Read 2003 Engine Quick Reference Guide text version

Table of Contents

1 DT466E/I530E 2 DT408/DT466P/I530P (cont'd)

Air Compressor and Power Steering Pump Assembly .1-14 Chassis-Mounted Electronic Controls . . . . . . . . . . . . . . .1-13 Crankshaft, Connecting Rods and Bearings . . . . . . . . . .1-14 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .1-15 ECM Matrix (3-Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 Electronic Controls, Engine-Mounted . . . . . . . . . . . . . . .1-12 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Engine Ratings with ECM (3-Box Only) . . . . . . . . . . . . .1-11 Engines, New Exchange Service . . . . . . . . . . . . . . . . . . . .1-2 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . .1-16 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . .1-20 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .1-6 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 High Pressure Oil Pumps . . . . . . . . . . . . . . . . . . . . . . . . .1-20 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . .1-5 Oil Cooler Element and Installation Kit . . . . . . . . . . . . . .1-20 Oil Pan and Oil Pump Assembly . . . . . . . . . . . . . . . . . . .1-20 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . .1-8 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . .1-21 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 Turbocharger Production Number to Service Numbers . .1-9 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15 Turbochargers, Center Assemblies and Installation Kit . .2-8 Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

3

DT466/DTA466

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . .3-8 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Engines, ReNEWed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Exhaust Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Fan Belt Chart (Poly Vee Belts) . . . . . . . . . . . . . . . . . . . . .3-9 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . .3-9 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . .3-11 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 International Works Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Oil Pump/Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . .3-11 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . .3-7 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . .3-12 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

2

DT408/DT466P/I530P 4 DT360/DTA360

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . .4-5 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Engines, ReNEWed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . .4-6 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . . .4-7 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .4-3 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 International Works Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 Oil Pump/Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . .4-7 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . . . .4-7 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

Air Compressor and Power Steering Pump Assembly . . .2-9 Crankshaft, Connecting Rods and Bearings . . . . . . . . . .2-10 Cylinder Head Assembly and Valve Cover . . . . . . . . . . .2-11 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Engines, ReNEWed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Exhaust Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11 Fan Belt Chart (Poly Vee Belts) . . . . . . . . . . . . . . . . . . . .2-11 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . .2-12 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . .2-14 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .2-5 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 International Works Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 Oil Cooler Element and Installation Kit . . . . . . . . . . . . . .2-14 Oil Pump/Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . .2-15 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . .2-7 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . .2-15

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I

Table of Contents

5 VT365 7 6.9L/7.3L

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . .5-4 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 EGR Valve, Cooler and Outlet Kits . . . . . . . . . . . . . . . . . .5-4 Electronic Controls, Engine-Mounted . . . . . . . . . . . . . . . .5-3 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 Engines, New Exchange Service . . . . . . . . . . . . . . . . . . . .5-2 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .5-2 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3 Glow Plugs and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Oil Cooler Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . .5-5 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . .5-3 Starter Motors: New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Turbocharger Assembly Production Part Numbers . . . . . .5-3 Valve Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Water Pump, Seal and Pulley . . . . . . . . . . . . . . . . . . . . . . .5-5 Crankshaft, Connecting Rods and Bearings . . . . . . . . . . .7-6 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 Engines, ReNEWed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .7-4 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6 Glow Plugs and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 International Works Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Starter Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .7-6 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

6

T444E/7.3DIT

8

9.0L

Crankshaft, Connecting Rods and Bearings . . . . . . . . . .6-15 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .6-15 ECM Matrix (3-Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11 Electronic Controls, Chassis-Mounted . . . . . . . . . . . . . .6-13 Electronic Controls, Engine-Mounted . . . . . . . . . . . . . . .6-12 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 Engines, New Exchange Service . . . . . . . . . . . . . . . . . . . .6-3 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . .6-16 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .6-6 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9 Glow Plugs and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . .6-5 Oil Cooler Element, Gaskets and O-Rings . . . . . . . . . . .6-19 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 Sensor Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . .6-14 Starter Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . .6-11 Turbocharger Assembly Production Part Numbers . . . .6-10 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20

Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . .8-3 Crankshafts and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . .8-3 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Engines, ReNEWed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . .8-4 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Flywheel Assemblies and Flex Plate . . . . . . . . . . . . . . . . . .8-4 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Piston and Ring Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Starter Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6

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II

DT466E/I530E

1995 and Later

1

Air Compressor and Power Steering Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 Chassis-Mounted Electronic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13 Crankshaft, Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15 ECM Matrix (3-Box ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 Electronic Controls, Engine-Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Engine Ratings with ECM (3-Box Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11 Engines, New Exchange Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 High Pressure Oil Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5 Oil Cooler Element and Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 Oil Pan and Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-21 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 Turbocharger Production Number to Service Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22

DT466E/I530E

1995 and Later

Engine Identification

The Inline Six International® Electro-Hydraulic Fuel System series can be identified by the permanent engine number stamped on the center top left side of the engine crankcase. An example of this information is the engine number 469HM959654. The first three positions indicate the engine family. If the first three digits are 469 this engine is in the International 466 family. A 530 would indicate the 530 family. The fourth position H, indicates that it's an electronically fueled engine. The fifth position M, indicates that an engine built for truck and on-highway use. The rest of the digits 950654, represents the specific engine serial number. (Tip: if you can't read the engine number on the engine, it is also printed on the vehicle lineset ticket.) Model Year 1995 1996.5 1996.5 1998 2000

| | Beginning SN | 933834 | 980820 | 981120 | 1074490 | | 1194039 |

| | Description | Introduced 5/1/95 | 96.5 model year start for DT466E | 96.5 model year start for I530E | 98 model year start for DT466E & I530E (Consolidated Engine | Controller - CEC) | 00 model year start for enhanced I-6 engine (Common Bore, | TELC, Stainless Steel Injector Sleeves)

Engines, New Exchange Service

DT466E (High Performance Trucks)

Ratings [email protected], 520TQ [email protected], 540TQ [email protected], 560TQ [email protected], 620TQ [email protected], 620TQ [email protected], 660TQ [email protected], 800TQ

| | Code | 12NMB | 12NNG | 12NMC | 12NMG | 12NMD | 12NMH | 12NMK

| Governed | Speed | 2600 | 2600 | 2600 | 2400 | 2600 | 2400 | 2400

| Running | (Trimmed) P/N | SV23642 | SV23648 | SV23643 | SV23645 | SV23644 | SV23646 | SV23647

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1-2

DT466E/I530E

1995 and Later

Engines, New Exchange Service (cont'd.)

DT466E (Exc. High Performance Trucks) Ratings [email protected] 460TQ [email protected] 520TQ [email protected] 560TQ [email protected] 560TQ [email protected] 620TQ [email protected] 620TQ [email protected] 660TQ [email protected] 660TQ [email protected] 800TQ

| | Code | 12NMA | 12NMB | 12NME | 12NMC | 12NMG | 12NMD | 12NMH | 12NMJ | 12NMK | | Code | 12NMX | 12NNU | Governed | Speed | 2200 |--

| Running | (Trimmed) P/N | SV20711 | SV20712 | SV20751 | SV20739 | SV20740 | SV20741 | SV20742 | SV20743 | SV20744 | Running | (Trimmed) P/N | SV25039 | SV24718 | Running | (Trimmed) P/N | SV20745 | SV20746 | SV22871 | SV20749 | SV20747 | SV20748 | SV23117 | SV20750 | SV23116

| Long Block | (Stripped) P/N | 1833345C92 | 1833345C92 | 1833345C92 | 1833345C92 | 1833345C92 | 1836301C91 | 1836301C91 | 1836301C91 | 1836301C91

| Short Block | (Skeleton) P/N | 1833349C92 | 1833349C92 | 1833349C92 | 1833349C92 | 1833349C92 | 1836302C91 | 1836302C91 | 1836302C91 | 1836302C91

I530E (High Performance Trucks) Ratings [email protected], 800TQ [email protected], 850TQ

I530E (Exc. High Performance Trucks) Ratings [email protected] 800TQ [email protected] 860TQ [email protected] 950TQ (HT) [email protected] 1050TQ (HT) [email protected] 860TQ [email protected] 950TQ [email protected] 950TQ (HT) [email protected] 1150TQ (HT) [email protected] 950TQ

| | Code | 12NMX | 12NMM/12NMN | 12NMP | 12NMR | 12NMU | 12NMT | 12NMS | 12NMV | 12NMW

| Long Block | (Stripped) P/N | 1833347C92 | 1833347C92 | 1833347C92 | 1833348C92 | 1833348C92 | 1833348C92 | 1833348C92 | 1833348C92 | 1833348C92

| Short Block | (Skeleton) P/N | 1833351C92 | 1833351C92 | 1833351C92 | 1833352C92 | 1833352C92 | 1833352C92 | 1833352C92 | 1833352C92 | 1833352C92

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1-3

DT466E/I530E

1995 and Later

Engines, ReNEWedTM

Short Block (Skeleton) engines includes: crankcase, crankshaft, connecting rods, pistons, sleeves, piston rings, camshaft, tappets, bearings, front oil seal, idler gear, oil pump, front cover, oil cooler and oil filter. Long Block (Stripped) engine is a short block engine plus: cylinder head with valve train, push rods, valve cover, vent tube, water pump and pulley, thermostat, coolant filter, vibration damper and oil pan. Running (Trimmed) engine is a long block engine plus: injectors, high pressure oil pump and lines, wiring harness (internal and external), exhaust manifold, turbocharger and lines, fuel filter and tubes, flywheel housing and oil level gauge. 1-Box (CEC) Engine DT466E DT466E I530E I530E I530E

| | Ratings | 175 HP thru 210 ST | 210 HT thru 250 HP | 250 | 275 | 300

| Short Block | Long Block | ReNEWed P/N | ReNEWed P/N | 1830319RX91 | 2507187C91 | 2507186C91 | 2507185C91 | 1830325RX91 | 2507188C91 | 1830325RX91 | 2507188C91 | 1830326RX91 | 2507189C91

| Running | ReNEWed P/N |-- |-- |-- |-- |--

| Body | Code |-- |-- |-- |-- |--

3-Box Note: To identify the correct running engine, match the Body Code found on the electronic fuel injector to the one listed in this chart. Engine DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E I530E I530E I530E I530E I530E

| | Ratings | 175 ST | 175 ST | 190 ST | 190 ST | 195 HT | 195 HT | 210 HT | 210 HT | 210 ST | 210 ST | 230 HT | 230 ST | 230 ST | 250 HT | 250 ST | 275 HT | 275 HT | 275 ST | 300 (Loral)

| Short Block | Long Block | ReNEWed P/N| ReNEWed P/N | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830320RX91 | 1830322RX91 | 1830319RX91 | 1830321RX91 | 1830319RX91 | 1830321RX91 | 1830320RX91 | 1830322RX91 | 1830325RX91 | 1830323RX91 | 1830325RX91 | 1830323RX91 | 1830325RX91 | 1830323RX91 | 1830325RX91 | 1830323RX91 | 1830326RX91 | 1830324RX91

| Running | ReNEWed P/N | 95E4175SR1 | 96E4175SR1 | 95E4190SR1 | 96E4190SR1 | 95E4195HR1 | 96E4195HR1 | 95E4210HR1 | 96E4210HR1 | 96E4210SR1 | 95E4210SR1 | 96E4230HR1 | 95E4230SR1 | 96E4230SR1 | 96E4250HR1 |-- | 96E5275HR1 |-- |-- |--

| Body | Code | BB | BE | BB | BE | BC | BE | BC | BE | BE | BC | BA | BC | BE | BA | BD | BD | BD | BD | BD

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1-4

DT466E/I530E

1995 and Later

Engines, ReNEWed (cont'd)

3-Box (cont'd.)

Engine I530E I530E I530E I530E

| | Ratings | 300 HT (1050) | 300 ST (860) | 300 ST (950) | 320 ST

| Short Block | Long Block | ReNEWed P/N| ReNEWed P/N | 1830326RX91 | 1830324RX91 | 1830326RX91 | 1830324RX91 | 1830326RX91 | 1830324RX91 | 1830326RX91 | 1830324RX91

| Running | ReNEWed P/N |-- | 96E5300SR1 | 96E5300HR1 |--

| Body | Code | BD | BD | BD | BD

International® WorksTM Kits

Each kit contains the typical parts required for an in-frame overhaul, including gasket sets, cylinder sleeves, pistons, piston rings, main bearings (std.) and rod bearings (std.). Caution: Some International ReNEWed engines from model years 1995 to 1999 are remanufactured with model year 2000 cylinder blocks. These cylinder blocks require different crankshaft thrust bearings than engines that were remanufactured using the original cylinder block. As a result of this, remanufactured engines must be examined to establish the correct cylinder block used, and then serviced accordingly.

Note:

If your ReNEWed Engine is using a 2000 MY cylinder block, see DYN-12-510-A for further instructions and a list of components.

DT466E * Replaces 1825691C99 Serial Number 1126948 & below 1126948 & below 1126949 to 1194038 1194039 & above 1194039 & above 980820 to 1194038

| | Application | 210 HT | 230 to 250 HP | 230 HT & 250 HP (HT & ST) | 215 HT & below | 230 & 250 HP (All) | 175 HP to 210 ST |

| | Kit Description | Two keystone rings | Two keystone rings |-- |-- |-- | One keystone ring, one | rectangular

| | Part Number | 1833446C94 | 1833446C94 | 1830566C95 | 1836195C94 | 1836300C94 | 1841391C91 * |

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1-5

DT466E/I530E

1995 and Later

International® WorksTM Kits (cont'd.)

I530E Note: See TSI 98-12-10 before assembling two-piece piston used on I530 engines rated at 300 HP and above. Serial Number 1194038 & below 1194038 & below 1194039 & above 1194039 & above

| Application | 250HP & 275 HP | 300HP & higher | | 275HP & below | 300HP & higher |

| Kit Description | One-piece aluminum piston | Two-piece steel crown | piston | One-piece aluminum piston | Two-piece steel crown | piston

| Part Number | 1836012C94 | 1833445C95 | | 1830718C98 | 1841902C91 |

Fuel Injection Components

Note: For further information on Fuel Injectors, see TSI 95-12-08 for 1994 - 95 Model Years; TSI 97-12-08 for 1996 - 97 Model Years; TSI 99-12-13 for 1998 Model Year; TSI 99-12-10 for 1999 Model Year; TSI 00-12-02 for 2000 Model Year and TSI 02-12-14 for 2002 Model Year.

Engine Ratings with ReNEWedTM Fuel Injectors DT466E built before 12/16/96 (1995 - 96 Model Years) * High Torque Rating Engine DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E

| | Code | 12NHA | 12NHB | 12NHC | 12NHD | 12NHE * | 12NHG * | 12NHH * | 12NHJ *

| | [email protected]/Gov. | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Assy. | 1824929C95 | 1824929C95 | 1824930C95 | 1824930C95 | 1824930C95 | 1824930C95 | 1824928C95 | 1824928C95

DT466E built after 12/17/96 (1997 Model Year) with Split Shot * High Torque Rating Engine DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E

| | Code | 12NHA | 12NHB | 12NHC | 12NHD | 12NHE * | 12NHG * | 12NHH * | 12NHJ * | 12NJJ * | 12NJK *

| | [email protected]/Gov. | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300 | [email protected]/2400 | [email protected]/2400

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Assy. | 1829839C94 | 1829839C94 | 1829839C94 | 1829839C94 | 1829839C94 | 1829839C94 | 1824928C95 | 1824928C95 | 1829839C94 | 1829839C94

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1-6

DT466E/I530E

1995 and Later

Fuel Injection Components (cont'd.)

Engine Ratings with ReNEWed Fuel Injectors (cont'd.) I530E (1995 - 97 Model Years) * High Torque Rating Engine I530E I530E I530E I530E I530E I530E I530E I530E

| | Code | 12NGT | 12NHK | 12NHL | 12NHM * | 12NHN, 12NJD | 12NHP * | 12NHT, 12NHR | 12NJG

| | [email protected]/Gov. | [email protected]/2200 | [email protected]/2200 | [email protected]/2200 | [email protected]/2000 | [email protected]/2200 | [email protected]/2000 | [email protected]/2200 | [email protected]/2000

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Assy. | 1824931C95 | 1824931C95 | 1824931C95 | 1824931C95 | 1824931C95 | 1824931C95 | 1824931C95 | 1824931C95

Fuel Injector Cross Reference Production Injector Assembly to ReNEWed Injector Assembly · Production assembly part numbers are used by engine plants. · ReNEWed assembly part numbers can be ordered through PDCs. · Assemblies include seals. Note: You must replace injectors with identical body codes used originally (except BJ). DT466E (1998 Model Year and Prior) For Serial Numbers 1054920 to 1075288, use split shot injectors (Reference TSI 97-12-15). * BE replaced BB and BC on SN 1028711 and above ** Use BJ to service BG Ratings 175 HP and 190 HP 175 ST thru 210 HP 195, 230 ST and all 210 HP 230 HT and 250 HP 230 HT and 250 HP

| | Production Serial Number | | Inj. P/N | 1028710 & below | 1824739C1 | 1028711 & above | 1829926C1 | 1028710 & below | 1824740C1 | | | 1028711 & above | 1819834C1 | 1084868 to 1125227 | 1830157C1

| Production | Assy. P/N |-- | 1829838C93 |-- | | 1823736C93 | 1830570C91

| ReNEWed | Assy. P/N | 1824929C92 | 1829839C94 | 1824930C95 | | 1824928C92 | 1830572C93

| Body | Code | BB | BE * | BC | | BA | BG **

I530E (1998 Model Year and Prior) For Serial Numbers 1054920 to 1075288, use split shot injectors (Reference TSI 97-12-15). * BF replaced BD on SN 1084029 Ratings 250 ST thru 320 HP 250 ST thru 320 HP

| | Production Serial Number | | Inj. P/N | 0951429 to 1084028 | 1824741C1 | 1084024 to 1134350 | 1830147C1

| Production | Assy. P/N | 1824744C93 | 1830145C91

| ReNEWed | Assy. P/N | 1824931C95 | 1830146C93

| Body | Code | BD | BF *

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1-7

DT466E/I530E

1995 and Later

Fuel Injection Components (cont'd.)

Fuel Injector Cross Reference (cont'd.) Production Injector Assembly to ReNEWedTM Injector Assembly (cont'd.) DT466E (1999 Model Year and Later) * BI replaced BG on SN 1125228 Model Year 1999 2000 & Later

| | Production Serial Number | | Inj. P/N | 1125228 to 1194038 | 1830560C1 | 1194039 & above | 1830560C2

| Production | Assy. P/N | 1830559C91 |--

| ReNEWed | Assy. P/N | 1830561C93 | 1830741C93

| Body | Code | BI * |--

I530E (1999 Model Year and Later) * BJ replaced BF on SN 1133755 and is direct replacement for BG Ratings 250 ST thru 320 HP (1999) 250 ST thru 320 HP (2000 & Later)

| | Production | Serial Number | Inj. P/N | 1134351 to 1194038 | 1830571C2 | | | 1194039 & above | 1830691C1 | |

| Production | Assy. P/N | 1830570C91 | |-- |

| ReNEWed | Assy. P/N | 1830572C93 | | 1830694C92 |

| Body | Code | BJ * | |-- |

Power Cylinder Components

DT466E Ratings 175 to 230 HP std. trq. 210HT & up 215 HP & down 230 HP & up 230HT 250HP I530E Ratings 250HP (1 piece alum. piston) 275HP & down (1 piece alum. piston) 275HP (1 piece alum. piston) 300HP & up (2 piece steel piston) 300HP & up (2 piece steel piston)

| | Serial Number | 1194038 & below | 1126948 & below | 1194039 & above | 1194039 & above | 1126949 to 1194038 | 1126949 to 1194038 | | Serial Number | 1194038 & below | | 1194039 & above | | 1194038 & below | | 1194038 & below | | 1194039 & above |

| | Piston | 1825585C2 | 1823313C1 | 1836321C1 | 1830591C2 | 1830375C1 | 1830375C1

| Piston Sleeve | & Ring Kit | 1825690C93 | 1824966C92 | 1836192C92 | 1836299C91 | 1830565C91 | 1830565C91

| Piston & | Sleeve Kit | 1825689C92 |-- | 1836194C92 | 1836298C91 | 1830564C91 | 1830564C91 | Piston & | Sleeve Kit |-- | | 1830709C92 | |-- | | 1825555C94 | | 1830710C95 |

| | Piston Sleeve | Piston | & Ring Kit | 1825593C1 | 1825547C94 | | | 1830532C2 | 1830715C93 | | | 1825593C1 | 1825547C94 | | | 1826414C1 & 1826412C1 | 1825548C95 | | | 1836320C1 & 1833433C1 | 1830716C95 | |

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1-8

DT466E/I530E

1995 and Later

Gaskets and Seals

Part Type Gasket Kit, Turbocharger Installation Gasket Set, Front Cover Kit, Injection Pressure Regulator (IPR) O-ring Kit, Oil Cooler Installation Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Injector Seal Kit, Rear Crankshaft Shim Kit, Camshaft Position Sensor

| Description |-- |-- |-- |-- | Without cylinder head set | Without valve seals | Seal and wear sleeve | For all applications (for one injector) | w/wear sleeve | Includes two .005" & two .010" shims

| Part Number | 1823181C92 | 1824984C94 | 1825806C92 | 1823182C95 | 1824985C97 | 1824970C99 | 690437C95 | 1833564C92 | 1817867C92 | 1841521C91

Turbocharger Production Number to Service Numbers

Note: For further information on Turbochargers, see TSI 95-12-08 for 1994 - 95 Model Years; TSI 97-12-08 for 1996 - 97 Model Years; TSI 99-12-13 for 1998 Model Year; TSI 99-12-10 for 1999 Model Year and TSI 02-12-14 for 2002 Model Year.

