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Terminations

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General Informaiton Features and benefits Applications, features, and benefits Technical information HVT testing data Recommended guide specifications Electrical stress control Recommended air clearance Recommended cable bending radius TFT Testing Data Selection information Nonshielded polymeric cable terminations HVT-50 polymeric cable terminations for 1/C and 3/C nonshielded power cable (5 kV) Shielded polymeric cable terminations HVT-G/SG polymeric cable terminations for copper tape shield, drain wire shield, lead sheath, and UniShield 1/C cables (5­35 kV) HVT-Z Heat shrinkable termination with built-in stress control MOD-3-HVT 3/C modification kits for Tyco Electronics medium-voltage terminations (5­35 kV) Cold-applied terminations (Pre-expanded and supplied on holdout) TFT-E, TFT-E-G/SG and TFT-E-SLC 1/C cold applied cable terminations TFT-R 1/C shielded and non-shielded industrial cable termination High voltage (69 kV) terminations EHVT/GHVT polymeric cable terminations for copper tape shield, wire shield, lead sheath, and 1/C cables (46­69 kV) LC-shield terminations HVT-LC/SLC LC-shield cable terminations for 1/C cables (15­35 kV ) URD cable terminations HVT-J/SJ URD cable terminations for jacketed and unjacketed concentric neutral 1/C cables (15­35 kV) PILC cable terminations HVT-1590 and HVT-3-1590 1/C and 3/C PIlC/VCLC cable terminations (15 kV) 111 110 109 108 105 107 101 102 103 100 96 96 97 98 98 99 91 93 94

Main Index

Terminations

Flexible cable terminations HVT-M flexible cable terminations (5­25 kV) Miscellaneous termination accessories BRKT-SS cable mounting brackets EHVT-BRKT high voltage termination mounting brackets EHVT-BP high voltage termination mounting brace plate EAKT-1520 mounting kits MOD-S-Skirts (rain sheds) 113 114 114 115 116 112

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Terminations Index

Main Index

Features and benefits

Reliable, field-proven performance Independent testing and field experience have repeatedly proven the long-term stability, durability, and reliability of the Tyco Electronics' Raychem HVT system, even in highly polluted environments. The nontracking, insulating outer jacket can withstand the rigors of long-term electrical stress and surface pollution without loss of performance. The nontracking material offers the additional benefit of being maintenance free, with no need for periodic cleaning. Extensive load cycle testing verifies the long-term thermomechanical compatibility between the termination system and the cable. Ease of installation HVT kits can be installed on all cable types without special adapters or accessories. No special tooling or connectors are required since HVT kits accept all common compression or terminal lugs. The HVT installation method also provides generous cable cutback and component positioning tolerances, further reducing installation variability. Heat-shrinking allows the kits to be easily inspected, either visually or by simple touch, to help ensure proper installation. Always ready for the job­ even in emergencies HVT kits have an unlimited shelf life. They remain ready to use on short notice, so you have no worries about scrapping aged inventory or being caught with useless products during an emergency or on a time-critical project. Flexible and versatile An HVT system may be installed upright or inverted and can bend to the same bending radius as the cable. Slim and lightweight, the system can also be mounted directly to fuse cutouts or other devices, eliminating the cost of additional supporting brackets and cross arms. 46 and 69 kV At voltages as high as 69 kV the need for proven stress control is even more important. The materials used in our 46 and 69 kV terminations (as with all lower voltages) are suitable for severely polluted areas--and for all installation conditions, including top feed installation. The material is designed to be resistant to impact damage from transportation or vandalism, a typical problem for heavy, inflexible porcelain products. Tyco Electronics' Raychem 46/69 kV terminations also require no compound filling which can leak over time. Cold-applied termination system TFT terminations are designed for customers who want Tyco Electronics material technology in a cold-applied system. The cold-applied terminations also provide positive positioning of the stress control patch.

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Tyco Electronics' proven oil-sealing technology has been used for more than 18 years in medium-voltage transition joints. This technology is now put to work in our PILC termination kits (see page 111).

Tyco Electronics' Raychem HVT system features a nontracking, insulating surface that can withstand long-term electrical stress and surface pollution.

Tyco Electronics' Raychem 69 kV terminations require no special or expensive tools for installation, and no soldering (see page 108).

Terminations Index

Main Index

Applications, features, and benefits

HVT

Moisture sealing Nontracking, high-voltage sealant: · Provides a watertight connector seal when combined with heat-shrinkable material. · Will not harden or crack.

94 Additional creepage for outdoor applications Heat-shrinkable skirts: · Increase surface creepage distance. · Easily adapt terminations for outdoor use. · May be inverted for terminations facing downward.

Electrical stress control and insulation (8 kV and up) Heat-shrinkable stress control tubing: · Reduces the electrical stress gradient at the end of the cable shield to safe operating levels. · Shrinks to fit out-of-spec cable. · Provides long-term electrical performance. Nontracking, heat-shrinkable outer insulation tubing: · Provides excellent UV stability. · Withstands polluted environments. · Is proven to withstand severe applications. Stress relief material: · Minimizes stress at the shield cutback. · Applies easily, smoothing the step at the cable semi-con edge and filling any voids. · Acts as a secondary moisture seal.

Shielding and solderless grounding (included in polymeric cable kits except URD) Ground braid: · Provides shield continuity. Ground clamp: · Has a constant-force roll spring, which provides secure grounding without soldering.

Moisture sealing · Nontracking, high-voltage sealant.

Terminations Index

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Applications, features, and benefits

TFT

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Moisture sealing Nontracking, high-voltage sealant: · Provides a watertight connector seal · Will not harden or crack. Additional creepage for outdoor applications Molded skirts: · Increase surface creepage distance.

Electrical stress control and insulation Metal Oxide Matrix stress control patch: · Reduces the electrical stress gradient at the end of the cable shield to safe operating levels. · Conforms to fit out-of-spec cable. · Provides long-term electrical performance. Nontracking, termination body: · Provides excellent UV stability. · Withstands polluted environments. · Is proven to withstand severe applications.

Moisture sealing · Nontracking, high-voltage sealant. Spring clamp and solder block ground braid available for metallic shielded cables

Terminations Index

Main Index

Technical information

HVT testing data Tyco Electronics' Raychem high-voltage terminations are fully qualified per IEEE-48 as Class I terminations to provide a long, trouble-free service life. Independent testing and field experience have repeatedly proven the long-term durability, reliability, and stability of the HVT system, even in highly polluted environments. Tyco Electronics' proven nontracking, insulating jacket can withstand the rigors of longterm electrical stress and surface pollution without loss of performance. The nontracking material is maintenance free and does not require periodic cleaning. Extensive load-cycle testing verifies the thermomechanical compatibility between the termination system and cable. Recommended guide specifications Please feel free to use one or all of the following in your design specifications: Medium-voltage terminations (through 69 kV) Shielded power cable termination kits shall be factory engineered for the application. The kits shall consist of high-permittivity, high-resistivity, heat-shrinkable stress control tubing, and outer insulation tubing and skirts (outdoor applications) made from UV-stable, nontracking (per ASTM D 2303) materials. Heat-activated sealant materials to help prevent moisture ingress and contamination should also be included. Termination kits shall meet or exceed all rating requirements of IEEE-48 for Class I terminations and the test sequence prescribed by IEEE-404, including 130°C load cycling and 130°C impulse withstand. Multi-conductor shielded cable terminations In addition to the phase terminations, multi-conductor termination kits shall provide a heat-shrinkable breakout boot, factory-coated with sealant for strain-relief and sealing purposes. Each kit shall include lengths of heat-shrinkable tubing to help prevent corrosion and shifting of the shielding layers between the boot and the phase-termination installation point. When grounding and/or ground check conductors are included, the kit includes lengths of heat-shrinkable tubing and sealant material to seal each conductor from the boot to its connection point. Nonshielded cable terminations (2­5 kV) Termination kits for nonshielded power cables installed in contaminated indoor or outdoor environments are factory engineered to provide UV-stable, nontracking (per ASTM D 2303 and the Ontario Hydro accelerated tracking wheel test) exterior surfaces and complete environmental sealing for the termination area. Termination kits shall consist of heat-shrinkable tubing, skirts (outdoor applications), and sealing boots (for 3/C only) supplied with heat-activated sealant materials to help prevent moisture ingress and contamination.

