket for Mtg: (1) 055150501 Screw for Bracket: (4) 039990703

R23

R24

8 Stage Units LWS1 LWC1

Relays- Unloader Control: 1PDT R23/R24 = 032508101

Miscellaneous W7100 Notes:

1. Sensor is inserted in the Evaporator Leaving Water Nozzle To LWC Conduit

650 Control Sensorwith 15 ft., 22 awg. cable 048442402 Control Sensorwith 30 ft., 18 awg. cable 048442405 651 Paste(placed in Bulbwell before installation)

2. Put paste in bulbwell before inserting sensor. 3. When the W7100 is used the control panel dead door is mounted differently. It is dished in so that the sensor may be read through the door's latch hole. 4. Relays R23, and R24 are optional.

650

735026315

651 652

652 Sensor Well070792601

Rev. W 2/2007 RPL 057114900 / Page 68

Reciprocating Chiller: ALR 010 -205 "C"

Control Panel Components

Electromechanical Control Panel Components- Main Capacity Controllers ALR 022C - 205C

Johnson Controls- UNT CP1

Left Side of Control Box LWC1 = Main Controller 2 & 4 & 6 Stage Units CP1 = 070312501 3& 8 Stage Units S350 = 070312601

To LWS

CP1

Conduit

650 Control Sensor 070312401 651 Paste650

(placed in Bulbwell before installation)

S350

RelaysUnloader Control: 1PDT R23/R24 = 032508101

735026315 652 Sensor Well 047441506

R23

R24

651 652

Johnson 350 Controller # 065497809 Sensor # 065497807

Field Replacement of Honeywell W7100 retrofitting to use the Johnson Controls- UNT

2 & 4 & 6 Stage Units Kit = 057107307* (individulal control- pn: 070312101) 6 & 8 Stage Units Kit = 057107308* (individual control LWC1- pn: 070312201) (individual control LWS1- pn: 070312301) * Note: The kits will work with the existing sensor.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 69

Control Panel Components

MicroTech Control Panel Diagram- Left Side ALR 040C- 095C

MHP 1

326

OP1

325

T4

215

Wireway TB4

905 920 237

970 971 972 974 976 902

906

904

MHP R1

MP R1

Replacement Fuses

R9

TD5

346

NB

243

260 235 911 912

TB5 Wireway

231

TB2

TB3

233

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 70

Control Panel Components

MicroTech Control Panel Diagram- Left Side ALR 040C- 095C

Ref# 215 231 233 235 237 243 260 325 326 346 902 Schematic Symbol T4 TB2 TB3 TB5 TB4 NB MHPR1, MPR1, R9 OP1 MHP1 TD5 MCB1 Description Transformer- Control Terminal Block- 16 Terminals Terminal Block- 14 Terminals Terminal Block- 24 Terminals Terminal Block- 30 Terminals Neutral Block Relay- 1PDT Oil Pressure Control High Pressure Control Time Delay- 1 Sec. Part Winding MicroTech Controller M250 (must be programmed) Input Power Fuse, 2A Comm. Port Fuse, .25A 904 905 906 911 912 920 970 971 972 974 976 N/S CB ADI ADI Board Ribbon Cable 34 Conductor Ribbon Cable Circuit Breaker Mounting Bracket Circuit Breaker Cable Clip (6) Modem- 14.4 Baud Modem Interface Cable Gasket Modem Bracket Modem Bracket- Vertical Alarm Bell (Mounted on Outide of Control Box) Part Number 046738114 022431216 022431214 022431224 022431230 037530700 032508101 001354900 047932301 028210101 065487311 065822001 065821901 065816001 065499704 049265102 070745601 735073301 049766201 063585005 073372702 070199207 073043505 073014701 017809400

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 71

Control Panel Components

MicroTech Control Panel Diagram- Right Side ALR 040C- 095C

213

OP2 T2

325

MHP 2

326

900 901

j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj

Wireway

PVM

356

SC

MHP R2

MP R2

R10

TD6

346

990

260 907 235

TB6

Wireway

231

TB7

TB8

233

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 72

Control Panel Components

MicroTech Control Panel Diagram- Right Side ALR 040C- 095C

Ref# 213 231 233 235 260 325 326 346 356

Schematic Symbol T2 TB7 TB8 TB6 MHPR2, MPR2, R10 OP2 MHP2 TD6 PVM

Description Transformer- Control Terminal Block- 16 Terminals Terminal Block- 14 Terminals Terminal Block- 24 Terminals Relay- 1PDT Oil Pressure Control Mechanical High Pressure Control Time Delay- 1 Sec. Part Winding Phase Voltage Monitor: Under Voltage Protection- 208/230V Under Voltage Protection- 460V Under Voltage Protection- 575V Under Voltage Protection- 380/415V Over and Under Voltage Protection- 208/230V Over and Under Voltage Protection- 460V Over and Under Voltage Protection- 380/415V Over and Under Voltage Protection w/LED Lights- 208/230V Over and Under Voltage Protection w/LED Lights- 460V Over and Under Voltage Protection w/LED Lights- 575V

Part Number 060630801 022431216 022431214 022431224 032508101 001354900 047932301 028210101 070269951 070269953 070269960 070269955 070269925 070269926 070269927 070269963 070269965 070269966 049265501 066402901

900 901

Output Board Output Board Fuse, 5A Output Board Relays Water-Cooled Units 4 Stages Cooling/Heating- Qty. 8 6 Stages Cooling/Heating- Qty. 10 Remote Condenser Units 4 Stages Cooling/Heating- Qty. 14

049265601 049265601 049265601 049265601 049265201 049264901

907 990 SC

6 Stages Cooling/Heating- Qty. 16 Ribbon Cable- Output Board Signal Converter

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 73

Control Panel Components

MicroTech Control Panel Diagram- Start Counters, Hour Meters, Keypad ALR 040C- 095C

