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OM-2080A / Operation and Maintenance Manual PoWerMaster ADV / Series 500048A / Solid State Converter

Section 3. Illustrated Parts List

1. Explanation of Parts List Arrangement The parts list is arranged so that the illustration will appear on a left-hand page and the applicable parts list will appear on the opposite right-hand page. Unless the list is unusually long, the user will be able to look at the illustration and read the parts list without turning a page. 2. Symbols and Abbreviations The following is a list of symbols and abbreviations used in the parts list: * A, or AMP AC AR DC Fig. Hd. Hex Hz I.D. IN KVA UF Number NHA PRV PSI Ref TM T-R V Item not illustrated Ampere Alternating current As required Direct current Figure Head Hexagon Hertz (cycles-per-second) Inside diameter Inch Kilovolt-ampere Microfarad Number Next higher assembly Peak reverse voltage Pounds per square inch Reference (the item has been listed previously) Technical Manual Transformer-rectifier

Volt (when used as a prefix to a five-digit number, indicates vendor code)

NOTE: An item which does not reflect an index number is an assembly which is not illustrated in its assembled state, or it is similar (right-hand, left-hand, top, etc.) to an item which is illustrated.

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PoWerMaster ADV Converter Figure 1

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NOMENCLATURE FIGURE & ITEM NO. 1HOBART PART NO. 500048A-001 500048A-002 500048A-101 500048A-102 1-1 1-2 1-3 1-4 1-5 * No Number 286416-001 286411 286398-002 82B1066-012 400613-004 82B1066-012 * 1-6 * 1-7 * 1-8 1-9 1 - 10 1 - 11 1 - 12 * * * * * * * * 1 - 13 1 - 14 1 - 15 1 - 16 1 - 17 1 - 18 1- 19 1 - 20 1 -21 1 - 22 400613-004 82B1066-001 400613-004 82B1066-010 400613-004 283714-004 283714-002 286457 283887 No Number No Number No Number 283716 287460 286441 287341 No Number 286377 286442 282658 286475-001 AIRLINE PART NO. 1 2 3 4 5 6 PoWerMaster ADV CONVERTER 60 KVA, SINGLE OUTPUT PoWerMaster ADV CONVERTER 60 KVA, DUAL OUTPUT PoWerMaster ADV CONVERTER 90 KVA, SINGLE OUTPUT PoWerMaster ADV CONVERTER 90 KVA, DUAL OUTPUT . FRAME ASSEMBLY (SEE FIG. 2) . CIRCUIT BREAKER ACTUATOR HANDLE AY. (V56365 #9422A3) . CONTROL P.C. BOARD ASSEMBLY . MEMBRANE SWITCH PANEL ASSEMBLY . AMBER PILOT LIGHT ASSEMBLY, 12V (V56365 #9001-SKP-32A9) . . BULB, 12V, TYPE 1815, BAYONET BASE, STYLE T-3-1/4 . AMBER PILOT LIGHT ASSEMBLY, 12V (V56365 #9001-SKP-32A9) . . BULB, 12V, TYPE 1815, BAYONET BASE, STYLE T-3-1/4 . RED PILOT LIGHT ASSEMBLY, 12V (V56365 #9001-SKP-32R9) . . BULB, 12V, TYPE 1815, BAYONET BASE, STYLE T-3-1/4 . GREEN PILOT LIGHT ASSEMBLY, 12V (V56365 #9001-SKP-32G9) . . BULB, 12V, TYPE 1815, BAYONET BASE, STYLE T-3-1/4 . LABEL, 60 KVA . . . . . . . . . . . . . . . A,C A,C B,D B,D EFF A B C D

UNITS PER ASSY 1 1 1 1 REF 1 1 1 1 1 2 2 1 1 1

A,B

1 1 1 1 2 REF REF REF 1 2 2 1 REF 1 1 2 1

LABEL, 90 KVA C,D LABEL, TRADEMARK LABEL, HOBART FRONT INTERIOR COMPONENTS(SEE FIG. 3) REAR INTERIOR COMPONENTS(SEE FIG. 5) CANOPY COMPONENTS (SEE FIG. 10) LABEL, ID LABEL, SHOCK LABEL, GENERAL WIRING HARNESS ASSEMBLY BOTTOM EXTERIOR COMPONENTS(SEE FIG. 11) LABEL, FAULT CODE LABEL, RAINPROOF LABEL, WARNING, CLEARANCE CABLE SUMMARY, STANDARD

