Read Kysor 2003 Catalog text version

4

Aftermarket Systems

BTU Ratings Conversion Climate Control Systems

362 363

Heavy-Duty Rooftop Units

HD-1000 Rooftop Air Conditioner HD-1000 Rooftop Kombo

386

386 387

Kysor Electronic KY Valve 363 Kysor Electronic KY Valve & Fan Switch 363 Kysor Climate Control Module 363

HP-1000 Heater/Pressurizer Hydraulic Heaters & A/C Units

388 389

389 390

Heating & Air Conditioning Units

364

364 365 366 367 368 369 370 371 372 373 374 375 376 377 378

KA-200 Headliner KA-220 Evaporator KA-300 RoofRider KA-700 SideKick Universal Mount Evaporator MiniBrute Kombo Ford "L" Kombo ClasSix Ford Cargo KK-215, KH-210 Sleeper Kombo/Heater Bunk Evaporator KA-7100 Headliner Evaporator KA-7300 Headliner Evaporator KK-315 Kombo KH-600 Heater/Defrost Unit KA-800 StraightShooter

HH-2000 Vertical Mount Unit HH-1000 Heater/Air Conditioner

Hardhat Headliner Evaporator

Fresh Air Filter Adapter Box Pressurizer

391

392 392 392

Hardhat Headliner Accessories "Slimline" Units

392 393

"Slimline" Headliner Kombo 393 "Slimline" Kombo/Evaporator 394 Heavy-Duty "Slimline" Headliner Kombo 395

Jumpseat Kombo BackPak Kombo Heaters

KH-100 Heater KH-150 Heater KH-200 Heater KH-300 Heater KH-400 Heater KH-500 Heater KH-900 Heater

396 397 398

398 398 399 400 401 402 403

Condensers for All Vehicle Makes

KC-90 Condenser KC-110 Condenser KC-200 Condenser KC-220 Condenser KC-400 HardHat Condenser KC-440 Condenser KC-500 Condenser KC-600 Condenser KC-700 Condenser KC-1000 Condenser Super Air Super Air "Plus"

379

379 379 380 380 381 381 382 382 383 384 385 385

Systems Matrix Fan Override Applications

404 405

361

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AFTERMARKET SYSTEMS

4

AFTERMARKET SYSTEMS

BTU Ratings Conversion

REMEMBER, DON'T BE FOOLED... WHEN TRYING TO BE COOLED.

Kysor's published BTU ratings are based upon IMACA Standard 200. This standard was established to provide uniform methods, instrumentation, facilities, test procedures, and methods of calculations for conducting tests on vehicle air conditioners to determine their capacity and related performance. Kysor adheres to the purpose of IMACA 200. However, some competitors choose to list their ratings based upon other criteria. One such measure is 80°F wet bulb and a 36°F refrigerant. Based upon that method we have restated our performance ratings by unit in the right hand column below. Always attempt to determine how a competitive system is being rated prior to making any comparison. The IMACA rating should be used for condenser and compressor sizing.

R-134a Temperature Pressure Relationship Chart

R-134a Automotive R-34a Temperature Pressure Chart Temp F.

16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 45 50 55 60 65

PSIG

15.69 17.04 18.43 19.87

Temp F.

93 94 95 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 135 140 145 150 155 160 165 170

PSIG

110.20 112.10 114.10 124.30 128.50 132.90 137.30 141.90 146.50 151.30 156.10

E V A P O R A T O R

21.35 22.88 24.47 26.10 27.79 29.52 31.32 33.17 35.07 37.03 39.05 40.09 45.48 51.27 57.47 64.10 71.19 78.75 86.80 95.40 104.40 106.30 108.20

R A N G E

C O N D E N S E R

161.10 166.10 171.30 176.60 182.00 187.50 193.10 198.90 213.70 229.40 245.80 263.00 281.10 300.10 320.00 340.80

R A N G E

Kysor BTU Rating Conversion

IMACA Vs. Wet Bulb IMACA 200 Rating (BTU) 80°F Wet Bulb & 36°F Refrigerant Rating (BTU)

70 75 80 85 90 91 92

Unit

KA 200 KA 220 KA 300 KA 700 KA 800 HD 1000 HD 1000 KOMBO FORD "L" MINIBRUTE JUMPSEAT KOMBO HARDHAT HEADLINER SLIMLINE HEADLINER SLIMLINE BACKPAK

15,000 13,500 13,500 17,500 22,000 17,000 14,400 19,600 15,300 21,500 21,000 13,200 14,000

19,700 17,100 17,400 20,900 22,800 19,700 19,200 27,500 17,200 24,700 25,100 18,500 21,100

All values rounded to two places.

The numbers above represent boiling points for R-134a EVAPORATOR pressures represent gas temperatures inside the coil and not the coil surfaces.Add to temperature for coil air-off temperature (8-10f.). CONDENSER temperatures are not ambient temperatures. Add to ambient (35-40F) for proper heat transfer,then refer to pressure chart. Example: 90°F ambient temp + 40° 130°F condenser temp = 200psig*

*(Based

on 30 MPH air flow)

Conditions will vary for different system configurations. Refer to manufacturers specifications.

Source: Zexel

362

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R-134A/R-12 UNIT

Climate Control Systems

Part Nos. 3499009 / 3499010*

4

AFTERMARKET SYSTEMS

Kysor Electronic KY Valve

Replaces cable controlled valve with an electronically controlled valve.

System Includes: · · · · · · 1 year (unlimited mileage) warranty Sealed WeatherPak Connections Accommodates commonly used 5/8" hoses High and low pressure protection Available in both sealed and unsealed versions Flexible mounting of controls (mounting location not restricted by cable length) · For all 12 volt applications

* indicates sealed unit

Kysor Electronic KY Valve & Fan Switch

Part Nos. 3499011 / 3499012* Replaces cable controlled valve with an electronically controlled valve with fan switch.

System Includes: · · · · · · 1 year (unlimited mileage) warranty Four speed blower control Sealed WeatherPak Connections Accommodates commonly used 5/8" hoses Available in both sealed and unsealed versions Flexible mounting of controls (mounting location not restricted by cable length) · For all 12 volt applications

* indicates sealed unit

Kysor Climate Control Module

Part Nos. 3499013 / 3499014* Allows you to upgrade A/C controls to a fully electronic climate control system!

System Includes: · · · · · · · 1 year (unlimited mileage) warranty Four speed blower control Electronic water valve controls Accommodates commonly used 5/8" hoses High and low pressure protection Sealed WeatherPak Connections A/C Switch with failure mode indications - fast blink for high pressure - slow blink for low pressure · Adjustable evaporator thermostat · Blower harness included · For all 12 volt applications

* indicates sealed unit

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363

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units KA-200 Headliner

R-134A/R-12 UNIT

In-Cab Ceiling-Mounted Air Conditioning System for Heavy-Duty Truck Applications

KA-200

The KA-200 is a compact ceiling mount air conditioner for heavy-duty on-highway applications. This low profile unit mounts up and out of the way allowing the operator plenty of headroom. A welded steel base construction and impact resistant plastic cover, along with plenty of performance, ensure a comfortable environment.

Service Parts Listing: KA-200 HEADLINER 3375001 (12V) & 3375002 (24V)

KA-200 Technical Specifications:

Performance: Air Flow: Max. Power Required: HOW TO ORDER: Kysor Part No. KA-200, Headliner KA-200, Headliner INSTALLATION KITS: Description Universal Unit Part No. 3475001* 1599100 Notes Crimper Kit No. 2610005 required. Radiator mount 3375001 3375002 System Power Requirement 12 Volts D.C. 24 Volts D.C. 15,000 BTY/hr. (IMACA 200) 265 SCFM 12 amps @ 12 Volts D.C. 6 amps @ 24 Volts D.C.

DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) ROTARY SWITCH (12V) ROTARY SWITCH (24V) KNOB FILTER BALL LOUVER 2-1/2" LOUVER ASSEMBLY

PART NO.

1199009 1875003 2375001 1675023 1099015 1075011* 2199002 2175002* 2575007 3175009 3275005 3275004

QTY

2 1 1 1 1 1 1 1 2 1 2 3

Universal Condenser Mount Kit

* These parts are used on 24V unit only, (Part No. 3375002).

* Kit includes hose, fittings, dryer, and electrical components

Condenser Options

Fitting Type -8 In -6 Out Height "B" (Inches)

9.4 15.7

Radiator Mount Height "A" Inches)

32.8 23.8 29.8 35.8 27 29.8 20 89 .75 1.09 .75

Depth (Inches)

2.0

Part No.

1575011 1575001 1575002 1575003 1518001 1599005 1575005

A Tube O Ring

13.6 11.5 14.75 15.2 18.1

B

364

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R-134A/R-12 UNIT

Heating & Air Conditioning Units

KA-220 Evaporator

In-Cab Wall-Mounted Air Conditioning System for All Models of Trucks or Vans

The KA-220 is a very compact ceiling or under dash mount air conditioner where space is a major factor. This low profile compact unit can be tucked into the smallest of areas. The unit has a welded steel base and impact resistant plastic cover, along with plenty of performance, from the smallest of packages.

4

AFTERMARKET SYSTEMS

KA-220

KA-220 Technical Specifications:

Performance: Air Flow: Max. Power Required: HOW TO ORDER: KA-220 Headliner KA-220 Headliner 13,500 BTU/hr. (IMACA 200) 205 SCFM 9 amps @ 12 Volts D.C. 4.5 amps @ 24 Volts D.C. Kysor Part No. 3375003 3375004 System Power Requirement 12 Volts D.C. 24 Volts D.C.

Service Parts Listing: KA-220 EVAPORATOR 3375003 (12V) & 3375004 (24V) DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) 12V RESISTOR 24V RESISTOR

PART NO.

1199009 1875001 2399003 1675007 1099015 1075011* 2099006 2075001

QTY

2 1 1 1 1 1 1 1

* This part is used on 24V unit only, (Part No. 3375004).

Condenser Options

Fitting Type -8 In -6 Out

Radiator Mount Height "B" (Inches)

9.4 15.7

Width "A" Inches)

32.8 23.8 29.8 35.8 27 29.8 20

Depth (Inches)

2.0 .75 89 .75 1.09

Part No.

1575011 1575001 1575002 1575003 1518001 1599005 1575005

A Tube O Ring

13.6 11.5 14.75 15.2 18.1

B

Call: (800)-499-6849

365

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units KA-300 RoofRider

Low Profile Air Conditioner for all Models of Trucks

R-134A/R-12 UNIT

The KA-300 is the rooftop air conditioner that all other models are compared to. Redesigned for use with R-134a, the KA-300 outlasts and outperforms any rooftop on the market. Welded steel construction, extended life permanent magnet motors and high/low pressure system protection ensure a comfortable, cool cab. The KA-300 is recommended for on-highway vehicles where cab space is limited and air flow is not obstructed.