212

211 391 392 391 392

952

952

959

959

954

960

956

955

Ref# Schematic Description Part Number _________________________________________________________________________________________________________________________ 211 Fuse Holder 018690600 _________________________________________________________________________________________________________________________ 212 F1 Fuse- Control Circuit 10A 018961400 _________________________________________________________________________________________________________________________ 391 Start Counter (2) 735073204 _________________________________________________________________________________________________________________________ 392 Hour Meter (2) 047930201 _________________________________________________________________________________________________________________________ 952 032457700 _________________________________________________________________________________________________________________________ __________________________________Hinge- Keypad ________________________________________________________________________ _______________ (2) 954 Bracket- Keypad 071742103 _________________________________________________________________________________________________________________________ 955 071742502 _________________________________________Keypad_________________________________________________________________________ __________________________________Label-________ ________________________________________________________________________ ______ ________ 956 Keypad Display 065497202 _________________________________________________________________________________________________________________________ 959_____________________________________________________________________________________________________071995301___ Switch-________________________________________________________________________________ 125V (3) ______ ___________________________________ ______ ___________ 960 Lamp- Red LED 065810801 _________________________________________________________________________________________________________________________

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 74

Control Panel Components

MicroTech Control Panel Diagram- Left Side ALR 105C- 205C

OP1

325

MHP 1

326

MHP 3 OP3

325

T4

215

Wireway TB5

235

MHP R1

MP R1

MHP R3

MP R3

R9

TD5

TD7

NB

243

905 260 920

346

970 971 972 974 976 902

Fuse P/N Check Voltage Device

906

904

237

TB4 Wireway

911 912 231

TB2

TB3

233

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 75

Control Panel Components

MicroTech Control Panel Diagram- Left Side ALR 105C- 205C

Ref# 215 231 233 235 237 243 260 325 326 346 902 Schematic Symbol T4 TB2 TB3 TB5 TB4 NB MHPR1, MPR1, R9, MHPR3, MPR3 OP1, OP3 MHP,1, MHP3 TD5, TD7 MCB1 Description Transformer- Control Terminal Block- 16 Terminals Terminal Block- 14 Terminals Terminal Block- 24 Terminals Terminal Block- 30 Terminals Neutral Block Relay- 1PDT Oil Pressure Control (2) High Pressure Control (2) Time Delay- 1 Sec. Part Winding (2) MicroTech Controller M250 (must be programmed) Input Power Fuse, 2A Comm. Port Fuse, .25A ADI Board Ribbon Cable 34 Conductor Ribon Cable CB Circuit Breaker Mounting Bracket Circuit Breaker Cable Clip (6) Modem- 14.4 Baud Modem Interface Cable Gasket Modem Bracket Modem Bracket- Vertical Alarm Bell (Mounted on Outide of Control Box) Part Number 046738114 022431216 022431214 022431224 022431230 037530700 032508101 001354900 047932301 028210101 065487311 065822001 065821901 065816001 065499704 049265102 070745601 735073301 049766201 063585005 073372702 070199207 073043505 073014701 017809400

904 905 906 911 912 920 970 971 972 974 976 N/S

ADI

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 76

Control Panel Components

MicroTech Control Panel Diagram- Right Side ALR 105C- 205C

213

OP2

325

MHP 2

326

MHP 4

T2

OP4

325

Wireway TB6

260 235

MHP R2

900 901

MHP 2

MHP R4

j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj j;cxvj jdskgj

MHP 4

R10

TD6

TD8

346 228 260

PVM

356

SC

990 907

Wireway

231

TB7

Rev. W 2/2007

TB8

233

Reciprocating Chiller: ALR 010 -205 "C"

RPL 057114900 / Page 77

Control Panel Components

MicroTech Control Panel Diagram- Right Side ALR 105C- 205C

Ref# 213 231 233 235 260 325 326 346 356

Schematic Symbol T2 TB7 TB8 TB6 MHPR2, MPR2, R10, MHPR4, MPR4 OP2, OP4 MHP2, MHP4 TD6, TD8 PVM

Description Transformer- Control Terminal Block- 16 Terminals Terminal Block- 14 Terminals Terminal Block- 24 Terminals Relay- 1PDT Oil Pressure Control Mechanical High Pressure Control (2) Time Delay- 1 Sec. Part Winding (2) Phase Voltage Monitor: Under Voltage Protection- 208/230V Under Voltage Protection- 460V Under Voltage Protection- 575V Under Voltage Protection- 380/415V Over and Under Voltage Protection- 208/230V Over and Under Voltage Protection- 460V Over and Under Voltage Protection- 380/415V Over and Under Voltage Protection w/LED Lights- 208/230V Over and Under Voltage Protection w/LED Lights- 460V

Part Number 060630801 022431216 022431214 022431224 032508101 001354900 047932301 028210101 070269951 070269953 070269960 070269955 070269925 070269926 070269927 070269963 070269965 070269966 049265501 066402901

900 901

Over and Under Voltage Protection w/LED Lights- 575V Output Board Output Board Fuse, 5A Output Board Relays Water-Cooled Units 4 Stages Cooling/Heating- Qty. 8 6 Stages Cooling/Heating- Qty. 10 Remote Condenser Units 4 Stages Cooling/Heating- Qty. 14 6 Stages Cooling/Heating- Qty. 16

049265601 049265601 049265601 049265601 049265201 049264901

907 990

SC

Ribbon Cable- Output Board Signal Converter

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 78

Control Panel Components

MicroTech Control Panel Diagram- Start Counters, Hour Meters, Keypad ALR 105C- 205C

392 391 212 391 211

392

392 391 392 391

952

952

959

959

954

960

956

955

Ref# Schematic Description Part Number _________________________________________________________________________________________________________________________ 211 Fuse Holder 018690600 _________________________________________________________________________________________________________________________ 212 F1 Fuse- Control Circuit 10A 018961400 _________________________________________________________________________________________________________________________ 391 Start Counter (4) 735073204 _________________________________________________________________________________________________________________________ 392 Hour Meter (4) 047930201 _________________________________________________________________________________________________________________________ Hinge- Keypad ___ 032457700 _________________________________________________________________________________________________________________________ __952 ____________________________________________(2) ____________________________________________________________________ ____ 954 Bracket- Keypad 071742103 _________________________________________________________________________________________________________________________ Label- Keypad 071742502 _________________________________________________________________________________________________________________________ __955 ___________________________________________________________________________________________________________________ ____ 956 Keypad Display 065497202 _________________________________________________________________________________________________________________________ Switch- _____ ___ 071995301 _________________________________________________________________________________________________________________________ __959 ____________________________________125V_(3) ______________________________________________________________________ ____ 960 Lamp- Red LED 065810801 _________________________________________________________________________________________________________________________

