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Production Equipment

Aerostructures

Milling & Turning Machines

Location of Equipment see corresponding page

Milling & Turning Machines

Henri Liné Powermill 260 V HS/5-2 (Aluminum, HSC) Henri Liné Macbormill 240 LS/3-2 (Steel & Titanium) Henri Liné Macbormill 245 HS/5 (Routing Machine) Makino MAG3 (Aluminum, HSC) Milling Center Starragheckert STC 1000, Milling Center Starrag + Heckert ZS-500 (Aluminum, HSC) Deckel Maho Gildemeister DMF 300 linear (Steel & Aluminum) Deckel Maho DMU100 monoBlock Deckel Maho Gildemeister DMC-200 FD, Turn & Milling Center MCM Clock Five, Milling Center MCM Jet Five, Milling Center Kitamura HX630i, Milling Center Forest Line V1250 & Flexiax 510, Milling Center Wissner Witec 4015, Sheet Milling Machine Pietro Carnaghi AC20 TM/1600, Turning Center WFL M60-1000 / M65-2000 / M65-3000, Milling & Turning Center 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

© RUAG Aerospace

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Issue 2008

Location Emmen

Powermill 260 (Aluminum, HSC)

Supplier: Type: Henri Liné Machines Outils, S.A. Powermill 260 V HS/5-2, CNC machine for aluminum parts 5, two-spindle 4.20 m x 10.00 m X = 11.00 m, Y = 3.25 m, Z = 1.20 m C-axis n x 360° , A-axis +/- 110°, 20 RPM SIEMENS 840 D 70 kW per spindle 20 - 24`000 RPM 2 tool changers with 50 places (HSK63) Dual operation possible, video monitoring, scanning equipment, control system for tool length and diameter, prepared for chip removal system, linear drivers in X-axis & Y-axis

3 Issue 2008

Axis: Table size: Travel per axis: CNC Control: Spindle power: Spindle speed: Tools: Remarks:

© RUAG Aerospace

Location Emmen

Macbormill 240 (Steel & Titanium)

Supplier: Type: Axis: Table size: Travel per axis: Henri Liné Machines Outils, S.A. Macbormill 240LS/3-2, CNC milling machine 3 to 5, two-spindle 3.00 m x 4.00 m X = 4.00 m, Y = 1.75 m (2x), Z =1.00 m C-axis n x 360° , B-axis +95°/-105°, 4 RPM SIEMENS 840 D 50 kW each 20 - 4`000 RPM resp. 20 - 6'000 RPM 2 tool changer with 60 places Dual operation possible, automated milling head exchange system, for 3-axis, fixed and special milling heads

4 Issue 2008

CNC Control: Spindle power: Spindle speed: Tools: Remarks:

© RUAG Aerospace

Location Emmen

Macbormill 245 (Routing Machine)

Supplier: Type: Axis: Table size: Travel per axis: CNC Control: Spindle power: Spindle speed: Tools: Remarks: Henri Liné Machines Outils, S.A. Macbormill 245 HS/5, CNC routing machine for sheet metal 6 2.50 m x 9.00 m X = 10.00 m, Y = 3.50 m, Z = 2.00 m C-axis n x 360°, A-axis +/- 120°, 10 RPM SIEMENS 840D 20 kW 20 - 24`000 RPM Tool changer with 20 places Dual operation possible, video monitoring, scanning equipment, control system for tool length and diameter, prepared for chip removal system, special countersink tool

5 Issue 2008

© RUAG Aerospace

Location Emmen

MAG3 (Aluminum, HSC)

Supplier: Type: Table size: Travel per axis: Makino MAG3, 5-axis horizontal milling centre 3.00 m x 1.50 m X = 3.00 m, Y = 1.50 m, Z = 1.00 m A = +/- 110° C = endless Fanuc 300 iM incl. Professional 5 80 kW 500 - 33`000 RPM 120 (HSK 63) Manufacturing Management System, linear pallet system with 6 pallets, laser based tool measurement system, integrated vacuum system

CNC Control: Spindle power: Spindle speed: Tools: Remarks:

© RUAG Aerospace

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Issue 2008

Location Geneva

STC 1000 Milling Center

Supplier: Type: Axis: Table size: Travel per axis: Table speed: CNC Control: Spindle power: Spindle speed: Tools: Remarks: Starragheckert STC 1000 Horizontal Precision Milling Centre 5 0.80 x 1.00 m X = 1.70 m, Y = 1.60 m, Z = 1.95 m X = 40 m/min, Y = 40 m/min, Z = 40 m/min Siemens 840D 70 kW / 230 Nm 8'000 RPM 315 (HSK-A100) 2 Palettes, 315 cutting tools Capable of machining complex parts in aluminium or titanium in a 5 axis simultaneous mode.

7 Issue 2008

© RUAG Aerospace

Location Emmen

ZS 500 (Aluminum, HSC)

Supplier: Type: Table size: Travel per axis: CNC Control: Spindle power: Spindle speed: Tools: Remarks: Starrag + Heckert ZS-500, 5-axis horizontal milling center 0.50 m x 0.50 m X = 0.80 m, Y = 0.75 m, Z = 0.62 m SINUMERIK 840D 40 kW 20 - 12`000 RPM 198 (HSK 63) Manufacturing management system, pallet pool with 6 pallets, laser based tool measurement system, scan tracking system

© RUAG Aerospace

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Issue 2008

Location Emmen

DMF 300 (Aluminum)

