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Installation, Operation, and Maintenance Manual

North East Environmental Products, Inc. 7 Commerce Avenue, West Lebanon, NH 03784 Phone: 603-298-7061 Fax: 603-298-7063 GPS: N 43°37.228' W072°18.619' e-mail: [email protected]

Visit our website at www.Puradon.com

900-900-90099 01/05

Installation, Operation, and Maintenance Manual

Table of Contents I II Safety First Installation Overview Determine wellpump flow rate Prepare site Position system components Turn off power and water Plumb unit Connect electrical supply Install vent line Install overflow line Testing Start up Operating Sequence Maintenance Troubleshooting Guide Warranty Component Specifications & Cutsheets Illustrations Figure 1 Assembled Puradon Figure 2 Vent line installation Figure 3 Wiring Schematic

III IV V VI VII VIII IX

I Safety First

This manual is to guide the purchaser, designated installer, systems professional, or user through the steps required to install safely and effectively the Puradon radon removal system from North East Environmental Products, Inc. (NEEP). Please read this entire manual before attempting to install or service the Puradon. If you are not the person who will install the unit, give these instructions to a qualified installer. The installation procedures have been written in sequence. Do not skip any steps or attempt short cuts. Please follow the procedures carefully, and check with your local authority regarding necessary permits, permissions, and code requirements before beginning the installation procedure. We suggest that the Puradon be installed by a plumber, contractor, or competent handyperson . If you require further information or clarification, please call your Puradon representative. SAFETY SHOULD BE YOUR PRIME OBJECTIVE. CAREFULLY FOLLOW ALL THE STEPS IN THIS MANUAL. WORK SLOWLY AND STEADILY IN ORDER TO AVOID INJURY.

II Installation

Overview The Puradon process removes more than 90% to 95% of the radon from the wellwater when the wellpump runs and when the Puradon pump recirculates water to the house and pressure tank. The Puradon and optional pressure tank (sold separately) are installed after the existing wellpump and its pressure tank, and after any other water softeners or filters. Operating in response to demand from the house (typically less than one hour per day for the average needs of a four-person family), the Puradon delivers up to 6 GPM (gallons per minute) to the household. The Puradon requires a water supply of 7 GPM from the wellpump, well within the ability of the typical wellpump. Additional requirements and options An additional pressure tank with a drawdown of at least 4 gallons is required at the Puradon outlet. A bypass valve and a filter are highly recommended. The bypass can be a single bypass valve, or three standard valves configured to function as a bypass. The bypass allows the Puradon to be isolated from the household water supply for service or repair, or for high flowrate untreated water. A filter placed on the water supply line leading to the Puradon will help prevent the solenoid valve and eductor jets from being fouled with particulate matter. If the homeowner wants higher flowrates for water use outside of the residence (i.e., for car washing or lawn & garden watering) where treatment for radon is not necessary, a separate water line from the existing pressure tank to the exterior faucets may be considered. See Figure 1 for an overview of a typical system installation. Determine Wellpump Flow Rate This step will determine the size of the required flow restrictor. The standard unit is equipped with a 6 GPM outlet flow restrictor. The wellpump should produce more than 6 GPM. If not, the Puradon may run dry and possible minor damage may result. A consequent lower GPM output from the Puradon will require replacement of the flow restrictor. Consult NEEP for replacement flow restrictor. You will need the following in order to determine the flowrate: - a garden hose - 2 five-gallon buckets - a watch with a second hand - a calculator, paper, and pencil It is important that there be no water demands on the wellpump during this test. Turn off all faucets, sprinklers, hoses, etc., and inform others that you are about to begin a flowrate test. 1. 2. Connect a garden hose to the house pressure tank drain valve. Open the drain valve and drain the water into the buckets.

3. When the pressure switch turns the electric wellpump on at its low setpoint, immediately close the drain valve and let the pump fill the pressure tank with water. 4. 5. Once the tank is full, wait until the pressure switch turns the pump off. Empty the water from the buckets.

6. With your watch in hand, open the drain valve and collect all the discharged water in the buckets until the pump turns on. Immediately close the drain valve and begin timing the pump cycle.

7.

Keep timing until the pump turns off; note the elapsed time in seconds.

8. Measure the volume of water (gallons) in the buckets. This is the "drawdown" volume rating for the existing pressure tank. 9. 10. Divide the number of gallons collected in #6 by the number of seconds. Multiply the answer by 60 to convert to minutes. This gives the pump's capacity in GPM.