* NOT ILLUSTRATED February 5, 2000 Chapter 4-3 Page 3

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Frame Assembly Figure 2

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NOMENCLATURE FIGURE & ITEM NO. 22-1 2-2 2-3 2-4 2-5 2-6 HOBART PART NO. No Number 287845 286354 286376 283157-003 287852 287836 AIRLINE PART NO. 1 2 3 4 5 6 FRAME ASSEMBLY . . . . . FRAME BOTTOM FRAME SPACER INLET RING PANEL IMPELLER INLET RING (V62292 #9621-2-4013) BASE EFF

UNITS PER ASSY REF 1 1 1 1 1 1

. COVER, FAN HOLE

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Front Interior Components Figure 3

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NOMENCLATURE FIGURE& ITEM NO. 33-1 3-2 3-3 3-4 3-5 3-6 * 3-7 3-8 3-9 3 - 10 3 - 11 3 - 12 3 - 13 3 - 14 3 - 15 3 - 16 3 - 17 3 - 18 3 - 19 3 - 20 3 - 21 3 - 22 3 - 23 3 - 24 HOBART PART NO. No Number 280807 285104-001 285315-001 287838 282653 280966-002 286415-001 83A1114 83A1113 83A1112 404960-034 W10502-031 285968 281848-002 402682 286447 286448 181358 287856 285568 286423 280673 286445 No Number 287841 AIRLINE PART NO. 1 2 3 4 5 6 FRONT INTERIOR COMPONENTS . . . . . LABEL, GROUND GROUNDING LUG (V74829 #TA-250) MOV. SUPPRESSOR (V27410 #V661DA40) CIRCUIT BREAKER SUPPORT WIRE TERMINAL (V67529 #FA-T) EFF

UNITS PER ASSY REF 1 1 3 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1

. CIRCUIT BREAKER (V56365 #KAL-36150-26M) . ACTUATOR, CIRCUIT BREAKER (V56365 #9422-CKA30) . LABEL, L3 . LABEL, L2 . LABEL, L1 . CONTROL TRANSFORMER, 115V (V6Y440 #B750-1213-1) . FUSE, 15A . . . . . . . . . . LABEL, FUSE CAPACITOR, 1800UF, 250 VDC TOGGLE SWITCH VOLTAGE SELECTION LABEL METER SUPPORT BRACKET HOUR METER (V6H359 #80001) CABLE CLAMP SUPPORT CABLE CLAMP BRACKET INPUT CABLE PLATE DOOR INTERLOCK SWITCH (V1W134 #SSI2ET10-20Y3)

. FRONT DOOR SWITCH SUPPORT . HEATSINK PANEL ASSEMBLY, (SEE FIGURE 4) . LEFT HAND INPUT FILTER GUIDE

* NOT ILLUSTRATED

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Heatsink Panel Assembly Figure 4

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NOMENCLATURE FIGURE& ITEM NO. 44-1 4-2 4-3 4-4 4-5 4-6 4-7 * 4-8 4-9 4 - 10 4 - 11 4 -12 4 -13 * 4 -14 * 4 -15 4 - 16 4 - 17 4 - 18 4 - 19 4 - 20 4 - 21 4 - 22 4 - 23 4 - 24 4 - 25 4 - 26 4 - 27 4 - 28 4 - 29 4 - 30 4 - 31 4 - 32 4 - 33 4 - 34 4 - 35 4 - 36 HOBART PART NO. No Number 287857 287844 287843 287833 284316-002 286246 286400 192266-001 286443 286528 286367-001 286482-001 404044-004 287825 402674-002 287826 402674-001 286389-001 NOT USED NOT USED NOT USED 403955-021 287824 287830 287831 286285-001 283196-003 407970 285170 283867-005 283196-002 286274 286144 287353 286273 286420 77A1109 77A1108 77A1107 * NOT ILLUSTRATED AIRLINE PART NO. 1 2 3 4 5 6 HEATSINK PANEL ASSEMBLY . . . . . . . . . . . . . . . BONDED FIN HEATSINK HEATSINK WRAPPER ANGLE, HEATSINK PANEL HEATSINK COVER METAL STANDOFF IPC P.C. BOARD ASSY. SIGNAL CONDITIONING P.C. BOARD ASSY. SUPPRESSOR SCB P.C.B. SUPPORT POWER SUPPLY POWER SUPPLY (V05YB3 #M30D1205-12TS) RESISTOR, 50W (V91637 #RH-50) OVERLOAD THERMAL SWITCH BUS BAR, DC, POSITIVE, LABEL, POSITIVE EFF