KA-300

Service Parts Listing: KA-300 ROOFRIDER 3375005 (12V) & 3375006 (24V) DESCRIPTION

Condenser Motor Blower Wheel Blower Wheel Blower Wheel Expansion Valve Thermostat

PART NO.

1075009 1199035 1199030 1199031 1875001 2399004 1675006 1099004 1099019* 1575009 1275003 1975001 2275005 2275002 3275007 2575006 2575005* 1275003 2175003 2175004* 3275003

QTY

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2

KA-300 Technical Specifications:

Performance: Air Flow: Max. Power Required Weight HOW TO ORDER: KA-300, RoofRider KA-300, RoofRider 13,500 BTU/hr. (IMACA 200) 245 SCFM 25 amps @ 12 Volts D.C. 12.5 amps @ 24 Volts D.C. 74 lbs. Kysor Part No. 3375005 3375006 System Power Requirement 12 Volts D.C. 24 Volts D.C.

Evaporator Blower Motor (12V) Blower Motor (24V) Condenser Fan Receiver Dryer High Pressure Switch Low Pressure Switch Small Louver Knob (12V) Knob (24V) Fan Blade Rotary Switch (12V) Rotary Switch (24V) Louver

R-134a Hose Kits

3475002* 3475003* 3475004** 3475005** 18 ft. 24 ft. 18 ft. 24 ft.

Crimper kit 2610005 required

* These parts are used on 24V unit only, (Part No. 3375006).

* For systems with service valves, which incorporate

R-134a access ports, on compressor.

** For systems without access ports on compressor.

366

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R-134A/R-12 UNIT

Heating & Air Conditioning Units

KA-700 SideKick

In-Cab Air Conditioning System for the Standardization of Conventional Trucks

The KA-700 SideKick is the fleet standard for heavy-duty air conditioning.Features include welded steel construction, 360° adjustable air outlets, easy to reach controls and an extended life permanent magnet motor.The KA-700 easily mounts between the seats and to the back wall of most conventional cabs.

4

AFTERMARKET SYSTEMS

KA-700

Newly redesigned to be even more versatile without sacrificing performance and reliability.

Years of proven reliable performance, along with new universal installation kits, make the KA-700 the only choice for true heavy-duty applications.

KA-700 Technical Specifications:

Performance: Air Flow: Max. Power Required Weight: HOW TO ORDER: KA-700, SideKick KA-700, SideKick Filter Option (old style) INSTALLATION KITS: Description Universal Unit (new style) Kysor Part No. 3475006* 1599100 Notes Crimper Kit No. 2610005 required Radiator mount 17,500 BTU/hr. (IMACA 200) 285 SCFM 12 amps @ 12 Volts D.C. 6 amps # 24 Volts D.C. 29 lbs. Kysor Part No. 3375007 3375008 3175005 System Power Requirement 12 Volts D.C. 24 Volts D.C.

Service Parts Listing: KA700 SIDEKICK 3375007 (12V) & SK/3375008 (24V) DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) LOUVER KNOB LOUVER RESISTOR (12V) RESISTOR (24V) FAN SWITCH

PART NO.

1199036 1875001 2399004 1675001 1099015 1075011* 3275002 2575003 3275007 2099006 2075001* 2199005

QTY

2 1 1 1 1 1 4 2 1 1 1 1

Universal Condenser

* Kit includes hose, fittings, dryer, unit mounting brackets, and electrical components

* These parts are used on 24V unit only, (Part No. 3375008).

Condenser Options

Fitting Type -8 In -6 Out Height "B" (Inches)

9.4 15.7

Radiator Mount Width "A" Inches)

32.8 23.8 29.8 35.8 27 29.8 20 .89 .75 1.09 .75

Depth (Inches)

2.0

Part No.

1575011 1575001 1575002 1575003 1518001 1599005 1575005

A Tube O Ring

13.6 11.5 14.75 15.2 18.1

B

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367

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units Universal Mount Evaporator

R-134A/R-12 UNIT

This unit is used in several different vehicle configurations. Easily mounted under dash or under bench style seating. The compact design allows for installation in confined areas. As always, this model includes all of the Kysor/Westran quality, performance minded components you have come to expect.

Universal Mount Evaporator

Universal Mount Evaporator Technical Specifications:

Performance: Air Flow: Max. Power Required: Weight: HOW TO ORDER: Universal Mount Evaporator: 12 Volt 24 Volt CONDENSER RECOMMENDATIONS: Radiator Mount Remote Mount 1575011 3375035 or 3375041 3375009 3375010 9,000 BTU/hr. (IMACA 200) 185 SCFM 9.8 amps @ 14 Volts 11 lbs. Kysor Part No.

Service Parts Listing: UNIVERSAL MOUNT EVAPORATOR 3375009 (12V) & 3375010 (24V) DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) BALL LOUVER 2 1/2" KNOB FAN SWITCH (12V) FAN SWITCH (24V)

PART NO.

1199009 1875001 2399004 1675014 1099015 1075011* 3275008 2575003 2199002 2175002

*

QTY

2 1 1 1 1 1 4 2 1 1

* This part is used on 24V unit only, (Part No. 3375010).

368

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R-134A/R-12 UNIT

Heating & Air Conditioning Units

MiniBrute Kombo

In-Dash Heating and Air Conditioning System for Mack Conventionals

The MiniBrute Kombo combines a factory installed appearance with heavy-duty Kysor performance. Multiple outlet louvers are adjustable and evenly distribute air throughout the cab. A high impact plastic cover, along with true heavy-duty components, make the MiniBrute a best bet for R Model Mack Conventionals.

4

AFTERMARKET SYSTEMS

Service Parts Listing: MINIBRUTE (12V) 3375012 & 3375011 DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR (CORE & COIL COMBO) BLOWER MOTOR LOUVER ASSY KNOB WATER VALVE OUTLET LOUVER RESISTOR BALL LOUVER FAN SWITCH

PART NO.

1199006 1875001 2375001 1675002 1075008 3275004 2575008 2475004 3275002 2099006 3275008 2199005

QTY

1 1 1 1 1 2 4 1 1 1 2 1

MiniBrute Kombo

MiniBrute Komb Technical Specifications:

Performance: Air Flow: Max. Power Required: Weight: HOW TO ORDER: Color MiniBrute MiniBrute Beige Grey 15,300 BTU/hr. (IMACA 200) 25,000 BTU/hr. Heating (SAE) 200 SCFM 105 SCFM Defrosting 19 amps @ 14 Volts 45 lbs. Kysor Part No. 3375011 3375012 System Power Requirement 12 Volts D.C. 12 Volts D.C.

MINIBRUTE Cab "Dash-Mounted" Kombo System Year

82 thru 10/87 82 thru 10/87 68 thru 10/87 68 thru 10/87 78 thru 10/87 78 thru 10/87 87 thru 10/87

Model

"RU" and "DM" 6-cylinder with CAC "RU" and "DM" 6-cylinder with CAC "R" and "U" Models without CAC "R" and "U" Models without CAC "DM" Model without CAC "DM" Model without CAC "R" and "U" Models with CAC E-6 Mack Eng.

Condenser Coil

1518001 1575006 1575002 1575002 1575001 1575001 1575006

*Condenser Compressor Installation Kit

Adapter Kit

3715003 3715003 3715003 3715003 3715003 3715003 3715006

Kombo

3375011 (Beige) 3375012 (Grey) 3375011 (Beige) 3375012 (Grey) 3375011 (Beige) 3375012 (Grey 3375011 (Beige)

Drive Belt

3475008 3475008 3475008 3475008 3475008 3475008 3475007

1401102 1401102 1401102 1401102 1401102 1401102 1401102

3475027 3475027 3475027 3475027 3475027 3475027 3475027

Call: (800)-499-6849

369

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units Ford "L" Kombo

R-134A/R-12 UNIT

In-Dash Heating & Air Conditioning System for Ford Medium & Heavy-Duty Conventionals

Ford "L" Kombo

The Ford "L" Kombo mounts under the dash for a custom factory look.A heavy-duty tube and fin coil, along with an adjustable floor outlet, are just some of the quality features. Packed with plenty of Kysor performance, the Ford "L" Kombo will satisfy the most discriminating fleet's heating and A/C requirements.

Ford "L" Kombo Technical Specifications:

Performance: Air Flow: Current Draw: Weight: HOW TO ORDER: Ford "L" Kombo 19,600 BTU/hr. (IMACA 200) 31,750 BTU/hr. Heating (SAE) 350 SCFM 19.7 amps max power required: 34 lbs. Year 1987-90 Kysor Part No. 3375013 (12 Volts)*

* Does not include pressure switches.

Service Parts Listing: FORD "L" KOMBO (12V) 3375013 DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR HEATER CORE FOAM FILTER CONTROL CABLE RELAY 12V LOUVER

PART NO.

1175001 1875001 2399003 1675012 1099024 1775010 3475009 2575014 2099003 3275005

QTY

1 1 1 1 1 1 1 1 1

FORD "L" SERIES IN-DASH KOMBO Year

'87 '87 87 '88 thru '90

Model

L7000 & 8000 L8000 L9000 L7000,8000,9000

A/C Heater

3375013 3375013 3375013 3375013

Condenser Coil

1575001 1518001 1575003 1599005

Receiver Dryer Kit

N/A N/A N/A 3475050

370

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Heating & Air Conditioning Units ClasSix Ford Cargo

Air Conditioning System for Ford Cargo Series Trucks

Service Parts Listing: CLASSIX FORD CARGO 3375014 DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR KNOB SMALL LOUVER ASSY RESISTOR 12V FAN SWITCH FILTER BALL LOUVER

4

AFTERMARKET SYSTEMS

PART NO.

1199009 1875001 2399001 1675009 1099015 2575008 3275007 2099006 2199005 3475010 3275008

QTY

2 1 1 1 1 1 2 1 1 1 3

ClasSix Ford Cargo Technical Specifications:

COOLING Performance: Air Flow: Max. Power Required: HOW TO ORDER: Ford Cargo 8000 w/Air to Air After Cooler 11,900 BTU/hr. (IMACA 200) 185 SCFM 10.3 amps @ 14 Volts D.C. Kysor System No. Years 3375014 unit only

* System includes all components required to complete installation in vehicle with clearly-diagrammed instructions. For use with R-12 only.

