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SKF ShaftAlign TMEA 1 Series

ANOTHER SKF SOLUTION

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Misalignment costs time and money

Shaft misalignment is responsible for up to 50% of breakdowns in rotating machinery. Those breakdowns cause increased machine downtime that translates directly into higher costs. Additionally, incorrect alignment places a greater load on machine components, resulting in increased wear and tear as well as higher energy consumption. To this end, industries spend vast amounts each year to remedy the effects of misaligned shafts. However, misalignment can easily be eliminated through preventive maintenance. Therefore, proper alignment saves not only money, it will also keep your machinery up and running longer and more efficiently. Traditional alignment methods do not often produce the exacting degree of accuracy required by today's precision machinery. The rough alignment methods still used nowadays may be quick, but they are also inaccurate. Another traditional method employing dial indicators does offer a higher degree of accuracy, but it requires specialist operators and it is quite time consuming.

Rough alignment method

Quick, inaccurate

Dial indicators method

Accurate, difficult and time consuming

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What exactly is misalignment?

Misalignment occurs when the centre lines of rotation of two machinery shafts are not in line with one another. There are two types of misalignment: parallel and angular. In most cases, machine misalignment is actually caused by a combination of these two types.

Parallel misalignment (or offset)

Angular misalignment

Advantages of proper alignment

Longer bearing life Less stress on couplings, reducing risk of overheating and breakage Less wear on seals, lowering risk of contamination and lubricant leakage Lower energy consumption Less vibration and noise Increased up time

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SKF offers you the solution

SKF is well aware of what its customers need in today's highly technical world: an effective and easy-to-use solution for shaft misalignment. The new SKF ShaftAlign, TMEA 1 Series, offer you simplicity with a high degree of accuracy at an affordable price. These highly innovative tools feature a three-step process for correcting alignment: measuring, aligning and documenting. First, you measure the machinery's current alignment status. Then you align the machine horizontally and vertically. Finally, you document and keep track of the alignment process. These three simple steps allow you to easily and effectively align shafts using advanced laser technology. All three versions of the TMEA 1 Series use two self-contained measuring units. A simple rotation process utilises laser technology to measure both parallel and angular alignment of the shafts. The clear and easy-to-read display unit calculates the corrections needed for proper alignment.

The principle of operation is easy:

Measure and enter three machinery dimensions (A, B, C) Rotate the shafts to three different positions Align the machinery according to the values indicated on the display Document and print the measurement data in order to have a record of the alignment data (applicable for both TMEA 1P and TMEA 1PEx)

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3

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1,34 mm 0,87 mm 1,67 mm 0,82 mm

The SKF ShaftAlign, TMEA 1 Series, allow accurate and precise alignment. After calculating the actual alignment status of your machinery, the display unit shows the actual values `live' that are needed to correct the alignment. This means that, as you adjust the machine, you will see the numbers on the display unit decrease to `0', which indicates proper alignment. Using this simple three-step process means that rechecking is not necessary. This process is carried out vertically and horizontally for both parallel and angular alignment.

Features & benefits of the TMEA 1 Series:

Pin-point accuracy with latest laser technology Easy-to-use: three-step process, measure-align-document Display unit provides clear "live-time" values during the alignment process making rechecking alignment unnecessary Compact, light-weight design All three versions supplied in sturdy, light-weight carrying cases for portability

TMEA 1P

Printer version

The new TMEA 1P offers you the advantage of keeping record of the alignment process. A clear and complete printout of the measurement data shows that the machine has been properly aligned within the allowed tolerances. The compact thermal printer is operated with the touch of a single button on the display unit, and the easy-to-read printout allows you to keep track of the alignment activities.

Advantages of the TMEA 1P:

Record of the alignment data Single-button printer operation Easy-to-use compact thermal printer Clear easy-to-read printout Pre-alignment and post-alignment reports possible Printer's battery is rechargeable USA or Continental European adaptor for the printer Printer uses standard thermal paper roll (120 mm x 20 m) / (4.4 in x 65 ft)

TMEA 1PEx

Intrinsically safe version

The TMEA 1PEx has been approved for use in intrinsic safety zones such as plants of the petrochemical industries. The TMEA 1PEx has received the European Standard (CENELEC) intrinsically safe approval classification EEx ib IIC T4.

TMEA 1

SKF also offers a basic version of its TMEA 1 Series, TMEA 1, without a printer. The TMEA 1 is supplied with a set of blank alignment reports to help you keep record of your alignment activities.

The display visualises the set-up of the motor related to the shafts The clock indicates how to position the measuring units Values of 3 different dimensions that need to be entered Symbol that indicates the angular misalignment Symbol that indicates the parallel misalignment Live values Button to increase values Button to decrease values Previous button Next button Printer button

TMEA 1P and TMEA 1PEx consist of:

Display unit 2 measuring units with spirit levels 2 mechanical shaft fixtures 2 locking chains 2 extension chains Measuring tape Tightening tool Cable straps for both measuring units Printer Printer cable Thermal paper roll Printer adapter 5 sets of shims

q Instructions for use q Carrying case q Set of alignment reports (only with TMEA 1)

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Shims

SKF provides a complete range of single slot shims supplied in packs of 10 and in complete kits of 340, 360, 510 and 720 shims. Also available, a wide range of special double slot shims for easy vertical positioning of plummer block housings.

Kit designation:

TMAS 720 TMAS 340 / TMAS 360 TMAS 510 / TMAS 720

Technical data

Measuring units Type of laser Laser wave length Laser class Maximum laser power Maximum distance between measuring units Type of detectors Dimensions Weight Display unit Battery type - TMEA 1 and TMEA 1P - TMEA 1PEx Operating time Displayed resolution Dimensions Weight Printer unit (TMEA 1P and TMEA 1PEx systems) Printing system Power Operation time Complete system Shaft diameter range Accuracy of system Temperature range Operating humidity Carrying case dimensions - TMEA 1 - TMEA 1P and TMEA 1PEx Total weight (incl. case) - TMEA 1 - TMEA 1P and TMEA 1PEx Calibration certificate Warranty 30 - 500 mm (1.2 - 20 in) < 2% 0 - 40 °C (32 - 104 °F) without printer < 90 % without printer 455 x 368 x 166 mm (17.9 x 14.5 x 6.5 in) 534 x 427 x 157 mm (21.0 x 16.8 x 6.2 in) 6,9 kg (15.2 lb) 8,9 kg (19.6 lb) Valid for two years 12 months Thermal dot matrix Rechargeable battery - 12V maximum 60 minutes continuous operation with fully charged battery 3 x 1,5V LR14 Alkaline Special type of LR14 batteries 24 hours continuous operation 0,01 mm (0.1 mil for US version) 160 x 140 x 51 mm (6.3 x 5.5 x 2.0 in) 0,5 kg (1.1 lb) Diode laser 670 - 675 nm 2 1 mW 1 m (3 ft) Single axis PSD, 10 x 10 mm (0.4 x 0.4 in) 118 x 101 x 30 mm (4.6 x 4.0 x 1.2 in) 200 g (7 oz)

Product & accessories designation

Designation TMEA 1P TMEA 1PEx TMEA 1 TMEA F7 TMEA P1-10 Description Shaft alignment tool with printer Intrinsically safe shaft alignment tool with printer Shaft alignment tool Set with 3 pairs of connection rods (short, 150 mm, standard, 220 mm and long, 320 mm) UK and Australian mains adaptor for the printer

In line with our policy of continuous development of our products we reserve the right to alter any part of the above specification without prior notice.

MP291E

SKF Maintenance Products

© Copyright SKF 2001/02 www.skf.com

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