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Turning Tool Catalog

399 02 015 03-70-09/96

10/99

MMC60500114-50-10/99

KOMET of America, Inc.

KOMET, an international supplier of metal cutting tools, is dedicated to the manufacture of tooling systems which offer cost effective metal removal on today's high performance machine tools. KOMET's ABS® -Modular tooling system places the emphasis on " First PartGood Part " manufacturing with maximum accuracy and repeatability with minimum operator intervention. The beginning of KOMET and its basic philosophy can be traced back to the early 1900's, when its founder Robert Breuning developed a unique toolholding system that many maintain is the forerunner of modern indexable cutting tools used throughout industry today. Servicing the world market, KOMET maintains state-of-the-art manufacturing facilities in Besigheim, Germany and Dulliken, Switzerland, where Dihart® AG manufactures multiflute high-precision reamers as a wholly owned subsidiary of KOMET. KOMET of AMERICA is headquartered in Schaumburg, Illinois, where it maintains a manufacturing plant containing close to 100,00 sq.ft. of floor space. In conjunction with its regional sales support center in Huntersville, North Carolina and its branch office in Sterling Heights, Michigan, KOMET of AMERICA directs sales and marketing activities for North and South America from these facilities.

Table of Contents

Table of Contents Table of Contents ...................................................................................................... 1

Page No.

Modular Tooling System, Overview External Machining ................................................................................................... 2 - 3 Internal Machining .................................................................................................... 4 - 5 Operation and Characteristics of the ABS® System Operation and Characteristics of the ABS® System .............................................. 6 Clamping Units (axial ABS® mount) ABS® -N VDI Clamping Units .................................................................................. ABS® -N Clamping Units for Various Machine Tool Models .................................... ABS® -N Clamping Units, Round Shank ................................................................. ABS® Clamping Units for Boring Bars ....................................................................

7 8-9 10 11

ABS® Extensions and Reducers ABS® Extensions and Reducers ............................................................................. 12 - 13 Clamping Units (radial ABS® mount) ABS® -N Square Shank Clamping Units .................................................................. 14 ABS® -N VDI Clamping Units .................................................................................. 14 Driven Tool Holders Driven Tool Holders ................................................................................................... 15 External Machining ABS® -N Turning Heads, Positive Rake, Screwdown System ................................. ABS® -N Turning Heads, Negative Rake, Multiclamp System ................................ ABS® -N Grooving, Threading, and Cut-off Heads ................................................. Square Shank Tool Holders ...................................................................................... Internal Machining Base Elements for Boring heads .............................................................................. Base Element Mounting Screw Information ............................................................. Boring Heads, Positive Rake, Screwdown System .................................................. Boring Heads, Negative Rake, Multiclamp System .................................................. Boring Heads for Grooving and Threading ............................................................... ABS® -N Grooving and Threading Heads ................................................................ ABS® -HK Semi-finished Blanks .............................................................................. ABS® -KUB® / ABS® -KUB® Trigon Insert Drills .............................................. KUB® IT Trigon / KUB® IT-HD Trigon / KUB® IT-HD Insert Drills ................... Cylindrical Shank Boring Bars .................................................................................. FK-UJ Boring Bars .................................................................................................... Profiling Bars ............................................................................................................

16 - 22 23 - 29 30 - 35 36 - 43

46 - 47 48 49 - 52 53 - 55 56 - 57 58 59 60 - 63 64 - 67 68 - 75 76 77 - 82

ABS® Replacement Parts ABS® Replacement Parts ....................................................................................... 84 - 85 Technical Data Anvil Selection for Threading .................................................................................... Cutting Data for KOMET Indexable KUB® Drills ..................................................... Cutting Data for Finish Boring Tools ......................................................................... Formula for Power Consumption, Axial Feed Force and Torque .............................

86 - 87 88 - 91 92 - 95 96

Numerical Index ................................................................................................................ 97 - 99

1

Tooling Overview Modular Tooling System Overview

External External Machining

ABS® -N Negative Rake Turning Heads

MVJN Page 29 MVHN Page 29 MDJN Page 23 MDPNN Page 24 MDHN Page 23

MCLN Page 28

MWLN Page 28

SXJN Page 20

MTGN Page 27

MTFN Page 27

MSDNN Page 24

MSSN Page 26

MSRN Page 26

MSKN Page 25

MRSN Page 25

ABS® -N Positive Rake Turning Heads

SVHC Page 18 SVJC Page 18 SVVCN Page 21 SDPCN Page 21 SDJC Page 19

SCLC Page 19 2

SXJC Page 20

STGC Pages16, 17

SRDC Page 22

SRSC Page 16

ABS® -N Cut-off, Grooving, and Threading Heads

SGT Page 33 CGT Page 32 CU Page 32 ABS® -VDI Radial Clamping Unit A 0112 / A 0113 Page 14

STH Page 33

SGRO Page 35

COH Page 31

ODGH Page 30

COBH Page 34

ABS® Square Shank Clamping Unit A 012 Page 14

Square Turning Tool Holders

Turning Tools D 001 Pages 36 - 38

ABS® -VDI Axial Clamping Unit A 0110 / A 0111 Page 7

ABS® Clamping Unit A 0115 Page 10 Turning Tools D 012 Page 39 Turning Tools D 012 Pages 40 - 41 ABS® Clamping Unit A 363 Page 11

Turning Tools D100 Pages 42

Turning Tools D 101 Pages 43

Clamping Unit for various machine tool models. Pages 8 - 9

3

Tooling Overview Modular Tooling System Overview

Internal Internal Machining

Boring, Grooving, and Threading Heads / Base Elements

Boring Head D161/ D 162 Page 52

Boring Head D 162 Page 54

ABS Base Element D 160 3.5xD and 2xD Page 46

Boring Head D161/ D 162 Pages 50-51

Boring Head D 162 Page 55 ABS Base Element D 160 Page 47

Boring Head D161 Page 49

Boring Head D 162 Page 53

Threading / Grooving Head D162 Page 57

Threading / Grooving Head D162 Page 56

Base Element D 160 Page 47

Grooving / Threading Heads

Reducers and Extensions

Reducer A 201 / A202 Page 13

Grooving / Threading Head D143 Page 58

Extension A 200 Page 12

4

Drills / Roughing & Semi-finishing Tools

Clamping Elements

Clamping Units

KUB IT Trigon / KUB IT-HD Trigon KUB IT-HD drills V 57 Page 64-67

ABS GWF quick-change tapping chuck holder A 343 / A 349

ABS-VDI Axial Clamping Unit A 0110 / A0111 Page 7

ABS KUB / ABS KUB Trigon drills V 13, V 14, V30 Pages 60 - 63 ABS SZ ABS-SZV Collet holder +Seal Disk A 331 / A 332 / A 333

ABS VPS Flat Bottoming Tools V 71

ABS KMDC Short drill mill chuck A 342 Please see our Rotating, ABS Tooling Catalog for additional ABS Modular Tools

ABS G 04 adjustable twin cutter roughing tools

Clamping Unit for various machine tool models. Pages 8 - 9

Boring Bars / Clamping Units

Boring Bar D 003 Pages 68 - 69

Boring Bar D 033/D 035 Pages 70 - 71

Boring Bar D 000 Pages 72 - 74

Boring Bar D 022 Page 75 ABS Clamping Unit A 350 Page 11

Profiling Bar D 021 Pages 77

Profiling Bar D 021 Pages 78 - 79

Profiling Bar D 021 Page 80 - 81

Profiling Bar D 021 Page 82

Boring Bar D 001 Page 76

ABS Clamping Unit A 350 Page 11

ABS Clamping Unit A 0115 Page 10 5

Operation and Characteristics of the ABS® Clamping System

The ABS® connection consists of the female or receiving part (spindle or adapter) and the male (pilot) portion of the actual tool. A thrust and a receiving screw are situated radially on the receiving part (spindle or adapter). F2 In order to allow for minor slippage, sufficient clearance is provided between the orientation pin and the matchingbore."Torsional slip" is not desirable for stationary applications. Positive positioning is accomplished by means of two precision location keys on the tool and with two keyways, which is designated as ABS® -N connection. Receiving screw

Coolant pipe E6 Orientation pin E1

Floating pin

FA 2

FA FA

Sealing disc F1 The pilot portion of the tool carries the floating pin. The orientation pin is located radially on the face next to the pilot E4. Thrust and receiving screw are axially offset from the centerline of the floating pin. When thrust screw is tightened, the tapered surfaces make contact, forces F1 and F2 are compounded to 2 FA. When cutting forces are introduced, minimal "torsional slip" will occur which will actually make an even better connection. Safety Recommendations for ABS® Tools / Warning! Please note that KOMET® tools are designed and manufactured to assure the safety of the customers health and property under conventional machining conditions. KOMET® tools should only be used within the speed range and cutting force levels they are designed for. Always use machine guards, protective clothing and safety glasses as protection against injury or damage from flying objects. High speed applications are dangerous and may cause bodily injury and damage to the machine tool. Consult the APPLICATIONS ENGINEERING DEPARTMENT to discuss your specific application. Note also that KOMET® products may contain one or more of the following: Tungsten Carbide, Tantalum Carbide, Titanium Carbide, Chromium Carbide, Chromium, Cadmium, Nickel and Cobalt which are classified as Hazardous by OSHA. Please refer to the "The exact dimensioning of the ABS® System in conjunction with the minimal tolerance of the fit, leads to a minute deformation to the self centering four point construction. This achieves high flexible strength, higher accuracy in change-over, and a greater vibration dampening device (US Patent No. 4976574)". Often the ABS® is built right into the spindle. Contrary to tapered shank tools, this method will provide for better vibration dampening and significantly reduce tool overhang (US Patent No. 4976574 and foreign patent and other patents pending). appropriate Material Safety Data Sheet (MSDS) prior to use. These are available on request from KOMET® 's Marketing Department in the Schaumburg, IL offices. For your further protection it should also be noted that: 1. Carbide materials are brittle by nature and can shatter when subjected to shock or high force impact. Users should use appropriate eye protection whenever such products are in use or there is the danger of breakage. 2. Grinding of Carbide materials should be done under conditions that protect against the inhalation of dust, contaminated coolant spray or other fumes in quantities that may be hazardous to the user's health. 3. Brazing or debrazing of Carbide materials may result in the generation of fumes that are hazardous to the user's health. Appropriate steps should be taken to prevent the inhalation of such fumes.

Thrust screw

6

Clamping Units

U.S. Patent No. 4976574

ABS® -N VDI Clamping Unit,

ABS® -N Axial Clamping Unit

(ABS® -N-NC..10) with VDI shank per DIN 69880

L1 Description

Axial ABS®

ABS-N size d ABS-N 50 ABS-N 50 ABS-N 63 ABS-N 50 ABS-N 63 L 60 60 70 65 75

Mount

L1 38 38 48 35 45 40 50 63 78 83 98 a 30 b 55 d1 68

Order No.

ABS 50N NC3010 A01 10151 ABS 50N NC4010 A01 10251 ABS 63N NC4010 A01 10261 ABS 50N NC5010 A01 10351 d a d1 ABS 63N NC5010 A01 10361

L

b

Outside insert position on KOMET KUB-DRILLS with right-hand rotation.

For ABS® -N spares see Page 84-85.

ABS® -N Axial Clamping Unit

(ABS® -N-NC..20) with VDI shank per DIN 69880

L1 Description Order No. ABS 50N NC3020 A01 11152 ABS 50N NC4020 A01 11252 ABS 63N NC4020 A01 11262 ABS 50N NC5020 A01 11352 d a d1 ABS 63N NC5020 A01 11362

ABS-N size d 50 50 63 50 63

L 60 60 70 65 75

L1 38 38 48 35 45

a 30 40 50

b 55 63 78

d1 68 83 98

L

b

Outside insert position on KOMET KUB-DRILLS with right-hand rotation.

ABS® -N Nominal dimensions:

ABS® -N Female Connection

L

ABS® -N Male Connection

L2

ABS-N Size ABS 25 ABS 32 ABS 40 ABS 50

d 25 32 40 50 63 80 100 125

d1 13 16 20 28 34 46 56 70

L 24 27 31 36 43 48 60 76

L1min 13 16 18.5 22 28 34 40.5 51

L2 20 23 26 31 38 43 55 70

d

d1

d1

d

ABS 63 ABS 80 ABS 100 ABS 125

Note: For delivery status information, see our current Price List.

L1 min.

Note: All dimensions shown in mm.

7

Clamping Units ABS® -N Clamping Units,

ABS® -N Clamping Unit A 012

for Mazak QT15N, QT18N Machines, Qualified

d D H J K F G C

for various machine tool models

E

A

I B

For ABS® -N spares see Page 84-85. (..) = mm

Hardware ABS-N size d Order No. Coolant nozzle plug Screw ABS Hardware

Description

A

B

C

D

E

F

G

H

I

J

K

L

Order No. Order No. Order No. (Description) (Description)

ABS 50N MAZAK 1.969 QT15N, QT18N A01 21350 (50) CLAMPING UNIT ABS 63N MAZAK 2.480 QT15N, QT18N A01 21360 (63) CLAMPING UNIT

0.354 1.496 2.360 0.403 3.950 4.375 3.156 2.000 1.852 0.686 (100.33) (111.12) (80.16) (50.8) (47.03) (0.750) 60° (9) (38) (59.94)(10.24) 3.950 4.375 3.240 2.000 1.852 0.750 60° 0.354 1.496 2.360 0.403 (9) (38) (59.94)(10.24) (100.33) (111.12) (82.3) (50.8) (47.03) (19.05)

-

5502300612 N00 15280 N00 80320 (DIN 965A2 6x12 mm) (ABS 50 FSW) 5502300612 N00 15290 N00 80320 (DIN 965A2 6x12 mm) (ABS 50 FSW)

-

ABS® -N Clamping Unit A 012

for Okuma Cadet, Okuma LB15, and Okuma LB25 Machines, Qualified

d F

E

G C D K J A L H

For ABS

®

-N spares see Page 84-85. Note: For delivery status information, see our current Price List

Delivery includes: ABS® -N clamping unit with Coolant nozzle plug and clamping screw for coolant nozzle. (..) = mm

I

B

Hardware ABS-N size Order No. d Coolant nozzle plug Screw ABS Hardware

Description

A

B

C

D

E

F

G

H

I

J

K

L

Order No. Order No. Order No. (Description) (Description)

ABS 50N OKUMA 1.969 3.268 4.016 2.549 1.250 CADET LB15, LB25 A01 25050 (50) (83) (102) (64.75)(31.75) CLAMPING UNIT ABS 63N OKUMA 2.480 3.268 4.016 2.549 1.250 CADET LB15, LB25 A01 25060 (63) (83) (102) (64.75)(31.75) CLAMPING UNIT 8

5502300612 1.575 0.591 0.531 0.787 2.559 0.787 0.250 N00 80320 (DIN 965A2 N00 15280 (40) (15) 30° (13.49) (20) (65) (20) (6.35) 6x12 mm) (ABS 50 FSW)

1.575 0.591 30° 0.531 0.787 2.559 0.787 0.250 N00 80320 5502300612 N00 15290 (DIN 965A2 (40) (15) (13.49) (20) (65) (20) (6.35) 6x12 mm) (ABS 50 FSW)

ABS® -N Clamping Units,

ABS® -N Clamping Unit A 012

for Mori-Seiki SL15, ZL15 Machines, Qualified

d

for various machine tool models

E F G C D

K J A

L

H

I

B

For ABS® -N spares see Page 84-85. (..) = mm

Hardware ABS-N size Order No. d Coolant nozzle plug Screw ABS Hardware

Description

A

B

C

D

E

F

G

H

I

J

K

L

Order No. Order No. Order No. (Description) (Description)

ABS 50N MORI-SEIKI 5502300612 N00 15280 1.969 3.111 3.542 2.543 1.378 1.262 0.375 45° 0.511 0.750 2.013 0.827 0.159 SL15, ZL15 A01 24050 N00 80320 (DIN 965A2 (50) (79.02) (89.97) (64.59) (35) (32.05) (9.52) (12.98) (19.07)(51.14) (21) (4.03) 6x12 mm) (ABS 50 FSW) CLAMPING UNIT

ABS® -N Clamping Unit A 012

for Mori-Seiki SL20/25, ZL20/25 Machines, Qualified

d F

E

G C D K J A L H

For ABS® -N spares see Page 84-85. Delivery includes: ABS® -N clamping unit with Coolant nozzle plug and clamping screw for coolant nozzle. (..) = mm

Hardware ABS-N size Order No. d Coolant nozzle plug Screw ABS Hardware

I

B

Note: For delivery status information, see our current Price List

Description

A

B

C

D

E

F

G

H

I

J

K

L

Order No. Order No. Order No. (Description) (Description)

ABS 50N MORI-SEIKI 1.969 3.543 4.132 2.905 SL20/25, ZL20/25 A01 24150 (50) (89.99) (104.95) (73.78) CLAMPING UNIT ABS 63N MORI-SEIKI 2.480 3.543 41.32 2.905 SL20/25, ZL20/25 A01 24160 (63) (89.99) (104.95) (73.78) CLAMPING UNIT

5502300612 N00 15280 1.575 1.495 0.500 0.511 0.985 2.161 0.785 0.200 (DIN 965A2 (40) (37.97) (12.70) 45° (12.98) (25.02)(54.89)(19.94) (5.09) N00 80320 (ABS 50 FSW) 6x12 mm) 5502300612 N00 15290 1.575 1.495 0.500 45° 0.511 0.985 2.161 0.785 0.200 N00 80320 (DIN 965A2 (ABS 50 FSW) (40) (37.97) (12.70) (12.98) (25.02)(54.89)(19.94) (5.09) 6x12 mm)

9

Clamping Units Coolant Nozzle / ABS® -N Clamping Unit,

Coolant Nozzle N 008

for ABS® -N Clamping Units

A Description B D C COOLANT NOZZLE STRAIGHT A N00 80310 0.786 (19.96) 0.670 (17.02) 0.392 (9.96) 0.392 (9.96) 0.588 (14.94) 0.588 (14.94) 0.197 (5.00) # 10-32 Order No. A B C D

Round Shank

COOLANT NOZZLE PLUG C COOLANT NOZZLE ANGLED

N00 80320

B

D

N00 80330

0.786 (19.96)

0.392 (9.96)

0.588 (14.94)

0.197 (5.00)

(..) = mm

A

B

D

C

Clamping Units, Round Shank A 0117

(ABS-N-TC)

ABS-N size Description d G d1 Order No. d 50 50 50 63 80 50 63 80 d1 1.250 1.500 2.000 2.000 2.000 2.500 2.500 2.500 L 2.500 2.500 4.674 4.559 4.256 5.674 5.559 5.258 L1 1.750 1.750 1.688 2.000 2.500 1.688 2.000 2.500

3 3 3

G

lbs.

ABS 50N TC1.25-2.5 A01 17551 ABS 50N TC1.5-2.5 A01 17051 A01 17151 A01 17161 A01 17171 A01 17251 A01 17261 A01 17271 ABS 50N TC2-4

/8NPT

2.10 2.38 3.05 7.10 8.74 7.43

G L1 L

ABS 63N TC2-4 ABS 80N TC2-4 ABS 50N TC2.5-5 ABS 63N TC2.5-5

/8NPT

/8NPT

8.74 10.50

Other shank designs can be supplied on request Central coolant supply For ABS® -N spares see Page 84-85. Note: For delivery status information, see our current Price List

ABS 80N TC2.5-5

All Dimensions are in inches

10

ABS® -N Clamping Units

ABS® -N Clamping Units A 363

(ABS® -N-SSTH) for square-shank turning holders

ABSN size

Spare Parts Clamping Screw DIN 915

Description ABS 50N SSTH.750 d

Order No.

d

Dmin.

l

l1

A

Description M10 20 M12 25

Order No. 5505310020 5505312025

A36 34070

50 63

3.740 2.559 1.772 0.750 (95) (63) (45) (19) 4.724 3.150 2.283 1.000 (120) (80) (58) (25.4)

ABS 63N SSTH1.000 A36 35070 Dmin

For ABS® -N spares see Page 84-85.