1995-1999 Model Years To find an original production number, follow the guidelines below: · For Engine Model Years 1995-1996 - See International® Parts Catalog (IPC) and use the Major Component Search, followed by the MT-512 Search. · For Engine Model Years 1997-1999 - See International Parts Catalog (IPC) and enter the chassis number to obtain the engine serial number. After finding the engine serial number, use the Major Component Search, followed by the Engine Serial Number Search. Note: * ** Cross Reference information for turbochargers is also available in the International Parts Catalog (IPC) Cross Reference. Used on DT466E Engines Used on I530E Engines

3-Post Production P/N 1820939C92 1820939C92 1820941C92 1820941C92 1820944C92 1820945C92 1820946C92 1822233C92 1822253C92 1822356C92 1822357C92 1822558C92 1822559C92 1823560C92

| 4-Post | Production P/N | 1820939C93 | 1820939C93 | 1820941C93 | 1820941C93 | 1820944C93 | 1820945C93 | 1820946C93 | 1822233C93 | 1822253C93 | 1822356C93 | 1822357C93 | 1822558C93 | 1822559C93 | 1823560C93

| New | Service P/N |-- |-- |-- |-- | 1820944C93 | 1820945C93 | 1820946C93 | 1822233C93 | 1822253C93 | 1822356C93 | 1822357C93 | 1822558C93 | 1822559C93 | 1825155C93

| | 4-Post Reman P/N | 2506762C91 * | 2506760C91 ** | 2506763C93 * | 2506761C91 ** | 2506742C91 | 2506743C91 | 2506744C91 | 2506764C91 | 2506746C91 | 2506748C91 | 2506749C91 | 2506750C91 | 2506757C91 |--

| | Model | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT37

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1-9

DT466E/I530E

1995 and Later

Turbocharger Production Number to Service Numbers (cont'd.)

1995-1999 Model Years (cont'd.) 3-Post Production P/N 1824790C91 1824791C91 1824999C91 1825400C91 1825406C91 1825412C91 1825413C91 1825457C91 1825475C91 1825476C91 1825632C91 1826344C91 1826360C91 1826361C91 1826363C91 1826364C91 1826365C91 1826378C91 1826588C91 1829904C91 1829917C91 1829918C91 1829919C91 1829920C91 1830493C91 1830494C91 1830495C91 1830496C91 1830497C91 1830498C91 1830499C91 1830637C91 1830645C91 1830735C91 1836275C91 1836280C91 1836282C91 1836283C91

| 4-Post | Production P/N | 1824790C92 | 1824791C92 | 1824999C92 | 1825400C92 | 1825406C92 | 1825412C92 | 1825413C92 | 1825457C92 | 1825475C92 | 1825476C92 | 1825632C92 | 1826344C92 | 1826360C92 | 1826361C92 | 1826363C92 | 1826364C92 | 1826365C92 | 1826378C92 | 1826588C92 | 1829904C92 | 1829917C92 | 1829918C92 | 1829919C92 | 1829920C92 | 1830493C92 | 1830494C92 | 1830495C92 | 1830496C92 | 1830497C92 | 1830498C92 | 1830499C92 | 1830637C92 | 1830645C92 | 1830735C92 | 1836275C92 | 1836280C92 | 1836282C92 | 1836283C92

| New | Service P/N | 1824790C92 | 1824791C92 | 1824999C92 | 1825400C92 | 1825406C92 | 1825412C92 | 1825413C92 | 1825457C92 | 1825475C92 | 1825476C92 | 1825632C92 | 1826344C92 | 1826360C92 | 1826361C92 | 1826363C92 | 1826364C92 | 1826365C92 | 1826378C92 | 1826588C92 | 1829904C92 | 1829917C92 | 1829918C92 | 1829919C92 | 1829920C92 | 1830493C92 | 1830494C92 | 1830495C92 | 1830496C92 | 1830497C92 | 1830498C92 | 1830499C92 | 1830637C92 | 1830645C92 | 1830735C92 | 1836275C92 | 1836280C92 | 1836282C92 | 1836283C92

| | 4-Post Reman P/N | 2506758C91 | 2506759C91 | 2506761C91 | 2506760C91 | 2506747C91 | 2506745C91 | 2506756C91 | 2506769C91 | 2506763C91 | 2506762C91 | 2506765C91 | 2506782C91 | 2506770C91 | 2506772C91 | 2506771C91 | 2506774C91 | 2506775C91 | 2506781C91 | 2506767C91 | 2506777C91 | 2506776C91 | 2506778C91 | 2506779C91 | 2506780C91 | 2506791C91 | 2506787C91 | 2506794C91 | 2506793C91 | 2506784C91 | 2506785C91 | 2506783C91 | 2506786C91 | 2506766C91 | 2506768C91 | 2506788C91 | 2506789C91 | 2506790C91 | 2506792C91

| | Model | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT40 | GT37 | GT40 | GT40 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37 | GT37

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1-10

DT466E/I530E

1995 and Later

Turbocharger Production Number to Service Numbers (cont'd.)

2000 and Later Model Years To find an original production number, follow the guidelines below: · For Engine Model Years 2000 and Later - See International® Parts Catalog (IPC) and enter the chassis number to obtain the engine serial number. After finding the engine serial number, use the Major Component Search followed by the Engine Serial Number Search. The production turbo number will then appear in the header information. Note: Cross Reference information for turbochargers is also available in the International Parts Catalog (IPC) Cross Reference.

4-Post Production P/N 1833420C91 1836092C92 1836093C92 1836094C92

| New | Service P/N | 1841283C93 | 1836092C92 | 1836093C92 | 1836094C92

| 4-Post | Reman P/N |-- |-- |-- |--

| | Model | GT40 | GT37 | GT37 | GT37

Engine Ratings with ECM (3-Box Only)

* High Torque Rating DT466E built before 12/16/96 (1995 - 96 Model Years) Engine DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E

| | Code | 12NHA | 12NHB | 12NHC | 12NHD | 12NHE * | 12NHG * | 12NHH * | 12NHJ * | | Code | 12NHA | 12NHB | 12NHC | 12NHD | 12NHE * | 12NHG * | 12NHH * | 12NHJ * | 12NJJ * | 12NJK *

| | [email protected]/Gov. | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300 | | [email protected]/Gov. | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2500 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300 | [email protected]/2300 | [email protected]/2400 | [email protected]/2400

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| | ECM | 991978C1 | 991978C1 | 991978C1 | 991978C1 | 991979C1 | 991979C1 | 991979C1 | 991979C1 | | ECM | 991983C1 | 991983C1 | 991983C1 | 991983C1 | 991982C1 | 991982C1 | 991979C1 | 991979C1 | 991982C1 | 991982C1

DT466E built after 12/17/96 (1997 Model Year) with Split Shot Engine DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E DT466E

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1-11

DT466E/I530E

1995 and Later

Engine Ratings with ECM (3-Box Only) (cont'd.)

I530E (1995 - 97 Model Years) Engine I530E I530E I530E I530E I530E I530E I530E I530E

| | Code | 12NGT | 12NHK | 12NHL | 12NHM * | 12NHN, 12NJD | 12NHP * | 12NHT, 12NHR | 12NJG

| | [email protected]/Gov. | [email protected]/2200 | [email protected]/2200 | [email protected]/2200 | [email protected]/2000 | [email protected]/2200 | [email protected]/2000 | [email protected]/2200 | [email protected]/2000

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| | ECM | 991981C1 | 991981C1 | 991981C1 | 991980C1 | 991981C1 | 991980C1 | 991981C1 | 991981C1

ECM Matrix (3-Box)

DT466E Application High Trq. (1st Prod.) High Trq. (Split Shot) Std. Trq. (1st Prod.) Std. Trq. (Split Shot) I530E Application High Trq. Std. Trq. (1st Prod.)

| | Vehicle Build Dates | 2/1/95 - 12/16/96 | 12/16/96 - 11/97 | 2/1/95 - 12/16/96 | 12/16/96 - 11/97 | Vehicle Build | Dates | 6/1/95 - 11/97 | 6/1/95 - 11/97

| First Three | Characters of Bar Code | D27, DGY, DTD, DZO, F7Q | FDT | D26, DGZ, DT9, DZ1, F7R | FDV | First Three | Characters of Bar Code | D8R, DTB, DZ3, F7S | D8S, DTC, DZ2, F7T

| | Part Number | 991979C1 | 991982C1 | 991978C1 | 991983C1 | | Part Number | 991980C1 | 991981C1

Electronic Controls, Engine-Mounted

Note: Refer to emissions label to determine engine model year.

Part Type Kit, Injection Pressure Regulator (IPR) O-ring Module, CEC -Diamond LogicTM Module, CEC -Diamond Logic Module, CEC -Diamond Logic Regulator, Injection Oil Pressure

| | | Description | Abbreviation |-- |-- | Replaces IDM, VPM, | CEC | ECM (97 - 98 MY) | | SN 1126949 to | CEC | 1194038 | | SN 1194039 & above | CEC | SN 998705 & below | IPR | (early model w/edge | | filter) |

| | Part Number | 1825806C92 | 1807349C4 | | 1807457C1 | | 1833341C1 | 1833798C91 | |

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1-12

DT466E/I530E

1995 and Later

Electronic Controls, Engine-Mounted (cont'd.)

Part Type Regulator, Injection Oil Pressure

Sensor, Ambient Air Temperature Sensor, Camshaft Position Sensor, Engine Coolant Temperature Sensor, Engine Oil Pressure Sensor, Engine Oil Pressure Sensor, Engine Oil Temperature Sensor, Injection Control Pressure Sensor, Injection Control Pressure Sensor, Manifold Absolute Pressure Sensor, Manifold Absolute Pressure

Shim Kit, Camshaft Position Sensor

| | | Description | Abbreviation | SN 998706 & above | IPR | (late model without | | edge filter) | | Located in the inlet | ATS | pipe | |-- | CAMP |-- | ECT | 3-Box | EOP | CEC | EOP |-- | EOT | SN 1134350 & below | ICP | SN 1134351 & above | ICP | CEC (located on | MAP | manifold) | | CEC (located on | MAP | the cowl above the | | engine) | | Two .005" and two | -- | .010" shims |

| | Part Number | 1841217C91 | | | 1814320C1 | | 1807339C92 | 1814320C1 | 1840078C1 | 1807369C2 | 1814320C1 | 1812818C92 | 1830669C91 | 1840078C1 | | 1807249C1 | | | 1841521C91 |

Chassis-Mounted Electronic Controls

Part Type Module, Electronic Control Module, Injector Drive Module, Vehicle Personality Sensor, Barometric Pressure Sensor, Control

| | Description | 95 - 97 MY | 95 - 97 MY (located on the | cowl above the engine) | 95 - 97 MY (located inside the | cab, left side, under dash) | Located inside the cab near the | fuse panel | For all International electronic | engines (located in the | accelerator pedal)

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| | Abbreviation | ECM | IDM | | VPM | | BARO | | APS/IVS | |

| | Part Number | see page 1-11 | 1807248C3 | | 2042036C1 | | 1807253C1 | | 1697269C91 | |

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1-13

DT466E/I530E

1995 and Later

Air Compressor and Power Steering Pump Assembly

· Air compressor support bracket to crankcase torque is 85 lb.-ft. (115 Nm). · Air compressor support bracket to air compressor torque is 49 lb.-ft. (62 Nm). Caution: Please make certain the air compressor support bracket is reinstalled and torqued. Failure to do so may result in engine front cover breakage.

Part Type Air Compressor Air Compressor Air Compressor Assembly, Power Steering Pump

Assembly, Power Steering Pump

Assembly, Power Steering Pump Drive Gear, Air Compressors Drive Gear, Power Steering Pump Mounting Gasket Mounting O-ring, Front Cover

| | Description | Bendix model BX2150 | Bendix model TF550 | Bendix model TF750 | For trucks w/14,000 lbs. driving and larger | non-driving (P/S pump LuK model LF-93-28, | TRW model PS-28-24-15R) | For trucks w/air compressor 14,000 lbs. or | less non-driving front axle (P/S pump LuK | model VT73C) | For trucks without air brake or air | compressor (P/S pump LuK model VT73Z) | For all air compressors | For P/S pump without air compressor | P/S pump to air compressor | For air compressor or pump

| New | Part Number | 1696863C91 | 1694005C92 | 1696864C92 | 3516650C91 | | | 3514596C91 | | | 2008180C93 | | 1830070C1 | 1820286C2 | 591597C2 | 1818727C1

Crankshaft, Connecting Rods and Bearings

Part Type Assembly w/Gear, Crankshaft Assembly w/Gear, Crankshaft Assembly w/Gear, Crankshaft Assembly, Connecting Rod Assembly, Connecting Rod Bearing, Connecting Rod

| | Description | DT466E (SN 1194038 & below) | DT466E (SN 1194039 & above) | I530E | SN 1194038 & below | SN 1194039 & above | Standard size (SN 1194038 & below)

| New | Part Number | 1830596C91 | 1830597C91 | 1830596C91 | 1818597RX92 | 1830153C91 | 1822389C91

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1-14

DT466E/I530E

1995 and Later

Crankshaft, Connecting Rods and Bearings (cont'd.)

* ** SN 1194038 and below SN 1194039 and above

Part Type Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Shim Package, Main Bearing Cap Shim Package, Main Bearing Cap

| | Description | Standard size (SN 1194039 & above) | Undersize (.010) | Undersize (.020) | Undersize (.030) | Except thrust (two halves), standard size * | Except thrust (two halves), standard size ** | Except thrust (two halves), undersize .010 * | Except thrust (two halves), undersize .020 * | Except thrust (two halves), undersize .030 * | Standard size * | Standard size ** | Undersize (.010) * | Undersize (.020) * | Undersize (.030) * |-- | Refer to CT5 5297

| New | Part Number | 1836020C91 | 1822486C91 | 1822487C91 | N/A | 1822321C91 | 1830725C91 | 1822490C91 | 1822491C91 | 1822492C91 | 1822379C91 | 1830726C91 | 1822494C91 | 1822495C91 | 1822496C91 | 1830513C91 | 1830513C91

Cylinder Head Assembly

Complete assemblies with valves Part Type Assembly, Cylinder Head w/Valves Assembly, Cylinder Head w/Valves

| | Serial Number | 1194038 & below | 1194039 & above

| New | Part Number | 1823882C98 | 1830346C93

Exhaust Manifolds

Part Type Manifold, Three-piece Manifold, Three-piece Mounting Gasket, Manifold to cylinder head Mounting Studs, Turbocharger to center section

| Description | Center section | Front or rear section | One-piece | 4 required

| Part Number | 1818561C4 | 1814149C2 | 1825436C1 | 1821642C3

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1-15

DT466E/I530E

1995 and Later

Fan Drives and Components

Bus Applications (BorgWarner - Standard) 11/97 to present Model 3000IC 3000IC 3800 3800

| Part Type | Fan Blade, MD9 (24" CW) | Fan Clutch, 750 Viscous (12.2" fan center) | Fan Blade, MD9 (26" CW) | Fan Clutch, 805 Viscous (15" fan center)

| Part Number | 3546535C1 | 3540985C2 | 3546535C1 | 3552595C2

4700, 4800 and 4900 Truck Applications (BorgWarner - Standard) 11/97 to present (w/front PTO) 15" fan center Engine DT466E DT466E I530E I530E

| Part Type | Fan Blade, MD9 (23") | Fan Clutch, 750 Viscous | Fan Blade, MD9 (23") | Fan Clutch, K22 on/off drive | Part Type | Fan Blade, MD9 (26" CW) | Fan Clutch, 805 Viscous | Fan Blade, MD9 (26") | Fan Clutch, K22 on/off drive

| Part Number | 3548286C1 | 3540985C2 | 3548231C1 | 1617899C1 | Part Number | 3546535C1 | 3552595C2 | 3551363C1 | 1617899C1

11/97 to present (without front PTO) 15" fan center Engine DT466E DT466E I530E I530E

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1-16

DT466E/I530E

1995 and Later

Fan Drives and Components (cont'd.)

Bus Applications (Horton - Retrofit) 3800 (11/97 to present) Note: Model 3800 3800 3800 3800 3800 3800 3800 3800 3000IC Note: Model 3000IC 3000IC 3000IC 3000IC 3000IC 3000IC 3000IC 3000IC 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Two-piece spacer 12113N is needed with front to back radiator. 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Two-piece spacer 12113N is needed with front to back radiator.

| Part Type | Bracket, Fan Support (front to back only) | Bracket, OEM Anti-Rotation | Fan Blade | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Hub, Fan | Relay

| Part Number | 3546410C1 | 3546409C1 | ZBH994115 | ZBH996127 | 3546449C91 | 1613045C91 | 1822050C93 | 3505300C1

| Part Type | Bracket, Fan Support (front to back only) | Bracket, OEM Anti-Rotation | Fan Blade | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Hub, Fan | Relay

| Part Number | 3546410C1 | 3546409C1 | 3558009C1 | ZBH996127 | 3540840C91 | 1613045C91 | 1822050C93 | 3505300C1

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1-17

DT466E/I530E

1995 and Later

Fan Drives and Components (cont'd.)

Bus Applications (Horton - Retrofit) (cont'd.) Front Engine Buses Note: 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Two-piece spacer 12113N is needed with front to back radiator. 3) SBC is an abbreviation for School Bus Chassis.

Model FE (SBC) FE (SBC) FE (SBC) FE (SBC) FE (SBC) FE (SBC) FE (SBC)

| Part Type | Bracket, Fan Support (front to back only) | Bracket, OEM Anti-Rotation | Fan Blade | Fan Drive, EC450 | Harness | Hub, Fan | Relay

| Part Number | 3546410C1 | 3546409C1 | ZBH994115 | ZBH996127 | 3546449C91 | 1822050C93 | 3505300C1

Rear Engine Buses (11/97 to present) Note: 1) On all RE applications, the fan drive circuit is already turned ON in ECM module. 2) Applications with A/C must order pressure switch 3521728C1 (M10 thread) or 1697119C1 (1/4-20 thread). 3) SBC is an abbreviation for School Bus Chassis.

Model RE (SBC) RE (SBC) RE (SBC) RE (SBC)

| Part Type | Fan Blade | Fan Drive, DriveMaster (for DT466E) | Fan Drive, DriveMaster (for I530E) | Kit, Solenoid Valve

| Part Number | 3561638C1 | ZBH999024 | ZBH999023 | ZBH993338

Truck Applications (Horton - Retrofit) 11/97 to present (without front PTO) 15" fan center Note: 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Two-piece spacer 12113N is needed with front to back radiator. 3) Applications with A/C must order pressure switch 3521728C1 (M10 thread) or 1697119C1 (1/4-20 thread).

Model 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900

| Part Type | Bracket, Fan Support (front to back only) | Bracket, OEM Anti-Rotation | Fan Blade | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Hub, Fan | Relay

| Part Number | 3546410C1 | 3546409C1 | ZBH994115 | ZBH996127 | 3546449C91 | 1613045C91 | 1822050C93 | 3505300C1

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1-18

DT466E/I530E

1995 and Later

Fan Drives and Components (cont'd.)

Truck Applications (Horton - Retrofit) (cont'd.) 11/97 to present (w/front PTO) 15" fan center Note: 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Two-piece spacer 12113N is needed with front to back radiator. 3) Applications with A/C must order pressure switch 3521728C1 (M10 thread) or 1697119C1 (1/4-20 thread).

Model 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900 4700, 4800, 4900

| Part Type | Bracket, Fan Support (front to back only) | Bracket, OEM Anti-Rotation | Fan Blade (23" dia.) | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Hub, Fan | Relay

| Part Number | 3546410C1 | 3546409C1 | ZBH994189 | ZBH996127 | 3546449C91 | 1613045C91 | 1822050C93 | 3505300C1

3/01 to present (w/hydraulic brakes) 12" fan center Note: 1) You must upload/download through NETS to turn fan ON in ECM module and program the ESC. 2) Two-piece spacer 12113N is needed with front to back radiator.

Model 4300, 4400 4300, 4400 4300, 4400 4300, 4400 4300, 4400 4300, 4400

| Part Type | Bracket, Fan Support | Bracket, OEM Anti-Rotation | Fan Blade (28" dia.) | Fan Drive, EC450 | Harness, Dash and Relay | Harness, Engine

| Part Number | 3546410C1 | 3546409C1 | ZBH993711501 | ZBH996140 | (Call Parts Spec's) | (Call Parts Spec's)

Filters, Etc.

