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Illustrated Parts List

RTLO-16913A November 2008

Contents

How To Use The Illustrated Parts List ..................................................................................................................................................3 AUXILIARY DRIVE GEAR ..................................................................................................................................................................4 CASE (AUX) ............................................................................................................................................................................................5 CASE (FRONT) .......................................................................................................................................................................................7 CASE (FRONT) FORCED LUBE..........................................................................................................................................................9 COUNTERSHAFT & BRGS(AUX).....................................................................................................................................................11 COUNTERSHAFT ASSY .....................................................................................................................................................................12 FILTER REGULATOR........................................................................................................................................................................13 H & C W/A-5000 VALVE.....................................................................................................................................................................14 HEAT EXCHANGER ...........................................................................................................................................................................15 INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................17 ISOLATORS ..........................................................................................................................................................................................18 KITS & ASSEMBLIES .........................................................................................................................................................................19 LEVERS/HOUSINGS ...........................................................................................................................................................................21 MAINSHAFT & SYNCHRO(AUX).....................................................................................................................................................23 MAINSHAFT ASSY..............................................................................................................................................................................24 MISCELLANEOUS ..............................................................................................................................................................................25 OIL COOLER........................................................................................................................................................................................26 OIL FILTER ..........................................................................................................................................................................................27 OIL PUMP .............................................................................................................................................................................................28 OIL PUMP (FORCED LUBE) .............................................................................................................................................................30 RANGE CYLINDER.............................................................................................................................................................................32 REVERSE IDLER .................................................................................................................................................................................33 ROADRANGER VALVE .....................................................................................................................................................................34 SHIFT BAR HOUSING ........................................................................................................................................................................36 SLAVE VALVE - A-5000......................................................................................................................................................................38 SPLITTER CYLINDER .......................................................................................................................................................................39 Appendix.................................................................................................................................................................................................40

2

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc. Model Designation or Nomenclature · For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's) · · Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies · Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations · · · Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed.

Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories · Item Number - corresponding with numbers on illlustrations for part identification. · Current Part - indentifies part as it is available for service. · Description - specifies part name or description. · Replaced Part - quantity quantity required for assembly. · Quantity - defines unique characteristics or requirements. · Notes - indicates Kits or Assemblies that contain a particular part. · Kits/Assy's Where Used

3

Group: AUXILIARY DRIVE GEAR

6 3 5 2 1 4

7

8

10484-6-93

AUXILIARY DRIVE GEAR

Item 1 2 3 4 5 6 7 8 Current Part 4303673 5566508BOX 4300894 X-8-645 4300911 K-2808 4303185 4301254 Description SPACER BEARING RETAINER CAPSCREW SPACER REPL KIT-DRIVE GEAR WASHER SNAP RING Replaced Part 4302046 5566503,5566508 X 8 612 4300932 ,4300938 4300901 Qty. 1 1 1 6 1 1 1 1 3/8"-16X1" K-2808 K-2808 K-2808,K-3327,K3342,K-3343,K-3744 Notes Kits/Assys Where Needed K-3342,K-3343,K-3744

4

Group: CASE (AUX)

1

OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded)

14

23

2

25

4 5 3 7

Ma gn eti c

20 2

26 24 6 22 19

Me a ch

21 l a nic

8

16 15

9 10 11

13 12

10419-2-97

CASE (AUX)

Item 1 2 3 4 5 6 Current Part S-2501 5568511 K-2918 X-8-0801M S-2809 1009551 Description SPEEDO ROTOR ASSY -O- RING OIL SEAL KIT CAPSCREW REAR BEARING COVER ASSY GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED CAPSCREW CAPSCREW CAPSCREW CAPSCREW CAPSCREW COVER GASKET SHIM KIT GASKET REAR HOUSING SHIELD LIFTING EYE CAPSCREW SPEEDO DRIVE GEAR Replaced Part 4302242 4302322 4302323 4302332 ,4303872 ,4304652 ,4305830 Qty. 1 1 1 2 1 1 Notes MAGNETIC "FOR MAGNETIC COVER" M8 X 1.25 X 12MM PUSH-IN/THREAD-IN MAGNETIC PICK-UP RED EDGE MOLDED GASKET UNCOMPRESSED THICKNESS .043 .051 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET UNCOMPRESSED THICKNESS - .013 - .018 - NOT INTERCHANGABLE WITH ANY OTHER GASKET 3/8"-16X3-1/4" 3/8"-16X2" USE W/4303872 RBC 3/8"-16X2" 3/8"-16X1-1/2" 3/8"-16X2" K-2918,S-2501,S2503,S-2761,S-2809 K-3342,K-3343,K-3744 S-2761 K-2262,K-2918,K3288,S-2502,S-2809,S2859 K-2262,K-2918,K-3288 Kits/Assys Where Needed

6

4302247

1

7 7 7 8 8 9 10 11 12 13 14 15 16 19

X-8L-611 X-8L-614 X-8L-614 X-8L-602 X-8L-614 4302320 4305978 K-2805 14335 4303641 4304653 20815 X-8L-604 86104

21346 4302246 21452 K - 2106

4 6 2 17 2 2 2 1 1 1 1 2 8 1

S-2761 K-3288,S-2761 K-3342,K-3343,K3744,S-2761 K-3288,S-2761 S-2809 S-2761 3/8"-16X1-1/4"

17105

5

Item 20 21 22 23 23 24 25 26 26

Current Part S-2503 K-2262 X-8L-616 K-3454 K-3455 7992 14142 S-2502 S-2859

Description SPEEDO SPACER ASSY OIL SEAL W/SLINGER CAPSCREW SPEED SENSOR KIT SPEED SENSOR KIT, DUAL BUSHING -O- RING REAR BRG COVER ASSY REAR BRG COVER ASSY

Replaced Part 4302590 19109 ,20807 ,20808 X 8 616 A - 6398 ,A - 6724 A - 7046 ,A - 7518

Qty. 1 1 6 1 1 1 1 1 1

Notes MECHANICAL "FOR MECHANICAL COVER" 3/8"-16X2-3/4" SINGLE PICK-UP (2 PIN) DUAL PICK-UP (4 PIN)

Kits/Assys Where Needed K-3744

S-2502,S-2859 MECHANICAL - 4:00 OPENING MECHANICAL - 6:00 OPENING

4303604 ,4305827 4302732 ,4305826

6

Group: CASE (FRONT)

27

29 28 30 31

36

37 38

23 22

24 40 1

Latest Design

2

21

* 18

19 20 15 17 10 16 15

10300A-11-97 Iron/Alum Hsg

39 7

3 4 5 6

18 8 9 13

14

19

*

12

11

*

Bushing quantity requirements: #1 Housing ­ Upper bore use 4 #12815 / Lower bore use 2 #8677. #2 Housing ­ Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)