For example: Number of gallons collected in #6 = 9 gallons Number of seconds in #7 -72 seconds Flow rate (in gallons per minute, GPM) = (gallons collected/ seconds in cycle) X 60 GPM = (9/72) X 60 GPM = 0.125 X 60 GPM = 7.5 It may be prudent to complete the above exercise twice and average the results. Prepare the Site The Puradon unit must be vented in order for it to operate. Before beginning work, ensure that the proposed vent installation location has clear access to the exterior, and that the length of the 3/4"diameter vent line will not exceed 10 feet. Please refer to Figure 2 to determine an appropriate location for the vent line exit point. The Puradon must be placed on a firm and level footing. A concrete slab is ideal. The Puradon weighs approximately 300 pounds when installed and full of water. The unit requires a dedicated 115 volt, 15 amp circuit breaker protected electrical outlet. If one does not exist within 8 feet of the proposed installation site, have one installed. Position System Components Position the new pressure tank next to the Puradon. (Refer to Figure 1) Plumb the pressure tank to the 3/4" outlet on the top of the Puradon as shown. Shut Down Power and Water Supply Shut down the power and water service to the wellpump circuit in the following order: 1. Shut off electrical power to the existing wellpump.

2. Shut off the circuit breaker or fuse that controls the existing wellpump circuit. Test with a voltmeter to be sure that the power is off. 3. 4. Close inlet and outlet valves on the hot water heater and shut off its energy source (if applicable). Shut off the main water supply from the existing pressure tank to the house.

SAFETY FIRST! Failure to complete the above four steps and disconnect all power supplies to the wellpump system could cause serious injury or damage to property. Plumb Unit Identify the water supply beginning at the existing pressure tank. Ensure that the existing wellpump has been turned off, then drain the water supply line. When the water ceases to flow, cut the outlet pipe at the existing pressure tank, and plumb to the Water Inlet Connection on the Puradon (or the bypass if used). Plumb from the Puradon Water Outlet Connection to the building main water supply line (or the bypass if used). Check your work.

Connect Electrical Supply See Figure 3 for a diagram of the electrical system. If a dedicated 115 volt, 15 amp circuit breaker protected outlet is not available within 8 feet of the Puradon, have one installed. Install Vent Line. Please refer to Figure 2 before beginning the vent line installation. If the unit is being installed in a house under construction, it is imperative that a vent line be routed to the exterior of the house. Do not hook the vent line into a sanitary waste vent line. Vent line material should be minimum of 3/4" hose for the first 10' and 1 1/2" PVC pipe for the rest of the run. Use as short a run as possible. Larger vent line piping may be used if desired. Some local codes may require the vent pipe to terminate above the roof. Otherwise the vent termination can be placed at or near ground level. Care must be taken not to place termination in a location that could be blocked by snow or leaves. Also it should not be placed near a door, window, or other opening that would allow reintroduction of radon into the living space. Consult the illustration in Figure 2 for a typical installation example. Install a vent screen in the outlet of the vent line. Install Overflow Line In the rare event that the solenoid valve or float switch should fail, causing the unit to over fill, an overflow is provided to direct the flow to a safe discharge point. Run a 3/4"diameter line to the nearest drain or outside the house. The vertical rise in this line must not exceed 8 feet. Do not hook the overflow line into a sanitary waste vent line. Install a screen in the outlet of the overflow line. Testing Proceed with system start-up (next section). Once the system is started up, take water samples for testing.

III Start Up

Wellpump Power On Check the water supply, then turn on the house wellpump electrical power switch. Wait until the building has water pressure and check your plumbing connections for leaks. Fix any leaks before continuing. Open the hot water heater inlet and outlet valves (if applicable) and turn the power to the water heater on. Bring the Puradon On-Line Plug the power cord provided with the Puradon into the 115 volt outlet. This will open the solenoid valve and allow water to enter the Puradon. Once the Puradon is full, the level switch (internal float) will signal the solenoid valve to close. This will take approximately 3-4 minutes. Start the Puradon Pump The Puradon has a pressure switch with a low water pressure cut-off. When the water pressure in the system is less than 30 pounds per square inch on the gauge (psig), the pressure switch will shut off the pump. This is a safety feature that prevents damage to the pump in the event that there is not enough water entering the pump. On the side of the pressure switch is a small metal lever. Pull the end of the lever forward until the pump motor starts. Hold the lever forward until the discharge pressure is above 30 psig, then release it. The pump will build up pressure in the pressure tank until it reaches the shut off pressure of 60 psig.