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Test description AC withstand, 1 minute, (kV) DC withstand, 15 minutes, (kV) Partial discharge (min. kV) for 3 pC or less Impulse withstand 1.2 x 50 µs, crest kV (outdoor)3 Impulse withstand 1.2 x 50 µs, crest kV (indoor)3 Continuous current rating Wet withstand, 10 seconds, kV rms Dry withstand, 6 hours, kV rms

Product and voltage class 1 HVT-80 HVT-150 (5­8 kV) (15 kV) 35 50 65 75 9 15.6 95 80 110 95

HVT-250 (25 kV2) 65 105 25.8 150 125 60 55

HVT-350 (35 kV) 90 140 36 200 150 80 75

EHVT-460 (46 kV) 120 170 40 250 250 100 100

EHVT-690 (69 kV) 175 245 60 350 350 145 120

Equal to cable ampacity 30 45 25 35

Note: For PILC terminations, please refer to page 111. 1. URD and LC kits are rated for 15­35 kV only; HVT-M kits for 5/8­25 kV only. 2. HVT-250 meets requirements of 25/28 kV systems. 3. Outdoor kits (-SJ, -SG, or -SLC designation) were tested with skirts (rain sheds). Indoor kits (-J, -G, -LC designation) do not contain skirts.

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Technical information

Electrical stress control Shielded power cables require electrical stress control when terminated. When the insulation shield is removed from a cable, the electrical field is concentrated at the cutback point, causing high electrical stress. If the stress is great enough, it can cause the air to break down, resulting in corona. High-stress areas also cause internal discharges. Corona or internal discharges will ultimately destroy the cable insulation, causing premature failure. Cable termination without stress control The diagram below shows an energized cable termination without stress control. The electric field intensity is greatest where the equipotential lines (line of constant voltage) are concentrated. Note the concentration near the edge of the semi-con shield. Stress control is required here to reduce the electrical stress below levels at which the air would break down or discharges would occur in the insulation.

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Semi-con shield 40% 30% 20% 10%

High-stress area subject to discharge 50% 60% 70% 80% 90% line voltage

Equipotential lines

Conductor (100% line voltage)

Primary insulation

Cable termination with Tyco Electronics' unique stress control system With Tyco Electronics' stress control tube installed, the equipotential lines are spread out, distributing the electrical field and reducing the electrical stress to the cable insulation's operating level, as shown in the diagram below. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable material. Note that no diameter buildup is required as in a conventional stress cone that utilizes its geometry to reduce stress.

Semi-con shield SRM 5% 10% 15% 20% 25% 30% 40% 60%

Stress control tube

80% line voltage

Equipotential lines

Conductor (100% line voltage)

Primary insulation

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Technical information

Recommended air clearance (Heat-shrink and cold-applied products) Phase/phase and phase/ground The stress control system provides a linear voltage distribution from the lug at high voltage to the shield termination at ground potential. If the termination is installed too close to another phase termination or grounded metal, the electric stress in the air gap will rise to a level where discharge or flashover may occur. The table and diagrams below indicate the minimum clearances needed between various termination configurations. These clearances are based on IEEE Basic Impulse Levels (BIL).

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c

b

d b

a c

a

c

d 45

Figure 1. Phase to ground

Figure 2. Same phase

Figure 3. Between phases

Figure 4. Between phases

Minimum Clearance1 (inches/millimeters) BIL (kV) a b 95 6.5 (160) 3.5 (90) 110 7.0 (175) 4.0 (100) 125 9.0 (225) 6.0 (150) 150 9.0 (225) 6.0 (150) 200 13.0 (325) 9.0 (225)

1

c2 1.2 1.4 1.6 1.6 2.0

(30) (35) (40) (40) (50)

d 0.8 0.9 1.0 1.0 1.4

(20) (23) (25) (25) (35)

Values are based on normal operating conditions. Humid or poorly ventilated environments may require additional air clearance. For skirted, outdoor terminations, the value for c is equal to the distance from the edge of one skirt to another or from a skirt to ground.

2

Recommended cable bending radius Tyco Electronics' Raychem terminations are as flexible as the original cable. A cable end should not be bent to a radius less than that recommended by the manufacturer. D = Cable jacket O.D. R = 10 x D--Minimum bending radius (consult cable manufacturer's values and check them against Tyco Electronics'. Select the higher of the two values. Preheat cable to approximately 80°C before bending.)

R D

Figure 5. Bending radius

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TFT testing data

These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, trouble-free service life. These terminations incorporate Tyco Electronics material technology in a cold-applied system. These terminations have an elastomeric tubing that is formulated for long-term performance in typical extreme termination environments. The non-tracking material is maintenance-free and does not require periodic cleaning. This series of products features the latest in advanced stress control systems using Metal Oxide Matrix technology to provide superior electrical performance. 99

Tyco Electronics products: Voltage class Test description AC withstand, 1 minute, (kV) DC withstand, 15 minutes, (kV) Partial discharge (min. kV) for 5 pC or less Impulse withstand 1.2 x 50 µs, crest kV (outdoor) Wet withstand, 10 seconds, kV rms Dry withstand, 6 hours, kV rms TFT (5 - 8 kV) 35 65 9 95 30 25 TFT (15 kV) 50 75 13 110 45 35 TFT (25 kV) 65 105 21.5 150 60 55 TFT (35 kV) 90 140 30 200 80 75

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Nonshielded polymeric terminations

HVT-50 1/C and 3/C

Nonshielded power cable (5 kV)

HVT-50 nonshielded polymeric terminations are designed to withstand rigorous service conditions. The nontracking, heat-shrinkable insulation is simple to install and provides excellent UV stability.

Indoor (in enclosures) or outdoor (weatherexposed) use.

100 Selection information (dimensions in inches/millimeters) Catalog number HVT-51 HVT-52 HVT-53

Installed length: 12"(300mm)

Conductor size (AWG/kcmil) #4­2/0 3/0­500 750­1500

Insulation diameter (min.) 0.45 (11) 0.70 (18) 1.10 (28)

Jacket O.D. (max.) 0.85 (22) 1.30 (33) 2.15 (55)

For three-conductor 5 kV terminations 1. Order three appropriate single-conductor terminations from the selection information above. 2. In addition, order the appropriate three-conductor modification kit (MOD-3-HVT) as follows: · MOD-3A-HVT for HVT-51 and HVT-52 · MOD-3B-HVT for HVT-53 These MOD-3-HVT kits contain: · 4 feet of tubing to rejacket each phase and ground conductor · sealant · plugs · cable breakout to seal the crotch area 3. For more information on MOD-3-HVT kits, see page 103.

Ordering information 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-insulated cables manufactured in accordance with the data contained in ICEA S-66-524, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 90 mils. 2. For cables manufactured to other specifications, confirm selection with cable dimensions. 3. Kits do not contain connectors; order compression or solder connectors separately. 4. Standard package: · HVT-50: 3 single-conductor kits/box. · MOD-3-HVT: 1 kit/box. 5. Cable prep kits are found on page 87. 6. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40" (20-61mm). See page 113.

Related installation instructions HVT-50

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Polymeric cable terminations

HVT-G/SG 1/C

Shielded power cable (5­35 kV)

Superior High-contamination withstand and non-tracking The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material that does not require periodic cleaning. The material properties have been formulated to be thermally stable and highly resistant to UV degradation, weathering and environmental pollution. Positive environmental seal The cable, along with external ground, is sealed from moisture ingress using Tyco

Electronics' proven high-voltage, heatactivated sealing system. No field engineering or additional accessory kits are required. Rated to IEEE-48-1990, class 1. Indoor (in enclosures) or outdoor (weather-exposed) use. For use on copper tape, wire shield, lead sheath, and UniShield cables.