Part Type Filter, Fuel Filter, Oil Filter, Water Filter, Water Filter, Water Kit, Maintenance Paint, Spray Strainer, Fuel

| | Description | Standard for International (7" long) | Standard for International | For International (w/0 units of SCA) | special antifreeze | For International (w/15 units of DCA-4) | full recharge | For International (w/4 units of DCA-4) | normal service | Includes oil & fuel filters | Engine (blue) 11 oz. | Engine-mounted (primary)

| International | Part Number | 1822588C1 | 1833121C1 |-- | | 1820361C1 | |-- | |-- | CHSP29037 | 1817677C91

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| Fleetguard | Part Number | FF5078 | LF3883 | WF2101 | |-- | | WF2071 | | MK11663 |-- |--

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1-19

DT466E/I530E

1995 and Later

Flywheel Assemblies with Ring Gear

Part Type Flexplate Flexplate Flexplate Flywheel Flywheel Flywheel Housing, Flywheel Housing, Flywheel

| Description | w/Allison AT automatic | w/Allison MD automatic | w/Allison MT automatic | w/Allison AT, MT, and MD automatic | w/MT (Flat Flywheel for 14" clutch) | w/MT (Pot Flywheel for 14" clutch) | SAE # 1 | SAE # 2

| Part Number | 1817831C1 | 1819540C1 | 1817834C1 | 1821917C91 | 1821915C91 | 1821919C91 | 1820341C3 | 1820338C2

High Pressure Oil Pumps

Engine DT466E DT466E DT466E I530E I530E I530E I530E I530E I530E

| Serial Number | Model Year | 933834 to 1194038 | 1995-99 | 1194039 & above | 2000 & Later | 1194039 & above | 2000 & Later | 933834 to 1075288 | 1995-97 | 1075289 to 1194038 | 1998-99 | 1194039 & above | 2000 & Later | 1194039 & above | 2000 & Later | 1194039 & above | 2000 & Later | 1194039 & above | 2000 & Later

| Rating | All | 175HP-215HP | 230HP-250HP | All | All | Under 300HP | 300HP/HT @ 950 | 300HP/HT @ 1050 | 330HP/ST & HT

| Part Number | 1825681C95 | 1825681C95 | 1830177C92 | 1825681C95 | 1830177C92 | 1830177C92 | 1830177C92 | 1826458C92 | 1826458C92

Oil Cooler Element and Installation Kit

Part Type Element, Oil Cooler Kit, Oil Cooler Installation

| Description | For all (without gaskets) |--

| Part Number | 1815904C2 | 1823182C95

Oil Pan and Oil Pump Assembly

* Use w/HD bolt # 1835385C1 Part Type Assembly, Oil Pump Assembly, Oil Pump Assembly, Oil Pump Assembly, Oil Pump Gasket, Oil Pan Oil Pan Oil Pan

| Description | For all DT466E (SN 1194038 & below) | For all DT466E (SN 1194039 & above) | For I530E (SN 1194038 & below) | For I530E (SN 1194039 & above) | One-piece | For either front or rear pump (Exc. High Performance Truck) | For High Performance Truck

| Part Number | 1822326C92 | 1833356C91 | 1822390C92 | 1833357C92 | 1826587C1 | 1823740C93 | 1836082C92

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1-20

DT466E/I530E

1995 and Later

Oil Pan and Oil Pump Assembly (cont'd.)

* Use w/HD bolt # 1835385C1 Part Type Pickup Tube w/Screen Pickup Tube w/Screen Pickup Tube w/Screen

| Description | For front pump oil pan | For rear sump oil pan (SN 1194038 & below) | For rear sump oil pan (SN 1194039 & above)

| Part Number | 1820311C2 | 1834491C1 * | 1834491C1

Starter Motors: New and Reman

Leece Neville - Standard Position (Direct Drive and Gear Reduced Drive Starters) Note: OCP is an abbreviation for Over Crank Protection. Engine DT466E DT466E I530E I530E

| | Type | Gear Reduced Drive | Gear Reduced Drive | Direct Drive | Direct Drive

| | Description | Std. without OCP | Std. w/OCP | Std. without OCP | Std. w/OCP

| New | Service P/N | 3574173C91 | 3574174C91 | 3574175C91 | 3574176C91

Delco Remy (Direct Drive Starters) Note: OCP is an abbreviation for Over Crank Protection. * For 37MT high start and stop applications, it is recommended that you upgrade to a 41MT starter. Without OCP applications, use 1047899; with OCP applications, use 10478812.

Engine DT466E DT466E DT466E I530E I530E

| | Type | 37MT * | 37MT * | 42MT | 41MT | 41MT

| | Description | Std. without OCP (16") | Std. w/OCP (16") | HD w/OCP (18") | Std. without OCP (15.75") | Std. w/OCP (15.75")

| New | Service P/N | 1993969 | 1993997 | 1990406 | 10478999 | 10478812

| | Reman P/N | 10461169 | 10461276 | 10461233 | 10461171 | 10461304

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1-21

DT466E/I530E

1995 and Later

Thermostats

· Includes Gaskets Application All

| Degree | Part Number | 190 | 1830256C92

Water Pumps

New OEM Water Pump: is the pump that was originally used in production and was designed by International® engine engineering. * Order 1817687C98 until system inventory is depleted.

Engine DT466E I530E

| | Application | Built after 9/93 | Built after 9/93

| New OEM | Part Number | 1830606C93 * | 1830606C93

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1-22

DT408/DT466P/I530P

1993-1997 Model Years

2

Air Compressor and Power Steering Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9 Crankshaft, Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 Cylinder Head Assembly and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Exhaust Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11 Fan Belt Chart (Poly Vee Belts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 Oil Cooler Element and Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14 Oil Pump/Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15 Turbochargers, Center Assemblies and Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

DT408/DT466P/I530P

1993-1997 Model Years

Engine Identification

The PLN (Pump Line Nozzle) engine can be identified by the permanent engine number stamped on the center top left side of the engine crankcase. This engine number tells much about the engine. An example of this information is engine number 469GM850654. The first three positions indicate the engine type. If the first three digits are 469 this engine is an International® 466; a 530 would indicate a 530 and a 408 is in a 408 engine. The fourth position G, indicates a turbocharged and charged-air-cooled, mechanical fuel injection engine. (Tip: if the fourth position is H, that is the electronically fueled engine.) The fifth position M, indicates an engine built for truck and on-highway use. The rest of the digits 850654, represent the specific engine serial number. (Tip: if you can't read the engine number on the engine, it is also printed on the vehicle lineset ticket.) Model Year 1993 1994 1994.5 1995 1995 1995 1998

| | Beginning SN | 850654 | 864414 | 888341 | 908390 | 915840 | 925681 | N/A

| | Description | First built 9/27/93 | Began 1/1/94, new cylinder head, pistons, injectors | Began 6/1/94, intro high torque, new ratings, fuel injection pumps | New ratings for the I530P | Two-piece piston for I530P | Began new .375 valve stems | New complete running engines not produced after 1/1/98

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2-2

DT408/DT466P/I530P

1993-1997 Model Years

Engines, ReNEWedTM

Short Block (Skeleton) engines includes: crankcase, crankshaft, connecting rods, pistons, sleeves, piston rings, camshaft, tappets, bearings, front oil seal, idler gear, oil pump, front cover and injection pump gear. Long Block (Stripped) engine is a short block engine plus: cylinder head with valve train, push rods, valve cover, vent tube, water pump and pulley, thermostat, coolant filter, vibration damper, oil pan, oil filter and oil cooler. Running (Trimmed) engine is a long block engine plus: fuel injection pump with lines, injection nozzles, turbocharger and lines, exhaust manifold, flywheel housing and oil level gauge.

Engine DT408P DT408P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P I530P I530P I530P

| | HP | 175HP | 190HP | 175HP | 190HP | 195HP (High Torque) | 210HP | 210HP (High Torque) | 230HP | 230HP (High Torque) | 250HP | 250HP (High Torque) | 275HP | 275HP (High Torque) | 300HP | 300HP (High Torque)

| Short Block | ReNEWed P/N | 1822393RX92 |-- | 1823915RX92 | 1823915RX92 | 1823915RX92 | 1823915RX92 | 1823915RX92 | 1823915RX92 | 1823962RX92 | 1822448RX92 | 1823962RX92 | 1822448RX92 | 1822450RX92 | 1824733RX92 | 1824733RX92

| Long Block | ReNEWed P/N |-- |-- | 1823916RX92 | 1823916RX92 | 1823916RX92 | 1823916RX92 | 1823916RX92 | 1823916RX92 | 1823963RX92 | 1822451RX92 | 1823963RX92 | 1822451RX92 | 1822452RX92 | 1824734RX92 | 1824734RX92

| Running | ReNEWed P/N | Order 94P4175SR1 | Order 94P4190SR1 | 94P4175SR1 | 94P4190SR1 | 94P4195HR1 | 94P4210SR1 | 94P4210HR1 | 94P4230SR1 | 94P4230HR1 | 94P4250SR1 | 94P4250HR1 | 94P4275SR1 | 94P5275HR1 | 94P5300SR1 | 94P5300HR1

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2-3

DT408/DT466P/I530P

1993-1997 Model Years

International® WorksTM Kits

Each kit contains the typical parts required for a simple overhaul. Those parts include gasket sets, cylinder sleeves, pistons, piston rings, main bearings (std.), rod bearings (std.), oil pan gasket and liquid gasket. Caution: Some International ReNEWedTM engines from model years 1993 to 1997 are remanufactured with model year 2000 cylinder blocks. These cylinder blocks require different crankshaft thrust bearings than engines that were remanufactured using the original cylinder block. As a result of this, remanufactured engines must be examined to establish the correct cylinder block used, and then serviced accordingly.

Note:

If your ReNEWed Engine is using a 2000 MY cylinder block, see DYN-12-510-A for further instructions and a list of components.

DT408P Serial Number All All

| | Application | All HP ratings | All HP ratings

| | Kit Description | Two keystone rings | Two keystone rings (.010 bearings)

| | Part Number | 1826322C95 | 5010061R92

DT466P Note: HT indicates High Torque and ST indicates Standard Torque. Serial Number 888340 & below 888341 & above 888341 & above 888341 & above 888341 & above 888341 & above

| Application | All HP ratings | 175 thru 230 HP (ST) | 175 thru 230 HP (ST) | 175 thru 230 HP (ST) | 230 HP (HT) | 250 HP

| Kit Description |-- | One keystone ring | One keystone ring (.010 bearings) | One keystone ring (.020 bearings) | Two keystone rings | Two keystone rings

| Part Number | 1830063C94 | 1824824C99 | 5010059R92 | 5010060R92 | 1824821C98 | 1824821C98

I530P * Replaces 1824758C99 Serial Number All 915840 & below 915841 & above

| Application | All HP ratings below 300 HP | 300 HP & higher | 300 HP & higher

| Kit Description | One piece aluminum piston | One piece aluminum piston | Two piece steel piston

| Part Number | 1833447C94 | 1833447C94 | 1841285C92 *

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2-4

DT408/DT466P/I530P

1993-1997 Model Years

Fuel Injection Components

Fuel Injectors New and ReNEWed Engine DT408P DT408P DT408P DT408P DT408P DT408P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P I530P I530P I530P I530P I530P I530P I530P I530P I530P I530P I530P I530P I530P

| | HP | 150HP | 175HP | 175HP & 190HP | 190HP | 210HP | 230HP | 175HP & 190HP | 195HP & 210HP | 195HP & 210HP | 210HP | 230HP | 230HP | 230HP & 250HP | 250HP | 275HP | 275HP | 250HP | 250HP | 275HP | 275HP | 275HP | | 275HP | 275HP | [email protected] | 300HP | 300HP | | 300HP | [email protected] | 320HP & 330HP

| | Serial Number | All | 874786 & below | 874787 & above | 874786 & below | All | All | 888341 & above | 888341 & above | 874582 & below | Code 12NGC | Code 12NGD | 888340 & below | 888341 & above | 888340 & below | 888340 & below | 888341 & above | 908389 & below | 908390 & above |-- | 908390 & above | 908389 & below, | Code 12NEM | Code 12NEN | 908390 & above | 864413 & below | Code 12NEP, 12NGS | 908389 & below, | Code 12NER | 908390 & above | 864413 & below |--

| New | Part Number | 1822143C92 | 1822349C91 | 1820834C91 | 1820836C92 | 1822351C91 | 1822352C91 | 1823757C91 | 1823761C91 | 1820834C91 | 1823759C91 | 1823759C91 | 1820838C91 | 1823763C91 | 1820838C91 | 1820844C91 | 1823765C91 | 1820848C91 | 1823931C91 | 1823763C91 | 1823935C91 | 1822527C91 | | 1820890C91 | 1823933C91 | 1823933C91 | 1820890C91 | 1820892C91 | | 1823937C91 | 1820894C91 | 1824779C91

| ReNEWed | Part Number |-- | 1822349RX91 | 1820834RX91 | 1820836RX92 |-- | 1822352RX91 | 1823757RX91 | 1823761RX91 | 1820834RX91 | 1823759RX91 | 1823759RX91 | 1820838RX91 | 1823763RX91 | 1820838RX91 | 1820844RX91 | 1823765RX91 | 1820848RX91 | 1823931RX91 | 1823763RX91 | 1823935RX91 | 1822527RX91 | | 1820890RX91 | 1823933RX91 | 1823933RX91 | 1820890RX91 | 1820892RX91 | | 1823937RX91 | 1820894RX91 | 1824779RX91

| Body | Code |P |R |B |C |S |T | AB | AD |B | AC | AC |D | AE |F |G | AF |J | AL | AE | AN |U | |K | AM |H |K |L | | AP |M | AR

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2-5

DT408/DT466P/I530P

1993-1997 Model Years

Fuel Injection Components (cont'd.)

Engine Ratings and ReNEWedTM Fuel Injection Pumps DT408P 1994 Model Year (Engine SN 888340 & below) [email protected] [email protected] [email protected] [email protected] [email protected]

| | Code | 12NEA | 12NEB | 12NEC | 12NED

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Inj. Pump | 1819923RX1 | 1823106RX1 | 1819918RX1 | 1819917RX1

DT408P 1994.5 Model Year (Engine SN 888341 & above) [email protected] [email protected] [email protected]

| | Code | 12NEA | 12NEB

| | [email protected] | [email protected] | [email protected]

| ReNEWed | Inj. Pump | 1823105RX1 | 1819922RX1

DT466P 1994 Model Year (Engine SN 888340 & below) [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]

| | Code | 12NEE | 12NEG | 12NEH | 12NEJ | 12NEK

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Inj. Pump | 1819920RX1 | 1819919RX1 | 1819914RX1 | 1819913RX1 | 1819924RX1

DT466P 1994.5, 95, 96 & 97 Model Years (Engine SN 888341 & above) [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]

| | Code | 12NGA | 12NGB | 12NGE | 12NGG | 12NGC | 12NGH | 12NGD | 12NGJ

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Inj. Pump | 1823105RX1 | 1823106RX1 | 1823109RX1 | 1823135RX1 | 1823107RX1 | 1823136RX1 | 1823108RX1 | N/A

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2-6

DT408/DT466P/I530P

1993-1997 Model Years

Fuel Injection Components (cont'd.)

Engine Ratings and ReNEWed Fuel Injection Pumps (cont'd.) I530P 1994 to 94.5 Model Year (Engine SN 908389 & below) [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]

| | Code | 12NEL | 12NEM | 12NEN | 12NEP | 12NER

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Inj. Pump | 1819921RX1 | 1819916RX1 | 1820266RX1 | 1819915RX1 | 1820267RX1

I530P Late 1994.5, 95, 96 & 97 Model Years (Engine SN 908390 & above) [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]

| | Code | 12NGL | 12NEM | 12NGM | 12NGP | 12NEP | 12NGN | 12NGS

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| ReNEWed | Inj. Pump | 1823151RX1 | 1823153RX1 | 1823152RX1 | 1823959RX1 | 1823155RX1 | 1823154RX1 | 1823154RX1

Power Cylinder Components

Engine DT466P DT466P I530P I530P I530P I530P I530P

| | Compression Ratio | 16.2:1 | 16.7:1 |-- |-- | 15.6:1 | 15.9:1 | 15.9:1

| | Rating | 250HP & 230HP HT | 210HP (HT & below) | 275HP (ST) | 300HP & 320HP (ST) | 330HP (HT & ST) | 250HP (ST) | 275HP (HT & ST)

| | Piston, Sleeve Piston | | & Ring Kit | 1823930C1 | 1824820C92 | 1824810C1 | 1824823C93 | 1826414C1 | 1825548C95 | 1826414C1 | 1825548C95 | 1829847C1 | 1824757C94 | 1822098C3 | 1822333C95 | 1822098C3 | 1822333C95

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2-7

DT408/DT466P/I530P

1993-1997 Model Years

Gaskets and Seals

Part Type Gasket Kit, Turbocharger Installation Gasket Set, Front Cover Kit, Oil Cooler Installation Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft

| Description |-- |-- |-- | Without cylinder head set | Without valve seals | Seal and wear sleeve | w/wear sleeve

| Part Number | 1823181C92 | 1822365C98 | 1823182C95 | 1830374C93 | 1822328C95 | 690437C95 | 1817867C92

Turbochargers, Center Assemblies and Installation Kit

Turbocharger Assemblies Early PLN engines used the GT40, later the GT37 turbocharger, the differences are in the A/R ratio and with or without a "Wastegate." To identify the proper turbo, you must locate the A/R ratio number cast located on the exhaust housing. The A/R ratio is also stamped inside the exhaust housing, the inside stamp and outside casting should agree and if not, use the A/R ratio from inside the exhaust housing, or reference the MT512 catalog. * ** 0.65 A/R cast on Compressor Housing 0.58 A/R cast on Compressor Housing The 270 degree turbo can be used in place of the 310 degree, if you re-orient the compressor housing and shorten the wastegate actuator hose.

Note:

Engine DT408P DT408P DT408P DT408P DT408P DT408P DT408P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P DT466P

| | Description | Non-Wastegate | Non-Wastegate | Non-Wastegate | Non-Wastegate | Non-Wastegate | Non-Wastegate | Wastegate | Non-Wastegate | Non-Wastegate | Non-Wastegate | Non-Wastegate | Non-Wastegate | Non-Wastegate | Wastegate (270 degree | orientation) | Wastegate (270 degree | orientation) | Wastegate (310 degree | orientation)

| | A/R Ratio | 0.85 | 0.95 | 1.06 | 1.11 * | 1.11 ** | 1.19 | 0.76 | 0.85 | 0.95 | 1.06 | 1.11 * | 1.11 ** | 1.19 | 0.95 | | 1.11 | | 0.95 |

| | Model | GT40 | GT40 | GT40 | GT3776 | GT3782 | GT40 | GT40 | GT40 | GT40 | GT40 | GT3776 | GT3782 | GT40 | GT40 | | GT3782 | | GT40 |

| | New Assembly | 1820943C93 | 1820944C93 | 1820945C93 | 1826344C92 | 1825632C92 | 1820946C93 | | 1820943C93 | 1820944C93 | 1820945C93 | 1826344C92 | 1825632C92 | 1820946C93 | 1825476C92 | | 1825457C92 | | 1825475C92 |

| Reman | Assembly | 2507125C91 | 2506742C91 | 2506743C91 | 2506782C91 | 2506765C91 | 2506744C92 | 2506764C91 | 2507125C91 | 2506742C91 | 2506743C91 | 2506782C91 | 2506765C91 | 2506744C92 | 2506762C91 | | 2506769C92 | | 2506763C91 |

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2-8

DT408/DT466P/I530P

1993-1997 Model Years

Turbochargers, Center Assemblies and Installation Kit (cont'd.)

Turbocharger Assemblies (cont'd.) Engine DT466P I530P I530P I530P I530P

| | Description | Wastegate (310 degree | orientation) | Wastegate (270 degree | orientation) | Wastegate (270 degree | orientation) | Wastegate (310 degree | orientation) | Wastegate (310 degree | orientation) | | Serial Number | 1006179 & above | 1006178 & below | New | Assembly |-- | 1836487C1

| | A/R Ratio | 1.11 | | 1.11 | | 0.95 | | 0.95 | | 1.11 | | Reman | Assembly | N/A | 991710C92

| | Model | GT3782 | | GT3782 | | GT40 | | GT40 | | GT3782 |

| | New Assembly | 1826360C92 | | 1826361C92 | | 1825400C92 | | 1824999C92 | | 1826363C92 |

| Reman | Assembly | 2506770C91 | | 2506772C91 | | 2506760C91 | | 2506761C91 | | 2506771C91 |

Turbocharger Center Assemblies Model GT37 GT40

Turbocharger Installation Kit Includes mounting gasket and seals Part Type Kit, Installation

| Serial Number | Part Number | 1006179 & above | 1823181C92

Air Compressor and Power Steering Pump Assembly

Note: 1) Air compressor support bracket to crankcase torque is 85 lb.-ft. (115 Nm). 2) Air compressor support bracket to air compressor torque is 49 lb.-ft. (62 Nm). Please make certain the air compressor support bracket is reinstalled and torqued. Failure to do so may result in engine front cover breakage.

Caution:

Part Type Air Compressor Air Compressor Air Compressor Assembly, Power Steering Pump Assembly, Power Steering Pump Assembly, Power Steering Pump Assembly, Power Steering Pump Assembly, Power Steering Pump

| | Description | Bendix model BX2150 | Bendix model TF550 | Bendix model TF750 | 2000 w/18,000 & 20,000 lbs. axles | 2000, 4000 & 8000 w/14,000 lbs. driving | or 16,000 lbs. axles | 5000 w/16,000 to 20,000 lbs. axles | For trucks w/6,000-14,000 lbs. non-driving | front axles (P/S pump LuK model VT-73C) | For trucks without air brake or air | compressor (P/S pump LuK model VT-73Z)

| New | Part Number | 1696863C91 | 1694005C92 | 1696864C92 | 3514681C91 | 3514596C91 | | 3516650C91 | 2005337C91 | | 2008180C93 |

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2-9

DT408/DT466P/I530P

1993-1997 Model Years

Air Compressor and Power Steering Pump Assembly (cont'd.)

