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F O O D

A N D

B E V E R A G E

Clean-In-Place (CIP) Systems

A Custom CIP Solution at a Cost-Effective Price

Sani-Matic CIP Systems are engineered to your specific plant application and utility requirements for effective and efficient cleaning of process equipment. Proper CIP design and sizing ensures sufficient flow and appropriate pressure to thoroughly remove residue and rinse effectively while also saving cycle time, reducing operating costs, and promoting worker safety. Why Choose a Sani-Matic CIP System? · Engineered to industry standards including 3A, PMO, USDA and AMI · Programming to integrate CIP functions into existing process control systems · Construction by our Wisconsin craftsmen including tube welding to 3A standards · Control panels built in our UL authorized panel shop (#E115505) · Complete documentation to comply with regulatory and customer standards · Sani-Trend data acquisition system available to collect and report data · Full technical support during and after installation

One -Tank

Single-Use

· Single-use application source of cleaning solution and rinse water · Lower capital investment · Portable or stationary design · Once-through or recirculated · Simple and flexible operation · Lower space requirement

Chemical Supply Water

FE CE

CIP Return

TE

CIP Supply

AIR

Steam Supply Tank

LE

Strainer

PE CE FE

TE

Supply Pump

Condensate Return

Two -Tank

Detergent Reuse

· Permits reuse of wash solution · Used where water utilities are limited · Supply/recirculation option · Decreases wash cycle time

Food Two-Tank

TE

Water Drain

FE CE

CIP Return CIP Supply Steam

AIR

Rinse Tank

LE

Detergent Tank

LE

Strainer

PE CE FE

TE

Drain

Chemical Supply

Supply Pump

Condensate Return

P:800.356.3300

F:608.222.5348

sanimatic.com

1915 S. Stoughton Rd., Madison, WI 53716

F O O D

A N D

B E V E R A G E

Multi-Tank

Food Multi-Tank

TE

Detergent and Rinse Reuse

· Permits reuse of wash solution and rinse water · Reduces water and waste-water costs · Fourth tank may be added for acid reuse applications

Drain Drain

Water

FE CE

CIP Return CIP Supply Steam

AIR

Rinse Tank

LE

Recovery Tank

LE

Detergent Tank

LE

Strainer

PE CE FE

TE

Chemical Supply

Supply Pump

Condensate Return

Dual Operating

Multi-Circuit and Reuse

· Simultaneously serves two circuits independently · Substantial cost and space saving advantages over two separate units · Centralized controls · Reduced wash and rinse cycle times

FOOD Duel Operating Reuse system

TE

FE CE

CIP Return #2

Drain

TE

Water

FE CE

CIP Return #1 CIP Supply #1 Steam

AIR

Drain

Rinse Tank

LE

Recovery Tank

LE

Detergent Tank

LE

Strainer

PE CE FE

TE

Drain

Chemical Supply

Supply Pump #1 Steam

Condensate Return CIP Supply #2

AIR

Strainer

PE CE FE

TE

Drain

Chemical Supply

Supply Pump #2

Condensate Return

Controls

Sani-Matic has in-house programmers and a UL panel shop to design, manufacture, pre-test, startup and support all types of control systems for cleaning needs. Because the team specializes in cleaning applications, Sani-Matic has developed expertise and efficiencies that have advantages over other fabricators or process integrators. Sani-Matic has designed, manufactured and supported thousands of CIP systems and other cleaning related systems. Understanding the unique aspects of an effective cleaning program, Sani-Matic developed a flexible and easy-to-understand OP-Code Recipe Editor that allows the customer to manipulate the system hardware to optimize their cleaning programs. This can result in shorter cycle times, lower water and chemical usage, more precise control of setpoints, and defined alarms which reduce troubleshooting time.

DETERGENT CHASE CONDUCTIVITY HOLD RINSE RECOVERY TANK RECOVERY RINSE RECOVERY TANK RETURN RINSE RECOVERYTANK OUTLET TEMP 3 (DETERGENT WASH) RECOVER DETERGENT TANK DETERGENT CONDUCTIVITY DETERGENT TANK FILL OFF

DESTINATION WORD

DESTINATION WORD

DETERGENT TANK OUTLET

DETERGENT TANK RETURN

RECOVER RINSE TANK

SUCTION DRAIN Valve

CONDUCTIVITY HOLD

BURST SUPPLY PUMP

TEMPERATURE HOLD

RINSE TANK OUTLET

RINSE TANK RETURN

WORD 1, N14:0

TEMP 1 (PRERINSE)

OPCODE CHART

**PROGRAM END** **SAN PROGRAM START** **CIP PROGRAM END** PRE RINSE TO DRAIN BURST PRE RINSE TO DRAIN

CLEAR RINSE HOLD

SANITIZER PUMP

TEMP 2 (RINSE)

RETURN PUMP

SUPPLY PUMP

TEMP 4

FILE

N7:2

DESTINATION WORD

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

OPCODE NUMBER

OPCODE NUMBER

OPCODE NUMBER

OPCODE NUMBER

WORD 2, N15:0

WORD 3, N16:0

0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 8 0 2 2 A 0 8

N7:3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

DESCRIPTION

12

11

10

15

14

12

11

10

14

13

11

9

8

7

6

2

9

8

6

5

2

1

9

DETERGENT WASH ACID WASH CHASE RINSE TO DRAIN W/ DETERGENT CHASE RINSE TO DRAIN W/ ACID CHASE RINSE TO DRAIN W/ DETERGENT AND CONDUCTIVITY HOLD CHASE RINSE TO DRAIN W/ ACID AND CONDUCTIVITY HOLD CHEMICAL SANITIZE

PUMPBACK TO DRAIN PUMPBACK W/ DETERGENT RECOVERY PUMPBACK W/ ACID RECOVERY RINSE TO DRAIN RINSE TO DRAIN WITH RETURN CONDUCTIVITY HOLD RINSE WITH DET RECOVERY AND RETURN CONDUCTIIVITY HOLD RINSE WITH ACID RECOVERY AND RETURN CONDUCTIVITY HOLD RINSE W/ DETERGENT RECOVERY RINSE W/ ACID RECOVERY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1

0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 1 0 1 0 C 8 4 0 4 0 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 4 0 4 0 4 0 0 0 0 0 0 0 0 4 0 0 0 4 0 4 0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1

0 0 0 0 C 0 D 0 C C C C C C C 0 0 0 0 0 4 4 4 C C C C C C

0 0 0 0 8 0 8 0 2 1 2 1 2 1 0 0 0 0 0 0 0 0 0 4 4 4 4 4 4

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 4 0 4 0

0 0 0 0 0 0 0 0 2 0 2 0 2 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

8

1 1

1

1 1

1 1 1 1

1 1

0 0 0 0 0 0 0 0 0 6 0 4 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

FB-CIP-0509

P:800.356.3300

F:608.222.5348

sanimatic.com

1915 S. Stoughton Rd., Madison, WI 53716

N7:4

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

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FILE

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