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Selection information (dimensions in inches/millimeters) Catalog number Indoor Outdoor Conductor size (AWG/kcmil) 5­8 kV HVT-80-G HVT-80-SG HVT-81-G HVT-81-SG HVT-82-G HVT-82-SG HVT-83-G HVT-83-SG HVT-84-G HVT-84-SG Installed length: 10.5 (267) 15 kV HVT-151-G HVT-151-SG HVT-152-G HVT-152-SG HVT-153-G HVT-153-SG HVT-154-G HVT-154-SG Installed length: 15 (381) 25 kV HVT-252-G HVT-252-SG HVT-253-G HVT-253-SG HVT-254-G HVT-254-SG HVT-255-G HVT-255-SG Installed length: 28 (711) 35 kV HVT-352-G HVT-352-SG HVT-353-G HVT-353-SG HVT-354-G HVT-354-SG HVT-355-G HVT-355-SG Installed length: 33 (838) Ordering information 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with data contained in AEIC CS51987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 5 kV: 90 mils 8 kV: 115 mils; 15 kV: 175 mils; 25 kV: 260 mils; 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. 5 kV conductor size (AWG/kcmil) #4­#1* 1/0­250* 300­500* 600­1750* 1500­2500* #4­1/0 2/0­350 400­1000 1250­2500 #2­250 300­750 1000­1750 2000­2500 #1­1/0 2/0­500 750­1750 2000­2500 8 kV conductor size (AWG/kcmil) #6­#2 #1­4/0 250­500 600­1750 2000­2500 Insulation diameter (min.­max.) 0.35­0.60 0.60­0.95 0.80­1.25 1.10­1.75 1.60­2.45 0.60­0.95 0.80­1.25 1.10­1.65 1.60­2.45 0.80­1.25 1.10­1.70 1.60­2.45 2.05­3.00 0.80­1.25 1.10­1.85 1.60­2.45 2.05­3.00 (9­15) (15­24) (20­32) (28­44) (41­62) (15­24) (20­32) (28­42) (41­62) (20­32) (28­43) (41­62) (52­76) (20­32) (28­47) (41­62) (52­76) Jacket O.D. (max.) 0.95 1.20 1.50 2.10 2.75 1.20 1.50 2.10 2.75 1.50 2.10 2.75 3.45 1.50 2.10 2.75 3.45 (24) (30) (38) (53) (70) (30) (38) (53) (70) (38) (53) (70) (88) (38) (53) (70) (88)

*2. 3. 4. 5.

6.

If using 5 - 8 kV (115-mil) cable, use 8 kV selection. For cables manufactured to other specifications, confirm selection with cable dimensions. Kits do not contain connectors; order compression or solder connectors separately. All kits include a solderless ground connection. Outdoor (-SG) kits include skirts for outdoor use. To order skirts separately, see page116. Standard package: Three singleconductor kits/box.

7. See page 96 for testing information. 8. Related test reports: 5­8 kV: EDR-5217 EDR 5217 15 kV: EDR 5218 EDR-5218 25 kV: EDR 5219 EDR-5219 35 kV: EDR 5222 EDR-5222 9. See next page for 3/C modification kits. 10. Miscellaneous accessories are found on page 87. 11. Cable mounting brackets are available to accommodate cable diameter. See page 113.

Related installation instructions HVT-5-35kV G/SG

Terminations Index

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Polymeric cable terminations

HVT-Z

Heat-shrinkable terminations with built-in stress control

based on ceramic semi-conductor technology (ZnO) and provides superior discharge and impulse performance. When the tubing is shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals as well as electrical stress control. The termination design provides a superior product with a shorter overall length and fewer rain sheds than the HVT product line.

The latest heat-shrink high voltage termination technology The HVT-Z high voltage termination system features a co-extruded one-piece termination. Unlike the HVT product line, which includes a non-tracking tube and a separate stress control tube, the HVT-Z termination consists of the same proven non-tracking tube together with a coextruded, built-in stress control grading layer. This stress control layer is 102 Selection information (dimensions in inches/millimeters) Catalog number Indoor Outdoor 8 kV HVT-Z-80-G HVT-Z-80-SG HVT-Z-81-G HVT-Z-81-SG HVT-Z-82-G HVT-Z-82-SG HVT-Z-83-G HVT-Z-83-SG HVT-Z-84-G HVT-Z-84-SG Installed length: 11.5 (290) 15 kV HVT-Z-151-G HVT-Z-151-SG HVT-Z-152-G HVT-Z-152-SG HVT-Z-153-G HVT-Z-153-SG HVT-Z-154-G HVT-Z-154-SG Installed length: 11.5 (290) 25 kV HVT-Z-252-G HVT-Z-252-SG HVT-Z-253-G HVT-Z-253-SG HVT-Z-254-G HVT-Z-254-SG Installed length: 17.0 (430) 35 kV HVT-Z-352-G HVT-Z-352-SG HVT-Z-353-G HVT-Z-353-SG HVT-Z-354-G HVT-Z-354-SG Installed length: 19.0 (480) Conductor size minimum/maximum 5kV 8kV #4-#1AWG 1/0-250 kcmil 300-500 kcmil 600-1750 kcmil 1500-2500 kcmil #6-#2 AWG #1-4/0 AWG 250-500 kcmil 600-1750 kcmil 2000-2500 kcmil 15kV #4-1/0 AWG 2/0-350 kcmil 400-1000 kcmil 1250-2500 kcmil 25kV #2-250 AWG 300-750 kcmil 1000-2000 kcmil 35kV #1-1/0 AWG 2/0-500 kcmil 750-1750 kcmil

Insulation diameter minimum/maximum (5kV 133%) 0.35-0.60 (9-15) 0.60-0.95 (15-24) 0.80-1.25 (20-32) 1.10-1.75 (28-44) 1.60-2.45 (41-62) 0.60-0.95 (15-24) 0.80-1.25 (20-32) 1.10-1.65 (28-42) 1.60-2.45 (41-62) 0.80-1.25 (20-32) 1.10-1.70 (28-43) 1.60-2.45 (41-62) 0.80-1.25 (20-32) 1.10-1.85 (28-47) 1.60-2.45 (41-62)

Jacket diameter maximum 0.95 (24) 1.20 (30) 1.50 (38) 2.10 (53) 2.75 (70) 1.20 (30) 1.50 (38) 2.10 (53) 2.75 (70) 1.50 (38) 2.10 (53) 2.75 (70) 1.50 (38) 2.10 (53) 2.75 (70)

Testing Chart Product and voltage class 1 Test description AC withstand, 1 minute, (kV) DC withstand, 15 minutes, (kV) Partial discharge (min. kV) for 3 pC or less Impulse withstand 1.2 x 50 µs, crest kV Continuous current rating Wet withstand, 10 seconds, kV rms Dry withstand, 6 hours, kV rms

HVT-Z-80 (5­8 kV) 35 65 9 95

HVT-Z-150 (15 kV) 50 75 15.6 110

HVT-Z-250 (25 kV2) 65 105 25.8 150

HVT-Z-350 (35 kV) 90 140 36 200

Equal to cable ampacity 30 45 25 35

60 55

80 75

1. HVT-Z-250 meets requirements of 25/28 kV systems. 2. Outdoor kits (-SG designation) were tested with skirts (rain sheds). Indoor kits (-G designation) do not contain skirts.