Item 1 2 3 4 5 6 7 8 8 8 8 9 10 10 10 10 11 12 13 14 15 16 17 18 Current Part S-2999 4304023 X-12-1207 4305310 4302809 X-8-725 4305668 A-3713 A-3723 A-4772 A-5992 X-8L-509 14506 14507 4305230 4305231 4302708 X-10-1005 X-1-1005 20550 X-8L-604 20549 14311 12815 Description CASE ASSEMBLY PLUG PIPE PLUG GASKET PTO COVER CAPSCREW GASKET CLUTCH HOUSING ASSY CLUTCH HOUSING ASSY CLUTCH HOUSING ASSY CLUTCH HOUSING ASSY CAPSCREW HAND HOLE COVER HAND HOLE COVER HAND HOLE COVER HAND HOLE COVER STUD WASHER NUT FRONT BEARING COVER CAPSCREW FRONT BEARING COVER GASKET BUSHING Replaced Part 4304068 ,4305809 ,S 2751 4303747 X12 1202 ,X12 1206 4302810 16596 ,4300571 X 8 724 4304815 A - 3700 A - 3721 ,A - 3722 A - 4344 ,A - 4771 4301103 Qty. 1 1 1 1 1 8 1 1 1 1 1 4 1 1 1 1 6 6 6 1 6 1 1 2 1-1/16" MAGNETIC, O-RING INCLUDED 3/4" MAGNETIC 7/16"-14X7/8" K-3288,K-3671,K3672,K-3673,K-3676 #1 PUSH-PULL IRON #2 PUSH-PULL IRON #2 PUSH-PULL ALUM. #1 PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 5/16"-18X1/2" QUANTITY DEPENDENT ON DESIGN #2 PUSH #2 PULL #1 PULL #1 PUSH 1.23 X 6.60 5/8"-18 2" PULL 3/8"-16X1-1/4" 2" PUSH FOR #2 HOUSING UPPER K-2468,K-3744 K-3288 A-3713,A-3723,AK-3744,S-2999 K-3288 Notes Kits/Assys Where Needed

11453 1565 5966 X 3 1000 ,X10 1000 ,X10 1004 X 1 1000

7

Item

Current Part

Description

Replaced Part

Qty.

Notes

18 18 19 20 20 20 21 22 23 24 27 28 29 30 31 36 37 38 39 40

12815 8677 8677 X-8C-822 X-8C-826 X-8C-826 4304023 X-8-686 14575 4305309 14373 18128 X-1-1005 X-10-1005 14554 23104 X-8-1005 20814 X-12-802 4302680

BUSHING BUSHING BUSHING CAPSCREW CAPSCREW CAPSCREW PLUG CAPSCREW PTO COVER GASKET MAGNET PIN NUT WASHER STUD PLUG CAPSCREW SPACER PIPE PLUG BUSHING

4 1 2 2 4 2 1 6 1 1 3 2 2 2 2 2 2 2 1 1

FOR #1 HOUSING UPPER FOR #2 HOUSING UPPER FOR #1 AND #2 HOUSING LOWER 1/2-13 X 3-1/2 - FOR IRON HOUSING 1/2-13 X 1-7/16 - FOR ALUMINUM HOUSING 1/2-13 X 1-7/16 - FOR IRON HOUSING 1-1/16" MAGNETIC, O-RING INCLUDED 3/8"-16X3/4"

Kits/Assys Where Needed 4772,A-5992,K2468,K-3744 A-3713,A-3723,A4772,A-5992,K2468,K-3744 A-3713,A-3723,A-4772 A-3713,A-3723,A-4772

X 8 822 ,X 8L 822 126243 X 8 809 X 8L 809 X 8L 826 126243 X 8 809 X 8L 809 X 8L 826 4303747 4302254 1684 X 1 1000 X 3 1000 ,X10 1000 ,X10 1004 1632 ,6579 1712 X12 800

K-3744,S-2999

K-3288 K-3744,S-2999,S-3000 5/8"-18 1.23 X 6.60 5/8" X 2-3/16" 5/8"-11X1-1/4" 1/2"

8

Group: CASE (FRONT) FORCED LUBE

27

29 28 30 31

36

37 38

23 22

24 40 1

2 41 18 43 3 15 18 17 10 16 15

14

10319-11-99 Alum Hsg

42 39 4 5 7 6

2

44

20

8 9

13

12

11

CASE (FRONT) FORCED LUBE

Item 1 2 3 3 4 5 6 7 8 8 8 8 9 10 10 11 12 13 14 Current Part S-3000 4304023 A-7194 A-7471 4305310 4302809 X-8-725 4305668 K-3671 K-3672 K-3673 K-3676 X-8L-509 4305230 4305231 4302708 X-10-1005 X-1-1005 20550 Description CASE ASSEMBLY PLUG LUBE TUBE ASSY EXTENDED LUBE TUBE ASSY GASKET PTO COVER CAPSCREW GASKET FORCED LUBE CL HSG KIT FORCED LUBE CL HSG KIT FORCED LUBE CL HSG KIT FORCED LUBE CL HSG KIT CAPSCREW HAND HOLE COVER HAND HOLE COVER STUD WASHER NUT FRONT BEARING COVER Replaced Part 4305389 ,4305809 ,S 2912 4303747 4304921 ,A - 7141 4305393 4302810 16596 ,4300571 X 8 724 4304815 A - 7148 A - 7149 ,A - 7150 A - 7146 A - 7145 Qty. 1 2 1 1 1 1 8 1 1 1 1 1 4 11453 1565 5966 X 3 1000 ,X10 1000 ,X10 1004 X 1 1000 1 1 6 6 6 1 1-1/16" MAGNETIC, O-RING INCLUDED CAN BE USED W/4305389 OR 4305105 CASE CAN ONLY BE USED W/4305389 CASE 7/16"-14X7/8" K-3288,K-3671,K3672,K-3673,K-3676 #1 PULL IRON #1 PULL IRON - NODAL MOUNT #1 PULL ALUMINUM - NODAL MOUNT #1 PULL ALUMINUM 5/16"-18X1/2" QUANTITY DEPENDENT ON DESIGN #1 PULL #1 PUSH 1.23 X 6.60 5/8"-18 2" PULL K-2468,K-3744 K-3744,S-2999 Notes Kits/Assys Where Needed

K-3288

9

Item 15 16 17 18 20 20 20 22 23 24 27 28 29 30 31 36 37 38 39 40 41 42 43 44

Current Part X-8L-604 20549 14311 12815 X-8C-822 X-8C-826 X-8C-826 X-8-686 14575 4305309 14373 18128 X-1-1005 X-10-1005 14554 23104 X-8-1005 20814 X-12-802 4302680 13835 13653 5568544 13834

Description CAPSCREW FRONT BEARING COVER GASKET BUSHING CAPSCREW CAPSCREW CAPSCREW CAPSCREW PTO COVER GASKET MAGNET PIN NUT WASHER STUD PLUG CAPSCREW SPACER PIPE PLUG BUSHING -O- RING -O- RING -O- RING -O- RING