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 79

Control Panel Components

MicroTech Control Panel Cables & Sensors ALR 040C- 205C

Description Power Assembly 4-Pin Housing Power Assembly Female Pin Control Assembly 6-Pin Housing Control Assembly Female Pin Terminal Block, 9 Pole (ADI-DH2, J13, ADI-AH3) Terminal Block Cover, 9 Pole (ADI-DH2, J13, ADI-AH3) Keypad Terminal Block, 2 Pole Locking Keypad Terminal Block Cover High Pressure Transducer Low Pressure Transducer Pressure Transducer Cable, 10' (ADI-DH1, ADI-AH2) Pressure Transducer Cable, 15' Pressure Transducer Cable, 20' Sensor with 20' Cable (ADI-AH3, ADI-AH4) (Leaving Water)

Part Number 049264502 049264702 049264501 049264702 065499909 065500009 065488802 065500002 350105401 350105301 074667501 074667502 074667503 073012002

MicroTech Control Panel Sensor Wells

Sensor Use Water Refrigerant Air Control Qty 2 4 1 1 Well Part Number 070809045 070228901 (Sensor Tube- No well used) 047441506 047441506

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 80

Gauges

413 413 415

typ.

416

typ.

414 414

414A 414A

Circuit 1

Circuit 2

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 81

Gauges

ALR 022C - 095C

Ref# Qty. Description Part Number

413 ------- 2 ------------------ High Pressure Gauge -------------------- 040159300 0-800 PSI 414 ------- 2 ------------------ Low Pressure Gauge -------------------- 017503500 -30.0" og Hg./ +150 PSI 414A ----- 2 ------------------ Oil Pressure Gauge ----------------------- 017503500 -30.0" og Hg./ +150 PSI 415 ------- 6 ------------------ Gauge Mounting Bracket --------------- 046742701 416 ------- 6 ------------------ Shut Off Valve- Wheel Operated ------ 046742601

ALR 105C - 205C

Ref# Qty. Description Part Number

413 ------- 2 ------------------ High Pressure Gauge -------------------- 040159300 0-800 PSI 414 ------- 2 ------------------ Low Pressure Gauge -------------------- 017503500 -30.0" og Hg./ +150 PSI 414A ----- 4 ------------------ Oil Pressure Gauge ----------------------- 017503500 -30.0" og Hg./ +150 PSI 415 ------- 8 ------------------ Gauge Mounting Bracket --------------- 046742701 416 ------- 8 ------------------ Shut Off Valve- Wheel Operated ------ 046742601

Complete Gauge Kits

ALR 040C ------------- 070769404 ALR 050 - 065C ------- 070769405 ALR085 - 095C ------- 070769406 ALR105 - 145C ------- 070769407 ALR155 - 205C ------- 070769408

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 82

Condenser Fan Section

ALR 010C - 018C

738 727 728 726 730

729

704 700 701

708 Motor (Ref. No. 701) Mounts Here Motor (Ref. No. 700) Mounts Here 658

n Co

tro

l

x Bo

En

d

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 83

Condenser Fan Section

ALR 010C - 018C, Continued

ALR 010C - 018C

Ref# 658 700 Qty. 1 1 Description Fan Panel Fan Motor Speedtrol- .5 HP 1 ph. Standard- .5 HP 1 ph. 460V Standard- .5 HP 1 ph. 208V Standard- .5 HP 1 ph. 575 701 1 Fan Motor Standard- .5 HP 1 ph. 460V Standard- .5 HP 1 ph. 208V Standard- .5 HP 1 ph. 575 704 708 726 717 728 729 730 738 2 2 8 8 8 8 8 8 Motor Mount Fan- 24" Screw 5/16-18 X 1 Nut 10-32 Flat Washer No. 10 Flat Washer- 3/8" Washer- External Tooth Cap Plug Part Number 055492001 049267001 049268701 049267001 049267001 049268701 049267001 049267001 049266401 048446003 040499039 040499904 040500303 040500308 040500206 000121500

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 84

Condenser Fan Section

ALR 022C - 205C

683 731 733 709 710 705 704

Qty.2

708

707

700 701

Control Box

Speedtrol Motors Placed here (typical of all units 022 and up)

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 85

Condenser Fan Section

ALR 022C - 205C

Fan Components (Quantities are PER Fan) Ref# Qty. Description Part Number 683 1 Guard/Fan Enclosure ALR 022C- 035C ALR 040C - 205C Motor Support ALR 022C- 035C ALR 040C - 205C 705 707 708 708 709 710 731 733 NS 4 1 1 1 4 4 4 4 1 Screw 5/16-18 X 2 Slinger Fan- 26" (ALR022-035) Fan- 26" (ALR040-205) Washer Nut 5/16-18 Nut 5/16-18 Flat Washer 5/16 Grille 055356301 058055401 037867400 046743101 040499035 027471200 350075701 ** 043219300 040500210 040499904 040499904 040500307 047359201

ALR 022C - 205C Fan Quantities

Model Numbers ------ Qty. ALR 022 - 035C --------- 3 ALR 040C ---------------- 4 ALR 050 - 060C --------- 6 ALR 065 - 095C --------- 8 ALR 105C --------------- 10 ALR 115 -155C -------- 12 ALR 175 -205C -------- 14

704

2

Motor Quantities Units with Speedtrol

Model Numbers ------ Qty. SpeedTrol Motors: ALR 022 - 035C ------ 1 ALR 040 - 205C ------ 2 Standard Motors: ALR 022 - 040C ------ 2 ALR 050 - 060C ------ 4 ALR 065 - 095C ------ 6 ALR 105C -------------- 8

** Effective 1990, this 4-blade Fan is a direct replacement for the original style Fan which was 3 or 4-blade.

Fan Motors Ref# 700 Description Speedtrol Motor- 1 HP Franklin (until 1992) Emerson (after 1992) Standard Motor Open Drip- 1 HP Part No. 034914500 070989600 * 043219400

ALR 115 -155C ------ 10 ALR 175 -205C ------ 12

Motor Quantities Units w/o Speedtrol

Model Numbers Qty. ALR 022 - 035C --------- 3 ALR 040C ---------------- 4 ALR 050 - 060C --------- 6 ALR 065 - 095C --------- 8 ALR 105C --------------- 10 ALR 115 -155C -------- 12 ALR 175 -205C -------- 14