Part Type Drive Gear, Air Compressors Drive Gear, Power Steering Pump Mounting Gasket Mounting O-ring, Front Cover

| | Description | For all air compressors | For P/S pump without air compressor | P/S pump to air compressor | For air compressor or pump

| New | Part Number | 1830070C1 | 1820286C2 | 591597C2 | 1818727C1

Crankshaft, Connecting Rods and Bearings

Part Type Assembly w/Gear, Crankshaft Assembly w/Gear, Crankshaft Assembly, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust

| | Description | DT408P | DT466P/I530P | All applications | Standard size | Undersize (.010) | Undersize (.020) | Undersize (.030) | Except thrust (two halves), standard size | Except thrust (two halves), undersize .010 | Except thrust (two halves), undersize .020 | Except thrust (two halves), undersize .030 | Two halves (standard size) | Two halves (undersize .010) | Two halves (undersize .020) | Two halves (undersize .030)

| New Part | Number | 1830597C91 | 1830596C91 | 1818597RX92 | 1822389C91 | 1822486C91 | 1822487C91 | N/A | 1822321C91 | 1822490C91 | 1822491C91 | 1822492C91 | 1822379C91 | 1822494C91 | 1822495C91 | 1822496C91

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2-10

DT408/DT466P/I530P

1993-1997 Model Years

Cylinder Head Assembly and Valve Cover

* This head has larger valve stems. It may be used to replace the earlier 5/16" stem valves if all 12 rocker arms are changed. The new 3/8" valve rocker arm is 1823924C92.

Engine DT466P/I530P DT466P/I530P DT466P/I530P

| Part Type | Assembly, Cylinder Head | Assembly, Cylinder Head | Valve Cover

| Description | SN 956463 & below with | SN 956464 & above with |--

5

3

/16" valve stems /8" valve stems

| Part Number | N/A | 1824639C93 * | 1823349C92

Exhaust Manifolds

All Applications Part Type Manifold, Three-piece Manifold, Three-piece Mounting Gasket, Manifold to cylinder head Mounting Studs, Turbocharger to center section

| Description | Center section | Front or rear section | One piece | 4 required

| Part Number | 1818561C4 | 1814149C2 | 1825436C1 | 1821642C3

Fan Belt Chart (Poly Vee Belts)

Engine DT466P (high torque) DT466P (standard torque)

| Without Air | w/Air Cond. | Cond. | (without Air Comp.) | 1819391C2 | 3515596C1 | 1841575C1 | 3515596C1

| w/Air Cond. | (w/Air Comp.) | Both belts | Both belts

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2-11

DT408/DT466P/I530P

1993-1997 Model Years

Fan Drives and Components

Bus Applications (Horton - Retrofit) 3800 (9/95 to 11/97) Note: 1) Manual override kit is available. Order part number ZBH994187. 2) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread).

Model 3800 3800

| Part Type | Hub, Fan | Retrofit Kit, EC450

| Part Number | 1822050C93 | ZBH996128

Front Engine Bus (9/93 to 11/97) Note: 1) Manual override kit is available. Order part number ZBH994187. 2) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread). 3) SBC is an abbreviation for School Bus Chassis.

Model FE (SBC) FE (SBC)

| Part Type | Hub, Fan | Retrofit Kit, EC450

| Part Number | 1822050C93 | ZBH996128

Rear Engine Bus (9/93 to 11/97) HD Engine w/18" fan center Note: SBC is an abbreviation for School Bus Chassis.

Model RE (SBC) RE (SBC) RE (SBC) RE (SBC) RE (SBC)

| Part Type | Fan Blade (28" dia.) | Fan Drive, DriveMaster (for DT466E) 1.08:1 ratio | Fan Drive, DriveMaster (for I530E) 1.2:1 ratio | Harness | Kit, Remote-mount Solenoid

| Part Number | 47354262105 | ZBH999024 | ZBH999023 | ZBH996125 | ZBH993338

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2-12

DT408/DT466P/I530P

1993-1997 Model Years

Fan Drives and Components (cont'd.)

Truck Applications (Horton - Retrofit) 9/93 to 11/97 (without front PTO) 15" fan center Note: 1) Manual override kit is available. Order part number ZBH994187. 2) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread).

Model 4700, 4800, 4900 4700, 4800, 4900

| Part Type | Hub, Fan | Retrofit Kit, EC450

| Part Number | 1822050C93 | ZBH996128

9/93 to 11/97 (w/front PTO) 15" fan center Note: 1) Manual override kit is available. Order part number ZBH994187. 2) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread).

Model 4700, 4800, 4900 4700, 4800, 4900

| Part Type | Hub, Fan | Retrofit Kit, EC450

| Part Number | 1822050C93 | ZBH996134

Filters, Etc.

Part Type Filter, Fuel Filter, Oil Filter, Water Filter, Water Filter, Water Kit, Maintenance Paint, Spray Strainer, Fuel

| | Description | Standard for International (7" long) | Standard for International | For International (w/0 units of SCA) | special antifreeze | For International (w/15 units of DCA-4) | full recharge | For International (w/4 units of DCA-4) | normal service | Includes oil & fuel filters | Engine (blue) 11 oz. | Engine-mounted (primary)

| International | Part Number | 1822588C1 | 1833121C1 |-- | | 1820361C1 | |-- | |-- | CHSP29037 | 1817677C91

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| Fleetguard | Part Number | FF5078 | LF3883 | WF2101 | |-- | | WF2106 | | MK11663 |-- |--

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2-13

DT408/DT466P/I530P

1993-1997 Model Years

Flywheel Assemblies with Ring Gear

Part Type Flexplate Flexplate Flexplate Flywheel Flywheel Flywheel Housing, Flywheel Housing, Flywheel

| Description | w/Allison AT automatic | w/Allison MD automatic | w/Allison MT automatic | w/Allison AT, MT, and MD automatic | w/MT (Flat Flywheel for 14" clutch) | w/MT (Pot Flywheel for 14" clutch) | SAE # 1 | SAE # 2

| Part Number | 1817831C1 | 1819540C1 | 1817834C1 | 1821917C91 | 1821915C91 | 1821919C91 | 1820341C3 | 1820338C2

Exhaust Brakes

Complete Retrofit Kits and Service Kits Engine All All All All All All DT408P DT466P I530P

| | Model Year | 1996 - 93 | 1996 - 93 | 1996 - 93 | 1996 - 93 | 1996 - 93 | 1996 - 93 | 1994 - 93 | 1996 - 93 | 1996 - 93

| | Part Type | Switch Group, Clutch | Auxiliary Air & Harness Group | Wire Harness | Valve, Protection | Engine Control Group | Assembly, Solenoid Valve | Kit, Complete Retrofit | Kit, Complete Retrofit | Kit, Complete Retrofit

| Part | Number | J12261 | J19482 | J18899 | J18908 | J20241 | J19304 | J20008 | J19339 | J20013

Oil Cooler Element and Installation Kit

Part Type Element, Oil Cooler Kit, Oil Cooler Installation

| Description | For all (without gaskets) |--

| Part Number | 1815904C2 | 1823182C95

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2-14

DT408/DT466P/I530P

1993-1997 Model Years

Oil Pump/Oil Pan Assembly

Part Type Assembly, Oil Pump Assembly, Oil Pump Gasket, Oil Pan Oil Pan Pickup Tube Pickup Tube

| Description | For all DT408P/DT466P | For all I530P | One-piece | For either front or rear pump | w/screen for front pump oil pan | w/screen for rear pump oil pan

| Part Number | 1822326C92 | 1822390C92 | 1826587C1 | 1823740C93 | 1820311C2 | 1834491C1

Starter Motors: New and Reman

Note: * OCP is an abbreviation for Over Crank Protection. For 37MT high start and stop applications, it is recommended that you upgrade to a 41MT starter. Without OCP applications, use 1047899; with OCP applications, use 10478812.

Engine DT408P/DT466P DT408P/DT466P DT408P/DT466P I530P I530P

| | Type | 37MT * | 37MT * | 42MT | 41MT | 41MT

| | Description | Std. without OCP (16") | Std. w/OCP (16") | HD w/OCP (18") | Std. without OCP (15.75") | Std. w/OCP (15.75")

| New | Delco P/N | 1993969 | 1993997 | 1990406 | 10478999 | 10478812

| Reman | Delco P/N | 10461169 | 10461276 | 10461233 | 10461171 | 10461304

Thermostats

· Includes Gaskets Application All

| Degree | Part Number | 190 | 1830256C92

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2-15

DT408/DT466P/I530P

1993-1997 Model Years

Vibration Damper

Part Type Assembly, Vibration Damper Damper Retaining Plate Seal Washer Vibration Damper Key

| Part Number | 1820855C92 | 675412C1 | 687024C1 | 691044C1

Water Pumps

New OEM Water Pump: is the pump that was originally used in production and was designed by International® engine engineering. * Order 1817687C98 until system inventory is depleted.

Engine DT466P/I530P

| | New OEM | Application | Part Number | Built after 9/93 | 1830606C93 *

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2-16

DT466/DTA466

1975-93 Model Years

3

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Exhaust Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Fan Belt Chart (Poly Vee Belts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Oil Pump/Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

DT466/DTA466

1975-93 Model Years

Engines, ReNEWedTM

Basic Long Block engines includes: crankcase, crankshaft, connecting rods, pistons, sleeves, piston rings, camshaft, tappets, bearings, oil seals, idler gear, cylinder head with valve train and push rods. Premium Long Block (Stripped) engine is a basic long block engine plus: oil pump, front cover, oil pan, oil cooler, injection nozzles (except part number 735420C94), valve cover, water pump, thermostat and housing. Running (Trimmed) engine is a premium long block engine plus: intake manifold, exhaust manifold, turbocharger and lines, fuel injection pump with lines, injection pump gear, fuel filter assembly, coolant filter, flywheel housing, vibration damper, crankshaft pulley, oil filter, oil level gauge, water pump pulley and vent tube. Note: The 1989 and newer engines have a narrow front cover. Two of the 1815320C1 spacers must be used to install a newer engine in a 1988 or earlier chassis.

DT466A/DT466B Note: For Basic Long Block engines, use part number 735392C94.

Engine DT466A DT466B DT466B

| | Model Year | 1977-75 | 1982-78 | 1982-78 |

| | Description | SN 75000 & below | S-Line, 210HP (Cal.) High Fan | S-Line, 210HP, SN 75000 through | 400000 (Fed.)

| Premium | Long Block P/N |-- | 735391C94 | 735391C94 |

| Running | ReNEWed P/N | 77P4210HR2 | 735300C94 | 735299C94 |

DT466C (SN 400001 through 532983) Note: For Basic Long Block engines, use part number 735395C94.

Engine DT466C DT466C DT466C DT466C DT466C

| | Model Year | 1987-83 | 1987-83 | 1987-83 | 1987 | 1987

| | Description | 180HP (49 State) | S-Line, 210HP (49 State) | S-Line, 210HP (Cal.) | S-Line, 195HP (49 State) | S-Line, 240HP (49 State)

| Premium | Long Block P/N |-- | 735394C94 | 735394C94 | 735394C94 | 735394C94

| Running | ReNEWed P/N | 87P4180FR2 | 735320C94 | 735321C94 | 87P4195FR4 | 87P4240FR4

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3-2

DT466/DTA466

1975-93 Model Years

Engines, ReNEWed (cont'd.)

DT466C (SN 532984 through 567491) Note: For Basic Long Block engines, use part number 735413C94.

Engine DT466C DT466C DT466C DT466C DT466C DT466C

| | Model Year | 1988 | 1988 | 1988 | 1988 | 1988 | 1988

| | Description | All chassis, 210HP (49 State) | All chassis, 210HP (Cal.) | All chassis, 215HP (49 State) | All chassis, 230HP (49 State) | All chassis, 240HP (Cal.) | All chassis, 245HP (49 State)

| Premium | Long Block P/N | 735412C94 | 735412C94 | 735412C94 | 735412C94 | 735412C94 | 735412C94

| Running | ReNEWed P/N | 88P4210FR4 | 88P4210CR4 | 88P4215FR4 | 88P4230FR4 | 88P4240CR4 | 88P4245FR4

DT466C (SN 567492 through 594839) Note: For Basic Long Block engines, use part number 735421C94.

Engine DT466C DT466C DT466C DT466C DT466C DT466C

| | Model Year | 1989 | 1989 | 1989 | 1989 | 1989 | 1989

| | Description | All chassis, 210HP (49 State) | All chassis, 210HP (Cal.) | All chassis, 215HP (49 State) | All chassis, 230HP (49 State) | All chassis, 240HP (Cal.) | All chassis, 245HP (49 State)

| Premium | Long Block P/N | 735420C94 | 735420C94 | 735420C94 | 735420C94 | 735420C94 | 735420C94

| Running | ReNEWed P/N | 89P4210FR4 | 89P4210CR4 | 89P4215FR4 | 89P4230FR4 | 89P4240CR4 | 89P4245FR4

DT466C (SN 594840 through 618495) Note: For Basic Long Block engines, use part number 735421C94.

Engine DT466C DT466C DT466C DT466C DT466C

| | Model Year | 1990 | 1990 | 1990 | 1990 | 1990

| | Description | All chassis, 210HP (50 State) | All chassis, 220HP (50 State) | All chassis, 245HP (50 State) | All chassis, 270HP (50 State) | All chassis, 270HP (Cal.)

| Premium | Long Block P/N | 735420C94 | 735420C94 | 735420C94 | 735420C94 | 735420C94

| Running | ReNEWed P/N | ZGA90P4210B | ZGA90P4220B | ZGA90P4245B | ZGA90P4270B | 90P4270CR4

DT466C (SN 618496 to end of production) Note: For Basic Long Block engines, use part number 735421C94.

Engine DT466C DT466C DT466C DT466C DT466C

| | Model Year | 1991-93 | 1991-93 | 1991-93 | 1991-93 | 1991-93

| | Description | 210HP (49 State, non-CAC) | 210HP (50 State) | 230HP (50 State) | 250HP (50 State) | 270HP (49 State)

| Premium | Long Block P/N | 735420C94 | 735420C94 | 735420C94 | 735420C94 | 735420C94

| Running | ReNEWed P/N | ZGA91P4210G | ZGA91P4210B | ZGA91P4230B | ZGA91P4250B | ZGA91P4270G

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3-3

DT466/DTA466

1975-93 Model Years

International® WorksTM Kits

Each kit includes the following parts: crankcase gasket set, cylinder head gasket set, main bearings (std.), rods bearings (std.), hardened cylinder sleeves, pistons and pins, plasma piston rings, one piece oil pan gasket and sleeve o-rings. DT/DTA466 Serial Number 75000 to 439617 439618 to 532983

| Application | Kit Description | Part Number | All HP ratings | Narrow bearings | 1825442C92 | All HP ratings | Wider bearings | 1825443C92

Fuel Injection Components

Fuel Injector Nozzles New and ReNEWedTM Note: 1) For best performance and reliability, always replace injectors in full sets. 2) Use part number 1694738C91 to replace rubber fuel lines, hose clips, dust grommets and the return line end plug for all DT466, DTA466 engines.

*

When Body Code 9 injector is required, replace all six with the new-style code 17 injectors. Do not intermix code 9 with code 17 injector. (Reference T.S.I. 93-12-01 for more information.)

Body Code (Stamped On Injector) 3 9* 12 13 15 17 18 20 D G N R S U V X

| New | Injector Nozzle | 1815286C91 |-- | 1817016C91 | 1817104C91 | 1817126C91 | 1817394C91 | 1817418C92 | 1819968C91 | 682654C91 | 1813859C91 | 688840C91 | 735094C91 | 1802769C91 | 1806407C91 |-- | 1809761C91

| ReNEWed | Injector Nozzle | 735425C91 | N/A | 735464C91 | 735422C91 | 735465C91 | 735423C91 | 735426C91 | 735505C91 | 749039C91 | 735382C91 | 749763C91 | 691348C91 | 735094C91 | 735350C91 | 735348C91 | 735349C91

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3-4

DT466/DTA466

1975-93 Model Years

Fuel Injection Components (cont'd.)

Fuel Injection Pumps DT466A (1975 - 77 Model Years) Code 12482 12482 12482 12513 12513

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| Pump | Type | 100 | 100 | 100 | 100 | 100 | Pump | Type | 100 | 100 | 100 | 100 | 100 | 100 | BWSO | ESO | 100 | 100 | 100 | 100 | 100 | 100

| | Notes |-- |-- |-- |-- |-- | | Notes |-- | Cal. |-- |-- |-- |-- | Cal. | Cal. |-- |-- |-- |-- |-- |--

| New | Part Number |-- |-- |-- |-- |-- | New | Part Number |-- |-- | 689644C92 |-- |-- |-- |-- | 691347C91 |-- |-- |-- |-- |-- |--

| ReNEWed | Part Number | 749644C92 | 749114C93 | 749113C93 | 749707C92 | 749706C92 | ReNEWed | Part Number | 735091C92 | 735090C92 | 735032C92 | 735033C92 | 749852C92 | 749853C92 | 735092C92 | 735093C92 | 735034C92 | 735035C92 | 749782C92 | 749851C92 | 735042C92 | 735077C92

DT466B (1978 - 82 Model Years) Code 12327 12327 12482 12482 12499 12499 12499 12499 12513 12513 12545 12545 12564 12564

DT466C (1983 - 86 Model Years) * Pumps 735182C91 and 735334C91 are interchangeable. Code 12482 12482 12499 12499 12513 12513

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| Pump | Type | MW | MW | MW | MW | MW | MW

| | Notes |-- |-- | Cal. | Cal. |-- |--

| New | Part Number | 1802604C92 | 1802604C92 | 1802608C92 |-- | 1802605C92 | 1802605C92

| ReNEWed | Part Number | 735334C91 * | 735182C91 * | 735186C91 | 735338C91 |-- | 735183C91

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3-5

DT466/DTA466

1975-93 Model Years

Fuel Injection Components (cont'd.)

Fuel Injection Pumps (cont'd.) DT466C (1983 - 86 Model Years) (cont'd.) Code 12514 12564 12564 12564

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| Pump | Type | MW | MW | MW | MW | Pump | Type | MW | MW | MW | MW | MW | Pump | Type | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | Pump | Type | MW | MW | MW | MW | MW

| | Notes |-- |-- |-- |-- | | Notes |-- |-- |-- |-- |-- | | Notes |-- |-- |-- |-- |-- |-- |-- | Cal. | Cal. | Cal. | | Notes | Cal. | Cal. |-- |-- |--

| New | Part Number |-- |-- | 1802606C92 |-- | New | Part Number | 1810059C91 | 1810054C92 |-- |-- |-- | New | Part Number | 1811681C91 | 1811680C91 |-- | 1811682C91 |-- |-- |-- |-- |-- |-- | New | Part Number | 1815266C91 | 1815267C91 |-- | 1815268C91 |--

| ReNEWedTM | Part Number | 735339C91 | 735351C91 | 735184C91 | 735336C91 | ReNEWed | Part Number | 735354C91 | 735357C91 | 735358C91 | 735353C91 | 735352C91 | ReNEWed | Part Number | 735434C91 | 735444C91 | 735430C91 | ZGA735479 | 735431C91 | ZGA735479 | 735435C91 | 735480C91 | 735481C91 | 735432C91 | ReNEWed | Part Number | 735482C91 | ZGA735433 | ZGA735483 | ZGA735436 | ZGA735484

DT466C (1987 Model Year) Code 12327 12482 12499 12513 12563

DT466C (1988 - 89 Model Years) Code 12088 12482 12482 12682 12NAN 12NAP 12NAR 12NAS 12NAT 12NAU

DT466C (1990 Model Year) Code 12NAS 12NAV 12NBA 12NBB 12NBC

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3-6

DT466/DTA466

1975-93 Model Years

Fuel Injection Components (cont'd.)

Fuel Injection Pumps DT466C (1991-93 Model Years) Code 12NCK 12NCL 12NCM 12NCN 12NCP 12NCR 12NCS 12NCT 12NCU 12NCW 12NCX 12NCY 12NCZ 12NDA 12NDJ 12NDJ 12NDK

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| Pump | Type | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW | MW

| | Notes |-- | Cal. |-- | Cal. |-- | Cal. |-- | Cal. |-- | Cal. |-- | Cal. | Tailored Torque | Cal. |-- |-- |--

| New | Part Number | 1815517C91 | 1815519C91 | 1815515C91 | 1815518C91 | 1816729C91 | 1815521C91 | 1817193C91 | 1817194C91 |-- | 1815503C91 | 1816731C91 | 1815520C91 | 1817694C91 | 1817695C91 | 1819325C91 | 1819885C91 |--

| ReNEWed | Part Number | 735485C91 | 735486C91 | ZGA735487 | 735488C91 | ZGA735489 | 735490C91 | ZGA735491 | ZGA735492 | ZGA735493 | ZGA735494 | ZGA735497 | ZGA735498 | ZGA735495 | ZGA735496 | 735499C91 | ZGA735501 | ZGA735502

Power Cylinder Components

Note: Pistons must be used in full sets.