Replaced Part

Qty. 6 1 1 4

Notes 3/8"-16X1-1/4" 2" PUSH

Kits/Assys Where Needed K-3288 A-3713,A-3723,A4772,A-5992,K2468,K-3744

X 8 822 ,X 8L 822 126243 X 8 809 X 8L 809 X 8L 826 126243 X 8 809 X 8L 809 X 8L 826 4302254 1684 X 1 1000 X 3 1000 ,X10 1000 ,X10 1004 1632 ,6579 1712 X12 800

2 4 2 6 1 1 3 2 2 2 2 2 2 2 1 1 2 2 1 1

1/2-13 X 3-1/2 - FOR IRON HOUSING 1/2-13 X 1-7/16 - FOR ALUMINUM HOUSING 1/2-13 X 1-7/16 - FOR IRON HOUSING 3/8"-16X3/4" K-3288 K-3744,S-2999,S-3000 5/8"-18 1.23 X 6.60 5/8" X 2-3/16" 5/8"-11X1-1/4" 1/2" K-3341,K-3744 K-3331,K-3341,K-3744 K-3341 K-3341

10

Group: COUNTERSHAFT & BRGS(AUX)

1 2 3

1

10444-5/93 CS Helical

COUNTERSHAFT & BRGS(AUX)

Item 1 2 3 Current Part 4302074BOX A-6756 21342 Description BEARING WELDED COUNTERSHAFT ASSY SPACER Replaced Part 21343,4302074 A - 5942 Qty. 4 2 2 C/S 4303648 - D/G 4300935 S/G 4300936 Notes Kits/Assys Where Needed K-3342,K-3343,K-3744

11

Group: COUNTERSHAFT ASSY

10 11

13

12

15

5 4 3

2

1

14 7 8 9

6

10364-11-96 CS/RT

COUNTERSHAFT ASSY

Item 0 0 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 Current Part S-3063 S-3064 4302082 4302712 4304073 X-6-E 62511 4304840 21025 21264 4303666 15953 20840 4304060 19198 4304599 4304605 X-7-1005 Description COUNTERSHAFT ASSY, LEFT COUNTERSHAFT ASSY, RIGHT SNAP RING BEARING CNTRSHFT-W/REV & LO KEY ROLL PIN KEY 1ST GEAR-CNTRSHFT 2ND GEAR-CNTRSHFT OD GEAR - CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT SNAP RING BEARING RETAINER CAPSCREW Replaced Part Qty. 1 1 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 Notes COMPLETE COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT K-3327,K-3342,K3343,K-3744,S-3063,S3064 K-3342,K-3343,K-3744 S-3063,S-3064 S-3063,S-3064 A-6429,S-3063,S-3064 S-3063,S-3064 S-3063,S-3064 S-3063,S-3064 K-3744,S-3063,S-3064 S-3063 S-3064 K-3744,S-3063,S-3064 K-3327,K-3744,S3063,S-3064 K-3342,K-3343,K-3744 5/8"-18X1-3/4" Kits/Assys Where Needed

19673 19629 ,4300241 19623 4304508 ,4304315 15952

4302677 4304598 19548

12

Group: FILTER REGULATOR

NSS

2 2 2 -O- Ring/Element Kit 2 3

1

10130-1-92 AFR

NSS - Not Sold Separately

FILTER REGULATOR

Item 1 2 3 Current Part A-4740 K-1698 X-8C-412 Description FILTER/REGULATOR -O- RING/ELEMENT KIT CAPSCREW Replaced Part 19600 X 8S 412 Qty. 1 1 2 Notes FOR FILTER REGULATOR 1/4"-20X2-1/4" Kits/Assys Where Needed K-3744

13

Group: H & C W/A-5000 VALVE

22

From RRV

9

H

H/L

6 5 4

3

12

From RRV

P H L

8 9

Range Cylinder

21 11

2

From RRV

S

S

7

18 17

1

7

14 13 16 15

12

L

10

Splitter Cylinder

20

SP

10110T-7-97 A-5000 HC spl cyl

H & C W/A-5000 VALVE

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 Current Part A-5000 19481 19462 K-1969 21268 20490 12845 X-8C-411 55528 55509 A-4740 X-12-208 X-8L-604 21427 21425 21426 21428 X-8L-604 55527 15114 21086 Description SLAVE VALVE ASSY GASKET -O- RING SLEEVE KIT SPRING PIN ELBOW CAPSCREW HOSE ASSY HOSE ASSY FILTER/REGULATOR PIPE PLUG CAPSCREW HOSE CLAMP STRAP BRACKET HOSE CLAMP CAPSCREW HOSE ASSY -O- RING BRANCH TEE Replaced Part 20850 14033 14362 19460 ,21446 19572 19459 Qty. 1 1 1 1 1 1 2 4 2 1 1 2 1 1 1 1 1 1 1 2 1 Notes Kits/Assys Where Needed K-3744 K-3288 K-1969 K-3744 K-3744 K-3744 K-3744 K-3744 K-3744 K-3744 K-3744 K-3744 3/8"-16X1-1/4" 15" 1/8" K-3744 A-5000,K-1935,K3341,K-3744 K-3744

FOR SLAVE VALVES 1/8" 1/4"-20X1-3/4" 36" 34" 1/8" NPT 3/8"-16X1-1/4"

19600

14

Group: HEAT EXCHANGER

Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port

1

Connect to Hose From Oil Pump "B" Port

Connect to Hose From Oil Pump "A" Port

12 2

Connect to Hose From Oil Pump "B" Port

13 From Oil Pump 3

"A" Port

Connect to Hose

11

5586600

1

5586602

11 Top Right Side Mount

n sig De ent urr C

2

5586603

3 Top Left Side Mount

Top Right Side Mount

n sig De ent urr C

n sig De ent urr C

6

9

To Oil Pump "A" Port

8 7

18

14

To Oil Pump "B" Port

10 4

Connect to Hose From Oil Pump "A" Port

17 15

Connect to Hose From Oil Pump "A" Port 5

16

18

Connect to Hose From Oil Pump "B" Port

Connect to Hose From Oil Pump "B" Port

15

5586604

4

5586605

5

Bottom Mount

n sig De ent urr C

Top Right Side Mount

10534-6-98

n sig De ent urr C

HEAT EXCHANGER

Item 1 1 Current Part K-3952 K-3963 Description HEAT EXCHANGER KIT HEAT EXCHANGER KIT Replaced Part 5586612,5586625 5586600,K-3620 Qty. 1 1 Notes 3/4" PORTS MUST USE WHEN REPLACING 5586600 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 3/4" PORTS MUST USE WHEN REPLACING 5586602 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 3/4" PORTS MUST USE WHEN REPLACING 5586603 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 3/4" PORTS MUST USE WHEN REPLACING 5586604 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 3/4" PORTS MUST USE WHEN REPLACING 5586605 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 14.5" 30.0" 45.0" 28.0" Kits/Assys Where Needed

