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MD60 AC Drives

For applications from 0.25 to 5 HP, the MD60 is a simple AC Microdrive that can be panel mounted as well as wall or machine mounted.

Reliance Electric's MD60 AC Drive is ready to operate out-of-the-box! The drive includes a built-in LED display and operator controls, including a single turn potentiometer for speed reference. Built-in dynamic braking circuitry only requires the addition of a braking resistor to meet higher performance application needs to handle fast accel & decel rates.

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AC Drives Analog DC Drives

PRICE, PRACTICALITY & PERFORMANCE

This is the criteria that drove the development of the MD60 AC Drive. This product offering is targeted at the fastest changing and growing segment of the variable speed drive market - the market from fractional to five horsepower.

APPLICATION CONSIDERATIONS

The MD60 is a Volts per Hertz controller which is suitable for general purpose use in a multitude of applications. Listed below are some of the Advanced Parameter functions which are useful when configuring the MD60.

CONSTANT TORQUE USE

For simple conveyors, mixers, agitators, and machine applications, the MD60 provides a cost effective solution. These applications will benefit from the 200% Over Current (for 3 seconds) capacity of the MD60 Microdrive. Some additional advanced parameter features include: · V/Hz Operation, Speed Regulation +/- 2% of motor base speed 40:1 Operating Speed Range · Start Boost (Voltage Boost) improves breakaway torque at the low end of the drive's frequency output. · S-Curve Acceleration may enhance performance and control of high inertia loads by tapering changes in speed rates during initial starts, as well as when approaching desired speed settings. · Dynamic Braking provides the ability to dissipate excessive DC Bus Voltage and thereby avoid High Bus Fault conditions normally experienced during extremely fast acceleration rates as well as in fast deceleration rates where the inertia of the load attempts to overhaul the electric motor.

Digital DC Drives

CONFIGURATION & DISPLAYS VARIABLE TORQUE USE

The parameters of the MD60 are segregated into groups, PParameters which reflect the basic values required for operation, and A-Parameters which are associated with more advanced use. This simplifies setup and minimizes customer exposure to unwanted parameters during startup. During use, the operator can monitor as many as 19 D-Parameters to display values such as Output Frequency, Output Current, Output Voltage, as well as the status of specific I/O points and the firmware version level. Fault conditions are identified by alpha-numeric codes such as F2. Each MD60 AC Drive has a label adhered to its left side providing a description of the Fault Codes, as well as the most common Display and Basic Configuration Parameters to help in setup and during use. Centrifugal fans and pumps are well suited for the MD60 which will provide good speed control beyond the 10:1 speed range normally required by these applications (i.e. 180 to 1800 RPM). Some the advanced parameter functions that can be considered during setup and operation include: · Output Carrier Frequency selection which is adjustable from 2 to 16 kHz, to achieve low acoustic motor operation. · Reverse Disable since fans and pumps are uni-directional and can become damaged if inadvertently operated in reverse. · Auto-Restart with up to 9 attempts, along with a settable delay time between attempts, since many variable torque applications operate un-manned in remote areas. Also, with 2 Analog Inputs standard, an isolated 0-10 VDC and a 4-20 mA input, the MD60 can be easily used in any automated process control system.

Options & Accessories Product Demonstrators and Training

GLOBAL DESIGN

MD60 is a true Global Design which meets the standards for North and South America, Europe, Australia and Asia. One product for the World Market.

