Read Case Study Ferrocote 5856 BF TI text version

Corrosion Preventive

FERROCOTE® 5856 BF T1

CASE STUDY

METALWORKING INDUSTRY

Challenges

A major producer of precision bearings was looking to improve long-term corrosion protection, eliminate an aqueous process cleaning step, and reduce manufacturing costs at one of its key manufacturing sites. Through the introduction of Quaker Chemical's FERROCOTE

®

Product Description

FERROCOTE® 5856 BF T1 is a solvent/oil-based final preventive used in spray washing and slushing equipment to remove residual coolant and grinding/ honing debris from assembled bearings and components. This results in the provision of long-term indoor protection for bearings and components.

5856 BF T1 final corrosion preventive, the producer was able to meet these objectives and realize quantifiable cost savings. Prior to introduction of this product, the bearing producer used an aqueous process cleaner followed by a heavy oil-based long-term corrosion preventive oil. After introduction of FERROCOTE® 5856 BF T1, the process cleaner and cleaning step were completely eliminated and the new corrosion preventive allowed for the replacement of the heavy oil, making the handling process easier and the application costs lower. Part: PartAlloy: Operation:

Process & Equipment

SprayWasherandSlushingEquipment Bearings Bearing Steel In process cleaning and corrosion preventive operation on assembled bearings

RustPreventive: Neat

Providing Solutions

The use of FERROCOTE® 5856 BF T1 resulted in: · · · · Eliminationofprocesscleaningsolution,asavingsof $75,000/yr. 20%overallcorrosionpreventivecostreduction Eliminationofthecleaningprocesstransferstep,reducing laborcostsby15% Improvedprocesscontrolresultingin1.5%fewerpart rejections

Product & Process Expertise

Corrosion preventive fluids are designed to protect metal parts during storage and transport during the manufacturing process. Proper selection and application of the fluid can result in substantial cost benefits. Typically, metalworking lubricants represent a very minor part of the cost in a metalworking process, typically less than 1%. The impact of a fluid can be a multiple of its costs, making the price of a metalworking fluid insignificant. That is why Quaker focuses on developing fluids with the highest performance without compromise. Fluids that sharpen your competitive edge.

Customer Reference

· · · NNInc. SchafferGroup Timken

OEM Reference

· · Ransohoff Walsh

11-V001

quakerchem.com

Information

Case Study Ferrocote 5856 BF TI

1 pages

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