2 2

K-3954 K-3965

HEAT EXCHANGER KIT HEAT EXCHANGER KIT

5586614,5586627 5586602 ,K - 3362,K3622 5586615,5586628 5586603,K-3623,K-3655

1 1

3 3

K-3955 K-3966

HEAT EXCHANGER KIT HEAT EXCHANGER KIT

1 1

4 4

5586629 K-3624

HEAT EXCHANGER (14") HEAT EXCHANGER KIT

5586615 5586604

1 1

K-3624

5 5

5586633 K-3625

HEAT EXCHANGER (14") HEAT EXCHANGER KIT

5586620 5586605 ,K - 3360

1 1

K-3625

6 7 7 7 7

21425 5588101 5588103 5588107 5588109

STRAP OIL HOSE ASSEMBLY OIL HOSE ASSEMBLY OIL HOSE ASSEMBLY OIL HOSE ASSEMBLY

5586901 5586903 5586907 5586909

2 1 1 1 1

K-3744

15

Item 8 8 8 8 9 10 11 12 13 14 15 16 17 18

Current Part 5588102 5588105 5588106 5588108 4304076 4301123 X-8C-6109 X-8L-602 X-8C-6109 X-8L-602 X-8C-6111 4304665 4304683 4303681

Description OIL HOSE ASSEMBLY OIL HOSE ASSEMBLY OIL HOSE ASSEMBLY OIL HOSE ASSEMBLY ELBOW ELBOW CAPSCREW CAPSCREW CAPSCREW CAPSCREW SCREW MOUNTING BRACKET BRACKET HOSE CLAMP

Replaced Part 5586902 5586905 5586906 5586908

Qty. 1 1 1 1 1 1 2 1 1 3 2 1 1 1

Notes 26.5" 21.5" 40.0" 52.0" FOR OIL PUMP "A" PORT FOR OIL PUMP "B" PORT 3/8"-16X1-1/4" 3/8"-16X1-1/2" 3/8"-16X1-1/4" 3/8"-16X1-1/2" 3/8"-16X3/4"

Kits/Assys Where Needed K-3625

K-3441

16

Group: INPUT SHAFT & DRIVE GEAR

9 6 3 4 5 8

*

1

2

* For Shipping Only -- Do Not Replace

*

10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item 1 2 3 4 5 6 8 8 9 Current Part 23559 16980 81504 16463 14750 4304510 S-1659 S-1660 16566 Description SHIPPING SEAL SNAP RING BEARING SPACER SNAP RING MAIN DRIVE GEAR INPUT SHAFT INPUT SHAFT BUSHING 4303695 ,4304314 20535 23566 ,4302661 20536 ,23567 Replaced Part Qty. 1 1 1 1 1 1 1 1 1 Notes NOT SOLD FOR SERVICE K-2468,K-3327,K3342,K-3343,K-3744 K-2468,K-3342,K3343,K-3744 K-2468,K-3327,K3342,K-3343,K-3744,S3062 K-3744 K-2468,K-3342,K-3744 K-3343,S-1659,S-1660 Kits/Assys Where Needed

2" PULL - USE W/FBC 20550 2" PUSH - USE W/FBC 20549

17

Group: ISOLATORS

11

w Ne

De

s

ign

12

3 3 1 2 9

1 6

3 3

1

4

1 7

2

12

New Desig n

11 10

10210-1-92 Isolator

Indicates Part Of Item 10

ISOLATORS

Item 1 2 3 4 6 7 7 7 9 10 11 12 Current Part 19124 K-3467 21246 S-1794 21247 21235 21236 4301168 21767 K-3399 X-8-560 X-9-503 Description -E- RING PIN REPLACEMENT KIT BUSHING ISOLATOR ASSY LEVER STUB LEVER STUB LEVER STUB LEVER 90 DEG LEVER ISOLATOR BUSHING KIT SCREW NUT Replaced Part 21245 Qty. 2 1 2 1 1 1 1 1 1 1 1 1 Notes Kits/Assys Where Needed K-2003,K-2428,K2429,K-2978,K-3399,S2129,S-2130,S-2519 STRAIGHT 18.67" LOW TOWER HIGH TOWER MID TOWER STRAIGHT 33" K-2428,S-1677 K-2429,S-1579,S-2130 K-2978

21244 ,23311

18

KITS & ASSEMBLIES

Item Current Part K-1476 K-1698 K-1935 K-1956 K-1969 K-2003 K-2262 K-2394 K-2402 K-2428 K-2429 K-2468 K-2805 K-2808 K-2918 K-2973 K-2977 K-2978 K-3104 K-3193 K-3195 K-3288 K-3327 K-3331 K-3341 K-3342 K-3343 K-3367 Description SHIFT LEVER HSG -O- RING/ELEMENT KIT REPAIR KIT-SLAVE VALVE COOLER INSTLN KIT SLEEVE KIT PIN & BUSHING KIT OIL SEAL W/SLINGER AIR SYSTEMS TOOL KIT COVER & SCREW KIT LEVER REPLACEMENT KIT LEVER REPLACEMENT KIT CLUTCH INSTALLATION KIT SHIM KIT REPL KIT-DRIVE GEAR OIL SEAL KIT SHIFT LEVER HSG KIT SHIFT LEVER HSG KIT LEVER REPLACEMENT KIT ACTUATOR PIN KIT MASTER VALVE REPAIR KIT MASTER VALVE REPAIR KIT GASKET KIT SMALL PARTS KIT SPLITTER VLV REPL KIT O-RING KIT BASIC OVERHAUL KIT BASIC REBUILD KIT OIL PUMP KIT Replaced Part 4530 ,17163 ,18298 ,4304905 ,A - 4437 Qty. 1 1 1 14362 19460 ,21446 19109 20807 ,20808 4300751 1 1 1 1 1 1 1 1 1 21452 K - 2106 4300932 ,4300938 4302322 4302323 17166 ,17167 ,4303050 ,4304910 ,K - 1630 K 1941 4301167 ,4304907 ,A 6040 4303287 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 "FOR MAGNETIC COVER" HIGH TOWER MID TOWER MID TOWER K-3744 FOR A-6913 VALVE FOR A-7313 VALVE K-3342,K-3343,K-3744 Notes LOW TOWER FOR FILTER REGULATOR FOR A-5000 VALVE FOR SLAVE VALVES "FOR MECHANICAL COVER" LOW TOWER HIGH TOWER FOR USE WITH S-1659 INPUT SHAFT ASSY AND 81504 INPUT SHAFT BEARING K-3342,K-3343,K3744,S-2761 K-3342,K-3343,K-3744 K-3744 K-3744 Kits/Assys Where Needed

