Read MOT1 ­ AC Motors text version

Prefabricated Cables Description

12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

12

12.1

Prefabricated Cables

MOT1

Description

SEW-EURODRIVE offers pre-fabricated cables with plugs for straightforward and reliable motor connection. Cable and contact are connected using the crimp technique. The following cables are available in 1 m steps: · · Hybrid cable Encoder cable

Prefabricated cables are divided into: · · Power cables (motor cable, brakemotor cable, extension cable) Feedback cables (encoder cable, extension cable).

Preselection of cables Prefabricated cables were preselected by SEW-EURODRIVE according to the standard EN 60204. The routing types "fixed installation" and "cable carrier installation" were considered. Using other standards for the machine construction can result in diverging cross sections.

MOT1 ­ AC Motors

359

12

12.2

Prefabricated Cables Dimensioning the cable cross section

Dimensioning the cable cross section

The following figure shows the minimum required cable cross section depending on cable length and current.

l [m]

150

25 mm²

Project planning for cable cross section Cable dimensioning according to EN 60204

130

16 mm²

110 100

4 mm² 6 mm²

10 mm²

90

2,5 mm² 1,5 mm²

70

50

30 0 10 20 30 40 50 60 70 80 90 100

I [A] 54038AXX

Hybrid cables with cross sections of 1.5 mm2 to 10 mm2 can be ordered from SEWEURODRIVE. Cable load table Cable load through current I in [A] according to EN 60204-1 table 5, ambient temperature 40 °C.

Three-core sheathed cable in pipe or cable

[A]

Cable cross section

[mm2]

Three-core sheathed cable on top of each other on wall

[A]

Three-core sheathed cable lined up horizontally

[A]

1.5 2.5 4 6 10 16 25 35

12.2 16.5 23 29 40 53 67 83

15.2 21.0 28.0 36.0 50.0 66.0 84.0 104.0

16.1 22 30 37 52 70 88 114

These data are merely recommended values and are no substitute for the detailed project planning of the cables depending on the concrete application considering the applicable regulations. Observe the voltage drop that occurs along the cable in particular with the DC 24 V brake coil when dimensioning the cross sections for the brake cable. The accelerator current is decisive for the calculation.

360

MOT1 ­ AC Motors

Prefabricated Cables Key to the cable assignments

12

1 2

12.3

Key to the cable assignments

Cable with plug connector on motor, fixed installation Cable with plug connector on motor, cable carrier installation Extension cable with plug connector on motor, fixed installation Extension cable with plug connector on motor, cable carrier installation Cable with conductor end sleeves, fixed installation Cable with conductor end sleeves, cable carrier installation Cable connected via encoder cover Cable connected via encoder cover, cable carrier installation Cable with ISU plug connector

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

MOT1 ­ AC Motors

361

12

12.4

Prefabricated Cables Cable assignments for DR motors at a glance

Cable assignments for DR motors at a glance

Brakemotor cable with IS

Control cabinet Field distributor I/O DR71 - DR132 ISU 0817 8127 W (cable type A) 0817 8178 m (cable type A)

Motor type

Plug connectors

Motor

Cables

Details page 364 page 372 page 386

Motor cable for field-oriented MOVI-SWITCH®

MOVI-SWITCH® mounted in the field

Motor type

Plug connectors

Motor

Cables

Details

--

0817 8879 (cable type C) 0817 8860 (cable type C) /APG4 /ALA4

DR71 - DR100 /ASB4 /ISU 0817 8887 (cable type C) 0817 8895 (cable type C) 0593 7558 (cable type A)

page 364 page 372 page 386

Encoder cable

Encoder on DR series AC motors Ð MOVIDRIVE® Motor type DR71 - DR132 Encoders ES7S ES7R AS7W EG7S EG7R AG7W ES7S ES7R AS7W EG7S EG7R AG7W Motor Cables MOVIDRIVE® inverter Details

1362 2021

DR160 - DR225

1362 2048 X15 1361 7621

15 8

DR71 - DR132

DR160 - DR225

page 367 page 376 page 389

9

1

1361 7648

DR315

EH7S

1360 2659

1362 3206 Table continued on next page

362

MOT1 ­ AC Motors

Prefabricated Cables Cable assignments for DR motors at a glance

12

1 2

DR71 - DR132 DR160 - DR225 DR315

AS7Y X15 AG7Y AH7Y 1360 2640

15 8

9

1

1362 3265 X62

DR71 - DR132

AS7Y

page 367 page 376 page 389

5

3 4 5

1362 6299

9

6

DR160 - DR225

1

AG7Y 1362 6302 EI7C EI76 EI72 EI71

DR71 - DR132

1362 3273

I/O

page 369 page 381 page 389

6 7 8 9

1362 3281 Encoder on DR series AC motors - intermediate sockets - MOVIDRIVE® Motor type DR71 - DR132 Encoders ES7S ES7R AS7W EG7S EG7R AG7W ES7S ES7R AS7W EG7S EG7R AG7W Encoders ES7S ES7R AS7W EG7S EG7R AG7W Encoders ES7S ES7R AS7W EG7S EG7R AG7W 1362 1998 M23 M23 1362 1963 1362 3184 page 370 page 382 page 389 Motor Cables M23 Details

