Read Rhoplex VSR-50 -- Technical Data Sheet text version


100% Acrylic Low VOC Capable Binder for Interior/Exterior Flat to Gloss Architectural Coatings

Description RHOPLEX VSR-50 is a 100% acrylic binder designed for premium performance interior and exterior multi-substrate capable, flat to gloss Architectural Coatings, and is particularly useful in formulating paints at 50 g/l VOC. Its low coalescent demand allows the formulator to meet the 50 g/l VOC regulations with some freeze-thaw capability. VSR-50 is easy to formulate, since it is slurry compatible and has very good gloss potential. Its excellent stain removal and alkali resistance are some of its highlights for both the interior and exterior paint market. Due to its 100% acrylic composition, we expect good exterior durability, and we continue to monitor its performance at our test fences. Benefits of Paints Based on RHOPLEX VSR-50 Expanded formulation latitude to meet new VOC regulations ­ 50 g/l VOC up to 150 g/l VOC Low Coalescent demand ­ Minimum 3% required to pass Low Temperature Film Formation (40°F/70%RH) Multi-substrate Capability ­ wood, aluminum, vinyl, masonry, and composites Good Block Resistance Excellent Stain Removal Very Good Gloss Potential Excellent Slurry Compatibility Excellent Alkali and Efflorescence Resistance Exterior Durability ­ continue to monitor exposures for key properties list below: ­Dirt pick up resistance, Tint retention, Grain crack resistance, Gloss retention Masonry Sealer and Primer Capable Typical Physical Properties

These properties are typical but do not constitute specifications.

Appearance Solids pH Viscosity Weight per U.S. Gallon Specific gravity Dry bulking value Tg Formulating Guidelines Coalescents

White milky liquid 45% to 46% 8.0 to 9.0 <500 cps 8.75 to 8.85 lb. 1.06 0.106 gal./lb. 12°C

To date, we have found that 3% Texanol, based on binder solids, is an adequate level to achieve good Low Temperature Film Formation. Much of our initial work has been done in the Sheen and Semigloss formulation space, but we have found that higher levels of coalescent are necessary for exterior flat, particularly when formulating with ZnO and achieving good LTFF at 35°F and 50% Relative Humidity.

Also, we continue to screen various non-volatile coalescents to achieve the very low VOC formulating spaces for the various regulations across the country. One viable option is to blend (50/50) Texanol (or other volatile coalescent) in conjunction with a non-volatile coalescent to help achieve improved F/T, because the formulator can then add slightly more glycol to the formulation and maintain the same VOC level. In particular, we have found that a full replacement of the volatile coalescent in the High Quality Exterior Flat with zinc oxide results in excellent freeze/thaw stability. Please consult your Technical Service Representative for more details. Pigments The choice of the proper titanium dioxide grade is an important factor in achieving the desired balance of appearance and resistance properties. An advantage of RHOPLEX VSR-50 is the compatibility it offers with a wide variety of slurry titanium dioxide grades. To date, we have evaluated several manufacturers' universal slurry and dry titanium dioxides ­ Dupont 706 and 746, Kronos 4311, and Millenium 596 ­ and found no difference in performance. We expect other manufacturers' universal titanium dioxides to give similar performance. Opaque Polymer ROPAQUETM Ultra and ROPAQUE OP-96 opaque polymer are synthetic pigments which are engineered to optimize hiding in architectural coatings. These opaque polymers enable the formulator to improve properties and realize cost savings. Both of these opaque polymers can be effectively used in various formulations based on RHOPLEX VSR-50 (see attached formulations). It should be noted that the formulator needs to assess his gloss and hiding needs to determine the best level of opaque polymer to use. Dispersants and Thickeners The types and levels of pigment dispersants play an important role in attaining a desirable balance of rheology, gloss, and stability in paint formulation. In formulations using HEUR thickeners such as ACRYSOLTM RM-2020 NPR as the primary thickener, TAMOLTM 165A (hydrophobic copolymer) at a level of 0.85% (active ingredient) on dry pigment provides a good balance of overall properties. TAMOL 731A is a satisfactory alternative. If using slurry grade TiO2, you may be able to reduce the overall level of dispersant to achieve your desired properties. Cellulosic thickeners will reduce flow when used with small particle size emulsions, such as RHOPLEX VSR-50, and are not recommended for use as the primary thickener. Cellulosics can be used as co-thickeners; however, use levels should be kept to a minimum to maximize flow. If a cellulosic co-thickener is needed, greater flow can be obtained with lower molecular weight grades. Defoamer and Surfactant Based upon the formulations included in these product notes and some other lab work, we have found the following defoamers to be adequate for brush and roller application. Work continues to look at new defoamers from several manufacturers, particularly for the low VOC market. Consult your Technical Service Representative for further assistance. Tego 8030, 805 Foamaster VL BYK-024 Surfynol DF-75 Foamstar A-34 Note that spray application and/or highly tinted systems may require more or different defoamers to achieve the proper balance of properties. Several surfactants have been evaluated in our formulation work, and we have found that Triton CF-10, Triton GR7M, Tego Wet 510, Aerosol OT-75, Soprophor BSU, and BYK-348 all work well in our low VOC formulating spaces. Preservatives Formulations based on RHOPLEX VSR-50 can be effectively preserved with KATHONTM LX 1.5% microbiocide. KATHON LX 1.5% protects the paint through storage, transport, and end-use. The recommended level of addition is 25 ppm or 1.65 lb per 1000 lb paint.