Open Drip -1 HP, 575V C081 Optional Motor- Totally Enclosed 460V- 1.5 HP 208/230V- 1.5 HP 701 575V- 1.5 HP Standard Motor 044694300 034244100 046744200

Open Drip- 1 HP 043219400 Open Drip- 1 HP, 575V C081 Optional Motor- Totally Enclosed 460V- 1.5 HP 044694300 208/230V- 1.5 HP 575V- 1.5 HP 034244100 046744200

* The capacitor for this motor is 300002713.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 86

Cabinet

ALR 010- 018C

888 877

10

870 875

876 881 891

880

871

Ref# 870 871

Qty. 1 1

Description Side Panel- Left Hand Side Panel- Right Hand Units With Gauges Units Without Gauges Rear Panel Center Support Baffle Front Panel- Right Hand Valve Access Panel Top Panel- Front Front Panel- Left Hand Coil Guard Grille

Part Number 055038001 055368101 055368901 055338201 055037501 055367801 055037401 055367301 055038101 055037301 049765501

875 876 877 880 881 888 891 NS

1 1 1 1 1 1 1 2

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 87

Cabinet

ALR 022- 035C

902

899 875 889 890 896 903 901 900 888 895

Ref# 875 888 889 890 Qty. 1 1 1 1 Description End PanelCompressor End Filler Panel Latch Dead Door No Control- Wired for 350 No Control- Wired for W7100 Part Number 055361901 055492101 037668301 055053102 055053202 055493101 055370901 055370801 055055101 032457700 047135602 001157200 021993200 055062502 055361201 055062602 055054302 049119301 055063801 RPL 057114900 / Page 88

894

891

911

891 894 895 896 N/S 899 900 1 4 1 1 1 1 1 1 1 4 2

W7100 350- 2 Step Capacity 350- 3 Step Capacity Control Panel Door Hinge Fastener Lock, with 2 keys Key only (for lock 001157200) Support- L.H. Control End Corner Support- R.H. Support- L.H. Control End Corner Support- L.H. Valve Panel055361001 Grille- Coil Guard Support- Coil Guard

905

901 902 903 905 911

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

Cabinet

ALR 040- 105C

875 888 870

889 C.B. 890 894 891

883

882 876

871

885 896 892 929 928 895 894 884

880

Ref# 870 871 875 880 882

Qty. Description 1 Corner Support 1 1 1 1 Corner Support Rear Panel Door- Right Hand Outer Baffle- L. H. 040 050 - 105

Part Number 058009702 058009701 058009901 058046901 073168701 058011602 073168501 058011702 073168401 058011802 073168601 058011601 058009301 037668301

Ref# 890

Qty. Description 1 Dead Door W7100/350/B.C. MicroTech

Part Number 058329604 071638705 058009401 058363401 032457700 047135602 001157200 038993600 039007900 058046001 058029101 037668301 046739301

891 892 894 895 896 N/S 928 929 NS NS 901

1 2 8 4 1 2 2 2 4 1 2

Control Box Door- L. H. Support Hinge Fastener Lock Key only (for lock 001157200) Label- Door Panel Nut- Push On Coil Support- 040 Coil Support- 050 - 105 Door Latch Grille- End Panel

883

1

Outer Baffle- R. H. 040 050 - 105 Inner Baffle- L. H. 040 050 - 105

884

1

885

1

Inner Baffle- R. H. 040 050 - 105 Top Panel Latch

888 889

1

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 89

Cabinet

Coil and Compressor Guards- ALR 040- 105C

Coil and Compressor Guard Components Ref# 899 900 2 4 901 6 2 Qty. Description 2 Grille- Compressor Guard Grille- Coil Guard 040 050 - 060 065 - 105 Grille- End Panel 046739401 046739401 046739401 046739301 Part Number 046739501

ALR 040C

ALR 050C - 060C

Control Box

899

900

901

Control Box

ALR 065C - 095C

Control Box

ALR 105C

899

899

900

901 900 901

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 90

Cabinet

ALR 115- 205C

870 886 874

887

875

888

884 892 928

890

876 929 885 883 896 894 878 879 891 895 880 929 928 892

Opp. side

871

877

Opp. side

Ref# 870 871 874 875 876 877 878 879 880 883 884 885 886 888

Qty. Description 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Corner Support Corner Support

Part Number 058043002 058043001

Ref# 890

Qty. Description 1 Dead Door W7100/350/B.C.

Part Number 058329604

Wrap- Opp. End Cover 058042001 Rear Panel 058042501 Side Panel Wrap Side Panel Wrap Side Panel Wrap Side Panel Wrap Door- Right Hand Support Angle- Side Support Angle- Side Plate End Cover Panel Control Box Panel 058041604 058041603 058041804 058041803 058046901 058040901 058040902 058040801 058040701 058040301

891 892 894 895 896 928 929 NS

1 2 8 4 1 2 2 1

MicroTech 071638705 Control Box Door- L. H. 058009401 Support Hinge Fastener Lock Label- Door Panel Nut- Push On Door Latch 058363401 032457700 047135602 001157200 038993600 039007900 037668301

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 91

Cabinet

Coil and Compressor Guards- ALR 115- 205C

Coil and Compressor Guard Components Ref# 899 900 6 901 903 904 4 2 2 6 4 905 906 4 4 Qty. Descriptioin 2 Grille- Compressor Guard Grille- Coil Guard 115 - 155 175 - 205 Grille- End Panel Grille- Fin Guard Grille- Coil Guard 115 - 155 175 - 205 Grille- Fin Guard 175 - 205 Only Grille- Fin Guard 175 - 205 Onl y Part Number 046739501 046739401 046739401 046739301 047138701 047138601 047138601 047933601 047933701

ALR 115C - 155C

903 904 901

ALR 175C - 205C

904 903 906 900 899

904

899

900 905 901 900

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 92

Piping Components

Basic Information

The components on the following pages are the same on each circuit. For reference, the diagrams below illustrate the circuit arrangements for each unit.

