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Melters

1-1

ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters

Description

Nordson ProBlue melters are simple and compact, designed to maximize uptime and reduce operating costs. These rugged, flexible, non-handed melters fit on virtually any packaging line. S S S S S S S

Large tank opening with three sided access allows easier filling and cleaner operation. Status-at-a-glance indicators highlight: ready, fault, service and temperature status for tank, hose and applicator. Simplified intuitive controls and service indicators require less user training and simplify maintenance scheduling. Disposable filter reduces daily maintenance by eliminating routine filter flushing. Standard tank low-level indicator and output protects against operator oversight and helps assure continuous production. Standard programmable I/Os (3 output and 4 input) facilitate parent machine integration. Remote temperature setback, hose/applicator enable/disable, and automatic temperature setback are standard programmable features to enhance operation. All major components are easily accessible from the front of the melter, and all major subsystems are easily replaced. Quick-disconnect primary power and I/O plugs and pneumatic fittings provide easier installation. Communications options and serial and network communications allow improved integration into parent machine control systems.

S S S

S S S

Cast-in heating elements and TeflonR-coated tanks provide fast warm-up time, improve heat transfer and reduce char buildup. Easy-to-remove exterior panels are constructed of rugged sheet molded FRP and include a heavy duty tank lid. Sub-base allows easy, quick access to mounting bolts and electrical knockouts for easier installation.

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Melters

ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters

(contd)

ProBlue Melter 200-240 VAC and 400/230 VAC with Standard 14:1 Pump

Parameter 2 Hose/Applicator 4 Hose/Applicator 6 Hose/Applicator ProBlue 4 1022230 1022231 -- ProBlue 7 1022232 1022233 -- ProBlue 10 1022234 1022235 1022236

ProBlue Melter 200-240 VAC and 400/230 VAC with 6:1 Pump

Parameter 2 Hose/Applicator 4 Hose/Applicator ProBlue 4 1080419 1089192 ProBlue 7 1089193 1089194 ProBlue 10 1089195 1089196

ProBlue Melter 400 and 480 VAC with Standard 14:1 Pump

Parameter 2 Hose/Applicator 4 Hose/Applicator ProBlue 4 1022237 1090495 ProBlue 7 1022238 1022239 ProBlue 10 1022240 1022241

ProBlue Melter 400 and 480 VAC with 6:1 Pump

Parameter 2 Hose/Applicator 4 Hose/Applicator ProBlue 4 1078280 1090496 ProBlue 7 1078258 1078259 ProBlue 10 1078281 1080440

NOTE: 400 and 480 VAC melters must have a transformer base assembly. The assembly required is dependent on the total wattage used for the unit and hose/applicators in operation. Contact Nordson for assistance in selecting the correct transformer. Parameter Transformer Base Assembly, 1.5 kVA Transformer Base Assembly, 3.0 kVA Part Number 1039840 1039841

Optional Accessories

Parameter I/O expansion card kit Profibus communications kit DeviceNet communications kit Ethernet communications kit 8 Hose/Applicator expansion base (ProBlue 10 only) Part Number 1036607 1053300 1053288 1053289 1061030

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ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters

(contd)

Specifications

Parameter Type of system Holding capacity kg (lb) Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Pump rate kg/hr (lb/hr) Temperature range Ambient temperature range Temperature control stability Maximum hydraulic pressure Hose ports Hose/Applicator Capacity (Maximum) Hose/Applicator Power Maximum melter power S 2 Hose/Applicator S 4 Hose/Applicator S 6 Hose/Applicator Input/Output Capability Standard Filter area cm2 (in.2) Electrical service 5 2 or 4 ProBlue 4 3.9 (8.6) 4.3 (9.5) 6.8 (15) ProBlue 7 6.8 (15) 8.2 (18) 10.9 (24) 32.7 (72) 40-230 _C (100-450 _F) 0-50 _C (32-122 _F) $0.5 _C (1 _F) 87 bar/8.7 MPa (1260 psi) 5 2 or 4 9 2, 4, or 6 ProBlue 10 9.7 (21.4) 11 (24) 12.4 (27.3) Non-circulating tank (14:1 SP-style piston pump)

1000 W each Hose/Applicator pair (2000 W per Hose/Applicator module) 4000 W 6000 W N/A 4200 W 6200 W N/A 4200 W 6200 W 8200 W

3 standard outputs - programmable for function 4 standard inputs - programmable for function 71 (11) 200 to 240 VAC 1 or 3 50/60 Hz 200 to 240 VAC (1 N/PE) 50/60 Hz 400/230 VAC (3 N/PE) 50/60 Hz 400 or 480 VAC 3 50/60 Hz 42 (93) 547 x 469 x 318 (21.5 x 18.48 x 12.5) 648 x 502 x 362 (25.5 x 19.75 x 14.25) 43 (95) 609 x 469 x 322 (24 x 18.5 x 12.7) 711 x 564 x 362 (28 x 22.2 x 14.25) 381 x 249 (15.9 x 9.8) UL, CUL(1), CE, ISO 9001 45 (99) 613 x 505 x 344 (24.1 x 19.9 x 13.5) 714 x 656 x 391 (28.1 x 25.8 x 15.4)

With optional transformer Weight kg (lb) (empty) Dimensions W x H x D mm (in.) Service envelope W x H x D mm (in.) Mounting mm (in) Approvals and certifications 1. CUL is a legal CSA-equivalent in all Canada.

Melter Notes

1. Melter performance ratings are measured using a 1100 cps packaging grade adhesive with an application temperature of 177 _C (350 _F) and a specific gravity of 0.97. 2. Pump rate is maximum pump output while maintaining 90% of static hydraulic pressure for a given inlet air pressure.

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Melters

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ProBlue 15, ProBlue 30 and ProBlue 50 Large Capacity Melters

Description

Nordson ProBlue melters are designed to maximize uptime and reduce operating costs. These rugged, flexible, non-handed melters fit on virtually any packaging line. S S S S S S S S S S S S

Melter sizes and service envelopes closely match legacy products for easy integration into existing applications. All sheet metal enclosures and large tank openings ease operation and daily maintenance. Status-at-a-glance indicators highlight: ready, fault, service and temperature status for tank, hose and applicator. Simplified intuitive controls and service indicators require less user training and simplify maintenance scheduling. Disposable filter reduces daily maintenance by eliminating routine filter flushing. Standard tank low-level indicator and output protects against operator oversight and helps assure continuous production. Standard programmable I/O (3 output and 4 input) facilitate parent machine integration. Quick disconnect primary power and I/O plugs and pneumatic fittings provide easier installation. Sub-base provides easy, quick access to mounting bolts and electrical knockouts for easier installation. Easy-to-remove exterior panels are constructed of rugged sheet molded FRP and include a heavy duty tank lid. Cast-in heating elements and Teflon-coated tanks provide fast warm-up time, improve heat transfer and reduce char buildup. Remote temperature setback, hose/applicator enable/disable, and automatic temperature setback are standard programmable features to enhance operation.

S S

Communications options and serial and network communications improve integration into parent machine control systems. All major components are easily accessible from the front of the melter, and all major subsystems are easily replaced.

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Melters

ProBlue 15, ProBlue 30 and ProBlue 50 Large Capacity Melters

(contd)

ProBlue Large Capacity Melter Part Numbers

Parameter 2 Hose/Applicator 4 Hose/Applicator 6 Hose/Applicator 2 Hose/Applicator 4 Hose/Applicator 6 Hose/Applicator 2 Hose/Applicator 4 Hose/Applicator 6 Hose/Applicator ProBlue 15 1049316 1049317 1049318 1049319 1049320 1049322 1049323 1049324 1049325 ProBlue 30 -- -- -- 1049326 1049328 1049329 -- -- -- ProBlue 50 -- -- -- 1049330 1049331 1049332 -- -- -- Standard Output Dual Acting 14:1 Pump

High Output Dual Acting 16:1 Pump

Single Acting 12:1 Pump

NOTE: The ProBlue 15 melter will operate at 400 or 480 VAC when used with a transformer base assembly, Part Number 1048981 (9.0 kVA).

Optional Accessories

Parameter I/O expansion card kit Profibus communications kit DeviceNet communications kit Ethernet communications kit 8 Hose/Applicator expansion base (ProBlue 15 only) Part Number 1036607 1053300 1053288 1053289 1061031

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ProBlue 15, ProBlue 30 and ProBlue 50 Large Capacity Melters

(contd)

Specifications

Parameter Type of system Holding capacity kg (lb) Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Pump rate kg/hr (lb/hr) Standard output (14:1) High output (16:1) Single acting (12:1) Temperature range Ambient temperature range Temperature control stability Maximum hydraulic pressure Hose ports Hose/Applicator Capacity (Maximum) Hose/Applicator Power Maximum melter power S 2 Hose/Applicator S 4 Hose/Applicator S 6 Hose/Applicator Input/Output Capability Standard Filter area cm2 (in.2) Electrical service With optional transformer Weight kg (lb) (empty) Dimensions W x H x D mm (in.) Service envelope W x H x D mm (in.) Mounting mm (in) Approvals and certifications 1. CUL is a legal CSA-equivalent in all Canada. 32.7 (72) 60 (130) 108 (240) -- 60 (130) -- 40-230 _C (100-450 _F) 0-50 _C (32-122 _F) $0.5 _C (1 _F) 100 bar/10 MPa (1450 psi) 9 2, 4, or 6 1000 W each H/G pair (2000 W per H/G module) 5000 W 7000 W 9000 W 6000 W 8000 W 10,000 W 6000 W 8000 W 10,000 W -- 60 (130) -- 14.5 (32) 18.1 (40) 18.1 (40) ProBlue 15 ProBlue 30 29 (64) 27 (60) 30.6 (67.5) ProBlue 50 48.5 (107) 28.6 (63) 28.6 (63) Non-circulating tank (SP-style piston pump)

3 standard outputs - programmable for function 4 standard inputs - programmable for function 71 (11) 200 to 240 VAC 1 or 3 50/60 Hz 400/230 VAC (3 N/PE) 50/60 Hz 400 or 480 VAC 3 50/60 Hz (ProBlue 15 only) 66 (145) 686 x 547 x 345 (27 x 21.5 x 13.6) 787 x 859 x 392 (31 x 33.8 x 15.4) 581 x 249 (22.9 x 9.8) 81.6 (180) 952 x 548 x 345 (37.6 x 21.6 x 13.6) 1044 x 859 x 392 (41.1 x 33.8 x 15.4) 87 (192) 952 x 751 x 345 (24.1 x 19.9 x 13.5) 1044 x 1062 x 392 (41.1 x 41.8 x 15.4)

669 x 249 (26.3 x 9.8) UL, CUL(1), CE, ISO 9001

Melter Notes

1. Melter performance ratings are measured using a 1100 cps packaging grade adhesive with an application temperature of 177 _C (350 _F) and a specific gravity of 0.97. 2. Pump rate is maximum pump output while maintaining 90% of static hydraulic pressure for a given inlet air pressure.

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ProBlue® Fulfill® Integrated Fill System

Description

ProBlue Fulfill adhesive melters address the need for improved operational efficiency and ease of use and automatic filling applications. The system is available only in ProBlue 230 VAC small melters (4, 7 and 10 liter). The system automatically maintains desired adhesive levels and relieves operators from frequent refilling of melter tanks. Adhesive level is monitored by a capacitance sensor mounted in place of the ProBlue melter's standard float. The system adds small quantities of adhesive through a suction lance and transfer tubing to the tank at regular intervals. Transferred adhesive can be in the form of pellets, pastilles or mini-slats. Transfer air is exhausted through a hole in the lid and into a disposable filter. ProBlue Fulfill conveys adhesives up to 12 mm in diameter or 12 x 12 mm square. A vibrator on the suction lance helps prevent adhesive bridging and there is an optional vibrator available for more difficult adhesives. The system is ideal for production environments that require an integrated filling approach with all controls within the ProBlue melter. Installation is simple because the ProBlue Fulfill sensor comes factory calibrated and the fill timing is preset. S S S S

Factory built and tested Clean, streamlined look in keeping with the ProBlue melter design Automatic adhesive replenishment saves operator time, helps prevent thermal shock and adhesive degradation No lid kits required thus checking tank status is simply lifting the melter lid

S S S S S S

Unique, disposable dust collector filter housed in an easy access enclosure Large fill air exhaust Capacitance sensor Fill cycle timer Easy-to-see fill status indicators are integrated into the ProBlue melter base Fill system status indicators include: system on, adhesive filling in progress, and fault with an attention-getting light and horn

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Melters

ProBlue® Fulfill® Integrated Fill System

(contd)

ProBlue Fulfill Specifications

Description Number of melters fed Adhesive Forms Maximum size 1 Pellets, pastilles, mini-slats S Pastilles: 12 mm (0.472 in.) diameter S Mini-slats: 12 mm X 12 mm (0.472 in. X 0.472 in.) in length Adhesive Transfer Maximum Rate Transfer Hose Length Operating Air Total Air Consumption Conditioning Inlet Air Connection Pump Type Noise Emission Suction Lance Dimensions 227 kg (500 lb)/hour (dependent on adhesive type) 4 m (13 ft) Minimum 4.5 bar (0.45 MPa or 65 psi) Maximum 8.6 bar (0.86 MPa or 125 psi) 679 Liters/min (24 SCFM) when feeding Dry, non-lubricated 1/4 in. NPT female Venturi 76 dBA (L) 615 mm x max (W) 105 mm (24.21 in. x max 4.14 in.) ProBlue Fulfill Melter System

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ProBlue® Fulfill® Integrated Fill System

(contd)

Part Numbers

Adhesive Melter

Part Number 1100375 1100376 1100377 1100378 1100379 1100390 1100391 1099793 1099794 1099795 1099796 1099797 1099798 Description Melter, ProBlue Fulfill 4, 2 Hose/Applicator, 200/240V Melter, ProBlue Fulfill 4, 4 Hose/Applicator, 200/240V Melter, ProBlue Fulfill 7, 2 Hose/Applicator, 200/240V Melter, ProBlue Fulfill 7, 4 Hose/Applicator, 200/240V Melter, ProBlue Fulfill 10, 2 Hose/Applicator, 200/240V Melter, ProBlue Fulfill 10, 4 Hose/Applicator, 200/240V Melter, ProBlue Fulfill 10, 6 Hose/Applicator, 200/240V Melter, ProBlue Fulfill 4, 2 Hose/Applicator, 400/480V Melter, ProBlue Fulfill 4, 4 Hose/Applicator, 400/480V Melter, ProBlue Fulfill 7, 2 Hose/Applicator, 400/480V Melter, ProBlue Fulfill 7, 4 Hose/Applicator, 400/480V Melter, ProBlue Fulfill 10, 2 Hose/Applicator, 400/480V Melter, ProBlue Fulfill 10, 4 Hose/Applicator, 400/480V

Adhesive Container*

Part Number 1100151 Kit, Fulfill, install and transfer assembly Description

* Required - common component for all PB Fulfill orders

Service Kits and Parts

Part Number 1100171 1100172 1100173 1100174 1100175 1100176 1101706 1096221 1100558 1082942 1093639 1099781 1099782 1098375 939995 1099544 1101718 Description Panel assy, membrane, front, elec. encl., P4/P7F Panel assy, membrane, front, elec. encl., P10F Capacitive level sensor w/ 150 mm probe Lid switch proximity kit Lid assy service kit, P4/P7F Lid assy service kit, P10F Alarm service kit PCA service kit Level sensor amplifier Sock filter service kit, 5 pcs Regulator/filter, 40 mic, 1/4 NPT, 5-100 Inlet pump screen, P4, push-on Inlet pump screen, P7, push-on Inlet pump screen, P10, push-on Fuse, time-lag, 2A, 5X20MM, ceramic Gasket, neoprene rubber, adh.container Kit, svce, Fulfill, CPU

Accessories

Part Number 1098962 Description Kit, vibrator, container, Fulfill (optional)

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Fulfill® Retrofit Adhesive Fill System

Description

The easy-to-install and operate Fulfill retrofit system kit delivers the benefits of automatic adhesive filling to existing Nordson melters. A sensor monitors the melter tank adhesive level, alerting the system to add small quantities of pellets, pastilles, or mini-slats of adhesive when needed.