Engine DT466A/B/C

| | | Piston, Sleeve | Description | Piston | & O-Ring Kit | SN 75000 & above | 1817520C2 | 1817646C92

| | Ring Kit | 1817247C93

Gaskets and Seals

Part Type Gasket Set, Front Cover Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft Seals, Valve Rotator

| | Description |-- | Without cylinder head set | Without valve seals | Seal and wear sleeve | w/wear sleeve | 12 required

| SN 567491 | SN 567492 | & Below | & Above | 680084C97 | 1813933C96 | 674399C96 | 1815668C93 | 1817254C96 | 1817254C96 | 690437C95 | 690437C95 | 1809964C92 | 1809964C92 | 681234C1 | --

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3-7

DT466/DTA466

1975-93 Model Years

Turbocharger Assemblies

Serial Number 447617 to 532980 447617 to 532980 447617 to 532980 447617 to 532980 532981 to 594839 532981 to 594839 532981 to 594839 618496 to end 618496 to end 618496 to end 618496 to end 618496 to end To 447616 To 447616

| | Application | Except Cal. | Except 165/180HP | Fed. | Cal. | 165/180HP (Fed.) | Except Cal. | Cal. (all CAC) | 210HP (Cal.) non| CAC | 270HP | 230 & 250HP | 220HP | 210HP | 195HP | Except 180HP Cal. | 180HP (Cal.)

| | Model | T04B | T04E | | T04B | T04E | T04E | T04E | T04E | | T04E | T04E | T04E | T04E | T04E | T04B | T04B

| New | Part Number | 1806078C92 | 1808749C92 | |-- |-- | 1811671C91 | 1808749C92 |-- | | 1817311C91 | 1817310C91 |-- | 1817530C91 | 1817308C91 | 1806078C92 |--

| Reman | Assembly | 991523C91 | 991526C91 | | 991524C91 | 991525C91 | 991528C91 | 991526C91 | 991572C91 | | 991641C91 | 991637C91 | 991636C91 | 991638C91 | 991634C91 | 991523C91 | 991522C91

| Reman | Center Housing |-- |-- | |-- |-- |-- |-- |-- | | 991577C91 |-- |-- |-- |-- |-- |--

Crankshaft, Connecting Rods and Bearings

Part Type Assembly w/Gear, Crankshaft Assembly, Connecting Rod Bearing Set, Crankshaft Bearing Set, Crankshaft Bearing Set, Crankshaft Bearing Set, Crankshaft Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod

| | Description | For DT466 | | For DT466 (late model only) | | w/thrust (undersize .030) | | w/thrust (undersize .020) | | w/thrust (undersize .010) | | w/thrust (std. size) | | Undersize (.030) | | Undersize (.020) | | Undersize (.010) | | Standard size |

| SN 439618 & | Below (Narrow) |-- | |-- | | 1823850C91 | | 1823849C91 | | 1823848C91 | | 1823847C91 | | 1823858C91 | | 1823857C91 | | 1823856C91 | | 1823855C91 |

| SN 439619 & | Up (Wide) |-- | | 688923C91 | | 1823846C91 | | 1823845C91 | | 1823844c91 | | 1823843C91 | | 1823854C91 | | 1823853C91 | | 1823852C91 | | 1823851C91 |

| Reman | Part Number | 735361C91 | | 735242C92 | |-- | |-- | |-- | |-- | |-- | |-- | |-- | |-- |

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3-8

DT466/DTA466

1975-93 Model Years

Cylinder Head Assembly

Complete assemblies with valves Engine DT466, C DT466A, B DT466C & DTA466

| | Description | SN 75000 through 532980 (1978 - 87 MY) | SN 74999 & below, head assembly w/valves | SN 532981 & above (1988 - 92 MY)

| New | Part Number | 1816969C92 |-- | 1815395C91

| Reman | Part Number | 749854C92 | 749635C92 | 735427C91

Exhaust Manifolds

Part Type Manifold, Three-piece Manifold, Three-piece Mounting Gasket, Manifold to cylinder head Mounting Studs, Turbocharger to center section

| Description | DT466 (front or rear section) | DT466 (center section) | One-piece | 4 required

| Part Number | 677628C1 | 677690C1 | 1809784C1 | 256333R1

Fan Belt Chart (Poly Vee Belts)

Engine DT466 (high torque) DT466 (standard torque)

| Without Air | w/Air Cond. | Cond. | (without Air Comp.) | 1819391C2 | 3515596C1 | 1841575C1 | 3515596C1

| w/Air Cond. | (w/Air Comp.) | Both belts | Both belts

Fan Drives and Components

Horton DriveMaster 2000, 5000 & 8000 Models Note: 1) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread). 2) Manual override switch kit is available. Order part number ZBH994187.

Model Year 9/93 & later 9/93 & later 9/93 & later 9/93 & later 9/93 & later

| Engine | DT466 (1.08:1 ratio) | DT466 (1.08:1 ratio) | DT466 (1.08:1 ratio) | DT466 (1.08:1 ratio) | DT466 (1.08:1 ratio)

| Part Type | Fan Blade, (28", 9 blade) 2.56" pilot | Fan Drive, DriveMaster | Harness | Kit, Remote Solenoid | Switch, Thermal

| Part Number | 2039347C1 | ZBH999024 | ZBH996125 | ZBH993249 | ZBH993672

®

3-9

DT466/DTA466

1975-93 Model Years

Fan Drives and Components (cont'd.)

Horton EC450 Retrofit Kit * Kit includes: fan clutch, fan blade, harness and external thermal switch Note: 1) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread). 2) Manual override switch kit is available. Order part number ZBH994187. 3) The I-6 engine is equipped with a 26" diameter metal fan and must be replaced by the nylon fan supplied in the Horton EC450 Retrofit Kit.

3000 & 4000 Models w/Front fan mount - flange style mounting Model Year Prior to 9/93

| Description | without Front PTO (15" fan center)

| Part Type | Complete Kit

| Part Number | ZBH996132

4000 Models w/Front fan mount - flange style mounting bracket Note: The I-6 engine with front PTO is equipped with a 23" diameter fan and must be replaced by the nylon fan supplied in the Horton EC450 Retrofit Kit.

Model Year Prior to 9/93

| Description | w/Front PTO (15" fan center)

| Part Type | Complete Kit

| Part Number | ZBH996131

Filters, Etc.

Part Type Filter, Fuel Filter, Fuel Filter, Fuel Filter, Oil Filter, Oil Filter, Water Filter, Water

| | Description | SN 638219 & above (standard) one filter | SN 638218 & below (secondary) | SN 638218 & below (primary) | Standard for International | Premium for International (extender oil filter) | For International (w/4 units of DCA-4) | normal service | For International (w/15 units of DCA-4) | full recharge

| International | Part Number | 1822588C1 |-- |-- |-- | 1811953C1 |-- | | 1820361C1 |

®

| Fleetguard | Part Number | FF5078 | FF5020 | FF5019 | LF3420 |-- | WF2071 | |-- |

®

3-10

DT466/DTA466

1975-93 Model Years

Filters, Etc. (cont'd.)

Part Type Filter, Water Kit, Maintenance Kit, Maintenance Strainer, Fuel

| | Description | For International (w/0 units of SCA) | special antifreeze | DT466, SN 638219 & above (oil & fuel filters) | DT466, SN 638218 & below (oil & fuel filters) | SN 638219 & above, engine-mounted (primary)

| International | Part Number |-- | |-- |-- | 1817677C91

| Fleetguard | Part Number | WF2101 | | MK11387 | MK11029 |--

Flywheel Assemblies with Ring Gear

Part Type Flywheel Flywheel Flywheel

| Description | w/MT (Flat Flywheel for 14" clutch) | w/MT (Flat Flywheel for 13" clutch) | w/Allison automatic or manual transmission

| Part Number | 1810855C93 | N/A | 683961C93

Exhaust Brakes

Complete Retrofit Kits and Service Kits Engine DT466A, B, C DT466A, B, C DT466A, B, C DT466A, B, C DT466A, B, C DT466A, B, C DT466A, B, C

| | Model Year | 75 - 93 | 75 - 93 | 75 - 93 | 75 - 93 | 75 - 93 | 75 - 93 | 75 - 93

| | Part Type | Assembly, Solenoid Valve | Auxiliary Air & Harness Group | Engine Control Group | Kit, Complete Retrofit | Switch Group, Clutch | Valve, Protection | Wire Harness

| Part | Number | J19304 | J19482 | J20241 | J18406 | J12261 | J18908 | J18899

Oil Cooler Elements

Part Type Element, Oil Cooler Element, Oil Cooler

| | Description | For DT466, SN 517251 & above (late style) | For DT466, SN 517250 & below (early style)

| New | Part Number | 1810171C2 |--

| Reman | Part Number | 735369C91 | 735260C92

Oil Pump/Oil Pan Assembly

Part Type Assembly, Oil Pump Assembly, Oil Pump

| | Description | For DT466, SN 466776 & above | (1.25" wide rotor) | For DT466, SN 466775 & below | (1" wide rotor)

| New | Part Number | 1808832C92 | | 1802666C92 |

| Reman | Part Number | 735324C91 | | 735249C91 |

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3-11

DT466/DTA466

1975-93 Model Years

Starter Motors: New and Reman

Note: Engine All All All All All All OCP is an abbreviation for Over Crank Protection.

| | Type | 37MT | 40MT | 42MT | 42MT | | 42MT | | 42MT |

| | Description | Std. without OCP | Opt. HD w/OCP | Opt. HD w/OCP | Opt. HD without OCP; 11 pinion teeth | - switch position 082 | Opt. HD without OCP; 12 pinion teeth | - switch position 082 | Opt. HD without OCP; 12 pinion teeth | - switch position 278

| New | Delco P/N | 1993874 |-- | 1990406 | 1990483 | | 1990492 | |-- |

| Reman | Delco P/N | 10461089 | 10461049 | 10461233 | 10461052 | | 10461050 | | 10479003 |

Thermostats

Application All bus chassis from 1975 to 92 (DT466) All bus chassis from 1975 to 92 (DT466)

| Degree | Part Number | 180 | 1801191C91 | 192 | 684739C1

Water Pumps

New OEM Water Pump: is the pump that was originally used in production and designed by International® engine engineering. Remanufactured OEM Water Pump: is the lowest cost pump, remanufactured using OEM approved methods and parts. Engine DT466A, B DT466C DT466C

| | Application | Before 10/91 | Before 10/91 | After 10/91 (screw-on fan drive)

| New OEM | Part Number | 685155C95 | 685155C95 | 1815538C91

| Reman OEM | Part Number | 735327C91 | 735327C91 | 735445C91

®

3-12

DT360/DTA360

1987-1993 Model Years

4

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 Flywheel Assemblies with Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 Oil Pump/Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 Starter Motors: New and Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

DT360/DTA360

1987-1993 Model Years

Engines, ReNEWedTM

Basic Long Block engines includes: crankcase, crankshaft, connecting rods, pistons, sleeves, piston rings, camshaft, tappets, bearings, oil seals, idler gear, cylinder head with valve train and push rods. Premium Long Block (Stripped) engine is a basic long block engine plus: oil pump, front cover, oil pan, oil cooler, injection nozzles (except part number 735410C94), valve cover, water pump, thermostat and housing. Running (Trimmed) engine is a premium long block engine plus: intake manifold, exhaust manifold, turbocharger and lines, fuel injection pump with lines, injection pump gear, fuel filter assembly, coolant filter, flywheel housing, vibration damper, crankshaft pulley, oil filter, oil level gauge, water pump pulley and vent tube. Note: The 1989 and newer engines have a narrow front cover. Two of the 1815320C1 spacers must be used to install a newer engine in a 1988 or earlier chassis.

DT360/DTA360 * For Basic Long Block engines, use part number ZGA735403. ** For Basic Long Block engines, use part number ZGA735404. *** For Basic Long Block engines, use part number ZGA735411. Engine DT360 DT360 DT360 DT360 DT360 DTA360 DTA360 DTA360 DTA360 DTA360 DTA360 DTA360 DTA360 DTA360

| | Model Year | 87 | 88 | 88 | 88 | 89 - 93 | 89 | 89 | 89 | 90 | 90 | 91 | 91 - 93 | 91 - 93 | 91 - 93

| | Description | All HP (50 State) | 170HP (Fed.) | 180HP (Fed.) | All HP (50 State) | All HP (50 State) | 170HP (Fed.) | 175HP (Cal.) | 180HP (Fed.) | 170HP (50 State) | 185HP (50 State) | 170HP (Fed.) | 185HP (Fed.) | 190HP (Cal.) | 190HP (Fed.)

| Premium Long Block | ReNEWed P/N | 735402C94 * | 735404C94 ** | 735404C94 ** | 735404C94 ** | 735410C94 ** | 735410C94 ** | 735410C94 ** | 735410C94 ** | 735410C94 ** | 735410C94 ** | 735410C94 *** | 735410C94 *** | 735410C94 *** | 735410C94 ***

| Running | ReNEWed P/N |-- | 88P3170FR4 | 88P3180FR4 |-- |-- | 89P3170FR4 | 89P3175CR4 | 89P3180FR4 | 90P3170AR4 | 90P3185AR4 | 91P3170FR4 |-- | 91P3190CR4 | 91P3190FR4

®

4-2

DT360/DTA360

1987-1993 Model Years

International® WorksTM Kits

Each Works Kit includes the following parts: crankcase gasket set, cylinder head gasket set, main bearings (std.), rods bearings (std.), hardened cylinder sleeves, pistons and pins, plasma piston rings, one piece oil pan gasket and sleeve o-rings. Engine DT360 DT/DTA360

| Serial Number | Kit Description | Part Number | 30001 to 39374 (87 MY) | -- | 1812645C99 | 39375 to 112786 | Plasma ring upgrade | 1817253C96

Fuel Injection Components

Fuel Injector Nozzles Note: 1) For best performance and reliability, always replace injectors in full sets. 2) Use part number 1694738C91 to replace rubber fuel lines, hose clips, dust grommets and the return line end plug for all DT360, DTA360 engines.

Body Code (Stamped On Injector) 10 18 E G Fuel Injection Pumps DT360 (1987 Model Year) Code 12062 12063

| New | Injector Nozzle | 1815409C91 | 1817418C92 | 1810398C91 | 1813859C91

| ReNEWed | Injector Nozzle | 735384C91 | 735426C91 | 735387C91 | 735382C91

| | HP | 165HP | 170HP | | HP | 180HP | 175HP | 175HP | 170HP

| Pump | Type |A |A | Pump | Type |A |A |A |A

| | Notes | Fed. | Fed. | | Notes | Fed. | Cal. | Cal. | Fed.

| New | Part Number |-- |-- | New | Part Number |-- |-- |-- |--

| ReNEWed | Part Number | 735389C91 | 735390C91 | ReNEWed | Part Number | 735380C91 | 735388C91 | 735381C91 | 735379C91

DT360 (1988 - 89 Model Years) Code 12063 12NAJ 12NAJ 12NAK

®

4-3

DT360/DTA360

1987-1993 Model Years

Fuel Injection Components (cont'd.)

Fuel Injection Pumps (cont'd.) DT360 (1990 Model Year) Code 12NCA 12NCB

| | HP | 170HP | 185HP | | HP | 170HP | 170HP | 185HP | 185HP | 185HP | 185HP | | HP | 190HP | 190HP | 190HP | 190HP | 170HP | 170HP | 170HP

| Pump | Type |A |A | Pump | Type |A | MW |A | MW |A | MW | Pump | Type |A | MW |A | MW |A |A | MW

| | Notes | 50 State | 50 State | | Notes | Fed. | Cal. | Fed. | Cal. | Fed. | Cal.

| New | Part Number |-- |-- | New | Part Number |-- | 1816727C91 |-- | 1815516C91 | 1818798C91 | 1817192C91

| ReNEWedTM | Part Number | 735386C91 | 735385C91 | ReNEWed | Part Number | 735466C91 | 735467C91 | 735468C91 | ZGA735469 | 735470C91 | ZGA735471 | ReNEWed | Part Number | ZGA735474 | ZGA735474 | 735476C91 | 735477C91 | ZGA735503 | ZGA735472 | ZGA735473

DT360 (1991 Model Year) Code 12NCC 12NCD 12NCE 12NCG 12NCH 12NCJ

DT360 (1992 and up Model Years) Code 12NDB 12NDC 12NDD 12NDE 12NDG 12NDG 12NDH

| | New | Notes | Part Number | Fed. |-- | Cal. | 1818797C91 | Fed. | 1818798C91 | Fed. | 1818799C91 | SN 131966 & above (Fed.) | 1819884C91 | SN 72707 to 131965 (Fed.)| 1819273C91 | Cal. |--

Gaskets and Seals

Part Type Gasket Set, Front Cover Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft Seals, Valve Rotator

| Description |-- | Without cylinder head set | Without valve seals | Seal and wear sleeve | w/wear sleeve | 12 required

| Part Number | 1813933C96 | 1817256C98 | 1817255C95 | 690437C95 | 1809964C92 | 681234C1

®

4-4

DT360/DTA360

1987-1993 Model Years

Turbocharger Assemblies

To identify the proper turbocharger, locate the production part number stamped on the unit. This number is equivalent to the New Part Number for the DT360 engine. DT360 (SN up to 90975) HP 165/170 HP (without CAC) 175/180 HP (w/CAC) DTA360 (SN 90976 to 131964) HP 170/185/190 HP DTA360 (SN 1319645 and up) HP 170/185/190 HP

| | AR Ratio | 1.00 | 1.15

| | Model | T04E17 | T04E17

| New | Part Number | 1810017C91 | 1810018C91

| Reman | | Assembly | Reman CHRA | 991534C91 | 991575C91 | 991535C91 | 991576C91

| | | New | Reman | Reman AR Ratio | Model Part Number | Assembly | | | CHRA | 1.00 | T04E17 | 1817307C91 | 991635C91 | -- | | | New | Reman | Reman AR Ratio | Model Part Number | Assembly | | | CHRA | 1.00 | T04E17 | 1819904C91 | 991698C91 | --

Crankshaft, Connecting Rods and Bearings

Part Type Assembly w/Gear, Crankshaft Assembly, Connecting Rod Bearing Set, Crankshaft Bearing Set, Crankshaft Bearing Set, Crankshaft Bearing Set, Crankshaft Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod

| | Description | For DT360 | For DT360 | w/thrust (std. size) | w/thrust (undersize .010) | w/thrust (undersize .020) | w/thrust (undersize .030) | Standard size | Undersize (.010) | Undersize (.020) | Undersize (.030)

| New | Part Number |-- |-- | 1823859C91 | 1823860C91 | 1823861C91 | 1823862C91 | 1823863C91 | 1823864C91 | 1823865C91 | 1823866C91

| Reman | Part Number | 735362C91 | 735363C92 |-- |-- |-- |-- |-- |-- |-- |--

Cylinder Head Assembly

Engine DT360

| | Description | All except 1987 MY, SN 39374 & lower

| New | Reman Part Number | | Part Number | 1815408C92 | 735364C91

®

4-5

DT360/DTA360

1987-1993 Model Years

Exhaust Manifolds

Part Type Manifold, Three-piece Manifold, Three-piece Mounting Gasket, Manifold to cylinder head Mounting Studs, Turbocharger to center section

| Description | DT360 (center section) | DT360 (front or rear section) | One-piece | 4 required

| Part Number | 1810372C1 | 1810373C1 | 1810169C2 | 256333R1

Fan Drives and Components

Retrofit Horton engine controlled fan drives for International® engines * Kit includes: fan clutch, fan blade, harness and external thermal switch Note: 1) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread). 2) Manual override switch kit is available. Order part number ZBH994187. 3) The I-6 engine is equipped with a 26" diameter metal fan and must be replaced by the nylon fan supplied in the Horton EC450 Retrofit Kit. 4) The I-6 engine with front PTO is equipped with a 23" diameter fan and must be replaced by the nylon fan supplied in the Horton EC450 Retrofit Kit.

Model Year Prior to 9/93 Prior to 9/93

| Description | w/Front PTO (15" fan center) | Without Front PTO (15" fan center)

| Part Type | Retrofit Kit, EC450 | Retrofit Kit, EC450

| Part Number | ZBH996131 | ZBH996132

Filters, Etc.

Part Type Filter, Fuel Filter, Oil Filter, Oil Filter, Water Filter, Water

| | Description | Standard (one filter) | Premium for International (extender oil filter) | Standard for International | For International (w/0 units of SCA) | special antifreeze | For International (w/15 units of DCA-4) | full recharge

| International | Part Number | 1822588C1 | 1811953C1 |-- |-- | | 1820361C1 |

| Fleetguard | Part Number | FF5078 |-- | LF3420 | WF2071 | |-- |

®

4-6

DT360/DTA360

1987-1993 Model Years

Filters, Etc. (cont'd.)

Part Type Filter, Water Kit, Maintenance Strainer, Fuel

| | Description | For International (w/4 units of DCA-4) normal | service | DT/DTA360 (oil & fuel filters) | SN 117789 & above, engine-mounted (primary)

| International | Part Number |-- | |-- | 1817677C91

| Fleetguard | Part Number | WF2106 | | MK11387 |--

Flywheel Assemblies with Ring Gear

Part Type Flywheel Flywheel Flywheel

| Description | w/Allison automatic or manual transmission | w/MT (flat flywheel for 13" clutch) | w/MT (flat flywheel for 14" clutch)

| Part Number | 683961C93 | N/A | 1810855C93

Oil Cooler Elements

Part Type Element, Oil Cooler Element, Oil Cooler

| | Description | For DT360, SN 39374 & below (early style) | For DT360, SN 39375 & above (late style)

| New | Part Number |-- | 1810216C2

| Reman | Part Number | N/A | 735365C91

Oil Pump/Oil Pan Assembly

Part Type Assembly, Oil Pump Gasket, Oil Pan

| | Description | For all DT360 (1" wide rotor) | One-piece

| New | Part Number | 1802666C92 | 671825C4

| Reman | Part Number | 735249C91 | N/R

Starter Motors: New and Reman

Note: OCP is an abbreviation for Over Crank Protection.

Engine All

| | | Type | Description | 37MT | Standard without OCP

| New | Reman Delco P/N | Delco P/N | | 1993874 | 10461089

®

4-7

DT360/DTA360

1987-1993 Model Years

Thermostats

Engine DT/DTA360 DT/DTA360

| Degree | Part Number | 180 | 1801191C91 | 192 | 684739C1

Water Pumps

New OEM Water Pump: is the pump that was originally used in production and designed by International® engine engineering. Remanufactured OEM Water Pump: is the lowest cost pump, remanufactured using OEM approved methods and parts.