A l l1

(..) = mm

Coolant supply through center of clamping unit.

ABS® -N Clamping Unit A 351

(ABS -N-BA-FK-UJ) for FK-UJ Boring Bars, see page 54

Description d1 d ABS 50N BA FK1UJ-16 Order No. A35 14061 ABS-N size d 50 d1 0.630 (16) L 1.969 (50) L1 1.614 (41)

L1 L

For ABS® -N spares see Page 84-85. Coolant supply through center of clamping unit.

(..) = mm

ABS® -N Clamping Unit A 350

(ABS-N-BA) for straight shank Boring Bars

Description ABS 50N BA .250 ABS 50N BA .312 ABS 50N BA .375 ABS 50N BA .500 L1 L ABS 50N BA .625 ABS 50N BA .750 ABS 50N BA 1.000 ABS 50N BA 1.250 Order No. A35 04311 A35 04321 A35 04331 A35 04341 A35 04351 A35 04361 A35 04371 A35 04381 ABS-N size d 50 50 50 50 50 50 50 50

d1 0.250 0.312 0.375 0.500 0.625 0.750 1.000 1.250

D

L

L1

D

d1

d

1.417 (36) 1.378 (35) 0.709 (18) 1.417 (36) 1.378 (35) 0.709 (18) 1.496 (38) 1.575 (40) 0.866 (22) 1.575 (40) 1.772 (45) 1.063 (27) 1.732 (40) 1.969 (50) 1.299 (33) 1.890 (48) 2.362 (60) 1.595 (40.5) 2.087 (53) 2.756 (70) 1.929 (49) 2.677 (68) 3.346 (85) 2.461 (62.5)

Coolant supply through coolant nozzle, or through center of clamping unit.

For ABS® -N spares see Page 84-85.

(..) = mm

Note: For delivery status information, see our current Price List

11

Clamping Units ABS® Extensions, ABS® Reducers

Extension A 200

(ABS -N-V)

L ABS-N size d ABS-N 40 ABS-N 40 ABS-N 40 ABS-N 50 ABS-N 50 ABS-N 50 ABS-N 63 ABS-N 63 ABS-N 63 ABS-N 80 ABS-N 80 ABS-N 80

Description d ABS 40N V 40 ABS 40N V 60 ABS 40N V 90 ABS 50N V 50 ABS 50N V 65 ABS 50N V100 ABS 63N V 60 ABS 63N V 85 ABS 63N V125 ABS 80N V 70 ABS 80N V 85 ABS 80N V125

Order No. A20 05840 A20 05440 A20 05640 A20 05850 A20 05450 A20 05650 A20 05860 A20 05460 A20 05660 A20 05870 A20 05470 A20 05670

L 1.575 (40) 2.362 (60) 3.543 (90) 1.969 (50) 2.559 (65) 3.937 (100) 2.362 (60) 3.346 (85) 4.921 (125) 2.756 (70) 3.346 (85) 4.921 (125)

lbs.

0.992 1.323 1.984 1.433 1.984 3.307 3.858 4.629 6.614 5.732 7.055 10.582

Central coolant supply For ABS

®

-N spares see Page 84-85.

(..) = mm

12

Reducer A 201 / A 202

(ABS -N-R)

L L1 ABS-N size d ABS-N size d1

Description ABS 50N R 32N ABS 50N R 40N

Order No. A20 20330 A20 20340 A20 20450 A20 20550 A20 20560

L

L1

lbs.

ABS-N 50 ABS-N 32 1.969 (50)1.378 (35) ABS-N 50 ABS-N 40 1.969 (50)1.378 (35) ABS-N 63 ABS-N 50 2.362 (60)1.575 (40) ABS-N 80 ABS-N 50 2.362 (60)1.378 (35) ABS-N 80 ABS-N 63 2.362 (60)1.378 (35)

2.646 2.646 2.646 4.850 4.850

d1

d

ABS 63N R 50N ABS 80N R 50N ABS 80N R 63N

(..) = mm Central coolant supply For ABS® -N spares see Page 84-85.

Note: For delivery status information, see our current Price List

13

Clamping Units ABS® -N Clamping Units,

ABS® -N Square Shank Clamping Unit

B W B L Description Order No. ABS-N D ABS-N 50 ABS-N 50 A 2.000 (50.8) 2.500 (63.5) B 1.000 (25.4) 1.000 (25.4) H L W

Radial ABS®

Mount

ABS 50N 1.000 SSCUR A0121370 D A ABS 50N 1.250 SSCUR A0121380 (. .) = mm

1.000 4.125 2.000 (25.4) (104.78) (50.8) 1.250 5.000 2.000 (31.75) (127.00) (50.8)

H

ABS® -N Square Shank Clamping Unit Replacement Part Information

ABS® -N Square Shank Clamping Unit

Pipe Plug

Set Screw

Socket Head Cap Screw

Wedge

Description

Order No. Order No. Order No. Order No. Order No. (Description) (Description) (Description) (Description) S-44 (1/8" NPT) S-44 (1/8" NPT) 5505106025 5501106030 (M6x25 DIN913) (M6x30 DIN912) A0121370.12 5505106025 5501106030 (M6x25 DIN913) (M6x30 DIN912) UL0204910

ABS 50N 1.000 SSCUR A0121370 Note: Clamping units with other dimensions are available upon request. ABS 50N 1.250 SSCUR A0121380

ABS® -N Radial Clamping Unit

(ABS N NCW..10) with VDI shank per DIN 69880

Description A L1 D L B ABS 50N NCW 5010 A0112350 (. .) = mm Order No. ABS-N D ABS-N 50 ABS-N 50 ABS-N 50 A 1.181 (30) 1.575 (40) 1.968 (50) B 2.165 (55) 2.480 (63) 3.071 (78) L 1.142 (29) 1.142 (29) 1.142 (29) L1 1.024 (26) 1.260 (32) 1.457 (37)

ABS 50N NCW 3010 A0112150 ABS 50N NCW 4010 A0112250

ABS® -N Radial Clamping Unit

(ABS N NCW..20) with VDI shank per DIN 69880

Description A L1 D L B ABS 50N NCW 5020 A0113350 (. .) = mm Order No. ABS-N D ABS-N 50 ABS-N 50 ABS-N 50 A 1.181 (30) 1.575 (40) 1.968 (50) B 2.165 (55) 2.480 (63) 3.071 (78) L 1.142 (29) 1.142 (29) 1.142 (29) L1 1.024 (26) 1.260 (32) 1.457 (37)

ABS 50N NCW 3020 A0113150 ABS 50N NCW 4020 A0113250

14

Driven Tool Holders

The trend in the metalcutting industry to reduce the number of setups in the machining process continues and results in the growing application of driven toolholders to perform drilling, boring, tapping and reaming operations on lathes. KOMET supplies driven toolholders with the ABS® connection incorporated in the spindle. Monobloc and modular designs are available for both axial and radial spindle positions as shown below.

Axial Monobloc

Radial Monobloc

Axial Modular

Radial Modular

Driven Toolholders are custom engineered and we require the following information to prepare a quotation: Machine tool manufacturer, machine type, model number, spindle speed and position, method of coolant supply, type of cutting tool, horsepower requirements and other pertinent information describing the metalcutting operation.

15

External Machining

ABS® -N Turning Heads, Positive Rake, Screwdown System

STGC

Approach angle 91° for Triangle ANSI/ISO Inserts

Bmin CL F 91° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". TCMT

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N STGCR 16

Order No. D1435200

Cutting Form

ABS-N D

L

F

Bmin

ISO ANSI

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65) TCMT 16T308 TCMT32.52 N0056720 (Tx SM3.5x 12) L0500070 (Tx 15)

ABS 50N STGCL 16 Note:

D1430200

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

SRSC

for Round ANSI/ISO Inserts

Bmin CL F 27° MAX D

L

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". RCMT

Spare Parts Insert Shim Insert Screw Screwdriver

(. .) = mm

Description ABS 50N SRSCR 09

Order No. D1435210

Cutting Form

ABS-N D

L

F

Bmin

ISO ANSI

Order No. (Description)

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65) RCMT09T300 RCMT32.5 5357100014 (SR3) 5323100080 (Tx M3.5x 11) L0500050 (Tx 9)

ABS 50N SRSCL 09 Note: 16

D1430210

L

Delivered complete with shim and insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

ABS® -N Turning Heads, Positive Rake, Screwdown System

STGC

Approach angle 91° for KOMET® High Precision Ground Inserts

Bmin CL F 91° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". W3026060.05.. W3026360.05..

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N STGCR 26

Order No. D1435180

Cutting Form

ABS-N D

L

F

Bmin

Order No. (Description) W3026360.05.. (U5-8005-R) W3026060.05.. (U5-8005-L)

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65)

N0056210 (Tx S/M 3.5x 6)

L0500060 (Tx 10)

ABS 50N STGCL 26 Note:

D1430180

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

17

External Machining

ABS® -N Turning Heads, Positive Rake, Screwdown System

SVHC

Approach angle 93° for KOMET® High Precision Ground Inserts

Bmin CL F 107.5° K° L 17° MAX D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". W7832070.04..

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N SVHCR 32

Order No. D1435120

Cutting Form

ABS-N D

L

F

Bmin

Order No.

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65) W7832070.04.. N0056770 (Tx S3510) L0500070 (Tx 15)

ABS 50N SVHCL 32 Note:

D1430120

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

SVJC

Approach angle 93° for KOMET® High Precision Ground Inserts

Bmin CL F 93° K° L 50° MAX D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". W7832070.04..

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N SVJCR 32

Order No. D1435130

Cutting Form

ABS-N D

L

F

Bmin

Order No.

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65) W7832070.04.. N0056770 (Tx S3510) L0500070 (Tx 15)

ABS 50N SVJCL 32 Note: 18

D1430130

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

ABS® -N Turning Heads, Positive Rake, Screwdown System

SDJC

Approach angle 93° for KOMET® High Precision Ground Inserts

Bmin CL F 93° K° L 27° MAX D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". W7932060.04..

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N SDJCR 32

Order No. D1435140

Cutting Form

ABS-N D

L

F

Bmin

Order No. (Description)

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65) W7932060.04.. (C2-551204U) N0056750 (Tx S3570) L0500070 (Tx 15)

ABS 50N SDJCL 32 Note:

D1430140

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

SCLC

Approach angle 95° for 80°ANSI/ISO Inserts

Bmin CL F 95° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". CCMT

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N SCLCR 12

Order No. D1435150

Cutting Form

ABS-N D

L

F

Bmin

ISO ANSI

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65) CCMT 120408 CCMT 432 N0056810 (Tx S 4010) L0500070 (Tx 15)

ABS 50N SCLCL 12 Note:

D1430150

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

19

External Machining

ABS® -N Turning Heads, Positive Rake, Screwdown System

SXJC

Approach angle 93° for KOMET® High Precision Ground Inserts

Bmin CL F 93° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". W2942010.04..

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N SXJCR 42

Order No. D1435160

Cutting Form

ABS-N D

L

F

Bmin

Order No. (Description)

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) 2.559 (65) W2942010.04.. (K 1 48 12 04) N0055820 (Tx M4.5x 9) L0500070 (Tx 15)

ABS 50N SXJCL 42 Note:

D1430160

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

SXJN

Approach angle 93° for KOMET® High Precision Ground Inserts

Bmin CL F 93° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-5°

(. .) = mm Spare Parts Insert Insert Screw

W0442180.02.. W0442480.02..

Screwdriver

Description

Order No.

Cutting Form

ABS-N D

L

F

Bmin

Order No. (Description) W0442480.02.. (P1-R-0.2) W0442180.02.. (P1-L-0.2)

Order No. (Description)

Order No. (Description)

ABS 50N SXJNR 42 D1435170

R ABS-N 50 2.362 (60) 1.378 (35) -5° 2.756 (70)

N0055110 (M4.5x14.5)

L0211100 (SN 2K)

ABS 50N SXJNL 42 D1430170 Note: 20

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

ABS® -N Turning Heads, Positive Rake, Screwdown System

SVVCN

Approach angle 72.5° for KOMET® High Precision Ground Inserts

F 72.5° K° L 70° MAX 70° MAX D

Insert Styles W7832070.04..

(. .) = mm Spare Parts Insert Insert Screw Screwdriver

Description

Order No.

ABS-N D

Order No. L F K°

Order No. (Description)

Order No. (Description)

ABS 50N SVVCN 32

D1430260

ABS-N 50

2.362 (60)

0 (0)

W7832070.04..

N0056770 (Tx S3510)

L0500070 (Tx 15)

Note:

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

SDPCN

Approach angle 62.5° for KOMET® High Precision Ground Inserts

K° F 62.5 ° L 60° MAX 60° MAX D

Insert Styles W7932060.04..

(. .) = mm Spare Parts Insert Insert Screw Screwdriver

Description

Order No.

ABS-N D

L

F

Order No. (Description)

Order No. (Description)

Order No. (Description)

ABS 50N SDPCN 32

D1430270

ABS-N 50

2.362 (60)

0 (0)

W7932060.04.. (C2-551204U)

N0056750 (Tx S3510)

L0500070 (Tx 15)

Note:

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

21

External Machining

ABS® -N Turning Heads, Positive Rake, Screwdown System

SRDC

for Round ANSI/ISO Inserts

F A L D 90° MAX

Insert Styles RCMT

(. .) = mm Spare Parts Insert Shim Insert Screw Screwdriver

Description

Order No.

ABS-N D

L

F

A

ISO ANSI

Order No. (Description)

Order No. (Description)

Order No. (Description)

ABS 50N SRDC 09

D1430280

ABS-N 50

2.362 (60)

.187 (4.750)

.630 (16)

RCMT09T300 RCMT32.5

5357100014 (SR3)

5323100080 (TxM3.5x11)

L0500050 (Tx 9)

Note:

Delivered complete with shim and insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

22

ABS® -N Turning Heads, Negative Rake, Multiclamp System

MDJN

Approach angle 93° for 55°ANSI/ISO Inserts

Bmin CL F K° 93° L 27° MAX D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-6°

DNMG, DNMA DNGN, DNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

Order No. Order No. ISO Order No. ANSI (Description) (Description) (Description) DNMA150408 5357100004 5320100210 5488100050 ABS 50N MDJNR15 D1435020 R DNMA432 (IDSN 433) (NL46) (CL12) ABS-N 2.756 2.362 1.378 -7° DNMG150408 5357100004 5320100210 5488100050 (70) (60) (35) 50 DNMG432 (IDSN 433) (NL46) (CL12) DNMN150408 5357100004 5488100050 ABS 50N MDJNL15 D1430020 L DNMN432 (IDSN 433) (CL12) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100020 (XNS59) (S46)

MDHN

Approach angle 107.5° for 55°ANSI/ISO Inserts

Bmin CL F K° 107.5° L 17° MAX D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-7°

DNMG, DNMA DNGN, DNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. (Description) (Description) ANSI DNMA150408 5357100004 5320100210 ABS 50N MDHNR15 D1435030 R DNMA432 (IDSN 433) (NL46) ABS-N 2.756 2.362 1.378 -7° DNMG150408 5357100004 5320100210 50 (70) (60) (35) DNMG432 (IDSN 433) (NL46) DNMN150408 5357100004 ABS 50N MDHNL15 D1430030 L DNMN432 (IDSN 433) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100050 (CL12) 5488100050 (CL12) 5488100050 (CL12)

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100020 (XNS59) (S46)

23

External Machining

ABS® -N Turning Heads, Negative Rake, Multiclamp System

MDPNN

Approach angle 62.5° for 55° ANSI/ISO Inserts

F 62.5° K° L 55° MAX 55° MAX D

-6°

Insert Styles DNMG, DNMA

(. .) = mm Spare Parts Insert Shim Lockpin Clamp

DNGN, DNMN

Clamp Screw Shim Screw

ISO Order No. Order No. ANSI (Description) (Description) DNMA150408 5357100004 5320100210 DNMA432 (IDSN 433) (NL46) ABS-N 2.362 DNMG150408 5357100004 5320100210 ABS 50N MDPNN 15 D1430240 0 0° 50 (60) (NL46) DNMG432 (IDSN 433) DNMN150408 5357100004 DNMN432 (IDSN 433) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

ABS-N D

Order No. (Description) 5488100030 (CL7) 5488100030 (CL7) 5488100030 (CL7)

Order No. Order No. (Description) (Description) 5321100140 (XNS35) 5321100140 (XNS35) 5321100140 5322100020 (XNS35) (S46)

MSDNN

Approach angle 45° for Square ANSI/ISO Inserts

F 45° K° L 45° MAX 45° MAX D

-6°

Insert Styles SNMG, SNMA

(. .) = mm Spare Parts Insert Shim Lockpin Clamp

SNGN, SNMN

Clamp Screw Shim Screw

24

ISO Order No. Order No. ANSI (Description) (Description) SNMA120408 5357100005 5320100210 SNMA432 (ISSN433) (NL46) ABS-N 2.362 0.33 SNMG120408 5357100005 5320100210 ABS 50N MDNN 12 D1430250 0° 50 (60) (0.013) SNMG432 (ISSN433) (NL46) SNMN120408 5357100005 SNMN432 (ISSN433) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

ABS-N D

Order No. (Description) 5488100040 (CL9) 5488100040 (CL9) 5488100040 (CL9)

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100020 (XNS59) (S46)

ABS® -N Turning Heads, Negative Rake, Multiclamp System

MSKN

Approach angle 75° for Square ANSI/ISO Inserts

F 75° L K° Bmin CL D 75 ° MAX

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-6°

SNMG, SNMA SNGN, SNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. ANSI (Description) (Description) SNMA120408 5357100005 5320100210 ABS 50N MSKNR 12 D1435100 R SNMA432 (ISSN433) (NL46) ABS-N 2.756 2.362 1.378 -6° SNMG120408 5357100005 5320100210 50 (70) (60) (35) SNMG432 (ISSN433) (NL46) SNMN120408 5357100005 ABS 50N MSKNL12 D1430100 L SNMN432 (ISSN433) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100040 (CL9) 5488100040 (CL9) 5488100040 (CL9)

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100020 (XNS59) (S46)

MRSN

For Round ANSI/ISO Inserts

Bmin CL F 27 ° MAX D

L

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-5°

RNMG, RNMA RNGN, RNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

Order No. Order No. ISO ANSI (Description) (Description) RNMA120400 5357100015 5320100210 ABS 50N MRSNR12 D1435110 R RNMA43 (IRSN43) (NL46) ABS-N 2.756 2.362 1.378 -5° RNMG120400 5357100015 5320100210 50 (70) (60) (35) RNMG43 (IRSN43) (NL46) RNMN120400 5357100015 ABS 50N MRSNL12 D1430110 L RNMN43 (IRSN43) Note: Delivered complete with shim, shim screw, lock pin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100040 (CL9) 5488100040 (CL9) 5488100040 (CL9)

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100020 (XNS59) (S46)