Call: (800)-499-6849

371

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units KK-215, KH-210 Sleeper Kombo/Heater

Auxiliary Air Conditioning & Heating for Sleeper Units and other Remote Locations

KK-215, KH-210 Technical Specifications:

KK-215 Performance: 13,200 BTU/hr Cooling*.(IMACA200) 22,100 BTU/hr. Heating (SAE) 240 SCFM Cooling 230 SCFM Heating

R-134A/R-12 UNIT

KK-210 25,700 BTU @ 180°F

Air Flow: Max. Power Required: Weight: Height (Max):

250 SCFM

9.9 amps @ 14 Volts D.C. 11.3 amps @ 14 Volts Heating D.C. 19.32 lbs. 20.6 lbs 9.6 in. 18.3 in. 11.7 in. System Power Requirement 12 Volts D.C. 12 Volts D.C. 12 Volts D.C.

KK-215 & KH-210

The KK-215 and KH-210 are two proven Kysor performers. With plenty of BTU capacity, the KH-210 will add the convenience of heating and cooling to just about any truck sleeper. Easy installation and optional control packages guarantee a comfortable sleeper mile after mile.

Width (Flange to Flange): Depth (Max): HOW TO ORDER: Description KH-210 Bunk Kombo KK-215 Bunk Kombo Bunk Kombo Control (Optional, for auxiliary unit use only) Installation Kit (Optional) Kysor Part No. 3375016 3375017 3475076

3475047

* Performance is dependent upon vehicle condensing capacity.

Service Parts Listing: KK-215 (12V) 3375017 DESCRIPTION

BLOWER WHEEL EXPANSION VALVE EVAPORATOR BLOWER MOTOR HEATER CORE RESISTOR

PART NO.

1199035 1875001 1675008 1099004 1775006 2099006

QTY

2 1 1 1 1 1

Service Parts Listing: KH-210 (12V) 3375016 DESCRIPTION

BLOWER WHEEL EXPANSION VALVE EVAPORATOR BLOWER MOTOR HEATER CORE RESISTOR

PART NO.

1199035 1899004 1675008 1099004 1775006 2099006

QTY

2 1 1 1 1 1

372

Call: (800)-499-6849

R-134A/R-12 UNIT

Heating & Air Conditioning Units

Bunk Evaporator

The Bunk Evaporator is made of sheet metal for durable life and will mate up with most O.E.M. duct work. The unit has high capacity cooling performance and comes standard with a preset thermostat. An optional bunk control is also available.The unit is available in a 12-Volt version.

4

AFTERMARKET SYSTEMS

Bunk Evaporator

Bunk Evaporator Technical Specifications:

Performance: Air Flow: Max. Power Required: Weight: HOW TO ORDER: Bunk Evaporator: 12 Volt Bunk Unit 3375018 15,000 BTU/hr. (IMACA 200) 236 SCFM 12.7 amps @ 28 Volts 16 lbs. Kysor Part No.

Service Parts Listing: BUNK EVAPORATOR 3375018 (12V) DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) RESISTOR (12V)

PART NO.

1175002 1875001 2399003 1675013 1099024 2099006

QTY

1 1 1 1 1 1

Call: (800)-499-6849

373

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units KA-7100 Headliner Evaporator

Headliner Air Conditioner for Mini Buses, Shuttle Buses & Step Vans

R-134A/R-12 UNIT

The KA-7100 Headliner Air Conditioner is designed for mini school buses, shuttle buses, and step vans. Passenger comfort is top priority with one high efficiency blower assembly designed for maximum air flow and quiet operation. The highest BTU system available promises quick temperature pull down and maximum cooling. The removal of two screws allows for easy cleaning or replacement of the air recirculation filter.

KA-7100

Service Parts Listing: KA-7100 HEADLINER EVAPORATOR (12V) 3375020

KA-7100 Technical Specifications:

COOLING Performance: Air Flow: Max. Power Required: Weight: HOW TO ORDER: KA-7100 Headliner (12V) Wiring Kit Universal Hose Kit 35,340 BTU/hr. (IMACA 200) 550 SCFM 15.2 amps @ 14 Volts 35 lbs. Kysor Part No. 3375020 3475060 3475063

Description

EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR ASSY DOUBLE LOUVER BALL LOUVER FILTER RESISTOR KNOB

Part No.

1875002 2375001 1675020 1075018 3275011 3275008 3475019 2099006 2575007

Qty

1 1 1 1 2 2 1 1 1

.438 DIA. HOLE (2)

.750 DIA. HOLE (2) .438 DIA. HOLE (2)

SUGGESTED COMPRESSOR:

Seltec 1403138

18.9

SUGGESTED CONDENSER:

Super Air 3375044

15.0

2.0 4.4

EVAPORATOR COIL THERMOSTAT CONTROL

.19 THK SEAL GASKET BLOWER UNIT

21.0 30.0

OUTLET LOUVER (2)

BLOCK VALVE

RESISTOR

5/8 TUBE O-RING FEMALE SHORT PILOT 7/8-18 N.S.-28 THD. "TO COMP. SUCTION"

DRAIN TUBE

8.2 9.5 9.7 3.1 8.7

1.38

3/8 TUBE O-RING FEMALE LONG PILOT 5/8-18 UNF-28 THD. "TO LIQUID INLET"

AIR INLET

13.5 19.6

OUTLET LOUVER (2)

29.0

374

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R-134A/R-12 UNIT

Heating & Air Conditioning Units

KA-7300 Headliner Evaporator

Headliner Air Conditioner for Large School Buses, Shuttle Buses & the Largest On- or Off-Highway Cabs

The KA-7300 Headliner Air Conditioner is designed for large school buses, shuttle buses, and the largest of cabs. Passenger comfort is top priority. With two blower assemblies designed for maximum air flow and quiet operation. The highest BTU system available promises quick temperature pull down and maximum cooling. The removal of three screws allows for easy cleaning or replacement of the air recirculation filter.

4

AFTERMARKET SYSTEMS

KA-7300

MOUNTING PATTERN

.438 DIA. HOLE (2) .750 DIA. HOLE (2) .438 DIA. HOLE (2) 18.9 15.0

Service Parts Listing: KA-7300 HEADLINER EVAPORATOR 3375021 (12V) DESCRIPTION

EXPANSION VALVE THERMOSTAT

PART NO.

1875002 2375001 1675021 1075018 3275011 3475020 2099006 2575007

QTY

1 1 1 1 4 1 2 1

2.0 4.4 21.0 40.7

EVAPORATOR BLOWER MOTOR ASSY DOUBLE LOUVER FILTER RESISTOR 12V

KA-7300 Technical Specifications:

COOLING Performance: Air Flow: Max.Power Required: Weight: HOW TO ORDER: KA-7300 Headliner (12 Volt) Wiring Kit (12 Volt) Universal Hose Kit 54,000 BTU/hr. (IMACA 200) 936 SCFM 30.0 amps @ 14 Volts 15 amps @ 28 Volts 68 lbs. Kysor Part No. 3375021 3475064 3475063

KNOB

Suggested Compressor:

Seltec 1403138 1403131

Suggested Condenser:

Super Air "Plus" 3375046 (12V)

Call: (800)-499-6849

375

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units KK-315 Kombo

Heater/Air Conditioner for Fire Trucks & Rescue Vehicles

R-134A/R-12 UNIT

The KK-315 is a heater/air conditioner specifically designed for the heavy-duty rescue vehicle industry. Field tested in various fire truck applications, it is a proven per-former. Additional applications seem endless with the versatility of both floor and doghouse installations. Solid construction, along with exceptional performance, makes the KK-315 another winner from Kysor.

KK-315 Kombo

KK-315 Kombo Technical Specifications:

Performance: Air Flow: Max.Power Required: HOW TO ORDER: KK-315 Kombo 25,044 BTU/hr. (IMACA 200) 625 SCFM Kysor Part No. 3375022 34,000 BTU/hr. (SAE) 619 SCFM System Power Requirement 12 Volts D.C.

25 amps @ 14 Volts 25 amps @ 14 Volts

Service Parts Listing: KK-315 (12V) 3375022 DESCRIPTION

EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR ASSY KNOB FAN SWITCH LOUVER RESISTOR FOAM FILTER WATER VALVE

PART NO.

1875001 2399004 1675022 1075019 2575010 2199005 3275012 2099006 3475012 2475005

QTY

1 1 1 2 4 2 12 2 1

376

Call: (800)-499-6849

Heating & Air Conditioning Units KH-600 Heater/Defrost Unit

Low Profile Ceiling Mount Heater/Defrost Unit

4

AFTERMARKET SYSTEMS

The KH-600 has been redesigned for heavy-duty on highway applications where performance and reliability are a must.Originally built for the fire truck and rescue vehicle industry, the KH-600 has been field tested under the most adverse conditions. Multiple air outlets offer both heating and defrost functions.Heavy gauge steel and low profile construction with extended life motors make the KH-600 the right choice for ceiling mount heater/defrost packages.

KH-600

KH-600 Technical Specifications:

Performance: Air Flow: HOW TO ORDER: KH-600 Heater/ Defrost 39,000 BTU/hr. (SAE) @ 180° 340 SCFM Kysor Part Number 3375023 System Power Requirement 12 Volts D.C.

Max.Power Required: 16.8 amps @ 14 Volts

Service Parts Listing: KH-600 HEATER/DEFROST (12V) 3375023 DESCRIPTION

CONDENSER MOTOR HEATER CORE RESISTOR SWITCH 3 SPEED ROTARY CONTROL KNOB LOUVER WATER VALVE LOUVER

PART NO.

1075020 1775014 2099006 2199005 2175005 2575009 3275013 2475001 3275010

QTY

1 1 1 1 1 2 2 1 6

Call: (800)-499-6849

377

4

AFTERMARKET SYSTEMS

Heating & Air Conditioning Units KA-800 StraightShooter

In-Cab Air Conditioning System for C.O.E. Trucks (non-sleeper)

360° Adjustable Louvers 3-Speed Blower Switch Thermostatic Control Switch

Heavy-Duty Metal Case

KA-800

Service Parts Listing: KA-800 STRAIGHTSHOOTER 3375024 (12V) & 3375025 (24V)

KA-800 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: StraightShooter 22,000 BTU/hr. 320 SCFM 14 amps @ 14 Volts D.C. 33 lbs. Kysor Part Number 3375024 System Power Requirement 12 Volts D.C

DESCRIPTION

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) LOUVER ASSY KNOB FAN SWITCH (12V) FAN SWITCH (24V)

PART NO.

1199035 1875001 2399004 1675003 1099004 1099019* 3275002 2575003 2199002 2175002*

QTY

2 1 1 1 1 1 4 2 1 1

* These parts are used on 24V unit only, (Part No. 3375025).