Circuit 1

Control Box

Comp. #1 Comp. #2

Circuit 2

Each unit has three separate lines on each circuit: Suction, Discharge and Liquid. As an option, a unit may also have Hot Gas Bypass on just Circuit One, or On Both Circuits (never just on Circuit Two). The charts on the following pages list only the primary replacement components. Because of the many possible piping arrangements we have not listed all of the individual tubes in these tables. If you require a tube, make sure that you have the McQuay UNIT serial number so that the part number can be properly determined.

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 93

Piping Components

ALR 010C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Check Valve- .875" ----------------------- 735040326 1 ------------------ Shut- Off Valve- .875" -------------------- 032193502 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 015997805 1 ------------------ Filter Drier- Sealed Type ----------------- 025938800 1 ------------------ Shut Off Valve- .625" --------------------- 036562903 1 ------------------ Solenoid Valve- .625" -------------------- 070301706 1 ------------------ Expansion Valve- 10 Ton --------------- 072195005 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 024684104 1 ------------------ Solenoid Valve ----------------------------- 070301706

ALR 015C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Check Valve- 1.125" --------------------- 070300704 1 ------------------ Shut- Off Valve- 1.125" ------------------ 019282100 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 015997805 1 ------------------ Filter Drier- Sealed Type ----------------- 025938800 1 ------------------ Shut Off Valve- .625" --------------------- 036562903 1 ------------------ Solenoid Valve- .625" -------------------- 070301706 1 ------------------ Expansion Valve- 20 Ton --------------- 072195002 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 043378602

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 94

Piping Components

ALR 018C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Check Valve- 1.125" --------------------- 070300704 1 ------------------ Shut- Off Valve- 1.125" ------------------ 019282100 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 015997805 1 ------------------ Filter Drier- Sealed Type ----------------- 025938800 1 ------------------ Shut Off Valve- .625" --------------------- 036562903 1 ------------------ Solenoid Valve- .625" -------------------- 070301706 1 ------------------ Expansion Valve- 20 Ton --------------- 072195002 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 043378602

ALR 022C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Muffler- 1.375" ----------------------------- 047664304 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 015997805 1 ------------------ Filter Drier- Sealed Type ----------------- 025938900 1 ------------------ Shut Off Valve- .875" --------------------- 032193502 1 ------------------ Solenoid Valve- .875" -------------------- 025327500 1 ------------------ Expansion Valve- 30 Ton --------------- 072195003 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 95

Piping Components

ALR 025C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Muffler- 1.375" ----------------------------- 047664304 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 015997805 1 ------------------ Filter Drier- Sealed Type ----------------- 025938900 1 ------------------ Shut Off Valve- .875" --------------------- 032193502 1 ------------------ Solenoid Valve- .875" -------------------- 025327500 1 ------------------ Expansion Valve- 30 Ton --------------- 072195003 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

ALR 030C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Muffler- 1.375" ----------------------------- 047664304 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 015997805 1 ------------------ Filter Drier- Sealed Type ----------------- 025938900 1 ------------------ Shut Off Valve- .875" --------------------- 032189304 1 ------------------ Solenoid Valve- .875" -------------------- 025327500 1 ------------------ Expansion Valve- 40 Ton --------------- 072195001 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 96

Piping Components

ALR 035C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Muffler- 1.375" ----------------------------- 047664304 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 015997805 1 ------------------ Filter Drier- Sealed Type ----------------- 025938900 1 ------------------ Shut Off Valve- .875" --------------------- 032193502 1 ------------------ Solenoid Valve- .875" -------------------- 025327500 1 ------------------ Expansion Valve- 40 Ton --------------- 072195001 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 97

Piping Components

ALR 040C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Relief Valve --------------------------------- 039441300 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 025329600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Filter Drier Sealed Type ------------------ 025938900 1 ------------------ Shut Off Valve ----------------------------- 032193502 1 ------------------ Solenoid Valve ----------------------------- 032189304 1 ------------------ Expansion Valve- 20 Ton -------------- 030569101* * (Prior to SN 5VEXXXXX Circuit One used a 15 Ton TXV. The 20 Ton listed here should be

ordered if replacement of the 15 Ton TXV is required)

Hot Gas Bypass Qty

Description

Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

ALR 050C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Relief Valve --------------------------------- 039441300 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 025329600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Filter Drier Sealed Type ------------------ 025938900 1 ------------------ Shut Off Valve ----------------------------- 032193502 1 ------------------ Solenoid Valve ----------------------------- 032189304 1 ------------------ Expansion Valve- 20 Ton --------------- 030569101 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 98

Piping Components

ALR 060C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 025329600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Filter Drier- Sealed Type ----------------- 025938900 1 ------------------ Shut Off Valve ----------------------------- 032193502 1 ------------------ Solenoid Valve ----------------------------- 032189304 1 ------------------ Expansion Valve- 30 Ton -------------- 030569103* * (Prior to SN 5VEXXXXX Circuit One used a 20 Ton TXV. The 30 Ton listed here should be

ordered if replacement of the 20 Ton TXV is required).

Hot Gas Bypass- Circuit #1 Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600 Hot Gas Bypass- Circuit #2 Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 99

Piping Components

ALR 065C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Relief Valve --------------------------------- 039441300 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 025329600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Filter Drier- Sealed Type ----------------- 025938900 1 ------------------ Shut Off Valve ----------------------------- 032193502 1 ------------------ Solenoid Valve ----------------------------- 032189304 1 ------------------ Expansion Valve- 30 Ton --------------- 030569103 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 023072900 1 ------------------ Solenoid Valve ----------------------------- 025327500

ALR 075C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 025329600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Filter Drier- Sealed Type ----------------- 025938900 1 ------------------ Shut Off Valve ----------------------------- 032193502 1 ------------------ Solenoid Valve ----------------------------- 032189304 1 ------------------ Expansion Valve- 36 Ton --------------- 074539201 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 100

Piping Components

ALR 085C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 025329600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Filter Drier- Sealed Type ----------------- 021057426 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 025327600 1 ------------------ Expansion Valve- 55 Ton --------------- 030569006 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

ALR 095C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 025329600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Filter Drier- Sealed Type ----------------- 021057426 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 025327600 1 ------------------ Expansion Valve- 55 Ton --------------- 030569006 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 101

Piping Components

ALR 105C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Relief Valve --------------------------------- 039441300 1 ------------------ Muffler --------------------------------------- 047664305 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Sealed Type ----------------- 021057426 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 025327600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 55 Ton --------------- 030569006 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

ALR 115C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 2 ------------------ Muffler --------------------------------------- 047664304 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Sealed Type ----------------- 021057426 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 025327600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 70 Ton -------------- 030569002* * (Prior to SN 5VEXXXXX Circuit One used a 55 Ton TXV. The 70 Ton listed here should be

ordered if replacement of the 55 Ton TXV is required).