4300927 ,4304031 ,4304032 ,A - 6862

K-3342,K-3343,K-3744

K-3399 K-3467 K-3492 K-3497 K-3744 S-1404 S-1516 S-1659 S-1660 S-1794 S-2129 S-2130 S-2269 S-2270 S-2271 S-2272 S-2501

ISOLATOR BUSHING KIT PIN REPLACEMENT KIT SYNCHRONIZER KIT SYNCHRONIZER REPLACEMENT KIT MASTER REBUILDER KIT OIL FILTER CAP ASSY INPUT SHAFT INPUT SHAFT ISOLATOR ASSY SHIFT LEVER HSG ASSY SHIFT LEVER HSG ASSY SHIFT BAR HSG SHIFT BAR HSG SHIFT BAR HSG ASSY SHIFT BAR HSG ASSY SPEEDO ROTOR ASSY

4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 21244 ,23311 21245 K - 2446 K - 3200

1 1 1 1 1

SLIDING CLUTCH INCLUDED IN KIT USE TO REBUILD RTLO-16913A W/NON-SELECTIVE WASHERS ONLY 2" PULL - USE W/FBC 20550 2" PUSH - USE W/FBC 20549 LOW TOWER HIGH TOWER HOUSING ONLY (RTLOF) HOUSING ONLY (RTLO) COMPLETE (RTLOF) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN MAGNETIC K-2468,K-3342,K-3744

17238 20851 ,20853 23566 23567 S - 2053 4302679 4302675 4302679 4302675 4302242

1 1 1 1 1 1 1 1 1 1 1 1

19

Item

Current Part S-2502 S-2503 S-2519 S-2562 S-2578 S-2761 S-2761R S-2809 S-2859 S-2910 S-2911 S-2999 S-3000 S-3062 S-3063 S-3064

Description REAR BRG COVER ASSY SPEEDO SPACER ASSY SHIFT LEVER HSG ASSY MAINSHAFT ASSY ROADRANGER VALVE ASSY RANGE SECTION ASSY REMAN RANGE SECTION ASSY REAR BEARING COVER ASSY REAR BRG COVER ASSY SHIFT BAR HSG ASSY SHIFT BAR HSG ASSY CASE ASSEMBLY CASE ASSEMBLY COMPLETE MAINSHAFT ASSEMBLY COUNTERSHAFT ASSY, LEFT COUNTERSHAFT ASSY, RIGHT

Replaced Part 4303604 ,4305827 4302590 S - 2919 4303402

Qty. 1 1 1 1 1 1 1

Notes MECHANICAL - 4:00 OPENING MID TOWER

Kits/Assys Where Needed

S-3062

4302332 ,4303872 ,4304652 ,4305830 4302732 ,4305826 4302675 4302679 4304068 ,4305809 ,S 2751 4305389 ,4305809 ,S 2912

1 1 1 1 1 1 1 1 1

PUSH-IN/THREAD-IN MAGNETIC PICK-UP MECHANICAL - 6:00 OPENING COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE (RTLOF) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN USE FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN USE FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE MAINSHAFT ASSEMBLY COMPLETE COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT

20

Group: LEVERS/HOUSINGS

2

3

4 5 6

23

7 15 8 2 1

K-2428 - Low K-2978 - Mid K-2429 - High

3

4 5 6

9 24 8 20 17

S-1677 - Low S-1967 - Mid S-1579 - High

16

13 3 4 5 6

21 22

13 14

33

8

10207-9-95

S-2129 - Low S-2519 - Mid S-2130 - High

LEVERS/HOUSINGS

Item 1 2 3 4 5 6 7 8 Current Part K-3376 18299 X-8C-604 X-1-600 X-3-600 11934 K-1476 4305294 Description O-RING & WASHER KIT PIN CAPSCREW NUT LOCKWASHER STUD SHIFT LEVER HSG GASKET Replaced Part 4301211 Qty. 1 1 4 4 4 4 1 1 Notes Kits/Assys Where Needed K-1476,K-2977,S-1677 S-2269,S-2270,S2271,S-2272,S-2910,S2911

3/8"-16X1-1/4" 3/8"-24-N.F.PLAIN 3/8" LOW TOWER

7467 4530 ,17163 ,18298 ,4304905 ,A - 4437 4303431

K-1476,K-2428,K2429,K-2973,K2977,K-2978,K-3288,S1579,S-1677,S-1967,S2129,S-2130,S-2271,S2272,S-2519,S-2910,S2911 MID TOWER K-2973,S-1579,S-2130 3/8" - USED W/17167 ONLY HIGH TOWER K-1476,K-2973,K2977,S-1579,S-1677,S2130 3/8"-24-N.F.PLAIN 3/8" STRAIGHT - LOW 21-1/2"

9 13 13 14 15 16 17 20

K-2977 4303030 6541 K-2973 10427 X-1-600 X-3-600 17600

SHIFT LEVER HSG KIT PIN PIN SHIFT LEVER HSG KIT BOOT NUT LOCKWASHER GEAR SHIFT LEVER

4301167 ,4304907 ,A 6040 17166 ,17167 ,4303050 ,4304910 ,K - 1630 K 1941

1 1 1 1 1 1 1 1

21

Item 20 21 22 23 23 23 24 24 24 33 33 33

Current Part 18482 2538 2536 K-2428 K-2429 K-2978 S-1579 S-1677 S-1967 S-2129 S-2130 S-2519

Description GEAR SHIFT LEVER RETAINER SPRING LEVER REPLACEMENT KIT LEVER REPLACEMENT KIT LEVER REPLACEMENT KIT SHIFT TOWER ASSY SHIFT TOWER ASSY SHIFT TOWER ASSY SHIFT LEVER HSG ASSY SHIFT LEVER HSG ASSY SHIFT LEVER HSG ASSY

Replaced Part

Qty. 1 1 1 1 1 1 1 1 1 1 1 1

Notes STRAIGHT - HIGH 35"

Kits/Assys Where Needed K-1476,K-2973,K2977,S-1579,S-1677,S2130 K-1476,K-2973,K2977,S-1579,S-1677,S2130

LOW TOWER HIGH TOWER MID TOWER HIGH TOWER LOW TOWER MID TOWER LOW TOWER HIGH TOWER MID TOWER

S - 2053 S - 2919

22

Group: MAINSHAFT & SYNCHRO(AUX)