Engine DT360 DT360

| | Application | All trucks and buses after 10/91 (screw-on fan drive) | All trucks and buses before 10/91 (6-bolt fan | drive mounting)

| New OEM | Part Number | 1815538C91 | 685155C95 |

| Reman OEM | Part Number | 735445C91 | 735327C91 |

®

4-8

VT365

2002 and Later

5

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 EGR Valve, Cooler and Outlet Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Electronic Controls, Engine-Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 Engines, New Exchange Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3 Glow Plugs and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Oil Cooler Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Power Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3 Starter Motors: New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Turbocharger Assembly Production Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3 Valve Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Water Pump, Seal and Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

VT365

2002 and Later

Engine Identification

The VT365 can be identified by the permanent engine serial number located on the left rear corner of the crankcase. This serial number may be required for proper parts identification. Model Year 2002.5

| Beginning SN | 986

| Description | Introduced by International in 2002 Model Year

Engines, New Exchange Service

VT365 Service Engine Model Year 2002.5 2002.5 2002.5

| Description | Skeleton | Stripped | Trimmed

| Part Number | 1843010C91 | 1843011C91 | 1843012C91

Fuel Injection Components

Fuel Injectors Serial Number 986 & above

| New Part Number | 1843089C91 | Part Number | 1843045C92 | Part Number | 1844298C1 | New Part Number | 1839437C93

| ReNEWedTM Part Number |--

High Pressure Pump Serial Number 986 & above

Injector Hold Down Clamp Serial Number 986 & above

Injector Oil Pressure Regulator Assembly Serial Number 986 & above

| ReNEWed Part Number |--

®

5-2

VT365

2002 and Later

Fuel Injection Components (cont'd.)

Injector Seal Kit Note: Kit is for one injector only. Serial Number 986 & above

| Part Number | 1843682C91

Power Cylinder Components

Application All HP ratings

| Model Year | 2002.5

| Piston Kit | 1847023C91

Gaskets and Seals

Serial Number 986 and above Part Type Gasket Set, Front Cover Gasket, Cylinder Head Gasket, Oil Pan Drain Plug Gasket, Valve Cover Kit, Injector Seals and O-ring Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft

| Description |-- |-- |-- |-- | For one injector |-- |--

| Part Number | 1836556C1 | 1840463C2 | 1822712C1 | 1838250C1 | 1843682C91 | 1837597C1 | 1834635C91

Turbocharger Assembly Production Part Numbers

To identify the proper turbocharger, locate the production part number stamped on the unit. Note: For further information on turbochargers, see TSI 02-12-24.

Production Part Number 1837985C92

| Service/Sales | Part Number | 1840055C94

| | Reman Part Number |--

Electronic Controls, Engine-Mounted

* Order 1837127C4 for Injector Drive Module (IDM); or for Electronic Control Module (ECM) use one 1839368C1 ECM Module and one 1844247C91 ECM/IDM Hardware Kit.

Part Type Kit, EGR Valve Module, CEC -Diamond LogicTM Regulator, Injection Oil Pressure Relay, Glow Plug Sensor, Camshaft Position Sensor, Crankshaft Position Sensor, Engine Coolant Temperature Sensor, Engine Oil Pressure Sensor, Engine Oil Temperature

| Description |-- |-- |-- |-- |-- |-- |-- |-- |--

| Abbr. | EGR | CEC | IPR | GPR | CAMP | CKP | ECT | EOP | EOT

| Part Number | 1840778C91 | 1839841C93 * | 1839437C93 | 1840903C91 | 1835985C91 | 1828345C91 | 1836537C91 | 1839415C91 | 1836537C91

®

5-3

VT365

2002 and Later

Electronic Controls, Engine-Mounted (cont'd.)

Part Type Sensor, Exhaust Back Pressure Sensor, Injection Control Pressure Sensor, Manifold Absolute Pressure Sensor, Manifold Air Temperature

| Description |-- |-- |-- |--

| Abbr. | EBP | ICP | MAP | MAT

| Part Number | 1837012C1 | 1835923C91 | 1840078C1 | 1836539C91

Glow Plugs and Relays

Part Type Glow Plug Relay, Glow Plug

| Description | Part Number |-- | 1836600C1 |-- | 1840903C91

Crankshaft, Connecting Rods and Bearings

Part Type Assembly with Gear, Crankshaft Assembly, Connecting Rod Bearing, Connecting Rod Bearing, Crankshaft and Thrust

| | Description |-- |-- | Two halves (standard size) |--

| New | Part Number | 1837059C91 | 1834718C91 | 1843034C91 | 1843028C91

| Reman | Part Number |-- |-- |-- |--

Cylinder Head Assembly

Part Type Assembly w/Valves, Head

| | Serial Number | 986 & above

| New | Reman | Part Number | Part Number | 1843030C95 | --

EGR Valve, Cooler and Outlet Kits

Part Type Kit, Cooler Kit, Outlet Valve, EGR

| Part Number | 1840700C94 | 1840757C91 | 1840917C91

Filters, Etc.

Part Type Filter, Fuel Filter, Oil Paint, Spray

| Description | Standard | Standard | Engine (blue) 11 oz.

| Part Number | 1843162C91 | 1840752C91 | CHSP29037

®

5-4

VT365

2002 and Later

Oil Cooler Replacement Kit

Part Type Kit, Oil Cooler Replacement

| Description | Part Number |-- | 1840756C92

Oil Pump Assembly

Part Type Assembly, Oil Pump Pickup Tube

| Description | Part Number |-- | 1839348C91 |-- | 1835290C3

Starter Motors: New

Leece Neville - Standard Position (Gear Reduced Drive Starters) Note: OCP is an abbreviation for Over Crank Protection.

Engine VT365 VT365

| | Type | Gear Reduced Drive | Gear Reduced Drive

| | Description | Std. without OCP | Std. w/OCP

| New | Service P/N | 3571513C91 | 3574564C91

Valve Covers

Description Left Right

| Part Number | 1843096C91 | 1843095C91

Water Pump, Seal and Pulley

Note: Water filter sold separately. Part Type Pulley, Water Pump Pump, Water Seal, Water Pump

| Description |-- | New (w/Gasket) |--

| Part Number | 1840184C1 | 1840116C91 | 1836786C1

®

5-5

Notes

5-6

T444E/7.3DIT

1994 and Later

6

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15 ECM Matrix (3-Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11 Electronic Controls, Chassis-Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13 Electronic Controls, Engine-Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 Engines, New Exchange Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9 Glow Plugs and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5 Oil Cooler Element, Gaskets and O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 Sensor Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14 Starter Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11 Turbocharger Assembly Production Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20

T444E/7.3DIT

1994 and Later

Engine Identification

The T444E can be identified by the permanent engine serial number stamped at rear oil cooler pad. This serial number may be required for proper parts identification. Model Year 1994 1994.5 1995 1995.5 1996.5 1996.5 1997 1997.5 1998 1999 2000.5

| | Beginning SN | 000500 | 0058559 | 0192398 | | 0216543 | 0375549 | | 0400797 | 0460195 | 634234 | | 661895 | | 843990 | | 1419278 |

| | Description | Introduced in International with aluminum water pump left inlet | Cast iron water pump right inlet, turbocharger | High pressure pump with edge filter and drain check valve, new | cylinder heads | High pressure pump, new pistons and rings, front cover and reservoir | New front cover, oil pan and pickup, pistons and rings, gold | contact sensors | New camshaft timing | New split-shot injectors, new ECMs and 250HP | Introduces Consolidated Engine Controller (CEC), Diamond LogicTM | on International applications | New pistons and rings, turbos, wiring harness, HP hydraulic | hoses, HP hydraulic pump | New intake cover, fuel filter bracket, fuel pump hoses, | turbocharger, air pipes | New turbocharger, high pressure oil hoses, CAC manifold, | wiring harness, introduced coolant conditioner options

®

®

6-2

T444E/7.3DIT

1994 and Later

Engines, New Exchange Service

See CT 400 for more information on specifications and engine ratings on the following engines. Note: 1) Lineset contains 12VVP to indicate EBPD option. 2) EBPD is an abbreviation for Exhaust Back Pressure Device.

T444E (without EBPD) - MY 2000.5 (SN 1419278 and Above) Ratings [email protected] 460TQ (50 State) [email protected] 460TQ (LEV/CFFV 49 State) [email protected] 520TQ (50 State) [email protected] 520TQ (LEV/CFFV 49 State) [email protected] 540TQ (50 State) [email protected] 540TQ (LEV/CFFV 49 State)

| | Code | 12NNA | 12NNH | | 12NNB | 12NNJ | | 12NNC | 12NNK | | | Code | 12NNA | 12NNH | | 12NNB | 12NNJ | | 12NNC | 12NNK | | | Code | 12NND | 12NNE | | Code |--

| Short Block | (Skeleton) P/N | 1831530C91 | 1831530C91 | | 1831530C91 | 1831530C91 | | 1831530C91 | 1831530C91 | | Short Block | (Skeleton) P/N | 1831530C91 | 1831530C91 | | 1831530C91 | 1831530C91 | | 1831530C91 | 1831530C91 | | Short Block | (Skeleton) P/N | 1831530C91 | 1831530C91 | Short Block | (Skeleton) P/N | 1831530C91

| Long Block | (Stripped) P/N | 1833784C91 | 1833784C91 | | 1833784C91 | 1833784C91 | | 1833784C91 | 1833784C91 | | Long Block | (Stripped) P/N | 1833784C91 | 1833784C91 | | 1833784C91 | 1833784C91 | | 1833784C91 | 1833784C91 | | Long Block | (Stripped) P/N | 1833784C91 | 1833784C91

| Running | (Trimmed) P/N | 1833783C91 | 1833783C91 | | 1833783C91 | 1833783C91 | | 1833783C91 | 1833783C91 | | Running | (Trimmed) P/N | 1833785C91 | 1833785C91 | | 1833785C91 | 1833785C91 | | 1833785C91 | 1833785C91 | | Running | (Trimmed) P/N | 1833786C91 | 1833786C91

T444E (w/EBPD) - MY 2000.5 (SN 1419278 and Above) Ratings [email protected] 460TQ (50 State) [email protected] 460TQ (LEV/CFFV 49 State) [email protected] 520TQ (50 State) [email protected] 520TQ (LEV/CFFV 49 State) [email protected] 540TQ (50 State) [email protected] 540TQ (LEV/CFFV 49 State)

T444E (High Torque) - MY 2000.5 (SN 1419278 and Above) Ratings [email protected] 560TQ (50 State) [email protected] 620TQ (50 State) T444E - (SN 1419277 and Below) Ratings All HP ratings

| Long Block | Running | (Stripped) P/N | (Trimmed) P/N |-- |--

®

6-3

T444E/7.3DIT

1994 and Later

Engines, ReNEWedTM

Short Block (Skeleton) engine includes: assembled crankcase short block with crankshaft, pistons, camshaft, followers and timing gears. Long Block (Stripped) engine is the Short Block engine plus: heads, valve train, front cover, oil cooler, valve covers, oil pan, injectors, rear cover, seals, dampener and high pressure pump. This engine has been hot dyno tested, ready to install. Running (Trimmed) engine is the Long Block engine plus: water pump, fuel pump, complete turbo systems ans high pressure oil pump. This engine has been hot dyno tested, ready to install. Note: ReNEWed engines use the latest designed components. SN breaks do not apply.

T444E International® * Includes standard injectors ** No longer available. Use ReNEWed part number. Model Year 94 - 96.5 94 - 96.5 94 - 96.5

94 - 96.5 97 97 97

97

98 98 98 98 98 99 99 99 99 99

| | Application |-- |-- | w/EBPD | (12VVP) | exc. HT | w/o EBPD | (exc. HT) |-- | HT | w/EBPD | (12VVP) | exc. HT | w/o EBPD | (12VVP) | exc. HT |-- |-- | HT | w/EBPD | (exc. HT) | w/o EBPD | (exc. HT) |-- |-- | HT | w/EBPD | (exc. HT) | w/o EBPD | (exc. HT)

| | Reference | ReNEWed | Serial Number | Part Number | Trim Level | Up to 460195 | 1830846C92 ** | Long Block | Up to 460195 | 1831530C91 | Short Block | Up to 460195 | 1830967C92 ** | Running | | | | | | | Up to 460195 | 1830965C92 ** | Running | | | | 460195 to 661893 | 1831032C91 ** | Short Block | 460195 to 661893 | 1831291C91 ** | Running | 460195 to 661893 | 1831293C91 ** | Running | | | | | | | 460195 to 661893 | 1831292C91 ** | Running | | | | | | |-- | 1831530C91 ** | Short Block |-- | 1831531C91 ** | Long Block |-- | 1831591C91 ** | Running |-- | 1831589C91 ** | Running | | | |-- | 1831590C91 ** | Running | | | |-- | 1831530C91 | Short Block |-- | 1831748C91 ** | Long Block |-- | 1831750C91 ** | Running |-- | 1831749C91 ** | Running | | | |-- | 1831747C91 ** | Running | | |

| ReNEWed | Part Number | 2501676C91* | 2501668C91 | 2501674C91 | | | 2501675C91 | | 2504315C91 | 2508349C91 | 2502497C91 | | | 2502496C91 | | | 2507180C91 | 2507181C91 | 2507184C91 | 2507183C91 | | 2507182C91 | | 2507180C91 | 2509021C91 | 2509020C91 | 2509019C91 | | 2509018C91 |

®

6-4

T444E/7.3DIT

1994 and Later

Engines, ReNEWed (cont'd.)

7.3DIT Ford Model Year 94 94 - 95 94 - 96 95 95 95 96 96 96 96 96 96 97 97 97 97 97 97 97

| | Application | F Series Pickup | F Series Pickup | E & F Series | E Series Van | E Series Van | F Series Pickup | E Series Van | E Series Van | E Series Van | F Series Pickup | F Series Pickup | F Series Pickup | E & F Series | E Series Van | E Series Van | F Series Pickup | F Series Pickup | F Series Pickup | F Series Pickup

| | Notes | 50 States | Includes Injectors |-- | 50 States | Includes Injectors | 50 States | Includes Injectors | California only | Exc. California | Includes Injectors | Exc. California | California only |-- | 50 States | 50 States | California | Exc. California | California only | Exc. California

| ReNEWed | Trim Level | Running | Long Block | Short Block | Running | Long Block | Running | Long Block | Running | Running | Long Block | Running | Running | Short Block | Long Block | Running | Running | Running | Long Block | Long Block

| ReNEWed | Part Number | 2501685C91 | 2501669C91 | 2501668C91 | 2501682C91 | 2501670C91 | 2501686C91 | 2501667C91 | 2501683C91 | 2501684C91 | 2501671C91 | 2501673C91 | 2501672C91 | 2504315C91 | 2504317C91 | 2504312C91 | 2504313C91 | 2504314C91 | 2504318C91 | 2504316C91

International WorksTM Kits

Each kit contains the typical parts required for a simple overhaul. Those parts include: crankcase gasket set, cylinder head gasket set, main bearings, rod bearings, pistons with pins, plasma piston rings, new oil cooler, new oil pump gerotor, set of glow plugs, turbo installation gaskets, front cover gaskets, injector o-rings, crankshaft thrust bearings, rear crankshaft seal with wear sleeve and front crankshaft seal with wear sleeve. T444E Serial Number 500 to 216543 500 to 216543 500 to 216543 500 to 216543 216544 to 1419276 216544 to 1419276 216544 to 1419276 216544 to 1419276

| Model Year | 1994-96 | | 1994-96 | 1994-96 | 1994-96 | 1996-2000.5 | 1996-2000.5 | 1996-2000.5 | 1996-2000.5

| Kit Description | Standard pistons and rings - Replaces | 991866C92 | .010 oversized pistons and rings | .020 oversized pistons and rings | .030 oversized pistons and rings | Standard pistons and rings | .010 oversized pistons and rings | .020 oversized pistons and rings | .030 oversized pistons and rings

| Part Number | 1841379C91 | | 1841380C91 | 1839094C91 | 1841382C91 | 1841383C91 | 1841384C91 | 1841385C91 | 1841386C91

®

6-5

T444E/7.3DIT

1994 and Later

Fuel Injection Components

Note: For further information on Fuel Injectors, see TSI 96-12-19 for 1994 - 96 Model Years; TSI 97-12-06 for 1997 Model Year; TSI 99-12-12 for 1998 Model Year; TSI 99-12-11 for 1999 Model Year and TSI 00-12-04 for 2000 - 2001 Model Years.

Engine Ratings w/ReNEWedTM Fuel Injectors T444E (94 - 96 Model Years - SN 460194 and below **) * High Torque Rating ** ReNEWed engines use the latest designed components. SN breaks do not apply. Engine T444E T444E T444E T444E T444E

| | | Code | [email protected]/Gov. | 12NDX & 12NHS | [email protected]/2500 | 12NDY & 12NHT * | [email protected]/2500 | 12NDZ & 12NHU * | [email protected]/2500 | 12NHW & 12NHZ | [email protected]/2500 | 12NHX & 12NJA | [email protected]/2500

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| Body | Code | AA | AC | AC | AA | AA

| ReNEWed | Injector | 1822801C99 | 1824456C97 | 1824456C97 | 1822801C99 | 1822801C99

T444E (97 Model Year - SN 460195 to 843989 **) w/Split-Shot Injectors Note: Reference TSI 01-12-04 for use of long lead injectors to improve engine performance (For SN 460195 to 843989 - use 1833647C91). ** ReNEWed engines use the latest designed components. SN breaks do not apply.

Engine T444E T444E T444E

| | Code | 12NDX & 12NHS | 12NHW & 12NHZ | 12NHX & 12NJA

| | [email protected]/Gov. | [email protected]/2500 | [email protected]/2500 | [email protected]/2500

| | [email protected] | [email protected] | [email protected] | [email protected]

| Body | Code | AB | AB | AB

| ReNEWed | Injector | 1824583C98 | 1824583C98 | 1824583C98

T444E (97 Model Year - SN 460195 to 843989 **) w/Split-Shot Injectors Note: Reference TSI 01-12-04 for use of long lead injectors to improve engine performance (For SN 460195 to 843989 - use 1833647C91). * ** High Torque Rating ReNEWed engines use the latest designed components. SN breaks do not apply.

Engine T444E T444E

| | | Code | [email protected]/Gov. | 12NDY & 12NHT * | [email protected]/2500 | 12NDZ & 12NHU * | [email protected]/2500

| | [email protected] | [email protected] | [email protected]

| Body | Code | AB | AB

| ReNEWed | Injector | 1824583C98 | 1824583C98

®

6-6

T444E/7.3DIT

1994 and Later

Fuel Injection Components (cont'd.)

Engine Ratings w/ReNEWed Fuel Injectors (cont'd.) T444E (98 Model Year - SN 460195 to 843989 **) w/CEC Engine Controller Note: Reference TSI 01-12-04 for use of long lead injectors to improve engine performance (For SN 460195 to 843989 - use 1833647C91). * ** High Torque Rating ReNEWed engines use the latest designed components. SN breaks do not apply.

Engine T444E T444E T444E T444E T444E

| | Code | 12NJR & 12NJX | 12NJS & 12NJY | 12NJT & 12NJZ | 12NJU & 12NKW * | 12NJV & 12NKY *

| | [email protected]/Gov. | [email protected]/2600 | [email protected]/2600 | [email protected]/2600 | [email protected]/2600 | [email protected]/2600

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| Body | Code | AB | AB | AB | AB | AB

| ReNEWed | Injector | 1824583C98 | 1824583C98 | 1824583C98 | 1824583C98 | 1824583C98

T444E (99 Model Year - SN 843990 and up**) w/CEC Engine Controller Note: 1) Reference TSI 01-12-04 for use of long lead injectors to improve engine performance (For SN 843990 and Up - use 1833646C92). 2) Long lead injector P/N 1833646C92 was used in production as the # 8 injector for SN 1313828 and Up. * ** High Torque Rating ReNEWed engines use the latest designed components. SN breaks do not apply.

Engine T444E T444E T444E T444E T444E T444E T444E

| | Code | 12NJR & 12NJX | 12NJS & 12NJY | 12NJT & 12NJZ | 12NJU & 12NKW * | 12NJV & 12NKY * | 12NKK | 12NLK

| | [email protected]/Gov. | [email protected]/2600 | [email protected]/2600 | [email protected]/2600 | [email protected]/2600 | [email protected]/2600 | [email protected]/2600 | [email protected]/2600

| | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected] | [email protected]

| Body | Code | AB | AB | AB | AB | AB | N/A | N/A

| ReNEWed | Injector | 1831487C93 | 1831487C93 | 1831487C93 | 1831487C93 | 1831487C93 | 1831487C93 | 1831487C93

®

6-7

T444E/7.3DIT

1994 and Later

Fuel Injection Components (cont'd.)

Fuel Injector Cross Reference Note: You must replace injectors with identical body codes used originally. · Production part numbers are etched on top of production injectors. · ReNEWedTM injector part numbers are etched on top of service injectors. · Production assembly part numbers are used by engine plants. · ReNEWed assembly part numbers can be ordered through PDCs. · Use 1833564C91 Kit, which includes injector seals and o-rings for one injector. · Assembly includes seals. * Non-Service Part Number, order ReNEWed Injector Assembly

Injector Description High Output Split Shot Split Shot (99 MY) Standard

| Production | Injector P/N | 1822890C1 | 1822803C1 | | 1831550C1 | | 1816187C3

| ReNEWed | Injector P/N | 1824472C2 * | 1825125C2 * | | 1831487C93 | | 1821836C3 *

| Production | Assy. P/N | 1824455C94 | 1824582C94 | | 1831551C1 | | 1822800C95

| ReNEWed | Assy. P/N | 1824456C97 | 1824583C98 | | 1831487C93 | | 1822801C99

| Body | Code | AC | AB | | AD | | AA

| | Replaced by History |-- | AB replaced AA on SN | 4601095. | AD replaced AB on SN | 843990. |--

Fuel Pump Assembly Note: ReNEWed engines use the latest designed components. SN breaks do not apply. Serial Number Up to 843989 843990 and up

| New | Part Number | 1824415C93 | 1831449C91

| ReNEWed | Part Number |-- |-- | ReNEWed | Part Number | 2503701C91 | 2503701C91 | 2503703C91 | 2503703C91 | 2503704C91 |-- | Reman | Part Number |-- |--

High Pressure Injector Oil Pump Assembly Serial Number 005500 through 192398 192399 through 216543 216544 through 460174 460175 through 661894 661895 through 843989 843990 and up

| New | Part Number | 1825271C93 | 1825260C91 | 1825248C91 | 1826794C93 | 1830857C91 | 1831449C91 | New | Part Number | 1833798C91 | 1841217C91

Injector Oil Pressure Regulator Assembly Serial Number 005500 through 216543 216544 and up

®

6-8

T444E/7.3DIT

1994 and Later

Fuel Injection Components (cont'd.)