378

Call: (800)-499-6849

R-134A/R-12 UNIT

Condensers for All Vehicle Makes

4

AFTERMARKET SYSTEMS

KC-90 Condenser

Durable Fiberglass Cover Permanent Magnet Motors

Studded for Easy Mounting

Tube and Fin Condenser Coil

KC-90

Service Parts Listing: KC-90 WITH DRYER 3375028 (12V) & 3375029 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) CONDENSER FAN BLADE RECEIVER DRYER

KC-90 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-90 w/o Dryer KC-90 w/Drier KC-90 w/Drier 26,000 BTU/hr. 775 SCFM 9 amps @ 12 Volts D.C. 4.5 amps @ 24 Volts D.C. 42 lbs. Kysor Part No. 3375026 3375028 3375029 System Power Requirement 12 Volts D.C 12 Volts D.C 24 Volts D.C

Service Parts Listing: KC-90 WITHOUT DRYER 3375026 (12V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER FAN BLADE

PART NO.

1099013 1075012* 1575013 1275003 1975001

QTY

1 1 1 1 1

PART NO.

1099013 1575013 1275003

QTY

1 1 1

* This part is used on 24V unit only, (3375029).

KC-110 Condenser

Durable Fiberglass Cover

Tube and Fin Condenser Coil

KC-110

Studded for Easy Mounting

KC-110 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-110 KC-110 w/Drier 45,000 BTU/hr. 1250 SCFM 20 amps @ 12 Volts D.C. 10 amps @ 24 Volts D.C. 65 lbs. Kysor Part Number 3375030 3375032 System Power Requirement 12 Volts D.C 24 Volts D.C

Service Parts Listing: KC-110 CONDENSER 3375030 (12V) DESCRIPTION

CONDENSER MOTOR CONDENSER FAN BLADE

Service Parts Listing: KC-110 CONDENSER 3375032 (24V) QTY

2 1 2

PART NO.

1099013 1599004 1275003

DESCRIPTION

CONDENSER MOTOR CONDENSER FAN BLADE

PART NO.

1075012 1599004 1275003

QTY

2 1 2

Call: (800)-499-6849

379

4

AFTERMARKET SYSTEMS

Condensers for All Vehicle Makes KC-200 Condenser

Wafer-Pack Filter-Receiver-Drier Quick Release Cover Latches Durable Tube and Fin Coil

R-134A/R-12 UNIT

KC-200

Heavy-duty Steel Case Permanent Magnet Motors

Service Parts Listing: KC-200 CONDENSER 3375033 (12V) & 3375034 (24V)

KC-200 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-200 MiniMight Condenser 37,000 BTU/hr. 1000 SCFM 20 amps @ 14 Volts D.C. 10 amps @ 24 Volts D.C. 21 lbs. Kysor Part No. 3375033 3375034 System Power Requirement 12 Volts D.C. 24 Volts D.C.

DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) CONDENSER FAN RECEIVER DRYER

PART NO.

1099013 1075012* 1575004 1299019 1975002

QTY

2 2 1 2 1

* This part is used on 24V unit only, (Part No. 3375034).

KC-220 Condenser

Space-Saving "Pancake" Motor

Lightweight Construction

Rust-Resistant Finish

KC-220

Service Parts Listing: KC-220 CONDENSER (12V) 3375035 DESCRIPTION

CONDENSER MOTOR CONDENSER System Power Requirement 12 Volts D.C

KC-220 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-220 Condenser 18,500 BTU/hr. 850 SCFM 15.0 amps @ 14 Volts D.C. 21 pounds Kysor Part No. 3375035

PART NO.

1075022 1575007

QTY

2 1

380

Call: (800)-499-6849

R-134A/R-12 UNIT

Condensers for All Vehicle Makes

KC-400 HardHat Condenser

· Heavy, Rust-Resistant "Paint Lok" Steel Case · Permanent Magnet Fan/Motor · High Capacity Filter-Receiver-Drier · 624 cu. in. Coil · Easy maintenance with removal of 4 screws · Ideal for the most rugged off-highway applications KC-400 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-400 Condenser 33,000 BTU/hr. 825 SCFM 10.3 amps @ 14 Volts D.C. 7.5 amps @ 28 Volts D.C. 76 lbs. Kysor Part No. 3375036 3375037 System Power Requirement 12 Volts D.C 24 Volts D.C.

4

AFTERMARKET SYSTEMS

KC-400 HardHat

Service Parts Listing: KC-400 HARDHAT 3375036 (12V) & 3375037 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) CONDENSER FAN RECEIVER DRYER CIRCUIT BREAKER SOLENOID 12V. SOLENOID 24V.

PART NO.

1075003 1075004* 1575015 1299020 1999009 2199034 2175009 2175010

QTY

1 1 1 1 1 1 1 1

* This part is used on 24V unit only, (Part No. 3375037).

KC-440 Condenser

Permanent Magnet Motors

Rust-Resistant Finish

Studded for Easy Mounting

Durable Tube and Fin Coil

KC-440

Service Parts Listing: KC-440 (12V) 3375038 DESCRIPTION

CONDENSER MOTOR CONDENSER RECEIVER DRYER LOW PRESSURE SWITCH RELAY

KC-440 Technical Specifications:

Performance: 55,000 BTU/hr. 1877 SCFM 28 amps @ 12Volts D.C. 14 amps @ 24 Volts D.C. 68 pounds Kysor Part No. 3375038 System Power Requirement 12 Volts D.C

PART NO.

1075021 1575016 1975001 2275006 2075003

QTY

2 1 1 1 2

Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-400 Condenser

Call: (800)-499-6849

381

4

AFTERMARKET SYSTEMS

Condensers for All Vehicle Makes KC-500 Condenser

· Rust-resistant finish · Mounts horizontal or vertical · Lightweight yet durable · Quick release latches for easy maintenance

R-134A/R-12 UNIT

KC-500

KC-500 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-500 12V Condenser KC-500 24V Condenser Optional Shock Mount Kit 27,500 BTU/hr. 740 SCFM 6.3 amps @ 28 Volts D.C. 42 lbs. Kysor Part No. 3375039 3375040 System Power Requirement 12 Volts D.C 24 Volts D.C

Service Parts Listing: KC-500 3375039 (12V) & 3375040 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) CONDENSER FAN BLADE

PART NO.

1075009 1075016* 1575008 1275003

QTY

1 1 1 1

* This part is used on 24V unit only, (Part No. 3375040).

KC-600 Condenser

· Durable Fin Tube and Fin Coil · Slimline Design

KC-600

Space-Saving "Pancake" Motor

KC-600 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-600 Slimline Condenser 19,000 BTU/hr. 800 SCFM 9 amps @ 14 Volts D.C. 20 pounds Kysor Part No. 3375041 System Power Requirement 12 Volts D.C

Service Parts Listing: KC-600 (12V) 3375041 DESCRIPTION

CONDENSER MOTOR CONDENSER RECEIVER DRYER

PART NO.

1075022 1575017 1999008

QTY

2 1 1

382

Call: (800)-499-6849

R-134A/R-12 UNIT

Condensers for All Vehicle Makes

KC-700 Condenser

The KC-700 is a rugged condenser built to handle conditions encountered by off-highway equipment. It features a 18-ga. stainless steel housing, side mounting brackets (shipped loose) and No.6 and No.8 female o-ring connections. Hardware and electrical kit with instructions included.

4

AFTERMARKET SYSTEMS

KC-700

KC-700 TECHNICAL SPECIFICATIONS:

Performance: Air Flow: Max. Power Required: Weight: HOW TO ORDER: 24 Volt Condenser 23,800 BTU/hr. 840 SCFM 6.5 AMPS @ 24Volts D.C. 24 lbs without brackets 27 lbs with brackets Kysor Part No. 3375092

Service Parts Listing: KC-700 CONDENSER 3375092 (24V) DESCRIPTION

CONDENSER COIL FAN ASSY RELAY

* Included in electrical kit

PART NO.

1575021 1075032 2099009*

QTY

1 2 1

Call: (800)-499-6849

383

4

AFTERMARKET SYSTEMS

Condensers for All Vehicle Makes KC-1000 Condenser

14-ga. Paint-Loc Steel Case

R-134A/R-12 UNIT

This powerful heavy-duty condenser is a high-capacity unit built to handle those rugged conditions encountered by any off-highway vehicle. It's capable of handling one or two evaporators totaling 30,000 BTU/hr.if necessary. It features a 14-ga.Paint-Loc heavy-duty steel case, longlife permanent magnet motors (minimum 10,000 hours), a tube and fin coil, 10-inch fans, and a high-performance receiver dryer. Soft refrigerant lines are used for added durability under extreme stress. Its rubber draw latches provide easy access to service internal components.

High-Performance Receiver Dryer

Long-Life Permanent Magnet Motors

Soft Refrigerant Lines

KC-1000

KC-1000 Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-1000 Condenser w/ Receiver Dryer: 12V 24V Kysor Part No. 3375042 3375043 System Power Requirement 12 Volts D.C 24 Volts D.C 45,000 BTU/hr. 1,600 SCFM 25 amps @ 14 Volts D.C. 12.5 amps @ 28 Volts D.C. 84 lbs.

Service Parts Listing: KC-1000 CONDENSER 3375042 (12V) & 3375043 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) CONDENSER FAN BLADE RECEIVER DRYER

PART NO.

1075009 1075016

*

QTY

2 2 1 2 1

1575018 1275003 1999009

* This part is used on 24V unit only, (Part No. 3375043).

Optional Shock Mount Kit 3475051

384

Call: (800)-499-6849

R-134A/R-12 UNIT

Condensers for All Vehicle Makes

Super Air

It is capable of handling one or two evaporators totaling 37,000 BTU/hr. It features a 18-ga. galvannealed heavy-duty steel case, long-life permanent magnet motors (minimum 10,000 hours), a tube and fin coil, 10-inch fans, and a highcapacity receiver dryer. The removal of only eight bolts provides easy access to service internal components.

4

AFTERMARKET SYSTEMS

Super Air

This powerful condenser is a high capacity unit built to handle rugged conditions encountered by any on-highway vehicle.

Super Air Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: KC-1000 Condenser w/Receiver Dryer: 12V 24V Bracket & Grill Kit Kysor Part No. 3375044 3375045 3475062 System Power Requirement 12 Volts D.C 24 Volts D.C 45,000 BTU/hr. 1,180 SCFM 25 amps @ 14 Volts D.C. 12.5 amps @ 28 Volts D.C. 90 lbs.

Service Parts Listing: SUPER AIR CONDENSER 3375044 (12V) & 3375045 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) CONDENSER FAN RECEIVER DRYER

PART NO.

1099013 1075012* 1575019 1275003 1975003

QTY

2 2 1 2 1

* This part is used on 24V unit only, (Part No. 3375045).

Super Air "Plus"

It's capable of handling one or two evaporators totaling 55,000 BTU/ hr. It features a 18-ga. galvannealed heavy-duty steel case, long-life permanent magnet motors (minimum 10,000 hours), a tube and fin coil, 10-inch fans, and a high-capacity receiver dryer. The removal of only eight bolts provides easy access to service internal components.