25

External Machining

ABS® -N Turning Heads, Negative Rake, Multiclamp System

MSSN

Approach angle 45° for Square ANSI/ISO Inserts

F 45° K° L Bmin CL D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-5°

SNMG, SNMA SNGN, SNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. ANSI (Description) (Description) SNMA120408 5357100005 5320100210 ABS 50N MSSNR 12 D1435080 R SNMA432 (ISSN433) (NL46) ABS-N 2.756 1.969 1.378 -5° SNMG120408 5357100005 5320100210 50 (70) (50) (35) SNMG432 (ISSN433) (NL46) SNMN120408 5357100005 ABS 50N MSSNL 12 D1430080 L SNMN432 (ISSN433) Note: Delivered complete with shim, shim screw, lock pin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100040 (CL9) 5488100040 (CL9) 5488100040 (CL9)

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100020 (XNS59) (S46)

MSRN

Approach angle 75° for Square ANSI/ISO Inserts

Bmin CL F 75° K° L 75° MAX D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-6°

SNMG, SNMA SNGN, SNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

26

ISO Order No. Order No. ANSI (Description) (Description) SNMA120408 5357100005 5320100210 ABS 50N MSRNR 12 D1435090 R SNMA432 (ISSN433) (NL46) ABS-N 2.756 2.362 1.063 -6° SNMG120408 5357100005 5320100210 50 (70) (60) (27) SNMG432 (ISSN433) (NL46) SNMN120408 5357100005 ABS 50N MSRNL 12 D1430090 L SNMN432 (ISSN433) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100040 (CL9) 5488100040 (CL9) 5488100040 (CL9)

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100020 (XNS59) (S46)

ABS® -N Turning Heads, Negative Rake, Multiclamp System

MTGN

Approach angle 91° for Triangle ANSI/ISO Inserts

Bmin CL F 91° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-6°

TNMG, TNMA TNGN, TNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. ANSI (Description) (Description) TNMA220406 5357100007 5320100210 ABS 50N MTGNR 22 D1435060 R TNMA432 (ITSN432) (NL46) ABS-N 2.756 2.362 1.378 -6° TNMG220406 5357100007 5320100210 50 (70) (60) (35) TNMG432 (ITSN432) (NL46) TNMN220406 5357100007 ABS 50N MTGNL 22 D1430060 L TNMN432 (ITSN432) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100040 (CL9) 5488100040 (CL9) 5488100040 (CL9)

Order No. Order No. (Description) (Description) 5321100180 (XNS510) 5321100180 (XNS510) 5321100180 5322100020 (S46) (XNS510)

MTFN

Approach angle 91° for Triangle ANSI/ISO Inserts

Bmin CL F 91 ° D

L

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-6°

TNMG, TNMA TNGN, TNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. ANSI (Description) (Description) TNMG220408 5357100007 5320100210 ABS 50N MTFNR 22 D1435070 R TNMG432 (ITSN432) (NL46) ABS-N 2.756 2.362 1.378 -6° TNMA220408 5357100007 5320100210 50 (70) (60) (35) TNMA432 (ITSN432) (NL46) TNGN220408 5357100007 ABS 50N MTFNL 22 D1430070 L TNGN432 (ITSN432) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100040 (CL9) 5488100040 (CL9) 5488100040 (CL9)

Order No. Order No. (Description) (Description) 5321100180 (XNS510) 5321100180 (XNS510) 5321100180 5322100020 (XNS510) (S46)

27

External Machining

ABS® -N Turning Heads, Negative Rake, Multiclamp System

MCLN

Approach angle 95° for 80° ANSI/ISO Inserts

Bmin CL F 95° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-6°

CNMG, CNMA CNGN, CNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. ANSI (Description) (Description) CNMA120408 5357100003 5320100210 ABS 50N MCLNR 12 D1435040 R CNMA432 (ICSN433) (NL46) ABS-N 2.756 2.362 1.378 -6° CNMG120408 5357100003 5320100210 50 (70) (60) (35) CNMG432 (ICSN433) (NL46) CNMN120408 5357100003 ABS 50N MCLNL 12 D1430040 L CNMN432 (ICSN433) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100060 (CL20) 5488100060 (CL20) 5488100060 (C20)

Order No. Order No. (Description) (Description) 5321100150 (XNS47) 5321100150 (XNS47) 5321100150 5322100020 (S46) (XNS47)

MWLN

Approach angle 95° for Trigon ANSI/ISO Inserts

Bmin CL F 95° K° L D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-5°

WNMG, WNMA WNGN, WNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

28

ISO Order No. Order No. ANSI (Description) (Description) WNMG080408 5357100010 5320100210 ABS 50N MWLNR 08 D1435050 R WNMG432 (IWSN432) (NL46) ABS-N 2.756 2.362 1.378 -5° WNMA080408 5357100010 5320100210 50 (70) (60) (35) WNMA432 (IWSN432) (NL46) WNGN080408 5357100010 ABS 50N MWLNL 08 D1430050 L WNGN432 (IWSN432) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100060 (CL20) 5488100060 (CL20) 5488100060 (CL20)

Order No. Order No. (Description) (Description) 5321100150 (XNS47) 5321100150 (XNS47) 5321100150 (XNS47)

ABS® -N Turning Heads, Negative Rake, Multiclamp System

MVJN

Approach angle 93° for 35°ANSI/ISO Inserts

F K° 93° L 50° MAX Bmin CL D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-9°

VNMG, VNMA VNGN, VNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. ANSI (Description) (Description) VNMA160408 5357100008 5320100190 ABS 50N MVJNR16 D1435000 R VNMA332 (IVSN322) (NL34L) ABS-N 2.756 2.362 1.378 -5° VNMG160408 5357100008 5320100190 (70) (60) (35) 50 VNMG332 (IVSN322) (NL34L) VNMN160408 5357100008 ABS 50N MVJNL16 D1430000 L VNMN332 (IVSN322) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100050 (CL12) 5488100050 (CL12) 5488100050 (CL12)

Order No. Order No. (Description) (Description) 5321100170 (XNS59) 5321100170 (XNS59) 5321100170 5322100010 (XNS59) (S34)

MVHN

Approach angle 107.5° for 35°ANSI/ISO Inserts

Bmin CL F 107.5° K° L 17° MAX D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL".

-9°

VNMG, VNMA VNGN, VNMN

Spare Parts Insert Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. ANSI (Description) (Description) VNMA160408 5357100008 5320100190 ABS 50N MVHNR 22 D1435010 R VNMA332 (IVSN322) (NL34L) ABS-N 2.756 2.362 1.378 -5° VNMG160408 5357100008 5320100190 (70) (60) (35) 50 VNMG332 (IVSN322) (NL34L) VNMN160408 5357100008 ABS 50N MVHNL 22 D1430010 L VNMN332 (IVSN322) Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. Description Order No. L F K°

Cutting Form

ABS-N D Bmin

Order No. (Description) 5488100050 (CL12) 5488100050 (CL12) 5488100050 (CL12)

Order No. Order No. (Description) (Description) 5321100180 (XNS510) 5321100180 (XNS510) 5321100180 5322100010 (XNS510) (S34)

29

External Machining

ABS® -N Grooving and Threading Heads

ODGH

A F W D

L

Insert Styles * Right hand shown. H3003000...

(. .) = mm Spare Parts Insert Support Support Blade (1) Blade Screw (2) Clamp (1) Clamp Screw (1) Stop (1) Stop Screw (1)

Description ABS 50N ODGH 5/8-.126 R ABS 50N ODGH 5/8-.156 R

Order No. D1435310 D1435370

ABS-N D

A

F

L

W

Descr.

Order No. Order No. Order No. Order No. Order No. Order No. (Descr.) (Descr.) (Descr.) (Descr.) (Descr.) (Descr.) 5487100146 5487100147 5488100131 5488100132 5322100112 5322100112 -

.628 1.378 2.181 .126 (15.95) (35) (55.40) (3.20) .625 1.378 2.178 .156 (15.88) (35) (55.31) (3.96) 1.378 2.362 .188 (35) (60) (4.78) H3003000... 1.378 2.362 .250 (35) (60) (6.35)

.809 ABS-N (20.56) 50 .809 ABS 50N ODGH 13/16-.250 R D1435390 (20.56) ABS 50N ODGH 13/16-.188 R D1435380 ABS 50N ODGH 13/16-.312R D1435400

5487100119 5488100113 5322100107 5321100504 5321100205 5322100202 5487100120 5487100121 5487100122 5488100114 5488100115 5488100116 5322100107 5322100108 5322100108 -

.812 1.378 2.364 .312 (20.61) (35) (60.05) (7.92) .809 1.378 2.362 .376 (20.56) (35) (60) (9.55)

ABS 50N ODGH 13/16-.376 R D1435410 Note:

Delivered complete with support blade, support blade screw, clamp, clamp screw, stop, and stop screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

See insert catalog for complete insert specification

30

ABS® -N Cut-Off Heads (3" Bar)

COH

A D F W

L

Insert Styles * Right hand shown. H3002000...

(. .) = mm Spare Parts Insert Support Blade Support Blade (1) Screw (2) Clamp (1) Clamp Screw (1)

Description ABS 50N COH 1/8 R ABS 50N COH 0.160 R ABS 50N COH 3/16 R ABS 50N COH 1/4 R Note:

Order No. D1435320 D1435420

ABS-N D

A

F 1.154 (29.30)

L

W .125 (3.18)

Descr.

Order No. Order No. Order No. Order No. (Description) (Description) (Description) (Description) 5487100111 5488102136 -

1.194 .160 5487100105 5488102103 ABS-N 1.500 (30.32) 3.346 (4.06) 5321100503 5321100204 H3002000... 50 (38.10) (85) 1.207 .188 5487100105 5488102103 D1435430 (30.67) (4.78) D1435440 1.260 (32) .250 (6.35) 5487100106 See insert catalog for complete insert specification 5488102108 -

Delivered complete with support blade, support blade screw, clamp, clamp screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

31

External Machining

ABS® -N Grooving and Threading Heads

CGT

for NG Type Inserts

CL F 93° L E D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". NG

Spare Parts Insert Clamp Clamp Screw

(. .) = mm

Description ABS 50N CGTR 3R

Order No. D1435290

Cutting Form

ABS-N D

L

F

E

Description NG-3R

Order No. (Description) 5488100180 (CM-72) 5488100190 (CM-73)

Order No. (Description) 5501105020 (DIN912M5x0.8x20) 5501105020 (DIN912M5x0.8x20)

R ABS-N 50 2.362 (60) 1.378 (35) .180 (4.572)

ABS 50N CGTL 3L Note:

D1430290

L

NG-3L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

CU

for NU Type Inserts

Bmin CL D F 45° E L

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". NU

Spare Parts Insert Clamp Clamp Screw

(. .) = mm

Description ABS 50N CUR 3L

Order No. D1435300

Cutting Form

ABS-N D

L

F

E

Bmin

Description NG-3L

Order No. (Description) 5488100190 (CM-73) 5488100180 (CM-72)

Order No. (Description) 5501105020 (DIN912M5x0.8x20) 5501105020 (DIN912M5x0.8x20)

R ABS-N 50 2.362 (60) 1.378 (35) .180 (4.572) 2.756 (70)

ABS 50N CUL 3R Note: 32

D1430300

L

NG-3R

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

ABS® -N Grooving and Threading Heads

SGT

for TPMC/TNMC Type Inserts

F CL E D

L

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". TNMC

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

Description ABS 50N SGTR 43

Order No. D1435220

Cutting Form

ABS-N D

L

F

E

Description

Order No. (Description)

Order No. (Description)

R ABS-N 50 2.362 (60) 1.378 (35) -10 .234 TNMC 43 5323100030 (GTS 2) L0500080 (Tx 20)

ABS 50N SGTL 43 Note:

D1430220

L

Delivered complete with insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

STH

for Laydown Threading Inserts

Dmin CL F L K° D

Insert Styles * Right hand shown. Left hand is mirror inverted to "CL". 16ER.. 16EL..

Spare Parts Insert Anvil Insert Screw Anvil Screw Screwdriver

(. .) = mm

Description

Order No.

Cutting Form

ABS-N D

L

F

Dmin

Description 16ER..

Order No. (Description)

Order No. (Description)

Order No. (Description) L0230220 (M5 x0.5x 6.7 SW3.5)

Order No. (Description)

ABS 50N STHR-2-16R D1435230

R ABS-N 2.362 1.378 2.362 (60) (35) (60) 50

L0210140 (Ax161) 16EL..

N0056730 (Tx M3.5x 11)

L0500070 (Tx 15)

ABS 50N STHR-2-16L D1430230 Note:

L

Delivered complete with anvil, anvil screw, and insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

33

External Machining

ABS® -N Cut-off Blade Holders

COBH

L

D

Fmax

L1

Insert Styles * Right hand shown.

H (. .) = mm Spare Parts Clamp Screw (2) ABS-N D Insert Width .094 (2.39) .118 (3.00) .189 (4.80) .250 (6.35) Note: Order No. (Descr.) Hex Style Wrench H1

Single Ended Cut-Off Inserts

Description

Order No.

Fmax

L

H

H1

L1 1.622 (41.19) 1.681 (42.69) 1.748 (44.39) 1.802 (45.78)

Order No. (Descr.)

ABS 50N COBH 1.250

D1435340

ABS-N 50

4.299 (109.20)

1.890 (48)

1.250 (31.75)

.980 (24.89)

5501106020 (DIN 912 M6x20)

1859110050 (5mm Hex Style Wrench)

Delivered complete with clamp screw; Insert and cut-off blade not included. Cut-off holders with other dimensions and/or cut-off blade sizes are available upon request. Cut-off blades and inserts are not available from KOMET, please use commercially available products.

34

ABS® -N Grooving Heads, Screwdown System

SGRO

for Laydown Grooving Inserts

F Dmin CL D

L

-10°

Insert Styles 16ER/NL.. 16EL/NR..

Spare Parts Insert Anvil Insert Screw Anvil Screw Screwdriver

*

Right hand shown. Left hand is mirror inverted to "CL".

(. .) = mm

Description

Order No.

Cutting Form

ABS-N D

L

F

Dmin

Description 16ER/NL..

Order No. (Description)

Order No. (Description)

Order No. (Description) L0230220 (M5 x0.5x 6.7 SW3.5)

Order No. (Description)

ABS 50N SGRO-2-16R D1435330

R ABS-N 2.362 1.378 2.362 50 (60) (35) (60)

L0210210 (Mx 162) 16EL/NR..

N0056730 (Tx M3.5x 11)

L0500070 (Tx 15)

ABS 50N SGRO-2-16L D1430330

L

See insert catalog for complete insert specification Note: Delivered complete with anvil, anvil screw, and insert screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request.

35

External Machining Turning Holders

Turning Holder D 001

(SWJC R/L ,

h r l3 Description SWJCR SWJCL SWJCR SWJCL SWJCR SWJCL SWJCR SWJCL SWJCR SWJCL 6-01 6-01 8-01 8-01 10-01 10-01 12-01 12-01 16-01 16-01 Order No. D00 17520 D00 12520 D00 17530 D00 12530 D00 17540 D00 12540 D00 17550 D00 12550 D00 17560 D00 12560

Cutting form

93° and

90°

Spare Parts Insert Clamping Screwscrew driver

93°)

f

W00 h b l1 l2 l3 f for W02 r W28

size

l2

Order No. Order No. (Description) (Description)

93° l1

R L R L R L R L R L

.375 .375 2.5 .750 .256 .550 .008 .500 .500 3.0 .750 .256 .625 .008 .625 .625 4.5 .750 .256 .750 .008 ... 34... N00 55700 L05 00060 (Tx M3.5 5) (Tx 10) .750 .750 4.5 .750 .256 1.000 .008 1.000 1.000 6.0 .750 .256 1.250 .008 See insert catalog for complete insert specification.

h

b Insert types for right hand holders (as illustrated) Order No. W00 34 42 0 02 .. W02 34 42 0 02 .. W28 34 00 0 02 .. Description (P01 8002R..) (same as order #) (PD01 8302..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade Insert types for left hand holders (mirror image) Order No. W00 34 12 0 02 .. W02 34 12 0 02 .. W28 34 00 0 02 .. Description (P01 8002L..) (same as order #) (PD01 8302..)

Delivery includes: Turning Holder with clamping screw, less screwdriver and insert.

Turning Holder D 001

(SWGC R/L,

h r l3 Description SWGCR 6-01 90° l1 SWGCR 8-01 Order No.

Cutting form

Spare Parts Insert f W00 h b l1 l2 l3 f for W02 r W28

size

90°)

Clamping Screwscrew driver

l2

Order No. Order No. (Description) (Description)

D00 17420 R .375 .375 2.5 .750 .256 .550 .008 D00 17430 R .500 .500 3.0 .750 .256 .625 .008 N00 55700 L05 00060 ... 34... (Tx M3.5 5) (Tx 10)

SWGCR 10-01 D00 17440 R .625 .625 4.5 .750 .256 .750 .008 SWGCR 12-01 D00 17450 R .750 .750 4.5 .750 .256 1.000 .008 SWGCR 16-01 D00 17460 R 1.0001.000 6.0 .750 .256 1.250 .008

See insert catalog for complete insert specification. h b Insert types for right hand holders (as illustrated) Order No. W00 34 42 0 02 .. W02 34 42 0 02 .. W28 34 00 0 02 .. Description (P01 8002R..) (same as order #) (PD01 8302..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade Insert types for left hand holders (mirror image) Order No. W00 34 12 0 02 .. W02 34 12 0 02 .. W28 34 00 0 02 .. Description (P01 8002L..) (same as order #) (PD01 8302..)

Delivery includes: Turning Holder with clamping screw less screwdriver and insert.

Note: For delivery status information, see our current Price List.

36

Turning Holders

Turning Holder D 001

(SWRCR,

h r l3

75° and

60°

Spare Parts Insert Clamping Screwscrew driver

75°)

f

W00 Description Order No. D00 17120 D00 17130

Cutting form

h

b

l2 SWRCR 6-01 75° SWRCR 8-01 l1

l1

l2

l3

f

for W02 r W28

size

Order No. Order No. (Description)(Description)

R .375 .375 2.5 .750 .256 .500 .008 R .500 .500 3.0 .750 .256 .500 .008 R .625 .625 4.5 .750 .256 .625 .008 R .750 .750 4.5 .750 .256 .875 .008 See insert catalog for complete insert specification. ... 34... N00 55700 L05 00060 (Tx M3.5 5) (Tx 10)

SWRCR 10-01 D00 17140 SWRCR 12-01 D00 17150

h

b Insert types for right hand holders (as illustrated) Insert types for left hand holders (mirror image) Order No. W00 34 12 0 02 .. W02 34 12 0 02 .. W28 34 00 0 02 .. Description (P01 8002L..) (same as order #) (PD01 8302..)

Delivery includes: Turning Holder with clamping screw, less screwdriver and insert.

Order No. W00 34 42 0 02 .. W02 34 42 0 02 .. W28 34 00 0 02 ..

Description (P01 8002R..) (same as order #) (PD01 8302..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Turning Holder D 001

(SWTCR,

h l3 Description l2 60° l1 SWTCR 6-01 SWTCR 8-01 SWTCR 10-01 SWTCR 12-01 D00 17220 D00 17230 D00 17240 D00 17250 Order No.