Mildew Protection For exterior applications, the use of an effective paint mildewcide is recommended. Products such as ROZONETM 2000 and ROCIMATM 20 are currently being evaluated in various exposures and, thus far, look very good for mildew protection.

50 g/L VOC High Quality Exterior Flat with ZnO VSR-50-1 Material Name Grind Natrosol 250 MHR (2.5%) Water TAMOL 850 KTPP Triton CF-10 Colloid 643 Ti-Pure R-706 Eagle Zinc 417W Minex 4 Icecap-K Attagel 50 SKANETM M-8 Grind Sub-total LetDown RHOPLEX VSR-50 ROPAQUE Ultra Colloid 643 Texanol Propylene Glycol ACRYSOL RM-2020 NPR Water Totals=> Volume Solids: Density: Weight Solids: 392.85 47.02 3.55 9.42 6.49 17.41 35.48 1134.98 37.00% 11.3397 52.28% 45.00 5.50 0.50 1.19 0.75 2.00 4.25 100.00 Solvent: VOC: Dispersant: Coalescent: pH: Sheen (60/85): 8.50 3.3/3.6 KU: ICI: 49.00% PVC 1.51% 50 1.11% 5.00% 100 1.10 5.00% Coal 7.76% PVC 100.75 100.17 10.02 1.50 2.19 1.00 175.00 25.00 150.00 50.00 5.00 2.15 622.78 12.00 12.00 1.00 0.07 0.25 0.14 5.24 0.53 6.89 2.28 0.25 0.25 40.90 41.21% PVC 14.22% PVC 1.45% PVC 18.68% PVC 6.18% PVC 0.69% PVC 0.74% Disp 0.37% Disp Pounds Gallons Level

50 g/L VOC High Quality Sheen Formulation VSR-50-2 Material Name Grind Water TAMOL 165A Tego Wet 510 Triton CF-10 Tego Foamex-8030 Universal Grade TiO2 Dry Minex 10 Kathon LX 1.5% Grind Sub-total LetDown RHOPLEX VSR-50 ROPAQUE Ultra Texanol Tego Foamex-8030 Propylene Glycol Ammonia (28%) ACRYSOL RM-2020 NPR ACRYSOL RM-8W Water Totals=> Volume Solids: Density: Weight Solids: 462.0 55.9 8.9 1.0 5.7 1.2 32.3 2.0 133.3 1060.9 34.00% 10.6091 46.52% 53.00 6.50 1.12 0.12 0.66 0.14 3.75 0.25 16.00 100.00 Solvent: VOC: Dispersant: Coalescent: pH: Gloss (20/60/85): 8.60 8/40/76 KU: ICI: 35.00% PVC 1.44% 50 1.09% 4.00% 92 1.20 10.00% PVC 4.00% Coal 64.6 14.0 2.0 1.0 0.5 250.0 25.0 1.5 358.6 7.75 1.58 0.25 0.11 0.06 7.35 1.18 0.18 18.51 25.00% PVC 21.62% PVC 3.38% PVC 1.09% Disp Pounds Gallons Level