Features

S S S S S S S S S

Automatic adhesive level sensing and filling Maintains optimum/full tank adhesive levels Indicators for System On, Adhesive Filling in Progress, and Fault Easy-to-operate; needs no programming Automatic shut-off in fault condition Proven, reliable design and performance Preset, preassembled components need minimal fine tuning Choice of melter- or remote-mounted controls and plant or melter power connectivity Fixed regulator reduces air consumption

Benefits

S S S S S

Provides uninterrupted production Eliminates poor bonding and missed beads due to empty melter tanks Minimizes tank and adhesive temperature variations for improved bonding Saves operator time; reduces exposure to hot adhesives and surfaces Prevents manual overfilling and spilling

S S S S

Reduces adhesive waste, charring, downtime and rejects Installs easily, saving time Fits Nordson melters in virtually any production space or environment Minimizes maintenance and downtime with vacuum want vibrator and disable/quick-change filter

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Melters

Fulfill® Retrofit Adhesive Fill System

(contd)

Fulfill Specifications

Parameter Adhesive forms Maximum Size Adhesive transfer maximum delivery rate Transfer hose length Operating air pressure Minimum Pressure: Maximum Pressure: Total Air Consumption At 4 bar Conditioning Air Connection Inlet Air Connection Electrical Service Transfer Pump type Dimensions Vacuum Wand Filter Housing Height Filter Mesh Size Storage Bin Capacity Enclosure Rating (L) 615 mm (24.21 in); (W) 105 mm (4.14 in) 260 mm (10.25 in) 200 Microns 60 Kg (132 lb) IP54

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Specification Pellets, pastilles, mini-slats, S Pastilles: 12 mm (0.472 in) diameter S Mini-slats: 12 mm x 12 mm (0.472 x 0.472 in) in length 227 kg/hr (500 lb/hr) dependent on adhesive type 4 m (13 ft) 4.5 bar, (0.45 MPa or 75 psi) 8.6 bar (0.86 MPa or 125 psi) 679 liters/min (24 SCFM) when feeding Dry, non-lubricated 10 mm O.D. (0.394 in) NPT, 1/4 BSPP, G 1/4 female Venturi 100-240 VAC via plant power or from ProBlue melter

Fulfill Parts and Accessories

Fill Systems

Part Number 1098840 1098841 1098842 Kit, Fulfill retrofit, ProBlue 4 Kit, Fulfill retrofit, ProBlue 7 Kit, Fulfill retrofit, ProBlue 10 Description

Accessories

Part Number 1098479 1098566 1098962 1099057 1099106 Description Kit, Cable, ProBlue powered, Fulfill retrofit Kit, Cable, ProBlue powered, remote, Fulfill retrofit Kit, vibrator, adhesive container, Fulfill Kit, light tower, Fulfill retrofit Kit, remote mount, Fulfill retrofit

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Melters

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AltaBluet TT 4, 10, and 16 Liter Adhesive Melters

Description

Nordson AltaBlue TT melters feature variable speed AC motors with spur-gear pumps and key-to-line capability in a compact melter design. AltaBlue TT melters satisfy the need for an easy-to-operate, low-maintenance melter to precisely deliver a wide variety of hot melt adhesives. A tubular Teflon-coated tank eliminates dead corners and minimizes adhesive degradation. The versatile, full-feature control panel offers a choice of programming methods using either the keypad or arrow keys and intuitively displays system status. AltaBlue TT melters: S S S S S S S

are easy to install provide easy day-to-day operation service indicators simplify maintenance scheduling variable speed pump control and RPM display provides key-to-line capability easy-to-use controls eliminate complicated programming status-at-a-glance indicators graphically display the status of the tank, hose and applicator large accessible tank opening allows easier filling and cleaning

Teflon is a registered trademark of E.I. DuPont de Nemours and Company

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Melters

AltaBluet TT 4, 10, and 16 Liter Adhesive Melters

(contd)

AltaBlue TT Melter Part Numbers

Model A4

Part Number 7401360 1080774 1080776 7401359 1083408 1083409 1077981 1080775 PA 2 Standard 2 240 Melter Type Standard PA No. of Hose/Applicator 2 2 Voltage Pump Size 0.3 200 7.73 7.73 0.3 0.62 1.86 7.73 7.73 Pump Rate 1.4 kg/hr 35 kg/hr 35 kg/hr 1.4 kg/hr 2.8 kg/hr 8.5 kg/hr 35 kg/hr 35 kg/hr

Model A10

Part Number 1080779 1080791 1080790 1080798 1080800 1080799 1083420 1083421 1077982 1080778 7402029* 7402021* 7402022* 1080777 1080795 1080797 1080796 PA 4 2 4 Standard 2 240 PA Standard Melter Type No. of Hose/Applicator 2 4 2 4 200 Voltage Pump Size 7.73 7.73 7.73 7.73 7.73 7.73 0.62 1.86 7.73 7.73 0.3 DS 0.62 DS 1.86 DS 7.73 7.73 7.73 7.73 Pump Rate 35 kg/hr 35 kg/hr 35 kg/hr 35 kg/hr 50 kg/hr 35 kg/hr 2.8 kg/hr 8.5 kg/hr 35 kg/hr 50 kg/hr 1.4 kg/hr 2.8 kg/hr 8.5 kg/hr 35 kg/hr 35 kg/hr 50 kg/hr 35 kg/hr

*Dual stream pumps

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AltaBluet TT 4, 10, and 16 Liter Adhesive Melters

(contd)

Model A16

Part Number 1080793 1080794 1080803 1080804 1077983 1080792 7402701 1080801 1080802 PA Standard Melter Type Standard PA No. of Hose/Applicator 2 4 2 4 2 4 2 2 4 240 240 200 Voltage Pump Size 7.73 7.73 7.73 7.73 7.73 7.73 1.86 7.73 7.73 Pump Rate 35 kg/hr 35 kg/hr 35 kg/hr 35 kg/hr 35 kg/hr 35 kg/hr 8.5 kg/hr 35 kg/hr 35 kg/hr

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Melters

AltaBluet TT 4, 10, and 16 Liter Adhesive Melters

(contd)

Specifications

Parameter Type of system Filter type Holding capacity kg (lb) Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr)1 Pump rate kg/hr (lb/hr)1 Temperature range Ambient temperature range Temperature control stability Maximum hydraulic pressure Hose/Applicator Capacity (Maximum) Maximum system power capacity @ 240 VAC S 2 Hose/Applicator S 4 Hose/Applicator Input/Output Capability Standard 2 3.9 (8.6) 4.7 (10.3) 6.3 (13.9) 35 (772) AltaBlue TT 4 AltaBlue TT 10 Tank with spur-gear pump Saturn basket-style filter 9.7 (21.4) 7.7 (17) 12.5 (27.5) 35 (77) or 50 (110) 40-230 _C (100-450 _F) 0-50 _C (32-122 _F) $0.5 _C (1 _F) 75 bar/7.5 MPa (1100 psi) 2 or 4 15.5 (34.1) 11.2 (24.7) 20 (44) 35 (77) AltaBlue TT 16

3355W N/A key-to-line

3915 W 5915 W

4415 W 6415 W

4 standard inputs - programmable for function 3 standard outputs - programmable for function key-to-line

Electrical service2

200 VAC single phase, 50/60 Hz 200 to 240 VAC single phase, 50/60 Hz 42 kg (92 lb) 334 x 478 x 552 (13.1 x 18.8 x 21.7) 537 x 623 x 908 (21.1 x 24.5 x 35.7)

200 VAC 1 or 3 phase 50/60 Hz 200 to 240 VAC 1 or 3 phase 50/60 Hz 380/415 VAC-Y (3 phase N/PE) 50/60 Hz 76 kg (168 lb) 441 x 649 x 620 (17.4 x 25.5 x 24.4) 644 x 861 x 1126 (25.4 x 33.9 x 44.3) UL, CUL, CE, ISO 9001 80 kg (175 lb) 441 x 649 x 620 (17.4 x 25.5 x 24.4) 644 x 861 x 1126 (25.4 x 33.9 x 44.3)

Weight (empty) Dimensions W x H x D mm (in.) Service envelope W x H x D mm (in.) Approvals and certifications

1. Actual rates will vary depending on adhesive type, application parameters and input voltage. 2. Permitted deviation from rated line voltage is $10%.

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AltaBlue Series 15, 30, 50, and 100 Liter Adhesive Melters

Description

Nordson AltaBlue Series melters are designed for precise, demanding hot melt adhesive applications. A choice of single-stream or dual-stream spur-gear pumps with variable-speed AC motors and key-to-line functionality satisfies a wide range of manufacturing requirements. A Teflon-coated tank and reservoir design reduces adhesive degradation while maximizing adhesive throughput. The versatile control panel offers a choice of programming methods using either the keypad or arrow keys. AltaBlue melters: S S S S S S S S S S S

install quickly and easily provide easy day-to-day operation service indicators simplify maintenance scheduling maximize uptime independent variable speed pump control provides key-to-line capability easy-to-use controls eliminate complicated programming status-at-a-glance indicators graphically display the status of the tank, hose and applicator serve a broad range of industries choose up to 4 dual or single stream pumps configurable low-level indicator uses single-point float design and can be monitored remotely standard 6 hose/applicator connectors, configurable to 8 hose/applicator connectors for increased flexibility

Teflon is a registered trademark of E.I. DuPont de Nemours and Company

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Melters

AltaBlue Series 15, 30, 50, and 100 Liter Adhesive Melters

(contd)

AltaBlue Specifications

Parameter Type of system Holding capacity kg (lb) Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Number of Pumps Pump rate kg/hr (lb/hr)1 & 2 Filter type Temperature range Ambient temperature range Temperature control stability Maximum hydraulic pressure Hose/Applicator Capacity (Maximum) Maximum external power capacity - Maximum load per receptacle (2 channels) S 6 hose/applicator melters NOTE: Total external wattage must not exceed 8,000 W. Maximum external power capacity - Maximum load per receptacle (2 channels) S 8 hose/applicator melters NOTE: Total external wattage must not exceed 12,000 W. 14.5 (32) 15 (33) 28 (62) Up to 2 dual or single stream AltaBlue 15 AltaBlue 30 AltaBlue 50 AltaBlue 100 Release-coated tank and reservoir Spur-gear pump with variable AC motor 29 (64) 30 (66) 45 (99) 47.5 (104.7) 50 (110) 50 (110) 100 (220.2) 100 (220.2) 100 (220.2) Up to 4 dual or single stream 1.4 to 13.4 kg/hr (3 to 29.5 lb/hr)

Up to 2 dual or 4 single stream

1.4 to 82.1 kg/hr (3 to 180.6 lb/hr) Saturn basket-style filter 40-230 _C (100-450 _F) -5-40 _C (23-104 _F) $1 _C (2 _F) 85 bar/8.5 MPa (1233 psi) One single-stream manifold: 7 connections Two single-Stream manifolds: 3 connections per pump stream Dual-stream manifold: 2 connections per pump stream 1000 W, any single hose or applicator 1200 W, any hose/applicator pair 2000 W, sum of hose/applicator pairs 1 and 2 2000 W, sum of hose applicator pairs 3 and 4 2000 W, any single hose, or applicator 5 or 6 2000 W, hose/applicator pair 5 or 6 4000 W, sum of hose/applicator pairs 5 and 6 1000 W, any single hose or applicator 1200 W, any hose/applicator pair 2000 W, sum of hose/applicator pairs 1 and 2 2000 W, sum of hose applicator pairs 7 and 8 2000 W, any single hose or applicator 3 and 4 2000 W, any single hose or applicator 5 or 6 2000 W, hose/applicator pair 3 or 4 2000 W, hose/applicator pair 5 or 6 4000 W, sum of hose/applicator pairs 3 and 4 4000 W, sum of hose/applicator pairs 5 and 6

Maximum system power capacity

S 1-2 pump S 3-4 pump, 6 hose/applicator S 3-4 pump, 8 hose/applicator

15.037 watts

16,237 watts 22,257 watts 26,257 watts

19,437 watts 24,507 watts 28,507 watts 29,157 watts 33,157 watts

Continued...

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AltaBlue Series 15, 30, 50, and 100 Liter Adhesive Melters

(contd)

Parameter Input/Output Capability Standard Electrical service3 With optional transformer Weight (empty)4

AltaBlue 15

AltaBlue 30

AltaBlue 50

AltaBlue 100

3 standard outputs - programmable for function 4 standard inputs - programmable for function 230 VAC 3 phase without neutral (Delta) 50/60 Hz 400 VAC-Y (3 phase N/PE) with neutral (star-WYE) 50/60 Hz 400 VAC 3 phase without neutral (Delta) 50/60 Hz 480 VAC 3 phase without neutral (Delta) 50/60 Hz 200 kg (440 lb) 225 kg (500 lb) 440 kg (970 lb) 250 kg (550 lb) 472 kg (1041 lb) 590 kg (1301 lb)

S 2 pump S 4 pump

Dimensions W x H x D mm (in.)