Cutting form

Spare Parts Insert r f W00 h b l1 l2 l3 f for W02 r W28

size

60°)

Clamping ScrewScrew driver

Order No. Order No. (Description)(Description)

R .375 .375 2.5 .750 .256 .188 .008 R .500 .500 3.0 .750 .256 .188 .008 ... R .625 .625 4.5 .750 .256 .312 .008 R .750 .750 4.5 .750 .256 .562 .008 See insert catalog for complete insert specification. N00 55700 L05 00060 34... (Tx M3.5 5) (Tx 10)

h

b

Insert types for right hand holders (as illustrated) Order No. W00 34 42 0 02 .. W02 34 42 0 02 .. W28 34 00 0 02 .. Description (P01 8002R..) (same as order #) (PD01 8302..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Insert types for left hand holders (mirror image) Order No. W00 34 12 0 02 .. W02 34 12 0 02 .. W28 34 00 0 02 .. Description (P01 8002L..) (same as order #) (PD01 8302..)

Delivery includes: Turning Holder with clamping screw, less screwdriver and insert.

Note: For delivery status information, see our current Price List.

37

External Machining Turning Holder

Turning Holder D 001

(SWDCR,

h

45°

f r Description

and Roller Turner Tool Holder

Spare Parts Inserts Clamping Screwscrew driver

45°)

l3

W00 Order No.

Cutting form

h

b

l1

l2

l3

f

for W02 r W28

size

l2 45° SWDCR 6-01 SWDCR 8-01 D00 17320 R .375 .375 2.5 .750 .256 .312 .008 D00 17330 R .500 .500 3.0 .750 .256 .312 .008

Order No. Order No. (Description) (Description)

SWDCR 10-01 D00 17340 R .625 .625 4.5 .750 .256 .428 .008 l1 SWDCR 12-01 D00 17350 R .750 .750 4.5 .750 .256 .678 .008

N00 55700 L05 00060 ... 34... (Tx M3.5 5) (Tx 10)

See insert catalog for complete insert specification

h

b

Insert types for right hand holders (as illustrated) Order No. W00 34 42 0 02 .. W02 34 42 0 02 .. W28 34 00 0 02 .. Description (P01 8002R..) (same as order #) (PD01 8302..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Insert types for left hand holders (mirror image) Order No. W00 34 12 0 02 .. W02 34 12 0 02 .. W28 34 00 0 02 .. Description (P01 8002L..) (same as order #) (PD01 8302..)

Deliver includes: Turning Holder with clamping screw, less screwdriver and insert.

Roller Turner Tool D 011

(UT 800) Holders with UNISIX® inserts Right Hand

Inserts W00 W02 l3 f r 8° f Description Order No. b l1 l2 l3 f r W28

size

Spare Parts Clamping Screwscrew driver

Order No. Order No. (Description) (Description)

UT.500-801-90R D01 16030 .500 2.5002.250 .256 .562 .008

... 34... N00 55700 L05 00060 (Tx M3.5 5) (Tx 10)

See insert catalog for complete insert specification

Insert types for right hand holders (as illustrated) l2 l1 Order No. W00 34 42 0 02 .. W02 34 42 0 02 .. W28 34 00 0 02 .. Description (P01 8002R..) (same as order #) (PD01 8302..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

b

Note: For delivery status information, see our current Price List.

38

Profiling Holders

Profiling Holder D 012

(SVJC R/L,

h r l3 l2 93°

93°

Spare Parts Insert Shim Clamping Screwscrew driver

93°)

f

Cutting form

Description Order No.

h

b

l1

l2

l3

f

for r Order No. Order No. Order No. Order No. (Description) (Description)

SVJCR 062A D01 25520 R .375.3752.75.939.433 .472.016 SVJCR 082A D01 25530 R SVJCR 102B D01 25540 R SVJCR 123B D01 25550 R SVJCR 163B D01 25560 R

l1

L01 12000 L01 12050 L01 12050 N00 56650 L05 00040 .500.5003.125.842.433 .630.016 W78 18070.04.. L01 12000 (Tx S2560) (Tx 8) L01 12050 .625.625 4.0 .929.433 .787.016 L01 12000 L01 12060 .750.750 5.0 1.26.630 .984.031 L01 12010 N00 56770 L05 00070 W78 32070.08.. L01 12060 (Tx S3510) (Tx 15) 1.0001.000 6.0 1.354.630 1.26.031 L01 12010 See insert catalog for complete insert specification

h

b

Insert types for right hand holders (as illustrated) Order No. Description W78 18 07 0 04 .. (Profiling Insert) W78 32 07 0 08 .. (Profiling Insert)

Insert types for left hand holders (mirror image) Order No. Description W78 18 07 0 04 .. (Profiling Insert) W78 32 07 0 08 .. (Profiling Insert)

Delivery includes: Profiling Holder with shim and clamping screw, less screwdriver and insert.

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

39

External Machining Profiling Holders

Profiling Holder D 012

(Form J,

h r

93°

Spare Parts Insert Shim Clamping Screwscrew driver

93°)

f l3 Description l2 93° AK55- .312-JR AK55- .312-JL AK55- .375-JR AK55- .375-JL AK55- .500-JR AK55- .500-JL AK55- .625-JR AK55- .625-JL AK55- .750-JR AK55- .750-JL AK55-1.000-JR AK55-1.000-JL b Insert types for right hand holders (as illustrated) Order No. W60 18 42 0 02 .. W60 18 42 0 04 .. W79 18 00 0 04 .. W79 32 06 0 08 .. Description C1-551202R.. C2-551204R.. C1-551204U.. C2-551208U.. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade Order No. D01 26011 D01 21011 D01 26021 D01 21021 D01 26031 D01 21031 D01 26041 D01 21041 D01 26051 D01 21051 D01 26061 D01 21061

W60

Cutting form

h

b

l1

l2

l3

for f r W79

size

Order No. Order No. Order No. (Description) (Description)

l1

R L R L R L R L R L R L

L01 12100 L01 12150 L01 12100 .375.375 3.5 .79 .275 .500.016 L01 12150 N00 56650 L05 00040 ... 18... L01 12100 (Tx S2560) (Tx 8) .500.500 4.0 .79 .275 .625.016 L01 12150 L01 12100 .625.625 4.5 .81 .275 .750.016 L01 12150 L01 12110 .750.750 4.5 1.18.433 1.000.032 L01 12160 N00 56750 L05 00070 ... 32... L01 12110 (Tx S3570) (Tx 15) 1.0001.000 6.0 1.18 .4331.250.032 L01 12160 .312.312 2.5 .79 .275 .405.016 See insert catalog for complete insert specification. Insert types for left hand holders (mirror image) Order No. W60 18 12 0 02 .. W60 32 12 0 04 .. W79 18 06 0 04 .. W79 32 06 0 08 .. Description C1-551202L.. C2-551204L.. C1-551204U.. C2-551208U..

h

Delivery includes: Profiling Holder with shim and clamping screw, less screwdriver and insert.

Note: For delivery status information, see our current Price List.

40

Profiling Holder

Profiling Holder D 012

(Form N,

h l3

62° 30'

Spare Parts Insert Shim Clamping Screwscrew driver

62° 30')

f r Description 62°30' Order No.

Cutting form

W60 h b l1 l3 f for r W79

size

Order No. Order No. Order No. (Description) (Description) L01 12210 L01 12220 N00 56650 L05 00040 (Tx S2560) (Tx 8) L01 12100 N00 56750 L05 00070 (Tx S3570) (Tx 15)

AK55- .312-N D01 21210 AK55- .375-N D01 21220 AK55- .500-N D01 21231 AK55- .625-N D01 21241 AK55- .750-N D01 21251

N .312 .312 2.5 .275 .156 .016 N .375 .375 3.5 .275 .187 .016 N .500 .500 4.0 .275 .250 .016 N .625 .625 4.5 .275 .312 .016 N .750 .750 4.5 .433 .375 .032 ... 18...

l1

... 32... L01 12110

See insert catalog for complete insert specification.

h

b

Insert types for right hand holders (as illustrated) Order No. W60 18 42 0 02 .. W60 32 42 0 04 .. W79 18 06 0 04 .. W79 32 06 0 08 .. Description C1-551202R.. C2-551204R.. C1-551204U.. C2-551208U..

Insert types for left hand holders (mirror image) Order No. Description W60 18 12 0 02 .. C1-551202L.. W60 32 12 0 04 .. C2-551204L.. W79 18 06 0 04 .. C1-551204U.. W79 32 06 0 08 .. C2-551208U..

Delivery includes: Profiling Holder with shim and clamping screw, less screwdriver. and insert.

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

41

External Machining

Metric Turning Holder

Turning Holder D 100

(APM, 90°)

f 5° 5° l4 h2 90° l1 l3 r h1 Description Order No. APM 10-R D10 05010 APM 10-L D10 00010 APM 12-R D10 05020 APM 12-L D10 00020

Cutting form

90°(for UNISIX®

Inserts, with six cutting edges)

Note: All holders have metric dimensions Spare Parts Insert for W04 r

size

Clamping screw

Shim

b

h

h1 h2

l1

l3

l4

f

Order No. Order No. (Description)(Description)

R 10 10 8 17.7 115 7.5 22.516.8 0.2 L R 12 12 10 17.7 115 7.5 22.516.8 0.2 L

Insert types for left hand holders (mirror image) Order No. Description W04 42 18 0 02 .. P 1-L..

N00 55110 L02 11040 ... 42... (M4.5X14.5) SN(16)

Insert types for right hand holders (as illustrated) Order No. Description W04 42 48 0 02 .. P 1-R..

See insert catalog for complete insert specification.

b

h

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Delivery includes: Turning Holder with clamping screw, shim plate and hex style wrench, less insert.

Turning Holder D 100

(PM, 90°)

f 5° 5° 90° l3 h1 r Description Order No. PM1/16- R PM1/16- L PM 1- R PM 1- L PM 2- R PM 2- L D10 05030 D10 00030 D10 05040 D10 00040 D10 05050 D10 00050

Cutting form

Spare Parts Insert for W04 r Clamping screw Shim

b

h

h1

l1

l3

f

l1

R L R L R L

16 17.7 15.7 140 7.5 19.8 0.2 16 21.7 19.7 140 7.5 19.8 0.2 20 26.1 23.7 165 9.5 24.0 0.4

Insert types for left hand holders (mirror image) Order No. Description W04 42 18 0 02 .. P 1-L.. W04 50 18 0 04 .. P 2-L.. W04 58 18 0 06 .. P 3-L..

Order No. Order No. (Description)(Description) size N00 55110 L02 11040 ... 42... (M4.5X14.5) SN-(16) N00 55130 L02 11000 ... 42... (M4.5X18.7) SN-(1) N00 55140 L02 11010 ... 50... (M4.5X22.5) SN-(2)

Insert types for right hand holders (as illustrated) Order No. Description W04 42 48 0 02 .. P 1-R.. W04 50 48 0 04 .. P 2-R.. W04 58 48 0 06 .. P 3-R..

See insert catalog for complete insert specification.

b

h

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Delivery includes: Turning Holder with clamping screw, shim plate and hex style wrench, less insert.

Note: For delivery status information, see our current price list

42

Metric Turning Holder

Turning Holder D 101

(UR,

h1 5° 5° 45° l2 l3

45°/90°(for UNISIX®

Inserts, with six Cutting edges)

Note: All holders have metric dimensions Spare Parts Insert Clamping screw Shim

45°)

b1 f r f Description Order No.

Cutting form

b

b1

h

h1

l1

l2

l3

f

for W04 r

UR10-R-45° D10 15210 R 10 13.2 10 8.3 50 17 6.5 2.7 0.2 UR12-R-45° D10 15220 R 12 13.2 12 10.3 75 16 6.5 4.7 0.2

l1 UR16-R-45° D10 15230 R 16 16.0 16 14.0 100

Insert types for right hand holders (as illustrated) Order No. Description W04 34 48 0 02 .. P01-R W04 42 48 0 02 .. P 1-R W04 50 48 0 04 .. P 2-R Insert types for left hand holders (mirror image) Order No. Description W04 34 18 0 02 .. P01-L W04 42 18 0 02 .. P 1-L W04 50 18 0 04 .. P 2-L

7.5 7.3 0.2

Order No. Order No. (Description)(Description) N00 55060 ... 34... (M3.5X9.4/60°) N00 55070 ... 34... (M3.5X11.4/60°) N00 55100 L02 11030 ... 42... (M4.5 X 12.4) SN-(10)

size

See insert catalog for complete insert specification.

h

b

b

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Delivery includes: Turning Holder with clamping screw, shim plate and hex style wrench, less insert.

Turning Holder D 101

(UR,

h1 5° 5° 90° r l3

Spare Parts Insert f Description Order No.

Cutting form

90°)

b1 f l2 b b1 h h1 l1 l2 l3 f

Clamping screw

Shim

for W04 r

size

l1

UR10-R-90° D10 15010 UR10-L-90° D10 10010 UR12-R-90° D10 15020 UR12-L-90° D10 10020 UR16-R-90° D10 15030 UR16-L-90° D10 10030 UR20-R-90° D10 15040 UR20-L-90° D10 10040

R L R L R L R L

10 12.7 10 8.3 50 12 6.5 10.7 0.2 12 12.7 12 10.3 75 16 17.0 16 14.0 100 20 21.5 20 17.6 120

Insert types for left hand holders (mirror image) Order No. Description W04 34 18 0 02 .. P01-L W04 42 18 0 02 .. P 1-L W04 50 18 0 04 .. P 2-L

... 34... ... 34... ... 42... ... 50...

6.5 12.7 0.2 7.5 17.0 0.2 9.5 21.5 0.4

Order No. Order No. (Description)(Description) N00 55060 (M3.5X9.4/60°) N00 55070 (M3.5X11.4/60°) N00 55100 L02 11030 (M4.5 X 12.4) SN-(10) N00 55120 L02 11110 (M4.5 X 16.4) SN-(2K)

Insert types for right hand holders (as illustrated)

See insert catalog for complete insert specification.

h

b

b

Order No. Description W04 34 48 0 02 .. P01-R W04 42 48 0 02 .. P 1-R W04 50 48 0 04 .. P 2-R

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Delivery includes: Turning Holder with clamping screw, shim plate and hex style wrench, less insert.

Hex Style Wrench Screw/Wrench-Information

Clamping Screw Description Order No. N00 55060 N00 55070 N00 55100 N00 55110 N00 55120 N00 55130 N00 55140 N00 55180 M3.5 x 9.4/60° M3.5 x 11.4/60° M4.5 x 12.4 M4.5 x 14.5 M4.5 x 16.4 M4.5 x 18.7 M4.5 x 22.5 M5.5 x 29.2

Order No.

Hex Style Wrench Description 1.5mm Hex Style Wrench

1859110015

1859110025

2.5mm Hex Style Wrench

1859110030

3.0mm Hex Style Wrench

Note: For delivery status information, see our current price list

43

Internal Machining Low cost machining with modular design boring bars

Drilling and Boring is a tradition at KOMET® KOMET® has extended its program of one-piece internal machining tools with modular design boring bars. Boring bars with replaceable cutting heads are available according to machining requirements for machining diameters from 0.630"(16 mm) upwards. KOMET® has placed a new technical emphasis on economic cutting in its traditional area of drilling and internal machining tools and is offering the customer a high degree of flexibility with the modular design boring bars at low production costs. Reduced set-up means reduced cost With the modular boring bars, the user has the advantage of a high degree of flexibility if there are changes to the products and reducing capital investment in inventory of one-piece tools. The boring bars can be assembled individually according to the internal machining requirements and the user is able to make individual combinations with standardized cutting heads according to the machine and the workpiece. Each boring bar can be adapted to the specific task, for example roughing, precision turning, thread cutting, grooving and profiling. For small and medium-sized manufacturing units this means that the boring bars can be flexibly designed quickly and at low cost for each machining task. Even in large scale manufacturing, i. e. when using expensive special tools, using modular boring bars means greater flexibility and reduced inventory.

Dmin 0.787 (20 mm)

Dmin 0.984

(25 mm)

Dmin 1.260

Dmin 1.575 (40 mm)

(32 mm)

Dmin 1.968

(50 mm)

44

Dmin 2.559 (65 mm)

One particular aspect is taken into consideration with these modular boring bars for internal machining: Damaged cutting components can be immediately restored by a simple quick change of the cutting heads. This also reduces repair costs.

High Rigidity Despite the high flexibility of the modular boring bars, there is safe torque transmission onto the cutting edge: A straight serration (a proven connection method from KOMET®) forms a positive connection between the cutting head and the basic body. A self-locking screw provides positive support for the connection point. This produces a high rigidity which is equal to that of onepiece cutting tools.

Efficient inserts Coated and uncoated inserts are used for economic internal machining from the long established KOMET® program, together with ANSI/ISO inserts and tailor-made inserts to customer requirements (thread cutting, grooving) and cover the various technical needs for the economic machining of almost all materials.

Versatile in applications The modular design and the high rigidity allow low-cost use without high inventory costs both for roughing and for precision machining applications and also for profiling, thread cutting and internal grooving. Seven boring bar diameters from 0.630" to 2.559" (12 to 65 mm) with a choice of two different ABS® sizes, and five straight shank adaptors are available in the modular system, which also provides

a number of right and left hand cutting heads. KOMET® also supplies individual cutting heads for CC..., RC..., TC..., and other ANSI/ISO inserts promptly and at low cost.

Fast availability With this low-cost modular system for economic internal machining using "mini" heads, KOMET® offers a highly efficient tooling system. Cutting head blanks held in stock can be adapted to your individual requirements both quickly and inexpensively, saving you time and considerable costs.

Patent pending

93°

91°

95°

45

Base Elements

ABS® -N Base Elements

Base Element D 160

with ABS® -N connection N=3.5xD R. H. Cutting Form (R)

Description Dmin D d ABS 50N D20R3.5 D16 05121 ABS 50N D25R3.5 D16 05130 N L ABS 50N D32R3.5 D16 05140 ABS 50N D40R3.5 D16 05150 ABS 63N D20R3.5 D16 05221 ABS 63N D25R3.5 D16 05230 R R R R R R R ABS-63N ABS 63N D40R3.5 D16 05250 ABS 63N D50R3.5 D16 05260 R R ABS-63N ABS-50N ABS-50N Order No. Cutting Form ABS-N size

N=3.5 x diameter and N=2 x diameter

d

D 0.787 (20) 0.984 (25) 1.260 (32) 1.575 (40) 0.787 (20) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50)

Dmin 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65)

L 3.740 (95) 4.528 (115) 5.315 (135) 6.299 (160) 3.937 (100) 4.724 (120) 5.512 (140) 6.496 (165) 7.677 (195)

N 2.756 (70) 3.456 (88) 4.094 (112) 5.512 (140) 1.654 (42) 3.465 (88) 4.409 (112) 5.512 (140) 6.890 (175)

Central coolant supply

ABS 63N D32R3.5 D16 05240

Delivery includes: ABS® -N Base Element with mounting screw, less boring head.

N=Boring Depth N÷D=Boring Depth Ratio

(..) = mm

Note: ABS -N Adapters with N=2.5 x diameter and with N=3 x diameter are available on request

Base Element D 160

with ABS® -N connection N=2xD R. H. Cutting Form (R)

Dmin D d Description ABS ABS ABS ABS ABS ABS ABS ABS 50N 50N 50N 50N 50N 50N 50N 50N D20R2.1 D20L2.1 D25R2.1 D25L2.1 D32R2 D32L2 D40R2 D40L2 Order No. D1606421 D1601421 D1606430 D1601430 D1606440 D1601440 D1606450 D1601450 Cutting Form R L R L R L R L R R R ABS-63N ABS 63N D40R2 D Dmin d ABS 63N D50R2 D1606490 D1606500 R R d ABS- 50N D 0.787 (20) 0.984 (25) 1.260 (32) 1.575 (40) 0.787 (20) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) Dmin 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65) L 2.559 (65) 2.953 (75) 3.425 (87) 3.937 (100) 2.756 (70) 3.228 (82) 3.622 (92) 4.134 (105) 4.724 (120) N 1.653 (42) 2.047 (52) 2.520 (64) 3.150 (80) 1.653 (42) 2.047 (52) 2.520 (64) 3.150 (80) 3.937 (100) ABS-N size

N L

ABS-50N

L. H. Cutting Form (L)

L N

ABS 63N D20R2.1 D1606461 ABS 63N D25R2.1 D1606470 ABS 63N D32R2 D1606480

ABS-63N

For ABS® -N spares see Page 84-85. For mounting screw information, see Page 48.