Hot Gas Bypass Qty

Description

Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 102

Piping Components

ALR 125C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 2 ------------------ Muffler --------------------------------------- 047664304 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Sealed Type ----------------- 021057426 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 025327600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 70 Ton --------------- 030569002 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

ALR 145C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Relief Valve --------------------------------- 039441300 2 ------------------ Muffler --------------------------------------- 047664304 Liquid Line Qty Description Part Number

1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Bolted Type ----------------- 019190500 2 ------------------ Filter Drier Core ---------------------------- 001360800 1 ------------------ Filter Drier Gasket ------------------------- 074783601 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 025327600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 70 Ton --------------- 030569002 Hot Gas Bypass Qty Description Part Number 1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 103

Piping Components

ALR 155C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty

Description

Part Number

1 ------------------ Relief Valve --------------------------------- 039441300 1 ------------------ Muffler --------------------------------------- 047664304 1 ------------------ Muffler --------------------------------------- 047664305 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Bolted Type ----------------- 019190500 2 ------------------ Filter Drier Core ---------------------------- 001360800 1 ------------------ Filter Drier Gasket ------------------------- 074783601 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 025327600 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 90 Ton --------------- 030569008 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 104

Piping Components

ALR 175C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 2 ------------------ Muffler --------------------------------------- 047664305 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Bolted Type ----------------- 024881100 2 ------------------ Filter Drier Core ---------------------------- 001360800 1 ------------------ Filter Drier Gasket ------------------------- 074783601 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 047931306 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 100 Ton -------------- 070976702 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 105

Piping Components

ALR 195C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 2 ------------------ Muffler --------------------------------------- 047664305 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Bolted Type ----------------- 024881100 2 ------------------ Filter Drier Core ---------------------------- 001360800 1 ------------------ Filter Drier Gasket ------------------------- 074783601 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 047931306 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 100 Ton -------------- 070976702 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 106

Piping Components

ALR 205C

Quantities Reflect a PER CIRCUIT number. Each unit has two circuits of each type, except Hot Gas which, if present, may be used only on just circuit one or on both circuits one and two. Discharge Line Qty Description Part Number 1 ------------------ Relief Valve --------------------------------- 039441300 2 ------------------ Muffler --------------------------------------- 047664305 Liquid Line Qty Description Part Number 1 ------------------ Sight Glass --------------------------------- 022427700 1 ------------------ Sight Glass Saddle ----------------------- 022431100 1 ------------------ Filter Drier- Bolted Type ----------------- 024881100 2 ------------------ Filter Drier Core ---------------------------- 001360800 1 ------------------ Filter Drier Gasket ------------------------- 074783601 1 ------------------ Shut Off Valve ----------------------------- 048169601 1 ------------------ Solenoid Valve ----------------------------- 047931306 1 ------------------ Charge Valve ------------------------------- 038689900 1 ------------------ Expansion Valve- 100 Ton -------------- 070976702 Hot Gas Bypass Qty Description Part Number

1 ------------------ Hot Gas Bypass Valve ------------------- 022973500 1 ------------------ Solenoid Valve ----------------------------- 025327600

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 107

Evaporator

Complete Assemblies

Plate Exchangers- ALR 010C - ALR 035C

Unit Heat Exchanger Size Part Number Size Type 010C --------------------------------- Plate -------------------------- 4.5 X 20.5 ------------------- 065486401 015C --------------------------------- Plate ------------------------ 9.375 X 20.5 ----------------- 065486402 018C --------------------------------- Plate ------------------------ 9.375 X 20.5 ----------------- 065486403 022C --------------------------------- Plate ------------------------ 9.375 X 20.5 ----------------- 065486404 025C --------------------------------- Plate ------------------------ 9.375 X 20.5 ----------------- 065486405 030C --------------------------------- Plate ------------------------ 9.375 X 20.5 ----------------- 065486406 035C --------------------------------- Plate ------------------------ 9.375 X 20.5 ----------------- 065486407

Shell and Tube Evaporators- ALR 040C - ALR 195C

Unit Size 040C ---------------------050C ---------------------060C/065C -------------075C ---------------------085C ---------------------095C ---------------------105C ---------------------115C/125C -------------145C ---------------------155C ---------------------175C ---------------------195C ---------------------Description Code EV1008092CUAAYY EV1008110CUAAYY EV1008132CUAAYY EV1208166CUAAYY EV1208184CUAAYY EV1208196CUAAYY EV1410208CUAAYY EV1410228CUAAYY EV1410242CUAAYY EV1610276CUAAYY EV1610298CUAAYY EV1610328CUAAYY Model Assembly Number Part Number --------------- E1008092 ------------------ 070032703 * --------------- E1008110 ------------------ 070032702 * --------------- E1008132 ------------------ 070032701 * --------------- E1208166 ------------------ 070021603 * --------------- E1208184 ------------------ 070021602 * --------------- E1208196 ------------------ 070021601 * --------------- E1410208 ------------------ 058153103 * --------------- E1410228 ------------------ 074336332 * --------------- E1410242 ------------------ 074336331 * --------------- E1610276 ------------------ 074336343 * --------------- E1610298 ------------------ 074336342 * --------------- E1610328 ------------------ 074336341 *

* Assemblies listed are for standard, left-hand connection evaporators. ("Hand" is determined when facing the inlet end of the assembly.) To replace a right-hand evaporator, order the above assembly plus the evaporator head gaskets as shown on the next page. The evaporator heads will need to be removed and swapped in the field. The gaskets will be needed when re-installing the heads in their proper positions.