11 10

9

6 5 3 4 1 2 7

8

16

Uni

l Jo versa

int Y

oke

13

12

14

10426A-03-04

MAINSHAFT & SYNCHRO(AUX)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 Current Part 4300907 X-7-1007 A-6429 62511 4302041 14897 A-7331 4301840 A-7254 4303649 4301842 4300940 4300912 5556503BOX 4302321 Description SLIDING CLUTCH SCREW RETAINER ASSY ROLL PIN SPLITTER GEARMAINSHAFT SPRING SYNCHRONIZER ASSY SLIDING CLUTCH SYNCHRONIZER ASSEMBLY MAINSHAFT WASHER REDUCTION GEAR SPACER BEARING NUT Replaced Part Qty. 1 1 1 1 1 3 4304396 4304397 A 5917 4303386 A - 4937 A - 5876 1 1 1 1 1 1 1 1 1 HI RANGE LO RANGE Notes 5/8"-18X1-3/4" K-3744 A-6429,S-3063,S-3064 K-3327,K-3342,K3343,K-3492,K3497,K-3744 K-3492,K-3497,K-3744 K-3497,K-3744 K-3492,K-3497,K-3744 K-3744 K-3744 K-3342,K-3343,K-3744 K-3327,K-3744,S-2761 Kits/Assys Where Needed

4302334 4301838

4300934 5556503

23

Group: MAINSHAFT ASSY

11 12 15 14 9

14

8 10 7 14 9

14

7

2 5 13 6 4

3

1

10337B-10-96

MAINSHAFT ASSY

Item 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Current Part S-3062 S-2562 62504 4304615 14750 23653 4302047 16118 4303412 4303603 4303420 4302394 4304514 4300382 4302398 4304317 Description COMPLETE MAINSHAFT ASSEMBLY MAINSHAFT ASSY ROLL PIN 3-SIDED KEY SNAP RING REVERSE GEARMAINSHAFT SPACER SLIDING CLUTCH LO GEAR-MAINSHAFT WASHER 1ST GEAR-MAINSHAFT 2ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT WASHER .249-WHITE WASHER SLIDING CLUTCH Replaced Part Qty. 1 4302400 ,4303402 ,S 2118 4300120 1 1 1 1 1 1 2 1 2 1 1 1 1 4 1 Notes COMPLETE MAINSHAFT ASSEMBLY S-3062 S-2562 K-3744,S-3062 K-2468,K-3327,K3342,K-3343,K-3744,S3062 S-3062 K-3327,K-3744,S-3062 S-3062 S-3062 K-3327,K-3744,S-3062 S-3062 S-3062 K-3744,S-3062 K-3327,K-3744,S-3062 K-3327,K-3744,S-3062 K-3342,K-3744,S-3062 Kits/Assys Where Needed

4303410 4302397 4303408 4302395 4302664 ,4303698 ,4304316 22026

24

MISCELLANEOUS

Item Current Part 4300764 4301194 71203 71204 71205 71206 Description SHIFT DIAGRAM LABEL SHIFT DIAGRAM LABEL SILICONE LUBE ADHESIVE SEALANT SEALANT SILICONE LUBE Replaced Part Qty. 1 1 1 1 1 1 Notes RTLO/RTLOF RTLO/RTLOF WITH VALVE LEFT OF DRIVER 8 OZ (236.59 CC)-FLEET SIZE 0.5 CC (SINGLE APPLICATION SIZE) 2 CC (SINGLE APPLICATION SIZE) 4 CC (SINGLE APPLICATION SIZE) Kits/Assys Where Needed

K-3342,K-3744 K-2428,K-2429,K2978,K-3331,K3341,K-3744

25

Group: OIL COOLER

1

6 3 4 5 8 9 12

7

2

7

Flow

6

Oil Return

11 2

13

7 6

Oil Pump Outlet

6

7

10

13

*13 *6

Outlet

*6

Inlet

*14 *15

Fuller 17237

Return Outlet

10525-4/92 Cooler

*Adding Oil Filter and parts as shown is optional.

Return / Outlet Location

OIL COOLER

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Current Part 18025 19424 X-8-535 X-3-506 18211 19419 19415 X-10-501 18209 17190 19423 18210 19422 S-1404 17237 Description OIL COOLER HOSE CAPSCREW LOCKWASHER BRACKET CONNECTOR SWIVEL WASHER PLUG-RUBBER MOUNT STRAP CLAMP NUT ELBOW OIL FILTER FILTER ELEMENT Replaced Part Qty. 1 1 2 2 4 6 4 2 2 8 5 2 4 1 1 Notes 25 FEET 5/16"-16X2-1/2" 5/16" Kits/Assys Where Needed K-1956 K-1956 K-1956 K-1956,K-3441,S-1404 K-1956 5/16" K-1956 K-1956 K-1956 K-1956 K-1956 S-1404

17238

26

Group: OIL FILTER

9

1

2 4

3 2

2 7

6 8

5

10539-3-00

OIL FILTER

Item 1 2 3 4 5 6 7 8 9 Current Part 19419 X-8-453 X-8-452 4304820 4301123 K-3441 4304827 17007 K-3441 Description CONNECTOR SCREW SCREW GASKET ELBOW OIL FILTER/ADAPTER KIT OIL FILTER ELEMENT ELBOW OIL FILTER/ADAPTER KIT Replaced Part Qty. 1 4 1 1 1 1 1 1 1 Notes Kits/Assys Where Needed K-1956,K-3441,S-1404 K-3441 K-3441 K-3441 K-3441 K-3441 K-3441

A - 7174

27

Group: OIL PUMP

Indicates part of item 999 13

12 19 15 14

17

11 16 18 10 21

9

26 6 20 7

25 24

8

1

3 2

5

10531-4-98 Oil Pump

23

4

OIL PUMP

Item 1 2 3 4 5 6 7 8 9 10 Current Part X-8C-409 K-2402 20514 20823 14765 X-8-448 20824 20825 4303773 K-3367 Description CAPSCREW COVER & SCREW KIT GASKET PLUG -O- RING SCREW WASHER DOWEL PIN RETAINER OIL PUMP KIT Replaced Part 20513 ,4300751 Qty. 5 1 1 1 1 3 3 1 1 1 Notes 1/4"-20X5/8" K-2402,K-3288 K-3341 1/4"-20X1-1/4" K-3367,K-3744 Kits/Assys Where Needed

X 8 445

11

K-3367

OIL PUMP KIT

4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4304880 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4304628 4301829 ,4301948 ,4303776 ,4304529

1

12 13 14 15

20509 14853 4303774 K-3367

KEY SNAP RING PUMP DRIVE GEAR OIL PUMP KIT

1 2 1 1

16 17 18 19

X-14-700 4303775 4305713 K-3367

STEEL BALL SPRING SUCTION TUBE OIL PUMP KIT

1 1 1 1

7/16" O-RING INCLUDED ON SUCTION TUBE K-3367

28

Item

Current Part

Description

Replaced Part ,4304572 A - 6963 ,A 7173

Qty.