Once the pressure gauge reaches 60 psig and the pump shuts off, open one or two faucets and allow the system to run for approximately 15 minutes. Looks good? Turn off all the house faucets and check your work for leaks and neatness. System Disinfection Remove the vent line hose from the air stripper tank. Pour 1/2 cup of household bleach (or other water system disinfectant) into the air stripper tank. Open a faucet in the house and run it until the smell of chlorine is clearly noticeable. Instruct the homeowner not to drink the water until the chlorine smell is gone. The chlorinated water should stay in the system for approximately 12 hours. After that, the water should be run continuously until the chlorine smell is gone. System Check Return to the site and test the system's performance. Take samples of treated and untreated water and submit them for radon testing by a qualified testing laboratory.

IV Operating Sequence

Under normal operating conditions, the following control sequence is followed: 1. 2. 3. Pressure in the new pressure tank should be 60 psig for a typical 40-60 on/off pressure switch setting. Use of approximately 7 gallons of water will drop the system pressure to 40 psig. The new pressure switch turns on and starts the Puradon pump.

4. Water is pumped from the Puradon to the pressure tank, and is then available for use by the home water system. Water continues to be pumped until the new pressure switch turns off the pump at the 60 psig setting. During this time, approximately 6 GPM of water recirculates through eductor #2 inside the Puradon. 5. As water is transferred from the Puradon, the water level drops to the low-level setting. The low level switch then opens the solenoid valve and allows water from the wellpump to flow through eductor #1 and back into the Puradon. 6. When the water use in the building stops, the water pressure in the new pressure tank will rise to 60 psig and the new pressure switch will shut the Puradon pump off. 7. After the pump shuts off, the water level in the Puradon will rise until the high water level position is reached. The high level switch will then close the inlet solenoid valve, shutting off water flow from the wellpump.

V Maintenance

The Puradon has been carefully designed and constructed. In order to ensure years of trouble-free operation, the following maintenance procedures should be followed. Six Month Check Step 1 Test Water Quality Take samples of treated and untreated water and submit them for radon testing by a qualified testing laboratory. Step 2 Check the Following: - Check all plumbing joints for leaks - Check the vent line - Check integrity of other custom water treatment equipment

- Check the solenoid and water level switch for proper operation - Check cycling operation and water pressure Step 3 Disinfect Pour 1/2 cup of household bleach in the vent line connection on the Puradon tank. Reattach the vent line. Follow system disinfection procedure in Start-up section above. Annual Check Step 1 (Same Again) - Repeat the six month check Step 2 Replace air filter - Remove and replace the air filter on the top of the Puradon. Five Year Check - Perform this check every five years. Pay special attention to the plumbing, the electrical connections, and the general integrity of the system. Step 1 Perform the Six Month and Annual Checks Step 2 Replace the Solenoid Valve - Turn off the electrical power before replacing the solenoid. Step 3 Replace All Hoses

VI Troubleshooting Guide

The following guide lists the most common potential problems encountered with a Puradon installation. If you require assistance, please call your installer. Problem: Poor Radon removal Step 1 - Check Vent Line The vent must be at least 3/4" inch diameter polyurethane tubing or PVC pipe for the first 10', and 1 1/2" or greater diameter PVC pipe for the rest of the run. The total vent line length must be less than 100 feet. Be sure that the vent line is not kinked, damaged, or blocked. Check the outlet screen for blockage. Step 2 - Check Air Filters Inspect the air filter. If it is dirty or plugged, replace the filter element. Problem: Air in Water Step 1 - Check Well Water Flow Rate Turn to Step 1 of the installation procedure and determine the flow rate. If the water flow rate is less than 6 gpm you may be pulling more water out of the Puradon than the wellpump can supply. Install a smaller Puradon discharge flow restrictor.

Step 2 - Check for Leaks Check all fittings. Tighten or replace fittings where necessary. Problem: Low Water Flow Step 1 - Check for Obstructions. Inspect all plumbing lines and joints between the pump discharge and the pressure tank; specifically inspect the solenoid valve and flow restrictor. Problem: Pump Malfunction If the system will not start after a power outage or system malfunction, perform the following steps. Step 1 - Check Pump Change valve(s) to by-pass position. This allows water to flow directly from your pressure tank to the house, bypassing the Puradon. Return to the Start-Up section of the manual and restart the system. Problem: Pump Quits, House Requires Water Step 1 - Check Flow Rate If there is an inadequate flow rate, correct as you would for air in water. Step 2 - Check Plumbing Check air pressure precharge in the pressure tank; refer to the pressure tank owner's manual for instructions. Step 3 - Check Electrical Circuit Check the house circuit breaker or fuse that protects the Puradon. Reset or replace as needed. Problem: System will not start Step 1 - Check Pump See Problem: Pump Malfunction above; perform the steps, then return here. Step 2 - Check Fuses Check the circuit breaker or fuse that protects the Puradon. Step 3 - Power Failure Restart the system by lifting the pump pressure switch lever (on the top of the Puradon) to the Start position. Release once the pump is running. Problem: Solenoid Valve Does Not Operate Water will not flow into the Puradon if the solenoid valve malfunctions. Refer to the solenoid valve cutsheet. Inspect the float switch operation by removing latch ring and cover. Lift and drop the switch, listen for solenoid operation. Note that the float switch must be approximately 7 inches below the high water level before it will reset.