S 2 pump S 4 pump

525 x 1465 x 950 (20.7 x 57.7 x 37.4) 950 x 1465 x 950 (37.4 x 57.7 x 37.4) 1008.7 x 1470 x 1261 (39.7 x 57.9 x 49.7)

Service envelope WxHxD mm (in.)

S 2 pump S 4 pump

2355 x 1465 x 2780 (92.7 x 57.7 x 109.5) 2780 x 1465 x 2780 (109.5 x 57.7 x 109.5) 2850 x 1470 x 3090 (112.2 x 57.9 x 121.7)

Approvals and certifications Protection 1. Actual rates will vary depending on adhesive type, application parameters and input voltage. 2. Range given is for maximum pump rate of various pumps available.

CE, ISO 9001 IP33 3. Permitted deviation from rated line voltage is $10%. 4. Weight depends on melter configuration

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Melters

AltaBlue Series 15, 30, 50, and 100 Liter Adhesive Melters

AltaBlue Configuration

BASE MELTER OPTIONS

(contd)

Host Communication

Motion Stitch

Sensor Type N

Box 22

Return Port

Hose/ Applicator

Reserved

Reserved

Tank Capacity

Low Level I di t I/O Indicator

AB

Boxes 1-2

-

Box 3

030

Boxes 4-6

3

Box 7

B

Box 8

B

Box 9

B

Box 10

B

Box 11

6

Box 12

\

Box 13

A

Box 14

X

Box 15

L

Box 16

Y

Box 17

X

Box 18

E

Box 19

X

Box 20

X

Box 21

X X X

Box 23-25

Base Melter

Box 1-2 AltaBlue Melter AltaBlue Description Code AB Boxes 8-11 Pumps Description SN0030 - 1.4 kg/hr SN0046 - 2.2 kg/hr SN0062 - 2.9 kg/hr SN0093 - 4.5 kg/h SN0186 - 8.9 kg/h SN0371 - 17.8 kg/hr SN0773 - 37.1 kg/hr SN1710 - 82.1 kg/hr SH0371 - 17.8 kg/hr SH0773 - 37.1 kg/hr DN0030 - 1.4 kg/hr/stream DN0046 - 2.2 kg/hr/stream DN0062 - 2.9 kg/hr/stream DN0093 - 4.5 kg/hr/stream DN0186 - 8.9 kg/hr/stream DN0279 - 13.4 kg/hr/stream SF0016 - 0.8 kg/hr SF0030 - 1.4 kg/hr SF0060 - 2.9 kg/hr SF0090 - 4.3 kg/hr SF0120 - 5.7 kg/hr SF0175 - 8.4 kg/hr SF0240 - 11.9 kg/hr SF0300 - 14.4 kg/hr SF0450 - 21.6 kg/hr DF0016 - 0.8 kg/hr/stream DF0030 - 1.4 kg/hr/stream DF0060 - 2.9 kg/hr/stream DF0120 - 5.7 kg/hr/stream DF0175 - 8.4 kg/hr/stream DF0240 - 11.5 kg/hr/stream None Code A B C D E F G H 9 Z 2 3 4 5 6 7 J K L M N O P Q R S T U V W Y

Box 4-6

Tank Capacity Description Code 15 liter 015 30 liter 030 50 liter 050 100 liter 100 NOTE: Max. 2 pumps on 15L. Max 4 pumps on 30, 50 and 100L. Dual stream pumps not allowed in any position on 30/50L three and four pump melters on 100L only.

Box 7

Voltage Description Code 240 VAC 3P Delta without neutral 3 380-415 VAC Wye 4 400 VAC Delta* without neutral 5 480 VAC Delta* without neutral 6 *With integrated transformer, use 240V hoses and applicators

Box 12

Hose/Applicator Pairs Description Code 6 Hose/Applicator pairs 6 8 Hose/Applicator pairs(1) 8 (1) Only available on either 100L or 3 and 4-pump 30/50L configurations.

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Reserve d

Pump 1

Pump 3

Pump 2

Pump 4

Voltage

Flow Control

Melters

1-23

AltaBlue Series 15, 30, 50, and 100 Liter Adhesive Melters

(contd)

Options

Box 14 Flow Control Description Pneumatic Pressure Control Valve (1) Circulation Control Valve Manual PCV and SV w/ Indication Manual PCV (1)Max 2 SS pumps, DS pumps not allowed Code A V O X Box 19 Ethernet Profibus DeviceNet None Host Communication Description Code E D V X

Box 16

Low Level Indicator Description Low Level Indicator None Code L X

Box 20

Return Port Description 1 Hose return port None Code R X

Box 17

I/O Indicator Description Optional I/O installed None Code Y X

Box 21 Motion Switch None

Motion Switch Description Code M X

Box 22 Ni-120 PT100

Sensor Type Description Code N P

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DuraBlue® L Series Adhesive Melters

Description

Nordson DuraBlue melters feature fixed-speed AC motors with gerotor gear pumps for easy-to-operate, low-maintenance hot melt adhesive application. A TeflonR coated tube tank eliminates dead corners and minimizes adhesive char. The versatile control panel offers a choice of programming methods using either a keypad or arrow keys. S S S S S S

Pump operation can be controlled by a handgun or a footswitch. Large accessible tank opening allows easier filling and cleaner operation. Status-at-a-glance indicators highlight: ready, fault, service and temperature status for tank, hose and applicator. Simplified intuitive controls and service indicators require less user training and simplify maintenance scheduling. Quick-disconnect style plugs and pneumatic hose/applicator fittings provide quick and easy hook-up of components. Disposable filter eliminates routine filter flushing. All major components are easily accessible from the front of the melter, and all major subsystems are easily replaced.

S S

Easy-to-remove exterior panels provide quick and simple maintenance. TeflonR-coated tanks reduce char buildup and minimize clean up.

Teflon is a registered trademark of E.I. DuPont de Nemours and Company

DuraBlue 4L Melter System

DuraBlue melter systems provide everything needed to begin adhesive application immediately: melter, hose, handgun and nozzle. The hose and handgun arrive assembled as a single part. To begin using the DuraBlue melter system, simply connect the hose/handgun assembly to the melter, mechanically and electrically, and supply power through the attached electrical cord. DuraBlue 4L melter systems: S S S S

Ship in a single box Are easy to install Provide easy day-to-day operation Simplify routine maintenance.

A choice of applicators meets virtually any manual or semi-automatic manufacturing requirement. The applicator choices provide for a flexibility of triggering options, either hand or foot control. A selection of hose lengths provides additional adaptability to meet specific production needs.

Applicator choices include: S S S S

AD-31 handgun L6-N handgun/hose AD-41 handgun (extrusion or swirl nozzle) B900-N applicator with foot switch (extrusion or swirl nozzle)

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DuraBlue® L Series Adhesive Melters

(contd)

DuraBlue L Series

For those who desire the performance and reliability of the DuraBlue series melters and yet do not require the sophistication of its programming options, Nordson offers the DuraBlue L series melters.

Specifications for DuraBlue L Series Melters

Parameter Reservoir type Pump type Maximum pump rate per hour kg (lb)(1) Melt rate kg/hr(2) Throughput kg/hr(2) Maximum hydraulic Filter Type(4) Holding capacity L kg (lb) Temperature range Ambient temperature range Temperature control stability Electrical service(5) Hose/Applicator capacity (maximum) Hose/Applicator Power 120V (in.3) 4 (244) 3.9 (8.6) pressure(3) 22 (48) 4.7 (10.3) 6.3 (13.9) DuraBlue 4L DuraBlue 10L Tank Gerotor 22 (48) 50 (110) 7.7 (17) 12.5 (27.5) 75 bar/7.5 MPa (1100 psi) Saturn® basket-style filter 10 (610) 9.7 (21.4) 40-230 _C (100-450 _F) 0-50 _C (32-122 _F) $0.5 _C (1 _F) 120 VAC 1 60 Hz 200 to 240 VAC 1 50/60 Hz 2 500 W per channel 600 W per pair 1000 W per two pair (1 module) 1000 W per channel 1200 W per pair 2000 W per two pair (1 module) 2400 W 3355 W 42 kg (92 lb) 344 x 478 x 552 (13.1 x 18.8 x 21.7) 2400 W 3915 W 76 kg (168 lb) IPX3 441 x 649 x 620 (17.4 x 25.5 x 24.4) CE, CUL, ISO 9001 4. Filter not available on all melters. 5. Permitted deviation from rated line voltage is $10%. 6. Certifications are not universal to all melters. Contact Nordson for more information on specific units. 2400 W 4415 W 80 kg (175 lb) 16 (973) 15.5 (34.1) 35 (77) 50 (110) 11.2 (24.7) 20 (44) DuraBlue 16L

Hose/Applicator Power 240V Maximum melter power S at 120 VAC S at 240 VAC Weight (empty) Enclosure rating Dimensions W x H x D mm (in.) Approvals and certifications(6) 1. Values shown for melter at 60 Hz. 2. Actual rates will vary depending on adhesive type, application parameters and input voltage. 3. Maximum pressure varies by unit.

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DuraBlue® L Series Adhesive Melters

(contd)

Part Numbers for DuraBlue L Series Melters

L Series Melter Model 4L (D4L) 10L (D10L) 10L (D10L) 16L (D16L) 16L (D16L) Hose/ Applicator Pump rate kg/hr (lb/hr)(1) Maximum Hydraulic Pressure bar/MPa (psi) Viscosity (cps) Filtered 120V 1j 60 Hz(2) PA(4) VITON 240V 1j 50/60 Hz(3) PA(4) VITON

2 2 2 2 2

22 (48) 22 (48) 50 (110) 35 (77) 50 (110)

75/7.5 (1100) 75/7.5 (1100) 41/4.1 (600) 75/7.5 (1100) 41/4.1 (600)

< 30,000 < 30,000 < 10,000 < 30,000 < 10,000

Filter No Filter Filter No Filter Filter No Filter

1069732 - - - - -

1031747 - 1026752 1026753 - 1026760

1069733 1069734 1069735 1069736 1069737 1069738

1031750 - 1026754 1026755 1031898 1026761

1. All pump rates are shown at 60 Hz power supply. Pump rates at 50 Hz are lower and equal to 83% of their listed value. 2. All 120V DuraBlue "L" melters include a power cord and U.S., style 20 amp plug.

3. All 200-240V DuraBlue "L" melters include a power cord without a plug. Wiring color follow international standards. 4. Parts designated as "PA" are recommended for use in product assembly applications with operating temperatures greater than 191_C (375 _F). PA-type O-rings provide exceptionally high chemical and temperature resistance.

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DuraBlue® L Series Adhesive Melters

(contd)

DuraBlue 4L System Selection

DuraBlue 4L Systems have a pump rate of 22 kg/hr (48 lb/hr), operate at 600 psi hydraulic pressure, and process adhesive with viscosity up to10,000 cps. Filters are not used with these units. The table below shows the system unit numbers according to available voltage and hose/applicator combination.

120V 1j 60 Hz -- 1031137 1030162 1030163 1030164 200V 1j 50/60 Hz(1) -- -- 1031165 1031166 1031167 240V 1j 50/60 Hz 1030231 1030230 1030210 1030211 1030212

Description L6 Handgun, Extrusion L6 Handgun/Hose assembly, 1.5 m (6 ft) L6 Handgun/Hose assembly, 3 m (10 ft) AD-41 Handgun, Extrusion (DuraBraid hose) AD-41 Handgun/HP Hose assembly, 2.4 m (8 ft), 1mm (0.04 in.) AD-41 Handgun/HP Hose assembly, 3.6 m (12 ft), 1mm (0.04 in.) AD-41 Handgun/HP Hose assembly, 4.8 m (16 ft), 1mm (0.04 in.) AD-41 Handgun, Swirl Adapter and Air Control Kit (DuraBraid hose) AD-41 Handgun/HP Hose assembly, 2.4 m (8 ft), 1mm (0.04 in.) wide pattern CF AD-41 Handgun/HP Hose assembly, 3.6 m (12 ft), 1mm (0.04 in.) wide pattern CF AD-41 Handgun/HP Hose assembly, 4.8 m (16 ft), 1mm (0.04 in.) wide pattern CF AD-31 Handgun, Extrusion (DuraBraid hose) AD-31 Handgun/HP Hose assembly, 2.4 m (8 ft), 1.5 mm (0.06 in.) extended AD-31 Handgun/HP Hose assembly, 3.6 m (12 ft), 1.5 mm (0.06 in.) extended AD-31 Handgun/HP Hose assembly, 4.8 m (16 ft), 1.5 mm (0.06 in.) extended Non-Coated Tank, AD-31 Handgun, Extrusion (DuraBraid hose) AD-31 Handgun/Hose assembly, 2.4 m (8 ft), 1.5 mm (0.06 in.) extended AD-31 Handgun/Hose assembly, 3.6 m (12 ft), 1.5 mm (0.06 in.) extended AD-31 Handgun/Hose assembly, 4.8 m (16 ft), 1.5 mm (0.06 in.) extended B900-N Manifold Mounted Applicator B900-N manifold mount extrusion applicator, AC, 0.5 mm (0.02 in.) B900SW-N manifold mount swirl applicator, AC, 0.6 mm (0.025 in.) CF, air control kit

1030165 1030166 1030167

1031168 1031169 1031170

1030213 1030214 1030215

1040160 1041161 1040162

1044264 1044265 1044266

1044261 1044262 1044263

1042781 1042782 1042783

-- -- --

-- -- --

-- --

-- --

1030137 1030138

NOTES: All 120V DuraBlue 4 L Systems include a power cord.

All 200V and 240V systems include a power cord without a plug. Wire colors follow international standards. Check total external wattage limitation before adding second handgun/hose assembly to DuraBlue 4L 120V units. The pump rate listed is for 60 Hz power supply. The pump rate at 50 HZ is lower and equal to 83% of the value shown Processing adhesives with viscosities higher than the stated limit may reduce melter performance.