(..) = mm

46

Note: For delivery status information, see our current Price List

ABS® -N Base Element, Base Element with Straight Shank

Base Element D 160

with ABS® -N connection

ABS-N size d ABS-N 25 ABS-N 32 ABS-N 40 ABS-N 50

R. H. Cutting Form (R)

Description Dmin d Order No. Cutting Form R R R R

D 0.984 (25) 1.250 (32) 1.575 (40) 1.969 (50)

Dmin 1.250 (32) 1.575 (40) 1.969 (50) 2.559 (65)

L 2.559 (65) 2.953 (75) 3.543 (90) 3.937 (100)

ABS 25N D25R D16 05631 ABS 32N D32R D16 05641

L

ABS 40N D40R D16 05651 ABS 50N D50R D16 05661

Delivery includes: ABS® -N Base Element with mounting screw, less boring head. Central coolant supply

(..) = mm

Note: To select a boring head for the base element, see pages 49 to 57. Match base element D-diameter with boring head D-diameter. Example: ABS 50-N D 20 R3.5 D1605121 =D diameter 20 =D diameter D 20 SWFC R34 D1615230

For ABS® -N spares see Page 84-85. For mounting screw information, see Page 48.

Base Element D 160

with straight shank R. H. Cutting Form (R)

Dmin d L Description 0.750 R20 1.000 R25 1.250 R32 1.500 R40 Order No. D16 06310 D16 06320 D16 06330 D16 06340 D16 06350 Cutting Form R R R R R d 0.750 (19.95) 1.000 (25.4) 1.250 (31.75) 1.500 (38.1) 2.000 (50.8) D 0.781 (20) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) Dmin 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65) L 7.087 (180) 7.874 (200) 9.843 (250) 11.811 (300) 13.780 (350)

Central coolant supply

2.000 R50

Delivery includes: Base Element with mounting screw, less boring head.

(..) = mm

Note: Assemble right handed Base Elements with right handed Boring Heads. Assemble left handed Base Elements with left handed Boring Heads.

Note: For delivery status information, see our current Price List

47

Internal Machining

Base Element Mounting Screw Information

Base Element Mounting Screw Information

Note: Mounting Screw, and washer is delivered together with Base Element.

Base Element D=Diameter 0.787 (20) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) Mounting Screw Order No. D16 00120.12 D16 00130.12 D16 00140.12 D16 00150.12 D16 00260.12 Belleville Washer Order No. D16 00120.13 D16 00130.13 D16 00140.13 D16 00150.13 D16 00260.13 Hex Socket Wrench DIN 911 Order No. (Description) 1859110040 (4 mm Hex Wrench) 1859110050 (5 mm Hex Wrench) 1859110060 (6 mm Hex Wrench) 1859110060 (6 mm Hex Wrench) 1859110080 (8 mm Hex Wrench)

(..) = mm Mounting Screw Belleville Washer

48

Note: For delivery status information, see our current Price List

Boring Heads, Positive Rake, Screwdown System

SWFC

Approach Angle 91° for KOMET High Precision Ground Insert

Dmin D F 91° D20 SWFC R34 D16 15230 R D25 SWFC R34 D16 15330 R r D32 SWFC R42 D16 15430 R D40 SWFC R50 D16 15530 R Description Order No. Form

Cutting

Spare Parts Inserts W01 W26 W29 Clamping screw Screwdriver

D 0.787 (20) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50)

Dmin 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65)

F

r

size

Order No. Order No. (Description) (Description) N00 55700 L05 00060 (Tx 10) (Tx M3.5 5)

Delivery includes: Boring head with clamping screw, less screwdriver and insert.

D50 SWFC R58 D16 15630 R

0.512 .016 (13) (0.4) 0.669 .016 (17) (0.4) 0.866 .016 (22) (0.4) 1.063 .016 (27) (0.4) 1.378 .024 (35) (0.6)

... 34...

... 42... ... 50... ... 58...

N00 55820 L05 00070 (Tx 15) (Tx M4.5 9) N00 55900 L05 00080 (Tx 20) (Tx M5.5 13.5)

(..) = mm

See insert catalog for further insert specification.

Insert types for right/left hand holders SWFC (as illustrated) Order No. Description W29 34 01 0 04 .. K01381204 W29 42 01 0 04 .. K1 481204 W29 50 01 0 04 .. K2 531204 W29 58 01 0 06 .. K3 601206 Insert size Chip Control Nose Geometry/Radius Cutting Grade

Insert types for right hand holders STFCR (as illustrated) Order No. Description W30 26 06 0 05 .. U5-8005L

Insert types for left hand holders STFCL (mirror image) Order No. Description W30 26 36 0 05 .. U5-8005R

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

STFC

Approach angle 91° for KOMET High Precision Ground Insert

Inserts Dmin 91° F D

Cut-

Spare Parts Clamping screw Screwdriver

W30 W57

size

Description r

Order No.

ting Form

D 0.787 (20) 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50)

Dmin 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65)

F

r

Order No. Order No. (Description) (Description)

D20 STFC R26 D16 15271 D25 STFC R26 D16 15371 D32 STFC R26 D16 15471 D40 STFC R26 D16 15571

R R R R R

Delivery includes: Boring head with clamping screw, less screwdriver and insert. Note: For delivery status information, see our current Price List

D50 STFC R26 D16 15671

0.512 .020 (13) (0.5) 0.669 .020 (17) (0.5) 0.866 .020 ... (22) (0.5) 1.063 .020 (27) (0.5) 1.378 .020 (35) (0.5)

26...

N00 56210 (TxS/M3.536)

L05 00060 (Tx 10)

(..) = mm

See insert catalog for further insert specification.

49

Internal Machining

Boring Heads, Positive Rake, Screwdown System

SDUC

Approach angle 93° for KOMET High Precision Ground Inserts

Description Dmin D F 93°

Cutting Order No. Form

Spare Parts Inserts W60 D Dmin F r W79 Shim Clamping Screwscrew driver

D20 SDUC R32 D16 15210 D25 SDUC R32 D16 15310 D32 SDUC R32 D16 15410

r

D40 SDUC R32 D16 15510 D50 SDUC R32 D16 15610

Order No. Order No. Order No. (Description)(Description) 0.787 0.984 0.512 .016 L01 12110 R L01 12160 (20) (25) (13) (0.4) 0.984 1.260 0.669 .016 L01 12110 R (25) (32) (17) (0.4) L01 12160 1.260 1.575 0.866 .016 L01 12110 N00 56750 L05 00070 R (32) (40) (22) (0.4) ... 32... L01 12160 (Tx S3570) (Tx 15) 1.575 1.969 1.063 .016 L01 12110 R (40) (50) (27) (0.4) L01 12160 1.969 2.559 1.378 .016 L01 12110 R (50) (65) (35) (0.4) L01 12160

size

(..) = mm

See insert catalog for complete insert specification

Delivery includes: Boring head with shim and clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. Description W60 32 42 0 04 .. C2-551204R.. W79 32 06 0 08 .. C2-551208U.. Insert size Chip Control Nose Geometry/Radius Cutting Grade

Insert types for left hand holders (mirror image) Order No. Description W60 32 12 0 04 .. C2-551204L.. W79 32 06 0 08 .. C2-551208U..

SDQC

Approach angle 107°30' for KOMET High Precision Ground Inserts

Description Dmin D F 107°30' D20 SDQC R32 D16 15220 R D25 SDQC R32 D16 15320 R D32 SDQC R32 D16 15420 R r D40 SDQC R32 D16 15520 R D50 SDQC R32 D16 15620 R

Cutting Order No. Form

Spare Parts Inserts W60 D Dmin F r W79

size

Shim

Clamping Screwscrew driver

0.787 0.984 0.512 (20) (25) (13) 0.984 1.260 0.669 (25) (32) (17) 1.260 1.575 0.866 (32) (40) (22) 1.575 1.969 1.063 (40) (50) (27) 1.969 2.559 1.378 (50) (65) (35)

.016 (0.4) .016 (0.4) .016 (0.4) ... .016 (0.4) .016 (0.4)

32...

Order No. Order No. Order No. (Description) (Description) L01 12110 L01 12160 L01 12110 L01 12160 L01 12110 N00 56750 L05 00070 L01 12160 (Tx S3570) (Tx 15) L01 12110 L01 12160 L01 12110 L01 12160

(..) = mm

See insert catalog for complete insert specification

Delivery includes: Boring head with shim and clamping screw, less screwdriver and insert. Note: For delivery status information, see our current Price List

50

Boring Heads, Positive Rake, Screwdown System

SVUC

Approach angle 93° for KOMET High Precision Ground Inserts

Description Dmin D F 93°

Cutting Order No. Form

Spare Parts Inserts W78 D Dmin F r

size

Shim

Clamping screw

Screwdriver

Order No. Order No. Order No. (Description)(Description) N00 56650 L05 00040 (Tx S2560) (Tx 8)

r

D20 SVUC R18 D1625210 R 0.787 0.984 0.512 .016 (20) (25) (13) (0.4) ... 18... L01 12050 D25 SVUC R18 D1625310 R 0.984 1.260 0.669 .016 (25) (32) (17) (0.4) L01 12000 L01 12010 D32 SVUC R32 D1625410 R 1.260 1.575 0.866 .016 (32) (40) (22) (0.4) L01 12060 1.575 1.969 1.063 .016 D40 SVUC R32 D1625510 R ... 32... L01 12010 (40) (50) (27) (0.4) L01 12060 1.969 2.559 1.378 .016 L01 12010 D50 SVUC R32 D1625610 R (50) (65) (35) (0.4) L01 12060

N00 56770 L05 00070 (Tx S3510) (Tx 15)

(..) = mm

See insert catalog for complete insert specification

Delivery includes: Boring head with shim and clamping screw, less screwdriver and insert.

SVQC

Approach angle 107°30' for KOMET High Precision Ground Inserts

Description Dmin D F 107°30'

Spare Parts Inserts W78 D Dmin F r

size

Shim

Clamping screw

Screwdriver

Cutting Order No. Form

Order No. Order No. Order No. (Description)(Description) -

r

0.787 0.984 0.512 D20 SVQC R18 D1625220 R (20) (25) (13) 0.984 1.260 0.669 D25 SVQC R18 D1625320 R (25) (32) (17) 1.260 1.575 0.866 D32 SDQC R32 D1625420 R (32) (40) (22) 1.575 1.969 1.063 D40 SDQC R32 D1625520 R (40) (50) (27) 1.969 2.559 1.378 D50 SDQC R32 D1625620 R (50) (65) (35)

.016 (0.4) .016 (0.4) .016 (0.4) .016 (0.4) .016 (0.4)

N00 56650 L05 00040 L01 12050 (Tx S2560) (Tx 8) L01 12000 L01 12010 L01 12060 L01 12010 N00 56770 L05 00070 ... 32... L01 12060 (Tx S3510) (Tx 15) L01 12010 L01 12060 ... 18...

(..) = mm

See insert catalog for complete insert specification

Delivery includes: Boring head with shim and clamping screw less screwdriver and insert. Note: For delivery status information, see our current Price List

51

Internal Machining

Boring Heads, Positive Rake, Screwdown System

SCLC

Approach angle 95° for 80°CCMT ANSI/ISO Inserts

Cutting Form

Spare Parts Inserts Clamping screw Screwdriver

Description Dmin 95° F D D20 D20 D25 D25 D32 D32 SCLC SCLC SCLC SCLC SCLC SCLC

Order No. 5280 0280 5380 0380 5480 0480

D

Dmin

F

r

Order No. Order No. (Description) (Description)

r

*

Right hand shown.

R 0.787 0.984 0.512 .016 L (20) (25) (13) (0.4) CCMT 09T308 N0056740 L05 00070 R 0.984 1.260 0.669 .016 CCMT 32.52 (TxSM3.538) (Tx15) L (25) (32) (17) (0.4) R 1.260 1.575 0.866 .031 L (32) (40) (22) (0.8) 1.575 1.969 1.063 .031 CCMT 120408 N0056880 L05 00070 D40 SCLC R12 D161 5580 R (40) (50) (27) (0.8) CCMT 432 (TxSM4.0314) (Tx15) 1.969 2.559 1.378 .031 D50 SCLC R12 D161 5680 R (50) (65) (35) (0.8) R09 D161 L09 D161 R09 D161 L09 D161 R12 D161 L12 D161

(..) = mm Delivery includes: Boring head with clamping screw, less screwdriver and insert.

See ANSI/ISO insert brochure for complete insert specification.

STFC

Approach angle 91° for TCMT ANSI/ISO Inserts

Cutting Form

Spare Parts Inserts Clamping screw Screwdriver

Dmin 91° F D

Description

Order No.

D

Dmin 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65)

r

D20 STFC R11 D162 5230 R 0.984 (25) 1.260 D25 STFC R16 D162 5330 R (32) 1.575 D32 STFC R16 D162 5430 R (40) 1.969 D40 STFC R16 D162 5530 R (50)

Order No. Order No. (Description) (Description) 0.669 .016 TCMT 110204 N0056660 L05 00030 (Tx 7) (17) (0.4) TCMT 21.51 (TxSM2.536.5) 0.866 .031 (22) (0.8) 1.063 .031 TCMT16T308 N0056720 L05 00070 (27) (0.8) TCMT 32.52 (TxSM3.5312) (Tx 15) 1.378 .031 (35) (0.8) See ANSI/ISO insert brochure for complete insert specification.

F

r

(..) = mm Delivery includes: Boring head with clamping screw, less screwdriver and insert.

52

Note: For delivery status information, see our current Price List

Boring Heads, Negative Rake, Multiclamp System

MCLN

Approach angle 95° for 80°ANSI/ISO Inserts

F 95° Dmin D

Feed Direction

Insert Styles * Right hand shown.

-5°

CNMG, CNMA CNGN, CNMN

Spare Parts Insert* Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

Order No. Order No. Order No. Order No. Order No. ISO D Dmin F K° (Description) (Description) (Description) (Description) (Description) ANSI 1.260 1.575 .866 CNMG120408 5357100003 5320100210 5488100060 5321100150 5322100020 D32 MCLNR 12 -14° D1625760 (32) (40) (22) CNMG432 (ICSN433) (NL46) (CL20) (XNS47) (S46) 1.575 1.969 1.063 CNMG120408 5357100003 5320100210 5488100060 5321100150 5322100020 D40 MCLNR 12 -10° D1625770 (40) (50) (27) CNMG432 (ICSN433) (NL46) (CL20) (XNS47) (S46) 1.969 2.480 1.378 CNMG120408 5357100003 5320100210 5488100060 5321100150 5322100020 D50 MCLNR 12 -8° D1625780 (50) (63) (35) CNMG432 (ICSN433) (NL46) (CL20) (XNS47) (S46) *For CNGN and other inserts without holes Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. replace lockpins with shim screws. Boring heads with other dimensions and/or insert sizes are available upon request. Description Order No.

Dmin

MWLN

Approach angle 95° for Trigon ANSI/ISO Inserts

F 95° D

Feed Direction

Insert Styles * Right hand shown.

-5°

WNMG, WNMA WNGN, WNMN

Spare Parts Insert* Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. Order No. Order No. Order No. (Description) (Description) (Description) (Description) (Description) ANSI D Dmin F K° 1.260 1.575 .866 WNMG080408 5320100160 5488100030 5321100140 D32 MWLNR 08 -11° D1625790 (32) (40) (22) WNMG432 (NL44) (CL7) (XNS35) 1.575 1.969 1.063 WNMG080408 5357100010 5320100210 5488100060 5321100150 D40 MWLNR 08 -10° D1625800 (40) (50) (27) WNMG432 (IWSN432) (NL46) (CL20) (XNS47) 1.969 2.559 1.378 WNMG080408 5357100010 5320100210 5488100060 5321100150 D50 MWLNR 08 -8° D1625810 (50) (65) (35) WNMG432 (IWSN432) (NL46) (CL20) (XNS47) *For WNGN and other inserts without holes Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Boring heads with other dimensions and/or insert sizes are available upon request. replace lockpins with shim screws. Description Order No.

53

Internal Machining

Boring Heads, Negative Rake, Multiclamp System

MTFN

Approach angle 91° for Triangle ANSI/ISO Inserts

F 91° Dmin

Feed Direction

D

Insert Styles

-5°

*

Right hand shown.

TNMG, TNMA TNGN, TNMN

Spare Parts Insert* Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

Order No. Order No. Order No. Order No. Order No. ISO K° D Dmin F (Description) (Description) (Description) (Description) (Description) ANSI 1.260 1.575 .866 TNMG160408 5357100006 5320100190 5488100030 5321100140 5322100010 D32 MTFNR 16 -12° D1625820 (32) (40) (22) TNMG332 (ITSN333) (NL34L) (CL7) (XNS35) (S34) 1.575 1.969 1.063 TNMG220408 5357100007 5320100210 5488100040 5321100170 5322100020 D40 MTFNR 22 -11° D1625830 (40) (50) (27) TNMG432 (ITSN432) (NL46) (CL9) (XNS59) (S46) 1.969 2.480 1.378 TNMG220408 5357100007 5320100210 5488100040 5321100170 5322100020 D50 MTFNR 22 -10° D1625840 (50) (63) (35) TNMG432 (ITSN432) (NL46) (CL9) (XNS59) (S46) *For TNGN and other inserts without holes Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. replace lockpins with shim screws. Boring heads with other dimensions and/or insert sizes are available upon request. Description Order No.

54

Boring Heads

Boring Heads, Negative Rake, Multiclamp System

MVUN

Approach angle 93° for 35°ANSI/ISO Inserts

F 93° Dmin D 45° MAX

Feed Direction

Insert Styles * Right hand shown.

-5°

VNMG, VNMA VNGN, VNMN

Spare Parts Insert* Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

Order No. Order No. Order No. Order No. Order No. ISO D Dmin F K° (Description) (Description) (Description) (Description) (Description) ANSI 1.260 1.575 .866 VNMG160408 5357100008 5320100190 5488100040 5321100160 5322100010 D32 MVUNR 16 -10° D1625700 (32) (NL34L) VNMG332 (IVSN322) (CL9) (XNS58) (S34) (40) (22) 1.575 1.969 1.063 VNMG160408 5357100008 5320100190 5488100040 5321100160 5322100010 D40 MVUNR 16 -10° D1625710 (40) (NL34L) VNMG332 (IVSN322) (CL9) (XNS58) (S34) (50) (27) 1.969 2.480 1.378 VNMG220408 5357100009 5320100210 5488100070 5321100180 5322100020 D50 MVUNR 22 -10° D1625720 (50) (NL46) VNMG432 (IVSN433) (CL30) (XNS510) (S46) (63) (35) *For VNGN and other inserts without holes Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. replace lockpins with shim screws. Boring heads with other dimensions and/or insert sizes are available upon request. Description Order No.

MDUN

Approach angle 93° for 55°ANSI/ISO Inserts

Dmin D F 93°

Feed Direction

27° MAX

Insert Styles

-5°

*

Right hand shown.