Test reports 5/8/15 kV 25 kV 35 kV Indoor EDR-5322 EDR-5322 EDR-5324 EDR-5324 EDR-5337 EDR-5337 Outdoor

EDR-5323 EDR-5323 EDR-5325 EDR-5325 EDR-5338 EDR-5338

Related installation instructions HVT-Z

Terminations Index

Main Index

Polymeric cable terminations

MOD­3­HVT

3/C modification kits for Tyco Electronics' Raychem mediumvoltage terminations (5­35 kV)

Use MOD-3-HVT kits in conjunction with three Tyco Electronics 1/C terminations to seal and rejacket the cable terminations. MOD-3-HVT kits are available for both unsealed and sealed applications.

103 Selection information (dimensions in inches/millimeters) Indoor (without breakout boot) 1/C termination indoor 5­8 kV HVT-80-G HVT-Z-80-G HVT-81-G HVT-Z-81-G HVT-82-G HVT-Z-82-G HVT-83-G HVT-Z-83-G HVT-84-G HVT-Z-84-G 15 kV HVT-151-G HVT-Z-151-G HVT-152-G HVT-Z-152-G HVT-153-G HVT-Z-153-G HVT-154-G HVT-Z-154-G 25 kV HVT-252-G HVT-Z-252-G HVT-253-G HVT-Z-253-G HVT-254-G HVT-Z-254-G HVT-255-G HVT-Z-255-G 35 kV HVT-352-G HVT-Z-352-G HVT-353-G HVT-Z-353-G HVT-354-G HVT-Z-354-G HVT-355-G *Refer to Selection information (#3) below this table.

Outdoor/Indoor (includes breakout boot) MOD-3-HVT kit 1/C termination outdoor MOD-3X-HVT* MOD-3X-HVT MOD-3X-HVT MOD-3Y-HVT MOD-3Y-HVT MOD-3X-HVT MOD-3X-HVT MOD-3Y-HVT MOD-3Y-HVT MOD-3X-HVT MOD-3Y-HVT MOD-3Y-HVT MOD-3Y-HVT* MOD-3X-HVT MOD-3Y-HVT MOD-3Y-HVT MOD-3Y-HVT* HVT-80-SG HVT-81-SG HVT-82-SG HVT-83-SG HVT-84-SG HVT-151-SG HVT-152-SG HVT-153-SG HVT-154-SG HVT-252-SG HVT-253-SG HVT-254-SG HVT-255-SG HVT-352-SG HVT-353-SG HVT-354-SG HVT-355-SG HVT-Z-80-SG HVT-Z-81-SG HVT-Z-82-SG HVT-Z-83-SG HVT-Z-84-SG HVT-Z-151-SG HVT-Z-152-SG HVT-Z-153-SG HVT-Z-154-SG HVT-Z-252-SG HVT-Z-253-SG HVT-Z-254-SG HVT-Z-255-SG HVT-Z-352-SG HVT-Z-353-SG HVT-Z-354-SG -

MOD-3-HVT kit MOD-3A-HVT* MOD-3A-HVT MOD-3A-HVT MOD-3B-HVT MOD-3B-HVT* MOD-3A-HVT MOD-3A-HVT MOD-3B-HVT MOD-3B-HVT* MOD-3A-HVT MOD-3B-HVT MOD-3B-HVT* MOD-3B-HVT* MOD-3A-HVT MOD-3B-HVT MOD-3B-HVT* MOD-3B-HVT*

Insulation diameter Jacket diameter Catalog number (min.­max.) (min.­max.) MOD-3X-HVT (unsealed) 0.50­1.35 (13­34) MOD-3Y-HVT (unsealed) 1.00­2.70 (25­69) MOD-3A-HVT (sealed) 0.50­1.25 (13­32) MOD-3B-HVT (sealed) 1.00­2.10 (25­53)

1.25­3.85 (32­98) 2.65­5.30 (67­135)

Ordering information 1. Select three HVT single-conductor terminations from page 100 - 102. 2. To select the appropriate modification kit for the HVT terminations, use the MOD-3-HVT selection table above. 3. Use the MOD-3-HVT dimensions table to confirm the insulation and jacket diameters. If the diameters of your cable fall outside the MOD-3-HVT kit's use range, you can purchase MOD-3-HVT components separately. 4. To order kit components separately or in bulk quantities, use the kit components and bulk ordering information table on page 104.

Related installation instructions MOD-3-HVT

Terminations Index

Main Index

Polymeric cable terminations

3/C cable terminating MOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors. MOD-3A-HVT and MOD-3B-HVT provide jacketing, plus an environmental crotch sealing boot. Tubing provided does not have sealant coating on the inner wall. This makes it easy to remove, like any cable jacket. Each kit includes three four-foot-long sleeves for the phases and three four-foot-long smaller sleeves for any ground conductors. (Tubing can be field-cut to appropriate length.) A unique six-legged cable breakout boot, provided in -3A and -3B kits, has an internal coating of a special adhesive to provide total environmental sealing of the cable crotch (breakout) area. It has three large legs for the phases and three smaller legs for ground conductors. Plugs are included for insertion into any unused ground legs to maintain the environmental seal integrity. 104 3/C mod kit for converting one 3/C cable to three 1/C cables. Ordering information 1. Standard package: 1 kit/box. 2. Kit contents: Unsealed (-3X and -3Y) kits contain rejacketing tubes for phase and ground conductors, and sealant for indoor terminations that don't require environmental sealing. Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable breakout, and plugs for both outdoor and indoor terminations. 3. Kit components can be purchased in bulk quantities (see table below). 4. To order cable prep kits, see page 87.

Note: MOD-3-HVT kits should be installed prior to installing Tyco Electronics HVT kits.

HVBC kit, see page 147.

1/C "HVT" series termination.

Heat-shrink jacketing tubes for protection of the phases and any ground conductors.

Heat-shrink cable breakout boot for crotch seal.

MOD-3-HVT kit components and bulk ordering information Catalog number MOD-3X-HVT MOD-3Y-HVT MOD-3A-HVT Kit components Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip Cable breakout boot Cable breakout plugs Sealant-coated shim tubing Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip Cable breakout boot Cable breakout plugs Ground wire shim tubing Component catalog number 3 each MWTM-35/12-1200/U 3 each MWTM-16/5-1500/U 1 each S1085-3-380 3 each MWTM-85/25-1500/U 3 each MWTM-16/5-1200/U 1 each S1085-3-380 3 each MWTM-35/12-1200/U 3 each MWTM-16/5-1200/U 1 each S1085-3-380 1 each CBR-6-1-A 3 each CBR-PLUG 1 each WCSM-70/21-150-S 3 each MWTM-85/25-1500/U 3 each MWTM-16/5-1200/U 1 each S1085-3-380 1 each CBR-6-2-A 3 each CBR-PLUG 3 each WCSM-20/6-150S Bulk ordering catalog number MWTM-35/12-A/U MWTM-16/5-A/U S1085-3-380 LVIT-75/25-A/U MWTM-16/5-A/U S1085-3-380 MWTM-35/12-A/U MWTM-16/5-A/U S1085-3-380 CBR-6-1-A CBR-PLUG WCSM-70/21-1200S LVIT-75/25-A/U MWTM-16/5-A/U S1085-3-380 CBR-6-2-A CBR-PLUG WCSM-20/6-150S (B50)

MOD-3B-HVT

Terminations Index

Main Index

Cold-applied terminations

TFT-E

1/C cold applied terminations for jacketed and unjacketed concentric neutral cable, shielded power cable, and LC shielded power cable (15-35 kV)

Rated to IEEE-48-1996, class 1 termination. TFT-E accommodates jacketed and unjacketed concentric neutral cable. For outdoor or indoor use. TFT-E-G (indoor) and TFT-E-SG (outdoor) kits are for use on copper tape, wireshield, lead sheath, and Unishield cables. TFT-E-SLC is for use on LC shield cables. All offer advanced Metal Oxide Matrix stress control.

