Read U151E-U250E-ZIP-Guide.pdf text version

ToyoTa u151e-u250e zip KiT

PaRT NUMBER U151E-U250E-ziP

Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents.

QUick GUidE

installation Diagram

Upper Valve Body

Medium

Install with open end out.

6 6

Small

5

Small

6

4

Large

6

6

Large

7

Plastic Checkball Shown in 11 places. Note: Before removing OE boost sleeve, take note of the adjustable step/ pin location and ensure the Sonnax sleeve is installed at the same height/ location. Failure to do so will result in incorrect line pressure.

Lower Valve Body

1 6

Small

2 3 6

Small

Cutaway shows a side view of lower valve body with Sonnax boost valve kit installed.

In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum testing and additional repair options for higher mileage units or for repairing specific complaints which are beyond the scope of this kit.

©2012 Sonnax Industries, Inc. 800-843-2600 · 802-463-9722 · F: 802-463-4059 · www.sonnax.com U151E-U250E-ZIP-Guide 02-17-12

u151e-u250e zip KiT

Quick Guide

zip Kit Contents & installation Steps

Step

1

Replace oe B2 plunger Valve & Sleeve

Step

5

B2 apply Control plunger Kit

Packaging Pocket 1

part No. 27741-06K

Replace oe accumulator piston

Note: Use in the most worn location. part No. 57917e-19K

accumulator piston Kit

Packaging Pocket 5

·PlungerValve ·PlungerSleeve

·AccumulatorPiston ·O-Rings(2)

1 Extra

Step

2

Replace oe B1 plunger Valve & Sleeve

B1 apply Control plunger Kit

Packaging Pocket 2

part No. 27741-04K

Step

6

Replace oe end plugs

Note: Install all end plugs with the O-ring outboard.. part No. 27741-20K

o-Ringed end plugs

Packaging Pocket 6

·PlungerValve ·PlungerSleeve

·EndPlugs,Large(5) ·O-Rings,Large(7)

Packaging Pocket 7

2 Extra

Step

3

Replace oe Boost Valve, Sleeve & plug

·EndPlug,Medium ·O-Rings,Medium(2)

Packaging Pocket 8

1 Extra

Boost Valve Kit

Packaging Pocket 3

part No. 27741-01K

·BoostValve ·BoostSleeve ·BoostValvePlug

·EndPlugs,Small(4) ·O-Rings,Small(6)

2 Extra

Step Step 4 Replace oe Lockup Control plunger Valve & Sleeve

Note: Reuse OE spring if applicable.

7

Replace oe Checkballs

plastic Checkballs

Packaging Pocket 9

PlasticCheckballs(11)

Lockup Control plunger Valve & Sleeve Kit

Packaging Pocket 4

part No. 57917e-03K

·PlungerValve ·PlungerSleeve

©2012 Sonnax Industries, Inc. 800-843-2600 · 802-463-9722 · F: 802-463-4059 · www.sonnax.com

U151E-U250E-ZIP-Guide

02-17-12

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