Description Code Definition- Shell and Tube Evaporators

EV 10 08 188 CU A A RH

Hand Connection YY- Left Hand(std.) RH- Right Hand Baffle Spacing (A= Std.) Tube Wall (A= .020) Tube Material (CU= Copper) Tube Qty. Length- Feet Diameter- inches Evaporator

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 108

Evaporator

Components

355

353

355

350 355 207 356 355

351

357

355

Ref# Qty. 207 092 110 132 166 184 196 208 228 242 276 298 328 420 357 1 Description Tube- 8' 040C 050C 060C/065C 075C 085C 095C Tube- 10' 105C 115C/125C 145C 155C 175C 195C 205C Baffle Assembly- Inlet 10" Diameter: 040C - 065C 12" Diameter: 075C - 095C 14" Diameter: 105C - 145C 16" Diameter: 155C - 195C 18" Diameter: 205C Baffle Assembly- Return 10" Diameter: 040C - 065C 12" Diameter: 075C - 095C 14" Diameter: 105C - 145C 16" Diameter: 155C - 195C 18" Diameter: 205C Part Number 070694702

Ref# Qty. 351 1

070694706 350 1

Description Connection Head Assembly 10" Diameter: 040C 10" Diameter: 050C - 065C 12" Diameter: 075C - 095C 14" Diameter: 105C - 145C 16" Diameter: 155C - 195C 18" Diameter: 205C Return Head 10" Diameter: 040C - 065C 12" Diameter: 075C - 095C 14" Diameter: 105C - 145C 16" Diameter: 155C - 195C 18" Diameter: 205C Head Gaskets 10" Diameter: 040C - 065C 12" Diameter: 075C - 095C 14" Diameter: 105C - 145C 16" Diameter: 155C - 195C 18" Diameter: 205C Head Bolts 10" Diameter: 040C - 065C 12" Diameter: 075C - 095C 14" Diameter: 105C - 145C 16" Diameter: 155C - 195C 18" Diameter: 205C

Part Number 058068012 058068002 070021302 058363201 058048401 070856101

058068201 070358401 058361001 058048901 072034701

355 058067301 070021101 058362901 058050401 070856401 353 058066901 070021201 058363101 058049801 070856301

4

071363001 071363201 071363401 071363601 070412901

356

1

40 40 48 56 64

735033957 735033957 735033958 735033959 735033960

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 109

Evaporator

Plate Heat Exchanger Insulation, Thermostat, Heaters

49

54 50 51

52

56

Ref# 49

Qty. 1

Description Thermal Insulation ALR 010C ALR 015C - 018C ALR 022C - 035C

Part Number 055047101 055047601 055369701 055047201 055047701 055369601 055047301 055047801 055369301 055047401 055047901 055369401

50

1

Thermal Insulation- Side ALR 010C ALR 015C - 018C ALR 022C - 035C

51

1

Thermal Insulation ALR 010C ALR 015C - 018C ALR 022C - 035C

52

1

Thermal Insulation ALR 010C ALR 015C - 018C ALR 022C - 035C

54

1

Heater 80W 230V ALR 010C - 018C 80W 115V ALR 022C - 035C ALR 040C - 095C 065497301 065497302 735079719 735079720 019754700

56

1

ALR 105C - 205C Thermostat- 1 Stage

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 110

Condenser Coils

All Circuits

Coil Position 1 Coil Position 2 Coil Position 1 Coil Position 2 Coil Position 1 Coil Position 3

Control Box

Control Box

Control Box

Coil Layout- Front View ALR 010C - ALR 035C

Coil Layout- Front View ALR 040C - ALR 105C

Coil Layout- Front View ALR 115C - ALR 205C

Aluminum Fin Coils

Unit Size 010C 015C 018C 022C 025C 030C 035C 040C 050C 060C 065C 075C 085C 095C 105C 115C 125C 145C 155C 175C 195C 205C Position One 055040069 055040069 055040069 055371725 055371725 055371725 055371745 058020110 058020120 058020125 058020130 058020133 058020133 058020138 058020140 058020150 058020155 058020155 058020160 058020170 058020170 058020170 Position Two 055040069 055040069 055040069 055371825 055371825 055371825 055371845 ----------------058368650 058368655 058368655 058368660 058368670 058368670 058368670 Position Three ------------------------------058368850 058368855 058368855 058368860 058368870 058368870 058368870

Copper Fin Coils

Unit Size 010C 015C 018C 022C 025C 030C 035C 040C 050C 060C 065C 075C 085C 095C 105C 115C 125C 145C 155C 175C 195C 205C Position One 055040065 055040065 055040070 055371715 055371715 055371735 055371735 049802211 049802221 049802226 049802231 049802234 049802234 049802239 049802241 049802251 049802256 049802256 049802261 049802271 049802271 049802271 Position Two 055040065 055040065 055040070 055371815 055371815 055371835 055371835 ----------------049802451 049802456 049802456 049802461 049802471 049802471 049802471 Position Three ------------------------------049802651 049802656 049802656 049802661 049802671 049802671 049802671

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 111

Heat Recovery Condenser

Desuperheater

Unit Size

Circuit Number

Assembly Part Number

040C ------------------------------- 1 -------------------- 046748501 040C ------------------------------- 2 -------------------- 046743603 050C ------------------------------- 1 -------------------- 046743603 050C ------------------------------- 2 -------------------- 046743604 060C ------------------------------- 1 -------------------- 046743604 060C ------------------------------- 2 -------------------- 046743606 065C ------------------------------- 1 -------------------- 046743606 065C ------------------------------- 2 -------------------- 046743606 075C/085C ----------------------- 1 -------------------- 046743608 075C/085C ----------------------- 2 -------------------- 046743608 095C ------------------------------- 1 -------------------- 046743609 095C ------------------------------- 2 -------------------- 046743609 105C/115C ----------------------- 1 -------------------- 048441301 125C/145C/155C --------------- 1 -------------------- 048441302 175C/195C/205C --------------- 1 -------------------- 048441303

