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Tool and Die Index for Copper Compression Connectors

I n s t a l l a t i o n D i e s a n d T o o l s

Short Barrel -- Types CTL, CTL-2 and CSP

Blackburn Tools

Stranded Copper Wire Size Die Colour Code Crimps Crimps per Mech. per End HM-250 TOOL End Crimps per End

Burndy Tools

Crimps per End Hyd. Y35, Y39, Y46 Crimps per End Crimps per End

T&B Tools

Crimps per End Crimps per End CU Wire Range

Anderson Tools

VC6 VC6F VC7 VC7F VC8C Crimps per End

Mech. 0D58

Hyd. JB12B

Mech. MY29-3

Mech. TBM5S

Mech. TBM8S

Hyd. TBM15

8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600

Red

Blue Grey White Brown 3/8 Green P Pink 1/2 Black 17/32 Orange 9/16 Purple 5/8-1 Yellow 11/16 White Red Blue Brown Green

7/32 J 1/4 5/16

3 3 3 4 4 4 4 4 4 4

** ** ** ** ** ** ** ** ** ** **

1 1 1 2 2 2 2 2 2 2 2

B71CH B73CH B74CH B75CH B05CH B06CHI B72CH B08CH B09CH B26CH B10CHI B10CH B11CH B11CH B12CHI B12CH 1 B36CH

1 1 1 1 1 2 1 1 2 2 2 2 2 2 3

** ** ** ** ** ** ** ** ** ** **

1 1 1 2 2 2 2 2 2 2 2 U5CRT U4CRT U3CRT U2CRT U1CRT U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT 3 U36RT 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3

13454 13454 13454 13454 13455 13455 13455 13455 13456 13456

2 2 2 2 3 3 3 4 4 4

13461 13461 13461 13461 13462 13462 13462 13462 13463 13463 13465 13465 13467 13468

2 2 2 2 3 3 3 4 4 4 4 4 4 5

21 24 29 33 37 42H 45 50 54H 62 66 71H 76 87H 94H

2 2 2 2 2 3 2 2 3 2 2 3 2 3 3 6-2 6-1 6-1/0 4-2/0 2-3/0 1-4/0 1/0-250 2/0-300 3/0-350 4/0-400 4/0-500 250-600 1* 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 VC7FT only

750

Black

B39CH

1

3 1

U39RT

3

3

106H

3

500-750

1000

--

1

P44RT

4

4 VC7FT only

4

125H

4

750-1000

2 2

* CSA Listed range 4-2 with YC6 and VC6FT. ** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. Users of VC6 and VC7 tools must strip off an extra 1-5/8" of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on CSP connectors. Also use VC8 tool with aluminum nibs.V.C8 tool crimps 500 MCM only

VC8 tool crimps 500-600 MCM only

113

Tool and Die Index for Copper Compression Connectors

I n s t a l l a t i o n D i e s a n d T o o l s

Long Barrel -- Types CTL-L, LCN and CU

Blackburn Tools

Stranded Copper Die Wire Colour Size Code Mech. 0058 Crimps Crimps per Mech. per End HM-250 TOOL End Crimps Hyd. per JB12B End Mech. MY29-3

Burndy Tools

Crimps per End Hyd. Y35, Y39, Y46 Crimps per End Mech. TBM5S Crimps per End

T&B Tools

Mech. TBM8S Crimps per End Hyd. TBM15 Crimps per End CU Wire Range

Anderson Tools

VC6 VC6F VC7 VC7F VC8C Crimps per End

8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600

Red Blue Grey White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green

7/32 J 1/4 5/16 3/8 P 1/2 17/32 9/16 5/8-1 11/16

4 4 4 5 5 5 5 5 6 6

** ** ** ** ** ** ** ** ** ** **

2 2 2 3 3 3 3 3 4 4 4

B71CH 2 B73CH 2 B74CH 2 B75CH B05CH B06CHI B72CH B08CH B09CH B26CH B10CHI B10CH B11CH B11CH B12CHI B12CH 1 B36CH 2 2 2 2 2 3 3 3 3 4 4 6

** ** ** ** ** ** ** ** ** ** **

2 2 2 2 3 3 3 3 4 4 4 U5CRT U4CRT U3CRT U2CRT U1CRT U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT 3 U36RT 2 2 2 2 2 2 2 3 3 3 3 4 4 5 5

13454 13454 13454 13454 13455 13455 13455 13455 13456 13456

2 2 2 2 4 4 4 6 6 6

13461 13461 13461 13461 13462 13462 13462 13462 13463 13463 13465 13465 13467 13468

2 2 2 2 3 4 4 6 6 6 6 6 6 8

21 24 29 33 37 42H 45 50 54H 62 66 71H 76 87H 94H

3 3 3 3 3 4 3 3 5 3 3 4 3 4 4 6-2 6-1 6-1/0 4-2/0 2-3/0 1-4/0 1/0-250 2/0-300 3/0-350 4/0-400 4/0-500 250-600 2 2 2 2 3 3 3 3 3 3 3 4 5 5 5 6 6 6 6 6 6 6 8 VC7FT only 2

750

Black

B39CH

1

3

6 2

U39RT

3

6

106H

6

500-750

9 VC7FT only 2

4 1000 -- 2

P44RT

4

6

125H

5 750-1000

** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. Users of VC6 and VC7 tools must strip off an extra 1-5/8" of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on CU connectors. Also use VC8 tool with aluminum nibs. VC8 tool crimps 500 kcmil only. VC8 tool crimps 500-600 kcmil only.