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DuraBlue® L Series Adhesive Melters

(contd)

DuraBlue 4L System Applicator and Hose Part Numbers

Use the table below to order extra or spare Hose/Applicator combinations.

Handgun/Hose Assemblies and Manifold Mount Applicators L6 Handgun/Hose assembly, 1.5 m (6 ft) L6 Handgun/Hose assembly, 3 m (10 ft) AD-41 Handgun/HP Hose assembly, 2.4 m (8 ft), 1 mm (0.04 in.) orifice diameter AD-41 Handgun/HP Hose assembly, 3.6 m (12 ft), 1 mm (0.04 in.) orifice diameter AD-41 Handgun/HP Hose assembly, 4.8 m (16 ft), 1 mm (0.04 in.) orifice diameter AD-31 Handgun/HP Hose assembly, 2.4 m (8 ft), 1.5 mm (0.06 in.) orifice diameter AD-31 Handgun/HP Hose assembly, 3.6 m (12 ft), 1.5 mm (0.06 in.) orifice diameter AD-31 Handgun/HP Hose assembly, 4.8 m (16 ft), 1.5 mm (0.06 in.) orifice diameter B900-N manifold mount extrusion applicator B900SW-N manifold mount swirl applicator 120V -- 1027442 1030220 1030221 1030222 1040109 1040163 1040164 -- -- 240V 1027445 1027443 1030225 1030226 1030227 1044255 1044256 1044257 1031733 1031734 200V -- -- 1031160 1031161 1031162 1044258 1044259 1044260 -- --

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DuraBlue Large Capacity Adhesive Melters

Description

DuraBlue large capacity adhesive melters are designed for simple, low-maintenance hot melt adhesive applications. Production flexibility is provided by a high-output gerotor pump with a choice of preset speeds for the AC motors. The grid and reservoir tank design reduces adhesive degradation while maximizing adhesive throughput. An optional unheated hopper can double holding capacity to minimize refilling frequency. The simple, versatile control panel offers a choice of programming methods, using either the keypad or arrow keys. S S S S

Large, accessible tank opening allows for easier filling and cleaning. Pump shut-off valve and single tool removal provide quick, easy pump replacement. Quick plug-in hose/applicator pairs provide easy installation and replacement of equipment. Status-at-a-glance indicators graphically display the tank, hose and applicator status.

S S

Easy installation and day-to-day operation. Easy-open panels make access to melter components quick.

DuraBlue Large Capacity Melter Part Numbers

Model D25 D25H D50 D100 Number of Pumps 1 1 1 2 1 2 6 50, 65 or 130 kg/hr (110, 143 or161 lb/hr) 35, 45 or 90 kg/hr (77,99 or198 lb/hr) Hose/ Applicator Pairs Pump Rate (per Pump) 200V 3j 50/60 Hz(1) 394431 394436 394441 394446 394451 394456 8063431 8063435 8063440 200-240V 3j 50/60 Hz 394432 394437 394442 394447 394452 394457 8063432 8063436 8063441 380-415-Y VAC (3j N/PE) 50/60 Hz 394433 394438 394443 394448 394453 394458 8063430 8063437 8063442 400V 3j 50/60 Hz(1) 394434 394439 394444 394449 394454 394459 8063433 8063438 8063443 480V 3j 50/60 Hz(1) 394435 394440 394445 394450 394455 394460 8063434 8063439 8063444

Open Wheel Pot Filling - 2 Hose/Applicator, 24VDC P/S, Relays for reversing outputs if desired D25 D50 D100 1 2 35, 45 or 90 kg/hr (77,99 or198 lb/hr) 50, 65 or 130 kg/hr (110, 143 or161 lb/hr)

Beverage - Ethernet Controlled Run-Up (Ethernet, Analog I/O, I/P Transducer, Pneumatic PCV) D25 D25H D50 1 6 35, 45 or 90 kg/hr (77, 99 or 198 lb/hr) - - - 8069473 8069487 8069489 8069484 8069488 8069490 - - - 8069485 8069486 8069476

1. With integrated transformer, use 240V hoses and applicators.

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Melters

DuraBlue Large Capacity Adhesive Melters

(contd)

Specifications

Parameter Reservoir Type Pump type Number of pumps Pump size cc/rev Maximum pump rate per hour kg (lb) Melt rate kg/hr (lb/hr)(1) Throughput kg/hr (lb/hr)(1) Holding capacity L (in3) kg (lb) Temperature range Ambient temperature range Temperature control stability 1 11.7 D25 Grid/reservoir and hopper D25H Grid/reservoir and extended hopper D50 D100 Grid/reservoir and hopper

High output gerotor

1 or 2

Spur Gear

17.10/pump 50, 65 or 130 (110, 143 or 286) 100 (202) 135 (297) 100 (6102) 97 (213)

35, 45, or 90 (77, 99 or 198)

25 (55) 37.5 (82.5) 25 (1526) 24.3 (53.4) 50 (110) 75 (165) 50 (3051) 48.5 (107) 40-230 _C (100-450 _F) 0-50 _C (32-122 _F) $0.5 _C (1 _F) 200 VAC 3 50/60 Hz(2) 200-240 VAC 3 50/60 Hz 380-415 VAC-Y (3 NP/E) 50/60 Hz 400 VAC 3 50/60 Hz(2) 480 VAC 3 50/60 Hz(2) 6 1000W per channel 1200W per pair 2000W per two pair (1 module)

Electrical service

Hose/Applicator pairs Hose/Applicator power Input/Output capability Standard Hydraulic connections Maximum melter power Weight kg (lb) (empty) Enclosure rating Dimensions W x H x D mm (in.) Approvals and certifications 1. Rates depend on adhesive characteristics. 885 x 1050 x 400 (34.8 x 41.3 x 15.7) 195 (429) 11,250 210 (462)

3 STD Outputs - programmable for function 4 STD Inputs - programmable for function 6 17,275 245 (548) IP54 1000 x 1382 x 782 (39.4 x 54.4 x 30.8) CE, CUL, UL, ISO 9001 2. With integrated transformer, use 240V hoses and applicators. 1100 x 1382 x 1035 (43.3 x 54.4 x 40.8) 25,890 330 (725)

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VersaBlue® Adhesive Melters

Description

Nordson VersaBlue melters are designed for precise, demanding hot melt adhesive applications. A choice of metering spur-gear pumps with variable-speed AC motors satisfies a wide range of manufacturing requirements. A grid and reservoir tank design reduces adhesive degradation while maximizing adhesive throughput. A high performance industrial PC provides full control of the adhesive system via a touch screen interface. A higher temperature melter is available for those adhesives, such as polyamides, that require higher operating temperatures for handling. S S S S S S

Graphic, touch-screen system control with status display of tank, hose(s) and applicator(s). Entry panels make access to melter components quick and easy. Large, accessible tank opening allows easier filling and cleaning. Pump shut-off valve and single-tool removal provide quick, easy pump replacement. Installs quickly and easily. Provides easy day-to-day operation and simple routine maintenance.

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VersaBlue® Adhesive Melters

(contd)

Specifications

Parameter Reservoir type Pump type Number of pumps Pump rate kg/hr (lb/hr)(1) Melt rate kg/hr (lb/hr)(1) (lb/hr)(1) (in.3) 14 (30.8) 18 (39.6) 12 (732) 11.6 (25.6) 25 (55) 40 (88) 25 (1526) 24.3 (53.4) Throughput kg/hr V12 V25 V50 Grid/reservoir and hopper Metering spur gear 1 or 2 See separate pump chart 50 (110) 74 (165) 100 bar/10 MPa (1450 psi) 50 (3051) 48.5 (107) 100 (6102) 97 (213) 100 (220) 150 (330) V100

Maximum hydraulic pressure Holding capacity L kg (lb)

Operating temperature range Ambient temperature range Temperature control stability Electrical service

40-230 _C (100-400 _F) standard melter 40-250 _C (100-480 _F) high temperature melter 0-50 _C (32-122 _F) $1 _C (2 _F) 200 VAC 3 50/60 Hz(2) 200-240 VAC 1 50/60 Hz(3) 200 to 240 VAC 3 50/60 Hz 380 to 415 VAC-Y (3 N/PE) 50/60 Hz 400 VAC 3 50/60 Hz(2) 480 VAC 3 50/60 Hz(2) 2, 4, or 6 6 1200 W per channel - 1800 W per pair 6960 W 10560 W 14160 W -- 190 (418) 9610 W 13210 W 16810 W -- 225 (495) 14875 18475 22075 -- 7 outputs - 10 inputs 275 (606) 1000 x 1382 x 782 (39.4 x 54.4 x 30.8) IP54 UL, CUL, CE, ISO 9001 3. 12 Liter unit only. 360 (798) 1100 x 1382 x 1035 (43.3 x 54.4 x 40.8) 885 x 1050 x 400 (34.8 x 41.3 x 15.7) 23490 27090 30690 34290 2, 4, 6 or 8

Hose/Applicator capacity (maximum) Hydraulic connections Hose/Applicator power Maximum melter power capacity S 2 Hose/Applicator S 4 Hose/Applicator S 6 Hose/Applicator S 8 Hose/Applicator Input/Output capability standard Weight kg (lb) (empty) Dimensions W x H x D mm (in.) Enclosure rating Approvals and certifications 1. Rates depend on adhesive characteristics. 2. With integrated transformer; use 240V hoses and applicators.

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Melters

VersaBlue® Adhesive Melters

VersaBlue Melter Configuration

Hose/Applicator Pairs

(contd)

Host Communications

Melter Capacity

Level Control

Int. Pressure Indication

Flow Control

Main Switch

Light Tower

Melter Type

Key-to-Line

Filter and Safety Valve

Reserved

Reserved

Inert Gas

Pump 1

Voltage

Pump 2

Casters

--

1 2 3 4 5 6 7 8 9

X

10

X

11 12

/

13 14 15 16 17 18 19 20 21 22 23 24 25 26

Box 1-2 Melter Type Standard Ni-120, 40-230 _C (100-450 _F) High-Temp., Pt100, 40-250 _C (100-480 _F) Box 3-5 Melter Capacity 12 L - 11.6 kg (25.3 lb) 25 L - 24.3 kg (53.4 lb) 50 L - 48.5 kg (107 lb) 100 L - 97 kg (213 lb) Box 7 Voltage 200-240V 1 50/60 Hz (V12 only) 200V 3 50/60 Hz (integrated transformer) 200-240V 3 50/60 Hz 380-415V-Y 3 50/60 Hz 400V 3 50/60 Hz (integrated transformer) 480V 3 50/60 Hz (integrated transformer) Box 8-11 Pump(1) SN0030 - 1.4 kg/hr (3.1 lb/hr) SN0062 - 2.9 kg/hr (6.5 lb/hr) SN0093 - 4.5 kg/hr (9.8 lb/hr) SN0186 - 8.9 kg/hr (19.6 lb/hr) SN0371 - 17.8 kg/hr (39.2 lb/hr) SN0073 - 37.1 kg/hr (81.6 lb/hr) SN1710 - 82.1 kg/hr (180 lb/hr)(2) SH0371 - 17.8 kg/hr (39.2 lb/hr) SH0773 - 37.1 kg/hr (81.6 lb/hr) None Code A C D E F G H 9 Z X Code 1 2 3 4 5 6 Code 012 025 050 100 Code VA VT

Box 12 Hose/Applicator Pairs 2 Hose/Applicator Pairs 4 Hose/Applicator Pairs (3 only) 6 Hose/Applicator Pairs (3 only) 8 Hose/Applicator Pairs (100 L only) Box 14 Flow Control(3) Automatic Pneumatic Pressure Control, KBV flow control Manual Pneumatic Pressure Control, KBV flow control Flow Control Bypass Output Pressure Control, KBV flow control, requires IPI option, Box 15l Pressure build-up (APC), requires IPI option, Box 15. None Box 15 Internal Pressure Indication(3) Internal Pressure Indication (IPI) None Box 16 Level Control Level Monitoring Level Control with Bulk Feed Lid Level Control with Bulk Feed Lid and Secondary Overfill Protection None Code L B P X Code A X Code P M F C E X Code 2 4 6 8

1. Refer to the following page for pump specifications. 2. Not available with V12 units. 3. Per pump.

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VersaBlue® Adhesive Melters

Box 17 Light Tower Light Tower None Box 18 Main Switch Red - 4 Pole Black - 3 Pole Black - 4 Pole None (Standard Main Switch Red - 3 Pole) Box 19 Host Communications Profibus - DP with PMI Control net with PMI (50 and 100 L only) Standard I/O + Ethernet None Box 20 Key-to-Line Key-to-Line per Drive (50 and 100 L only) None Code K X Code D N E X Code 1 2 3 X Code W X

(contd)

Box 21 Casters Casters None Box 22 Inert Gas Inert Gas None Box 23 Filter and Safety Valve 0.8 mm filter 85 bar (1235 psi) 0.2 mm filter 100 bar (1450 psi) 0.8 mm filter 100 bar (1450 psi) 0.2 mm filter 85 bar (1235 psi) Code C D G X Code G X Code C X

Pump Selection

Description Pump Size cc/rev Pump rate kg/hr (lb/hr) 1. Not available in V12. SN0030 0.3 1.4 (3.1) SN0062 0.62 2.9 (6.5) SN0093 0.93 4.5 (9.8) SN0186 1.86 8.9 (19.6) SN0371 3.71 17.8 (39.2) SN0773 7.73 37.1 (81.6) SN1710(1) 17.1 82.1 (180)

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VersaBlue N Adhesive Melters

Nordson VersaBlue N Series melters are designed for precise, demanding hot melt adhesive applications. The VersaBlue N Series melters are available in a standard footprint as well as an expanded footprint that provides additional holding and pumping capabilities. A choice of up to four single-stream or dual-stream metering spur-gear pumps with variable-speed AC motors satisfies a wide range of manufacturing requirements. A grid and reservoir tank design reduces adhesive degradation while maximizing adhesive throughput. A high performance industrial PC provides full control of the adhesive system via a touch screen interface. The VersaBlue N Series melter also features optional Siemens S7 and Allen-Bradley ControlLogixt PLC controls to increase flexibility and ease integration. S S S S S S S

Graphic, touch-screen system control with status display of tank, hose(s) and applicator(s). Entry panels make access to melter components quick and easy. Large, accessible tank opening allows easier filling and cleaning. Pump shut-off valve and single-tool removal provide quick, easy pump replacement. Installs quickly and easily. Provides easy day-to-day operation and simple routine maintenance. Melters can be upgraded in the field to increase equipment capabilities.

