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High Pressure Dryer

ecodry HDK-MT multitronic

Adsorption dryer

ecodry HDK-MT multitronic

The compact system ...

... for reliable treatment of compressed air in the high-pressure range from 1450 psi - 5076 psi (100 bar - 350 bar) is called ecodry HDK-MT. It is the result of 30 years of experience in manufacturing adsorption dryers updated with future-oriented top-class technology: · High-quality piston valves, from series production, combined in one block, individually exchangeable, with separate functions for: - adsorption - regeneration - pressure build-up · Connection of the valve combinations with the adsorbers to a compact unit. · The closures on the vessel can be undone on both sides. · Self-cleaning drainage system in the lower inlet region of the adsorber. · The high-quality desiccant is fixed in the adsorber by means of an efficient pre-tensioning system. These factors guarantee an extremely good operating reliability with high availability. The adsorption dryer series HDKMT is equipped with the proven microprocessor controller multitronic. The combination of dryer series HDK-MT plus a series XP prefilter and a series ZP after-filter with advanced technology fulfils the highest requirements for the conditioning of compressed air.

... reliable operation

Compressed air is loaded with dust particles, condensate and oil droplets. The high-pressure adsorption dryer HDK-MT with pre-filters and after-filters reliably reduces these impurities to a minimum. High-pressure prefilter series XP, which is suitable for all pressure ratings, reduces the quantity of oil droplets in the compressed air to a residual value of 0.01 mg/m3. Subsequently, moisture is reliably removed from the compressed air by the adsorption dryer to a pressure dewpoint of -58°F (-50°C) other pressure dewpoint on request). The highpressure after-filter series ZP connected to the outlet of the dryer traps any remaining solid particles up to 1 m with a filtration efficiency of 99.9999%. This high-quality compressed air is then fed into the network for use. Duration of the adsorption phase: 15 minutes. Continuous operation of the adsorption dryer requires two vessels, each filled with a highquality desiccant. Compressed air is dried in the first vessel. At the same time and parallel to this, the desiccant is regenerated in the second vessel. Part of the flow of already dried compressed air (depending on the working pressure approx. 3 ­ 5%) is branched off at the outlet of the adsorption dryer and is expanded to atmospheric pressure before it is fed in counterflow through the bed of desiccant to be regenerated thus removing the moisture. Duration of the regeneration phase: 12 minutes. The switch-over from regeneration to adsorption is carried out

after pressure has been built up. The change from regeneration to adsorption without an accompanying pressure surge is only possible if both vessels have the same working pressure. Duration of pressure build-up: 3 minutes.

Adsorption dryer

ecodry HDK-MT multitronic

... with brilliant details

The high-pressure adsorption dryers of the series HDK-MT are characterised by innovative construction features: · Solid valve block mounting plate: aluminum. Generously dimensioned channels within the plate connect the main and exhaust valves as well as the pressure buildup valve to form one unit. All valves are easily and individually accessible from outside. · Corrosion-free adsorber made of stainless steel. The adsorber is very effectively protected against moisture. This greatly increases the service life of the adsorber. · Detachable adapter piston suitable to connect variable and self-cleaning separator systems and allows simple handling. · Multifunctional distribution plate mounting plate: aluminum. Generously dimensioned nonreturn valves separate the wet and dry sides. · Optimized routing of compressed air only four connections between inlet and outlet, i.e. the dryers are technically leakage-free. · Effective drainage system the separation zone facilitates separation of the moisture during adsorption and regeneration. · High-quality desiccant a spring preload in the adsorber fixes the desiccant in position and fulfils all requirements for adsorption drying, such as low abrasion and high operating reliability. · Torsionally-rigid design the solid valve block and the multifunctional distribution plate are connected with the adsorbers to form a stable, compact unit. · System-compliant modules pre-filters and after-filters, dewpoint meter etc. supplement the system.