DR160 - DR225 DR71 - DR132

10 11 12

DR160 - DR225

Motor type DR71 - DR132

Cables

M23

Details

13 14 15

1362 3192

DR160 - DR225 Motor type DR71 - DR132

page 370 page 382 page 389

1362 1971 Cables MOVIDRIVE® inverter Details

16 17 18 19 20 21 22

15

8

DR160 - DR225

9

1

page 370 page 382 page 389

MOT1 ­ AC Motors

363

12

12.5

Prefabricated Cables Description of power cables for DR motors

Description of power cables for DR motors

Brakemotor cable with IS

Figure 1: IS brakemotor cable with motor protection, conductor end sleeves and ring-type cable lugs

65388axx

Motor side

On the motor end, all 12 contacts of the integrated plug connector are used for connecting motor, brake, and motor protection. The cables are available with variable terminal link in star or delta connection. The brakemotor can then be supplied in ISU design.

Control cabinet /field distributor Cable specification

For wiring in the control cabinet and field distributors, the cores are fitted with ring-type cable lugs or conductor end sleeves. The used cable types for fixed and cable carrier installation are listed in chapter "Cable specifications for power cables" page 386.

364

MOT1 ­ AC Motors

12

11

10

9

8

7

6 6 5 5 4 4 3 3 2 2 1 1

Prefabricated Cables Description of power cables for DR motors

12

1 2 3

64047axx

Brakemotor cable for decentralized MOVI-SWITCH®

4 5 6 7

Figure 2: Brakemotor cable with motor protection; conductor end sleeves/ring-type cable lugs, PLUSCON VC

Figure 3: Brakemotor cable with motor protection; conductor end sleeves/ring-type cable lugs, HAN 10E

64048axx

8 9 10 11 12 13

Figure 4: Brakemotor cable with motor protection; IS and PLUSCON VC

64049axx

14 15 16 17

Figure 5: Brakemotor cable with motor protection; HAN 10E and PLUSCON VC

64050axx

18 19 20 21

Figure 6: Brakemotor cable with motor protection; HAN 10E and HAN 10E

64051axx

22

MOT1 ­ AC Motors

365

12

Motor side

Prefabricated Cables Description of power cables for DR motors

The connection options are available for the motor end: Figure 2 and Figure 3: Conductor end sleeves are used for classical terminal box connection. Figure 4: The integrated IS plug connector from SEW-EURODRIVE is used for connection to the motor. Figure 5 and Figure 6: The mounted HAN 10E plug connectors are used for motor connection.

Decentralized MOVI-SWITCH®

The decentralized MOVI-SWITCH® offers two connection options: At Figure 2, Figure 4, Figure 5 the PHOENIX PLUSCON VC plug connector is used for connection to MOVI-SWITCH®. At Figure 3 and Figure 6 the mounted HAN 10E plug connector is used to connect MOVI-SWITCH®.

Cable specification

The used cable types for fixed and cable carrier installation are listed in chapter "Cable specifications for power cables" page 386.

366

MOT1 ­ AC Motors

Prefabricated Cables Description of add-on encoder cables for DR motors

12

1 2 3 4 5 6

12.6

Description of add-on encoder cables for DR motors

Encoder cable with D-sub

Figure 7: Connection cover with sub-D

64038axx

7 8 9 10 11

Figure 8: Conductor end sleeves with sub-D

64039axx

12 13 14 15 16 17 18 19 20 21 22

Prefabrication on encoder/motor end

The prefabricated encoder cables for the add-on encoders on the DR motor are available with two different designs on the encoder/motor end. · · Figure 7: If the encoder on the motor is ordered and delivered without a connection cover, the prefabricated cable is fitted with a connection cover on the encoder end. Figure 8: If the encoder on the motor is ordered and delivered with a connection cover, the prefabricated cable is fitted with conductor end sleeves on the encoder end. The customer is responsible for connecting the terminal strip in the connection cover. The cable gland in the connection cover is included in the scope of delivery of the encoder.

Prefabrication on MOVIDRIVE®/ inverter end Cable specification

A commercial sub-D EMC connector with pin contacts is used on the inverter end of the prefabricated encoder cable for connection to MOVIDRIVE®. A 15-pin plug is available that matches the inverter interface. The used cable types for fixed and cable carrier installation are listed in chapter "Cable specifications for encoder cables" page 389.

MOT1 ­ AC Motors

367

12

Prefabricated Cables Description of add-on encoder cables for DR motors

Encoder cable with 2 sub-D

Figure 9: Connection cover with 2 D-sub (1 × 9-pole and 1 × 15-pole)

64041axx

Figure 10: Connector end sleeves with 2 D-sub (1 × 9-pole and 1 × 15-pole)

64040axx

Prefabrication on encoder/motor end

The prefabricated encoder cables for the add-on encoders on the DR motor are available with two different designs on the encoder/motor end. · · Figure 9: If the encoder on the motor is ordered and delivered without a connection cover, the prefabricated cable is fitted with a connection cover on the encoder end. Figure 10: If the encoder on the motor is ordered and delivered with a connection cover, the prefabricated cable is fitted with conductor end sleeves on the encoder end. The customer is responsible for connecting the terminal strip in the connection cover. The cable gland in the connection cover is included in the scope of delivery of the encoder.