TFT-E, TFT-E-G/SG, and TFT-E-SLC toolfree termination kits have been developed to provide a quick and easy, coldapplied method of terminating 15-35 kV, single-core polymeric cables. Both the TFT-E and TFT-E-SG are designed for indoor and outdoor conditions. TFT-E-G kits do not have skirts and should be used for 15 kV indoor applications. TFT-E, TFT-E-G/SG, and TFT-E-SLC kits offer the following features and benefits: · Advanced Metal Oxide Matrix stress control. · Positive placement of stress patch. · Provided on a crush-resistant core. · Easy installation - allows for repositioning.

105

Conductor Range Product

TFT-151E TFT-152E TFT-153E TFT-154E TFT-251E TFT-252E TFT-253E TFT-254E TFT-352E TFT-353E TFT-354E

Solid

#2AWG - 250kmil 4/0 / 250kcmil #1AWG - 3/0AWG #1AWG / 250kcmil 250kcmil 1/0AWG - 250kcmil 4/0 /250kcmil -

Termination Stranded

#2AWG - 4/0AWG 350 / 500kcmil 500 / 750kcmil 1000/1250kcmil #1AWG - 3/0AWG #1AWG - 4/0AWG 350 - 500kcmil 350 - 750kcmil 750 - 1250kcmil 1/0AWG - 4/0AWG 350 - 500kcmil 500 - 1250kcmil

Type

Pin Pin NEMA Lug NEMA Lug NEMA Lug Pin Pin NEMA Lug Pin NEMA Lug NEMA Lug Pin Pin NEMA Lug NEMA Lug

Please contact Tyco Electronics inside sales for more information at 800-327-6996

Terminations Index

Main Index

Cold-applied terminations

Selection information (dimensions in inches/millimeters) Catalog Cable range Insulation diameter number (AWG/kcmil) (min./max.) CN and JCN cable - indoor/outdoor (15 kV) TFT-151E #2­250 0.64­1.09 (16-28) TFT-152E 4/0­500 0.85­1.45 (22-37) TFT-153E 500­750 1.06­1.70 (27-43) TFT-154E 1000­1250 1.49­2.20 (38-56) CN and JCN cable - indoor/outdoor (25 kV) TFT-251E #1­3/0 0.64­1.09 (16-28) TFT-252E #1­500 0.85­1.45 (22-37) TFT-253E 250­750 1.06­1.70 (27-43) TFT-254E 750­1250 1.49­2.20 (38-56) CN and JCN cable - indoor/outdoor (35 kV) TFT-352E 1/0­250 0.85­1.45 (22-37) TFT-353E 4/0­500 1.06­1.70 (27-43) TFT-354E 500­1250 1.49­2.20 (38-56) Shielded cable - indoor/outdoor (5 kV no sheds) TFT-151E-G 2/0­250 0.64­1.09 (16-28) TFT-152E-G 350­500 0.85­1.45 (22-37) TFT-153E-G 500­750 1.06­1.70 (27-43) Shielded cable - Indoor/outdoor (8 kV no sheds) TFT-151E-G 1/0­250 0.64­1.09 (16-28) TFT-152E-G 250­500 0.85­1.45 (22-37) TFT-153E-G 500­750 1.06­1.70 (27-43) Shielded cable indoor only (15 kV no sheds) TFT-151E-G #2­250 0.64­1.09 (16-28) TFT-152E-G 4/0­500 0.85­1.45 (22-37) TFT-153E-G 500­750 1.06­1.70 (27-43) Shielded cable - indoor/outdoor (15 kV) TFT-151E-SG #2­250 0.64­1.09 (16-28) TFT-152E-SG 4/0­500 0.85­1.45 (22-37) TFT-153E-SG 500­750 1.06­1.70 (27-43) TFT-154E-SG 1000­1250 1.49­2.20 (38-56) Shielded cable - indoor/outdoor (25 kV) TFT-251E-SG #1­3/0 0.64­1.09 (16-28) TFT-252E-SG #1­500 0.85­1.45 (22-37) TFT-253E-SG 250­750 1.06­1.70 (27-43) TFT-254E-SG 750­1250 1.49­2.20 (38-56) Shielded cable - indoor/outdoor (35 kV) TFT-352E-SG 1/0­250 0.85­1.45 (22-37) TFT-353E-SG 4/0­500 1.06­1.70 (27-43) TFT-354E-SG 500­1250 1.49­2.20 (38-56) LC shielded cable - indoor/outdoor (15 kV) TFT-151E-SLC #2­250 0.64­1.09 (16-28) TFT-152E-SLC 4/0­500 0.85­1.45 (22-37) TFT-153E-SLC 500­750 1.06­1.70 (27-43) TFT-154E-SLC 1000­1250 1.49­2.20 (38-56) LC shielded cable - indoor/outdoor (25 kV) TFT-251E-SLC #1­3/0 0.64­1.09 (16-28) TFT-252E-SLC #1­500 0.85­1.45 (22-37) TFT-253E-SLC 250­750 1.06­1.70 (27-43) TFT-254E-SLC 750­1250 1.49­2.20 (38-56) LC shielded cable - indoor/outdoor (35 kV) TFT-352E-SLC 1/0­250 0.85­1.45 (22-37) TFT-353E-SLC 4/0­500 1.06­1.70 (27-43) TFT-354E-SLC 500­1250 1.49­2.20 (38-56) Number of skirts 3 3 3 3 5 5 5 5 8 8 8 0 0 0 0 0 0 0 0 0 3 3 3 3 5 5 5 5 8 8 8 3 3 3 3 5 5 5 5 8 8 8 Standard pkg (kits/box) 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea. 3 ea.

106

Ordering information 1. The -SG and -SLC kits contain a solderblocked ground braid and a solderless ground clamp. 2. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%- and 133%insulated cables manufactured in accordance with the data contained in AEIC CS5-198, and CS6-1987 as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 15 kV: 175 mils 25 kV: 260 mils 35 kV: 345 mils 3. For cables manufactured to other specifications, confirm selection with cable dimensions. 4. Kits do not contain connectors; order compression or solder connectors separately. 5. To order cable prep kits, see page 87. 6. See page 99 for testing information. 7. Related test reports: EDR-5302 15 kV: EDR 5302 25 kV: EDR-5303 EDR 5303 EDR-5299 35 kV: EDR 5299 8. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 (20-61). See page 113.

Related installation TFT-150E-SLC TFT-350E-SLC TFT-250E TFT-150E-G TFT-250E-SG instructions TFT-250E-SLC TFT-150E TFT-350E TFT-150E-SG TFT-350E-SG

Terminations Index

Main Index

Cold-applied terminations

TFT-R

1/C terminations for shielded and non-shielded power cable (5-35 kV)

TFT-R and TFT-RG/SG tool-free termination kits have been developed to provide a quick and easy, cold-applied method of terminating 5-35kV, single-core polymeric cables. Both the TFT-R and TFT-R SG are designed for indoor and outdoor conditions. TFT-R kits are for non-shielded cable applications. TFT-R-G kits do not have rain sheds and should be used for 5/8kV indoor or outdoor applications and 15kV indoor only applications.

TFT-R and TFT-R-G/SG kits offer the following features and benefits: · Advanced Metal Oxide Matrix stress control. · Positive placement of stress patch. · Provided on a crush-resistant core. · Easy installation - allows for repositioning. Rated to IEEE-48-1996, class 1 termination requirements. TFT-R is designed for indoor or outdoor use. For use on concentric neutral and jacketed concentric neutral cable.