... and perfect control

The multitronic controller is perfectly matched to the highpressure dryers of the HDK-MT series. It allows the highly efficient adjustment of the adsorption dryer even to extremely difficult operating conditions. From a continuously displayed status to synchronization with the compressor. (Option: pressure dewpoint controller.) The multitronic system, accommodated in a clearly designed, readily accessible housing, offers: · A comfortable microprocessor controller for all Parker ZANDER high-pressure dryer systems. · Permits flexible adjustment of the cycle times. · LEDs on the front panel for individual functions such as - operation - adsorption - desorption · Selector switch I-0-2 for fixed cycles or variable cycles as synchronization control with the compressor.

Possible options: · Direct pressure dewpoint measurement including digital display. · Potential-free output to the limiting value of the pressure dewpoint, option: output 4-20mA. · The possibility to set the desired dewpoint in the range from -13°F (-25°C) to -58°F (-50°C).

Adsorptions dryer

ecodry HDK-MT multitronic

Adsorption dryer HDK-MT

compact design, including: · separately activated main valve · separately activated exhaust valve · stainless steel vessel · initial filling of adsorbent (molecular sieve) · non-return valve block with pressure reduction · multitronic controller 230V 50Hz

Cleaner HDA

compact design to match the dryer: · HDA cleaner initial filling of adsorbent activated carbon · suitable for direct combination with the dryer HDK / HDK-MT for the highest quality requirements of the compressed air in the highpressure range. Residual oil content up to 0.003 mg/m3

Pre-filter Series XP (included)

for complete separation of oil and condensate droplets down to 0.01 mg/m3 as well as solids from the compressed air included a manual condensate drain valve

for the pre and after-filter

differential pressure gauge HZD80/350 Indicated range (0 - 23.2 psi (0 ­ 1.6 bar))alternatively HZDE 80/350 with an electrical signal for the limiting value

after-filter series ZP (included)

to trap solids of up to 1 micron from the compressed air with an efficiency of 99.9999 %, included manual condensate drain valve

for the pre and after-filter

electr. condensate drain trap 2/250 - max. working pressure 3626 psi (250 bar) trap 2/400 - max. working pressure 5802 psi (400 bar) after-filter: manual drain valve

Option for the dryer

Monitoring of the pressure dew point

pressure dewpoint sensor type ZHM 100 measuring range -148°F (­100°C) to +68°F (+20°C) Option: signal output 4-20mA with module MBS 420

Start-up device

pressure control valve type ZAFV 350 installation: downstream of dryer/filter prevents overloading during the start-up phase if the working pressure is low

Adsorption dryer

ecodry HDK-MT multitronic

Quality

1 Adsorber

material: stainless steel, PED minimum load cycle 250,000 at nominal pressure > 10 years of continuous operation

6 Regeneration unit

passive presetting of the purge air > adaption via multitronic Parker Zander has decisively controller contributed to the market trend for adsorption dryers. The new generation of adsorp7 multitronic microprocessor control system tion dryers redefines the cost/ 2 Valve block in aesthetic, easily accessible benefit ratio: reduces leakages and is the basis enclosure. highest quality and safety with of the pipe-free design Adjustable pressure dewpoint reasonable operating costs. > high operating reliability option. Connections 3 only 4 connections and no inter- 8 Functional display with LEDs on the covering for: nal piping: simple access to all - power components - adsorption > technically leakage-free with - regeneration highest reliability - economy cycle > continuous status display Wet region 4 corrosion-free collecting chamber within the humid zone 9 System-compliant modules the pre-filters and after-filters protects the desiccant from high in the XP and ZP series are moisture standard accessories. The high> for greater process reliability pressure dryer can be individually customized with modular Desiccant 5 options such as: highly active molecular sieve activated carbon cleaner HDA, guarantees stable pressure dew pressure control valve points from -13°F (­25°C) to > variable use -58°F (­50°C) > for greater process reliability