Prefabrication on MOVIDRIVE®/ inverter end Cable specification

A commercial D-sub EMC connector with pin contacts is used on the inverter end of the prefabricated encoder cable for connection to MOVIDRIVE®. A 9-pin and 15-pin plug is available, depending on the inverter interface. The used cable types for fixed and cable carrier installation are listed in chapter "Cable specifications for encoder cables" page 389.

368

MOT1 ­ AC Motors

Prefabricated Cables Description of built-in encoder cables for DR motors

12

1 2 3 4 5

Encoder cable with one M23

Figure 11: M23 with sub-D

64042axx

6 7 8 9 10 11 12 13 14

64143axx

Prefabrication on encoder/motor end Prefabrication on MOVIDRIVE®/ inverter end Cable specification

Prefabricated encoder cables for add-on encoders on DR315 motors are available with a M23 coupling connector with socket contacts on the encoder/motor end. A commercial sub-D EMC connector with pin contacts is used on the inverter end of the prefabricated encoder cable for connection to MOVIDRIVE®. A 15-pin plug is available that matches the inverter interface. The used cable types for fixed and cable carrier installation are listed in chapter "Cable specifications for encoder cables" page 389.

12.7

Description of built-in encoder cables for DR motors

Encoder cable with M12

15 16

Figure 12: M12 with conductor end sleeves

Prefabrication on encoder/motor end

Prefabricated encoder cables for built-in encoders on DR motors are available with an 8-pole M12 coupling connector with socket contacts on the encoder/motor end for connection to the terminal box. Conductor end sleeves are used on the inverter end of the prefabricated encoder cable for connection to the digital inputs (DI02/DI03) of MOVIDRIVE®. The used cable types for fixed and cable carrier installation are listed in chapter "Cable specifications for encoder cables" page 389.

17 18

Prefabrication on MOVIDRIVE®/ inverter end Cable specification

19 20 21 22

MOT1 ­ AC Motors

369

12

12.8

Prefabricated Cables Description of extensions of add-on encoder cables for DR motors

Description of extensions of add-on encoder cables for DR motors

Intermediate sockets Intermediate sockets are used whenever · · Part of the wiring is routed in a cable carrier, or Connecting several cable sections is easier for very long distances.

The encoder cables are available with intermediate sockets for this purpose.

Figure 13: Connection cover with M23

64044axx

Figure 14: Conductor end sleeve with M23

64043axx

Figure 15: M23 with M23

64045axx

Figure 16: M23 with sub-D

64042axx

370

MOT1 ­ AC Motors

Prefabricated Cables Description of extensions of add-on encoder cables for DR motors

12

1 2 3 4 5 6

Prefabrication on encoder/motor end

The prefabricated encoder cables for the add-on encoders on the DR motor are available with two different designs on the encoder/motor end. · Figure 14: If the encoder on the motor is ordered and delivered with a connection cover, the prefabricated cable is fitted with conductor end sleeves on the encoder end. The customer is responsible for connecting the terminal strip in the connection cover. The cable gland in the connection cover is included in the scope of delivery of the encoder. Figure 13: If the encoder on the motor is ordered and delivered without a connection cover, the prefabricated cable is fitted with a connection cover on the encoder end.

·

Figure 13 and Figure 14: The cables now end in a M23 round plug connector with pin contacts. Extension Figure 15: The extension is fitted with 2 M23 round plug connectors. The cable has a coupling plug with socket contacts on the encoder end and a plug with pins on the inverter end. Figure 16: A commercial sub-D EMC connector with pin contacts on the inverter end of the extension cable is used for connecting MOVIDRIVE®. A 15-pin plug is used that matches the inverter interface. The used cable types for fixed and cable carrier installation are listed in chapter "Cable specifications for encoder cables" page 389.

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Prefabrication on MOVIDRIVE®/ inverter end Cable specification

MOT1 ­ AC Motors

371

12

12.9

Prefabricated Cables Power cables for DR motors

Power cables for DR motors

Brakemotor cable with IS Brakemotor types

Motor type DR.71 DR.80 DR.90 DR.100 DR.112 DR.132 Brake type BE05, BE1 BE05, BE1, BE2 BE1, BE2, BE5 BE2, BE5 BE5, BE11 BE5, BE11 /ISU Plugs

Cable drawing, wiring

Figure 17: IS brakemotor cable with motor protection, conductor end sleeves and ring-type cable lugs

65388axx

BK W1

BK W1 BK V1 BK U1

BK V1 BK U1

1 2 3 4 5 6

1 2 3 4 5 6 12 11 10 9 8 7 GNYE (PE) BK 2 BK 1 BU RD WH

12 11 10 9 8 7 GNYE (PE) BK 2 BK 1 BU RD WH

64052axx

64053axx

Star connection

Delta connection

Part numbers

Variable terminal link Star connection 0817 8127 Delta connection 0817 8178

372

MOT1 ­ AC Motors

12

11

10

9

8

7

6 6 5 5 4 4 3 3 2 2 1 1

Prefabricated Cables Power cables for DR motors

12

1

Brakemotor cable for decentralized MOVI-SWITCH® Brakemotor types

Motor type DR.71 DR.80 DR.90 DR.100 Brake type BE05, BE1 BE05, BE1, BE2 BE1, BE2, BE5 BE2, BE5 /ISU /ASB4 Plugs