DNMG, DNMA DNGN, DNMN

Spare Parts Insert* Shim Lockpin Clamp Clamp Screw Shim Screw

(. .) = mm

ISO Order No. Order No. Order No. Order No. Order No. ANSI (Description) (Description) (Description) (Description) (Description) D Dmin F K° 1.260 1.575 .866 DNMG150408 5357100004 5320100210 5488100050 5321100170 5322100020 D32 MDUNR 15 -10° D1625730 (32) (40) (22) DNMG432 (IDSN433) (NL46) (CL12) (XNS59) (S46) 1.575 1.969 1.063 DNMG150408 5357100004 5320100210 5488100050 5321100170 5322100020 D40 MDUNR 15 -10° D1625740 (40) (50) (27) DNMG432 (IDSN433) (NL46) (CL12) (XNS59) (S46) 1.969 2.480 1.378 DNMG150408 5357100004 5320100210 5488100050 5321100170 5322100020 D50 MDUNR 15 -10° D1625750 (50) (63) (35) DNMG432 (IDSN433) (NL46) (CL12) (XNS59) (S46) *For DNGN and other inserts without holes Note: Delivered complete with shim, shim screw, lockpin, clamp, and clamp screw; Insert not included. Boring heads with other dimensions and/or insert sizes are available upon request. replace lockpins with shim screws. Description Order No.

55

Internal Machining

Boring Heads for Threading and Grooving (Internal Only)

SGT

for Triangle ANSI/ISO Inserts

D F E K° Dmin

Feed Direction

Insert Styles * Right hand shown. TNMC, TPMC

Spare Parts Insert Insert Screw Screwdriver

(. .) = mm

K° D Dmin F E 1.260 1.575 .866 D32 SGTR 43 .560 -10° D1625850 (32) (40) (22) 1.575 1.969 1.063 D40 SGTR 43 .560 -10° D1625860 (40) (50) (27) 1.969 2.559 1.378 D50 SGTR 43 .560 -10° D1625870 (50) (65) (35) Note: Delivered complete with insert screw; Insert not included. Boring heads with other dimensions and/or insert sizes are available upon request. Description Order No.

Description TNMC 43 TNMC 43 TNMC 43

Order No. (Description) 5323100030 (GTS2) 5323100030 (GTS2) 5323100030 (GTS2)

Order No. (Description) L0500080 (Tx20) L0500080 (Tx20) L0500080 (Tx20)

CGT

Approach angle 93° for NG Type Inserts

Dmin

Feed Direction

D F 93° E K°

Insert Styles * Right hand shown. NG

Spare Parts Insert Clamp Clamp Screw

(. .) = mm

56

D Dmin F E K° 1.260 1.575 .866 D32 CGTR 3L .180 0° D1625880 (32) (40) (22) 1.575 1.969 1.063 D40 CGTR 3L .180 0° D1625890 (40) (50) (27) 1.969 2.559 1.378 D50 CGTR 3L .180 0° D1625900 (50) (65) (35) Note: Delivered complete with clamp and clamp screw; Insert not included. Boring heads with other dimensions and/or insert sizes are available upon request. Description Order No.

Description NG-3L NG-3L NG-3L

Order No. (Description) 5488100190 (CM-73) 5488100190 (CM-73) 5488100190 (CM-73)

Order No. (Description) 5501105020 (DIN912M5x0.8x20) 5501105020 (DIN912M5x0.8x20) 5501105020 (DIN912M5x0.8x20)

Boring Heads for Threading and Grooving (Internal Only)

STHR-1

(internal only)

Threading Insert

Spare Parts Insert Screw Anvil Screw Screwdriver

Description Dmin D F

Cutting Order No. Form

D 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50)

Dmin 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65)

F 0.669 (17) 0.866 (22) 1.063 (27) 1.378 (35)

Order No. Order No. Order No. (Description) (Description) (Description) 16NR.. 16NL.. 16NR.. 16NL.. N0056720 L02 30220 L05 00070 16NR.. (TxSM3.5x12) (M5x0.5x6.7 TX 15 16NL.. SW3.5) 16NR.. 16NL.. See Threading/Grooving insert brochure for complete insert specification. Note: For Anvil Selection see page 86-87.

D25 STHR-1-16R D162 5340 R D32 STHR-1-16R D162 5440 R D40 STHR-1-16R D162 5540 R D50 STHR-1-16R D162 5640 R

(..) = mm Delivery includes: Threading head with insert screw, anvil screw, and anvil AX161 less screwdriver and insert. Double your options and cut your tooling investment in half with KOMET'S new Laydown Threading and Grooving System. Thread and groove with the same head, you only need to exchange the Anvil.

SGRO-1

(internal only)

Grooving Insert

Cutting Form

Spare Parts Insert Screw Anvil Screw Screwdriver

Description Dmin D F

Order No.

D 0.984 (25) 1.260 (32) 1.575 (40) 1.969 (50)

Dmin 1.260 (32) 1.575 (40) 1.969 (50) 2.559 (65)

F 0.669 (17) 0.866 (22) 1.063 (27) 1.378 (35)

Order No. Order No. Order No. (Description) (Description) (Description) 16EL/NR... 16ER/NL... 16EL/NR... 16ER/NL... N0056720 L0230220 L05 00070 16EL/NR... (TxM3.5x12) (M5x0.5x6.7 TX 15 SW 3.5) 16ER/NL... 16EL/NR... 16ER/NL... Insert W = Grooving Width See Threading/Grooving insert brochure for complete insert specification.

D25 SGRO-1-16R D162 5350 R D32 SGRO-1-16R D162 5450 R D40 SGRO-1-16R D162 5550 R

W

D50 SGRO-1-16R D162 5650 R

(..) = mm Delivery includes: Grooving head with insert screw, anvil screw, and anvil MX 162, less screwdriver and insert.

Grooving Anvil Information

Description MX 162 Order No. L0210210

57

Internal Machining

ABS® -N Grooving/Threading Heads

IDGH

D F A L W

for ABS-N Extensions and Reducers

Feed Direction

Insert Styles * Right hand shown. H3003000... H3004000...

Spare Parts Insert Support Blade (1) *Support Blade Screw **Clamp (1) Clamp Screw (1) Stop (1) Stop Screw (1)

(. .) = mm

Description

Order No.

ABS-N D

A

F

L

W

Descr.

Order No. Order No. Order No. Order No. Order No. Order No. (Descr.) (Descr.) (Descr.) (Descr.) (Descr.) (Descr.) 5487200193 5488100177 5322100117 -

ABS 32N IDGH 7/32-.126 R D1435360 ABS 32N IDGH 7/32-.188 R D1435480 ABS 32N IDTH 7/32 R ABS 50N IDGH 1/4-.126 R ABS 50N IDGH 1/4-.188 R ABS 50N IDGH 1/4-.250 R ABS 50N IDTH 1/4 R Note: D1435490 D1435350 D1435450

.219 .750 1.937 .126 (5.56) (19.05) (49.2) (3.20) H3003000... ABS-N .219 .875 1.968 .188 32 (5.56) (22.23) (50) (4.78)

5487200194 5321100501 5488100178 5321100201 5488100179 5488100124 -

.219 .875 1.968 Thread5487200195 (5.56) (22.23) (50) ing H3004000... .250 1.378 60 .126 (6.35) (35) (2.362) (3.20) 5487100156 -

.250 1.378 60 .188 5487100155 5488100125 5322100116 (6.35) (35) (2.362) (4.78) H3003000... 5321100202 5321100502 5322100201 ABS-N 50 .250 1.378 60 .250 5487100154 5488100127 5322100116 D1435460 (6.35) (35) (2.362) (6.35) D1435470 .250 1.378 60 Thread5487100179 (6.35) (35) (2.362) ing H3004000... 5488100166 -

Delivered complete with support blade, support blade screw, clamp, clamp screw, stop, and stop screw; Insert not included. Turning heads with other dimensions and/or insert sizes are available upon request. ABS 32 N Grooving Heads require one support blade screw. ABS 50 N Grooving heads require two support blade screws. ABS 32 N Grooving Heads require a clamp spring (5321100901)

See insert catalog for complete insert specification

*

**

58

ABS® -HK Semi-finished Blanks

Semi-finished blanks B 100

(ABS -HK)

ABS size d 25 32 40 50 63 80 100

Description d1 d

.039

Order No. B10 01011 B10 02011 B10 03011 B10 04011 B10 05011 B10 06011 B10 07011

d1 1.024 (26) 1.299 (33) 1.614 (41) 2.008 (51) 2.520 (64) 3.189 (81)

L 2.756 (70) 3.150 (80) 3.937 (100) 4.724 (120) 5.906 (150) 7.087 (180)

W 1.988 (51) 2.382 (61) 3.051 (78) 3.721 (95) 4.705 (120) 5.532 (141) 6.043 (154)

d

ABS 25 HK ABS 32 HK ABS 40 HK ABS 50 HK ABS 63 HK ABS 80 HK ABS100 HK

W L

.157

soft area

3.976 (101) 7.874 (200)

(..) = mm For ABS® spares see Page 84-85. As all heavy-duty tools are completely hardened, ABS® / ABS® -N semifinished blanks should only be used where there is no alternative. These semi-finished blanks are hardened and ground on the connecting faces only and are soft at the front (dimension W), i. e. not heat-treated. Further machining of ABS® / ABS® -N semi-finished blanks can only be carried out in the area marked "W". Note: Semi-finished blanks should not be further hardened. Should additional hardening be carried out, we cannot accept responsibility for function or quality.

Semi-finished blanks B 102

(ABS -N-HK)

ABS-N size d 50 63 80

Description d1 d

.039

Order No. B10 24011 B10 25011 B10 26011

d1 2.008 (51) 2.520 (64) 3.189 (81)

L 4.724 (120) 5.906 (150) 7.087 (180)

W 3.721 (95) 4.705 (120) 5.532 (141)

d

ABS 50N HK ABS 63N HK ABS 80N HK

W L

.157

(..) = mm

soft area For ABS® -N spares see Page 84-85. Note: For delivery status information, see our current Price List

59

Drilling .562" ­ 1.750" diameter

ABS® KUB® Trigon Insert Drill, inch diameters

ABS® KUB® Trigon Indexable Insert Drill V303 / V307 / V309 right hand

Drilling Depth N = 2 x D, N = 3 x D and N = 4 x D. For diameters from .562" to .937"

U.S. Patent No. 4976574 U.S. Patent No. 4230429 and patent pending

Caution! When drilling rotating parts, a slug as shown pops out when the drill breaks through ­ and can be thrown free from the chuck with tremendous force. Adequate guards are an absolute necessity.

Drilling depth N 2 D Drilling depth N 3 D

D ±.004" r N L

d

15 D

D plus max. radial offset ABS 2 x D, size 3xD d

Description

Order No.

N

L

Description

All KOMET KUB® Trigon drills have internal coolant supply. Standard drilling depth 2 x D, 3 x D, and 4 x D Special drilling depths on request Spiral flutes for chip removal from cutting area Central coolant supply onto cutting edges 4 x D drills are desigined to operate on center Use of coolant with KOMET KUB® drills improves insert life, quiets the machining process and helps chip removal. Coolant should always be used. Minimum coolant pressure: 70 PSI for N = 2 x D 80 PSI for N = 3 x D 100 PSI for N = 4 x D Rigid machine conditions are essential. Cutting data performance calculation on pages 88 ­ 91. ABS Spare parts see page 84 ­ 95.

®

0.562 0.602 0.593 0.633 0.625 0.665 0.656 0.696 0.687 0.727 0.703 0.743 0.750 0.790 0.765 0.805 0.781 0.821 0.812 0.852 0.828 0.868 0.875 0.915 0.937 0.977 0.985 1.025 1.000 1.040 1.031 1.111 1.062 1.142 1.109 1.229 1.125 1.245 1.156 1.276 1.187 1.287 1.218 1.318 1.250 1.331 1.281 1.361 1.312 1.392 1.328 1.408 1.375 1.415 1.406 1.446 1.437 1.477 1.469 1.589 1.500 1.620 1.531 1.651 1.562 1.682 1.625 1.745 1.656 1.772 50 50 50 50

ABS 50 KUB T2910 0.562 1.124 V30 31430 1.124 2.502 ABS 50 KUB T2910 0.562 1.686 ABS 50 KUB T2910 0.593 1.186 V30 31510 1.186 2.564 ABS 50 KUB T2910 0.593 1.779 ABS 50 KUB T2910 0.625 1.250 V30 31590 1.250 2.628 ABS 50 KUB T2910 0.625 1.875 ABS 50 KUB T2910 0.656 1.969 ABS 50 KUB T2910 0.687 1.374 V30 31750 1.374 2.752 ABS 50 KUB T2910 0.687 2.061 ABS 50 KUB T2910 0.703 1.406 V30 31790 1.406 2.784 ABS 50 KUB T2910 0.703 2.109 ABS 50 KUB T2910 0.750 1.500 V30 31910 1.500 2.878 ABS 50 KUB T2910 0.750 2.250 ABS 50 KUB T2910 0.765 2.295 ABS 50 KUB T2910 0.781 1.562 V30 31980 1.562 2.940 ABS 50 KUB T2910 0.781 2.343 ABS 50 KUB T2918 0.812 1.624 V30 32060 1.624 3.002 ABS 50 KUB T2918 0.812 2.436 ABS 50 KUB T2918 0.828 1.656 V30 32100 1.656 3.034 ABS 50 KUB T2918 0.828 2.484 ABS 50 KUB T2918 0.875 1.750 V30 32220 1.750 3.128 ABS 50 KUB T2918 0.875 2.625 ABS 50 KUB T2918 0.937 1.874 V30 32380 1.874 3.252 ABS 50 KUB T2918 0.937 2.811 ABS 50 KUB T02 0.985 1.970 ABS 50 KUB T02 1.000 2.000 ABS 50 KUB T02 1.031 2.062 ABS 50 KUB T02 1.062 2.124 ABS 50 KUB T02 1.109 2.218 ABS 50 KUB T02 1.125 2.250 ABS 50 KUB T02 1.156 2.312 ABS 50 KUB T02 1.187 2.374 ABS 50 KUB T02 1.218 2.436 ABS 50 KUB T02 1.250 2.500 ABS 50 KUB T02 1.281 2.562 ABS 50 KUB T02 1.312 2.624 ABS 50 KUB T02 1.328 2.656 ABS 50 KUB T02 1.375 2.750 ABS 50 KUB T02 1.406 2.812 ABS 50 KUB T02 1.437 2.874 ABS 50 KUB T01 1.469 2.938 ABS 50 KUB T01 1.500 3.000 ABS 50 KUB T01 1.531 3.062 ABS 50 KUB T01 1.562 3.124 ABS 50 KUB T01 1.625 3.250 ABS 50 KUB T01 1.656 3.312 ABS 50 KUB T01 1.687 3.374 ABS 50 KUB T01 1.750 3.500 V30 32500 1.970 3.348 ABS 50 KUB T02 0.985 2.955 V30 32540 2.000 3.378 ABS 50 KUB T02 1.000 3.000 V30 32620 2.062 3.440 ABS 50 KUB T02 1.031 3.093 V30 32700 2.124 3.502 ABS 50 KUB T02 1.062 3.186 V30 32820 2.218 3.596 ABS 50 KUB T02 1.109 3.327 V30 32860 2.250 3.628 ABS 50 KUB T02 1.125 3.375 V30 32940 2.312 3.690 ABS 50 KUB T02 1.156 3.468 V30 33020 2.374 3.965 ABS 50 KUB T02 1.187 3.561 V30 33090 2.436 4.013 ABS 50 KUB T02 1.218 3.654 V30 33180 2.500 4.091 ABS 50 KUB T02 1.250 3.750 V30 33250 2.562 4.153 ABS 50 KUB T02 1.281 3.843 V30 33330 2.624 4.215 ABS 50 KUB T02 1.312 3.936 V30 33370 2.656 4.247 ABS 50 KUB T02 1.328 3.984 V30 33490 2.750 4.341 ABS 50 KUB T02 1.375 4.125 V30 33570 2.812 4.403 ABS 50 KUB T02 1.406 4.218 V30 33650 2.874 4.465 ABS 50 KUB T02 1.437 4.311 V30 33730 2.938 4.907 ABS 50 KUB T01 1.469 4.407 V30 33810 3.000 4.969 ABS 50 KUB T01 1.500 4.500 V30 33890 3.062 5.031 ABS 50 KUB T01 1.531 4.593 V30 33970 3.124 5.093 ABS 50 KUB T01 1.562 4.686 V30 34130 3.250 5.219 ABS 50 KUB T01 1.625 4.875 V30 34210 3.312 5.281 ABS 50 KUB T01 1.656 4.968 V30 34290 3.374 5.343 ABS 50 KUB T01 1.687 5.061 V30 34450 3.500 5.469 ABS 50 KUB T01 1.750 5.250

Delivery: KUB® drills complete with ABS® hardware, insert clamping screws, less torx screwdriver and inserts.

60

1.687 1.772 1.750 1.772

NOTE: For delivery status information, see our current Price List.

Drilling .562" ­ 1.750" diameter

ABS® KUB® Trigon Insert Drill, inch diameters

U.S. Patent No. 4976574 U.S. Patent No. 4230429 and patent pending

Drilling depth N 3 D

Drilling depth N 4 D Inserts

Spares Clamping Screw Torx

lbs

Order No.

N

L

Description

Order No.