114

Tool and Die Index for Copper Compression Connectors

I n s t a l l a t i o n D i e s a n d T o o l s

For Flexible Rope Stranded or Flexible Stranded Tinned Copper Locomotive Conductor Welding Cable and Portable Cord Short Barrel -- Types CTL, CTL-2 and CSP

Conductor Type Flex Stranded Locomotive Size Stranding 6 6 5 4 3 2 1 1/0 2/0 -- 3/0 4/0 37/24 61/24 91/24 105/24 125/24 150/24 225/24 275/24 325/24 -- 450/24 550/24 4 3 2 1 1/0 2/0 3/0 4/0 4/0 4 3 2 1 1/0 2/0 3/0 Stranded CU Welding Portable AWG Cable Cord Size -- 6 8 6 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 Die Colour Code Red Blue Grey White Brown Green Pink Black Orange Purple Yellow White B75CH B05CH B06CHI B72CH B08CH B09CH B26CH B12CHI B12CH B11CH B11CH B10CHI B10CH B36CH

1

Blackburn Tools Hyd. JB12B B71CH B73CH B74CH Crimps per End 1 1 1

Burndy Tools Hyd. Crimps Y35 Mech. per Y39 MY29-11 End Y46 ** ** ** ** 1 1 1 2 2 2 2 2 2 2 2 -- U5CD-1 3 Y34PR U4CD-1 Y34PR U3CD-1 Y34PR U2CD-1 Y34PR U1CD-1 Y34PR U250-1 Y34PR U26CD-1 Y34PR U270-1 Y34PR U280-1 Y34PR U290-1 3 Y34PR U300-1 3 Y34PR U310-1 3 Y34PR Y320-1 3 Y34PR U340-1 3 Y34PR C360 4 Y46PR

T&B Tools Crimps per End -- 1 1 1 1 1 1 1 2 2 2 33 37 42H 45 50 54H 62 2 2 3 2 2 3 2 1/0-3/0 4-3 4-2 4-1 4-1/0 2-2/0 Hyd. TBM15 21 24 29 Crimps per End 2 2 2 CU Wire Range for Locomotive Cable

Anderson Tools VC6 VC6FT VC7 VC7FT Crimps per End VC8C

1 1 2 1 1 2 2

** ** ** ** ** ** **

1 1 1 1 2

2 2 2 2 2

2

2

2 2 2

2 2 2

66 71H 76

2 3 2

2/0-4/0 3/0-263

2 2 2 3 3 2 2

263 313 373

650/24 775/24 925/24

300 400 500

Red Blue Brown

4/0-313

2 3

87H 2 94H

3 3

4/0-373 262-444

2

444

1100/24

600

Green

3 3 VC7FT Only 4 VC7FT Only

535

1325/24

750

Black

B39CH

1

C390 4 Y46PR

2

106H

3

373-535

2

646 777

1600/24 1925/24

1000

--

1

C440 4 Y46PR

2

125H

4

535-777

2

** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39 only. 4 Y48B only. User of VC6 and VC7 tools must strip off an extra 1-5/8" of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on CSP connectors. Also use VC8 tool with aluminum nibs. VC8 tool crimps 500 kcmil only.

115

Tool and Die Index for Copper Compression Connectors

I n s t a l l a t i o n D i e s a n d T o o l s

Long Barrel -- Types CTL-L, LNC and CU

Conductor Type Locomotive Size Stranding 8 6 5 4 3 2 1 1/0 2/0 -- 3/0 4/0 37/24 61/24 91/24 105/24 125/24 150/24 225/24 275/24 325/24 -- 450/24 550/24 4 3 2 1 1/0 2/0 3/0 4/0 4/0 4 3 2 1 1/0 2/0 3/0 Welding Cable -- 6 Portable Cord 8 6 Stranded CU Die AWG Colour Size Code 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 Red Blue Grey White Brown Green Pink Black Orange Purple Yellow White B75CH B05CH B06CHI B72CH B08CH B09CH B26CH B12CHI B12CH B11CH B11CH B2CHI B12CH B36CH

1

Blackburn Tools Hyd. JB12B B71CH B73CH B74CH Crimps per End 2 2 2 Mech. MY29-11 ** ** ** ** 2 2 3 2 2 3 3 ** ** ** ** ** ** **