2 3 4 5

MOVI-SWITCH®

MOVI-SWITCH® MSW-2S PLUSCON VC .../APG4 HAN 10E .../ALA4

6 7

Cable drawing, wiring

8 9 10

Figure 18: Brakemotor cable with motor protection; conductor end sleeves/ring-type cable lugs, PLUSCON VC

64047axx

11 12 13 14 15 16 17

Conductor end sleeves/ring-type cable lugs, PLUSCON VC

64054axx

18 19 20 21 22

MOT1 ­ AC Motors

373

12

Prefabricated Cables Power cables for DR motors

Figure 19: Brakemotor cable with motor protection; conductor end sleeves/ring-type cable lugs, HAN 10E

64048axx

Conductor end sleeves/ring-type cable lugs, HAN 10E:

64055axx

Figure 20: Brakemotor cable with motor protection; IS and PLUSCON VC

64049axx

IS and PLUSCON VC:

64056axx

374

MOT1 ­ AC Motors

Prefabricated Cables Power cables for DR motors

12

1 2 3 4

Figure 21: Brakemotor cable with motor protection; HAN 10E and PLUSCON VC

64050axx

HAN 10E and PLUSCON VC:

5 6 7 8 9

64057axx

10 11 12 13

Figure 22: Brakemotor cable with motor protection; HAN 10E and HAN 10E

64051axx

14 15 16 17 18

64058axx

HAN 10E and HAN 10E:

19 20 21 22

MOT1 ­ AC Motors

375

12

Part numbers

Prefabricated Cables Add-on encoder cables for DR motors

MOVI-SWITCH® Motor DR.71 - DR.100 PLUSCON VC Figure 18: 0417 8879 Figure 20: 0593 7558 HAN 10E Figure 19: 0817 8860 --

/IS

/ASB4

Figure 21: 0817 8895

Figure 22: 0817 8887

12.10 Add-on encoder cables for DR motors

Encoder cable with D-sub Prefabricated cables for encoders

Encoder types Sine encoder TTL (UB = DC 9-30 V) RS485

DR.71 - 132 ES7S ES7R AS7W

DR.160 - 225 EG7S EG7R AG7W

Cable drawing, wiring

X

Connector assignment

A Signal

Contact

360° contact A-side A A B B C C D D UB cos+ cossin+ sinC+ C Data + Data UB DGND

Cable Core color Stranding

Shielding Red (RD) Blue (BU) Yellow (YE) Green (GN) Brown (BN) White (WH) Black (BK) Violet (VT) Red-blue-gray (RD-BU-GY) Gray-pink-pink (GY-PK-PK) Shielding

Signal MDX

B

Contact

360° contact B-side A A B B C C D D UB 1 9 2 10 3 11 4 12 15 8

X

Figure 23: Connection cover with sub-D

63951aen

376

MOT1 ­ AC Motors

Prefabricated Cables Add-on encoder cables for DR motors

12

1 2 3

Y

Cable drawing, wiring

4 5

Connector assignment

A Signal

Contact

360°contact A-side A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND

Cable Core color Stranding

Shielding Red (RD) Blue (BU) Yellow (YE) Green (GN) Brown (BN) White (WH) Black (BK) Violet (VT) Red-blue-gray (RD-BU-GY) Gray-pink-pink (GY-PK-PK) Shielding

Signal MDX

Contact

B

6

Y

360° contact B-side A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND

1 9 2 10 3 11 4 12 15 8

7 8 9 10

63980aen

11 12

Figure 24: Conductor end sleeves with sub-D

Part numbers

Cable type Connection cover or conductor end sleeves, D-sub Figure 24: 1362 2021 Figure 23: 1361 7621 Figure 24: 1362 2048 Figure 23: 1361 7648

13 14 15 16 17 18 19 20 21 22

MOT1 ­ AC Motors

377

12

Prefabricated Cables Add-on encoder cables for DR motors

Encoder cable with 2 sub-D Prefabricated cables for encoders

Encoder types M-SSI

DR.71 - 132 AS7Y

DR.160 - 225 AG7Y

DR.315 AH7Y

Cable drawing, wiring

B

A

B

A

Contact Stranding

Connector assignment

Cable core color

Shielding Red (RD) Blue (BU) Yellow (YE) Green (GN) Brown (BN) White (WH) Black (BK) Violet (VT) Red-blue-gray (RD-BU-GY) Gray-pink-pink (GY-PK-PK) Shielding

B-B

Signal

cos+ cossin+ sinC+ CD+ DUB GND

Pin

1 9 2 10 3 8 1 6 9 5

A A B B C+ CD+ DUB GND

R B G

Figure 25: Connection cover with 2 D-sub (1 × 9-pole and 1 × 15-pole)