Super Air "Plus"

This powerful condenser is a highcapacity unit built to handle rugged conditions encountered by any onhighway vehicle.

Super Air "Plus" Technical Specifications:

Performance: Air Flow: Max.Power Required: Weight HOW TO ORDER: Kysor Part No. KC-1000 Condenser w/ Receiver Dryer (12V) 3375046 System Power Requirement 12 Volts D.C 60,000 BTU/hr. 1,431 SCFM 26 amps @ 14 Volts D.C. 13 amps @ 28 Volts D.C. 115 pounds

Service Parts Listing: SUPER AIR "PLUS" CONDENSER (12V) 3375046 DESCRIPTION

CONDENSER MOTOR CONDENSER FAN BLADE RECEIVER DRYER

PART NO.

1099013 1575010 1275003 1975003

QTY

2 1 2 1

Call: (800)-499-6849

385

4

AFTERMARKET SYSTEMS

Heavy-Duty Rooftop Units HD-1000 Rooftop Air Conditioner

Heavy-Duty Rooftop Air Conditioner

R-134A/R-12 UNIT

The HD-1000 Rooftop air conditioner is the ideal choice for severe operating conditions where a heavy-duty unit is required. Redesigned with an optional side mount fresh air filter, the HD-1000 air conditioner doubles as a cab pressurizer. An optional recirculation filter kit is also available. Sealed ball bearing motors, heavy gauge steel construction, and plenty of Kysor performance guarantee a rooftop unit built to last.

HD-1000 A/C

Service Parts Listing: HD-1000 ROOFTOP AIR CONDITIONER 3375047 (12V) & 3375048 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) CONDENSER FAN BLADE RECEIVER DRYER ROTARY KNOB SWITCH (12V) SWITCH (24V) BULB (12V) BULB (24V) LOW PRESSURE SWITCH HI PRESSURE SWITCH TIPPETTE SWITCH LOUVER

PART NO.

1075009 1075016

*

QTY

1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2

1199035 1899010 2399004 1675017 1099049 1075014* 1575008 1275003 1975002 2575020 2199002 2175002

*

2175007 2175008* 2275002 2275005 2199020 3275003

HD-1000 A/C Technical Specifications:

Performance: Air Flow: Max. Power Required: Weight w/o filter: HOW TO ORDER HD-1000 A/C HD-1000 A/C Fresh Air Filter Option: Side Mount Recirculation Filter Kit Fresh Air Filter (Service Only) Rear Mount 17,000 BTU/hr.(IMACA 200) 264 SCFM 22 amps @ 12 Volts 11 amps @ 24 Volts 85 lbs. Kysor Part No. 3375047 3375048 Kysor Part No. 3475056 3175006 Kysor Part No. 3475036 System Power Requirement 12 Volts D.C. 24 Volts D.C. Application Units with Side Mounting Plate All Application Units w/Rear Mounting Plate

* These parts are used on 24V unit only, (Part No. 3375048).

R-134a Hose Kits

3475002* 3475003* 3475004** 3475005** Crimper kit 2610005 required 18 ft. 24 ft. 18 ft. 24 ft.

* For systems with service valves, which incorporate

R-134a access ports, on compressor.

** For systems without access ports on compressor.

386

Call: (800)-499-6849

R-134A/R-12 UNIT

Heavy-Duty Rooftop Units

HD-1000 Rooftop Kombo

Heavy-Duty Rooftop Air Conditioner

The HD-1000 Kombo is designed and built for cabs where operator comfort must be achieved in demanding operating conditions. Redesigned with an optional side mount fresh air filter, the HD-1000 Kombo also provides the flexibility of a cab pressurizer. An optional recirculation filter is also available. Sealed ball bearing motors and heavy gauge steel construction round out the quality features of the original heavy-duty rooftop.

4

AFTERMARKET SYSTEMS

HD-1000 Kombo

Service Parts Listing: HD-1000 ROOFTOP KOMBO 3375049 (12V) & 3375050 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) CONDENSER FAN BLADE RECEIVER DRYER ROTARY KNOB SWITCH (12V) SWITCH (24V) TIPPETTE SWITCH CONTROL ASSEMBLY

PART NO.

1075009 1075016* 1199035 1899010 2399004 1675016 1099049 1075014* 1575008 1275003 1975002 2575020 2199002 2175002* 2175001 2575021 2575019 2275002 2275005 2475002 3275003

QTY

1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2

HD-1000 Kombo Technical Specifications:

Cooling Performance: Air Flow: Max. Power Required: Weight w/o filter: HOW TO ORDER HD-1000 Kombo HD-1000 Kombo Fresh Air Filter Option: Side Mount Recirculation Filter Kit Fresh Air Filter (Service Only) Rear Mount 14,000 BTU/ hr.(IMACA 200) 257 SCFM Heating 28,800 BTU/hr. (SAE) 252 SCFM

KNOB LOW PRESSURE SWITCH HIGH PRESSURE SWITCH WATER VALVE LOUVER

12 amps @ 12 Volts 12 amps @ 12 Volts 10.5 amps @ 24 Volts 6 amps @ 24 Volts 85 lbs. Kysor Part No. 3375049 3375050 Kysor Part No. 3475057 3175006 Kysor Part No. 3475036 85 lbs. System Power Requirement 12 Volts D.C. 24 Volts D.C. Application Units with Side Mounting Plate All Application Units w/Rear Mounting Plate

* These parts are used on 24V unit only, (Part No. 3375050).

R-134a Hose Kits

3475002* 3475003* 3475004** 3475005** Crimper kit 2610005 required 18 ft. 24 ft. 18 ft. 24 ft.

* For systems with service valves, which incorporate

R-134a access ports, on compressor.

** For systems without access ports on compressor.

Call: (800)-499-6849

387

4

AFTERMARKET SYSTEMS

HP-1000 Heater/Pressurizer

R-134A/R-12 UNIT

This heater/pressurizer and air filter has almost unlimited applications where any of these functions are required. The control panel includes four directional louvers, a three-speed blower switch, and a push-pull hot water control valve. Quick release latches are in place for easy filter cleaning or replacing.

HP-1000

HP-1000 3375051 (12V) & 3375052 (24V) DESCRIPTION

BLOWER WHEEL BLOWER MOTOR (12V) BLOWER MOTOR (24V) HEATER CORE LOUVER SWITCH KNOB

PART NO.

1199028, 1199029 1099004 1099019

*

QTY

1 EA. 1 1 1 4 1 1 1 1 1 1 1 1

1775004 3275001 2575009 2575004 2575022 2199005 3475018 2099006 2075001* 2475003

HP-1000 Technical Specifications:

Performance: Air Flow: Max. Power Required: Weight HOW TO ORDER: Heater/Pressurizer 12 Volt Unit 24 Volt Unit Kysor Part No. 3375051 3375052 44,000 BTU/hr. (SAE) 410 SCFM 14 amps @ 12 VDC 7 amps @ 24 VDC 56 lbs.

ROTARY KNOB CONTROL ASSEMBLY ROTARY SWITCH FILTER RESISTOR (12V) RESISTOR (24V) WATER VALVE ASSEMBLY

* These parts are used on 24V unit only, (Part No. 3375052).

388

Call: (800)-499-6849

R-134A/R-12 UNIT

Hydraulic Heaters & A/C Units

4

AFTERMARKET SYSTEMS

HH-2000 Vertical Mount Unit

Vertical Mount Hydraulically Driven Heater /Air Conditioner

· Independent hydraulic system · Pre-charged self-contained A/C unit · Designed to maximize A/C performance even at idle · Designed to minimize horsepower requirements during A/C operation · Designed for the most demanding applications · Provides large volume of outside air into cab for maximum cab pressurization · Large capacity fresh air filter for long service life

HH-2000

Service Parts Listing: HH-2000 3375053 (12V) & 3375054 (24V) DESCRIPTION

CONDENSER MOTOR (12V)

PART NO.

1075009 1075016* 1199028, 1199029 1875001 2399001 1675018 1099026 1075007* 1575020 1275001 1775012 1975001 3175003 2275004 2275001 2099003 2099009* 2099006 2075001* 2475007

QTY

2 2 1EA. 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

HH-2000 Technical Specifications:

Performance: Heating: Cooling: Air Flow: Max. Power Required: Weight: Hydraulic Operation: Pressure: Fluid Volume: HP Requirement: HOW TO ORDER: HH-2000 Vertical Mount Unit 12V 24V Pump/Manifold Fitting Kit (DDEC Mount) Kysor Part No. 3375053 3375054 3475054 1200 - 1500 psig 7.5 G.P.M. 6 - 8 HP during A/C operation .3 HP w/o A/C operation 35,000 BTU/hr. (SAE) 25,000 BTU/hr. (IMACA 200) 450 SCFM 40 amps @ 12 VDC 12 amps @ 24 VDC 230 lbs.

CONDENSER MOTOR (24V) BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) CONDENSER FAN HEATER CORE RECEIVER DRYER FILTER LOW PRESSURE SWITCH HIGH PRESSURE SWITCH RELAY (12V) RELAY (24V) RESISTOR (12V) RESISTOR (24V) WATER VALVE

* These parts are used on 24V unit only, (Part No. 3375054).

Call: (800)-499-6849

389

4

AFTERMARKET SYSTEMS

Hydraulic Heaters & A/C Units HH-1000 Heater/Air Conditioner

Hydraulically Driven Heater /Air Conditioner

· Independent hydraulic system · Pre-charged self-contained A/C unit · Designed to maximize A/C performance even at idle · Designed to minimize horsepower requirements during A/C operation · Designed for the most demanding offhighway environments

HH-1000

Service Parts Listing: HH-1000 3375055 (12V) & 3375056 (24V) DESCRIPTION

CONDENSER MOTOR (12V) CONDENSER MOTOR (24V) BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) CONDENSER FAN BLADE RECEIVER DRYER

PART NO.

1075009 1075016* 1199035 1899010 2399001 1675016 1099049 1075014* 1575008 1275003 1975002 2575020 2199002 2175002* 2175001 2575021 2575019 2099003 2099009* 3275010 2275002 2275005 2475002 3275003

QTY

1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2

HH-1000 Technical Specifications:

Performance: Heating: Cooling: Air Flow: Max. Power Required: Weight: Hydraulic Operation: Pressure: Fluid Volume: HP Requirement: 1200 - 1500 psig 6.5 G.P.M. 6 - 8 HP during A/C operation .3 HP w/o A/C operation Kysor Part No. Heater/AC & Drive Package (12V) Heater/AC & Drive Package (24V) Filter Pressurizer Kit (horizontal) (12V) Filter Pressurizer Kit (horizontal) (24V Pump/Manifold Fitting Kit (DDEC Mount) 3375055 3375056 3475073 3475085 3475054 28,800 BTU/hr. (SAE) 17,000 BTU/hr. (IMACA 200) 345 SCFM 30 amps @ 12 VDC 185 lbs.