Description

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VersaBlue N Melter Specifications

Parameter

Configuration Reservoir type Pump Type Tank Volume L (in3) (in3)

V12 Standard Footprint

VC/VX VB/VW VC/VX

V25 Expanded Footprint

VD/VY VE/VZ

Metering spur gear Grid/reservoir and hopper 12 (732) N/A 11.4 (25.6) N/A 14 (30.8) 18 (39.6) -- 2 2 4 0 6 -- 1800(2) 1800 2 per metered stream 16850(4) 17840(4) 3/PE AC 200(5) 3/PE AC 200-240 3/N/PE AC 380-415 Y 3/PE AC 400(5) 3/PE AC 480(5) 9 outputs/13 inputs 1000 x 1382 x 782 (39.4 x 34.4 x 30.8) 2090 x 1661 x 1031 (82.3 x 65.4 x 40.6)(6) 225 ( 496) 250 (551) 0-50 C (32-122 F) 40-230 C (100-400 F) IP 54 CE, UL 5. 6. 7. With integrated transformer, use 240V applicators and hoses. 2020 x 1884 x 1031 mm with heated extended hopper. 2699 x 1788 x 1281 mm with heated extended hopper. 1100 x 1382 x 1035 (43.3 x 34.4 x 40.8) 2699 x 1788 x 1281 106.3 x 70.4 x 50.4)(7) 265 (584) 21080(4) 2000(3) 4000 2 2 4 0 8 3 3 25 (1526) 38 (2655) 23.8 (53.4) 36 (81) See separate pump chart 25 (55) 37 (81.4) 85 bar/8.5 MPa (1230 psi)

W/ extended hopper L W/ extended hopper Pump rate kg/hr

Holding capacity kg (lb) (lb/hr)(1)

Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Max. hydraulic pressure Max. number of pumps: Single stream Dual stream Max. hose/applicator capacity Max. hose/applicator power (W): each hose or applicator each hose/applicator pair Hydraulic connections Max. melter power (W)

Elec. Service 50/60 Hz (V)

Input/Output capability Melter Dimensions W x H x D mm (in.) Service Envelope W x H x D mm (in.) Weight, empty kg (lb) Ambient temperature range Operating temperature range Enclosure rating Approvals 1. 2. 3. 4. Rates depend on adhesive characteristics. Maximum applicator power reduced to 1000W if connected to the melter via the hose. Total wattage of all Hose/Applicator pairs not to exceed 14,400W. Values for melter with maximum Hose/Applicator pairs and optional heated extended hopper.

Part 1101879A

Adhesives and Sealants Guide

Melters

1-41

VersaBlue N Melter Specifications

(contd)

Parameter

Configuration Reservoir type Pump Type Tank Volume L (in3) (in3)

V50 Standard Footprint

VB/VW VC/VX VD/VY

V100 Expanded Footprint

VE/VZ VD/VY VE/VZ

Grid/reservoir and hopper Metering spur gear 50 (3051) 75 (4577) 48.5 (107) 73 (160) See separate pump chart 50 (110) 75 (165) 85 bar/8.5 MPa (1230 psi) -- 4 0 6 -- 1800(2) 1800 2 per metered stream 22805(4) 26405(4) 3/PE AC 200(5) 3/PE AC 200-240 3/N/PE AC 380-415 Y 3/PE AC 400(5) 3/PE AC 480(5) 9 outputs/13 inputs 1000 x 1382 x 782 (39.4 x 34.4 x 30.8) 2090 x 1661 x 1031 (82.3 x 65.4 x 40.6)(6) 275 (606) 290 (639) 0-50 C (32-122 F) 40-230 C (100-400 F) IP 54 CE, UL 5. 6. 7. With integrated transformer, use 240V applicators and hoses. 2020 x 1884 x 1031 mm with heated extended hopper. 2699 x 1788 x 1281 mm with heated extended hopper. 1100 x 1382 x 1035 (43.3 x 34.4 x 40.8) 2699 x 1788 x 1281 106.3 x 70.4 x 50.4)(7) 360 (794) 35140(4) 2000(3) 2000 2 2 4 0 3 3 8 4 4 4 4 100 (220) 150 (330) 100 (6102) 150 (9153) 97 (213) 146 (320)

Tank volume w/ extended hopper L Holding capacity kg (lb) w/ extended hopper Pump rate kg/hr (lb/hr)(1) Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Max. hydraulic pressure Max. number of pumps: Single stream Dual stream Max. hose/applicator capacity Max. hose/applicator power (W): each hose or applicator each hose/applicator pair Hydraulic connections Maximum melter power (W)

Electrical Service 50/60 Hz (V)

Input/Output capability Dimensions W x H x D mm (in.) Service Envelope W x H x D mm (in.) Weight, empty kg (lb) Ambient temperature range Operating temperature range Enclosure rating Approvals 1. 2. 3. 4. Rates depend on adhesive characteristics. Maximum applicator power reduced to 1000W if connected to the melter via the hose. Total wattage of all Hose/Applicator pairs not to exceed 14,400W. Values for melter with maximum Hose/Applicator pairs and optional heated extended hopper.

Part 1101879A

Adhesives and Sealants Guide

1-42

Melters

BASE MELTER

VersaBlue N Configuration

Melter Capacity 100 Boxes 1-2 Boxes 3-5 Hose/ Applicator Pump 3 Pump 1 Voltage Pump 2 Pump 4

Melter Type

-

/ /

Box 12

- Box 6

L Box 7

A Box 8

B Box 9

C Box 10

D Box 11

4 Box 12

Base Melter

Box 1-2 Melter Type Description Ni-120, Max:4-SS, 6 Hose/Applicator, IPC Ni-120, Max: 2-SS/DS, 6 Hose/Applicator, IPC Ni-120, Max: 4-SS, 8 Hose/Applicator, IPC/PLC Ni-120, Max:3/4-SS/DS, 8 Hose/Applicator, IPC/PLC Pt100, Max: 4-SS, 6 Hose/Applicator, IPC Pt100, Max: 2-SS/DS, 6 Hose/Applicator, IPC Pt100, Max: 4-SS, 8 Hose/Applicator, IPC/PLC Pt100, Max:3/4-SS/DS, 8 Hose/Applicator, IPC/PLC Code VB VC VD VE VW VX VY VZ SN0030 - 1.4 kg/hr SN0046 - 2.2 kg/hr SN0062 - 2.9 kg/hr SN0093 - 4.5 kg/hr SN0186 - 8.9 kg/h SN0371 - 17.8 kg/hr SN0773 - 37.1 kg/hr SN1710 - 82.1 kg/hr(2) SH0371 - 17.8 kg/hr SH0773 - 37.1 kg/hr DN0030 - 1.4 kg/hr/stream DN0046 - 2.2 kg/hr/stream Box 3-5 12 liter (26 lb) 25 liter (55 lb) 25 liter (55 lb) + Hopper 50 liter (110 lb) 50 liter (110 lb) + Hopper 100 liter (220 lb) 100 liter (220 lb) + Hopper Melter Capacity Description Code 012 025 25H 050 50H 100 10H DN0062 - 2.9 kg/hr/stream DN0093 - 4.5 kg/hr/stream DN0186 - 8.9 kg/hr/stream DN0279 - 13.4 kg/hr/stream SF0016 - 0.8 kg/hr SF0030 - 1.4 kg/hr SF0060 - 2.9 kg/hr SF0090 - 4.3 kg/hr SF0120 - 5.7 kg/hr SF0175 - 8.4 kg/hr SF0240 - ll.9 kg/hr SF0300 - 14.4 kg/hr SF0450 - 21.6 kg/hr Box 7 200V 3 Phase Delta 230V 3 Phase Delta 400V 3 Phase WYE 400V 3 Phase Delta 480V 3 Phase Delta DF0016 - 0.8 kg/hr/stream Voltage Description Code 2 3 4 5 6 DF0030 - 1.4 kg/hr/stream DF0060 - 2.9 kg/hr/stream DF0120 - 5.7 kg/hr/stream DF0175 - 8.4 kg/hr/stream DF0240 - 11.5 kg/hr/stream None

(1) Nordson

Box 8-11

Pumps(1) Description Code A B C D E F G H 9 Z 2 3 4 5 6 7 J K L M N O P Q R S T U V W Y X

(SN/DN) pumps cannot be combined with Feinpruf (SF/DF) pumps (2) Maximum quantity of 2 SN1710 pumps on 12, 25, and 50 L melters

Box 12

Hose/Applicator Pairs Description 2 Hose/Applicator Pairs 4 Hose/Applicator Pairs 6 Hose/Applicator Pairs 8 Hose/Applicator Pairs Code 2 4 6 8

Part 1101879A

Adhesives and Sealants Guide

Melters

OPTIONS

1-43

Applicator Solenoid Control

Int. Pressure Indication

Host Communications

Ext. Pressure Indicator

Key-to-Line

Light Tower

Drain Valve

Reserved

Filter Selection

Reserved

Reserved

Reserved

Reserved

Heat Exchanger Motion Switch

Reserved

X

Box 14 Box 15 Box 16 Box 17 Box 18 Box 19 Box 20 Box 21 Box 22

X

Box 23

X

Box 24

X

Box 25

X

Box 26 Box 27 Box 28 Box 29 Box 30 Box 31 Box 32 Box 33

X

Box 34

X

Box 35

Box 36

Options

Box 14 Flow Control Description Automatic Pneumatic Pressure Control Manual Pneumatic Pressure Control Flow Control Bypass IPI w/ Output Pressure Control per Drive Automatic Flow control w. Min.-Speed Automatic Flow control Pressure build up (Airless pressure control) Safety valve with indication only (PCV plugged) None (Standard Manual Pressure Control) Code P M F C T B N O X Box 20 Key-to-Line Description Key-to-Line per Drive (separate connectors) None (Standard Key-to-Line) Code K X Box 30 Motion Switch None Code C X Box 31 Applicator Solenoid Control Description Box 22 Reserved Code L B P C D X Box 23 Filter Selection Description 0.8mm filter with 85 bar safety valve 0.2mm filter with 100 bar safety valve 0.8mm filter with 100 bar safety valve Standard (0.2mm filter w. 85 bar safety valve) Box 17 Light Tower None Box 18 Light Tower Description Code W X Boxes 24-26 Reserved Reserved Description Code X Boxes 34-36 Code D X Reserved Code C D G X Box 33 PLC(1) Description Code Siemens S7-300 with Profibus A and TP170 A-B ControlLogix w/ ControlNet & B PanelView 600+ A-B ControlLogix w/ Ethernet and C PanelView 600+ A-B ControlLogix w/ Data D Highway+ and PV600+ None X (1) VD, VE, VY, and VZ configurations only Reserved Description Box 16 Level Control Description Level Monitoring Level Control w/ Bulk Feed Lid (Ni-120) Level Control w/ Bulk Feed Lid (Ni-120) + Overfill Protection Level Control w/ Bulk Feed Lid (PT100) Level Control w/ Bulk Feed Lid (PT100) + Overfill Protection None Code X Box 32 ACM Description ACM Connectivity None Code 1 X Applicator Solenoid Control None Code G X Motion Switch Description Box 21 Casters Code A X None Casters Description Box 15 Internal Pressure Indication Description Internal Pressure Indication (IPI) None Code M X Box 19 Host Communications Description Profibus-DP w PMI Control Net w PMI

(1)Ethernet

Box 28 Code D N E X Box 29

External Pressure Indicator Description External Pressure Indicator Inputs None Code # X

/IP w PMI

None

(1) Contact

NWSG Marketing for availability

Heat Exchanger Description Heat Exchanger None Code E X

Main Switch Description Main Switch Red - 4 Pole Main Switch Black - 3 Pole Main Switch Black - 4 Pole None (Standard Main Switch Red - 3 Pole) Code 1 2 3 X Drain Valve None Box 27 Drain Valve Description

Reserved Description Code X

Part 1101879A

Adhesives and Sealants Guide

Reserved

Flow Control

Level Control

Main Switch

Casters

ACM

PLC

X

1-44

Melters

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Part 1101879A

Adhesives and Sealants Guide

Melters

1-45

VersaBlue XN and XC Series Adhesive Melters

Description

VersaBlue XN and XC Series adhesive melters provide high speed, high volume hot melt adhesive delivery in a flexible platform with a wide range of configuration choices. Melters are available in 50, 100 and 200 liter tank sizes with twin tank configurations available for multiple adhesives. VersaBlue XN melters target nonwovens disposable applications by offering twin tanks for different adhesives, multiple metered pump streams, control of remote metering stations and applicators, PLC control, and many auxiliary temperature control channels. VersaBlue XC melters target high-consumption web coating applications that require high-output pumps, optional high-precision temperature controls, remote PLC control for coating stands, and several control system choices for wide-web production and integration. VersaBlue XN Melter S S S S S S S S

Multiple tank sizes Release-coated grid and reservoir Up to eight single-stream or eight dual-stream spur-gear metering pumps and variable-speed AC motors Choice of control systems Simplified and expanded configuration choices Open electrical and hydraulic layout with removable access panels Common parts with VersaBlue N Series melters External control capability for total adhesive system control

VersaBlue XC Melter

Part 1101879A

Adhesives and Sealants Guide

1-46

Melters

VersaBlue XN Melter Specifications (Metric)

Parameter

Number of tanks Tank volume l (in3) with extended hopper l (in3) Holding capacity kg (lb) with extended hopper kg (lb) Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Pump speed (rev/min): Minimum speed Maximum speed Max. number of pumps: Single stream Dual stream Motor size (W) Maximum number of motors Maximum Hose/Applicator capacity Maximum hose/applicator power (W): each hose or applicator each hose/applicator pair total power available for H/G Maximum external drive controls(1) Maximum external (analog) pressure inputs Maximum external (digital) pressure inputs Maximum air run-up control channels Maximum melter power (W) Electrical service 50/60 Hz (V) Control system Filter area (cm2) (in2) Melter dimensions: W x H x D mm (in.) Service envelope: W x H x D mm (in.) Weight, empty kg (lb) Ambient temperature range Operating temperature range Viscosity range (cps) Maximum hydraulic pressure Approvals Enclosure rating

Single 50

1 50 (3051) 75 (4577) 47.5 (105) 71.3 (157) 50 (110) 75 (165)