64138aen

378

MOT1 ­ AC Motors

Prefabricated Cables Add-on encoder cables for DR motors

12

1

X

Cable drawing, wiring

2 3 4

Y

5 6

Connector assignment

Cable Contact 360° contact A-side

Stranding Core color

Contact

360° contact B-side

7

X 180

Shielding Black Violet Brown White Pink Gray Red Blue Yellow Green Shielding

8 9 10

Y

11 12

63956aen

Figure 26: Connector end sleeves with 2 D-sub (1 × 9-pole and 1 × 15-pole)

13 14

Part numbers

Cable type Connection cover or conductor end sleeves, 2 × D-sub Figure 26: 1360 2640 Figure 25: 1362 6299 Figure 26: 1362 3265 Figure 25: 1362 6302

15 16 17 18 19 20 21 22

MOT1 ­ AC Motors

379

12

Prefabricated Cables Add-on encoder cables for DR motors

Encoder cable with one M23 Prefabricated cables for encoders

Encoder types Sine encoder

DR.315 EH7S

Cable drawing, wiring

X

Y

Connector assignment

Contact 360° contract A-side Stranding Cable Core color Shielding Red Contact 360° contact B-side

Y

X

Blue Yellow Green Brown White

Black+ gray Pink + violet Shielding

Figure 27: M23 with sub-D

63957aen

Part numbers

Cable type M23, D-sub 15 1360 2659 1362 3206

380

MOT1 ­ AC Motors

Prefabricated Cables Built-in encoder cables for DR motors

12

1 2

12.11 Built-in encoder cables for DR motors

Encoder cables on a M12 Prefabricated cables

Encoder types HTL

DR.71 - 132 EI7C EI76 EI72 EI71

3 4 5

B

Cable drawing, wiring

A

6 7 8

Connector assignment

A Contact Signal Stranding Cable Core color Shielding Brown (BN) White(WH) Yellow (YE) Green (G N) Red (RD) Blue (BU) Gray (GY) Pink (PK) Shielding Signal MDX B Contact

9 10 11 12

64141aen

360° contact A-side

360° contact B-side A (cos+) A (cos-) B (sin+) B (sin-) TF TF UB GND

3 4 5 6 7 8 1 2

A (cos+) A (cos-) B (sin+) B (sin-) TF TF UB GND

Figure 28: Encoder cable on a M12

13 14

Part numbers

Cable type M12, D-sub 15 1362 3273

15 16

1362 3281

17 18 19 20 21 22

MOT1 ­ AC Motors

381

12

Prefabricated Cables Extensions for add-on encoder cables for DR motors

12.12 Extensions for add-on encoder cables for DR motors

Extensions with one M23 Prefabricated cables for encoders

Encoder types Sine encoder TTL (UB = DC 9-30 V) RS485

DR.71 - 132 ES7S ES7R AS7W

DR.160 - 225 EG7S ES7R AG7W

Cable drawing, wiring

X

Connector assignment

A Contact Signal Cable Core color Stranding Shielding Red (RD) Blue (BU) Yellow ( YE) Green (GN) Brown (B N) White (WH) Black (BK) Violet (VT) Red-blue-gray (RD-BU+GY) Gray-pink-pink (GY-PK+PK) Shielding Signal MDX 360° contact B-side A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND B Contact

360° contact A-side A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND

3 4 5 6 1 2 8 7 12 11

X

Figure 29: Connection cover with M23

63952aen

382

MOT1 ­ AC Motors

Prefabricated Cables Extensions for add-on encoder cables for DR motors

12

1

Y

Cable drawing, wiring

2 3

Connector assignment

Cable

Contact 360° contact A-side Stranding Core color Shielding Red Blue Yellow Green Brown White Black Violet Red-blue-gray Gray-pink-pink Shielding Contact 360° contact B-side

4 5 6 7

AKUA 020

3 4 5 6 1 2 8 7 12 11

8 9

63979axx

Figure 30: Conductor end sleeves with M23

10 11

Part numbers

Cable type Connection cover or conductor end sleeves, M23 Figure 30: 1362 3184 Figure 29: 1362 1963

12 13 14 15 16 17 18 19 20 21 22

MOT1 ­ AC Motors

383

12

Prefabricated Cables Extensions for add-on encoder cables for DR motors

Extensions with two M23 Prefabricated cables for encoders

Encoder types Sine encoder TTL (UB = DC 9-30 V) RS485

DR.71 - 132 ES7S ES7R AS7W

DR.160 - 225 EG7S ES7R AG7W

Cable drawing, wiring

A B

X

Y

Connector assignment

X

A Contact Signal Cable Core color Stranding Shielding Red (RD) Blue (BU) Yellow (YE) Green (GN) Brown (BN) White (WH) Black (BK) Violet (VT) Red+blue+gray (RD-BU+GY) Gray+pink+pink (GY-PK+PK) Shielding Signal MDX B Contact

Y

360° contact A-side 3 4 5 6 1 2 8 7 12 11 A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND

360° contact B-side A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND 3 4 5 6 1 -2 8 7 12 11

Figure 31:

64142aen

Part numbers

Cable type M23 - M23 1362 3192 1362 1971

384

MOT1 ­ AC Motors

Prefabricated Cables Extensions for add-on encoder cables for DR motors

12

1

Extension with M23 with sub-D Prefabricated cables for encoders

Encoder types Sine encoder TTL (UB = DC 9-30 V) RS485

DR.71 - 132 ES7S ES7R AS7W

DR.160 - 225 EG7S ES7R AG7W

2 3 4

Cable drawing, wiring

X

5 6

Y

7 8

Connector assignment

A Contact Signal Cable Core color Stranding Shielding Red (RD) Blue (BU) Yellow (YE) Green(GN) Brown (BN) White (WH) Black (BK) Violet (VT) Red-blue-gray (RD-BU+GY) Gray-pink-pink (GY-PK+PK) Shielding Signal MDX 360°contact B-side A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND 1 9 2 10 3 11 4 12 15 8 B Contact

9

Y

360° contact A-side

X

3 4 5 6 1 2 8 7 12 11

A (cos+) A (cos-) B (sin+) B (sin-) C+ CD+ DUB GND

10 11 12 13

Figure 32: M23 with sub-D

63953aen

14 15

Part numbers

Cable type M23 ­ Sub-D 1362 1998

16 17 18 19 20 21 22

MOT1 ­ AC Motors

385

12

Prefabricated Cables Cable specifications of DR. power cables

12.13 Cable specifications of DR. power cables

Cable type A Mechanical design

A

[1]

BK U1 BK V1 RD13

BK1 BK W1

BK2 WH14

GNYE

[2]

BU 15

55292AXX

Cable type A Connection between Z.7 or Z.8 field distributors and AC motors Connection between MOVIMOT® or MOVI-SWITCH® 2S and AC motors (for mounting close to the motor) [1] Overall shield [2] Shielding

· · · · · · · · Electrical properties · · · · ·

SEW works standard W3251 (817 953 0) Supply cores: 7 x 1.5 mm2 Control core pair: 2 x 0.75 mm2 Insulation: TPE-U (polyurethane) Conductor: Bare E-Cu strand, extra fine wires with individual wire 0.1 mm Shield: Tinned E-Cu wire. Overall diameter: 13.2 - 15.9 mm Color of outer cable sheath: Black Conductor resistance for 1.5 mm2 (at 20 °C): max. 13 /km Conductor resistance for 0.75 mm2 (at 20 °C): max. 26 /km Operating voltage for 1.5 mm2 core: max. 750 V ( Operating voltage for 0.75 mm core: max. 350 V ( Insulation resistance at 20 °C: min. 20 M x km

2

600 V) 600 V)

386

MOT1 ­ AC Motors

Prefabricated Cables Cable specifications of DR. power cables

12

1 2

Mechanical properties

·

Suitable for cable carriers ­ Bending cycles > 2.5 million ­ Traveling velocity 3 m/s

· ·

Bending radius in the cable carrier: for fixed routing:

10 x diameter 5 x diameter

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Torsional strength (e.g. rotary table applications) ­ Torsion ±180° at a cable length of > 1 m ­ Torsional cycles > 100.000

If reversed bending and high torsional load occur for a length of < 3 m, you must check the mechanical margin conditions more closely. Please contact SEW-EURODRIVE in such cases.

Thermal properties

· · · ·

Processing and operation: -30 °C to +90 °C ( Transport and storage: -40 °C Up to +90 °C (

: -30 °C to +80 °C) : -30 °C to +80 °C)

Flame-retardant according to UL1581 Vertical Wiring Flame Test (VW1) Flame-retardant according to CSA C22.2 Vertical Wiring Flame Test Oil-resistant according to VDE 0472 part 803 method B General fuel resistance (such as diesel, gasoline) according to DIN ISO 6722 parts 1 and 2 General resistance to acids, alkalis, cleaning agents General resistance against dusts (e.g. bauxite, magnesite) Insulation and cable jacket material is halogen free according to VDE 0472 part 815 as well as silicone free Within the specified temperature range, free from substances interfering with wetting agents

Chemical properties

· · · · · ·

MOT1 ­ AC Motors

387

12

Cable type C

Prefabricated Cables Cable specifications of DR. power cables

Mechanical design

C

BK 3 BK 2

BK 4

BK 5

BK

BK

BK 6

BK 1

GN YE

[3] [1] [2]

52790AXX

Cable type C Connection between MOVI-SWITCH® 2S and AC motors (for mounting close to the motor with option P2.A) [1] 2,5 mm cores2 [2] 0.75 mm cores2 [3] Shielding

· · · · · · · Electrical properties · · · · · Mechanical properties ·

SEW works standard W3251 (015 207 2) Supply cores: Control cores: Insulation: Conductor: Shield: Overall diameter: 7 x 2.5 mm2 2 x 0.75 mm2 PVC / special PVC Fine wires to VDE class 5, copper strand conductor Braided tinned copper shield 15.2 mm 8.5 /km 26 /km

Conductor resistance for 2.5 mm2: Conductor resistance for 0.75

2

mm2:

Operating voltage for 2.5 mm cores: 600 V/1000 V Operating voltage for cores 0.75 mm2: AC 48 V Insulation resistance: Bending radius in the cable carrier: for fixed routing: 20 M x km 20 x diameter 6 x diameter

Thermal properties

·

Processing and operation: ­ Flexible routing: ­ Fixed routing: -5 °C to +70 °C -30 °C to +80 °C -30 °C Up to +80 °C

·

Transport and storage:

388

MOT1 ­ AC Motors

Prefabricated Cables Cable specifications for encoder cables

12

1 2

12.14 Cable specifications for encoder cables

Fixed installation of feedback cables

Accessory designation ES7S / EG7S / ES7R / EG7R / ES7C / EG7C / AS7W / AG7W / AH7Y / AS7Y / AG7Y 6 x 2 x 0.25 mm2 HELUKABEL LI9YCY [V] [°C] [°C] [mm] [mm] 43 8.6 ± 0.2 DIN 47 100 Green, similar to RAL 6018 DESINA/VDE/ [nF/km] [nF/km] 110 70 no yes yes PP PVC no Cu blank Braided tinned Cu [kg/km] 107 78 230 / 350 Fixed installation -40 to +80 + 80 36.5 7.3 ± 0.2

EH7S / AH7Y / EI7C 5 x 2 x 0.25 mm2

3 4 5 6 7 8 9 10 11 12 13

Cable cross sections Manufacturer Manufacturer designation Operating voltage V0 / V AC Temperature range Max. temperature Min. bending radius Diameter D Core identification Sheath color Approval(s) Capacitance core/shielding Capacitance core / core Halogen-free Silicone-free CFC-free Inner insulation (core) Outer insulation (sheath) Flame-retardant/ self-extinguishing Conductor material Shielding Weight (cable)

Cable carrier installation of feedback cables

ES7S / EG7S / ES7R / EG7R / ES7C / EG7C / AS7W / AG7W / AH7Y / AS7Y / AG7Y 6 x 2 x 0.25 mm2 Nexans SSL18YC11Y 6 x 2 x 0.25/ SSL11YC11Y 5 x 2 x 0.25 [V] [°C] [°C] [mm] [mm] [m/s2] [m/min] WH/BN, GN/YE, GY/PK, BU/RD, BK/VT, GY-PK/RDBU 100 9.8 ± 0.2 20 200 WH/BN, GN/YE, GY/PK, BU/RD, BK/VT WH/BN, GN/YE, GY/PK -20 to +60 +90 (on conductor) 95 9.5 ± 0.2 300 -20 to +80 +80 63 8.4 ± 0.2

14

EH7S / AH7Y EI7C

Accessory designation Cable cross sections Manufacturer Manufacturer designation Operating voltage V0 / V AC Temperature range Max. temperature Min. bending radius Diameter D Maximum acceleration Max. velocity Core identification

15 16 17 18 19 20 21

5 x 2 x 0.25 mm2 4 x 2 x 0.25 mm2

Sheath color Approval(s) Capacitance core/shielding Capacitance core / core [nF/km] [nF/km]

Green similar to RAL 6018 DESINA/VDE/ 100 55 Table continued on next page 110 70

22

MOT1 ­ AC Motors

389

12

Prefabricated Cables Cable specifications for encoder cables

Accessory designation Cable cross sections Manufacturer Halogen-free Silicone-free CFC-free Inner insulation (core) Outer insulation (sheath) Flame-retardant/self-extinguishing Conductor material Shielding Weight Min. bending cycles [kg/km]

ES7S / EG7S / ES7R / EG7R / ES7C / EG7C / AS7W / AG7W / AH7Y / AS7Y / AG7Y 6 x 2 x 0.25 mm2 Nexans

EH7S / AH7Y

EI7C

5 x 2 x 0.25 mm2 4 x 2 x 0.25 mm2 yes yes yes

PP TPE-U yes E-Cu blank Braided tinned Cu 130 120 5 million

TPE-EE PUR

89

390

MOT1 ­ AC Motors

Prefabricated Cables Prefabricated cables for MOVI-SWITCH®

12

1 2

12.15 Prefabricated cables for MOVI-SWITCH®

Cable 0817 8879

A

[1] [4] [3]

3 4 5

X

[2]

A

6 7

l

8

A-A

Pin A1 A2 B1 B2 C1 C3 C5 D2 D3 D6

Cable gland

Connector assignm.

Cable Core color

BK \ U1 BK \ V1 BK \ W1 GNYE \ BU \ 15 RD \ 13 WH \ 14

Shielding Brake 15 Brake 13 Brake 14

B

9

Contact

CL CL CL CES CES CES CES

Signal U1 V1 W1

10 11 12 13 14 15 16 17 18 19 20 21 22

BK \ 1 BK \ 2

Shielding

24V TF / TH

CES CES

Cable gland

C2, C4, C6, D1, D4, D5

n.c.

View X [1] Phoenix - PLUSCON-VC VARIOCON T3 plug connector, female [2] EMC cable gland [3] Hybrid cable [4] Shield of control core group 2 x 0.75 mm2

MOT1 ­ AC Motors

391

12

Prefabricated Cables Prefabricated cables for MOVI-SWITCH®

Cable 0817 8895

B [1] [2] [3] [4] [5]

A

X

Y

A B

l

A-A

Connector assignment

Cable Core color

BK \ 7 BK \ 8 BK \ 3 GNYE \ BK \ 6 BK \ 5 BK \ 4

Shielding

B-B

Pin

Signal

Pin

A1 A2 B1 B2 C1 C3 C5 D2 D3 D6 C2, C4, C6, D1, D4, D5

U1 V1 W1 Brake 15 Brake 13 Brake 14

1 2 3 PE-Frame 5 4 6 PE-Frame

BK \ 1 BK \ 2

24V TF / TH n.c.