VII Warranty

Puradon Limited Warranty North East Environmental Products, Inc. (NEEP) warrants its products to be free from defects in materials and workmanship for a period of 12 months from the date of sale to the user, or 18 months from the date of manufacture, whichever comes first. The date of manufacture will be clearly marked or imprinted on the product package, in the product literature, or on the product itself. NEEP's warranty obligation with regard to equipment not of its own manufacture is limited to the warranty extended to NEEP by the component manufacturer. Performance of equipment is further warranted to be in accordance with stated ratings when properly installed and maintained under normal conditions of operation. Requests for service under this warranty shall be made by contacting the installing NEEP dealer (point of purchase) as soon as possible after discovery of any alleged defect. NEEP will subsequently take corrective action as soon as reasonably possible. NEEP at its discretion may replace or repair any product that falls under this warranty after inspection by an authorized company representative, or after NEEP has received the product at our factory. Replacement or repair cannot be made until after the product is inspected. All charges or expenses for freight to and from the factory, removal and reinstallation of the product, or installation of a replacement product are the responsibility of the purchaser. This warranty supersedes any warranty not dated or bearing an earlier date. Any implied warranties, which the purchaser may have, including merchantability and fitness for a particular purpose, shall not extend beyond the applicable warranty period. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. In no event shall NEEP be liable for incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation may not apply to you. This warranty does not apply to any product that has been subjected to negligence, deferred maintenance, alteration, accident, abuse, misuse, improper installation, vandalism, civil disturbances, or acts of God. This warranty shall also be void and shall have no effect: 2 If the design or structure of the equipment is, or is attempted to be, modified or altered in any way, including, but not limited to, by attaching non-NEEP approved appliances or equipment. 3 If the equipment is not properly installed in accordance with local ordinances, regulations, and the installation and instruction manual provided with this equipment. 4 If the equipment is installed outdoors. This equipment is intended for indoor use only. 5 If leaks in the equipment arise as the result of improper use, negligence in operation, accident, or from inability of the equipment to function because of repairs, adjustments, or replacements, improperly made outside the NEEP's factory, or because of fire, floods or lightning. 6 If the serial plate has been defaced or discarded, or if the owner does not have a Bill of Sale to verify the purchase date. 7 If (1) installed in an area where leakage of the equipment or connections would result in damage to the area adjacent to the equipment, or (2) where such a location is unavoidable, if a suitable drain pan is not installed under equipment. When a drain pan must be used, the pan must be 1 1/2 inches deep and must have a minimum length of at least 2 inches greater than the footprint of the equipment and must be piped to an adequate drain 8 If the equipment or any of its components warranted herein is used other than as the complete system manufactured by the NEEP. 9 If leaks in the equipment or defects in other parts occur as a result of the equipment being exposed to a corrosive atmosphere. 10 If leaks arise as a result of sizing that does not comply with sizing recommended by the manufacturer. 11 If this equipment or any part has been under water. Replacements and/or repairs furnished under these warranties carry only the unexpired portion of the original warranty, not a new warranty. The only warranties authorized by NEEP are those set forth herein. NEEP does not authorize other persons to extend any warranties with respect to its products, nor will NEEP assume liability for any unauthorized warranties made in connection with the sale of its products. This warranty gives you specific legal rights, and you may also have other rights that may vary from state to state.

VIII Component Specifications

Puradon: Radon Removal: 90-95% Required Water Supply: 7 GPM or more, 40-80 psig Water Delivered to Residence: 6 GPM, 40-60 psig Pump: 1/2 HP stainless steel submersible Connections: Water Inlet: 3/4" diameter FNPT Water Outlet: 3/4" diameter FNPT Overflow: 3/4" diameter FNPT: to floor drain or out wall no higher than 10 feet Vent: 3/4" diameter Hose Barb: up to 10' of hose to outside discharge or 1 1/2" stack Electrical: 120 volt standard three prong plug to house receptacle with 15 amp breaker Weight: 63 pounds empty Dimensions: 21" diameter x 40" high Footprint: 42" x 21" (with pressure tank) Controls: UL listed low pressure shut-off protects pump Pump: See attached cutsheet. Solenoid Valve: See attached cutsheet. Pressure Switch: See attached cutsheet.