Injector Seal Kit · Fits all Serial Numbers · Kit is for one injector only Serial Number All

| New | Reman | Part Number | Part Number | 1833564C92 | --

Gaskets and Seals

Note: ReNEWed engines use the latest designed components. SN breaks do not apply. SN 000500 to SN 216543 Part Type Gasket Set, Front Structure Gasket, Oil Pan Drain Plug Gasket, Valve Cover Kit, Injection Pressure Regulator (IPR) O-ring Kit, Injector Seals & O-ring Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft SN 216544 to SN 375548 Part Type Gasket Set, Front Structure Gasket, Oil Pan Drain Plug Gasket, Valve Cover Kit, Injection Pressure Regulator (IPR) O-ring Kit, Injector Seals & O-ring Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft

| Description |-- |-- | Includes injector wiring harness connector |-- | | For one injector | Includes cooler seals | For two cylinder heads | Includes seal and wear sleeve |-- | Description |-- |-- | Includes injector wiring harness inserts |-- | | For one injector | Includes cooler seals | For two cylinder heads | Includes seal and wear sleeve |--

| Part Number | 1831674C92 | 1822712C1 | 1818350C2 | 1825806C92 | | 1833564C92 | 1831673C92 | 1830826C93 | 1812376C92 | 1812329C94 | Part Number | 1831680C94 | 1822712C1 | 1818350C2 | 1825806C92 | | 1833564C92 | 1831682C94 | 1830826C93 | 1812376C92 | 1812329C94

®

6-9

T444E/7.3DIT

1994 and Later

Gaskets and Seals (cont'd.)

SN 375549 and Above Part Type Gasket Set, Front Structure Gasket, Oil Pan Drain Plug Gasket, Valve Cover Gasket, Valve Cover Kit, Injection Pressure Regulator (IPR) O-ring Kit, Injector Seals & O-ring Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft

| Description |-- |-- | Includes injector wiring harness | inserts (SN 661895 and below) | Includes injector wiring harness | inserts (SN 661896 and up) |-- | For one injector | Includes cooler seals | For two cylinder heads | Includes seal and wear sleeve |--

| Part Number | 1831680C94 | 1822712C1 | 1818350C2 | | 1826703C1 | | 1825806C92 | 1833564C92 | 1831682C94 | 1830826C93 | 1812376C92 | 1812329C94

Turbocharger Assembly Production Part Numbers

Note: For further information on turbochargers, see TSI 96-12-19 for 1994 - 96 Model Years; TSI 97-12-06 for 1997 Model Year; TSI 99-12-12 for 1998 Model Year; TSI 99-12-11 for 1999 Model Year and TSI 00-12-04 for 2000 - 2001 Model Years.

To identify the proper turbocharger, locate the production part number stamped on the unit. * Reorder 991824C92 and 1822873C1 pedestal base ** Ford Only Production Part Number 1821328C91 1822774C92 1822868C92 1823553C92 1823554C92 1823560C92 1823560C93 1825155C92 1825156C92 1830999C91 1831000C91 1831485C92 1831486C92 1831641C91 1831661C91 1831774C92 1831775C92

| | Model | TC43 | GT37 | GT37 | TP38 | TP38 | GT37 | GTP38 | GT37 | GT37 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38

| | Ford Part Number |-- | F6TZ6K682ARM | F4TZ6K682BRM |-- |-- |-- |-- |-- |-- |-- |-- |-- |-- |-- |-- |-- |--

| Service/Sales | Part Number |-- | 1822774C92 ** | 1822868C92 ** |-- |-- | 1825155C92 | 1825155C92 | 1825155C92 | 1825156C93 | 1831337C91 | 1831338C91 | 1831641C92 | 1831661C92 | 1831641C92 | 1831661C92 | 1833650C91 | 1833651C91

| Reman | Part Number | 1821329C91 | 1822775C92 | 1822869C93 |--* | 991822C92 | 991857C92 |-- | 1833545C91 | 1833545C91 |-- |-- |-- |-- |-- |-- |-- |--

®

6-10

T444E/7.3DIT

1994 and Later

Turbocharger Assemblies

International® Only * Order proper sub-assembly: 1831527C91 Turbo-Basic Kit; 1831336C91 Seal and Bolt Kit; 1831337C92 Pedestal Assembly w/Solenoid Kit; 1831343C91 Exhaust Outlet Valve Kit; 1831302C92 EBP Solenoid Kit ** Order proper sub-assembly: 1831527C91 Turbo-Basic Kit; 1831336C91 Seal and Bolt Kit; 1831338C91 Pedestal Assembly Kit; 1831528C91 Exhaust Outlet Kit

Model Year 1994-97 1994-97 1994-97 1994-97 1994-97 1994-97 1998 1998 1999 1999 2000.5 2000.5 2000-2001 2000-2001 2000-2001 2000-2001 2000-2001

| | | Application | Description | 210 high torque | Without pedestal | 210 high torque | w/pedestal | 230, 250 HP | w/pedestal | 230, 250 HP | Without pedestal | w/EBPD |-- | (low HP) | | Without EBPD | -- | (low HP) | | w/EBPD | w/pedestal | Without EBPD | w/pedestal | w/EBPD | w/pedestal | Without EBPD | w/pedestal | w/EBPD | w/pedestal | Without EBPD | w/pedestal |-- | w/pedestal | w/EBPD | w/pedestal | w/EBPD | w/pedestal | Without EBPD | w/pedestal | Without EBPD | w/pedestal

| | Model | GT37 | GT37 | GT37 | GT37 | TP38 | | TP38 | | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38 | GTP38

| | Pedestal Kit | NR | 1825158C91 | 1825158C91 | NR |-- | |-- | | 1831337C91 | 1831338C91 | 1831455C92 | 1831456C91 | 1831455C92 | 1831456C91 | 1825158C91 | 1831455C92 | 1831455C92 | 1831456C91 | 1831456C91

| | New Part Number | 1825156C93 | 1825155C92 | 1825155C92 | 1825156C93 |-- | | 1823559C92 | | 1831525C91 * | 1831526C91 ** | 1831641C92 | 1831661C92 | 1833650C91 | 1833651C91 | 1825155C92 | 1833650C91 | 1831641C92 | 1833651C91 | 1831661C92

| Reman | Part Number | 1833545C91 | 1833545C91 | 1833545C91 | 1833545C91 | 991822C92 | | 991824C92 | |-- |-- |-- |-- |-- |-- |-- |-- |-- |-- |--

ECM Matrix (3-Box)

T444E Vehicle Build Dates 1/94 - 6/94 10/94 - 11/96 10/94 - 11/96 11/96 - 11/97 6/94 - 10/94

| | Application | Cal./Fed. (first prod.) | Cal. | Fed. | 50 State Prime | Cal./Fed.

| First Three | Characters of Bar Code | C6C | CX7, CZT, DGX, DZ5 | CX6, CZV, DGW, DZ4 | FDY | CTB

| ReNEWedTM | Part Number | 991973C1 | 991974C1 | 991975C1 | 991976C1 | 991972C1

®

6-11

T444E/7.3DIT

1994 and Later

Electronic Controls, Engine-Mounted

Note: Refer to emissions label to determine engine model year. SN 375548 and Below Part Type Kit, ATS upgrade Regulator, Injection Oil Pressure Regulator, Injection Oil Pressure Relay, Glow Plug Sensor, Camshaft Position Sensor, Engine Coolant Temperature Sensor, Engine Oil Pressure Sensor, Engine Oil Temperature Sensor, Exhaust Back Pressure Sensor, Injection Control Pressure Sensor, Manifold Absolute Pressure Solenoid Valve, Exhaust Back Pressure SN 375549 to 634233 Part Type Regulator, Injection Oil Pressure Relay, Glow Plug Sensor, Camshaft Position Sensor, Engine Coolant Temperature Sensor, Engine Oil Pressure Sensor, Engine Oil Temperature Sensor, Exhaust Back Pressure Sensor, Injection Control Pressure Sensor, Manifold Absolute Pressure Solenoid Valve, Exhaust Back Pressure SN 634234 to 661894 Part Type Module, CEC -Diamond LogicTM Regulator, Injection Oil Pressure Relay, Glow Plug Sensor, Camshaft Position Sensor, Engine Coolant Temperature Sensor, Engine Oil Pressure Sensor, Engine Oil Temperature Sensor, Exhaust Back Pressure Sensor, Injection Control Pressure

| Description | For early engines without ATS Sensor | SN 216543 and below (w/edge filter) | SN 216544 and up (without edge filter) |-- |-- |-- |-- |-- |-- |-- |-- |-- | Description | Without edge filter |-- |-- |-- |-- |-- |-- |-- |-- |-- | Description |-- | Without edge filter |-- |-- |-- |-- |-- |-- |--

| Abbr. | Part Number |-- | 1699471C91 | IPR | 1824982C92 | IPR | 1841217C91 | GPR | 1831646C1 | CAMP | 1821720C99 | ECT | 1814320C1 | EOP | 1840078C1 | EOT | 1814320C1 | EBP | 1840078C1 | ICP | 1830669C91 | MAP | N/A | EPR | 1833638C91 | Abbr. | Part Number | IPR | 1841217C91 | GPR | 1831646C1 | CAMP | 1825899C93 | ECT | 1824451C1 | EOP | 1837012C1 | EOT | 1824451C1 | EBP | 1837012C1 | ICP | 1807329C91 | MAP | N/A | EPR | 1833638C91 | Abbr. | Part Number | CEC | 1807349C4 | IPR | 1841217C91 | GPR | 1831646C1 | CAMP | 1825899C93 | ECT | 1824451C1 | EOP | 1807369C2 | EOT | 1824451C1 | EBP | 1837012C1 | ICP | 1807329C91

®

6-12

T444E/7.3DIT

1994 and Later

Electronic Controls, Engine-Mounted (cont'd.)

SN 634234 to 661894 (cont'd.) Part Type Sensor, Manifold Absolute Pressure Solenoid Valve, Exhaust Back Pressure SN 661895 and Above Part Type Module, CEC -Diamond Logic Module, CEC -Diamond Logic

| Description |-- |--

| Abbr. | Part Number | MAP | 1840078C1 | EPR | 1831302C92

| Description | Abbr. | Part Number | 97 - 99 MY (Up to SN 1151142) | CEC | 1807349C4 | 99 MY & later (SN 1151143 & above) | CEC | 1833558C1

Electronic Controls, Chassis-Mounted

Part Type Assembly, Electronic Accelerator Pedal Module, Injector Drive Module, Vehicle Personality Sensor, Barometric Pressure Sensor, Control

Sensor, Manifold Absolute Pressure

| Description |-- | 95 - 97 MY (located on the | cowl above the engine) | Located inside the cab, left | side, under dash | Located inside the cab near | the fuse panel | For all International | electronic engines (located | in the accelerator pedal) |--

®

| Abbr. |-- | IDM | | VPM | | BARO | | APS/IVS | | | MAP

| Part Number | 2016247C93 | 1807248C3 | | 2042036C1 | | 1807253C1 | | 1697269C91 | | | 1807249C1

Glow Plugs and Relays

Part Type Glow Plug Relay, Glow Plug Relay, Glow Plug Control

| Description |-- |-- | Retro kit from 1807230C2

| Part Number | 1820697C2 | 1831646C1 | 1826634C94

®

6-13

T444E/7.3DIT

1994 and Later

Sensor Location Diagram

1-Box

3-Box

®

6-14

T444E/7.3DIT

1994 and Later

Crankshaft, Connecting Rods and Bearings

Part Type Assembly w/Gear, Crankshaft Assembly, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust

| Description | New P/N | Reman P/N |-- | 1812320C95 | -- |-- |-- | 2501679C91 | Two halves (standard size) | 1837201C91 | -- | Two halves (undersize .010) | 1812320C95 | -- | Two halves (undersize .020) | 1837203C91 | -- | Two halves (undersize .030) | 1837204C91 | -- | Except thrust (two halves) for # 1 - 4 main | 1812321C91 | -- | (standard size) | | | Except thrust (two halves) for # 1 - 4 main | 1812322C91 | -- | (undersize .010) | | | Except thrust (two halves) for # 1 - 4 main | -- | N/A | (undersize .020) | | | Except thrust (two halves) for # 1 - 4 main | -- | N/A | (undersize .030) | | | For # 5 main (two halves), standard size | 1812325C92 | -- | For # 5 main (two halves), undersize .010 | 1812326C92 | -- | For # 5 main (two halves), undersize .020 | 1812327C92 | -- | For # 5 main (two halves), undersize .030 | 1812328C92 | --

Cylinder Head Assembly

Note: ReNEWedTM engines use the latest designed components. SN breaks do not apply.

Part Type Assembly w/Valves, Head (8 bolt intake cover) Assembly w/Valves, Head (10 bolt intake cover)

| | Serial Number | 174666 & below | 174666 & above

| New | Part Number |-- | 1831347C95

| Reman | Part Number | 2501677C91 | 2501678C91

®

6-15

T444E/7.3DIT

1994 and Later

Fan Drives and Components

International® Bus Applications (BorgWarner - Standard) 11/97 to present Model 3800 3800

| Part Type | Fan Blade, MD9 (24" CCW) | Fan Drive, 750 Viscous

| Part Number | 3547774C1 | 3547775C2

International Truck Applications (BorgWarner - Standard) 11/97 to present (without PTO) Model 1000 1000 4700 4700

| Part Type | Fan Blade, MD9 (23.3" CCW) | Fan Drive, 750 Viscous | Fan Blade, MD9 (24" CCW) | Fan Drive, 750 Viscous | Part Type | Fan Blade, MD9 (23.3" CCW) | Fan Drive, 750 Viscous

| Part Number | 3552162C1 | 3547775C2 | 3547774C1 | 3547775C2 | Part Number | 3548286C1 | 3540985C2

11/97 to present (w/PTO) Model 4700 4700

®

6-16

T444E/7.3DIT

1994 and Later

Fan Drives and Components (cont'd.)

International Bus Applications (Horton - Retrofit) 3800 (11/97 to present) Note: 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Applications with A/C must order pressure switch 3521728C1 (M10 thread) or 1697119C1 (1/4-20 thread). Model 3800 3800 3800 3800 3800

| Part Type | Fan Blade, (24") | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Relay

| Part Number | 3547774C1 | ZBH996123 | 3532451C91 | 1613045C91 | 3505300C1

3800 (2/94 to 11/97) Note: 1) Manual override kit is available. Order part number ZBH994187. 2) Kit includes: Fan clutch, fan blade, harness and external thermal switch. 3) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread). Model 3800 3800

| Part Type | Fan Blade, (24") | Retrofit Kit, EC450

| Part Number | 3547774C1 | ZBH996124

3000IC Note: 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Applications with A/C must order pressure switch 3521728C1 (M10 thread) or 1697119C1 (1/4-20 thread). Model 3000IC 3000IC 3000IC 3000IC 3000IC

| Part Type | Fan Blade, (24") | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Relay

| Part Number | 3547774C1 | ZBH996123 | 3540840C91 | 1613045C91 | 3505300C1

®

6-17

T444E/7.3DIT

1994 and Later

Fan Drives and Components (cont'd.)

International® Bus Applications (Horton - Retrofit) (cont'd.) RE (11/97 to present) Note: 1) On all RE applications, the fan drive circuit is already turned ON in ECM module. (See Horton instruction manual: L-22730.) 2) Requires 10 amp fuse. * Either fan blade will work.

Model RE RE RE RE RE RE

| Part Type | Fan Blade (BorgWarner) | Fan Blade (Horton) | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Relay

| Part Number | 3549881C1 * | ZBH994114 * | ZBH996123 | 3532451C91 | 3550961C91 | 3505300C1

RE (2/94 to 11/97) Note: Kit includes: Fan clutch, fan blade, harness and external thermal switch. * Either fan blade will work.

Model RE RE RE

| Part Type | Fan Blade (BorgWarner) | Fan Blade (Horton) | Retrofit Kit, EC450

| Part Number | 3549881C1 * | ZBH994114 * | ZBH996124

International Truck Applications (Horton - Retrofit) 11/97 to present Note: 1) You must upload/download through NETS to turn fan ON in ECM module. 2) Applications with A/C must order pressure switch 3521728C1 (M10 thread) or 1697119C1 (1/4-20 thread). Model 1000 1000, 4700 1000, 4700 1000, 4700 1000, 4700 4700

| Part Type | Fan Blade, (23.23") | Fan Drive, EC450 | Harness | Harness, Jumper (without A/C) | Relay | Fan Blade, (24")

| Part Number | 3552162C1 | ZBH996123 | 3532451C91 | 1613045C91 | 3505300C1 | 3547774C1

®

6-18

T444E/7.3DIT

1994 and Later

Fan Drives and Components (cont'd.)

International Truck Applications (Horton - Retrofit) (cont'd.) 2/94 to 11/97 Note: 1) Manual override kit is available. Order part number ZBH994187. 2) Kit includes: Fan clutch, fan blade, harness and external thermal switch. 3) Applications with A/C must order pressure switch ZBH993922 (M10 thread) or ZBH996033 (1/4-20 thread). Model 1000 1000, 4700 4700

| Part Type | Fan Blade, (23.23") | Retrofit Kit, EC450 | Fan Blade, (24")

| Part Number | 3552162C1 | ZBH996124 | 3547774C1

Filters, Etc.

Part Type Additive, Engine Oil Anti-foaming Filter, Fuel Filter, Fuel Filter, Fuel Filter, Oil Filter, Water Kit, Maintenance Paint, Spray

| Description | Note: Do not add more than 8 oz. | Standard for both Ford & International | (94 - 97 MY) | Standard for Ford (98 - 99 MY) | Standard for International (98 - 99 MY) | Standard for both Ford & International | Standard for International (w/DCA-4) | cooling SCA | T444E (oil, fuel & water filters) | Engine (blue) 11 oz.

| Part Number | CH1824392 | 1822631C91 | | 1843162C91 | 1822631C91 | 1814562C1 | WF2071 | | MK11843 | CHSP29037

Oil Cooler Element, Gaskets and O-Rings

Part Type Element, Oil Cooler Gasket, Front Gasket, Rear O-rings, Inner O-rings, Outer

| Description | For International (without gaskets) | From oil cooler front header to block | From oil cooler rear header to block | From oil cooler element to header (2 required) | From oil cooler element to header (2 required)

| Part Number | 1815904C2 | 1831666C1 | 1831665C1 | 1804414C1 | 1807563C1

Oil Pump Assembly

Part Type Assembly, Oil Pump Gasket, Pickup Tube Pickup Tube

| SN 375549 & Below | 1830813C92 | 1815899C3 | 1815893C3

| SN 375550 & Above | 1830813C92 | 1823671C1 | 1825383C1

®

6-19

T444E/7.3DIT

1994 and Later

Starter Motors

T444E International® Note: OCP is an abbreviation for Over Crank Protection.

Type 37MT 37MT

| | Description | Opt. w/OCP | Std. without OCP

| | Production P/N | 2016557C91 | 1688615C91

| New | Delco P/N | 10478921 | 10478890

| Reman | Delco P/N |-- | 10461170

Thermostats

Note: ReNEWedTM engines use the latest designed components. SN breaks do not apply.

Application Ford (94 - 95 MY) Ford (96 - 99 MY) International International (SN 201681 & above)

| Degree | 203F/95C | 192F/89C | 180F/82C | 192F/89C

| Part Number | 1812314C94 | 1824426C92 | 1822707C92 | 1823417C92

Water Pumps

Note: * Water filter sold separately. Reorder Pump 1823669C92, Retrofit Kit 1698417C92, refer to TSI 95-12-14 instructions.

Application Ford (94 - 95 Model Years) Ford (96 - 98.5 Model Years) Ford (built prior 10/7/94) International (built after 10/7/94) International (built after 10/7/94) International (built after 10/7/94) International (built prior 10/7/94)

| Part Type | Water pump w/gasket, Reman (hose barb | connection) | Water pump w/gasket, Reman (pipe thread | connection) | Water pump w/gasket, New (right side inlet) | Idler w/pulley (right side inlet) | Retrofit kit, Left-to-right | Water pump w/gasket, Reman (right side inlet) | Water pump w/gasket, New (right side inlet)

| Part Number | 991969C91 | | 991970C91 | | N/A | 1822652C92 | 1698417C92 | 1831676C92 | 1812313C93 *

®

6-20

6.9L/7.3L

1983-1994 Model Years

7

Crankshaft, Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 Filters, Etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6 Glow Plugs and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 International® WorksTM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Starter Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Turbocharger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

6.9L/7.3L

1983-1994 Model Years

Engine Identification

On New OEM engines, the 6.9L and 7.3L can be identified by the permanent engine number stamped on the front top left side of the engine. This engine number tells much about the engine. An example of this engine number is the engine number 69LDM2U345678. The first three positions indicate the engine displacement, in this case 6.9L. The fourth digit D, indicates a naturally aspirated or non-turbocharged engine. The fifth and sixth digits M2, indicate an engine built for truck use. The seventh digit U, indicates that the engine was built in the U.S.A. The rest of the digits 345678, represent the specific engine serial number. Early 6.9L engines with serial numbers below 59208 are known as 6.9A series and ones with serial number 59209 and higher are known as B engines. The 7.3L engine serial numbers begin with 500001. On ReNEWedTM engines, the serial numbers are in the same location as New OEM engines, but the fourth digit is a F, which indicates a naturally aspirate or non-turbocharged engine. Note: ReNEWed engines use the latest designed components. SN breaks do not apply.