107

Selection information (dimensions in inches/millimeters) Catalog Cable range Insulation diameter Number number (AWG/kcmil) (min./max.) of skirts TFTR (Non-Shielded, indoor/outdoor ) without sheds (5 kV) TFT-50R #2-3/0AWG 0.53-0.80 (13-20) 0 TFT-51R 1/0-250KCMIL 0.64-1.09 (16-28) 0 TFT-52R 250-500KCMIL 0.85-1.45 (22-37) 0 TFT-53R 350-750KCMIL 1.06-1.70 (27-43) 0 TFTR-G (Shielded, indoor/outdoor ) without sheds (5 kV) TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 TFT-151R-G 2/0-250KCMIL 0.64-1.09 (16-28) 0 TFT-152R-G 350-500KCMIL 0.85-1.45 (22-37) 0 TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 TFTR-G (Shielded, indoor/outdoor ) without sheds (8 kV) TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 TFT-151R-G 1/0-250KCMIL 0.64-1.09 (16-28) 0 TFT-152R-G 250-500KCMIL 0.85-1.45 (22-37) 0 TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 TFTR-G (Shielded, indoor only) without sheds (15 kV) TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 TFT-151R-G #2-250KCMIL 0.64-1.09 (16-28) 0 TFT-152R-G 4/0-500KCMIL 0.85-1.45 (22-37) 0 TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 TFTR-SG (Shielded, indoor/outdoor ) (15 kV) TFT-151R-SG #2-250KCMIL 0.64-1.09 (16-28) 3 TFT-152R-SG 4/0-500KCMIL 0.85-1.45 (22-37) 3 TFT-153R-SG 500-750KCMIL 1.06-1.70 (27-43) 3 TFT-154R-SG 1000-1250KCMIL 1.49-2.20 (38-56) 3 TFTR-SG (Shielded, indoor/outdoor ) (25 kV) TFT-251R-SG #1-3/0AWG 0.64-1.09 (16-28) 5 TFT-252R-SG #2/0-500KCMIL 0.85-1.45 (22-37) 5 TFT-253R-SG 250-750KCMIL 1.06-1.70 (27-43) 5 TFT-254R-SG 750-1250KCMIL 1.49-2.20 (38-56) 5 TFTR-SG (Shielded, indoor/outdoor ) (35 kV) TFT-352R-SG 1/0-250KCMIL 0.85-1.45 (22-37) 8 TFT-353R-SG 4/0-500KCMIL 1.06-1.70 (27-43) 8 TFT-354R-SG 500-1250KCMIL 1.49-2.20 (38-56) 8 Standard package (kits/box) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

Ordering information 1. All shielded cable kits contain a solder-blocked ground braid and a solderless ground clamp. 2. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%- and 133%insulated cables manufactured in accordance with the data contained in AEIC CS5-1987 and CS6-1987 as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 15kV: 175 mils 25 kV: 260 mils 35 kV: 345 mils 3. For cables manufactured to other specifications, confirm selection with cable dimensions. 4. Kits do not contain connectors; order compression or solder connectors separately. 5. To order cable prep kits, see page 87. 6. See page 99 for testing information EDR-5302 7. Related test reports: 15 kV:EDR5302 EDR-5303 25 kV: EDR5303 EDR-5299 35 kV: EDR 5299 8. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40" (20-61mm). See page 113.

Related installation instructions TFT-50R TFT-150R-G TFT-150R-SG TFT-250R-SG TFT-350R-SG

Terminations Index

Main Index

High voltage (69 kV) termination

EHVT/GHVT

1/C shielded power cable (46 and 69 kV)

Tyco Electronics' Raychem EHVT series high-voltage terminations utilize a stress control system that has been fieldproven for more than 20 years. Reduced installation costs Because the 46 and 69 kV HVT kits use standard heat-shrink components, guide tubes are not needed for alignment, elastomer compression, computed venting, or field compound filling. Only standard cable support systems are needed, reducing steel structure or poletop support requirements. Available in gray color For applications where gray appearance is preferred, GHVT 69 kV terminations are now available. These terminations meet the same criteria as Tyco Electronics' EHVT kits. GHVT kits have gray outer tubes and skirts. Superior high-contamination withstand and non-tracking. The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material that does not Selection information (dimensions in inches/millimeters) Conductor Catalog number size Indoor Outdoor (AWG/kcmil) 46 kV EHVT-462-G EHVT-462-SG #2­4/0 EHVT-463-G EHVT-463-SG 250­750 EHVT-464-G EHVT-464-SG 1000­1500 EHVT-465-G EHVT-465-SG 1750­2500 69 kV EHVT-691-G EHVT-691-SG 1/0­350 EHVT-692-G EHVT-692-SG 350­1000 EHVT-693-G EHVT-693-SG 1000­2000 GHVT-69 kV (gray) GHVT-691-G GHVT-691-SG 1/0­350 GHVT-692-G GHVT-692-SG 350­1000 GHVT-693-G GHVT-693-SG 1000­2000 Ordering information 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-insulated cables manufactured in accordance with the data contained in AEIC CS61982 and AEIC CS7-1987, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 46 kV: 420 mils 69 kV: 650 mils

require periodic cleaning. The material properties have been formulated to be thermally stable and highly resistant to UV degradation, weathering, and environmental pollution. Positive environmental seal The cable, along with external ground, is sealed from moisture ingress using Tyco Electronics' proven high-voltage, heatactivated scaling system. No field engineering or additional accessory kits are required. Rated to IEEE-48, class 1, for outdoor (weather-exposed) use. For use on wire shield, wire/metallictape shield, lead sheath, and jacketed concentric neutral cables. Both kits contain a limited number of lightweight components with unlimited shelf life under normal storage conditions.

108

Insulation diameter (min ­max.) 1.18­1.77 1.47­2.05 1.97­2.56 2.48­3.03 (30­45) (38­52) (50­65) (63­77)

Jacket O.D. (max.) 2.36 2.75 3.35 3.94 (60) (70) (85) (100)

1.50­2.05 (38­52) 1.95­2.55 (50­65) 2.50­3.05 (64­77) 1.50­2.05 (38­52) 1.95­2.55 (50­65) 2.50­3.05 (64­77)

2.65 (67) 3.25 (83) 3.95 (100) 2.65 (67) 3.25 (83) 3.95 (100)

2. For cables manufactured to other specifications, confirm selection with cable dimensions. 3. Kits do not contain connectors; order compression or solder connectors separately. 4. Standard package: 1 kit/box. 5. Installed length: 46 kV: Indoor (-G): 32" (813 mm). Outdoor (-SG): 40" (1016 mm). 69 kV: Indoor (-G): 42"(1067 mm). Outdoor (-SG): 52"(1321 mm).

6. See page 96 for testing information. 7. To order cable prep kits, see page 87. 8. Related test report: 46 kV: PPR-1085 EDR-5241 69 kV: EDR-5241 9. EHVT-BRKT available to accommodate cable diameters from 2.5-4.5 (65-115 mm). See page 114. 10. EHVT-BP base plates for mounting the EHVT-BRKTs are also available. See page 114.

Related installation instructions EHVT-46 EHVT-69

Terminations Index

Main Index

LC shield terminations

HVT-LC/SLC

1/C LC shield cable (15­35 kV)

Rated to IEEE-48-1990, class 1. Indoor (in enclosures) or outdoor (weatherexposed) use on LC shield cables.

109

Selection information (dimensions in inches/millimeters) Catalog number Indoor Outdoor 15 kV HVT-151-LC HVT-151-SLC HVT-152-LC HVT-152-SLC HVT-153-LC HVT-153-SLC HVT-154-LC HVT-154-SLC Installed length: 15 (381) 25 kV HVT-252-LC HVT-252-SLC HVT-253-LC HVT-253-SLC HVT-254-LC HVT-254-SLC Installed length: 26 (660) 35 kV HVT-352-LC HVT-352-SLC HVT-353-LC HVT-353-SLC Installed length: 33 (838) Conductor size (AWG/kcmil) #2­3/0 4/0­350 500­1000 1250­2000 Insulation diameter (min.­max.) 0.65­1.00 0.85­1.40 1.15­1.70 1.60­2.15 (17­25) (22­36) (29­43) (41­55) Jacket O.D. (max.) 1.45 1.85 2.20 2.70 (37) (47) (56) (69)

#2­400 400­1000 1000­1500

0.85­1.40 (22­36) 1.25­1.80 (32­46) 1.60­2.10 (41­55)

1.80 (46) 2.50 (64) 2.70 (69)

#1­250 250­1250

1.05­1.40 (27­36) 1.25­2.10 (32­55)

1.90 (48) 2.60 (66)

Ordering information 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%insulated and 133%- insulated cables manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS61987, as well as the dimensions of commonly used connectors. Nominal insulation thickness: (100%) 15 kV: 175 mils 25 kV: 260 mils 35 kV: 345 mils Nominal insulation thickness: (133%) 15 kV: 220 mils 2. For cables manufactured to other specifications, confirm selection with cable dimensions. 3. HVT-LC/SLC kits are supplied with two pieces of #4 AWG braid to provide fault-current carrying capacity. Users should verify the compatibility of the braids with their LC shield cable.