+

Dryer HDK-MT Cleaner HDA

=

Combination Dryer/Cleaner HDAK-MT

Technical data

Type HDK-MT 4-100 HDK-MT 6-100 HDK-MT 10-100 HDK-MT 15-100 HDK-MT 20-100 HDK-MT 25-100 HDK-MT 30-100 HDK-MT 40-100 HDK-MT 50-100 HDK-MT 60-100 HDK-MT 70-100 HDK-MT 4-250 HDK-MT 6-250 HDK-MT 10-250 HDK-MT 15-250 HDK-MT 20-250 HDK-MT 25-250 HDK-MT 30-250 HDK-MT 40-250 HDK-MT 50-250 HDK-MT 60-250 HDK-MT 70-250 HDK-MT 4-350 HDK-MT 6-350 HDK-MT 10-350 HDK-MT 15-350 HDK-MT 20-350 HDK-MT 25-350 HDK-MT 30-350 HDK-MT 40-350 HDK-MT 50-350 HDK-MT 60-350 HDK-MT 70-350 Order-Number H4/100D1-G230M H6/100D1-G230M H10/100D1-G230M H15/100D1-G230M H20/100D1-G230M H25/100D1-G230M H30/100D1-G230M H40/100D1-G230M H50/100D1-G230M H60/100D1-G230M H70/100D1-G230M H4/250D1-G230M H6/250D1-G230M H10/250D1-G230M H15/250D1-G230M H20/250D1-G230M H25/250D1-G230M H30/250D1-G230M H40/250D1-G230M H50/250D1-G230M H60/250D1-G230M H70/250D1-G230M H4/350D1-G230M H6/350D1-G230M H10/350D1-G230M H15/350D1-G230M H20/350D1-G230M H25/350D1-G230M H30/350D1-G230M H40/350D1-G230M H50/350D1-G230M H60/350D1-G230M H70/350D1-G230M Capacity* scfm (m³/h) 23.5 (40) 38.3 (65) 53.1 (90) 70.6 (120) 106.0 (180) 141.3 (240) 176.6 (300) 235.4 (400) 306.1 (520) 347.3 (590) 382.6 (650) 35.3 (60) 50 (85) 70.6 (120) 88.3 (150) 135.4 (230) 176.6 (300) 253.1 (430) 312.0 (530) 353.2 (600) 423.8 (720) 535.6 (910) 41.2 (70) 55.9 (95) 85.3 (145) 117.7 (200) 176.6 (300) 234.5 (400) 294.3 (500) 459.1 (780) 553.3 (940) 635.7 (1080) 694.5 (1180) A 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 30.7 (780) 30.7 (780) 30.7 (780) 30.7 (780) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 30.7 (780) 30.7 (780) 30.7 (780) 30.7 (780) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 28.2 (716) 30.7 (780) 30.7 (780) 30.7 (780) 30.7 (780) Dimension ins (mm) B 40.1 (1015) 40.4 (1025) 40.8 (1035) 41.1 (1045) 49.2 (1245) 56.9 (1445) 64.8 (1645) 64.8 (1645) 72.6 (1845) 79.5 (2020) 84.5 (2145) 40.1 (1015) 40.4 (1025) 40.8 (1035) 41.1 (1045) 49.2 (1245) 56.9 (1445) 64.8 (1645) 64.8 (1645) 72.6 (1845) 79.5 (2020) 84.5 (2145) 40.1 (1015) 40.4 (1025) 40.8 (1035) 41.1 (1045) 49.2 (1245) 56.9 (1445) 64.8 (1645) 64.8 (1645) 726. (1845) 79.5 (2020) 84.5 (2145) Connection C 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ Max. Pressure psi (bar) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 1450 (100) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 3625 (250) 5075 (350) 5075 (350) 5075 (350) 5075 (350) 5075 (350) 5075 (350) 5075 (350) 5075 (350) 5075 (350) 5075 (350) 5075 (350) Weight lbs (kg) 183 (83) 187 (85) 192 (87) 198 (90) 232 (105) 265 (120) 287 (130) 342 (155) 375 (170) 419 (190) 463 (210) 254 (115) 265 (120) 276 (125) 287 (130) 353 (160) 430 (195) 485 (220) 595 (270) 650 (295) 739 (335) 794 (360) 276 (125) 287 (130) 298 (135) 309 (140) 375 (170) 452 (205) 507 (230) 617 (280) 683 (310) 772 (350) 838 (380) Pre- and Afterfilter G3/100 G3/100 G3/100 G5/100 G5/100 G7/100 G7/100 G9/100 G9/100 G11/100 G11/100 G3/250 G3/250 G3/250 G5/250 G7/250 G7/250 G7/250 G9/250 G9/250 G9/250 G11/250 G3/350 G3/350 G3/350 G5/350 G5/350 G7/350 G7/350 G9/350 G9/350 G9/350 G11/350