ROTARY KNOB SWITCH (12V) SWITCH (24V) TIPPETTE SWITCH CONTROL ASSEMBLY KNOB RELAY (12V) RELAY (24V) LOUVER LOW PRESSURE SWITCH HIGH PRESSURE SWITCH WATER VALVE LOUVER

A complete HH-1000System is comprised of:

* These parts are used on 24V unit only, (Part No. 3375056).

390

Call: (800)-499-6849

R-134A/R-12 UNIT

Hardhat Headliner Evaporator

4

AFTERMARKET SYSTEMS

Features Ball Bearing, Sealed Motor for Longer Life & Smoother Operation

Blower Controls

The Hardhat Headliner Air Conditioner is designed for cabs in which operator comfort has top priority and where other air conditioners cannot be used because of space or height limitations. The compact size provides maximum adaptability for a custom appearance. A sealed, ball bearing motor is used for long life and smooth operation in hot, humid conditions. High temperature resistant plastic blower wheels provide quiet operation and maximum air flow. Drain hoses extend through the sides of the case for direct routing outside.

High Impact Plastic Case

360° Rotating Air Outlets

Hardhat Headliner

Service Parts Listing: HARDHAT HEADLINER EVAPORATOR 3375057 (12V) & 3375058 (24V) DESCRIPTION

BLOWER WHEEL

PART NO.

1199035 1899004 2375001 1675005 1099049 1075014* 2575007 2199005 3475011 3175002 2099006 2075001* 3275008 2799037

QTY

2 1 1 1 1 1 2 1 1 1 1 1 6 2

Hardhat Headliner Evaporator Specifications:

Cooling Performance: Air Flow: Max. Power Required: 305 SCFM 13.3 amps @ 14 Volts 7.2 amps @ 28 Volts Main Unit Weight: HOW TO ORDER In-Cab Hardhat Headliner 12 Volt 24 Volt Fresh Air Adapter Kit Fresh Air Filter Box Filter Installation Universal Installation Kit 3375057 3375058 3475075 3475074 3475072 3475067 12 Volts D.C. 24 Volts D.C. 35 lbs. Kysor Part No. w/Pressurization Option 260 SCFM 8.6 amps @ 14 Volts 5.5 amps @ 28 Volts Filter 9 lbs. System Power Requirement 21,000 BTU/hr. (IMACA 200) 20,000 BTU/hr. (IMACA 200)

EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) CONTROL KNOB FAN SWITCH FILTER FILTER RESISTOR (12V) RESISTOR (24V) BALL LOUVER DRAIN CHECK VALVE

* These parts are used on 24V unit only, (Part No. 3375058).

Suggested Hardhat System

Compressor Options

C.C.I./RTA Seltec/Zexel with Variable Groove Clutch Sanden with Variable Groove Clutch 210L* 12 Volt 24 Volt 12 Volt 24 Volt

R-12

N/A 1403007 1403009 1401009 1401011

R-134a

1402002 1403106 1403111 ­ ­

Condenser Options R-134a/R-12

3375030 3375032 3375044 3375045 3375042 3375043 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

Notes

KC-110 KC-110 Super Air Super Air KC-1000 KC-1000

* Clutch determined by engine application.

Call: (800)-499-6849

391

4

AFTERMARKET SYSTEMS

Hardhat Headliner Accessories

Part No. 3475074 Part No. 3475075

Fresh Air Filter

Fresh Air Filter Box 15.68" L x 15.68" W x 4.92" D

Adapter Box

Quick Release Latch Louvered Inlets

Heavy, Rust-Resistant "Paint Lok" Steel Case

For use with "Hardhat Headliner Evaporator" on page 391 or "Jumpseat Kombo" on page 396

For use with "Hardhat Headliner Evaporator" on page 391

Part Nos. 3475021 (12V), 3475022 (24V)

Pressurizer

Pressurizer Technical Specifications:

Attaches directly to remote mount filters (as shown in diagram above right) to force dust-free air into the cab through the heating and air conditioning unit. Increases pressurization capacity to assure a dustfree environment.

Air Flow: Max. Power Required: HOW TO ORDER: Pressurizer: 12 Volt 24 Volt

220 SCFM 12.3 amps @ 13.6 VDC Kysor Part No. 3475021 3475022

392

Call: (800)-499-6849

R-134A/R-12 UNIT

"Slimline" Units

4

AFTERMARKET SYSTEMS

"Slimline" Headliner Kombo

Heater/Air Conditioner

This ceiling mount unit provides heating and cooling capabilities to any vehicle's cab.The low profile unit mounts up and out of the way of the operator, providing more leg and elbow room.

"Slimline" Headliner

22.52 5.6

This unit is available with or without an optional air filter. Available in 12V or 24V models.

16.8

17.00 4.5 25.8

Service Parts Listing: SLIMLINE HEADLINER KOMBO 3375059 (12V) & 3375060 (24V) DESCRIPTION

EXPANSION VALVE

PART NO.

1875001 2375001 1675015 1075023 1075024* 1775011 2199005 2099006 2075001* 2475006 3275010 2575007 2575017 2575018 3475017 2575012 2575017* 3475016

QTY

1 1 1 1 1 1 1 1 1 1 5 2 1 1 1 1 1 1

Slimline Headliner Kombo Technical Specifications:

Performance: Heating: Cooling: Air Flow: Max. Power Required: Weight HOW TO ORDER: Kysor Part No. Headliner Kombo: 12 Volt 24 Volt AC Only Model: 12 Volt 24 Volt Air Filter Kit (weight 5 lbs.) Universal Installation Kit 3375087 3375088 3475052 3475068 3375059 3375060 23,600 BTU/hr. (SAE) 13,200 BTU/hr. (IMACA 200) 250 SCFM 9 amps @ 14 VDC 26 lbs.

THERMOSTAT EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) HEATER CORE FAN SWITCH RESISTOR (12V) RESISTOR (24V) WATER VALVE LOUVER KNOB CABLE KNOB FILTER CABLE (12V) CABLE (24V) FILTER

* These parts are used on 24V unit only, (Part No. 3375060).

Suggested Headliner System

Compressor Options

C.C.I./RTA 210L* Seltec/Zexel with Variable Groove Clutch Sanden with Variable Groove Clutch 12 Volt 24 Volt 12 Volt 24 Volt

R-12

N/A 1403007 1403009 1401009 1401011

R-134a

1402002 1403106 1403111 ­ ­

Condenser Options R-134a/R-12

3375039 3375040 12 Volt 24 Volt

Notes

KC-500 KC-500

* Clutch determined by engine application.

Call: (800)-499-6849

393

4

AFTERMARKET SYSTEMS

"Slimline" Units "Slimline" Kombo/Evaporator

Heater/Air Conditioner

· Positive shut off door for fresh or recirculated air · Cleanable filter · Designed for ease of serviceability · Highest output available in its size · Ideal when space is a minimum

R-134A/R-12 UNIT

* Top louvers can be modified to hose collars for duct installation with conversion with conversion kit No. 3475058.

"Slimline" Kombo/Evaporator

Service Parts Listing: SLIMLINE KOMBO/EVAPORATOR 3375061 (12V) & 3375062 (24V) DESCRIPTION

BLOWER ASSEMBLY (12V) BLOWER ASSEMBLY (24V) EXPANSION VALVE EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V) HEATER CORE CHECK VALVE FILTER, RECIRC. 34 lbs. A/C Only 3475086 3375090 FILTER, COIL RESISTOR (12V) RESISTOR (24V) 3375061 3375062 3475053 3475069 LOUVER ASSEMBLY WATER VALVE CONTROL ASSEMBLY LOUVER ASSEMBLY

PART NO.

1075028 1075029* 1875001 1675019 1075020 1075025* 1775013 2799037 3175004 3475011 2099006 2075001* 3275001 2475001 2575023 3275002

QTY

1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 3

Slimline Kombo/Evaporator Technical Specifications:

Kombo Performance: Heating: Cooling: Air Flow: Max. Power Required: Weight: HOW TO ORDER Slimline Back Pak Kombo 12 Volt 24 Volt Fresh Air Filter Kit (weight 21 lbs.) Universal Installation Kit 31,000 BTU/hr. (SAE) 14,000 BTU/hr. (IMACA 200) 15,500 (IMACA 200) 300 SCFM (heating) 275 scfm (cooling) 11.7 amps @ 14 Volts D.C. 37 lbs. Kysor Part No. 325 SCFM A/C Only

* These parts are used on 24V unit only, (Part No. 3375060).

Suggested Slimline System

Compressor Options

C.C.I./RTA 210L* Seltec/Zexel with Variable Groove Clutch Sanden with Variable Groove Clutch 12 Volt 24 Volt 12 Volt 24 Volt

R-12

N/A 1403007 1403009 1401009 1401011

R-134a

1402002 1403106 1403111 ­ ­

Condenser Options R-134a/R-12

3375039/3375028 3375040/3375029 12 Volt 24 Volt

Notes

KC-500/KC-90 KC-500/KC-90

* Clutch determined by engine application.

394

Call: (800)-499-6849

R-134A/R-12 UNIT

"Slimline" Units

Heavy-Duty "Slimline" Headliner Kombo

NEW UNIT!

This heavy-duty ceiling mount unit provides heating and cooling for a variety of on and off road applications. The low profile design provides the operator with plenty of headroom. This unit can be ordered with either right hand or left hand plumbing and electrical connections. Other features include: long life blower assembly, easy access return air filter, simple controls with large knobs, and all components stay in place when cover is removed for service.

4

AFTERMARKET SYSTEMS

Heavy-Duty "Slimline" Headliner

Service Parts Listing: HEADLINER COMBO (LEFT HAND) 3375063 (12V) & 3375064 (24V) DESCRIPTION

HEATER COIL EVAPORATOR BLOWER MOTOR ASSY BLOWER MOTR ASSY (24V) WATER VALVE THERMOSTAT EXPANSION VALVE LOUVER, (RECTANGLE) LOUVER, (ROUND) KNOB, CONTROL CABLE, CONTROL SWITCH, FAN FILTER

PART NO.

1775015 1675024 1075026 1075027* 2499004 2399004 1875001 3275014 3275010 2575011 2575001 2199027 3199056

QTY.

1 1 1 1 1 1 1 2 3 3 1 1 1

* These parts are used on 24V unit only, (Part No. 3375064).