N

L

r

2xD 3xD 4xD 0.88 1.10 0.88 1.10 0.88 1.10 1.10 0.88 1.10 1.10 1.21 1.21 1.10 1.32 1.10 1.32 1.21 1.32 1.21 1.32 1.32 1.43 1.32 1.43 1.32 1.54 1.32 1.54 1.32 1.54 1.43 1.65 1.43 1.65 1.54 1.65 1.65 1.76 1.65 1.87 1.65 1.98 1.76 2.09 1.76 2.09 1.87 2.21 1.98 2.21 1.98 2.32 2.32 2.32 2.32 2.65 2.43 2.76 2.43 2.87 2.54 3.09 2.65 3.20 2.65 3.31 2.76 3.42 2.76 3.42

size

Order No. (Description)

Order No. (Description)

V30 71430 1.686 3.064 ABS 50 KUB T2910 0.562 2.248 V30 91430 2.248 3.625 V30 71510 1.779 3.157 ABS 50 KUB T2910 0.593 2.372 V30 91510 2.372 3.750 V30 71590 1.875 3.253 ABS 50 KUB T2910 0.625 2.500 V30 91590 2.500 3.878 V30 71670 1.969 3.346 ABS 50 KUB T2910 0.656 2.624 V30 91670 2.624 4.002 V30 71790 2.109 3.487 ABS 50 KUB T2910 0.703 2.812 V30 91790 2.812 4.189 V30 71910 2.250 3.628 ABS 50 KUB T2910 0.750 3.000 V30 91910 3.000 4.378 V30 71940 2.295 3.673 ABS 50 KUB T2910 0.765 3.060 V30 91940 3.060 4.438 V30 71980 2.343 3.721 ABS 50 KUB T2910 0.781 3.124 V30 91980 3.124 4.502 V30 72060 2.436 3.814 ABS 50 KUB T2918 0.812 3.248 V30 92060 3.248 4.626 V30 72100 2.484 3.862 ABS 50 KUB T2918 0.828 3.312 V30 92100 3.312 4.690 V30 72220 2.625 4.003 ABS 50 KUB T2918 0.875 3.500 V30 92220 3.500 4.878 V30 72380 2.811 4.189 ABS 50 KUB T2918 0.937 3.748 V30 92380 3.748 5.126 V30 72500 2.955 4.333 ABS 50 KUB T02 0.985 3.940 V30 72540 3.000 4.378 ABS 50 KUB T02 1.000 4.000 V30 72620 3.093 4.471 ABS 50 KUB T02 1.031 4.124 V30 72700 3.186 4.564 ABS 50 KUB T02 1.062 4.248 V30 72820 3.327 4.705 ABS 50 KUB T02 1.109 4.436 V30 72860 3.375 4.753 ABS 50 KUB T02 1.125 4.500 V30 72940 3.468 4.846 ABS 50 KUB T02 1.156 4.624 V30 73020 3.561 5.152 ABS 50 KUB T02 1.187 4.748 V30 73090 3.654 5.224 ABS 50 KUB T02 1.218 4.872 V30 73180 3.750 5.341 ABS 50 KUB T02 1.250 5.000 V30 73280 3.843 5.434 ABS 50 KUB T02 1.281 5.124 V30 73330 3.936 5.527 ABS 50 KUB T02 1.312 5.248 V30 73370 3.984 5.757 ABS 50 KUB T02 1.328 5.312 V30 73490 4.125 5.716 ABS 50 KUB T02 1.375 5.500 V30 73570 4.218 5.809 ABS 50 KUB T02 1.406 5.624 V30 73650 4.311 5.902 ABS 50 KUB T02 1.437 5.748 V30 73730 4.407 6.376 ABS 50 KUB T01 1.469 5.876 V30 73810 4.500 6.469 ABS 50 KUB T01 1.500 6.000 V30 73890 4.593 6.562 ABS 50 KUB T01 1.531 6.124 V30 73970 4.686 6.654 ABS 50 KUB T01 1.562 6.248 V30 74130 4.875 6.844 ABS 50 KUB T01 1.625 6.500 V30 74210 4.968 6.937 ABS 50 KUB T01 1.656 6.624 V30 74290 5.061 7.030 ABS 50 KUB T01 1.687 6.748 V30 74450 5.250 7.219 ABS 50 KUB T01 1.750 7.000 V30 92500 3.940 5.318 V30 92540 4.000 5.378 V30 92620 4.124 5.502 V30 92700 4.248 5.626 V30 92820 4.436 5.814 V30 92860 4.500 5.878 V30 92940 4.624 6.002 V30 93020 4.748 6.339 V30 93090 4.872 6.463 V30 93180 5.000 6.591 V30 93280 5.124 6.715 V30 93330 5.248 6.839 V30 93370 5.312 6.903 V30 93490 5.500 7.091 V30 93570 5.624 7.215 V30 93650 5.748 7.339 V30 93730 5.876 7.845 V30 93810 6.000 7.969 V30 93890 6.124 8.093 V30 93970 6.248 8.217 V30 94130 6.500 8.469 V30 94210 6.624 8.593 V30 94290 6.748 8.717 V30 94450 7.000 8.969 .016 .016 .016

V30 71750 2.061 3.439 ABS 50 KUB T2910 0.687 2.748 V30 91750 2.748 4.126 .016 0.88 1.10

W29 1001004.. N00 56040 (KT05 230804) (TxS/M2 3.5)

L05 00020 (Tx 6)

W29 1801004.. N00 57551 (KT04 320804) (TxS/M2.2 6)

L05 00020 (Tx 6)

W29 2401004.. N00 57510 (K02 381204) (TxS/M2.5 7.4)

L05 00040 (Tx 8)

W29 3401004.. N00 57520 (K01 381204) (TxS/M3.5 7.3)

L05 00060 (Tx 10)

See insert catalog for complete insert specification 61

Drilling 1.781" ­ 3.250" diameter

U.S. Patent No. 4976574 U.S. Patent No. 4230429

ABS® KUB® Insert Drill, inch diameters

ABS® KUB® Double Insert Drill V 133 / V 137 / V 143 / V 147

Drilling depth N 2 D and 3 For diameter up to 3.250" D

ABS size d Drilling depth N 2 D D plus max. radial offset

Description ABS 63 KUB 1/1.781/3.562 R 48 ABS 63 KUB 1/1.812/3.624 R 48 ABS 63 KUB 1/1.875/3.750 R 48 ABS 63 KUB 1/1.937/3.874 R 48 ABS 63 KUB 1/1.975/3.950 R 48 ABS 63 KUB 1/2.000/4.000 R 48 ABS 63 KUB 1/2.062/4.124 R 48 ABS 63 KUB 1/2.125/4.250 R 48 ABS 80 KUB 2/2.165/4.330 R 53 ABS 80 KUB 2/2.203/4.406 R 53 ABS 80 KUB 2/2.250/4.500 R 53 ABS 80 KUB 2/2.281/4.562 R 53 ABS 80 KUB 2/2.375/4.750 R 53 ABS 80 KUB 2/2.437/4.874 R 53 ABS 80 KUB 2/2.500/5.000 R 53 ABS 80 KUB 2/2.593/5.186 R 53 ABS 80 KUB 2/2.625/5.250 R 53 ABS 80 KUB 2/2.656/5.312 R 53 ABS 80 KUB 3/2.750/5.500 R 60 ABS 80 KUB 3/2.875/5.750 R 60 ABS 80 KUB 3/3.000/6.000 R 60 ABS 80 KUB 3/3.250/6.500 R 60

Order No. V13 34520 V13 34600 V13 34760 V13 34920 V13 35020 V13 35080 V13 35240 V13 35400 V14 35500 V14 35600 V14 35720 V14 35790 V14 36030 V14 36190 V14 36350 V14 36590 V14 36670 V14 36750 V14 36990 V14 37300 V14 37620 V14 38260

D 1.781 1.812 1.875 1.937 1.975 2.000 2.062 2.125 2.165 2.203 2.250 2.281 2.375 2.437 2.500 2.593 2.625 2.656 2.750 2.875 3.000 3.250

r

N

L

lbs

D .008" r

d

63

N L

.600

All KOMET® KUB® drills have internal coolant supply. Standard drilling depth 2 D and 3 D Special drilling depths on request Spiral flutes for chip removal from cutting area Central coolant supply onto cutting area Use of coolant with the KOMET® KUB® drills improves insert life, quiets the machining process and helps chip removal. Coolant should always be used. Minimum coolant pressure: 70 PSI for N = 2 x D 80 PSI for N = 3 x D Rigid machine conditions are essential! Cutting data performance calculation on pages 88 ­ 91. ABS® Spare parts see page 84 ­ 85.

80

80

3.562 5.728 3.86 1.897 3.624 5.790 3.97 1.929 3.750 5.916 4.08 1.992 3.874 6.040 4.30 2.055 .016 3.950 6.116 4.41 2.093 4.000 6.166 4.52 2.118 2.160 4.124 6.290 4.74 4.250 6.416 4.96 2.171 4.330 6.496 6.73 2.283 4.406 6.572 6.84 2.321 4.500 6.666 6.95 2.366 4.562 6.728 7.06 2.397 4.750 6.916 7.39 2.492 .016 4.874 7.040 7.83 2.555 5.000 7.166 8.16 2.630 5.186 7.352 8.71 2.711 5.250 7.416 8.82 2.740 5.312 7.478 8.93 2.774 5.500 8.060 9.92 2.866 5.750 8.310 10.69 2.992 .032 6.000 8.560 11.58 3.118 6.500 9.060 13.34 3.285

Caution! When drilling rotating parts, a slug as shown pops out when the drill breaks through ­ and can be thrown free from the chuck with tremendous force. Adequate guards are an absolute necessity.

62

NOTE: For delivery status information, see our current Price List.

Drilling 1.781" ­ 3.250" diameter

U.S. Patent No. 4976574 U.S. Patent No. 4230429

ABS® KUB® Insert Drill, inch diameters

Drilling depth N 3 D Insert D plus max. radial offset r Clamping screw Spares Torx WE-KUB pocket outer inner Clamping screw Pin N L

lbs

Description ABS 63 KUB 1/1.781/5.343 R 48 ABS 63 KUB 1/1.812/5.436 R 48 ABS 63 KUB 1/1.875/5.625 R 48 ABS 63 KUB 1/1.937/5.811 R 48 ABS 63 KUB 1/1.975/5.925 R 48 ABS 63 KUB 1/2.000/6.000 R 48 ABS 63 KUB 1/2.062/6.186 R 48 ABS 63 KUB 1/2.125/6.375 R 48 ABS 80 KUB 2/2.165/6.495 R 53 ABS 80 KUB 2/2.203/6.609 R 53 ABS 80 KUB 2/2.250/6.750 R 53 ABS 80 KUB 2/2.281/6.843 R 53 ABS 80 KUB 2/2.375/7.125 R 53 ABS 80 KUB 2/2.437/7.311 R 53 ABS 80 KUB 2/2.500/7.500 R 53 ABS 80 KUB 2/2.593/7.779 R 53 ABS 80 KUB 2/2.625/7.875 R 53 ABS 80 KUB 2/2.656/7.968 R 53 ABS 80 KUB 3/2.750/8.250 R 60 ABS 80 KUB 3/2.875/8.625 R 60 ABS 80 KUB 3/3.000/9.000 R 60 ABS 80 KUB 3/3.250/9.750 R 60

Order No. V13 74520 V13 74600 V13 74760 V13 74920 V13 75020 V13 75080 V13 75240 V13 75400 V14 75500 V14 75600 V14 75720 V14 75790 V14 76030 V14 76190 V14 76350 V14 76590 V14 76670 V14 76750 V14 76990 V14 77300 V14 77620 V14 78260

ABS size d

D 1.781 1.812 1.875 1.937 1.975 2.000 2.062 2.125 2.165 2.203 2.250 2.281 2.375 2.437 2.500 2.593 2.625 2.656 2.750 2.875 3.000 3.250

size

Order No. Order No. Order No. Order No. Order No. (Desc.) (Desc.) (Desc.) (Desc.) (Desc.)

63

80

80

1.897 5.343 7.509 4.63 1.929 5.436 7.602 4.74 1.992 5.625 7.791 4.85 2.055 5.811 7.977 5.18 W29 42 010.04.. .016 2.093 5.925 8.091 5.51 (K1 481204) 2.118 6.000 8.166 5.51 2.160 6.186 8.532 5.73 2.171 6.375 8.541 5.95 2.283 6.495 8.661 7.35 2.321 6.609 8.775 8.16 2.366 6.750 8.916 8.38 2.397 6.843 9.009 8.49 2.492 7.125 9.291 8.85 W29 50 010.04.. .016 2.555 7.311 9.477 9.59 (K2 531204) 2.630 7.500 9.666 9.92 2.711 7.779 9.945 11.03 2.740 7.875 10.041 11.55 2.774 7.968 10.134 11.68 2.866 8.250 10.810 12.90 2.992 8.625 11.185 13.56 W29 58 010.08.. .032 3.118 9.000 11.560 15.21 (K3 601208) 3.285 9.750 12.310 16.75 00 01 02 03

N00 57530 L05 00070 D50 55310 D50 55110 (Tx S/M4.5 9) (Tx 15) (WE-K148-2A) (WE-K148-2J)

N0055820 (Tx M4.5 9) N00 52010 (3/4 5.5)

N00 57530 L05 00070 D50 55320 D50 55120 (Tx S/M4.5 9) (Tx 15) (WE-K253-2A) (WE-K253-2J)

N0055820 (Tx M4.5 9) N00 52010 (3/4 5.5)

N00 55900 L05 00080 D50 55330 D50 55130 N00 52020 (Tx M5.5 13.5) (Tx 20) (WE-K360-2A) (WE-K360-2J) (4/5 7)

(PD) (K) (KS) (KX)

For further information, see insert catalog.

Delivery: KUB® drills complete with ABS® hardware, clamping screw, pin, WEKUB pocket, less torx screwdriver and inserts.

63

Drilling .562"

.750" diameter

U.S. Patent No. 4976574 U.S. Patent No. 4230429 and patent pending

KUB® IT Trigon indexable drills, inch diameters

KUB® IT Trigon Indexable Insert Drill V574 / V576

Range of Drilling Depth N = about 2.5 x D and 4 x D

D

±.004"

N

NPT(1)

NPT(2)

r

Use of coolant with KOMET KUB® drills improves insert life, quiets the machining process and helps chip removal. Coolant should always be used.

Range of Drilling Depth N = about 2.5 x D

L

L1

Hardware Inserts Insert Clamping Screw Order No. (Description) Torx

Description KUB-IT T2910 0.562 1.405 KUB-IT T2910 0.593 1.483 KUB-IT T2910 0.625 1.563 KUB-IT T2910 0.687 1.718 KUB-IT T2910 0.703 1.758 KUB-IT T2910 0.750 1.875

Order No.

D

D plus max. radial offset

Shank N L L1 Dia. r NPT (1&2) size Order No. (Description)

V57 41430 0.562 0.602 1.405 V57 41510 0.593 0.633 1.483 2.875 V57 41590 0.625 0.665 1.563 V57 41750 0.687 0.727 1.718 V57 41790 0.703 0.743 1.758 3.125 V57 41910 0.750 0.790 1.875 2.250 0.750 .016 1/8 W29 10010.04.. (KT 05 230804) N00 56040 (Tx S/M2 3.5) L05 00020 (Tx 6)

Range of Drilling Depth N = 4 x D Inserts

Hardware Insert Clamping Screw Order No. (Description) Torx

Shank Description KUB-IT T2910 0.562 2.248 KUB-IT T2910 0.593 2.372 KUB-IT T2910 0.625 2.500 KUB-IT T2910 0.687 2.748 KUB-IT T2910 0.703 2.812 KUB-IT T2910 0.750 3.000 Order No. V57 61430 V57 61510 V57 61590 V57 61750 V57 61790 V57 61910 D 0.562 0.593 0.625 0.687 0.703 0.750 N 2.248 2.372 2.500 2.748 2.812 3.000 L 3.625 3.750 3.878 4.126 4.189 4.378 For further insert info., see insert catalog. 2.250 0.750 .016 1/8 W29 10010.04.. (KT 05 230804) N00 56040 (Tx S/M2 3.5) L05 00020 (Tx 6) L1 Dia. r NPT (1&2) size Order No. (Description)

KUB® IT and KUB® IT HD Trigon drills fit standard machine adapters. Check shank length L1 to assure proper assembly Caution: When drilling rotating parts, a slug as shown pops out when drill breaks through and can be thrown free from the chuck with tremendous force. Adequate guards are an absolute necessity. NOTE: For delivery status information, see our current Price List.

Rigid machine conditions are essential.

Cutting data performance calculation on pages 88 ­ 91.

All KOMET KUB® Trigon drills have internal coolant supply. Standard drilling depth about 2.5 x D and 4 x D Special drilling depths on request Spiral flutes for chip removal from cutting area Central coolant supply onto cutting edges 4 x D drills are desigined to operate on center Minimum coolant pressure: 80 PSI for about 2.5 x D and 100 PSI for 4 x D Delivery: KUB® IT Trigon Drills complete with clamping screws, less torx screwdriver and inserts.

64

Drilling .562"

1.750" diameter

U.S. Patent No. 4230429 and patent pending

KUB® IT-HD Trigon indexable drills, inch diameters

KUB® IT-HD Trigon Indexable Insert Drill V575

Range of Drilling Depth N = about 2.5 x D

D

±.004"

L

L1

NPT(2) r

N

NPT(1)

All KOMET KUB Trigon drills have internal coolant supply. Standard drilling depth about 2.5 x D Special drilling depths on request Minimum coolant pressure: 80 PSI for N= about 2.5xD

®

Spiral flutes for chip removal from cutting area Central coolant supply onto cutting edges

Range of Drilling Depth N = about 2.5 x D

Inserts D plus max. radial offset

Hardware

Insert Clamping Screw Order No. (Desc.) Torx

Description

Order No.

D

N

L

L1

Shank Dia.

r NPT (1&2)

size

Order No. (Desc.)

KUB-IT HD T2910 0.562 1.405 V57 51430 0.562 0.602 1.405 KUB-IT HD T2910 0.593 1.483 V57 51510 0.593 0.633 1.483 2.875 KUB-IT HD T2910 0.625 1.563 V57 51590 0.625 0.665 1.563 KUB-IT HD T2910 0.687 1.718 V57 51750 0.687 0.727 1.718 KUB-IT HD T2910 0.703 1.758 V57 51790 0.703 0.743 1.758 KUB-IT HD T2910 0.750 1.625 V57 51910 0.750 0.790 KUB-IT HD T2910 0.781 1.625 V57 51980 0.781 0.821 KUB-IT HD T2918 0.828 2.000 V57 52100 0.828 0.868 KUB-IT HD T2918 0.875 2.000 V57 52220 0.875 0.915 2.000 3.625 KUB-IT HD T2918 0.937 2.000 V57 52380 0.937 0.977 KUB-IT HD T02 0.985 2.000 KUB-IT HD T02 1.000 2.000 KUB-IT HD T02 1.031 2.750 KUB-IT HD T02 1.062 2.750 KUB-IT HD T02 1.125 2.750 KUB-IT HD T02 1.187 3.250 KUB-IT HD T02 1.218 3.250 KUB-IT HD T02 1.250 3.250 KUB-IT HD T02 1.281 3.250 KUB-IT HD T02 1.312 3.250 KUB-IT HD T02 1.375 3.250 KUB-IT HD T02 1.437 3.250 KUB-IT HD T01 1.469 3.500 KUB-IT HD T01 1.500 3.500 KUB-IT HD T01 1.562 3.500 KUB-IT HD T01 1.625 3.500 KUB-IT HD T01 1.687 4.000 KUB-IT HD T01 1.750 4.000 V57 52500 0.985 1.025 V57 52540 1.000 1.040 V57 52620 1.031 1.111 V57 52700 1.062 1.142 V57 52860 1.125 1.245 V57 53020 1.187 1.287 V57 53090 1.218 1.318 V57 53180 1.250 1.331 V57 53250 1.281 1.361 V57 53330 1.312 1.392 V57 53490 1.375 1.415 V57 53650 1.437 1.477 V57 53730 1.469 1.589 V57 53810 1.500 1.620 V57 53970 1.562 1.682 V57 54130 1.625 1.745 V57 54260 1.687 1.772 V57 54450 1.750 1.772 For further insert info., see insert catalog. 3.250 5.709 5.000 1.500 .016 1/4 3.250 5.118 4.375 1.250 .016 1/8 W29 34010.04.. (K01 381204) N00 57520 (TxS/M3.5X7.3) L05 00060 (Tx 10) 3.250 5.000 4.375 1.250 .016 1/8 W29 24010.04.. (K02 381204) N00 57510 (TxS/M2.5X7.4) L05 00040 (Tx 8) 2.750 4.312 2.000 3.625 1.625 3.125 4.375 1.250 .016 1/8 W29 10010.04.. (KT 05 230804) N00 56040 (TxS/M2X3.5) L05 00020 (Tx 6)

KUB-IT HD T2918 0.812 1.625 V57 52060 0.812 0.852 1.625 3.125 4.375 1.250 .016 1/8 W29 18010.04.. (KT 04 320804) N00 57551 (TxS/M2.2X6) L05 00020 (Tx 6)

Cutting data performance calculation on pages 88 ­ 91. NOTE: For delivery status information, see our current Price List.

Delivery: KUB® IT Trigon Drills complete with clamping screws, less torx screwdriver and inserts.

65

Drilling .562"

1.750" diameter

U.S. Patent No. 4230429 and patent pending

KUB® IT-HD Trigon indexable drills, inch diameters

KUB® IT-HD Trigon Indexable Insert Drill V577

Range of Drilling Depth N = 4 x D

D

±.004"

L

L1

NPT(2) r

N

NPT(1)

All KOMET KUB Trigon drills have internal coolant supply. Standard drilling depth 4 x D Special drilling depths on request 4 x D drills are designed to operate on center

®

Spiral flutes for chip removal from cutting area Central coolant supply onto cutting edges Minimum coolant pressure: 100 PSI for N=4xD

Drilling Depth N = 4 x D

Inserts

Hardware

Insert Clamping Screw Order No. (Desc.) Torx

Description

Order No.