4. 5. 6.

7. 8. 9. 10.

11.

Kits do not contain connectors; order compression or solder connectors separately. Indoor (-LC) kits include a solderless ground connection. Outdoor (-SLC) kits include skirts for outdoor use and a solderless ground connection. To order skirts separately, see page 116. Miscellaneous accessories are found on page 87. Standard package: 1 kit/box. See page 96 for testing information. Related test reports: EDR-5218 15 kV: EDR-5218 EDR-5219 25 kV: EDR-5219 EDR-5222 35 kV: EDR-5222 Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40" (2046mm). See page 113.

Related installation instructions HVT-15-35kV LC

Terminations Index

Main Index

URD cable terminations

HVT-J/SJ

1/C unjacketed and jacketed URD cable (15­35 kV)

RUS accepted for indoor and outdoor terminations - Indoor (in enclosure) or outdoor (weather-exposed) use. For use on concentric neutral and jacketed concentric neutral cables.

HVT-J/SJ terminations are lightweight. They can be mounted directly to fuse cutouts, eliminating the need for extra support brackets. As with all HVT kits, these URD terminations offer superior UV stability and a nontracking outer surface.

110

Selection information (dimensions in inches/millimeters) Catalog number Indoor 15 kV HVT-151-J HVT-152-J HVT-153-J HVT-154-J Installed length: 15 (381) 25 kV HVT-252-J HVT-253-J HVT-254-J Installed length: 26 (660) 35 kV HVT-352-J HVT-353-J HVT-354-J Installed length: 33 (838) Outdoor HVT-151-SJ HVT-152-SJ HVT-153-SJ HVT-154-SJ Conductor size (AWG/kcmil) #2­3/0 4/0­350 500­1000 1250­2000 Insulation diameter (min.­max.) 0.65­1.00 0.85­1.40 1.15­1.70 1.60­2.15 (17­25) (22­36) (29­43) (41­55) Jacket O.D. (max.) 1.45 1.85 2.20 2.70 (37) (47) (56) (69)

HVT-252-SJ HVT-253-SJ HVT-254-SJ

#2­400 400­1000 1000­1500

0.85­1.40 (22­36) 1.25­1.80 (32­46) 1.60­2.10 (41­53)

1.80 (46) 2.50 (64) 2.70 (69)

HVT-352-SJ HVT-353-SJ HVT-354-SJ

#1­250 250­1250 1500­2000

1.05­1.40 (27­36) 1.25­2.10 (32­53) 2.00­2.70 (51­69)

1.90 (48) 2.60 (66) 3.30 (84)

Ordering Information 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%and 133%-insulated cables manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors. Nominal insulation thickness 100%: 15 kV: 175 mils 25 kV: 260 mils 35 kV: 345 mils Nominal insulation thickness 133%: 15 kV: 220 mils

2. For cables manufactured to other specifications, confirm selection with cable dimensions. 3. Kits do not contain connectors; order compression or solder connectors separately. 4. Indoor (-J) kits are suitable for unjacketed and jacketed URD cable. 5. Outdoor (-SJ) kits include skirts for outdoor use and are suitable for unjacketed and jacketed URD cable. To order skirts separately, see page 116. 6. To order cable prep kits, see page 87. 7. Standard package: 1 kit/box.

8. See page 96 for testing information. 9. Related test reports: EDR-5218 15 kV: EDR-5218 EDR-5219 25 kV: EDR-5219 EDR-5222 35 kV: EDR-5222 10. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40" (2046mm). See page 113.

Related installation instructions HVT 15-35kV-J

Terminations Index

Main Index

PILC cable terminations

HVT/HVT-3

15 kV terminations, (1/C, 3/C) PILC/VCLC

HVT-1590-G/SG and HVT-3-1590-G/SG series heat-shrinkable high-voltage terminations combine proven oil-sealing capabilities with stress-control and nontracking technologies to terminate 15 kV 1/C and 3/C PILC/VCLC cables. The HVT-1590-G/SG and HVT-3-1590G/SG heat-shrinkable terminations install quickly and easily, with no need for special adapters, compound filling, leadwiping, or hot oils.

The HVT-1590-G/SG and HVT-3-1590-G terminations are fully qualified to applicable sections of IEEE-48 to provide a long, trouble-free product life. In addition, these terminations have been pressure tested to perform at 110°C and 15 psi under load-cycling conditions. Rated to IEEE-48, class 1 termination. Accommodates belted or shielded paper-insulated, lead-covered (PILC) or varnished cambric-insulated (VCLC) cable.

111

Selection information (dimensions in inches/millimeters)

Kit description Indoor Outdoor HVT-3-1590-G/SG 3/C PILC/VCLC cable HVT-3-1591-G HVT-3-1591-SG HVT-3-1592-G HVT-3-1592-SG HVT-3-1593-G HVT-3-1593-SG Conductor size (AWG/kcmil) #4­4/0 4/0­400 500­800 Conductor size (AWG/kcmil) #4­2/0 3/0­400 400­1000 Insulation diameter (min.) 0.60 (15) 0.85 (22) 1.00 (25) Insulation diameter (min.) 0.60 (15) 0.85 (22) 1.00 (25) Installed length Indoor (min.) 31.5 (800) 31.5 (800) 31.5 (800) Min Insulation OD 0.65 (16) 0.80 (20) 1.05 (27) Min Lug OD 1.50 (13) 0.65 (16) 0.95 (24) (max.) 35 (888) 35 (888) 35 (888) Min Lug barrel Legnth 1.50 (38) 1.50 (38) 1.50 (38) Outdoor (min.) 28 (711) 28 (711) 28 (711) Installed length Indoor 22.4 (570) 22.4 (570) 23.6 (600) (max.) 40 (1015) 40 (1015) 40 (1015)

Kit description Indoor Outdoor HVT-1590-G/SG 1/C PILC/VCLC cable HVT-1591-G HVT-1591-SG HVT-1592-G HVT-1592-SG HVT-1593-G HVT-1593-SG

Outdoor 22.4 (570) 22.4 (570) 23.6 (600)

Technical data The Tyco Electronics HVT-1590-G/SG and HVT-3-1590-G PILC/VCLC terminations have been tested to and meet the following IEEE-48-1990 requirements: Test AC withstand, 1 minute AC dry withstand, 6 hours Impulse (BIL) 1.2 x 50 µs DC withstand, 15 minutes Cyclic aging, 30 cycles at 110°C conductor temp. with 17-kV and 15-psi internal pressure (one cycle = 8 hours on/16 hours off) Post load cycling impulse (BIL) 1.2 x 50 µs Pressure test, 30-psi internal pressure for 1 hour The Tyco Electronics HVT-3-1590-SG PILC/VCLC terminations have been tested to: Impulse (BIL) 1.2 x 50 µs Requirement 50 kV 35 kV 95 kV 75 kV Passed 95 kV Passed 110 kV

Ordering information 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-insulated cables manufactured in accordance with the data contained in AEIC 1-1968. Nominal insulation thickness (100%): 165 mils

2. Lugs are not supplied in the kits and should be ordered separately. Use oil block lugs only. 3. Standard package quantity: 1 kit (Each 3/C kit contains all components required to terminate one 3/C PILC cable) per box. EDR-5245 4. Related test report: EDR-5245.