Single 100

1 100 (6102) 150 (9154) 95 (209) 142.5 (314) 100 (220) 125 (364) 5 80 4

Single 200

1 200 (12,205) 300 (18,307) 190 (419) 285 (628) 200 (440) 250 (551)

8 4 250 8 8 26 2000 4000 46000 6

3 4 18

8 12 16 58100 68700 3/PE AC 200-240 3/N/PE AC 380-415 Y Rockwell ControlLogix Siemens S7 103 1460 x 2015 x 1250 (57.5 x 79.3 x 49.2) 1932 x 2244 x 1885 (76.1 x 88.3 x 74.2) 620 (1366.9) 1460 x 2015 x 1500 (57.5 x 79.3 x 59) 2182 x 2244 x 2135 (85.9 x 88.3 x 84.1) 820 (1807.8) 0-50 C (32-122 F) 40-230 C (104-450 F) 1,000 to 50,000 85 bar/8.5 MPa CE IP 54

16

82900

1460 x 2015 x 2400 (57.5 x 79.3 x 94.5) 2182 x 2244 x 3035 (85.9 x 88.3 x 119.5) 1470 (3240.8)

1. Melters can utilize unused internal motor controls for additional external drive controls.

Part 1101879A

Adhesives and Sealants Guide

Melters

1-47

VersaBlue XN Melter Specifications (Metric)

(contd)

Parameter

Number of tanks Tank volume l (in3) With extended hopper l (in3) Holding capacity kg (lb) with extended hopper kg (lb)

Twin 50/50

2 50/50 (3051/3051) 75/75 (4577/4577) 47.5/47.5 (104.8/104.8) 71.3/71.3 157.2/157.2)

Twin 50/100

2 50/100 (3051/6102) 75/150 (4577/9154) 47.5/95 104.8/209.4) 71.3/142.5 (157.2/314.2) 50/100 (110/220) 75/125 (165/275) 5 80 8

Twin 100/100

2 100/100 (6102/6102) 150/150 (9154/9154) 95/95 (209.4/209.4) 142.5/142.5 314.2/314.2) 100/100 (220/220) 125125 (275/275)

Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Pump speed (rev/min): Minimum speed Maximum speed Max. number of pumps: Single stream Dual stream Motor size (W) Maximum number of motors Maximum Hose/Applicator capacity Max. hose/applicator power (W): each hose or applicator each hose/applicator pair total power available for H/A Maximum external drive controls(1) Maximum external (analog) pressure inputs Maximum external (digital) pressure inputs Maximum air run-up control channels Max. melter power (W) Electrical service 50/60 Hz (V) Control system Filter area cm2 (in2) Melter Dimensions: W x H x D mm (in.) Service Envelope: W x H x D mm (in.) Weight, empty kg (lb) Ambient temperature range _C (_F) Operating temperature range _C (_F) Viscosity Range (cps) Max. hydraulic pressure Approvals Enclosure rating

50/50 (110/110) 75/75 (165/165)

6

7 250 8 26 2000 4000 46000 6 16 12 16

8

72800

81350 3/PE AC 200-240 3/N/PE AC 380-415 Y Rockwell ControlLogix Siemens S7 103 (16)

8990

1460 x 2015 x 1900 (57.2 x 79.3 x 74.8) 1932 x 2244 x 2535 (76.1 x 88.3 x 99.8) 970 (2134)

1460 x 2015 x 2150 (57.2 x 79.3 x 84.7) 2182 x 2244 x 2785 (85.9 x 88.3 x 109.7) 1170 (2574) 0-50 _C (32-122 _F) 40-230 _C (104-450 _F) 1,000 to 50,000 85 bar/8.5 MPa CE IP 54

1460 x 2015 x 2400 (57.2 x 79.3 x 94.5) 2181 x 2244 x 3035 (85.9 x 88.3 x 119.5) 1370 (3014)

1. Melters can utilize unused internal motor controls for additional external drive controls.

Part 1101879A

Adhesives and Sealants Guide

1-48

Melters

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Part 1101879A

Adhesives and Sealants Guide

Melters

1-49

VersaBlue XC Melter Specifications (Metric)

Parameter Number of tanks Tank Volume L (in3) W/ extended hopper L (in3) Holding capacity kg (lb)

W/ extended hopper

XC 50 1 50 (3051) 75 (4577) 47.5 (104.5) 71.3 (156.9) 50 (110) 75 (165)

XC 100 1 100 (6102) 150 (9154) 95 (209) 142.5 (313.5) 100 (220) 125 (275) 5 80

XC 200 1 200 (12,205) 300 (18,307) 190 (418) 285 627) 200 (440) 250 (550)

Melt rate kg/hr (lb/hr) Throughput kg/hr (lb/hr) Pump Speed (rev/min): Minimum Speed Maximum Speed Maximum number of pumps: Single stream (SN0003 - SN0773) Single stream (PU15-25-35-50/85) Single stream (PUS700) Dual stream Motor Size (W) Maximum Number of Motors Maximum Hose/Applicator Capacity Maximum hose/applicator power (W): each hose or applicator each hose/applicator pair total power available for H/A Maximum External Drive Controls(1) Maximum External (Analog) Pressure Inputs Maximum melter power (W) Elec. Service 50/60 Hz (V) Control System

0 1 1 0

4 2 2

8(1) 4 8(1) 8 14

4

250

4 8 2000 4000 46000 1 16 53400 3/PE AC 200-240 3/N/PE AC 380-415 Y IPC Rockwell ControlLogix Siemens S7 Remote PLC 1460 x 2015 x 1250 (57.5 x 79.4 x 49.2) 1932 x 2244 x 1885 (76.1 x 88.3 x 74.2) 620 (1364) 103 1460 x 2015 x 1500 (57.5 x 79.4 x 59.1) 2182 x 2244 x 2135 (85.9 x 88.3 x 84.1) 820 (1804) 0-50 C (32-133 F) 40-230 C (104-450) 1,000 to 50,000 85 bar/8.5 MPa CE IP 54

43400

98400

Filter Area (cm2) Melter Dimensions: W x H x D mm (in.) Service Envelope: W x H x D mm (in.) Weight, empty kg (lb) Ambient temperature range C (F) Operating temperature range C (F) Viscosity Range (cps) Max. hydraulic pressure Approvals Enclosure rating

1460 x 2015 x 2400 (57.5 x 79.4 x 94.5) 2181 x 2244 x 3035 (85.9 x 88.3 x 119.5) 1470 (3234)

1. Limited to 4 pumps when IP control system is selected.

Part 1101879A

Adhesives and Sealants Guide

1-50

Melters

VersaBlue XN Configuration

Tank 1 Tank 2

Hose/ Applicator

Tank #1 Capacity VBN -

Boxes 1-4

Tank #2 Capacity 050

Boxes 15-17

100

Boxes 5-7

2

Box 8

L

Box 9

A

Box 10

B

Box 11

C

Box 12

D

Box 13

4

Box 14

2

Box 18

C

Box 19

A

Box 20

2

Box 21

A

Box 22

X

Box 23

Base Melter

Box 5-7 50 liter 50 liter w/ Hopper 100 liter 100 liter w/ Hopper None (Tank 2 Only) Tank #1 Capacity Description Code 050 50H 100 10H XXX Box 19 Level Monitoring Level Control w/ BFV (Ni120) Level Control w/ BFV (Pt100) Option B w/ Overfill Prot. Option C w/ Overfill Prot None NOTE: Requires heating zone Box 10-13 20-23 SN0030 - 1.4 kg/hr SN0046 - 2.2 kg/hr SN0062 - 2.9 kg/hr SN0093 - 4.5 kg/hr Box 9 Level Monitoring Level Control w/ BFV (Ni-120) Level Control w/ BFV (Pt100) Option B w/ Overfill Prot. Option C w/ Overfill Prot. None NOTE: Requires heating zone. Box 14 SN0186 - 8.9 kg/h Level Control (Tank #1) Description Code L B C P D X SN0371 - 17.8 kg/hr SN0557 - 26.7 kg/hr SN0773 - 37.1 kg/hr SN1710 - 82.1 kg/hr(1) DN0030 - 1.4 kg/hr/stream DN0046 - 2.2 kg/hr/stream DN0062 - 2.9 kg/hr/stream DN0093 - 4.5 kg/hr/stream DN0186 - 8.9 kg/hr/stream DN0279 - 13.4 kg/hr/stream DN0557 - 26.7 kg/hr/stream Hose/Applicator Pairs (Tank #1) Description 4 Hose/Applicator 8 Hose/Applicator None(1)

(1) Only

Level Control (Tank #2) Description Code L B C P D X

Box 8

Casting (Tank #1) Description SS pumps only (No DS Allowed) DS or SS pumps(1) None (Tank 2 only)

(1)

Pumps Description Code A B C D E F I G H 2 3 4 5 6 7 8 J K L M N O P Q R S T U V W Y

Code 1 2 X

Max 3 pumps on 050 or 50H capacity.

SF0016 - 0.8 kg/hr Code 4 8 X SF0030 - 1.4 kg/hr SF0060 - 2.9 kg/hr SF0090 - 4.3 kg/hr SF0120 - 5.7 kg/hr SF0175 - 8.4 kg/hr SF0240 - ll.9 kg/hr SF0300 - 14.4 kg/hr SF0450 - 21.6 kg/hr Code 050 50H 100 10H 200 20H DF0016 - 0.8 kg/hr/stream DF0030 - 1.4 kg/hr/stream DF0060 - 2.9 kg/hr/stream DF0120 - 5.7 kg/hr/stream DF0175 - 8.4 kg/hr/stream DF0240 - 11.5 kg/hr/stream

with XXX in Box 5-7.

Box 15-17 50 liter 50 liter w/ Hopper 100 liter 100 liter w/ Hopper 200 liter(1) 200 liter w/ Hopper(1)

(1) Tank

Tank #2 Capacity Description

#1 must be XXX in boxes 5-7 Casting (Tank #2) Description Code 1 2 Box 24

None X (1) Only available on 100L Single Stream Melter ("1" in box 8). Max 2 pumps.

Box 18

Hose/Applicator Pairs (Tank #2) Description 4 Hose/Applicator 8 Hose/Applicator Code 4 8

SS pumps only (No DS Allowed) DS or SS pumps(1)

(1) Max

3 pumps on 050 or 50H capacity.

Part 1101879A

Adhesives and Sealants Guide

Hose/ Applicator 4

Box 24

Pump 3

Pump 4

Pump 2

Pump 5

Pump 7

Pump 1

Castin g Level Control

Pump 6

Pump 8

Casting

Level Control

Melters

1-51

OPTIONS

Ext. Pressure Inputs

Int. Pressure Indication

Aux. Hose / Applicator

I/O & Incication

1

Box 25

X

Box 26

A

Box 27

X

Box 28

X

Box 29

A

Box 30

X

Box 31

X

Box 32

4

Box 33

D

Box 34

A

Box 35

A

Box 36

X

Box 37

G

Box 38

P

Box 39

Options

Box 25 Tank 1 Tank 2 Tanks 1 & 2 None

(1) Includes

Return Hose (1) Description Code 1 2 3 X

Box 30

Auxiliary H/G Pairs (@ Elec. Panel) Description 2 H/G (Included in Base Unit) 6 H/G 10 H/G Code A B C

Box 36

Control System Description Siemens S7-300 w/ TP270 ControlLogix ENet ext. PView1000 ControlLogix CNet ext. PView1000 Code A F T

1 hose fitting and MPCV per return manifold. Requires heating zone per manifold.

Box 31

Auxiliary Motor Control (Qty) Description Code # X Max. 6

Box 37 4 outputs 8 outputs 12 outputs 16 outputs

Air Run-up (1) Description Code 4 8 12 16 X

Box 26

Flow Control Description Auto flow cont. w/ min speed Auto flow cont.

(1)Pressure

None Code T B N O X Box 32

(1)AC (2)1x

Build-up

Auxiliary Motor Control Type Description PowerFlex 40 (750W) Ultra 3000

(1)Servo

None

(1)

SV w/ Indication (no MPCV) None (Standard MPCV)

(1) Requires

Air run-up kit sold separately

Code A S L X system Box 38 Applicator Solenoid Control Description Std VersaBlue Pat. Cont. through GS conn. None Code G P X

IPI in box 21.

AC Lenze Vector 8200

Box 27

Internal Pressure Indication(1) Description Post-filter pressure Indication Pre-filter pressure Indication Pre and Post filter pressure Indication None

(1) Output

None (Standard) Code A G H X Box 33 Voltage Description 200-240 3P (Red Main Switch, 3-Pole) 200-240 3P (Black Main Switch, 3-Pole) 380-415 Y (Red Main Switch, 4-Pole) Code F E T S X Box 34 I/O & Indication Description Standard -XS2 (Discrete) Warning Light Tower WLT and Discrete I/O None Code F E T X Reserved Box 35 Reserved Description 380-415 Y (Black Main Switch, 4-Pole)

(1) Rockwell PLC only (2) Only with S7 control

(A in box 36).

Code 2 B 4 C

Box 39 PT100 Ni-120

Sensor Type Description Code P N

pressure control is standard functionality when pressure indication is selected.

Box 28

External Pressure Inputs Description 4 inputs 8 inputs

(1)12 (1)16

Box 40

Heat Exchanger/ACM Description Heat Exchanger ACM Connectivity Heat Exchanger and ACM Code E A B X

inputs inputs

None

(1) Available

Code D W K X

None

only with twin tank and 200L configurations.