Modified Standard V*S

D-1

MD60 AC Drives

AC Drives

DRIVE RATINGS

Drive Ratings Input Voltage 115V, 50/60 Hz 1-Phase 230V, 50/60 Hz 1-Phase With Integral EMC Filter 230V, 50/60 Hz 1-Phase No Filter kW 0.2 0.37 0.75 1.1 0.2 0.37 0.75 1.5 0.2 0.37 0.75 1.5 0.2 0.37 0.75 1.5 2.2 3.7 0.37 0.75 1.5 2.2 3.7 HP 0.25 0.5 1.0 1.5 0.25 0.5 1.0 2.0 0.25 0.5 1.0 2.0 0.25 0.5 1.0 2.0 3.0 5.0 0.5 1.0 2.0 3.0 5.0 Output Current 1.5A 2.3A 4.5A 6.0A 1.5A 2.3A 4.5A 8.0A 1.5A 2.3A 4.5A 8.0A 1.5A 2.3A 4.5A 8.0A 12.0A 17.5 1.4A 2.3A 4.0A 6.0A 8.7A Model Number 6MDVN-1P5101 6MDVN-2P3101 6MDVN-4P5101 6MDVN-6P0101 6MDAN-1P5111 6MDAN-2P3111 6MDAN-4P5111 6MDAN-8P0111 6MDAN-1P5101 6MDAN-2P3101 6MDAN-4P5101 6MDAN-8P0101 6MDBN-1P5101 6MDBN-2P3101 6MDBN-4P5101 6MDBN-8P0101 6MDBN-012101 6MDBN-017101 6MDDN-1P4101 6MDDN-2P3101 6MDDN-4P0101 6MDDN-6P0101 6MDDN-8P7101 Frame Size A A B B A A A B A A A B A A A A B B A A A B B

DRIVE PARAMETERS: ADVANCED GROUP**

No. A051 A052 A055 A056 A067 A068 A069 A070 A071 A072 A073 A078 A079 A080 A081 A082 A083 A084 A088 A089 A090 A091 A092 A093 A094 A095 A096 A097 A098 A099 A100 A101 A102 A103 A104 A105 A106 A107 A110 A111 A112 A113 A114 A115 A116 Parameter Name Digital In1 Select Digital In2 Select Relay Output Select Relay Output Level Accel Time 2 Decel Time 2 Internal Frequency Preset Frequency 0 Preset Frequency 1 Preset Frequency 2 Preset Frequency 3 Jog Frequency Jog Accel/Decel DC Brake Time DC Brake Level DB Resistor Select S Curve% Start Boost Maximum Voltage Current Limit Motor OL Select PWM Frequency Auto Restart Tries Auto Restart Delay Start At Power Up Reverse Disable Flying Start Enable Compensation SW Current Trip Process Factor (Display Scaling) Fault Clear Program Lock Testpoint Select Comm Data Rate Comm Node Address Comm Loss Action Comm Loss Time Comm Format 0-10 V Analog Input Low 0-10 V Analog Input High 4-20 mA Analog Input Low 4-20 mA Analog Input High Slip Compensation Process Time Lo Process Time Hi Default Value 4 = Preset Frequencies 4 = Preset Frequencies 0 = Ready (Not Faulted) 0.0 10.0 sec. 10.0 sec. 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 10.0 Hz 10.0 sec. 0.0 sec. Amps x 0.5 0 = Disabled 0% (Disabled) 8 = 5.0 Rated Volts Amps x 1.8 0 = No Derate 4.0 kHz 0 1.0 sec. 0 = Disabled 0 = Reverse Enabled 0 = Disabled 1 = Electrical 0.0 (Disabled) 30.0 0 = Ready 0 = Unlocked 0000 4 = 19.2 K 1 0 = Fault 5.0 0 = RTU 8-N-1 0.0% 100.0% 0.0% 100.0% 2.0 Hz 0.00 0.00

Analog DC Drives

230V, 50/60 Hz 3-Phase

Digital DC Drives

460V, 50/60 Hz 3-Phase

DRIVE PARAMETERS: BASIC GROUP*

No. P031 P032 P033 P034 P035 P036 P037 P038 P039 P040 P041 * Parameter Name Motor NP Volts Motor NP Hertz Motor OL Current Minimum Frequency Maximum Frequency Start Source Stop Mode Speed Reference Accel Time 1 Decel Time 1 Reset to Defaults Default Value Varies 60 Hz Varies 0 Hz 60 Hz 0 = Keypad 1 = Coast, Clear Fault 0 = Drive Potentiometer 5.0 sec. 5.0 sec. 0 = Idle State **

Options & Accessories

The 11 parameters in this group represent the minimum requirement for basic operation.