Heavy-Duty Headliner Kombo Technical Specifications:

Performance: Heating: Cooling: Air Flow: Max. Power Required: Weight: HOW TO ORDER Heavy Duty "Slimline" Headliner Kombo Left Hand 12V Left Hand 24V Right Hand 12V Right Hand 24V Installation Kit Hose Kit Radiator Mount Condenser Hose Kit Electric Fan Remote Mount Condenser Kysor Part No. 3375063 3375064 3375065 3375066 3475078 3475084 3475083 30,500 BTU/hr. (SAE) 17,900BTU/hr. (IMACA 200) 280 SCFM 12.8 amps @ 14 43 lbs.

Service Parts Listing: HEADLINER COMBO (RIGHT HAND) 3375065 (12V) & 3375066 (24V) DESCRIPTION

HEATER COIL EVAPORATOR BLOWER ASSY BLOWER ASSY (24V) WATER VALVE THERMOSTAT EXPANSION VALVE LOUVER, (RECTANGLE) LOUVER, (ROUND) KNOB, CONTROL CABLE, CONTROL SWITCH, FAN FILTER

PART NO.

1775015 1675024 1075026 1075027* 2499004 2399004 1875001 3275014 3275010 2575011 2575001 2199027 3199056

QTY.

1 1 1 1 1 1 1 2 3 3 1 1 1

* These parts are used on 24V unit only, (Part No. 3375066).

Call: (800)-499-6849

395

4

AFTERMARKET SYSTEMS

Jumpseat Kombo

Features Ball Bearing, Sealed Motor for Longer Life & Smoother Operation

Cushioned Top Six - 360° Rotating Air Outlets

R-134A/R-12 UNIT

Latches Accessible Component

A/C Control Heat Control 2-Speed Blower Control

Recirculatin g Air Intake

Jumpseat Kombo

Service Parts Listing: JUMPSEAT KOMBO 3375068 (24V) DESCRIPTION PART NO.

1199032 1875001 2399004 1675004 1075002* 1775005 2575003 2199006 3275008 3175001 2475001 2075002*

The Jumpseat Kombo heats, cools, pressurizes and provides clean filtered air for all types of construction, industrial and mining vehicle cabs. It is built to last with the case made of heavy 14 gauge steel. The unit is strengthened with wire welded joints. The Jumpseat Kombo has a long life permanent magnet motor and removable air filter.

QTY.

1 1 1 1 1 1 2 1 4 1 1 1

BLOWER WHEEL EXPANSION VALVE THERMOSTAT EVAPORATOR BLOWER MOTOR (24V)

Jumpseat Kombo Technical Specifications:

Heating Performance: Air Flow: Max. Power Required: 33,000 BTU/hr. (SAE) 279 SCFM 18.2 amps @ 14 VDC 9.0 amps @ 28 VDC Main Unit Weight: HOW TO ORDER: Jumpseat Kombo 24 Volt Fresh Air Filter Box Filter Installation Universal Installation Kit 3375068 3475074 3475072 3475071 70 lbs. Cooling 21,500 BTU/hr. (IMACA 200) 276 SCFM 17.4 amps @ 14 VDC 8.7 amps @ 28 VDC Filter 24 lbs. Kysor Part No.

HEATER CORE KNOB SWITCH - TOGGLE LOUVER - BALL FILTER WATER VALVE RESISTOR (24V)

Suggested Jumpseat System

Compressor Options

C.C.I./RTA 210L* Seltec/Zexel with Variable Groove Clutch Sanden with Variable Groove Clutch N/A 24 Volt N/A 24 Volt

R-12

N/A N/A 1403009 N/A 1401011

R-134a

1402002 N/A 1403111 N/A N/A

Condenser Options R-134a/R-12

3375037/3375034 24 Volt

Notes

KC-400/KC-200

* Clutch determined by engine application.

396

Call: (800)-499-6849

R-134A/R-12 UNIT

BackPak Kombo

4

AFTERMARKET SYSTEMS

Features KY ValveTM Heater Control Valve & Long Life Ball Bearing Motor

The BackPak Kombo, utilizing a dual blower for greater air flow, heats and cools all types of construction, industrial and mining vehicle cabs, and over the road vehicles such as money haulers, delivery vans, ambulances. It is built to last with a heavy gauge steel case, durable tube and fin evaporator and heater coils. The three air flow louvers and operating controls are located for ease of operation. A balanced, quiet, heavy-duty motor means years of trouble-free operation. The BackPak Kombo unit mounts easily to the inside cab wall and blends well with vehicle interiors.

BackPak Kombo

Service Parts Listing: BACKPACK KOMBO 3375069 (12V) & 3375070 (24V) DESCRIPTION

BLOWER WHEEL EXPANSION VALVE EVAPORATOR BLOWER MOTOR (12V) BLOWER MOTOR (24V)

PART NO.

1199028 1875001 1675010 1099004 1099019* 1775007 2475004 3275006 2399004

QTY.

1 1 1 1 1 1 1 1 1

BackPak Kombo Technical Specifications:

Heating Performance: Air Flow: Max. Power Required: Weight: HOW TO ORDER In-Cab BackPak Kombo Unit 12 Volt 24 Volt Universal Installation Kit 3375069 3375070 3475070 44,200 BTU/hr. (SAE) 375 SCFM 12 amps @ 14 VDC 70 lbs. Kysor Part No. Cooling 23,800 BTU/hr. (IMACA 200) 326 SCFM 12 amps @ 14 VDC 6 amps @ 28 VDC

HEATER CORE WATER VALVE LOUVER THERMOSTAT

* This part is used on 24V unit only, (Part No. 3375070). For R-12 version only.

Suggested BackPak System

Compressor Options

C.C.I./RTA 210L* Seltec/Zexel with Variable Groove Clutch Sanden with Variable Groove Clutch 12 Volt 24 Volt 12 Volt 24 Volt

R-12

N/A 1403007 1403009 1401009 1401011

R-134a

1402002 1403106 1403111 ­ ­

Condenser Options R-134a/R-12

3375042/3375030 3375043/3375032 12 Volt 24 Volt

Notes

KC-1000/KC-110 KC-1000/KC-110

* Clutch determined by engine application.

Call: (800)-499-6849

397

4

AFTERMARKET SYSTEMS

Heaters KH-100 Heater

R-134A/R-12 UNIT

The KH-100 is a compact heater that incorporates an internally mounted water valve and 3-speed blower switch that results in a clean and simple installation. The two outlet louvers can be rotated 360° to direct warm air where needed. Because all the controls are mounted within the heater, all that is required for installation is a fused 12VDC power source and connection to the vehicle coolant system.

KH-100

Service Parts Listing KH-100 HEATER 3375071 (12V) DESCRIPTION

HEATER COIL MOTOR 12V FAN BLADE FILTER-RECIRC AIR

KH-100 TECHNICAL SPECIFICATIONS:

Performance: (Per S.A.E.) Air Flow: Max. Power Required: 10,400 BTU/hr.

@ 180°F

90 SCFM 3.6 AMPS @ 14V. 10.6 inches 12.7 inches 5.1 inches 13 lbs. Kysor Part No. 3375071

PART NO.

1799014 1075031 1299015 3199027

QTY.

1 1 1 1

Height: Width: Depth: Weight: HOW TO ORDER: Heater:12 Volt

KH-150 Heater

The KH-150 is a compact floor mount heater with two speed motor that is totally enclosed within the heater. It is ideal as a foot heater for school buses and off highway equipment or anywhere heat is needed.

KH-150

KH-150 TECHNICAL SPECIFICATIONS:

Performance: (Per S.A.E.) Air Flow: Max. Power Required: Height: Width: Depth: Weight: HOW TO ORDER: Heater:12 Volt 15,400 BTU/hr.

@ 180°F

140 SCFM 3.6 AMPS @ 13.8V. 8.1 inches 9.0 inches 8.4 inches 9.8 lbs. Kysor Part No. 3375094

Service Parts Listing KH-150 HEATER 3375094 (12V) DESCRIPTION

HEATER COIL MOTOR 12V FAN BLADE FILTER-RECIRC AIR

PART NO.

1799014 1075031 1299015 3199027

QTY.

1 1 1 1

Control Switch Kit (optional) 3475077

398

Call: (800)-499-6849

Heaters KH-200 Heater

Two-Speed Motor with Heavy-Gauge Mount

4

AFTERMARKET SYSTEMS

The Kysor KH-200 is a powerful, compact supplementary heater designed to mount in a variety of positions­flush into a wall, hung from the ceiling, on or elevated off the floor. The high fin density core with aluminum tubes combine with a high-volume curved fan blade to produce 30% greater BTU performance than competitive units. The black wrinkle, heavy-duty case and reinforced heavy-gauge mounting plate from the blower assembly can withstand even the most rugged operating environments.

High-Volume, Curved Fan Blades for Even Air Distribution

KH-200

KH-200 Technical Specifications:

Performance: (Per SAE) Air Flow: Max.Power Required: Height: Width: Depth: Weight: HOW TO ORDER: Heater (rear outlets): 12 Volt 24 Volt Heater (bottom outlets): 12 Volt 24 Volt Flush Mounting Kit (optional) Motor Guard Kit (optional) Control Switch Kit (optional) 3375075 3375076 3475033 3475034 3475035 3375073 3375074 15,000 BTU/hr. @ 180° F T 115 SCFM 2.5 amps @ 12 V. 1.3 amps @ 24 V. 6.3 inches 11.2 inches 7.7 inches 9.0 lbs. Kysor Part No.

Service Parts Listing: KH-200 HEATER 3375073 (12V) & 3375074 (24V) DESCRIPTION

BLOWER MOTOR (12V) BLOWER MOTOR (24V) FAN BLADE HEATER CORE

PART NO.

1075005 1075006* 1275004 1775001

QTY.

1 1 1 1

* This part is used on 24V unit only, (Part No. 3375074).

Call: (800)-499-6849

399

4

AFTERMARKET SYSTEMS

Heaters KH-300 Heater

Dual Two-Speed Motors with Heavy-Gauge Mounts Heavy-Duty Case with Black Wrinkle Finish

KH-300

Versatile Mounting Hole Pattern for Floors, Ceilings or Walls High-Density Fin Core with Copper Tubes and Aluminum Fins

The Kysor KH-300 is a powerful, compact supplementary heater designed to mount in a variety of positions­flush into a wall, hung from the ceiling, on or elevated off the floor. The high fin density core with aluminum tubes combine with a high-volume curved fan blade to produce 30% greater BTU performance than competitive units. The black wrinkle, heavy-duty case and reinforced heavy-gauge mounting plate from the blower assembly can withstand even the most rugged operating environments.