North East Environmental Products, Inc. 7 Commerce Avenue, West Lebanon, NH 03784 Phone: 603-298-7061 Fax: 603-298-7063 GPS: N 43°37.228' W072°18.619' e-mail: [email protected]

Visit our website at www.Puradon.com

900-900-90099 01/05

OWNER'S MANUAL

4" Submersible Pump

293 Wright Street, Delavan, WI 53115

Models 10DOM05121, 20D0M05121, 30DOM05121

4133 0292

Installation/Operation/Parts For further operating, installation, or maintenance assistance:

Call 1-262-728-5551

©2003, Sta-Rite Industries, Inc.

253P4720 (Rev. 2/11/03)

2

READ AND FOLLOW SAFETY INSTRUCTIONS!

This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury. warns about hazards that will cause serious personal injury, death or major property damage if ignored. warns about hazards that can cause serious personal injury, death or major property damage if ignored. warns about hazards that will or can cause minor personal injury or property damage if ignored. The label NOTICE indicates special instructions which are important but not related to hazards. Carefully read and follow all safety instructions in this manual and on pump. Hazardous pressure. Under certain conditions, submersible pumps can develop extremely high pressure. Install a pressure relief valve capable of passing entire pump flow at 75 PSI. Do not allow pump, piping, or any other system component containing water to freeze. Freezing may damage system, leading to injury or flooding. Allowing pump or system components to freeze will void warranty. Hazardous voltage. Can shock, burn or cause death. To avoid dangerous or fatal electric shock hazard, use pump only in an effluent system. DO NOT install pump in an open body of water ( a lake, swimming pool, etc.). Install, ground and wire pump according to local and Canadian Electrical Code or National Electrical Code requirements that apply. Disconnect electrical power supply before installing or servicing pump. Make sure pump nameplate voltage and frequency match line voltage and frequency of power supply. 1. Install pump according to all plumbing, pump and well code requirements. 2. Install an all leg disconnect switch in the power supply near the pump. 3. Two-wire motors are equipped with automatic thermal overload protection which will open the circuit and stop the motor when a thermal overload (excessive heating) exists. When motor cools, overload will rest and motor will restart automatically. This can cause the pump to start unexpectedly and without warning.

GENERAL

Inspect pump for delivery damage. Report any damage to shipping carrier or to Sta-Rite immediately. Have any installation, repair, or service work done by your Sta-Rite dealer. Never run pump dry.

LIMITED WARRANTY

Sta-Rite warrants to the original consumer of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period from the date of original installation or manufacture as noted. Product 4" Submersible Pump Products Warranty Period 1 year

Our warranty will not apply to any product that has been subject to negligence, misapplication, improper installation or maintenance. In the event a three phase submersible motor is operated with single phase power through a phase converter, or if threeleg ambient compensated, extra-quick trip overload relays of recommended size are not used, our warranty is void. Buyer's only remedy and Sta-Rite's only duty is to repair or replace defective products (at Sta-Rite's choice). Buyer agrees to pay all labor and shipping charges associated with this warranty and to request warranty service through the installing dealer as soon as a problem is discovered. If warranty service is requested more than 30 days after the Warranty Period has ended, it will not be honored. STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE WARRANTY PERIOD PROVIDED HEREIN. Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of limitations on the duration of an implied warranty, therefore, the limitations or exclusions herein may not apply. This warranty sets forth specific legal rights and obligations, however, additional rights may exist, which may vary from state to state. Supersedes all previous publications.

Sta-Rite Industries, Inc. 293 Wright St., Delavan, WI 53115

3

During system operation, pump must be submerged at all times. Pipe joint compound can cause cracking in plastics. Use only teflon tape when sealing joints in plastic pipe or connecting pipe to thermoplastic pumps. Warranty is void in the following conditions: · Water is highly corrosive. · If entrained gas or air present in water being pumped reduce the flow and cause cavitation (which can damage the pump). · Pump has been operated with discharge valve closed (severe internal damage will result).

EFFLUENT APPLICATIONS

Pumps designed and tested for effluent applications must meet the following: Risk of electrical shock. Do not remove or alter cord. Do not connect conduit to pump. 1. Only qualified personnel should install the pump and associated control equipment. 2. Vent sewage tank according to local code. 3. Do not install pump in any location classified as hazardous by National Electrical Code, ANSI/NFPA 70-1984. 4. These pumps are intended for permanent connection only. Provide strain relief at control panel for power supply cord connection to box. All control components must be UL listed and suitable for end use application. 5. Do not pump flammable liquids, strong caustics, or strong acids with this pump.