UNITS PER ASSY REF 1 1 1 1 34 1 1 1 1 1 1 1 1 1 1 1 1 6

. BUS BAR, DC, NEGATIVE, IGBT . LABEL, NEGATIVE . CAPACITOR, DC, 50MFD

. SEMICONDUCTOR SUPPRESSOR (V24446 #751HA40) . BUS BAR, AC OUT, . . . . . BUS BAR, , POSITIVE BUS BAR, SCR, NEGATIVE SCR DIODE (V66844 #CD62 16 15) SCR THERMAL PAD (V0MR72 #AL-370-134) LABEL, STATIC SENSITIVE

1 3 1 1 3 3 6 6 6 6 1 1 1 1 1 1 1 1

. SUPPRESSOR . IGBT TRANSISTOR (V #CM400HA-24H) . THERMAL TRANSISTOR PAD (V0MR72 #AL-425-244) . SUPPORT, DRIVER BOARD . . . . . DRIVER P.C. BOARD ASSEMBLY MODULATOR P.C. BOARD ASSEMBLY AIR DUCT ASSEMBLY RH INPUT FILTER GUIDE LABEL, "C"

* * *

. LABEL, "B" . LABEL, "A"

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Rear Interior Components Figure 5

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NOMENCLATURE FIGURE& ITEM NO. 55-1 * * * * * 5-2 5-3 * 5-4 5-5 5-6 5-7 5-8 5-9 5 - 10 5 - 11 * * 5 - 12 * 5 - 13 5 - 14 5 - 15 HOBART PART NO. No Number 286480-001 281971-004 281971-002 286449 286438 286316-001 No Number 286492-001 493712 286281 No Number No Number 287847 286444 280673 283066-002 286380 286382 286392-001 286383 284316-002 No Number 285102-001 285102-001 AIRLINE PART NO. 1 2 3 4 5 6 REAR INTERIOR COMPONENTS . . . . MAIN TRANSFORMER TRANSFORMER RESISTOR ASSY., 60 KVA A,B TRANSFORMER RESISTOR ASSY., 90 KVA C,D TRANSFORMER AIR BAFFLE EFF

UNITS PER ASSY REF 1 1 1 1 4 4 REF 1 2 8 REF REF 1 1 1 3 1 1 1 1 6

. TRANSFORMER STUD . . UNIVERSAL MOUNT (V5P059 #60013) . FAN ASSEMBLY COMPONENTS (SEE FIGURE 6) . AIR CORE INDUCTOR, 3 PHASE . DC CHOKE . SPACER, DC CHOKE . DC ELEC. CAPACITOR ASSY., (SEE FIGURE 7) . AC CAPACITOR ASSY., (SEE FIGURE 8) . MAIN TRANSFORMER BAFFLE . REAR DOOR SWITCH SUPPORT . DOOR INTERLOCK SWITCH (V1W134 #SSI2ET10-20Y3) . TERMINAL BLOCK, 12 STATION (V27694 #KUH12C) . . . . . TERMINAL BLOCK CONNECTIONS LABEL TERMINAL BLOCK FUSE LABEL I/O P.C. BOARD ASSEMBLY I/O P.C. BOARD LABEL METAL STANDOFF

. CONTACTOR PANEL ASSEMBLY (SEE FIGURE 9) REF . CURRENT TRANSFORMER (V054W1 #2245CT) A,C 4 . CURRENT TRANSFORMER (V054W1 #2245CT) B,D 7