Product Demonstrators and Training

Parameters within this group are accessed without any password required. The parameters are presented this way for identification purposes only, to help simplify setup.

d012 d013 d014 d015 d016 d017 d018 d019 d020 d021 d024 Control Source Control Input Status Digital Input Status Comm Status Control SW Version Drive Type Elapsed Run Time Testpoint Data 0-10 V Analog Input 4-20 mA Analog Input Drive Temp.

DISPLAY PARAMETERS

d001 d002 d003 d004 d005 d006 d007 d008 d009 d010 Output Frequency Command Frequency Output Current Output Voltage DC Bus Voltage Drive Status Fault 1 Code Fault 2 Code Fault 3 Code Process Display

Modified Standard V*S

D-2

MD60 AC Drives

MOUNTING DIMENSIONS

Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

AC Drives

Front View

Frame A B A 80 (3.15) 100 (3.94) B(1) 185 (7.28) 213 (8.39) C 136 (5.35) 136 (5.35) D 67 (2.64) 87 (3.43) E(2) 152 (5.98) 180 (7.09) F 59.3 (2.33) 87.4 (3.44) G 140 (5.51) 168 (6.61) Weight 1.4 (3.1) 2.2 (4.9)

Analog DC Drives

(1) Height dimension includes NEMA 1/IP30 kit (2) Height dimension for standard IP20 unit, without NEMA 1/IP30 kit

Digital DC Drives

Front

Side

Bottom View with NEMA 1/IP30 Kit

59.2 (2.33) 40.0 (1.57) 20.7 (0.81) 79.1 (3.11) 64.1 (2.52) 40.6 (1.60) 25.6 (1.01)

22.2 (0.88)

22.2 (0.88)

Options & Accessories

34.0 (1.34)

35.6 (1.40)

75.3 (2.96)

74.3 (2.93)

Frame A

Frame B

Product Demonstrators and Training

Instruction Manuals

MD60 User Manual: D2-3499-3 MD60 Data Sheet D-2988

Service Conditions

Altitude: 1,000 m (3,300 ft.) Maximum Ambient Temperature: IP20: -10°C (14°F) to 50°C (122°F) NEMA 1/IP30: -10°C (14°F) to 40°C (104°F) Storage Temperature: -40°C (-40°F) to 85°C (185°F) Relative Humidity: 0% to 95%, non-condensing Speed Regulation: ± 2% of base speed across a 40:1 speed range Intermittent Overload: 150% overload capacity for up to 1 minute 200% overload capacity for up to 3 seconds

Modified Standard V*S

D-3

MD60 AC Drives

AC Drives Analog DC Drives

PRICING Single-phase 115 VAC and 208 - 230 VAC, Three-phase 208 - 230 VAC, 380 - 460 VAC Product Features

· IP20 enclosure as standard, modifiable to NEMA 1 (IP30). · Integral keypad and display including single turn speed potentiometer. · Power ratings up to 5 HP with both single-phase and three-phase input ratings. · Built-in braking transistor allows connection to remote braking resistor for enhanced performance needs.

100 - 115 V, 50/60 Hz, 1 Phase (230 V, 3-Phase Output)

Model Number

Digital DC Drives

Frame Size A A B B

HP 0.25 0.5 1.0 1.5

Output Current 1.5A 2.3A 4.5A 6.0A

Watt Loss 25 30 50 70

List $407 424 497 610

6MDVN-1P5101 6MDVN-2P3101 6MDVN-4P5101 6MDVN-6P0101

200 - 240 V, 50/60 Hz, 1-Phase, With Integral EMC Filter

Model Number 6MDAN-1P5111 6MDAN-2P3111 6MDAN-4P5111 6MDAN-8P0111 Frame Size A A A B HP 0.25 0.5 1.0 2.0 Output Current 1.5A 2.3A 4.5A 8.0A Watt Loss 25 30 50 80 List $345 373 463 593