Box 29 4 Inputs 8 Inputs 12 Inputs None

Digital Pressure Input Description

Code X

Part 1101879A

Adhesives and Sealants Guide

Heat Exchanger/ ACM

Auxiliary Motor Type

Reserved

Air Run-up

Aux. Motor Control

Digital Pressure Input

Voltage

Applicator Solenoid Control

Return Hose

Flow Control

Control System

Sensor Type

X

Box 40

1-52

Melters

VersaBlue XC Configuration

BASE MELTER

VBC - Boxes 1-4

20H Boxe s 5-7

1 Box 8

D Box 9

H Box 10

H Box 11

H Box 12

H Box 13

X Box 14

X Box 15

X Box 16

X Box 17

8 Box 18

Base Melter

Box 5-7 50 liter 50 liter w/ Hopper 100 liter 100 liter w/ Hopper 200 liter 200 liter w/ Hopper Tank Capacity Description Code 050 50H 100 10H 200 20H Box 10-17 Pumps (contd) DN0093 - 4.5 kg/hr/stream DN0186 - 8.9 kg/hr/stream DN0279 - 13.4 kg/hr/stream DN0557 - 26.7 kg/hr/stream SF0016 - 0.8 kg/hr SF0030 - 1.4 kg/hr SF0060 - 2.9 kg/hr SF0090 - 4.3 kg/hr SF0120 - 5.7 kg/hr Box 8 SF0175 - 8.4 kg/hr Casting Description SS pumps only (No DS Allowed) DS or SS pumps High displacement (PU) pumps only(1)

(1) Castings

SF0240 - ll.9 kg/hr Code 1 2 3 SF0300 - 14.4 kg/hr SF0450 - 21.6 kg/hr DF0016 - 0.8 kg/hr/stream DF0030 - 1.4 kg/hr/stream DF0060 - 2.9 kg/hr/stream DF0120 - 5.7 kg/hr/stream DF0175 - 8.4 kg/hr/stream DF0240 - 11.5 kg/hr/stream

the field

machined for specific configuration, cannot be upgraded in

Box 9 Level Monitoring Level Control w/ BFV

Level Control Description (Ni-120)(1) Code L B C P D X

None High Displacement Pumps SN1882 - 85.8 kg/hr (PU15/85)(1) SN3135 - 142.9 kg/hr (PU25/85)(1) SN4390 - 200.1 kg/hr (PU35/85)(1) SN6272 - 286 kg/hr (PU50/85)(1) SN11872 - 541.3 kg/hr (PU700)(2) None

(1) Max (2) Max

Level Control w/ BFV (PT100)(1) Option B w/ Overfill Prot.(1) Option C w/ Overfill None

(1) Must

Prot(1)

select quantity of BFV inputs in Box 25 if options B, C, P, or D are configured.

1x on 50L, 2x on 100L and 4x on 200L 1x on 50L, 2x on 100L and 2x on 200L.

Box 10-17 SN0030 - 1.4 kg/hr SN0046 - 2.2 kg/hr SN0062 - 2.9 kg/hr SN0093 - 4.5 kg/hr SN0186 - 8.9 kg/h SN0371 - 17.8 kg/hr SN0557 - 26.7 kg/hr SN0773 - 37.1 kg/hr SN1710 - 82.1 kg/hr DN0030 - 1.4 kg/hr/stream DN0046 - 2.2 kg/hr/stream DN0062 - 2.9 kg/hr/stream

Pumps Description Code A B C D E F I G H 2 3 4

Box 18

Hose/Applicator Pairs (@ Tank) Description 2 Hose/Applicator 4 Hose/Applicator 8 Hose/Applicator 12 Hose/Applicator(1) 16 Hose/Applicator(1) 1-Ch Han15D (max. 8) #1 Incl. 24-pin appl. Conns #2-8 each

(1) PLC

and Remote Control only (A,B,C,F or T in Box 36).

Part 1101879A

Adhesives and Sealants Guide

Hose/ Applicator

5 6 7 8 J K L M N O P Q R S T U V W Y X A B C D E X Code Z F E T S #

Tank Capacity

Pump 3

Pump 1

Pump 2

Pump 4

Pump 5

Pump 7

Level Control

Pump 6

Pump 8

Casting

Melters

1-53

OPTIONS

Applicator Solenoid Cont.

Ext. Pressure Inputs

Int. Pressure Indication

Melter Motor Control

Aux. Hose / Applicator

Air Run-up

Aux. Motor Control

X

Box 19

X

Box 20

X

Box 21

X

Box 22

X

Box 23

X

Box 24

1

Box 25

X

Box 26

A

Box 27

X

Box 28

X

Box 29

A

Box 30

X

Box 31

X

Box 32

4

Box 33

D

Box 34

A

Box 35

A

Box 36

X

Box 37

G

Box 38

P

Box 39

Options

Box 19-24 Reserved Reserved Description Code X Box 30 Auxiliary H/A Pairs (@ Elec. Panel) Description 2 Hose/Applicator(1) 6 Hose/Applicator(1) 10 Hose/Applicator(1) Box 25 One Port Two Ports(1) Three Ports(2) Four Ports(2) None

(1) (2)

Box 36

Control System Description Siemens S7-300 w/ TP270 - Profibus Remote S7 Ctrl. w/ Hi-Perf TempCtrl. Remote S7 Ctrl. w/o Hi-Perf TempCtrl. IPC IPC with Ethernet IPC with Profibus IPC with ControlNet Code A B C G E D N F T

Code A B C X

Return Filling Point Description Code 1 2 3 4 X Box 31

None(2)

(1) PLC

and Remote Control only (A,B,C,F or T in Box 36). (2) Mandatory for IPC control (G, E, D, or N in Box 36). Aux H/G not available. Auxiliary Motor Control(1) Description 1x AC PowerFlex 40 (750W)(2) 1x AC PowerFlex 40 (3.7-kW)(2) 1x AC Lenze Vector 8200 (550W)(3) Code A E L F X Box 37

ControlLogix ENet ext. PView1000 ControlLogix CNet ext. PView1000

Only available on 100L and 200L. Only available on 200L. Flow Control Description Code C T B N O X Box 32

Box 26 IPI w/ OPC(1)

1x AC Lenze Vector 8200 (3-kW)(3) None (Standard)

(1) (2) (3)

Air Run-up Description 4 programmable outputs(1) 8 programmable outputs(1) 12 programmable outputs(1) 16 programmable outputs(1) 6 outputs with IPC(2) Code F E T S 6

Auto flow cont. w/ min speed Auto flow cont.

(1)Pressure

Build-up

Not available w/ IPC control. Only with A-B Control. Only w/ S7 or remote control.

SV w/ Indication (no MPCV) None (Standard MPCV)

(1)

Requires IPI in box 21.

Reserved Description Code X Box 38 Voltage Description 200-240 3P (Red Main Sw., 3-Pole) 200-240 3P (Black Main Sw., 3-Pole) 380-415 Y (Red Main Switch, 4-Pole) 380-415 Y (Black Main Switch, 4-Pole) Code 2 B 4 C Box 39 Reserved

Box 27

None X (1) 2PLC and Remote Control only (A,B,C,F or T in Box 36). (2) Connectors w/ power and K-T-L signal. Applicator Solenoid Control Description Std VersaBlue Pat. Cont. through GS conn. None Code G P X

Internal Pressure Indication Description Post-filter pressure Indication Pre-filter pressure Indication Pre and Post filter pressure Indication(1) Code A G H Box 33

None X (1) Not available with IPC control (G, E, D, or N in Box 36). Box 28 4 External Pressure Inputs Description inputs(1) 8 inputs(1) 12 inputs(1) 16 inputs(1) inputs(2) # Up to 8 Code F E T S # Box 34

Sensor Type Description Pt100 Ni-120 Code P N

I/O & Indication Description Standard -XS2 Warning Light Tower WLT and Discrete I/O None Code D W K X

Box 40

Heat Exchanger Description Heat Exchanger None Code E X

None X NOTE: Requires IPI in box 21. (1) Only with PLC control. (2) Requires IPC control (G, E, D, or N in Box 36). Box 29 Reserved Reserved Description Code X Box 35

Melter Motor Control Description Motor w/ Encoder feedback(1) Auxiliary fan (high displacement pumps) None

(1) PLC

Code A B X

and Remote Control only (A,B,C,F or T in Box 36).

Part 1101879A

Adhesives and Sealants Guide

Heat Exchanger

Return \ Filling Port

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

I/O & Incication

Voltage

Control System

Flow Control

Sensor Type

X

Box 40

1-54

Melters

Pump Selection: VersaBlue N, XN and XC Adhesive Melters

Pump SN0030 SN0046 SN0062 SN0093 SN0186 SN0371 SN0557(3) SN0773 SN1710 SN1882(4) SN3135(4) SN4390(4) SN6272(4) SN1187(4) SH0371(5) SH0773(5) DN0030 DN0046 DN0062 DN0093 DN0186 DN0279 DN0557(3) SF0016 SF0030 SF0060 SF0090 SF0120 SF0175 SF0240 SF0300 SF0450 DF0016 DF0030 DF0060 DF0120 DF0175 DF0240

P/N 7109715 729105 7116270 7104514 203708 729106 7116828 729107 7116829 291995 7104179 7104180 403729 7104181 7130225 7131840 7116580 7104179 7104180 7116269 7104181 7116268 7116830 401723 400756 316264 400757 316265 400680 401648 400758 408403 316125 401215 314006 319287 403619 280356

Legacy Description PR2m1 PR3m1 PR4m1 PR6m1 PR12m1 PR12m2 PR18m2 PR25m2 PR100m3 PU15/85 PU25/85 PU35/85 PU50/85 PU700 PR12m2, hard PR25m2, hard PU2-2m1 PU3-2m1 PU4-2m1 PU6-2m1 PU12-2m1 PU18-2m1 PU18-2m2 1 x 0.16 1 x 0.30 1 x 0.60 1 x 0.90 1 x 1.20 1 x 1.75 1 x 2.40 1 x 3.00 1 x 4.50 2 x 0.16 2 x 0.30 2 x 0.60 2 x 1.20 2 x 1.75 2 x 2.40

Type Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Dual Stream Dual Stream Dual Stream Dual Stream Dual Stream Dual Stream Dual Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Single Stream Dual Stream Dual Stream Dual Stream Dual Stream Dual Stream Dual Stream

Manu- facturer1 Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Nordson Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf Feinpruf

Displacement2 cc/rev (in3/rev) 0.3 (0.02) 0.46 (0.03) 0.62 (0.04) 0.93 (0.06) 1.86 (0.11) 3.71 (0.23) 5.57 (0.34) 7.73 (0.47) 17.10 (1.04) 18.82 (1.15) 31.35 (1.91) 43.9 (2.68) 62.72 (3.83) 118.72 (7.25) 3.71 (0.23) 7.73 (0.47) 0.3 (0.02) 0.46 (0.03) 0.62 (0.04) 0.93 (0.06) 1.86 (0.11) 2.79 (0.17) 5.57 (0.34) 0.16 (0.01) 0.3 (0.02) 0.6 (0.04) 0.9 (0.05) 1.2 (0.07) 1.75 (0.11) 2.4 (0.15) 3 (0.18) 4.5 (0.27) 0.16 (0.01) 0.3 (0.02) 0.6 (0.04) 1.2 (0.07) 1.75 (0.11) 2.4 (0.15)

Pump Rates2 @ 80 RPM kg/hr (lb/hr) 1.4 (3.1) 2.2 (4.9) 2.9 (6.4) 4.5 (9.9) 8.9 (19.6) 17.8 (39.2) 26.7 (58.9) 37.1 (81.8) 82.1 (180) 85.8 (189.2) 142.9 (315.3) 200.1 (441.2) 286.0 (630.5) 541.3 (1193.6) 17.8 (39.2) 37.1 (81.8) 1.4 (3.1) 2.2 (4.9) 2.9 (6.4) 4.5 (9.9) 8.9 (19.6) 13.4 (29.5) 26.7 (58.9) 0.8 (1.8) 1.4 (3.1) 2.9 (6.4) 4.3 (9.5) 5.7 (12.6) 8.4 (18.5) 11.9 (26.2) 14.4 (31.7) 21.6 (47.6) 0.8 (1.8) 1.4 (3.1) 2.9 (6.4) 5.7 (12.6) 8.4 (18.5) 11.5 (25.4)

1. Feinpruf pumps cannot be combined with other pumps. 2. Stated displacement and pump rates are per stream. 3. Available on XC and XN configurations only,

4. Available on XC configurations only. 5. Not available on VersaBlue XN/XC melters.

Part 1101879A

Adhesives and Sealants Guide

Melters

1-55

VersaBlue N, XN and XC Adhesive Melters Accessories

Fittings and Accessories

Straight Hose Fittings

VersaBlue N melters ship with one 8 mm hose fitting per stream.

Part Number 446617 419881 203786 8 mm 13 mm 16 mm Description

45_ Hose Fitting Adapter

Angle adapter fittings to be used in addition to straight fittings.

Part Number 250207 252075 446611 8 mm 13 mm 16 mm Description

90_ Hose Fitting Adapter

Angle adapter fittings to be used in addition to straight fittings.

Part Number 252582 250208 289331 8 mm 13 mm 16 mm Description

VersaBlue N Service Kits

Filter Kits

Part Number 714265 394590 203357 7109691 Service Kit, Filter 0.2 mm Filter cartridge, Mesh size 0.8 mm, complete Service Kit, Filter 0.8 mm Description Filter cartridge, Mesh size 0.2 mm, complete

Part 1101879A

Adhesives and Sealants Guide

1-56

Melters

VersaBlue N, XN and XC Adhesive Melters Accessories

(contd)

Hose Fittings

Part Number 446617 419881 203786 Description Hose fitting a9/16BUNF-a3/4UNF (NW8) 1 O-ring included Hose fitting a3/4UNF-a3/4UNF (NW13) 1 O-ring included Hose fitting a1 1.16-12F-a3/4UNF (NW16) 1 O-ring included

Safety Valves

Part Number 207932 7106950 394592 Safety valve, 85 bar Safety valve w/limit switch, 85 bar Service Kit, Safety Valve Description

Control Valves

Part Number 203059 207300 394600 Description Pressure control valve, 90 bar, adjustable Pressure control valve, pneumatically controlled Service Kit, Pressure Control Valve

Temperature Sensor

Part Number 394597 7116067 RTD Sensor Ni120 Kit RTD Sensor Pt100 Kit Description

Casters

Part Number 394793 7104872 Casters Kit 12, 25, and 50L Casters Kit 100L Description

Light Tower

Part Number 394794 Light Tower Kit Description

Interface Connectors

Part Number 729678 729677 Standard I/O Interface (XS2) Kit Key-to-line (X55) Kit Description

Part 1101879A

Adhesives and Sealants Guide

Melters

1-57

Extruder Systems

A Nordson Extruder is the first choice when processing "difficult" adhesives like Polyamide, Polyester or Polyolefin (APAO). These adhesives ask for a closed system to avoid degradation of the adhesive through carbonization and consequently loss of bonding performance or other problems within the system. Extruders enable homogeneous melting in a fully closed "melt-on-demand" system to provide a safe and reliable application process. Nordson extruders offer the fastest, easiest adhesive changes possible compared to other melters without time- and cost-intensive cleaning procedures. Convincing advantages at a glance: S S S S S

optimized for adhesive applications a true "melt-on-demand" system, deliver the lowest possible thermal stress on the adhesive no degrading or charring at all because it is a fully closed system a self cleaning system virtually maintenance free system

S S S S

option to change adhesives during production within a few minutes short heat-up times lower energy consumption per kilogram compared to conventional tank melters results in more economical operating costs of the complete application system

EX Extruder System

The EX extruder systems are for use in applications requiring the highest precision and performance with regard to temperatures and pressures. EX Extruders are designated Engineered Systems, which are engineered to the specific requirements of our customers, offering the highest flexibility and grade of customization for a perfectly suited system. S S S S S S S S S S

Different sizes allows throughput of 1 kg to 2500 kg per hour Compact, service-friendly design PLC control standard: easy integration into existing production lines Profibus interface Ethernet connection for remote diagnostics and service Intuitive graphical touch panel in local languages Provide key-to-line interaction with parent machine through documented interfaces Visual display of process data standard ChemCoatr coated conical feeding hopper provides safe material supply Cylinder and screw manufactured from tempered nitrified steel providing an extremely long lifetime

ChemCoat is a registered trademark of Impreglon GmbH.