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 112

Heat Recovery Condenser

Water- Cooled Condenser Vessels

Unit

Description

Model

Circuit

Assembly

Size Code Number Number Part Number 040C ------------------------- HR0608022CUA ----------------- C608 -------------- 1 ----------- 070083601 040C ------------------------- HR0608026CUA ----------------- C608 -------------- 2 ----------- 070083701 050C ------------------------- HR0608026CUA ----------------- C608 -------------- 1 ----------- 070083701 050C ------------------------- HR0808024CUA ----------------- C808 -------------- 2 ----------- 071519805 060C ------------------------- HR0808024CUA ----------------- C808 -------------- 1 ----------- 071519805 060C ------------------------- HR0808030CUA ----------------- C808 -------------- 2 ----------- 071519804 065C ------------------------- HR0808030CUA ----------------- C808 -------------- 1 ----------- 071519804 065C ------------------------- HR0808030CUA ----------------- C808 -------------- 2 ----------- 071519804 075C/085C ----------------- HR0808034CUA ----------------- C808 -------------- 1 ----------- 071519803 075C/085C ----------------- HR0808034CUA ----------------- C808 -------------- 2 ----------- 071519803 095C ------------------------- HR1008042CUA ---------------- C1008 ------------- 1 ----------- 071519705 095C ------------------------- HR1008042CUA ---------------- C1008 ------------- 2 ----------- 071519705 105C/115C/125C --------- HR1010048CUA ---------------- C1010 ------------- 1 ----------- 071519604 105C/115C/125C --------- HR1010048CUA ---------------- C1010 ------------- 2 ----------- 071519604 145C ------------------------- HR1010052CUA ---------------- C1010 ------------- 1 ----------- 071519603 145C ------------------------- HR1010052CUA ---------------- C1010 ------------- 2 ----------- 071519603 155C/175C/195C --------- HR1010064CUA ---------------- C1010 ------------- 1 ----------- 071519602 155C/175C/195C --------- HR1010064CUA ---------------- C1010 ------------- 2 ----------- 071519602

Description Code Definition

HR 08 08 024 CU A

Wall Thickness (A= Std ) Tube Material (CU= Copper) Tube Count Length- Feet Diameter- Inches HR= Heat Recovery Condenser

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 113

Heat Recovery Condenser

Water- Cooled Condenser Vessels Components

355 350 207 351

353 355

Quantities are per each Individual Condenser Ref# Qty. Description Part Number 207 Tube- 8' 735028341 22 040C- Circuit One 26 040C- Circuit Two 26 050C- Circuit One Tube- 8' 070181115 24 050C- Circuit Two 24 060C- Circuit One 30 060C- Circuit Two 30 065C- Circuits One & Two 34 075C/085C- Circuits One & Two 42 095C- Circuits One & Two Tube- 10' 070181116 48 105C/115C/125C- Circuits One & Two 52 145C- Circuits One & Two 64 155C/175C/195C/205C- Circuits One & Two

Ref# Qty. 350 1

Description Return Head 6" Diameter: 040C - 050C 8" Diameter: 050C - 085C 10" Diameter: 095C - 210C Connection Head Assembly 6" Diameter: 040C - 050C 8" Diameter: 050C - 085C 10" Diameter: 095C - 210C Head Gaskets 6" Diameter: 040C - 050C 8" Diameter: 050C - 085C 10" Diameter: 095C - 210C Head Bolts 6" Diameter: 040C - 050C 8" Diameter: 050C - 085C 10" Diameter: 095C - 210C

Part Number 722371002 776431538 776431540

351

1

759428501 070021802 070034302

355

2

070974401 735082962 735082966

353 8 24 24

735033851 735033850 735033849

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 114

Vibration Isolators

Part Numbers- Location ALR 010C - 035C

Control Box

ALR 040C - 205C

Control Box

4

3

4

5

6

1

2

Part Number 047792724 047792726 Ref# Qty. 1 1

1

2

3

Part Number 047792728 047792731 047792732 047792927 047792928 047792931 047792932 047792728 047792731 047792732 047792927 047792928 047792931 047792932 047792728 047792731 047792732 047792926 047792627 047792931 047792932 047792728 047792731 047792732 047792927 047792928 047792931 047792932 047792728 047792731 047792732 047792927 047792928 047792931 047792932 047792728 047792731 047792732 047792926 047792627 047792931 047792932

Ref# Qty. 1 1

Description Spring Isolator 010C - 018C 022C - 035C OR

1

Rubber-In-Shear Isolator 010C - 018C 022C - 035C

021639704 021639701

2

1

2

1

Spring Isolator 010C - 018C 022C - 030C 035C OR

047792724 047739726 047739727 3 1

1

Rubber-In-Shear Isolator 010C - 018C 022C - 030C 035C Spring Isolator 010C - 018C 022C - 030C 035C OR

021639704 021639701 021639703

3

1

047792724 047792726 047739727

4

1

1

Rubber-In-Shear Isolator 010C - 018C 022C - 030C 035C Spring Isolator 010C - 018C 022C - 035C OR

021639704 021639701 021639703

5

1

4

1

047792724 047792726

6 1 Rubber-In-Shear Isolator 010C - 018C 022C - 035C 021639704 021639701

1

Description Spring Isolator 040C 050C - 060C 065C - 075C 085C - 095C 105C - 115C 125C - 155C 175C - 205C Spring Isolator 040C 050C - 060C 065C - 075C 085C - 095C 105C - 115C 125C - 155C 175C - 205C Spring Isolator 040C 050C - 060C 065C - 075C 085C 095C 105C - 145C 155C - 205C Spring Isolator 040C 050C - 060C 065C - 075C 085C - 095C 105C - 115C 125C - 155C 175C - 205C Spring Isolator 040C 050C - 060C 065C - 075C 085C - 095C 105C - 115C 125C - 155C 175C - 205C Spring Isolator 040C 050C - 060C 065C - 075C 085C 095C 105C - 145C 155C - 205C

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 115

Stock Units

Nomeclature, Accessories, and Kits

Stock Unit Nomenclature ALR 040 C 12

Voltage 12 = 208/230V 27 = 460V 42 = 208/230V Vintage Nominal Tonnage ex. 040 = 40 Tons Stock Units Available in sizes 018 - 095C Unit Type: ALR= Air- Cooled Accessible Hermetic Compressor Chiller

Stock Unit Kits & Accessories

Description Part Number Flow Switch 018C- 035C 017503300 050C- 095C 017503300 Speedtrol Kit 022C- 035C: 208V 055169501 022C- 035C: 460V 055169503 050C- 095C: 208V 055165201 050C- 095C: 460V 055165203 Control Circuit Transformer (230V P) 022C - 030C 038253902 035C 038253904 050C - 095C 038253906

Reciprocating Chiller: ALR 010 -205 "C"

Rev. W 2/2007

RPL 057114900 / Page 116

Information

RPL: ALR 010-205 Vintage C, Reciprocating Chiller

116 pages

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