Options & Accessories

200 - 240 V, 50/60 Hz, 1-Phase

Model Number 6MDAN-1P5101 6MDAN-2P3101 6MDAN-4P5101 6MDAN-8P0101 Frame Size A A A B HP 0.25 0.5 1.0 2.0 Output Current 1.5A 2.3A 4.5A 8.0A Watt Loss 25 30 50 80 List $311 339 424 554

200 - 240 V, 50/60 Hz, 3-Phase

Model Number

Product Demonstrators and Training

Frame Size A A A A B B

HP 0.25 0.5 1.0 2.0 3.0 5.0

Output Current 1.5A 2.3A 4.5A 8.0A 12.0A 17.5A

Watt Loss 25 30 50 80 115 165

List $311 339 401 509 633 701

6MDBN-1P5101 6MDBN-2P3101 6MDBN-4P5101 6MDBN-8P0101 6MDBN-012101 6MDBN-017101

380 - 460 V, 50/60 Hz, 3-Phase

Model Number 6MDDN-1P4101 6MDDN-2P3101 6MDDN-4P0101 6MDDN-6P0101 6MDDN-8P7101 Frame Size A A A B B HP 0.5 1.0 2.0 3.0 5.0 Output Current 1.4A 2.3A 4.0A 6.0A 8.7A Watt Loss 30 40 60 90 145 List $463 531 622 746 904

Modified Standard V*S

DISCOUNT VS-1AC D-4

MD60 AC Drives

MD60 Accessories

DB Resistor Kits NEMA 1/IP30 Kit

The MD60 AC drive has an enclosure rating of IP20, but includes provisions to mount a NEMA 1/IP30 kit. This kit provides a metal conduit plate for attaching user conduit, as well as a plastic top cover for the drive.

MD60 NEMA 1/IP30 Kits Description MD60 IP30/NEMA 1 Kit, Frame A MD60 IP30/NEMA 1 Kit, Frame B Model Number 6MD-NM1A 6MD-NM1B List $15 15 1

AC Drives

The MD60 drives include power terminals for connecting low power dynamic braking resistors. These resistors are not enclosed and must be separately mounted. For enclosed braking resistor options, reference the GV3000SE section, page D-55. Select resistors from the chart on page based on the power rating of the MD60. Also, refer to the MD60 User Manual for connections and parameter setup when using braking resistors.

Drive Rating (HP) Nominal Value (Ohm) 230 V DB Resistor 91 91 47 47 460 V DB Resistor 1 2 3 5 360 360 120 120 500 500 1200 1200 500 500 500 500 AK-R2-091P500 $203 Resistor Rating (W)

Analog DC Drives

Model Number

List Price

EMC Compliance Filters

The MD60 drive has been designed to conform to global industry standards for EMC compliance, including Europe and Australia. To meet the conducted and radiated emission standards of EN 61800-3, the filters listed below must be used, depending on the motor cable length. Reference the MD60 User Manual (D2-3499) for details on the filters and their installation. Also be sure to follow recommended wiring practices for drives and motors as identified in the MD60 User Manual.

MD60 EMC Filters Description Model Number List

2 3 5

Digital DC Drives

AK-R2-047P500 Model Number AK-R2-360P500

203 List Price $203

AK-R2-120P1K2

271

V*S Utilities Configuration Software

The MD60 drive can be configured using the V*S Utilities software. The V*S Utilities software kit includes the standard Reliance PC software. All necessary cables and the serial converter are included in the MD60 Serial Converter Kit. Reference the D2-3502 Serial Converter Module Instruction Manual for details.