Supplier: Type: Travel per axis: CNC Control: Spindle power: Fast motor spindle: Tools: Remarks: Deckel Maho Gildemeister DMF 300 linear X = 3.00 m, Y = 0.56 m, Z = 0.72 m SINUMERIK 840D 35 kW 18'000 RPM 100 HSK 63 2 Machines, Traverse speed of travelling column in X-direction: 100m/min (short idle times), short tool changeover time < 5 seconds

© RUAG Aerospace

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Issue 2008

Location Emmen

Deckel Maho DMU100 monoBlock

Supplier: Type: Table size: Travel per axis: Deckel Maho DMU100 mono Block 1.50 m x 0.795 m X = 1.15 m, Y = 0.71 mm, Z = 0.71 m B-Axis -120°/ +30 C-Axis n x 360° Heidenhain iTNC530; Shop-Mill 26 kW 0 ­ 24'000 U/min Tool changer with 32 places

CNC Control: Spindle power: Spindle speed: Tools:

© RUAG Aerospace

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Issue 2008

Location Emmen

Milling Center (2 Machines)

Supplier: Type: Table size: Travel per axis: Table speed: CNC Control: Spindle power: Spindle speed: Table power: Tools: Remarks: Deckel Maho Gildemeister Turn / Milling Center DMC-200 FD Ø 1.85 m X = 1.80 m, Y = 2.00 m, Z = 1.00 m C = endless, B = 0° /-90° X = 60 m/min, Y = 40 m/min, Z = 40 m/min Siemens 840D-Powerline FD 44 kW / 288 Nm until 10'000 RPM 200 RPM 120 (HSK-A100) 2 linear pallets, laser based tool measurement system, Tool identification by Balluff

© RUAG Aerospace

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Issue 2008

Location Geneva

Milling Center (2 Machines)

Supplier: Type: Axis: Dimensions of rotary table: Travel per axis: CNC Control: Spindle power: Tools: Remarks: MCM Clock Five 5 0.63 m x 0.63 m X = 0.80 m, Y = 0.90 m, Z = 0.85 m Siemens 840D 30 kW per 2 machines; 334 tools HSK 100 12 rotary pallets

© RUAG Aerospace

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Issue 2008

Location Geneva

Milling Center (2 Machines)

Supplier: Type: Axis: Travel per axis: Dimensions of rotary table: CNC Control: Spindle power: Tools: Remarks: MCM Jet Five 5 X = 3.00 m, Y = 2.00 m, Z = 2.00 m 1.25 m x 1.25 m Siemens 840D 50 kW at 6000 RPM per 2 machines: 640 tools HSK 100 8 rotary pallets

© RUAG Aerospace

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Issue 2008

Location Geneva

Milling Center

Supplier: Type: Axis: Travel per axis: Dimensions of rotary table: CNC Control: Spindle power: Tools: Remarks: Kitamura HX630i 4 X = 1.00 m, Y = 0.56 m, Z = 0.56 m 0.63 m x 0.63 m Fanuc 18i 40 kW at 5000 RPM 100 tools ISO 50 2 pallets

© RUAG Aerospace

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Issue 2008

Location Geneva

Milling Center (2 Machines)

Supplier: Type: Axis: Travel per axis: Forest Line V1250 & Flexiax 510 5 X = 2.00 m, Y = 2.00 m, Z = 1.80 m & X = 2.00 m, Y = 1.25 m, Z = 1.80 m NUM 760F 23 kW at 4000 RPM 136 3 pallets

CNC Control: Spindle power: Tools: Remarks:

© RUAG Aerospace

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Issue 2008

Location Emmen

Witec 4015 Single Sheet Milling Machines

Supplier: Type: Wissner Witec 4015 Economic, CNC single sheet high speed milling machines 4.00 m x 1.50 m X = 4.00 m, Y = 1.50 m, Z = 0.12 m

Table size: Travel per axis:

CNC Control: Spindle power: Spindle speed: Tools: Remarks:

Alpha CAM 3 kW 5 - 40`000 RPM Tool changer with 10 places (HSK 25 E) Vacuum clamping technique for aluminum plates up to 6 mm thickness.

© RUAG Aerospace

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Issue 2008

Location Geneva

Turning Center

Supplier: Type: Axis: Turntable: Capacity: CNC Control: Spindle power: Tools: High pressure coolant: Remarks: Pietro Carnaghi AC20 TM/1600 4 Ø 1.60 m max. Ø 2.00 m x 1.00 m Siemens 840D 60 kW 100 tools HSK 100 350 bars milling spindle 37 kW 2 pallets

© RUAG Aerospace

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Issue 2008

Location Geneva

WFL Milling & Turning Center (3 Machines)

Supplier: Type: Axis: Capacity: CNC Control: Spindle Power: Tools: WFL M60-1000 / M65-2000 / M65-3000 5 max. Ø 0.82 x 3.00 m Siemens 840C 60 kW 90 per machine

© RUAG Aerospace

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Issue 2008

Headquarters

RUAG Aerospace Ltd. Seetalstrasse 175 CH-6032 Emmen, Switzerland Phone +41 (0)41 268 41 51 Fax +41 (0)41 268 39 88 E-Mail: [email protected] www.ruag.com

Subsidiaries

RUAG Aerospace Structures GmbH P.O. Box 1253 D-82231 Wessling, Germany Phone +49 (0)8153 30 43 01 Fax +49 (0)8153 30 44 54 E-Mail: [email protected] www.ruag.com

RUAG Aerospace Ltd. Geneva 7, Chemin du Champ-des-Filles 1228 Plan-les-Ouates, Switzerland Phone +41 (0)22 884 19 50 Fax +41 (0)22 884 19 51 E-Mail: [email protected] www.ruag.com

© RUAG Aerospace

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Issue 2008

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