ELECTRICAL

Wiring/Grounding

Hazardous voltage. Can shock, burn, or cause death. Permanently ground pump, motor and control box before connecting power supply to motor. Ground pump and motor in accordance with all codes and ordinances that apply. All wiring must meet National Electrical Code and Canadian Electrical Code (whichever applies). Use copper ground wire at least as large as wires carrying current to pump. Pump is supplied with copper ground wire. Use only copper wire for connections to pump. Permanently ground pump before connecting power cable to power supply. Connect ground wire to approved ground first, then connect to equipment being installed. Do not ground to a gas supply line. Float switches or any other approved motor control must match motor input in full load amperes. For more information, contact your local code officials.

PUMP INSTALLATION

1. To prevent dropping pump, lower it by the drop pipe, not by the cables. The electrical cables will not hold the pump weight. 2. Discharge outlet is 1-1/4" NPT threaded. NOTICE: If installing external check valve, hold discharge with pipe wrench to prevent loosening discharge in shell. 3. If pump is to be operated with an open discharge, a discharge valve must be installed. Before startup, open this valve about 1/3 open. Start pump. Slowly open valve until the desired flow rate is reached. Final setting must be within pump's recommended operating range.

OPERATION

1. The pump must be submerged at all times during normal operation. Do not run pump dry. 2. Make sure that the float switches are set so that the pump stops before the pump runs dry or breaks suction. If necessary, adjust float switches to achieve this. 3. The motor bearings are lubricated internally. No maintenance is required or possible on the pump.

Installation Wiring Instructions

Pump has two power supply wires (Red/Black) and one ground wire (Green). Fasten power supply wire leads securely to control panel; leave 4-5" of slack in leads at this point. Securely fasten leads to plastic pipe within 6" of the pump discharge section. NOTICE: To avoid dropping pump or damaging wires or splices, NEVER allow pump wires to support weight of pump.

250(76) Total Dynamic in Feet (M)

Submersible Pump

200(61) 150(46) 100(30) 50(15) 0(0) 30 GPM 10 GPM 20 GPM 0 (0) 10 (38) 20 (76) 30 (114) 40 (151)

3" pipe

Flow in USGPM (LPM)

Figure 1: Insert a 3" PVC pipe in the bottom of the motor to raise the pump in the tank.

Figure 2: Performance in Feet of Head at Gallons per Minute ([email protected])

4

Table 1: Recommended Fusing Data

60 Hz/1 Phase 2-Wire Cable

Voltz/Hz/ Phase 115/60/1 115/60/1 115/60/1 Max Load Amps 11.0 9.5 9.5 Locked Rotor Amps 30.0 30.0 30.0 Fuse Size Standard/ Dual Element 15 15 15

Model 10DOM05121 20DOM05121 30DOM05121

HP 1/2 1/2 1/2

TROUBLESHOOTING GUIDE

PROBLEM CHECK CORRECTIVE ACTION Replace blown fuses or bad cable. Consult licensed electrician or serviceman. Reconnect control panel correctly. Install correct fuse or time delay fuse. If voltage variation is greater than ±10%, call power company or local hydro authority to adjust voltage. Reconnect leads to match wiring diagram in control panel cover. Reconnect power supply wires so wire color code matches motor lead color code. Disconnect power and repair or replace faulty wire. If necessary, pull pump (make all possible above ground checks first). If pump is locked, replace it. Clean tank of all sand or lime, or solids before reinstalling pump. Have a qualified serviceman or electrician make necessary cable repairs.. Pump will not start but fuses do not blow No voltage. No voltage at control panel. Electrical cable bad. Control panel incorrectly wired. Fuses blow or overload protector trips when motor starts Wrong size fuse or wrong Check fuse size against chart, above. size time delay fuse. Low or high voltage. Check that line voltage is within ±10% of nameplate rated voltage while motor is running. Power supply wire leads Check control panel wiring diagram against incoming not correctly connected power hookup. Check power supply wire color coding. to control panel. Broken wire in Examine all connections and wiring in control panel. control panel. Pump stuck or binding. Check for locked shaft in pump.

Power supply wires or pump leads grounded, shorted, or open.

Consult licensed electrician or qualified serviceman.

Fuses blow or overload protector trips when motor is running Low or high voltage. Check that line voltage is within ±10% of rated nameplate voltage while motor is running. High ambient (atmospheric) Check temperature of tank temperature. Pump starts too frequently Leaks in system. Level switch. Check valves leaking. Check plumbing for leaks. Check for defective switch or switch out of adjustment. Make sure check valves are not leaking back.