50 g/L VOC High Quality Extended Semigloss Formulation VSR-50-3 Material Name Grind Water TAMOL 165A Triton GR-7M BYK-024 Universal Grade TiO2 Dry Polygloss 90 KATHON LX 1.5% Grind Sub-total LetDown RHOPLEX VSR-50 ROPAQUE Ultra Texanol Triton CF-10 BYK-024 Propylene Glycol Ammonia (28%) ACRYSOL RM-2020 NPR ACRYSOL SCT-275 Water Totals=> Volume Solids: Density: Weight Solids: 483.5 43.0 6.9 1.0 1.0 7.0 1.5 17.4 4.3 154.2 1036.1 33.70% 10.3610 46.52% 55.00 5.00 0.87 0.16 0.12 0.82 0.18 2.00 0.50 18.50 100.00 Solvent: VOC: Dispersant: Coalescent: pH: Gloss (20/60): 8.60 25/65 KU: ICI: 29.80% PVC 1.44% 50 1.09% 3.00% 98 1.20 7.90% PVC 3.00% Coal 64.6 12.5 2.2 0.5 225.0 10.0 1.5 316.3 7.75 1.40 0.25 0.06 6.75 0.46 0.18 16.84 21.90% PVC 20.55% PVC 1.35% PVC 1.00% Disp Pounds Gallons Level

50 g/L VOC High Quality Semigloss/Gloss Formulation VSR-50-4 Material Name Grind Universal Grade TiO2 Slurry Water Propylene Glycol TAMOL 165A Texanol Triton GR-7M KATHON LX 1.5% Grind Sub-total LetDown RHOPLEX VSR-50 ROPAQUE Ultra Tego Foamex-8030 Ammonia (28%) ACRYSOL RM-2020 NPR ACRYSOL RM-8W Water Totals=> Volume Solids: Density: Weight Solids: 555.6 37.4 2.0 2.0 27.4 2.7 66.7 1013.7 35.00% 10.1369 45.59% 63.64 4.37 0.25 0.25 3.15 0.30 8.00 100.00 Solvent: VOC: Dispersant: Coalescent: pH: Gloss (20/60): 8.50 45/77 KU: ICI: 24.00% PVC 1.59% 50 0.50% 3.00% 100 1.10 6.50% PVC 267.3 29.2 7.0 4.9 7.8 2.2 1.5 319.9 13.75 3.50 0.81 0.55 1.00 0.25 0.18 20.04 17.50% PVC 0.50% Disp 3.00% Coal 17.50% PVC Pounds Gallons Level

Material Safety Data Sheets Rohm and Haas Material Safety Data Sheets (MSDS) contain pertinent information that you may need to protect your employees and customers against any known health or safety hazards associated with our products. Under the OSHA Hazard Communication Standard, workers must have access to and understand MSDS on all hazardous substances to which they are exposed. Thus, it is important that you provide appropriate training and information to your employees and make sure they have available to them MSDS on any hazardous products in their workplace. Rohm and Haas Company sends MSDS for all its products, whether or not they are considered OSHA-hazardous, to both the "bill to" and/or "ship to" locations of all its customers upon initial shipment, including samples. If you do not have access to one of these MSDS, please contact your local Rohm and Haas representative for an additional copy. Updated MSDS are sent upon revision to all customers of record. In addition, MSDS are sent annually to all customers receiving products deemed hazardous under the Superfund Amendments and Reauthorization Act. MSDS should be obtained from your suppliers of other materials recommended in this bulletin. Rohm and Haas Company is a member of the American Chemistry Council and is committed to ACC's Responsible Care Program.

ACRYSOL, KATHON, RHOPLEX, ROCIMA, ROPAQUE, ROZONE, SKANE, and TAMOL are trademarks of Rohm and Haas Company or of its subsidiaries or affiliates and are intended to designate goods marketed in North America; the same goods may be marketed in other countries, generally under other Company trademark designations. These suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our products or the inclusion of descriptive material from patents and the citation of specific patents in this publication should not be understood as recommending the use of our products in violation of any patent or as permission or license to use any patents of the Rohm and Haas Company.

©2005, Rohm and Haas Company

All rights reserved.

February 2008 RHOPLEX VSR-50


Rhoplex VSR-50 -- Technical Data Sheet

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