Engines, ReNEWed

Short Block (Skeleton) engine includes: crankcase, crankshaft, connecting rods, pistons, piston rings, camshaft, bearings, rear cover, timing gears, tappets (lifters), lifter retainers and pistons oil cooling nozzles. Long Block (Stripped) engine is the Short Block engine plus: cylinder heads with valve train, valve covers, injectors, oil pump, oil cooler, oil pan, front cover and seals. This has been hot dyno tested, ready to install. Running (Trimmed) is a Long Block engine plus: water pump, CDR valve, regular intake manifold, glow plugs, fuel injection pump, fuel lines and oil filter. Note: You may return a lower 130 HP or 155 HP engine for the 165 HP or 170 HP engine without horsepower upgrade charge (7.3L for 7.3L, 6.9L for 6.9L except 1983 6.9L).

International® Only * Not high altitude ** High altitude *** Available in fully sleeved version; simply replace C90 suffix with SL8 Model Year 83 only 84 - 86 87 - 94 87 - 94

| | Engine | 6.9L | 6.9L | 7.3L | 7.3L

| | HP | 155 HP | 165 HP | 170 HP * | 170 HP **

| Short Block | ReNEWed |-- | ZGB990949 | 991867C91 | 991867C91

| Long Block | ReNEWed | ZGB990965 | 990950C94 | 991514C94 | 991514C94

| Running | ReNEWed | 991516C93 *** | 991516C93 *** | 991515C94 *** | 991837C92

E Series Van **** Except turbo or high altitude Note: Model Year 84 - 86 87 - 93 The part number for vans is for Ford E series vans. For Ford walk-ins or platform chassis, use the pickup style engine.

| | Engine | 6.9L | 7.3L

| | HP | 170 HP | 185 HP ****

| Short Block | ReNEWed | ZGB990949 | 991867C91

| Long Block | ReNEWed | 991700C92 | 991702C92

| Running | ReNEWed | 991627C93 | 991628C93

®

7-2

6.9L/7.3L

1983-1994 Model Years

Engines, ReNEWed (cont'd.)

F Series Pickup (without factory turbo) ** High Altitude **** Except turbo or high altitude Note: Model Year 84 - 86 87 - 93 87 - 93 The part number for vans is for Ford E series vans. For Ford walk-ins or platform chassis, use the pickup style engine.

| | Engine | 6.9L | 7.3L | 7.3L

| | HP | 170 HP | 185 HP **** | 185 HP **

| Short Block | ReNEWed | ZGB990949 | 991867C91 | 991867C91

| Long Block | ReNEWed | 991701C92 | 991703C92 | 991703C92

| Running | ReNEWed | 991519C93 | 991520C93 | ZGB991839

F Series Pickup (with factory turbo) + Part Number 991719C91 is a Repower Upgrade. ++ Part Number 2502498C91 is an IDI replacement. Note: Model Year 93 - 94 93 - 94 The part number for vans is for Ford E series vans. For Ford walk-ins or platform chassis, use the pickup style engine.

| | Engine | 7.3L | 7.3L

| | HP | 190 HP | 190 HP

| Short Block | ReNEWed | 991868C91 | 991868C91

| Long Block | ReNEWed | 991869C91 | 991869C91

| | Running ReNEWed | 2502498C91 ++ | 991719C91 +

International WorksTM Kits

Each kit contains the typical parts required for a simple overhaul. Those parts include: gasket set, pistons with pins, piston rings, main bearings, rod bearings, rear crankshaft seal, oil filter and thermostat. Note: Engine 6.9L 6.9L 7.3L (except OEM turbo) 7.3L (except OEM turbo) For 7.3L Ford Turbo, see DYN-321-A.

| | Serial Number | 59208 & above | | 59208 & above | |-- |-- |

| | Kit Description | Standard pistons & rings | (standard crankshaft size) | .020 O/S pistons & rings | (standard crankshaft size) | Standard pistons & rings | .020 O/S pistons & rings | (standard crankshaft size)

| Model | Year | 84-86 | | 84-86 | | 87-93 | 87-93 |

| | Part Number | KIT69STD | | KIT69020 | | KIT73STD | KIT73020 |

®

7-3

6.9L/7.3L

1983-1994 Model Years

Fuel Injection Components

Fuel Injector Nozzles Engine 6.9L 6.9L 6.9L 6.9L 7.3L 7.3L 7.3L 7.3L Turbo

| Body Code | (Stamped On Injector) |A | AA |B | BB |C |D |E |G

| New | Injector Nozzle | 1805252C91 |-- | 1805799C91 | 1805803C91 | 1813345C91 | 1813345C91 | 1816605C91 |--

| ReNEWedTM | Injector Nozzle | 991606C91 | 991606C91 | 991612C91 | 991612C91 | 991612C91 | 991612C91 | 991838C91 | 991864C91

Fuel Injection Pumps 6.9L (International® Only) Model Year 83 - 86 86 - 87 86 - 87 86 - 87 86 - 87 86 - 87

| | Application | SN 59207 & below | 130 HP | 155 HP | 165 HP | 165 HP | 165 HP w/manual shut-off | | Application | 130 HP | | 155 HP

| | Stanadyne (Reference) |-- | 4623 | 4539, 4567 | 4368 | 4540, 4568 |-- | | Stanadyne (Reference) | 4825, 4816, 4736, 4630, | 4629 | 4735, 4815

| | International P/N |-- |-- | 1805806C92 |-- |-- |-- | | International P/N | 1811303C93 | |--

| | ReNEWed P/N | 991581C91 | 991589C91 | 991585C91 | 991583C91 | 991586C91 | ZKK991722 | | ReNEWed P/N | 991593C91 | | 991592C91

7.3L (International Only) Model Year 88 - 89 88 - 89

®

7-4

6.9L/7.3L

1983-1994 Model Years

Fuel Injection Components (cont'd.)

Fuel Injection Pumps (cont'd.) 7.3L (International Only) (cont'd.) Model Year 88 - 89 88 - 89 90 90 90 92.5 92.5

| | Application | 170 HP | 170 HP w/manual shut-off | 130 HP | 155 HP | 170 HP | 155 HP, S Series | 170 HP, S Series | | Application | Ford | Ford | Ford | | Application | Ford | Ford | Ford Altitude | Ford Artic | Ford | Ford Altitude | Ford Eaton | Ford Eaton Altitude | Ford w/AT (166 HP) | Ford w/AT (185 HP) | Ford w/MT (166 HP) | Ford w/MT (185 HP) | Ford w/AT (Turbo) | Ford w/MT (Turbo)

| | Stanadyne (Reference) | 4631, 4734, 4814 |-- | 4825 | 4824 | 4823 | 5031 | 5030 | | Stanadyne (Reference) | 4541 | 4746 | 4747

| | International P/N | 1809096C93 |-- | 1813470C92 | 1813465C93 | 1813460C93 | 1813465C93 | 1813460C93 | | Ford P/N | E7TZ9A543ARS | E7TZ9A543ARS | E7TZ9A543BRS | | Ford P/N | E9TZ9A543BRS | E9TZ9A543CRS | E9TZ9A543CRS |-- | F0TZ9A543CRS | F0TZ9A543DRS | F0TZ9A543ARS | F0TZ9A543BRS | F2TZ9A543BRS | F2TZ9A543ARS | F2TZ9A543DRS | F2TZ9A543CRS | F3TZ9A543ARS | F3TZ9A543CRS

| | ReNEWed P/N | 991591C91 | ZKK991723 | 991861C91 | 991942C91 | 991721C91 | 991827C91 | 991826C91 | | ReNEWed P/N | 991587C91 | 991588C91 | 991937C91

6.9L (Ford Only) Model Year 86 - 87 86 - 87 86 - 87

7.3L (Ford Only) Model Year 88 - 89 88 - 89 88 - 89 88 - 89 90 90 90 90 92.5 92.5 92.5 92.5 93 93

| | Stanadyne (Reference) | 4809 | 4812, 4732, 4703, 4632 | 4733 | 4810 | 4821 | 4822 | 4817 | 4818 | 5027 | 5013 | 5029 | 5028 | 5069 | 5070

| | ReNEWed P/N | 991939C91 | 991590C91 | 991938C91 | 991697C91 | 991720C91 | 991844C91 | 991940C91 | 991941C91 | 991829C91 | 991828C91 | 991831C91 | 991830C91 | 991862C91 | 991863C91

®

7-5

6.9L/7.3L

1983-1994 Model Years

Gaskets and Seals

* Ford application only

Part Type Gasket Set, Front Cover Structure Gasket, Oil Pan Drain Plug Gasket, Valve Cover Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft

| | Description |-- | |-- |-- | w/cooler seals | For two heads |-- |--

| For 6.9L | Part Number | 1804480C92 | | 393670C1 | 1804052C1 | 1802213C99 | 1811049C97 | 1804009C91 | 1819733C91

| For 7.3L | Part Number | 1804480C92 | | 393670C1 | 1804052C1 | 1802213C99 | 1811050C97 | 1804009C91 | 1819733C91

| For 7.3L Turbo * | Part Number | 1804480C92 | | 393670C1 | 1804052C1 | 1802213C99 | 1821311C91 | 1804009C91 | 1819733C91

Turbocharger Assemblies

Application Ford Only

| | Reman Part | Engine | Number | 7.3L | 1821329C91

Crankshaft, Connecting Rods and Bearings

Part Type Assembly w/Gear, Crankshaft Assembly, Connecting Rod Assembly, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust

| Description |-- | Except Ford OEM turbo | For Ford OEM turbo | Two halves (standard size) | Two halves (undersize .010) | Two halves (undersize .020) | Two halves (undersize .030) | For # 1, 2, 4 and 5 main (two halves), standard size | For # 1, 2, 4 and 5 main (two halves), undersize .010 | For # 1, 2, 4 and 5 main (two halves), undersize .020 | For # 1, 2, 4 and 5 main (two halves), undersize .030 | For # 3 main (two halves), standard size | For # 3 main (two halves), undersize .010 | For # 3 main (two halves), undersize .020 | For # 3 main (two halves), undersize .030

| Part Number | 991971C91 | 1805616C92 | 2501681C91 | 1802200C3 | 1802201C3 | 1802202C3 | 1802203C3 | 1802216C92 | 1802217C92 | 1802218C92 | 1802219C92 | 1802220C92 | 1802221C92 | 1802222C92 | N/A

®

7-6

6.9L/7.3L

1983-1994 Model Years

Cylinder Head Assembly

Complete assemblies with valves * Refer to DYN-320 Engine 6.9L 6.9L 7.3L 7.3L

| | Application | 83 MY (SN 59207 & below) | 84 - 86 MY (SN 59208 & above) | 87 - 94 MY (Except Ford OEM turbo) | 97 MY (Ford OEM turbo)

| Reman | Part Number | 991840C91 | 991841C93 | 991842C92 | 2501680C91 *

Exhaust Manifolds

International® Only Engine 6.9L/7.3L 6.9L/7.3L

| Description | Part Number | Left side | 1805054C3 | Right side | 1800708C2

Filters, Etc.

Part Type Filter, Fuel Filter, Fuel Filter, Oil Filter, Water Kit, Retrofit

| Description | Optional (w/heater) | Standard for Ford & International | Standard for Ford & International | Standard for International (w/DCA-4 cooling SCA) | For adding water filter, if not originally equipped

| Part Number | 1816568C91 | FF5035 | LF3344 | WF2071 | 1676828C91

Glow Plugs and Relays

Part Type Controller, Glow Plug Glow Plug Glow Plug Kit, Upgrade Switch, Glow Plug Controller

| Description | For 7.3L | w/bullet-type terminal | w/spade-type terminal | For early spade systems to solid state controller and | bullet glow plugs | For 6.9L

| Part Number | 1811059C92 | 1819649C1 | 1804211C2 | 1809443C96 | | 1807444C1

®

7-7

6.9L/7.3L

1983-1994 Model Years

Oil Cooler Elements

Note: Engine 6.9L 6.9L 7.3L Using a reman oil cooler element on a ReNEWedTM engine may void Progressive Damage Warranty.

| | Application | SN 63713 and below | SN 63714 and up | All

| New | Part Number | 1804412C1 | 1816626C1 | 1816626C1

| Reman | Part Number | 735366C91 | 735367C91 | 735367C91

Oil Pump Assembly

Part Type Assembly, Oil Pump Gerotor Pickup Tube, Oil pump Pickup Tube, Oil pump Valve, Crankcase Depression Regulator (CDR)

| Description | For Ford & International | For International w/10-qt. oil pan | For International w/15-qt. oil pan | For Ford & International

®

| Part Number | 1805398C94 | 1801357C2 | 1811073C1 | 1805319C1

Starter Motors

Engine 6.9L Ford 6.9L International 6.9L International 7.3L Ford 7.3L International

| | Type | 28MT | 37MT | 37MT | Mitsubishi | 37MT

| | Description | Ford only | w/ / " terminal stud | w/ / " terminal stud | w/Mitsubishi starter | w/ / " terminal stud

3 1 8 2 1 2

| Reman | Delco P/N | 10465043 | 10461069 | 10461108 | 10465399 | 10461108

Thermostats

Application International & Ford Chassis

| Degree | Part Number | 192F/89C | 1807974C94

Water Pumps

Application Ford chassis International chassis

| New OEM | Part Number |-- | 1809374C94

| New Fleetrite | Part Number | WP18500 | WP185001

®

®

7-8

9.0L

1983-1987 Model Years

8

Connecting Rods and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3 Crankshafts and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3 Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Engines, ReNEWedTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Fan Drives and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Flywheel Assemblies and Flex Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 Fuel Injection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3 Oil Cooler Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Piston and Ring Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Starter Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6 Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6

9.0L

1983-1987 Model Years

Engines, ReNEWedTM

Long Block (Stripped) engine includes: crankcase, crankshaft w/connecting rod, rod bearings, pistons w/rings, main bearings, cylinder heads, valve covers, timing gears, front cover, oil pump, oil pan, oil filters, oil filter base, injector nozzles, camshaft w/tappets, push rods, rocker arms and vibration damper. Running (Trimmed) engine is a Long Block plus: water pump housing, water pump manifold, water pump assembly, fuel lines, fuel injection pump, intake manifold and oil cooler assembly. Note: 1) Serial number location is right bank, block, front triangular corner of head. The face is not covered by the head. 2) The 991890C91 is built as an 87 180 HP engine. You may return 83 and newer 165 HP or 170 HP engines without upgrade charge.

International® Only Engine 9.0L

| Model | | Long Block Year Description | | | ReNEWed | 83 - 87 | 180 HP (see note) | 990894C92

| Running | ReNEWed | 991890C91

Fuel Injection Components

Fuel Injector Nozzles For best performance and reliability, always replace injectors in full sets. Engine 9.0L 9.0L 9.0L

| Body Code | (Stamped On Injector) |A |B | KBAL62P10 | | Application | 165HP (Federal, 49 State) | 180HP (Federal, 49 State) | 165HP (Federal, 49 State) | 180HP (California, Legal) | 180HP (Federal, 49 State)

| New | Injector Nozzle | 489116C92 | 1701170C91 | 1701146C91 | International | Part Number |-- |-- |-- |-- |--

| ReNEWed | Injector Nozzle | 991610C91 | 991610C91 | 991610C91 | ReNEWed | Part Number | 991594C91 | 991595C91 | 991596C91 | 991598C91 | 991600C91

Fuel Injection Pumps Model Year 83 83 84 84 84

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8-2

9.0L

1983-1987 Model Years

Fuel Injection Components (cont'd.)

Fuel Injection Pumps (cont'd.) Model Year 85 85 86 86 87 87

| | Application | 165HP (Federal, 49 State) | 180HP (Federal, 49 State) | 165HP (Federal, 49 State) | 180HP (Federal, 49 State) | 165HP (Federal, 49 State) | 180HP (Federal, 49 State)

| International | Part Number |-- |-- |-- |-- |-- |--

| ReNEWed | Part Number | 991599C91 | 991600C91 | 991601C91 | 991602C91 | 991603C91 | 991604C91

Gaskets and Seals

Part Type Gasket, Cylinder Head Gasket, Oil Pan Drain Plug Overhaul Set, Crankcase Overhaul Set, Cylinder Head Seal Kit, Front Crankshaft Seal Kit, Rear Crankshaft

| Description | w/Installation instructions |-- | w/cooler seals (lower end gasket set) | w/seals & manifold gaskets (upper end set, both heads) |-- |--

| Part Number | 1813654C92 | 1701212C1 | 1700549C91 | 1814913C92 | 1804009C91 | 317749C92

Connecting Rods and Bearings

Part Type Assembly, Connecting Rod Bearing Set, Connecting Rod Bearing Set, Connecting Rod Bearing Set, Connecting Rod Bearing Set, Connecting Rod Bushing, Connecting Rod Piston Pin

| Description |-- | Two halves (oversize .010) | Two halves (oversize .020) | Two halves (oversize .030) | Two halves (standard bore size) |--

| Part Number | N/A | 1700702C92 | 1700703C92 | 1700704C92 | 1700248C92 | 427218C1

Crankshafts and Bearings

Part Type Assembly, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Bearing, Crankshaft Thrust

| Description | Reman | For # 1, 2, 4 and 5 main (two halves), standard size | For # 1, 2, 4 and 5 main (two halves), undersize .010 | For # 1, 2, 4 and 5 main (two halves), undersize .020 | For # 1, 2, 4 and 5 main (two halves), undersize .030 | For # 3 main (two halves), standard size

| Part Number | 991856C91 | 480842C92 | 480843C92 | 480844C92 | 480845C92 | 448064C92

®

8-3

9.0L

1983-1987 Model Years

Crankshafts and Bearings (cont'd.)

Part Type Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust Bearing, Crankshaft Thrust

| Description | For # 3 main (two halves), undersize .010 | For # 3 main (two halves), undersize .020 | For # 3 main (two halves), undersize .030

| Part Number | 480847C92 | N/A | N/A

Cylinder Head Assembly

Complete assemblies with valves (includes valves, guides, springs, rotators and retainers) Engine 9.0L

| | Application | All International

®

Trucks

| Reman | Part Number | 991728C91

Exhaust Manifolds

Engine 9.0L 9.0L

| Description | Part Number | International right or left side | 353931C2 | Mounting gasket (8 required) | 259117C3

Fan Drives and Components

Engine 9.0L 9.0L

| Part Type | Part Number | Fan Blade | 1700707C1 | Fan Drive, Viscous | 1614086C2

Filters

Part Type Base, Oil Filter Filter, Fuel Filter, Fuel Filter, Oil Filter, Water

| Description |-- | Standard (final) | Standard (primary) | Two required | Optional (includes DCA type 4 water conditioner)

| Part Number | 1700265C91 | 672603C3 | 625625C1 | 427207C2 | WF2074

Flywheel Assemblies and Flex Plate

Part Type Assembly w/Ring Gear, Flywheel Assembly w/Ring Gear, Flywheel Flexplate

| Description | Standard Transmission (flat type) | w/Allison AT 540 Series Automatic | w/Allison MT 640 Series Automatic

| Part Number | 433067C92 | 433067C92 | 436788C2

®

8-4

9.0L

1983-1987 Model Years

Oil Cooler Elements

Part Type Element, Oil Cooler

| Part Number | 417858C92

Oil Pump Assembly

Part Type Assembly, Oil Pump Gasket, Oil Pan Gasket, Pick-up Float Pump Pick-up Float

| Part Number | 476145C92 | 448428C1 | 479687C1 | 476139C3

Piston and Ring Sets

Part Type Piston Piston Piston Piston Ring set, Piston Ring set, Piston Ring set, Piston Ring set, Piston

| Description | w/Pin & retaining ring (oversize .010) | w/Pin & retaining ring (oversize .020) | w/Pin & retaining ring (oversize .030) | w/Pin & retaining ring (standard bore size) | For one piston (oversize .010) | For one piston (oversize .020) | For one piston (oversize .030) | For one piston (standard bore size)

| Part Number | 1700237C92 | 1700238C92 | 1700239C92 | 1700236C92 | 434467C93 | 434468C93 | 434469C93 | 434466C93

Starter Motors

Application Cargostar (83 & prior) Cargostar (84) Cargostar (85) S-Line (84 & prior) S-Line (84 - 87)

| | Type | 40MT | 42MT | 42MT | 40MT | 42MT

| | Description |-- | Right-side mounting | Left-side mounting |-- | Left-side mounting

| Reman | Delco P/N | 10461060 | 10461050 | 10461051 | 10461046 | 10461051

®

8-5

9.0L

1983-1987 Model Years

Thermostats

Application All

| Degree | Part Number | 180F | 1814914C91

Water Pumps

Application All

| | Part Type | Water pump w/gasket

| New Fleetrite | Part Number | WP181244

®

®

8-6

Information

2003 Engine Quick Reference Guide

100 pages

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