*calculated to 14.5 psi (1 bar) (abs) and 68°F (20°C) each for max. operating pressure and inlet temperature 95°F (35°C). Electrical power supply: 230 VAC,115 VAC or 24 VDC.

Conversion factors temperature and pressure Pressure/temperature pmax = 1450 psi (100 bar) 725 psi (50 bar) 1088 psi (75 bar) 1450 psig (100 bar) pmax = 3626 psi (250 bar) 1450 psi (100 bar) 2538 psi (175 bar) 3626 psi (250 bar) pmax = 5076 psi (350 bar) 3626 psi (250 bar) 4351 psi (300 bar) 5076 psi (350 bar) 86°F 30°C 0.51 0.76 1.01 0.40 0.71 1.01 0.72 0.87 1.01 95°F 35°C 0.50 0.75 1.00 0.40 0.70 1.00 0.71 0.86 1.00 104°F 40°C 0.39 0.58 0.77 0.31 0.54 0.77 0.55 0.66 0.77 113°F 45°C 0.30 0.45 0.61 0.24 0.42 0.61 0.43 0.52 0.61 122°F 50°C 0.24 0.36 0.48 0.19 0.33 0.48 0.34 0.41 0.48

Worldwide Manufacturing Locations

Purification, Dehydration and Filtration Division 4087 Walden Avenue Lancaster, NY 14086 T 716 686 6400, F 877 857 3800 Sales Offices 5900-B Northwoods Parkway Charlotte, NC 28269 T 716 686 6400, F 877 857 3800 160 Chisholm Drive Milton, Ontario L9T 3G9 Canada T 905 693 3000, F 905 876 1958 www.zanderusa.com North America Parker Hannifin Corporation Filtration Group Global Headquarters 6035 Parkland Boulevard Cleveland, OH 44124-4141 T 216 896 3000, F 216 896 4021 www.parker.com Compressed Air Treatment Filtration & Separation/Balston 242 Neck Road Haverhill, MA 01835-0723 T 978 858 0505, F 978 858 0625 www.parker.com/balston Filtration & Separation/Finite 500 Glaspie Street, PO. Box 599 Oxford, MI 48371-5132 T 248 628 6400, F 248 6281850 www.parker.com/finitefilter Engine Filtration & Water Purification Racor 3400 Finch Road, PO Box 3208 Modesto, CA 95353 T 209 521 7860, F 209 529 3278 www.parker.com/racor Racor 850 North West St., PO Box 6030 Holly Springs, MS 38635 T 662 252 2656, F 662 274 2118 www.parker.com/racor Racor 302 Parker Drive Beaufort, SC 29906 T 843 846 3200, F 843 846 3230 www.parker.com/racor Racor -- Village Marine Tec. 2000 West 135th Street Gardena, CA 90249 T 310 516 9911, F 310 538 3048 www.villagemarine.com Hydraulic Filtration Hydraulic Filter 16810 Fulton County Road #2 Metamora, OH 43540-9714 T 419 644 4311, F 419 644 6205 www.parker.com/hydraulicfilter Process Filtration Process Advanced Filtration 2340 Eastman Avenue Oxnard, CA 93030 T 805 604 3400, F 805 604 3401 www.parker.com/processfiltration