Notes

Kits/Assys Where Needed K-3367,S-2999 K-3744 K-3288,K-3671,K3672,K-3673,K-3676 K-3744,S-2999,S-3000

20 21 23 24 25 26 999

4303828 20225 4305668 S-2999 14373 X-8-447 K-3367

PLUG -O- RING GASKET CASE ASSEMBLY MAGNET SCREW OIL PUMP KIT

4304815 4304068 ,4305809 ,S 2751 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173

1 1 1 1 3 2 1

29

Group: OIL PUMP (FORCED LUBE)

22

21

Indicates part of item 999

21 13

12 19 15 14

17

11 16 18 10 27

9

26 6 7

25 24

8

1

3 2

5

11521-01-01

23

4

OIL PUMP (FORCED LUBE)

Item 1 2 3 4 5 6 7 8 9 10 Current Part X-8C-409 K-2402 20514 20823 14765 X-8-448 20824 20825 4303773 K-3367 Description CAPSCREW COVER & SCREW KIT GASKET PLUG -O- RING SCREW WASHER DOWEL PIN RETAINER OIL PUMP KIT Replaced Part 20513 ,4300751 Qty. 5 1 1 1 1 3 3 1 1 1 Notes 1/4"-20X5/8" K-2402,K-3288 K-3341 1/4"-20X1-1/4" K-3367,K-3744 Kits/Assys Where Needed

X 8 445

11

K-3367

OIL PUMP KIT

4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4304880 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4304628

1

12 13 14 15

20509 14853 4303774 K-3367

KEY SNAP RING PUMP DRIVE GEAR OIL PUMP KIT

1 2 1 1

16 17 18 19 21

X-14-700 4303775 4305713 4304629 X-8-686

STEEL BALL SPRING SUCTION TUBE PLUG CAPSCREW

1 1 1 1 2

7/16" O-RING INCLUDED ON SUCTION TUBE 3/8"-16X3/4" K-3367

30

Item 22 23 25 25 26 27 999

Current Part 4305715 4305668 14373 S-3000 X-8-447 20225 K-3367

Description SPLITTER LUBE TUBE GASKET MAGNET CASE ASSEMBLY SCREW -O- RING OIL PUMP KIT

Replaced Part A - 7197 4304815 4305389 ,4305809 ,S 2912 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173

Qty. 1 1 3 1 2 1 1

Notes

Kits/Assys Where Needed K-3288,K-3671,K3672,K-3673,K-3676 K-3744,S-2999,S-3000

K-3744

31

Group: RANGE CYLINDER

5

9 8 7 6 4

10

12 11

13

1

3 2

11462-5-98

RANGE CYLINDER

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Current Part 14347 22823 X-7-809 A-6690 X-8L-607 14765 4303596 14341 14345 14344 X-1-1010 22826 4303926 Description GASKET SHIFT YOKE BOLT RANGE CYLINDER ASSY CAPSCREW -O- RING YOKE BAR PISTON -O- RING -O- RING NUT GASKET COVER Replaced Part 16775 X 7 810 ,X 7 811 4303595 X 8 607 23353 Qty. 1 1 2 1 4 1 1 1 1 1 1 1 1 Notes Kits/Assys Where Needed K-3288,K-3341

1/2"-20X1-3/4" 3/8"-16X2-1/4", 3/8"-16X2-1/4" K-3341 K-3341 K-3341 5/8"-18 K-3288,K-3341

32

Group: REVERSE IDLER

8 5 4 3 8 3 9

Latest Design 7 5 4 2 1 3 3 6

11382-3-97 RI

REVERSE IDLER

Item 1 2 3 4 5 6 7 8 9 Current Part X-7-1008 14283 4302982 14287 16757 K-3209 4303336 4303336 4305513 Description CAPSCREW WASHER WASHER BEARING REVERSE IDLER GEAR IDLER SHAFT REPL KIT RETAINING RING RETAINING RING IDLER SHAFT Replaced Part Qty. 2 2 4 2 2 2 2 4 2 Notes 5/8"-18X1-1/4 K-3209 K-3342,K-3343,K-3744 Kits/Assys Where Needed

14282 4305020 22409 16405 ,4302981 ,4305513

K-3209,K-3744 K-3209,K-3744 K-3209

33

Group: ROADRANGER VALVE

1

Old Design 2 2 2 22 2 2 3 2 2 999 4 5 5 2 2 2 22 2 2

6

H/L P S SP

11

*7

7

*

*7

*

7

12 See: Appendix / Airline Tubing

* 14

P

*

10

S

*

10

SP

10 Splitter Cylinder

*

10102E-7-97

H/L

To Slave Valve

* For Connector and Elbow Assy component information see Appendix.

ROADRANGER VALVE

Item 1 1 2 2 3 4 5 6 7 7 7 10 10 10 11 11 11 12 14 14 14 999 Current Part 5586100 5586113 K-3193 K-3195 20495 20112 X-8-213 X-9-802 84001 84003 84005 85001 85002 85003 84101 84102 84103 13571 84002 84004 84006 A-6913 Description MEDALLION, LOGO SHIFT DIAGRAM MEDALLION MASTER VALVE REPAIR KIT MASTER VALVE REPAIR KIT LEVER COVER SCREW NUT CONNECTOR ASSY CONNECTOR ASSY CONNECTOR ASSY ELBOW ASSY ELBOW ASSY ELBOW ASSY UNION ASSY UNION ASSY UNION ASSY -O- RING CLAMP CONNECTOR ASSY CONNECTOR ASSY CONNECTOR ASSY ROADRANGER VALVE ASSY Replaced Part Qty. 1 1 1 1 1 1 2 1 4 4 4 3 3 3 1 1 1 2 1 1 1 1 Notes (LATEST DESIGN) FULLER LOGO ONLY RTLO - W/SHIFT PATTERN FOR A-6913 VALVE FOR A-7313 VALVE A-6913,A-7313 A-6913,A-7313 8-32X3/8" 1/2"-13 1/8"TUBE-1/16"NPTF 5/32"TUBE-1/16"NPTF "PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTF 5/32"TUBE-1/8"NPTF 1/8"TUBE-1/8"NPTF "PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF 1/8" TUBING 5/32" TUBING "PUSH-TO-CONNECT" 5/32" TUBING 1/8"TUBE-1/8"NPTF 5/32"TUBE-1/8"NPTF "PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF STANDARD-W/LOGO Kits/Assys Where Needed A-6913,A-7313 S-2578