KH-300 Technical Specifications:

Performance: (Per SAE) Air Flow: Max.Power Required: Height: Width: Depth: Weight: HOW TO ORDER: Heater: 12 Volt 24 Volt Flush Mounting Kit (optional) Motor Guard Kit (optional) Control Switch Kit (optional) 3375077 3375078 3475038 3475039 3475040 25,500 BTU/hr. @ 180° F T 115 SCFM 6.5 amps @ 12 V. 3.3 amps @ 24 V. 6.3 inches 16.6 inches 7.7 inches 14 lbs. Kysor Part No.

Service Parts Listing: KH-300 HEATER 3375077 (12V) & 3375078 (24V) DESCRIPTION

BLOWER MOTOR (12V) BLOWER MOTOR (24V) FAN BLADE HEATER CORE

PART NO.

1075005 1075006* 1275004 1775009

QTY.

2 2 2 1

* This part is used on 24V unit only, (Part No. 3375078).

400

Call: (800)-499-6849

Heaters KH-400 Heater

Long-Life Motor Wired Info for 3-Speed Resistor Spot-Welded Metal Case with Flat Black Finish Tube and Fin Heater Coil 4" Diameter Air Outlet for Maximized Air Flow 5/8" O.D. Heater Tubes Assembled into 3/8-18 N.P.T. Female Connections on Core

4

AFTERMARKET SYSTEMS

Performance­proven for years in delivery van fleets, the KH-400 can provide powerful, single-source heating for most applications.An optional air distribution kit allows for installation of up to four air delivery outlets (using 2.5" ducting) and air mixing capabilities using a capable controlled door. When obtaining maximum performance in compact locations is the goal, the KH-400 offers a functional, high performance alternative with versatile mounting and ducting options.

KH-400

Mounting Flanges for Installation onto Floor or Bottom of Overhang Air Distribution Plenum

KH-400 Technical Specifications:

Performance: (Per SAE) Air Flow: Max. Power Required: Height: Width: Depth: Weight HOW TO ORDER KH-400 Heater 12 Volt 24 Volt KH-400 (w/Air Distribution Plenum) 12 Volt 3375081 3375079 3375080 40,000 BTU/hr. @ 180° F T 340 SCFM 12.5 amps @ 12 Volts 6.3 amps @ 24 Volts 11.0 inches 12.0 inches 14.25 inches 22.0 lbs. Kysor Part No.

Service Parts Listing: KH-400 HEATER 3375079 (12V) & 3375080 (24V) DESCRIPTION

BLOWER WHEEL BLOWER MOTOR (12V) BLOWER MOTOR (24V) HEATER CORE RESISTOR (12V) RESISTOR (24V)

PART NO.

1199021 1099024 1075013* 1775002 2099006 2075001*

QTY.

1 1 1 1 1 1

* These parts are used on 24V unit only, (Part No. 3375080).

Call: (800)-499-6849

401

4

AFTERMARKET SYSTEMS

Heaters KH-500 Heater

The Kysor KH-500 is a provenperformance heater that provides adequate comfort, even at extreme temperatures.This efficient, easy-toinstall unit is designed for auxiliary or single-source heating where reliable performance is a must. The KH-500 can mount virtually anywhere to offer maximum flexibility. A quiet, heavy-duty motor ensures years of trouble-free operation.

KH-500

Service Parts Listing: KH-500 HEATER 3375093 (12V) & 3375082 (24V)

KH-500 Technical Specifications:

Performance (Per SAE): Air Flow: Max. Power Required: HOW TO ORDER KH-500 Heater (12V) KH-500 Heater (24V) 54,000 BTU/hr. 415 SCFM (2 front + 2 top outlets) 8.7 amps @ 28 Volts 17.4 amps @ 14 Volts Kysor Part No. 3375093 3375082

DESCRIPTION

BLOWER WHEEL BLOWER WHEEL BLOWER MOTOR (12V) BLOWER MOTOR (24V) HEATER CORE RESISTOR (12V) RESISTOR (24V)

PART NO.

1199028 1199029 1075033 1075015* 1775008 2099006 2075001*

QTY.

1 1 1 1 1 1

* These parts are used on 24V unit only, (Part No. 3375082).

402

Call: (800)-499-6849

Heaters KH-900 Heater

Heavy-Gauge Steel Case Easy to Remove Cover for Convenient Access to Components

4

AFTERMARKET SYSTEMS

One of Kysor's longest established heater products, the KH-900, fulfills the need for auxiliary heating in a variety of applications. With the choices of face or side heat discharge, the KH-900 can be mounted practically anywhere­ceiling, floor, firewall, side wall, front or rear panels or bulkheads. Anywhere that reliable, high performance is required from a stylish, compact heavy-duty design, the KH900 will turn your vehicle's cold spots into zones of warm comfort.

Rigid Serpentine Core Provides Long, Leak-Free Life

One Piece, Stamped Aluminum Fan Blade and Shock Mounted Motor

Hot Water 5/8" Inlet and Outlet Connections Perforated Heavy-Duty Cover for Safe, Reliable Operation

KH-900

KH-900 Technical Specifications:

Side Blow Performance: (Per SAE) 30,000 BTU/hr. @ 180° F T 325 SCFM 3.6 amps @ 12 Volts 1.8 amps @ 24 Volts 12.25 inches 13.75 inches 5.13 inches 11.25 lbs. Kysor Part No. Side Blow 3375083 3375084 3475028 3475029 Face Blow 25,000 BTU/hr. @ 180° F T 250 3.6 amps @ 12 Volts 1.8 amps @ 24 Volts 12.25 inches 13.75 inches 5.13 inches 11.25 lbs. Kysor Part No. Face Blow 3375085 3375086 3475028 3475029 3475059

Service Parts Listing: KH-900 HEATER 3375083 (12V) & 3375084 (24V) DESCRIPTION

BLOWER MOTOR (12V) BLOWER MOTOR (24V) FAN HEATER CORE RESISTOR (12V) RESISTOR (24V)

Air Flow: Max. Power Required: Height:

PART NO.

1075010 1075017* 1275002 1775003 2099006 2075001*

QTY.

1 1 1 1 1 1

Width: Depth: Weight HOW TO ORDER: KH-900 Heater: 12 Volt 24 Volt 12 Volt 24 Volt New Control Switch Kit*

* These parts are used on 24V unit only, (Part No. 3375084).

New Control Switch Kit (Old Style Heater):

* To be used with KH-900 Heaters (Part Nos. 3375083, 3375085, 3375086, and 3375084)

Call: (800)-499-6849

403

4

AFTERMARKET SYSTEMS

Systems Matrix Aftermarket System Requirements Checklist

Unit KA-200 KA-220 KA-300 KA-700 Universal Mount Evaporator Minibrute Kombo Ford "L" Kombo ClasSix Ford Cargo KK-215 KH-210 Bunk Evaporator KA-7100 KA-7300 KK-315 KH-600 KA-800 HD-1000 A/C Only HD-1000 Kombo HP-1000 HH-2000 Compressor Compressor Mounting Kit Radiator Mounted Condenser or Remote Mount Electric Fan Condenser Condenser Installation Kit (Required for Radiator Mount Condenser Only) Install Kit Hose Kit Included in unit install kit Required but N/A Receiver Dryer Included in unit install kit Optional Controls Notes 1 1

Required but N/A

Included in unit install kit

Included in unit install kit Required but N/A 1 1 1, 2 1, 2 1 See Note 6 1, 2, 6 2

Dryer kit required

Electrical kit required but N/A

Required but N/A Included in unit install kit Required but N/A Required but N/A See Note 2 Required but N/A

Electrical kit required but N/A Required but N/A Electrical kit required but N/A Electrical kit required but N/A Required but N/A Electrical wiring kit required but N/A Required but N/A

1 1 1 1, 2 2 1 4 2, 4 2 2, 3

Required but N/A See Note 2 Required but N/A

Electrical wiring kit required but N/A Hydraulic pump kit required See Note 3 Hydraulic pump kit required See Note 3 See Note 2 Hydraulic hose and fittings required but N/A Hydraulic hose and fittings required but N/A Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit See Note 2 See Note 2 See Note 2 See Note 2 See Note 2 See Note 7 Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit Included in unit install kit See Note 5 See Note 5

HH-1000 Hardhat Headliner Evaporator Slimline Headliner Kombo Slimline Evaporator Slimline Kombo Heavy-duty Slimline Headliner Kombo Jumpseat Kombo Backpack Kombo KH-200 KH-300 KH-400 KH-500 KH-900

2, 3

See Note 5 See Note 5 Electrical wiring kit required but N/A Electrical wiring kit required but N/A

1, 4 1, 2, 4 1, 4 1, 2, 4 1, 2 1, 2, 4 1, 2 2, 5 2, 5 2 2 2, 7

Indicates additional components required to complete installation.

NOTES:

1 2 3 4 Some remote mount electric fan condensers include receiver dryer. Heater hose is required. Hydraulic pump and control kits are available for some applications. Optional fresh air filter kit is available. 5 6 7 Optional mounting kit, motor guard kit and control switch kit is available. Optional bunk control available for auxiliary use only. Optional control switch kit is available.

404

Call: (800)-499-6849

Fan Override Applications Automatic Fan Override Applications

Fan Manufacturer

Various

4

AFTERMARKET SYSTEMS

Fan Type

Air Operated (On-Off) Electro-magnetic (On-Off) Air Operated (On-Off)

Operating Medium

Air disengagged/spring engaged or air engaged/spring disengaged Electro-magnetic

Method Of Control

Thermo pneumatic temperature switch senses engine coolant and controls air fow to fan clutch. Thermo electric temperature switch senses engine coolant and controls electro-magnetic fan clutch. Normally closed thermo-electric temperature switch senses engine coolant and controls air flow through fan solenoid valve. Normally closed thermo-electric temperature switch senses engine coolant and controls air flow through fan solenoid valve. Bi-metal element senses air temperature through radiator.

Fan Override Kit (R-12)

Fan Override Kit (R-134a)

3499002 3499003 3499004

3499015 3499016 3499017

Various

Various

Air disengagged/spring engaged or air engaged/spring disengaged Air disengagged/spring engaged or air engaged/spring disengaged Silicone fluid

Various

Air Operated (On-Off)

3499018

Various

Viscous

Viscous fan cannot be overridden. See Note 1

NOTES:

1 2 3

Minimum fan speed should handle condensing requirements. System must be protected with Kysor high-and-low pressure safety switches to disengage clutch in case of malfunction or warranty is void. All Kysor air conditioning systems with radiator-mounted condenser must be equipped with the high and low-pressure switches specified or warranty is void. (For all Override Applications.) The fan or shutter override control kit used must be kysor-approved or warranty is void. (For all Override Applications.)

Notes

Call: (800)-499-6849

405

Information

Kysor 2003 Catalog

45 pages

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