Europe Compressed Air Treatment domnick hunter Industrial Dukesway, Team Valley Trading Estate Gateshead,Tyne & Wear England NE11 OPZ T +44 (0) 191 402 9000, F +44 (0) 191 482 6296 www.domnickhunter.com Hiross Zander Padova Business Unit Strada Zona Industriale 4 35020 S. Angelo di Piove Padova, Italy T +39 049 9712 111, F +39 049 9701 911 www.dh-hiross.com Hiross Zander Essen Business Unit Zander Aufbereitungstechnik GmbH Im Teelbruch 118 D-45219 Essen, Germany T +49 2054 9340, F +49 2054 934164 www.zander.de Parker Gas Separations Oude Kerkstraat 4 P O Box 258 4870 AG Etten- Leur, Netherlands T +31 76 508 5300, F +31 76 508 5333 Engine Filtration & Water Purification Racor Shaw Cross Business Park Churwell Vale Dewsbury, WF12 7RD England T +44 (0) 1924 487000, F +44 (0) 1924 487038 www.parker.com/rfde Racor Research & Development Parker Hannifin GmbH & Co KG Inselstrasse 3 ­ 5 70327 Stuttgart Germany T +49 (0)711 7071 290-0, F +49 (0)711 7071 290 -70 www.parker.com/racor Hydraulic Filtration Hydraulic Filter Stieltjesweg 8, 6827 BV P.O. Box 5008 6802 EA Arnhem, Holland T +31 26 3760376, F +31 26 3643620 www.parker.com/eurofilt Urjala Operation, Finn Filter Salmentie 260 31700 Urjala as Finland T +358 20 753 2500, F +358 20 753 2501 www.parker.com/fi Condition Monitoring Center Brunel Way Thetford, Norfolk IP 24 1HP England T +44 1842 763299, F +44 1842 756300 www.parker.com/cmc Process Filtration domnick hunter Process Durham Road, Birtley Co. Durham, DH3 2SF England T +44 (0) 191 410 5121, F +44 (0) 191 410 5312 www.domnickhunter.com

Asia Pacific Australia 9 Carrington Road, Castle Hill NSW 2154, Australia T +61 2 9634 777, F +61 2 9899 6184 www.parker.com/australia China 280 YunQiao Road JinQiao Export Processing Zone Shanghai 101206 China T +86 21 5031 2525, F +86 21 5834 3714 www.parker.com/china India Plot EL 26, MIDC, TTC Industrial Area Mahape, Navi Mumbai 400 709 India T +91 22 5613 7081, 82, 83, 84, 85 F +91 22 2768 6618 6841 www. parker.com/india Japan 626, Totsuka-cho, Totsuka-ku Yokohama-shi, 244-0003 Japan T +81 45 870 1522, F +81 45 864 5305 www.parker.com/japan Korea 1-C Block, Industrial Complex of Jangan, 615-1, Geumui-Ri Jangan-Myeon, Hwaseong-City Gyeonggi-Do, Korea T +82 31 359 0771, F +82 31 359 0770 www.parker.com/korea Singapore No. 11 4th Chin Bee Road Jurong Town, Singapore 619702 T +65 6887 6330, F +65 6261 4929 www.parker.com/singapore Thailand 1023 3rd Floor, TPS Building Pattanakam Road, Suanluang, Bangkok 10250 Thailand T +66 2717 8140, F +66 2717 8148 www.parker.com/thailand Latin America Parker Comercio Ltda. Filtration Division Estrada Municipal Joel de Paula 900 Eugenio de Melo, Sao Jose dos Campos CEP 12225390 SP Brazil T +55 12 4009 3500, F +55 12 4009 3529 www.parker.com/br Pan American Division - Miami 7400 NW 19th Street, Suite A Miami, FL 33128 T 305 470 8800 F 305 470 8808 www.parker.com/panam Africa Parker Hannifin Africa Pty Ltd Parker Place, 10 Berne Avenue, Aeroport Kempton Park, 1620 South Africa T +27 11 9610700, F +27 11 3927213 www.parker.com/eu ©2010 Parker Hannifin Corporation Catalog: BROHDKMT-01-EN Rev 000 NA 05/2011

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