If voltage variation is more than ±10%, call power company to adjust voltage. Protect tank from direct sunlight.

Re-adjust or replace level switch. Replace check valves if necessary. If stuck, free valve; if installed backwards, reverse it. Install larger wire from meter to control panel. If necessary, have power company raise supply voltage. Clean or replace as necessary. Free check valve. Replace pump with "higher head" pump.

Little or no water delivered Check valve stuck Examine valve. or installed backwards Low voltage. Check voltage at control panel with pump running. Plugged intake screen. Check valve at pump discharge stuck. Pump doesn't develop enough pressure ("head"). Pull pump and check condition of screen. Pull pump and examine check valve. Check pump curve against operating conditions.

65013-005-39F Raleigh, NC, USA, 4/98

Class / Clase / Classe 9013

Types / Tipos / Types FSG, FYG, FSW, FYW

CAUTION

EXCESSIVE PRESSURE HAZARD Do not use this switch where the pressure exceeds 220 psi (1517 kPa). Excessive pressure can cause seal leakage, resulting in injury or equipment damage.

PRECAUCION

PELIGRO DE PRESION EXCESIVA No utilice este interruptor cuando la presión exceda 1517 kPa (220 lbs/pulg2). La presión excesiva puede producir fugas por el sello, lo cual puede causar lesiones o daño al equipo.

ATTENTION

RISQUE DE PRESSION EXCESSIVE N'utilisez pas cet interrupteur lorsque la pression dépasse 1517 kPa (220 lb/po2). Une pression trop forte peut entraîner des fuites par le joint, ce qui peut entraîner des blessures ou des dommages matériels.

Complete Contact Replacement kit (includes new diaphragm) Accesorio completo de repuesto de los contactos (incluye un diafragma nuevo) Kit complet de rechange des contacts (inclut un diaphragme neuf) FSG, FSW 9998 PC-241 FYG, FYW 9998 PC-242 FSG, FSW 9998 PC-241 FYG, FYW 9998 PC-242 FSG, FSW 9998 PC-241 FYG, FYW 9998 PC-242

Electrical equipment should be serviced only by qualified electrical maintenance personnel. No responsibility is assumed by Square D for any consequences arising out of the use of this material. Solamente el personal de mantenimiento eléctrico especializado deberá prestar servicios de mantenimiento al equipo eléctrico. La Compañía no asume responsabilidad alguna por las consecuencias emergentes de la utilización de este material. L'entretien du matériel électrique ne doit être effectué que par du personnel qualifié. La Société n'assume aucune responsabilité des conséquences éventuelles découlant de l'utilisation de ce matériel.

© Copyright 1998 Square D All rights reserved / Todos derechos reservados / Tous droits réservés

65013-005-39F

FORM M4 ONLY--Low water or loss of system pressure will cause pump to cut off. After fault in system has been corrected, move lever to "start" and hold until pressure builds up enough to keep contacts closed. FORMA M4 SOLAMENTE--Un bajo nivel de agua o una pérdida de presión en el sistema hará que se desconecte la bomba. Después de haber corregido la falla del sistema, mueva la palanca a "arranque" y sosténgala hasta que la presión aumente lo suficiente para mantener los contactos cerrados. FORME M4 SEULEMENT--Un bas niveau d'eau ou la perte de pression du système causera l'arrêt de la pompe. Après avoir corrigé le problème du système, amener le levier sur «démarrage» et le laisser jusqu'à ce que la pression ait suffisamment augmenté pour maintenir les contacts fermés.

-2FORM G5 ONLY--An illuminated pilot light indicates closed contacts, placing line voltage at the switch load terminals. The indicator lamp is a neon type and may not light at voltages below 100 V. FORMA G5 SOLAMENTE--Una lámpara piloto encendida indica que están cerrados los contactos, lo cual aplica tensión de línea en las terminales de carga del interruptor. La lámpara indicadora es de neón y tal vez no se encienda en tensiones inferiores a 100 V. FORME G5 SEULEMENT--Une lampe témoin allumée indique que les contacts sont fermés, ce qui amène la tension de ligne aux bornes de charge de l'interrupteur. Le voyant est de type néon et peut ne pas s'allumer à des tensions inférieures à 100 V.