* NOT ILLUSTRATED

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Fan Assembly Components Figure 6

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NOMENCLATURE FIGURE& ITEM NO. 66-1 6-2 * * 6-3 6-4 6-5 6-6 6-7 HOBART PART NO. No Number 283156-003 401911-005 400792-001 286486-001 402037-006 287846 283155-003 287842 281929-015 * NOT ILLUSTRATED AIRLINE PART NO. 1 2 3 4 5 6 FAN ASSEMBLY COMPONENTS . MOTOR START CAPACITOR, 12MFD (V62292 #2167-4-7320) . TERMINAL BLOCK, 5 STATION (V38151 #0205081) . SPADE TERMINAL (V00779 #2-34080-1) . . . . CABLE TIE ANCHOR GROMMET (V79497 #G-1068) FAN MOUNTING PLATE MOTORIZED IMPELLER (V62292 #R4E310-AE13-16) EFF

UNITS PER ASSY REF 1 1 6 2 1 1 1 1 8

. FAN MOUNTING BRACKET . SPACER, 1/4" WASHER

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DC Electrolytic Capacitors Assembly Figure 7

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OM-2080A / Operation and Maintenance Manual PoWerMaster ADV / Series 500048A / Solid State Converter

NOMENCLATURE FIGURE& ITEM NO. 77-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7- 10 7 - 11 7 - 12 7 - 13 7 - 14 7 - 15 HOBART PART NO. No Number 286429 286440-001 281848-001 286433 286431 281971-001 286250 284316-002 286434 056210 286258 404249-003 283387-002 286489-001 286468 AIRLINE PART NO. 1 2 3 4 5 6 DC ELEC. CAPACITORS ASSY. . . . . . . . . . . . . . . . DC CAPACITOR CLAMP SIDES AND FRONT INSULATOR DC CAPACITORS, 6800MFD LONG BUS BAR SHORT BUS BAR RESISTOR ASSEMBLY BUS DISCHARGE P.C. BOARD ASSY. METAL STANDOFF BOTTOM AND BACK INSULATOR NEOPRENE RUBBER STRIP DC CAPACITORS BRACKET RESISTOR, 225W, 50 OHM THREADED ROD CENTERING WASHER (V44655 #6003) RESISTOR BRACKET EFF

UNITS PER ASSY REF 1 1 4 2 2 4 1 4 1 1.5FT 1 1 1 2 2

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AC Capacitor Assembly Figure 8

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OM-2080A / Operation and Maintenance Manual PoWerMaster ADV / Series 500048A / Solid State Converter

NOMENCLATURE FIGURE& ITEM NO. 88-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 HOBART PART NO. No Number 286389-002 286406 404033 286386-001 286258 77A1107 77A1108 77A1109 AIRLINE PART NO. 1 2 3 4 5 6 AC CAPACITORS ASSY . . . . . AC CAPACITOR AC CAP. BUS BAR STANDOFF INSULATOR INSULATOR, TUBING AC CAP. PANEL EFF

UNITS PER ASSY REF 12 4 8 8 REF 1 1 1

. LABEL, "A" . LABEL, "B" . LABEL, "C"

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OM-2080A / Operation and Maintenance Manual PoWerMaster ADV / Series 500048 / Solid State Converter

Contactor Panel Assembly Figure 9

Chapter 4-3 Page 18

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OM-2080A / Operation and Maintenance Manual PoWerMaster ADV / Series 500048A / Solid State Converter

NOMENCLATURE FIGURE& ITEM NO. 99-1 HOBART PART NO. No Number 282130-001 282130-001 9-2 9-3 9-4 9-5 * * 9-6 9-7 9-8 9-9 9 - 10 9 - 11 287018 287018 283067-002 283067-002 286450 284397 284397 284359 284359 77A1109 77A1109 402422-002 77A1108 77A1108 77A1107 77A1107 402422-001 78A1035 AIRLINE PART NO. 1 2 3 4 5 6 CONTACTOR PANEL ASSEMBLY . CONTACTOR (V1E222 #MAIN 42IF109137R) . CONTACTOR (V1E222 #MAIN 42IF109137R) . CAPACITOR ASSEMBLY . CAPACITOR ASSEMBLY . . . . . . . . . . . . . . . VARISTOR ASSEMBLY VARISTOR ASSEMBLY OUTPUT PANEL ASSEMBLY CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP LABEL, "C" LABEL, "C" LABEL, "2" LABEL, "B" LABEL, "B" LABEL, "A" LABEL, "A" LABEL, "1" A,C B,D A,C B,D A,C B,D A,C B,D A,C B,D A,C B,D B,D A,C B,D A,C B,D B,D EFF

