Read Harvard Graphics - E-Z-GO PDS.pr4 text version

AN INTRODUCTION TO THE PDS SYSTEM

Precision Drive

SYSTEM

Wiring Diagram

DIRECTION SELECTOR GRN BLU BRN ORN

PEDAL BOX PEDAL SWITCH WHT GRN

TOW SWITCH

SPEED SENSOR

WHT REED SWITCH

RED/WHT RED

_

+

BEEPER RED GRN/BLK WHT SOLENOID BLU _ YEL/WHT KEY SWITCH YEL PERFORMANCE OPTION

+

36 VOLT BATTERY PACK _ + _ + _ +

YEL

A2 MOTOR

1206MX CONTROLLER

_

+

_

+

_

+ F2 F1

RED/YEL

RED

CHARGING CONNECTOR

RED/WHT

ORN/RED

ORN/RED BLK WHT RED

Page 19

_

BLK RED

OUT

+

PDS CONTROLLER

F2

F1

B+ BA1

J2 J3

J4

J1

J5

Controller Part # 73326-G01

POWER CIRCUIT

Page 12 SOLENOID 250 36 VDC BATTERY PACK + _ _ + _ + A2 MOTOR A1 A1 + _ + _ + _ BF2 F1 The Power Circuit is identified by heavy gauge wiring. The circuit conducts power from the batteries though the controller to the motor. Be sure that all connectors are clean and tight. Loose connections will result in over heating. Be sure the controller is in good contact with the heat sink. Be sure that the two lighter gauge wires to F1 and F2 are clean and the Faston connectors are tight. 1206 MX CONTROLLER F1 B+ F2

36 VDC BATTERY PACK + + + _ _ _

PAGE 13 + _

Forward

Neutral

Reverse

J1

Direction Selector

GRN

Charging Connector

WHT Reed Switch RED/WHT

ORN ORN/RED

Beeper

RED GRN/BLK

J1

1 6

5 10

Solenoid

MOTOR A1 A2

Key Switch

WHT/YEL YEL WHT

Ñ

F2 + _ + _

BLU YEL

F1

The J1 connector supplies the majority of the information required for the controller to make fault diagnosis. It contains input from the direction selector, the solenoid and the reverse beeper

CONNECTOR J 1

The J2 connector provides performance options

5 4 3 2 1

Controller

J2

Page 14 FREEDOM 73272-G01 BEEP BEEP BEEP BEEP

J2

STEEP HILL 73273-G02 MILD HILL 73272-G03 ALL TERRAIN 73272-G04

BEEP BEEP

BEEP BEEP BEEP

BEEP

CONNECTOR J2

CONTROLLER The J3 Connector receives the Run- Tow / Maintenance switch position and controls the logic supply to the controller

J3

Page 15

Run-Tow/ Maintenance Switch

RED/ WHT

RED

RED/ YEL

ORN/ RED

1 3

2 4

CONNECTOR J3

J3

The J4 connector receives information from the pedal box, including the micro switch and the inductive throttle sensor

PEDAL BOX

PEDAL ITS SWITCH

CONTROLLER

Page 16

J4

RED GREEN

WHITE

BLACK

CONNECTOR J4

CONNECTOR J5

3 + OUT _ Speed Sensor RED WHT BLK 1

Page 17

J5

The J 5 Connector receives information regarding the traction motor, including RPM and stall condition

8 Pole Magnet

N S N S N S N S = 1Revolution of the Armature

Information

Harvard Graphics - E-Z-GO PDS.pr4

9 pages

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