WIRING DIAGRAM (Form G5 Only) DIAGRAMA DE CABLEADO (Forma G5 solamente) SCHÉMA DE CÂBLAGE (Forme G5 seulement)

Pilot Light Lámpara piloto Lampe témoin Line Linea Ligne L1 L2

*ADJUSTMENT *AJUSTE * RÉGLAGE

R

L1 T1 T2 L2

M

Motor / Moteur B65016-006-01

Differential: Adjust for cut-out point Ajuste diferencial para Grounding Provisions el punto de desconexión #10-32 Screws Différentiel : Régler pour Provisiones de conexión le point de coupure a tierra: tornillos del no.10-32 Provisions de m.à.l.t. : o 10-32 Vis n Torque screws to 15­20 lb-in (1.7­2.3 N·m) Apriete los tornillos a 1,7­2,3 N·m (15­20 lbs-pulg) Serrer les vis à un couple entre 1,7 et 2,3 N·m (15 et 20 lb-po) Range: adjust for cut-in point Gama: ajuste para el punto de conexión Gamme : régler pour le point de connexion

*Adjust in proper sequence: 1. CUT-IN: Turn nut down for higher cut-in pressure, or up for lower cut-in. 2. CUT-OUT: Turn nut down for higher cut-out pressure, or up for lower cut-out. Check switch operation after resetting. *Ajuste en la secuencia correcta: 1. CONEXION: Gire la tuerca hacia abajo para aumentar la presión de conexión o hacia arriba para disminuirla. 2. DESCONEXION: Gire la tuerca hacia abajo para aumentar la presión de desconexión o hacia arriba para disminuirla. Verifique el funcionamiento del interruptor después de restablecerlo. *Régler dans la bonne séquence : 1. CONNEXION : Tourner l'écrou vers le bas pour augmenter la pression de connexion, ou vers le haut pour la diminuer. 2. COUPURE : Tourner l'écrou vers le bas pour augmenter la pression de coupure, ou vers le haut pour la diminuer. Vérifier le fonctionnement de l'interrupteur après l'avoir réarmé.

© Copyright 1998 Square D All rights reserved / Todos derechos reservados / Tous droits réservés

10' OR LESS 3/4" TO VENT OR 1 1/2" OR GREATER PVC PIPE

BYPASS VALVE; CAN BE 3 BALL VALVES 110V 15 amp SERVICE FLOW RESTRICTOR 6 gpm AIR FILTER SOLENOID VALVE FILTER OR STRAINER HIGHLY RECOMENDED ELECTRICAL BOX & PRESSURE SWITCH

WATER TO HOUSE

KEY

INCLUDED WITH PURADON PURCHASE SEPARATELY

EXISTING PRESSURE TANK WITH WATER SUPPLY FROM WELL NEW PRESSURE TANK

PURADONTM

PUMP, FLOAT SWITCHES, AND EDUCTORS

FIGURE 1

BACK-UP OVERFLOW TO DRAIN OR THROUGH SILL

(B)

Vent discharge close to windows, doors, or other openings should be avoided.

Vent PURADON high enough to avoid blockage by snow (A), or at roof top level, where local code requires (B).

1-1/2" PVC PIPE (minimum) (A)

PURADON 3/4" Flexible Tubing No Longer Than 10'

Figure 2 Vent Line Installation 200-102-00096

SERVICE, 120 VAC, 15 AMPS, 2 WIRE AND GROUND

LINE

TB2

CAUTION HIGH VOLTAGE

NEUTRAL

TB3

GND1

ONE

Ground Lug

PHASE

120V

12 AWG WHITE

12 AWG BLACK

PRESSURE SWITCHC C N.C.

SUBMERSIBLE PUMP 3/4HP,120V,13.8 AMPS (NEC)

P-1

Low Pressure cutoff

LEVEL SWITCH N.C.

SOLENOID VALVE

SOL-1 TB1

Normally Closed

LS-1

Terminal Block Layout

TB1

Torque Ratings

TB2 TB3

21 IN-LB Terminal Blocks:__________________

Ground Lug

50 IN-LB :__________________

CONDUIT/FITTINGS TO MEET ENCLOSURE RATING

UL LISTED FILE #E151217

NORTH EAST ENVIRONMENTAL PRODUCTS, INC. 7 Commerce Avenue WEST LEBANON, NH 03784 (603) 298-7061

TOLERANCES UNLESS OTHERWISE SPECIFIED NONE DRAWING NAME

UNDERWRITERS LABORATORIES INC. LISTED INDUSTRIAL CONTROL PANELS

®

CIRCUIT SCHEMATIC

DRAWING NO. 200-102-00095

DATE

Figure 3

PURADON

SIZE:

BONDING OF CONDUCTORS TO BE TIED WITH MAIN GROUND

APPROVALS DRAWN:

CUSTOMER

G C

CHECKED: REV:

1/18/05

SCALE: NONE

A

SHEET 1 OF

1

USE 75 O C COPPER CONDUCTORS ONLY

DO NOT SCALE DRAWING

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