10 9 7, 8

View X [1] Phoenix - PLUSCON-VC VARIOCON T3 plug connector, female [2] EMC cable gland [3] Hybrid cable [4] EMC cable gland [5] HAN® 10 plug connector, female

View Y

1

6 7 9 10

2 3 4 5

392

MOT1 ­ AC Motors

Prefabricated Cables Prefabricated cables for MOVI-SWITCH®

12

1

Cable 0186 7415

A

[1] [2] [3] [4] [5]

B

2 3

Y X A B

4 5 6 7

l

A-A

Connector assignment

Pin

B-B

Cable Core color

BK \ U1 BK \ V1 BK \ W1 GNYE \ BU \ 15 RD \ 13 WH \ 14

Shielding (Control cable)

8

Signal Pin

A1 A2 B1 B2 C1 C3 C5 D2 D3 D6

Cable gland

U1 V1 W1 Brake 15 Brake 13 Brake 14

A1 A2 B1 B2 C1 C3 C5 D2

9 10 11 12 13

View X

BK \ 1 BK \ 2

Shielding (Outer)

24V TF / TH

D3 D6

Cable gland

C2, C4, C6, D1, D4, D5

n.c.

C2, C4, C6, D1, D4, D5

View Y [1] PLUSCON-VC VARIOCON T3 plug connector, female [2] EMC cable gland [3] Hybrid cable [4] EMC cable gland [5] PLUSCON-VC VARIOCON T3 plug connector, female

14 15 16 17 18 19 20 21 22

MOT1 ­ AC Motors

393

12

Prefabricated Cables Prefabricated cables for MOVI-SWITCH®

Cable 0593 7558

A

[1]

[2] [3]

[4]

[5]

A

l

B

B

Y

A-A

Pin A1 A2 B1 B2 C1 C3 C5 C2 C4 C6 D2 D3 D6 Cable gland D1, D4, D5

Connector assignm.

Cable Core color

BK \ U1 BK \ V1 BK \ W1 GNYE \ BU \ 15 RD \ 13 WH \ 14 Signal U1 V1 W1 PE Brake 15 Brake 13 Brake 14 Variable terminal link Pin 2 4 6 PE1 11 10 9 1 3 5 Shielding (Control cable) BK \ 1 BK \ 2 Shielding (Outer) n.c. 24V TF / TH PE2 7 12 Cable gland 8

B-B

View Y [1] Phoenix - PLUSCON-VC VARIOCON T3 plug connector, female [2] EMC cable gland [3] Hybrid cable [4] EMC cable gland [5] IS upper part

394

6

5

4

3

2

12 11 10 9 8 7

1

MOT1 ­ AC Motors

Prefabricated Cables Prefabricated cables for MOVI-SWITCH®

12

1

Cable 0817 8860

A [2] [1] X [3] [4] [5]

2 3 4

A l

5 6

Connector assignment

Pin

A-A

B-B

7 8 9 10 11 12

Cable Core color

BK \ 7 BK \ 8 BK \ 3 BK \ 5 BK \ 6 BK \ 4 BK \ 1 BK \ 2

Shielding (Control cable)

Signal

Contact

1 2 3 4 5 6 9 10 PE-Frame PE-Frame 7, 8

U1 V1 W1 Brake 13 Brake 15 Brake 14 24V TF / TH

CL CL CL CES CES CES CES CES

GNYE \ n.c.

CES

13 14

View X [1] HAN® 10E plug connector, male [2] EMC cable gland [3] Hybrid cable [4] Stripped braided screen [5] Shield of control core group 2 x 0.75 mm2

15 16 17 18 19 20 21 22

MOT1 ­ AC Motors

395

12

Prefabricated Cables Prefabricated cables for MOVI-SWITCH®

Cable 0817 8887

B [2] [1] [3] [4] [5]

A

X

Y

A

B

l

A-A

Connector assignment

Pin

B-B

Cable Core color

BK \ 7 BK \ 8 BK \ 3 BK \ 5 BK \ 6 BK \ 4 BK \ 1 BK \ 2

Shielding (Control cable)

Signal

Pin

1 2 3 4 5 6 9 10 PE-frame PE-frame 7, 8

U1 V1 W1 Brake 13 Brake 15 Brake 14 24V TF / TH

1 2 3 4 5 6 9 10 PE-frame PE-frame

GNYE \ n.c.

7, 8

View X [1] HAN® 10 plug connector, male [2] EMC cable gland [3] Hybrid cable [4] EMC cable gland [5] HAN® 10 plug connector, female

View Y

1

6 7 9 10

2 3 4 5

396

MOT1 ­ AC Motors

Information

MOT1 ­ AC Motors

38 pages

Report File (DMCA)

Our content is added by our users. We aim to remove reported files within 1 working day. Please use this link to notify us:

Report this file as copyright or inappropriate

131185


You might also be interested in

BETA
Untitled Document
Untitled Document
Front Cover (D2-3392-4)
MOT1 AC Motors
Corrections MOVIDRIVE MDX60B / 61B