Part 1101879A

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Melters

EX Extruder System

(contd)

General Specification

Parameter Melt Rate(1) Operating Temperature Range Hydraulic Pressure Electrical Connection Control System 20-260°C (68-496°F) 0-700 bar (0-10,150 psi) 3x 400 V +N+PE /50-60Hz Siemensr S7 PLC with touch panel (5.7 in. or 10.4 in.) S Start-up circuit that monitors temperature drops and temperature fluctuations for all heating zones. S Multiple storage capability provides easy program selection. S Permanent sensor failure monitoring with visual display. S zero potential output contacts for reporting temperature drops and temperature fluctuations, and ready for operation signal. S Electronic pressure control for manual and automatic operation with excess pressure cutoff. S Pressure build-up control with automatic switch-over to speed regulation during head control. Temperature Sensors Heated Zones Metering Station PT100, Ni-120(2) or Fe-CuNi Extruder, hose, applicator (additional heating zones optional) Metering stations are equipped with high-precision gear pumps for the most demanding applications. Pumps can be flanged to extruder output or alternatively as satellite PS Metering Stations with hose between extruder and pump station.

(1) The maximum melt rate and throughput depends on the material. (2) Ni-120 for maximum 180°C. Siemens is a registered trademark of Siemens. AG.

Description 1 - 2500 kg/hr (7-5512 lb/hr)

Part 1101879A

Adhesives and Sealants Guide

Melters

1-59

Extruder Systems

(contd)

EEX Extruder Series

While featuring the same general advantages and benefits in processing demanding adhesives, the EEX series of extruders is a more standardized and configurable system. S S S S S S S S

Microprocessor-controlled, multi-channel temperature control featuring staged heating. Easy installation and operation. Fault diagnostic program for all temperature cycles. Start up delay with under- / over-temperature check for all heating zones. Standard pressure control, optional pump station with variable AC drives for metering applications, Water cooled draw-in zone, to be supplied by cooling circuitry from customer or optional cooling device. Cylinder and screw manufactured from tempered nitrified steel providing a extremely long lifetime. ChemCoatr coated conical feeding hopper provide safe material supply

ChemCoat is a registered trademark of Impreglon GmbH.

Specifications

Parameter Rated throughput kg/hr (lb/hr) (1) Hopper Volume L (in.#) Rated Power of main drive kW Max. no. of gear pumps (re-circulating pumps optional) Capacity per pump L/h (lb/hr) Max. operating temp. °C (°F) (2) Max. adhesive pressure bar (psi) Temperature sensors Hose/Applicator connections EEX 10 10 (22) 15 (915) 2.2 2 10-40 (22-88) Specification EEX 40 EEX 100 40 (88) 100 (220) 30 (1830) 75 (4576) 5.5 11 4 10-40 (22-88) 4 10-40 (22-88) 40-160 (88-352) (max. 2 pumps) 260 (496) 100 (1450) (3) / PT100 / Fe-CuNi Ni-120 1-5 1-5 EEX 200 200 (440) 150 (9153) 22 4 10-40 (22-88) 40-160 (88-352) (max. 2 pumps)

1-5

1-4

(1) Maximum output rate depends on adhesive; indication is based on common EVA. (2) Operating Temperature depends on adhesive and auxiliary equipment. (3) Ni-120 for maximum 180°C.

Part 1101879A

Adhesives and Sealants Guide

1-60

Melters

EEX Extruder Series

Configuration Chart

(contd)

Protection Frame for Sensors

Additional Hose/Applicator connections Box 13 K

Standby-Temp. Setback

Flanged Pump Station

Hopper Protection Grid

Hopper Level Sensor

Temperature Sensor

Hose Connection

Week/Day Timer

Extruder

Box 1

Box 2

Box 3

Box 4

Box 5

Box 6

Box 7

Box 8

Box 9

Box 10

Box 11

Casters

Box 12

Box 14

Box 1

Extruder Size Description EEX Extruder 10 kg/hr EEX Extruder 40 kg/hr EEX Extruder 100 kg/hr EEX Extruder 200 kg/hr Code EEX 10 EEX 40 EEX 100 EEX 200

Box 4

Pump MIDR Description Code No pump selected X 10 l/h max. per pump(1) (2) A 20 l/h max. per pump(1) (2) B 40 l/h max. per pump(1) (2) C 80 l/h max. per pump(1) (2) (3) D (EEX 100 /EEX 200 only) 160 l/h max. per pump(1) (2) (3) E (EEX 100 /EEX 200 only) 220 l/h max. per pump(1) (2) (3) H (EEX 200 only) (1)Pump selection only possible if pump station selected. (2)All pumps have to be same size. (3)Pump D and E only possible up to 2-pump station!

Box 2

Temperature Sensor Description FeCuNi PT100 Typ NI 120(1) (1) Up to 180°C. Code F P N

Box 3

Flanged Pump Station Description Code No Pump station (pressure 0 controlled) Single pump station (1 pump) 1 Single pump station with 2 re-circulating ports (1 out/1 in)* Double pump station (2 pumps) 3 Double pump station with 4 re-circulating ports (2 out/2 in)* Quadruple pump station (4 pumps) 5 not possible with EEX10 *Only in combination with a re-circulating applicator. Box 5 Hose Connection Description Hose connection 8 mm diameter Hose connection 13 mm diameter Hose connection 16 mm diameter Hose connection 20 mm diameter Hose connection 32 mm diameter Code 1 2 3 4 5

Box 6

Cooling Device Description

No cooling device

Stand-alone cooling device* (EEX 10 /EEX 40 only)

Code X

Cooling device on extruder frame* R (EEX 100 /EEX 200) *Mandatory if customer doesn't supply cooling water circuit.

Part 1101879A

Adhesives and Sealants Guide

Special Request

Coding Device

Pump MIDR

Melters

1-61

EEX Extruder Series

(contd)

Box 7

Hopper Level Sensor Description

No level sensor

Box 11 Code X 1 2 3 Box 12

Casters Description No casters, just feet with casters Code X M

1 Level sensor (Hopper empty) 2 LS (Hopper empty + Hopper low level) 3 LS (Hopper empty + Hopper low level + Hopper full)

Protection Frame for Sensors Description No protection frame With protection frame Code X Q

Box 8

Standby Temperature - Setback Description No Standby/setback Standby / Setback Option* Code X T

Box 13

Box 9

Week/Day Timer Description Code No Week/Day timer X With Week/Day timer* W *For automatic startup and shutdown of the extruder.

Additional Electrical Hose/ Applicator Connectors* Description Code No add. H/A connector X One add. H/A connector 1 Two add. H/A connectors 2 Three add. H/A connectors 3 Four add. H/A connectors 4 (not for EEX 200) *Maximum number of connections depends on Pump Station, refer to table below. Special Request Description No Special Request Any special need to be specified and quoted upon request Code X T

Box 10

Hopper Protection Grid Description Code No prot. grid(when AutoFill) X With protective grid* G *Mandatory if hopper is filled manually.

Box 14

Pump Station Table

Standard Number of Hose/ Applicators Code Box 3 0 1 2 3 4 5 Description

No Pump station (pressure controlled) Single pump station (1 pump) Single pump station with re-circulating ports (1 out/1 in)* Double pump station (2 pumps) Double pump station with re-circulating ports (2 out/2 in)* Quadruple pump station (4 pumps)

Additional Electrical Hose/Applicator Connectors EEX10 EEX40 EEX100 4 3 2 2 EEX200 3 3 2 1

1 1 2 2 4 4

4 4 3 3 1

*Only in combination with a re-circulating applicator.

Part 1101879A

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1-62

Melters

EEX Extruder Series

Gear Pump Chart

Part Number 7521694 7521751 EEX 10 EEX 40 7521755 7521703 7528130 7521668 7055336 7523855 7053428 7525111* 7522285*

(contd)

Type GP 03 M0.5 GP 03 M1 GP 03 M2 GP 06 M2 GP 12 M2 GP 25 M2 GP 30 M2 GP 50 M2 GP 100 M1 GP 160 M2 GP 220 M2

Layout

Dimensions (mm) A 3 3 3 6 12 25 30 50 15 25 35 B 76 76 76 76 76 76 76 76 195 195 195 C 76 76 76 76 76 76 76 76 120 120 120

Capacity (cc.rev) 0.2 0.4 0.8 1.7 3.5 7 8.4 13.3 16.7 27 37

Output @100rpm (L/hr) 1.2 2.4 4.8 10.2 21 42 50.4 80 100 162 222

*additional heating cartridges needed

Dimensions (in millimeters)

EEX 100

EEX 10/EEX 40

Part 1101879A

EEX 200

EEX 100

Adhesives and Sealants Guide

Melters

1-63

Extruder Systems

(contd)

Extruder Hoses Type PC

S S S S S S S

Extremely robust and flexible design High Temperature PTFE hose up to 250°C High pressure versions up to 300 bar available PT100 or FE-CuNi temperature sensors PTFE insulated heating wires for highest safety High-efficient thermo-fleece insulation with outer foamed sleeve Other special versions on request

Applicator Plug End

Unit Plug End

Description

Part Number

Length M 1.2 1.8 2.4 3.0 4.0 5.0 1.2 1.3 1.8 1.8 2.0 2.4 2.4 3.0 4.0 2.4 FT 4.0 6.0 8.0 10.0 13.0 17.0 4.0 4.0 6.0 6.0 7.0 8.0 8.0 10.0 13.0 8.0

Comment

Supply Voltage V 230 230 230 230 230 230 200

Automatic High Temperature Hose, PT100, 250°C PC 12-08 PT-H 8 mm (.312 in.) ID PC 18-08 PT-H PC 24-08 PT-H PC 30-08 PT-H PC 40-08 PT-H PC 50-08 PT-H PC J 12-13-PT-H PC 13-13 PT-H-K PC 18-13 PT-H-K 13 mm (.500 in.) ID PC 18-13 PT-H PC 20-13 PT-H-K PC 24-13 PT-H-K PC 24-13 PT-H PC 30-13 PT-H PC 40-13 PT-H 16 mm (.629 in.) PC 24-16-PT-H 7052360 7052197 7050155 7052382 7504182 7500888 7052056 7052650 7504183 7504298 7052791 7052359 7050153 7050216 7050176 7050233

no applicator connector no applicator connector no applicator connector no applicator connector

230 230 230 230 230 230 230 230 230

20 mm (.787 in.)

PC 90-20 PT-H-K

7500717

9.0

30.0

no applicator connector

230

Part 1101879A

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1-64

Melters

Extruder Hoses Type PC

Description

(contd)

Part Number Length M 1.2 1.5 1.8 1.8 2.4 2.4 2.4 3.0 3.0 3.6 4.0 4.0 5.0 6.0 1.0 1.2 1.2 1.2 1.8 2.4 2.4 3.0 3.0 4.0 4.0 5.0 6.0 FT 4.0 5.0 6.0 6.0 8.0 8.0 8.0 10.0 10.0 12.0 13.0 13.0 17.0 20.0 3.0 4.0 4.0 4.0 6.0 8.0 8.0 10.0 10.0 13.0 13.0 17.0 20.0 No applicator connector High pressure 300 bar No applicator connector No applicator connector No applicator connector High pressure 300 bar No applicator connector Supply Voltage V 200 230 230 200 230 230 200 230 200 230 200 230 230 230 230 230 200 230 230 230 230 230 200 200 230 230 200

Comment

Automatic High Temperature Hose, FE-CuNi, 250°C PC J 12-08 FE-H PC 15-08 FE-H PC 18-08 FE-H PC J 18-08 FE-H PC 24-08 FE-H 8 mm (.312 in.) ID PC 24-08 FE-H-K PC J 24-08 FE-H PC 30-08 FE-H PC J 30-08 FE-H PC 36-08 FE-H PC J 40-08 FE-H PC 40-08 FE-H PC 50-08 FE-H PC 60-08 FE-H PC 10-13 FE-H PC 12-13 FE-H-3 PC J 12-13-FE-H PC 12-13 FE H-K PC 18-13 FE-H-K 13 mm (.500 in.) ID PC 24-13 FE-H-K PC 24-13 FE-H PC 30-13 FE-H PC J 30-13-FE-H PC J 40-13 FE-H PC 40-13 FE-H PC 50-13 FE-H PC J 60-13 FE-H 7501231 7052662 7050021 7501222 7500885 7501183 7501226 7501180 7501227 7053265 7052064 7501186 7500884 7052528 7053247 7052858 7052055 7501187 7053270 7053279 7050235 7050236 7050228 7052075 7501185 7501184 7052132

PC 12-20 FE-K-H-3 PC 18-20 FE-H

20 mm (.787 in.)

7052535 7052525 7052613 7052534 7052497 7052498 7052753 7501188 7052334

1.2 1.8 2.4 2.4 3.0 6.0 6.0 7.0 4.0

4.0 6.0 8.0 8.0 10.0 20.0 20.0 23.0 13.0

230 230 230

PC 24-20 FE-H PC 24-20 FE-K-H-3 PC 30-20 FE-H-K PC 60-20 FE-H PC 60-20 FE-H-K PC 70-20 FE-H

No applicator connector High pressure 300 bar No applicator connector No applicator connector

230 230 230 230 230

32 mm (1.25 in.)

PC 40-32 FE-H-3

No applicator connector High pressure 300 bar

230

Part 1101879A

Adhesives and Sealants Guide

Information

2010_A&S_print

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