UNITS PER ASSY REF 1 2 1 2 1 2 1 1 2 1 2 1 2 1 1 2 1 2 1 1

. LABEL, "N"

* Not Illustrated

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Canopy Components Figure 10

Chapter 4-3 Page 20

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NOMENCLATURE FIGURE& ITEM NO. 10 10 - 1 * * 10 - 2 10 - 3 10 - 4 10 - 5 10 - 6 10 - 7 10 - 8 10 - 9 * * HOBART PART NO. No Number 286518 286485-001 286474-010 286515 286279-001 286277 286519 286279-001 286278 286498 AIRLINE PART NO. 1 2 3 4 5 6 CANOPY COMPONENTS . . . . . . . . . . . . . . . REAR DOOR ASSEMBLY DOOR SEAL REAR PARTS LOCATION LABEL REAR DOOR STAY SUPPORT SPACER, DOOR HINGE REAR DOOR HINGE CANOPY TOP SPACER, DOOR HINGE FRONT DOOR HINGE FRONT DOOR STAY SUPPORT FRONT DOOR ASSEMBLY DOOR SEAL FRONT PARTS LOCATION LABEL DOOR LATCH (V94222 #E3-16-15) LATCH PAWL (V94222 #E3-28-203-12) EFF

UNITS PER ASSY REF 1 11FT. 1 1 8 1 1 7 1 1 1 11FT. 1 6 6 2

286517 286485-001 286474-009 10 - 10 287542-001 10 - 11 287546-001 10 - 12 284606-001 * NOT ILLUSTRATED

. DOOR SUPPORT (V1E045 #AE7/25621)

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Bottom Exterior Components Figure 11

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OM-2080A / Operation and Maintenance Manual PoWerMaster ADV / Series 500048A / Solid State Converter

NOMENCLATURE FIGURE& ITEM NO. 11 11 - 1 11 - 2 11 - 3 11 - 4 * * * * 11 - 5 11 - 6 HOBART PART NO. No Number 286469 286469 286478 286478 283159-003 286455 283168-002 283171-002 283172-001 287853 286479 * NOT ILLUSTRATED AIRLINE PART NO. 1 2 3 4 5 6 BOTTOM EXTERIOR COMPONENTS . . . . . . . . . . . RUBBER OUTPUT COVER RUBBER OUTPUT COVER OUTPUT CABLE GUARD OUTPUT CABLE GUARD AIR FILTER AIR DUCT INLET COVER CAPTIVE SCREW . CAPTIVE SCREW RECEPTACLE RETAINER GRILL, OUTPUT COVER, CLOSED OUTPUT HOLE A,C B,D A,C B,D EFF

UNITS PER ASSY REF 1 2 1 2 1 1 2 2 4 1 1

A,C

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Section 4. Numerical Index

1. Explanation of Numerical Index

The purpose of this index is to assist the user in finding the illustration and description of a part when the part number is known. Part numbers are arranged in numeric-alpha sequence. Thus, any part number beginning with the number 1 would be located at or near the top of the index list. Likewise, a part beginning with the letter A would be listed near the end of the list and far below a part number 1000. The figure number and item number location of the part is directly opposite the part. If the part is used in more than one place, each location is listed commencing with the first location the part is listed.