X 8 202 82501 82503 84501 84502

K-3744,S-2578

K-3331,K-3342,K-3744

82502 82504 A - 4900

K-3342,K-3744

34

Item 999 999

Current Part A-7313 S-2578

Description ROADRANGER VALVE ASSY ROADRANGER VALVE ASSY

Replaced Part A - 5313

Qty. 1 1

Notes (LEFT OF DRIVER)-W/LOGO RTLO - W/SHIFT PATTERN

Kits/Assys Where Needed

35

Group: SHIFT BAR HOUSING

19 18 16 15 17 20

14 13 12 21 22 1 2 3 3 4

7

8

23

5

6 999 42 41 40 29 26 27 39 35 34 30 27 31 29 28

38

29 37 36 33 32 29

29

10242-2-94 X-Bar

SHIFT BAR HOUSING

Item 1 2 3 3 4 5 6 7 8 12 13 14 15 16 16 17 Current Part S-2270 4302676 4304602 X-12-404 20070 20332 X-8-423 X-12-603 X-8L-609 17179 4303655 22941 20815 X-8L-602 X-8L-604 15899 Description SHIFT BAR HSG GASKET BREATHER PIPE PLUG OIL TROUGH AIR VALVE SHAFT CAPSCREW PIPE PLUG CAPSCREW GASKET PLUG NEUTRAL LIGHT SWITCH LIFTING EYE CAPSCREW CAPSCREW PIN X12 602 Replaced Part 4302675 14918 23605 Qty. 1 1 1 1 1 1 2 1 1 1 1 1 2 2 13 1 SWITCH NORMALLY CLOSED S-2761 3/8"-16X1-1/2" 3/8"-16X1-1/4" OR USE 11 PCS OF X8L-604 WITH 2 PCS OF X-8L-602 S-2269,S-2270,S2271,S-2272,S-2910,S2911 NOT TO BE USED ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. 3/8" NPT 3/8"-16X1-3/4" S-2269,S-2270,S2271,S-2272,S-2910,S2911 S-2269,S-2270,S2271,S-2272,S-2910,S2911 Notes HOUSING ONLY (RTLO) K-3288,S-2269,S2270,S-2271,S-2272,S2910,S-2911 K-3744 S-2271,S-2272 S-2271,S-2272,S2910,S-2911 Kits/Assys Where Needed

1/4" NPT 1/4" NPT WILL CAUSE INTERFERENCE ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM.

17177

17178 12639 17105

36

Item 18 19 20 21 22 23 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 999 999

Current Part 15900 22940 4303656 15918 X-14-800 K-3104 16131 X-14-1200 14658 3220 1634 19063 20120 18928 18922 18927 4302070 4303225 4305575 18926 10019 6392 8968 S-2272 S-2910

Description GASKET REVERSE LIGHT SWITCH PLUG SPRING STEEL BALL ACTUATOR PIN KIT SHIFT YOKE STEEL BALL SHIFT BLOCK LOCKSCREW INTERLOCK PIN SHIFT BLOCK SHIFT BLOCK YOKE BAR SHIFT YOKE YOKE BAR SNAP RING ACTUATOR SHIFT YOKE YOKE BAR PLUNGER SPRING PLUG SHIFT BAR HSG ASSY SHIFT BAR HSG ASSY

Replaced Part

Qty. 1

Notes

Kits/Assys Where Needed S-2269,S-2270,S2271,S-2272,S-2910,S2911 S-2269,S-2270,S2271,S-2272,S-2910,S2911 K-3327,K-3342,K3744,S-2271,S-2272,S2910,S-2911

16830 15917

1 1 3 3 1 1 2 1 5 1

SWITCH NORMALLY OPEN

1/2" REVERSE/LO 3/4" 1ST/2ND K-3744 S-2272,S-2910 S-2272,S-2910 S-2271,S-2272,S2910,S-2911 K-3327,S-2271,S2272,S-2910,S-2911 S-2272,S-2910 S-2271,S-2272,S2910,S-2911 S-2272,S-2910 S-2271,S-2272,S2910,S-2911 S-2272,S-2910 K-3104,S-2271,S2272,S-2910,S-2911 S-2271,S-2272,S2910,S-2911 K-3744,S-2271,S2272,S-2910,S-2911 S-2272,S-2910 S-2271,S-2272,S2910,S-2911 K-3327,S-2271,S2272,S-2910,S-2911 S-2271,S-2272,S2910,S-2911

4303287

18924 4302760

1 1 1 1 1 1 1

3RD/OD 3RD/OD 3RD/OD 1ST/2ND 1ST/2ND

20450

1 1 1 1 1

3RD/OD REVERSE/LO

4302675 4302675

1 1

COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN

37

Group: SLAVE VALVE - A-5000

2 3 22 22 7 2 22 2

2 2 8

2

4

2

5

1 2 Repair Kit

10120-10-97 A-5000 SV

SLAVE VALVE - A-5000

Item 1 2 3 4 5 7 8 Current Part A-5000 K-1935 20855 20854 20849 S-1516 X-8C-413 Description SLAVE VALVE ASSY REPAIR KIT-SLAVE VALVE PLUG PISTON CAP CAP ASSY CAPSCREW Replaced Part 20850 Qty. 1 1 1 1 1 1 3 Notes FOR A-5000 VALVE A-5000 A-5000 A-5000 1/4"-20X1-1/2" Kits/Assys Where Needed K-3744

15131 20851 ,20853

38

Group: SPLITTER CYLINDER

5

Indicates part of item 999

7

2 1

3

6 4

8 18 14

13

15 12

11465-5-98

SPLITTER CYLINDER

Item 1 2 3 4 5 6 7 8 12 13 14 15 18 999 Current Part A-7012 4303583 4303582 21208 4301964 13653 X-1-805 21209 5568534 13653 X2014210 K-3331 X-8L-540 K-3331 Description SPLITTER YOKE ASSY GASKET SPLITTER CYLINDER -O- RING PISTON -O- RING NUT -O- RING -O- RING -O- RING BREATHER SPLITTER VLV REPL KIT CAPSCREW SPLITTER VLV REPL KIT Replaced Part A - 6304 ,A - 6892 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 4 1 5/16"-18X1-7/8" Notes Kits/Assys Where Needed K-3288,K-3341 K-3341 K-3331,K-3341,K-3744 K-3341 K-3331,K-3341,K-3744 K-3331,K-3341,K-3744

7935 4300927 ,4304031 ,4304032 ,A - 6862 4300927 ,4304031 ,4304032 ,A - 6862

39

Appendix

Air Line Tubing

Choosing nylon tubing for air lines

Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type

Supply + Port Splitter + Deep Reduction Supply + Splitter + Port

Line Color

Red (S) + Black (P) Blue (SP) + Green (H/L) Red(S)+Blue(SP)+ Black(P)

Order Part No.

52601 52701 74601

Length

50 ft 50 ft 50 ft

5/32" Air Lines Line Type Supply Port Splitter Deep Reduction Sheathing Line Color Red (S) Black (P) Blue (SP) Green (H/L) Order Part No. 75120 75320 75720 75520 80120 Length 50 ft 50 ft 50 ft 50 ft 50 ft

1/8" Air Lines Line Type

Supply Port Sheathing

10650-1/92 AL Chart

Line Color

White Black

Order Part No.

68526 82013 80000

Length

50 ft 50 ft 50 ft

40

41

Copyright Eaton Corporation and Dana Limited, 2008. Eaton and Dana hereby grant their customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. It may be copied only in its entirety without any changes or modifications. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES.

For spec'ing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico 001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.

Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road.

©2008 Eaton Corporation · All rights reserved.

42

Eaton Corporation · Truck Components Operations · P Box 4013 · Kalamazoo, MI 49003 · U.S.A. · www.roadranger.com .O.

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