V*S Utilities Software and Cables Description Model Number List $306

Options & Accessories

External EMC Filter for Short Cable Distances MD60 EMC filter (5 meter), 1/2-2 HP, 230 V, 3 ph MD60 EMC filter (5 meter), 3-5 HP, 230 V, 3 ph MD60 EMC filter (5 meter), 1/2-2 HP, 460 V, 3 ph MD60 EMC filter (5 meter), 3-5 HP, 460 V, 3 ph 6MDF-9P5AS 6MDF-021BS 6MDF-5P7AS 6MDF-012BS $57 85 57 73

Product Demonstrators and Training

External EMC Filter for Long Cable Distances MD60 EMC filter (100 meter), 1/4-1/2 HP 115/230 V, 1 ph MD60 EMC filter (100 meter), 1 HP 115 V, 2 HP 230 V, 1 ph MD60 EMC filter (100 meter), 1/4-2 HP 230 V, 3 ph MD60 EMC filter (100 meter) 3-5 HP 230 V, 3 ph MD60 EMC filter (100 meter), 1/2-2 HP 460 V, 3 ph MD60 EMC filter (100 meter), 3-5 HP, 460 V, 3 ph 6MDF-010AL 6MDF-018BL 6MDF-9P5AL 6MDF-021BL 6MDF-5P7AL 6MDF-012BL $57 79 90 113 85 107

MD60/MD65 Serial Converter Module Kit: Includes MDCOMM-232 serial converter, RECBL-SFC converter to PC cable, MDCBL-RJ45 MD60/MD65 to converter cable VS* Utilities software CD RECOMM-VSUTIL MDCOMM-VSU232

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Modified Standard V*S

NOTE: The 230 V, single-phase input drives are available with a factory installed filter option, and may not need to have the external filters listed above installed to meet the required emission standards. Contact Reliance or reference the User Manual (D2-3499) for details.

MD60/MD65 Serial Converter Module, cables and V*S Utilities software CD RJ45 to RJ45 cable (MD60/MD65 to converter) Serial converter to computer cable

437 MDCBL-RJ45 RECBL-SFC 15 57

DISCOUNT VS-1AC D-5

MD60 AC Drives

AC Drives

MD60/MD65 CopyCat OIM

The MD60/65 CopyCat OIM is a handheld LCD based display with a full numeric keypad. It comes standard with a 1 meter cable for connection to the MD60/MD65 drive and allows for uploading, downloading, monitoring and configuring software parameters. Up to 9 different sets of parameters for the MD60 and 5 different sets for the MD65 can be stored in the keypad. The CopyCat OIM can be used as a handheld terminal or mounted in a NEMA 1 Bezel Kit (see below). Model Number: MD1CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $189

MD60/MD65 Cable Accessories

The MD60 drive provides an RJ45 port to allow the connection of a single peripheral device. The RJ45 Splitter Cable can be used to connect a second MDI peripheral device to the drive.

MD60/MD65 Cable Accessories Description RJ45 to RJ5 Cable (MD60, MD65 converter) OIM Cable (1.0 meter OIM to RJ45) OIM Cable (2.9 meter OIM to RJ45) MDI Cable, Two Position Terminal Block, 5 pcs./pkg. Model Number MDCOBL-RJ45 MDCBL-CC1 MDCBL-CC3 AK-U0-RJ45-TB2P List $15 23 34 23 6 17

Analog DC Drives

MDI Cable, RS-485 Terminating Resistor, 2 pcs./pkg. AK-U0-RJ45-TR1 MDI Splitter Cable AK-U0-RJ45-SC1

MD60/MD65 NEMA 4X Remote Mount OIM

Remote mountable LCD OIM for door mounting. Back lit graphical multiline display and ICON menu. Includes standard 2.9 meter cable for remote mounting. If lengths greater than 2.9 meters are required, you can select a MDCBL-CC1 or MDCBL-CC3 for cable extension for lengths up to 10 meters. Model Number: MD4ALCD . . . . . . . . . . . . . . . . . . . . . . . . . . $291

MD60/MD65 NEMA 1 Bezel Kit

The NEMA 1 Bezel Kit provides a convenient means for panel or door mounting of MD1CC CopyCat Keypad. The kit includes a one meter RJ45 to RJ45 cable.

Digital DC Drives

Model Number: MDBZL-N1 . . . . . . . . . . . . . . . . . . . . . . . . . . . $68

Options & Accessories Modified Standard V*S Product Demonstrators and Training

D-6

Information

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