FIG-ITEM 7- 10 3 - 17 4-7 3 - 21 5 - 10 3-1 3-6 7-3 3 - 13 6-7 7-6 5-1 5-1 9 -1 3-5 1 -21 5 - 11 9-3 6-5 6-1 2-4 11 - 3 11 - 4 11 - 4 11 - 4 4 - 28 4 - 24 7 - 13 1-8 1-8

PART NUMBER 056210 181358 192266-001 280673 280673 280807 280966-002 281848-001 281848-002 281929-015 281971-001 281971-002 281971-004 282130-001 282653 282658 283066-002 283067-002 283155-003 283156-003 283157-003 283159-003 283168-002 283171-002 283172-001 283196-002 283196-003 283387-002 283714-002 283714-004

FIG-ITEM 1 - 14 4 - 27 1 - 10 4-5 5 - 13 7-8 9-5 9-5 10 - 12 5 - 15 3-2 4 - 26 3-3 3 - 19 3 - 12 4 - 30 4-6 7-7 7 - 11 8-5 4 - 32 4 - 29 10 - 4 10 - 7 10 - 6 10-3 5-5 4 - 23 5-1 2-2

PART NUMBER 283716 283867-005 283887 284316-002 284316-002 284316-002 284359 284397 284606-001 285102-001 285104-001 285170 285315-001 285568 285968 286144 286246 286250 286258 286258 286273 286274 286277 286278 286279-001 286279-001 286281 286285-001 286316-001 286354

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FIG-ITEM 4 - 10 2-3 1- 19 5 - 11 5 - 11 5 - 12 8-4 4 -15 8-1 5 - 12 1-4 4-7 8-2 1-3 3-6 1-2 4 - 33 3 - 20 7-1 7-5 7-4 7-9 5-1 7-2 1 - 16 1 - 20 4-8 5-9 3 - 22 3 - 15 3 - 16 5-1 9-4 11 - 4 1-9 7 - 15 11-1 10 - 9 10 -1 1 - 22

PART NUMBER 286367-001 286376 286377 286380 286382 286383 286386-001 286389-001 286389-002 286392-001 286398-002 286400 286406 286411 286415-001 286416-001 286420 286423 286429 286431 286433 286434 286438 286440-001 286441 286442 286443 286444 286445 286447 286448 286449 286450 286455 286457 286468 286469 286474-009 286474-010 286475-001

FIG-ITEM 11-2 5-1 4 - 11 10 - 9 10 -1 6-2 7 - 14 5-3 10 - 8 10-2 10 - 9 10 -1 10 - 5 4-9 9-2 1 - 17 4 - 31 1 - 15 10 - 10 10 - 11 4-20 4 -13 4 -14 4 - 21 4 - 22 4-4 2-6 3-4 3 - 24 6-6 4-3 4-2 2-1 6-4 5-8 2-5 11 - 5 3 - 18 4-1 1-5

PART NUMBER 286478 286480-001 286482-001 286485-001 286485-001 286486-001 286489-001 286492-001 286498 286515 286517 286518 286519 286528 287018 287341 287353 287460 287542-001 287546-001 287824 287825 287826 287830 287831 287833 287836 287838 287841 287842 287843 287844 287845 287846 287847 287852 287853 287856 287857 400613-004

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FIG-ITEM 1-5 1-6 1-7 6-2 6-2 6-3 9 - 10 9-7 4 -14 4 -13 3 - 14 4-19 8-3 4 -12 7 - 12 3 - 10 4 - 25 5-4 11114 - 36 8-6 9-9 4 - 35 8-7 9-8 4 - 34 8-8 9-6 9 - 11 1-6 1-7 1-5 1-5 3-9 3-8 3-7 3 - 11

PART NUMBER 400613-004 400613-004 400613-004 400792-001 401911-005 402037-006 402422-001 402422-002 402674-001 402674-002 402682 403955-021 404033 404044-004 404249-003 404960-034 407970 493712 500048A-001 500048A-002 500048A-101 500048A-102 77A1107 77A1107 77A1107 77A1108 77A1108 77A1108 77A1109 77A1109 77A1109 78A1035 82B1066-001 82B1066-010 82B1066-012 82B1066-012 83A1112 83A1113 83A1114 W10502-031

FIG-ITEM

PART NUMBER

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FIG-ITEM

PART NUMBER

FIG-ITEM

PART NUMBER

Chapter 4-4 Page 4

February 5, 2000

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