Burndy Tools Hyd. Crimps Y35 per Y39 End Y46 2 2 2 3 3 3 3 3 4 4 4 -- U5CD-1 3 Y34PR U4CD-1 Y34PR U3CD-1 Y34PR U2CD-1 Y34PR U1CD-1 Y34PR U250-1 Y34PR U26CD-1 Y34PR U270-1 Y34PR U280-1 Y34PR U290-1 3 Y34PR U300-1 3 Y34PR U310-1 3 Y34PR Y320-1 3 Y34PR U340-1 3 Y34PR C360 4 Y46PR

T&B Tools Crimps per End -- 2 2 2 2 2 2 2 2 3 3 33 37 42H 45 50 54H 62 3 3 4 3 3 5 3 1/0-3/0 4-2 4-2 4-1 4-1/0 2-2/0 Hyd. TBM15 21 24 29 CU Wire Crimps Range for per Locomotive End Cable 3 3 3

Anderson Tools VC6 VC6F VC7 VC7F VC8C Crimps per End

2 2 2 2 3

4 5 5 5 6

3

6

3 3 2

3 3 3

66 71H 76

3 4 3

2/0-4/0 3/0-263 4/0-313

3 3 3

6 6 6

263 313 373

650/24 775/24 925/24

350 400 500

Red Blue Brown

4 6

87H 2 94H

3 4

4/0-373 262-444

3

444

1100/24

600

Green

6 8 VC7FT Only 9 VC7FT Only

3

3

535

1325/24

750

Black

B39CH

2

C390 Y48PR4

2

106H

6

373-535

4

646 777 1111

1600/24 1925/24 2750/24

1000 1500

-- --

2 2

C440 4 Y46PR C460 4 Y46PR

2 2

125H --

5 --

535-777 1111 -- --

4 4

** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 3 Y39 only. 4 Y48B only. Users of VC6 and VC7 tools must strip off an extra 1-5/8" of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on CU connectors. Also use VC8 tool with aluminum nibs. VC8 tool crimps 500 kcmil only.

116

Tool and Die Index for Copper Compression Connectors

I n s t a l l a t i o n D i e s a n d T o o l s

One and two hole Lugs, Splices -- Types ATL and ASP

Blackburn Tools Stranded Stranded AL CU Die Wire Wire Colour Size Size Code 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 6 4 1 1/0 Blue Grey Green Pink Gold Tan Olive Ruby White Red Blue Brown Green Pink Black Mech. 0D58 1/4 5/16 P 1/2 1/2-1 9/16 5/8-1 688 781 781 840 Burndy Tools Hyd. Y35 Y39 U8CABT U6CABT U4CABT U2CABT U1CABT U25ART U26ART U27ART U28ART U29ART U30ART U31ART U32ART U34ART U36ART

3

T&B Tools Crimps per End 1 2 2 2 2 2 2 2 2 2 2 2 4 4 4 Mech. TBM5S 13454 13454 13455 13455 13455 13457 13457 13457 13457 13473 Crimps Crimps Crimps per Mech. per Hyd. per End TBM8S End TBM15 End 2 2 2 3 3 3 3 3 3 4 13461 13461 13462 13462 13464 13464 13464 13464 13465 13466 13468 2 2 2 3 3 3 3 3 4 5 7 24 29 37 42H 45 50 54H 60 66 71H 76 87H 94 99H 106 2 2 2 3 2 2 3 2 3 4 2 4 2 4 2

Crimps Crimps Crimps Crimps per Mech. per Hyd. per Mech. per End HM-250 TOOL End JB12B End MY29-3 End 2 2 3 4 3 4 4 5 5 5 ** ** ** ** ** ** ** ** ** ** 1 B73CH 1 B74CH 2 B05CH 2 B06CHI 2 B06CHI 2 B08CH 2 B09CH 2 B26CH 2 B10CHI B11CH B11CH B12CHI B36CH B76CH B39CH

1 1

Anderson Tools Stranded VC6 AL or CU VC6FT VC8C Wire Crimps Range per End

300 350 400 500 600 700

1 1 1 2 2 2 2 2 2 3 3 4 6 4 2

** ** ** ** ** ** ** ** ** **

1 1 2 2 2 2 2 2 2 2

6-2 4-1 6-1/0 4-2/0 4-3/0 2-4/0 1/0-250 1/0-300 2/0-350 3/0-400 4/0-500

2 2 2 2 2 2 2 2 2 2

350-600 AL 350-600 CU 3

750 1000

900 --

6024AH 6030AH

1 2

U39RT2 P44ART

2 2

4 U39ART-2 4 3

125H

5 500-750 AL 600 CU 2 150H 5 750-1000 AL

2

** Adjustable Indent Tool. No insert dies required. 1 HCT7508-12, HCT1239, HCT7508H only. 2 Y46 only. 3 Y39 only. Users of VC6 and VC7 tools must strip off an extra 1-5/8" of insulation from end of cable to permit removal of tool over conductor sizes 250 kcmil and larger on ASP connectors. VC6FT tool only. With AL nibs for VC8C.

117

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Tools for industrial electrical applications

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