5. To order cable prep kit, see page 87. 6. Cable mounting brackets are available to accommodate cable diameters from 0.80-4.50 (20-115). See page 113.

Related installation instructions HVT-3-1590-G HVT-1590-SG

Terminations Index

Main Index

Flexible cable terminations

HVT-M

Flexible cable termination (5­25 kV)

Tyco Electronics' heat-shrinkable terminations for mining cables (HVT-M) provide for nontracking termination of 5 - 25 kV MP-GC and SHD-GC flexible cables. The proven, nontracking insulation surface can withstand the rigors of longterm electrical stress and surface pollution while maintaining its overall performance. 112 For outdoor applications in polluted and dusty environments, the creepage path is quickly extended by simply installing heat-shrinkable skirts.

The tubing and molded parts shrink quickly, providing a tight fit and minimizing downtime. Rated to IEEE-48, class 1, for indoor or outdoor use. High-voltage, nontracking terminations for standard flexible and mining cables (MP-GC and SHD-GC).

Selection information (dimensions in inches/millimeters) Catalog number Indoor 5­8 kV HVT-M-581 HVT-M-582 HVT-M-583 15 kV HVT-M-151 HVT-M-152 25 kV HVT-M-251 HVT-M-252 Power conductor size (AWG/kcmil) 5 kV 8 kV 3/C MP-GC 3/C SHD-GC 3/C MP-GC #2­3/0 4/0­350 500­750 15 kV #2­4/0 250­500 25 kV #1­250 350­500 #6­2/0 3/0­300 350­500 #2­3/0 4/0­500 #1­4/0 250­500 #4­2/0 3/0­350 500­750

Outdoor* HVT-M-581-S HVT-M-582-S HVT-M-583-S HVT-M-151-S HVT-M-152-S HVT-M-251-S HVT-M-252-S

3/C SHD-GC #4­#1 1/0­300 350­500

Ordering information 1. Select the appropriate catalog number based on conductor size for your cable type. Confirm selection with cable diameter range. 2. Kits do not contain connectors; please order separately. 3. "S" (outdoor) kits include skirts (rain sheds). * 4. For longer tail lengths or for cable types not listed in this catalog, contact your local Tyco Electronics representative. 5. Standard package: 1 three-conductor kit/box. 6. See page 96 for testing information. 7. Related test reports: EDR-5217 Related installation instructions 5/8 kV: EDR-5217 HVT-M 15 kV: EDR-5218 EDR-5218 25 kV: EDR-5219 EDR-5219 8. To order miscellaneous cable accessories, see pages 87. 9. Cable mounting brackets are available to accommodate cable diameters from 0.80-4.50 (20-115). See page 113.

Terminations Index

Main Index

Miscellaneous termination accessories

BRKT-SS

Cable mounting brackets

For use with terminations or other applications where cable mounts are needed. Includes a mounting bracket and rubber pad.

BRKT-SS cable mounting brackets are versatile and may be used outdoors. The brackets are constructed of stainless steel and include all hardware. The brackets are suitable for use on all types of cables.

Selection information (dimensions in inches/millimeters) Catalog number BRKT-1-SS BRKT-2-SS BRKT-3-SS BRKT-4-SS Cable range O.D. range 0.80­1.25 (20-32) 1.10­1.50 (28-38) 1.45­1.95 (37-50) 1.80­2.40 (46-61) 113

Ordering information 1. Standard package: 1 bracket/box 2. Order brackets based on cable diameter, confirm size with use range. 3. Related test report: NCTR-99-065

Related installation instructions BRKT-1 BRKT-2 BRKT-3 BRKT-4

Rubber pad

2"

1/2" bolt hole Mounting bracket

Terminations Index

Main Index

Miscellaneous termination accessories

EHVT-BRKT

High-voltage cable mounting brackets

inch long " bolts, with nuts and washers to suit. Supporting steelwork will need two holes drilled with centers five and one half inches apart to accept the "nuts, bolts and washers". Seven sizes accommodate cable diameters from 2.75" thru 4.25".

EHVT-BRKT high voltage cable mounting brackets are made from a high density UV resistant black polymer and are designed to support larger diameter cables. The brackets will be bolted to appropriate supporting steel work or cross-arms, using the galvanized steel fixing hardware, including two seven

Ordering information (dimensions in inches/millimeters) 114 Catalog number EHVT-BRKT-1 EHVT-BRKT-2 EHVT-BRKT-3 EHVT-BRKT-4 EHVT-BRKT-5 EHVT-BRKT-6 EHVT-BRKT-7 Min. Cable O.D. 2.75 (70) 3.00 (76) 3.25 (83) 3.50 (89) 3.75 (95) 4.00 (101) 4.25 (108)

EHVT-BP

High-voltage cable mounting base plate

accept steelwork for various porcelain insulator type terminations. It is especially useful when retrofitting old porcelain termination with heat- shrink terminators. It has suitable spaced slots to accommodate two EHVT-BRKTs.

The base plate is a galvanized steel plate intended for use with Tyco Electronics heat-shrink EHVT/GHVT terminations together with EHVT-BRKT support brackets. The plate comes suitably drilled for attaching to supporting steelwork or cross arms that have been drilled to

Ordering information (dimensions in inches/millimeters) Catalog number EHVT-BP

1 base plate per box

Terminations Index

Main Index

Miscellaneous termination accessories

EAKT-1520

Mounting kits

Tyco Electronics offers a mounting bracket and support insulators for poletop mounting of Tyco Electronics highvoltage terminations. The EAKT-1520 series mounting kits provide a galvanized steel bracket, three insulators for mounting outdoor terminations, and installation instructions. The bracket is dip galvanized to meet outdoor requirements (BS 729). The insulators are lightweight and shatterproof. They combine a strong and flexible polymeric core with Tyco Electronics' proven high-voltage, nontracking material. Used with Tyco Electronics' Raychem high-voltage outdoor termination kits (15­35 kV). Includes a galvanized steel T-bracket, three insulators for poletop mounting, and installation instructions. 115

P

A L B

Selection information (dimensions in inches/millimeters) Catalog number EAKT 1521 EAKT 1523 EAKT 1524 Voltage class (kV) 15 25 35 Insulator dimensions P L 12.5 (310) 7.6 (195) 17.0 (430) 12.0 (305) 22.0 (560) 15.0 (380) No. of skirts 5 9 11 Min. creepage length 15.4 (390) 26.0 (660) 43.3 (1100) Mechanical capabilities (ft. lb) Cantilever Torque M12 184 37 184 37 516 37

A 2.6 (65) 2.6 (65) 2.6 (65)

B 1.4 (35) 1.4 (35) 1.4 (35)

Ordering information 1. Standard package: 1 kit/box. 2. Related test reports: UVR-8150 UVR-8166

Terminations Index

Main Index

Miscellaneous termination accessories

Mod-S-Skirts

Use with Tyco Electronics high-voltage termination kits for outdoor applications.*

116 Selection information (dimensions in inches/millimeters) Cable insulation diameter (min.­max.) 0.35­0.55 (9­14) 0.60­1.25 (15­32) 0.85­1.75 (22­44) 1.15­2.45 (29­62) 2.00­3.30 (50­84) Standard package (skirts/box) 6 6 6 6 6

Catalog number MOD-S1-314-Skirts MOD-S2-325-Skirts MOD-S3-336-Skirts MOD-S4-346-Skirts MOD-S5-357-Skirts

Ordering information *1. Tyco Electronics outdoor termination kits (-S) include appropriate number of skirts for the particular voltage. Mod-S skirts are available here for stocking purposes. 2. See the table below for the number of skirts needed at each voltage. Voltage Number of skirts 5 - 8 kV 1 15 kV 2 25 kV 3 35 kV 4 3. To order additional ground braids, clamps, or prep kits, please see pages 87.

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