D

N 2.248 2.372 2.500 2.748 2.812 3.000 3.124 3.248 3.312 3.500 3.748 3.940 4.000 4.124 4.248 4.500 4.748 4.872 5.000 5.124 5.248 5.500 5.748 5.876 6.000 6.248 6.500 6.748 7.000

L 3.625 3.750 3.878 4.126 4.189 4.378 4.502 4.626 4.690 4.878 5.126 2.318 5.378 5.502 5.626 5.878 6.339 6.463 6.591 6.715 6.839 7.091 7.339 7.845 7.969 8.217 8.469 8.717 8.969

L1

Shank Dia.

r NPT (1&2)

size

Order No. (Desc.)

KUB-IT HD T2910 0.562 2.248 V57 71430 0.562 KUB-IT HD T2910 0.593 2.372 V57 71510 0.593 KUB-IT HD T2910 0.625 2.500 V57 71590 0.625 KUB-IT HD T2910 0.687 2.748 V57 71750 0.687 KUB-IT HD T2910 0.703 2.812 V57 71790 0.703 KUB-IT HD T2910 0.750 3.000 V57 71910 0.750 KUB-IT HD T2910 0.781 3.124 V57 71980 0.781 KUB-IT HD T2918 0.812 3.248 V57 72060 0.812 KUB-IT HD T2918 0.828 3.312 V57 72100 0.828 KUB-IT HD T2918 0.875 3.500 V57 72220 0.875 KUB-IT HD T2918 0.937 3.748 V57 72380 0.937 KUB-IT HD T02 0.985 3.940 KUB-IT HD T02 1.000 4.000 KUB-IT HD T02 1.031 4.124 KUB-IT HD T02 1.062 4.248 KUB-IT HD T02 1.125 4.500 KUB-IT HD T02 1.187 4.748 KUB-IT HD T02 1.218 4.872 KUB-IT HD T02 1.250 5.000 KUB-IT HD T02 1.281 5.124 KUB-IT HD T02 1.312 5.248 KUB-IT HD T02 1.375 5.500 KUB-IT HD T02 1.437 5.748 KUB-IT HD T01 1.469 5.876 KUB-IT HD T01 1.500 6.000 KUB-IT HD T01 1.562 6.248 KUB-IT HD T01 1.625 6.500 KUB-IT HD T01 1.687 6.748 KUB-IT HD T01 1.750 7.000 V57 72500 0.985 V57 72540 1.000 V57 72620 1.031 V57 72700 1.062 V57 72860 1.125 V57 73020 1.187 V57 73090 1.218 V57 73180 1.250 V57 73250 1.281 V57 73330 1.312 V57 73490 1.375 V57 73650 1.437 V57 73730 1.469 V57 73810 1.500 V57 73970 1.562 V57 74130 1.625 V57 74290 1.687 V57 74450 1.750

4.375 1.250 .016 1/8

W29 10010.04.. (KT 05 230804)

N00 56040 (TxS/M2X3.5)

L05 00020 (Tx 6)

4.375 1.250 .016 1/8

W29 18010.04.. (KT 04 320804)

N00 57551 (TxS/M2.2X6)

L05 00020 (Tx 6)

4.375 1.250 .016 1/8

W29 24010.04.. (K 02 381204)

N00 57510 (TxS/M2.5X7.4)

L05 00040 (Tx 8)

4.375 1.250 .016 1/8 W29 34010.04.. (K 01 381204) 5.000 1.500 .016 1/4 N00 57520 (TxS/M3.5X7.3) L05 00060 (Tx 10)

Cutting data performance calculation on pages 104 ­ 107. NOTE: For delivery status information, see our current Price List.

For further insert info., see insert catalog.

Delivery: KUB® IT Trigon Drills complete with clamping screws, less torx screwdriver and inserts.

66

Drilling 1.812"

3.250" diameter

U.S. Patent No. 4230429

KUB® IT-H.D. Indexable Insert Drill V573

Range of Drilling Depth N = about 2.5 x D For diameters from 1.812" to 3.250".

D

.008

L

L1 NOTCH NPT(2)

r

N

NPT(1)

Spare Parts Inserts max. Boring Depth N Clamping screw Torx WE-KUB Pocket Outer Inner Clamping screw Pin r NPT (1&2) size Order No. Order No. Order No. Order No. (Description) (Description) (Description) (Description) Order No. (Desc.)

Shank Dia. L L1

Description KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D. KUB-IT-H.D.

Order No. V57 34600 V57 34760 V57 34920 V57 35080 V57 35400 V57 35720 V57 36030 V57 36350 V57 36990 V57 37620 V57 38260

D 1.812 1.875 1.937 2.000 2.125 2.250 2.375 2.500 2.750 3.000 3.250

4.000 5.709 5.000 1.500 .016 1/4 W29 42.. 5.000 6.890 N00 57530 L05 00070 (Tx S/M4.5 9) (Tx 15) D50 55310 D50 55110 N00 55820 (WE-K148-2-A) (WE-K148-2-J) (Tx M4.5 9) N00 52010 D50 55320 D50 55120 (3/4 5.5) (WE-K253-2-A) (WE-K253-2-J)

5.000 6.890 5.000 2.000 .016 1/4 W29 50..

6.000 8.267 5.000 2.000 .031 1/4 W29 58..

N00 55850 L05 00080 D50 55330 D50 55130 N00 52020 (Tx M5.5 13.5) (Tx 20) (WE-K360-2-A) (WE-K360-2-J) (4/5 7.5) Indicate insert type and grade

Caution: When drilling rotating parts, a slug as shown pops out when drill breaks through and can be thrown free from the chuck with tremendous force. Adequate guards are an absolute necessity.

KUB® IT-H.D. drills fit standard machine adapters. Deep-gullet spiral flutes provide for quick and efficient chip evacuation. Can be used on N/C and conventional machine tools. Minimum coolant pressure: 80 PSI

Inserts are guaranteed reindexable corner to corner .0004 inches. New, stronger insert geometry for increased tool life and higher feed rates. Spiral flutes for easy chip evacuation; through tool coolant for extended tool life. Cutting data performance calculation on pages 88 ­ 81.

Larger and other diameters on request.

67

Internal Machining Boring Bars

Boring Bars B 003

(SWUCR, 93°) with central coolant supply

93°

93° Dmin f r l2 l1 d

Spare Parts Insert W00 Description Order No. Cutting Form Dmin R R R R R .220 .281 .308 .371 .496 d .250 .312 .312 .375 .500 l1 2.362 2.750 3.250 l2 .394 .750 .875 f .110 .141 .154 .185 .248 for r .004 10°15' .008 .008 .008 .016 9°41' 8°50' 7°19' 6°57' ... 17... N00 55560 (Tx M2.5 4) L05 00020 (Tx 6) ... 10... N00 56020 (Tx S M2 2.8) L05 00020 (Tx 6) W28

size

Clamping screw

Screwdriver

S4A-SWUCR 040W S5A-SWUCR 050W S5A-SWUCR 050W S6A-SWUCR 050W S8A-SWUCR 060W

B00 36100 B00 36111 B00 36121 B00 36131 B00 36140

... 04...

Order No. Order No. (Description) (Description) N00 56010 L05 00010 (Tx S M1.8 2.8) (Tx 5)

3.750 1.187 4.500 1.625

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw less screwdriver, and insert.

Insert types for right hand holders (as illustrated) Order No. W00 04 12 0 01 .. W00 10 06 0 02 .. W28 10 00 0 02 .. W00 17 00 0 04 .. W28 17 00 0 04 .. Description L.H.-Insert P05-200602L.. PD05-200802.. PD04-250804.. PD04-250804.. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

68

Boring Bars

Boring Bars B 003

(SWUCR, 93°) with carbide shank and with central coolant supply

93° Dmin f r

93°

d l2 l1

Spare Parts Insert W00 Description C5C-SWUCR 050 W C6D-SWUCR 050 W Order No. Cutting Dmin form B00 36320 B00 36330 R R .335 .398 d .312 .375 l1 5.000 6.000 l2 .787 .866 for r .008 .008 8°6' 6°49' W28

size

Clamping screw

Screwdriver

Order No. (Description) N00 56020 (Tx S M2 2.8)

Order No. (Description) L05 00020 (Tx 6)

... 10...

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw less screwdriver, and insert.

Insert types for right hand holders (as illustrated) Order No. Description W00 10 06 0 02 .. P05-200602L.. W28 10 00 0 02 .. PD05-200802.. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

69

Internal Machining Boring Bar

Boring Bar D 033

(Sl-SWUC R/L, 93°) with central coolant supply

93°

Dmin

93° d f r l2 l1

Spare Parts Insert W00 W02 Clamping screw Screwdriver

Description SI-SWUCR 10-01 SI-SWUCL 10-01 SI-SWUCR 12-01 SI-SWUCL 12-01 SI-SWUCR 16-01 SI-SWUCL 16-01 SI-SWUCR 20-01 SI-SWUCL 20-01 SI-SWUCR 24-01 SI-SWUCL 24-01

Order No. D03 36520 D03 31520 D03 36530 D03 31530 D03 36540 D03 31540 D03 36550 D03 31550 D03 36560 D03 31560

Cutting form R L R L R L R L R L

Dmin .812 1.000

d .625

l1 6.875

l2 .875

f .437 .500 .625 .750 .875

r

size

W28

size

Order No. Order No. (Description) (Description)

.008 .008 .008 .008 .008

7° 5°30' 4° 2° 1°30' ... 34... ... 34... N00 55700 L05 00060 (Tx M3.5 5) (Tx 10)

.750 10.500 1.000

1.250 1.000 12.500 1.250 1.500 1.250 14.750 1.312 1.750 1.500 15.750 1.312

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. W00 34 12 0 04 .. W02 34 12 0 02 .. W28 34 00 0 04 .. Description (P01 8004L.) (same as order #) (PD01 8304..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Insert types for left hand holders (mirror image) Order No. W00 34 42 0 04 .. W02 34 42 0 02 .. W28 34 00 0 04 .. Description (P01 8002R..) (same as order#) (PD01 8304..)

Note: For delivery status information, see our current Price List.

70

Boring Bar

Boring Bar D 035

(C-SWUC R, 93°) with carbide shank, and with central coolant supply

93°

93°

Dmin

d f r l2 l1

Spare Parts Insert W00 Description Order No. Cutting form R R Dmin .812 1.000 d .625 l1 8.000 l2 .750 f .437 .500 for r

size

Clamping screw

Screwdriver

W02 Order No. Order No. (Description) (Description) N00 55700 L05 00060 (Tx M3,5 5) (Tx 10)

W28

size

C10F-SWUCR 080W D03 55230 C12S-SWUCR 100W D03 55240

.008 .008

4° ... 34... ... 34... 3°

.750 11.500 .986

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. W00 34 42 0 04 .. W02 34 42 0 02 .. W28 34 00 0 04 .. Description (P01 8004L..) (same as order #) (PD01 8304..) Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

71

Internal Machining Boring Bars

Boring Bar B 000

(S-STUCR/L 92°) with central coolant supply and with clamping flat on shank

92°

92° Dmin

f

d r l2 l1

Spare Parts Insert W30 Description S5A STUCR 040W S5A STUCL 040W S6A STUCR 040W S6A STUCL 040W S8A STUCR 060W S8A STUCL 060W S10CSTUCR 060W S10CSTUCL 060W S12DSTUCR 082W S12DSTUCL 082W Order No. Cutting Form R B00 06011 L B00 01011 R B00 06021 L B00 01021 R B00 06031 L B00 01031 R B00 06041 L B00 01041 R B00 06051 L B00 01051 Dmin .308 .371 .496 .621 .746 d .312 .375 .500 .625 .750 l1 3.250 3.750 l2 .625 .750 f .152 .183 .246 .307 .370 r .008 .008 .008 .008 .008 8°30' ... 04... 5°30' 7°30' ... 14... 5.000 1.250 6.000 1.500 5° 4°30' ... 26... W57

size

Clamping screw

Screwdriver

Order No. (Description) N00 56020 (Tx S/M2 2.8)

Order No. (Description) L05 00020 (Tx 6)

4.500 1.000

N00 56100 (Tx S/M2.6 4) N00 56210 (Tx S/M3.5 6)

L05 00040 (Tx 8) L05 00060 (Tx 10)

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. W30 04 06 0 03 .. W30 14 06 0 04 .. W30 26 06 0 05 .. Description U3-8003L U4-8004L U5-8005L

Insert types for left hand holders (mirror image) Order No. W30 04 36 0 03 .. W30 14 36 0 04 .. W30 26 36 0 05 .. Description U3-8003R U4-8004R U5-8005R

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

72

Boring Bars

Boring Bar B 000

(UJ R/L 92°) without central coolant supply and without clamping flat on shank

92°

92° Dmin

f

d r l2 l1

Spare Parts Insert W30 Description UJ .312 FR UJ .312 FL UJ .375 FR UJ .375 FL UJ .500 FR UJ .500 FL UJ .625 FR UJ .625 FL UJ .750 FR UJ .750 FL Order No. Cutting Form R B00 06110 L B00 01110 R B00 06120 L B00 01120 R B00 06130 L B00 01130 R B00 06140 L B00 01140 R B00 06150 L B00 01150 Dmin .308 .371 .496 .621 .746 d .312 .375 .500 .625 .750 l1 3.250 3.750 l2 .625 .750 f .152 .183 .246 .307 .370 r .008 .008 .008 .008 .008 8°30' ... 04... 5°30' 7°30' ... 14... 5.000 1.250 6.000 1.500 5° 4°30' ... 26... W57

size

Clamping screw

Screwdriver

Order No. (Description) N00 56020 (Tx S/M2 2.8)

Order No. (Description) L05 00020 (Tx 6)

4.500 1.000

N00 56100 (Tx S/M2.6 4) N00 56210 (Tx S/M3.5 6)

L05 00040 (Tx 8) L05 00060 (Tx 10)

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. W30 04 06 0 03 .. W30 14 06 0 04 .. W30 26 06 0 05 .. Description U3-8003L U4-8004L U5-8005L

Insert types for left hand holders (mirror image) Order No. W30 04 36 0 03 .. W30 14 36 0 04 .. W30 26 36 0 05 .. Description U3-8003R U4-8004R U5-8005R

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

73

Internal Machining Boring Bars

Boring Bar B 000

(S-STUCR, 92°) with carbide shank and central coolant supply

92°

92° Dmin f r l2 l1 Spare Parts Insert W30 Description Order No. Cutting Dmin Form B00 05910 B00 05920 B00 05930 B00 05940 B00 05950 R R R R R .362 .441 .531 .689 .854 d .312 .375 .500 .625 l1 5.000 6.000 7.000 l2 .787 .866 .945 f .181 .221 .267 .345 .427 r .008 .008 .008 .008 .008 7°38' 5°12' 6°49' 4° 4°14' ... 26... N00 56210 (Tx S/M3.5 6) L05 00060 (Tx 10) ... 14... N00 56100 (Tx S/M2.6 4) L05 00040 (Tx 8) W57

size

d

Clamping screw

Screwdriver

C5C STUCR 040W C6D STUCR 040W C8E STUCR 060W C10FSTUCR 060W C12SSTUCR 082W

... 04...

Order No. (Description) N00 56020 (Tx S/M2 2.8)

Order No. (Description) L05 00020 (Tx 6)

8.000 1.220

.750 10.000 1.457

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. W30 04 06 0 03 .. W30 14 06 0 04 .. W30 26 06 0 05 .. Description U3-8003L U4-8004L U5-8005L

Insert types for left hand holders (mirror image) Order No. W30 04 36 0 03 .. W30 14 36 0 04 .. W30 26 36 0 05 .. Description U3-8003R U4-8004R U5-8005R

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

74

Boring Bars

Boring Bars D 022

(Z-IC R/L, 100°) with central coolant supply

100°

100° Dmin f h1 r l1 d

Spare Parts Insert W30 Description Z-.312-ICR Z-.375-ICR Z-.500-ICR Z-.625-ICR Order No. D02 26111 D02 26121 D02 26131 D02 26141 Cutting Form R R R R Dmin .370 .453 .546 .750 d .312 .375 .500 .625 h1 .031 .031 .031 .031 l1 4.000 5.000 5.000 6.000 f .187 .218 .281 .375 r .012 .016 ... 14... .016 .020 ... 26... W57

size

Clamping screw

Screwdriver

... 04...

Order No. (Description) N00 56030 (Tx S/M2 4) N00 56100 (Tx S/M2.6 4) N00 56200 (Tx S/M3.5 5)

Order No. (Description) L05 00020 (Tx 6) L05 00040 (Tx 8) L05 00060 (Tx 10)

See insert catalog for complete insert specification

Delivery includes: Boring Bar with clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. W30 04 06 0 03 .. W30 14 06 0 04 .. W30 26 06 0 05 .. Description U3-8003L U4-8004L U5-8005L

Insert types for left hand holders (mirror image) Order No. W30 04 36 0 03 .. W30 14 36 0 04 .. W30 26 36 0 05 .. Description U3-8003R U4-8004R U5-8005R

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

75

Internal Machining Boring Bars

Boring Bars B 001/003

(FK-UJ, 90°) Central coolant supply onto cutiing edge through flute.

Dmin

90°

90° f r l2 l3 l1 d

Spare Parts Insert W00 Cutting form for r W30 W57

size

Clamping screw

Screwdriver

Description 5.6R Boring Bar 6.5R Boring Bar 8.0R Boring Bar 10.0R Boring Bar

Order No. B00 37010 B00 37020 B00 15510 B00 15510 B00 15530

Dmin .220 .256 .315

d

l1 1.890

l2 .866

l3 1.024

f .108

Order No. (Description)

Order No. (Description) L05 00010 (Tx 5)

.004 2.047 1.024 1.181 2.244 1.102 1.378 .315 (8) 2.441 1.299 1.575 2.638 1.496 1.772 .126 .156 .195 .008 .234

N00 56010 W00 04120.01.. (L.H. Insert) (Tx S/M1.8 2.8) W57 04040.04.. (U3 Cermet) N00 56020 W30 04060.02.. (Tx S/M2 2.8) (U3-8002-L) W57 14040.04.. (U4 Cermet) N00 56100 W30 14060.02.. (Tx S/M2.6 4) (U4-8002-L) W57 04040.04.. N00 56020 (U3 Cermet) W30 04060.02.. (Tx S/M2 2.8) (U3-8002-L) W57 14040.04.. (U4 Cermet) W30 14060.02.. (U4-8002-L) N00 56100 (Tx S/M2.6 4)

L05 00020 (Tx 6)

R

.394 .472

12.0R Boring Bar

L05 00040 (Tx 8)

FK 1-UJ 8R FK 1-UJ 10R FK 1-UJ 12R FK 1-UJ 14R FK 1-UJ 16R FK 1-UJ 18R FK 1-UJ 20R FK 1-UJ 22R FK 1-UJ 24R

B00 15610 B00 15620 B00 15630 B00 15640 B00 15650 B00 15660 B00 15670 B00 15680 B00 15690 R

.311 .390 .469 .547 .626 .705 .779 .862 .937 (mm) .630 (16)

2.953 1.181 1.378 3.150 1.378 1.575 3.347 1.575 1.772 3.543 1.772 1.969 3.740 1.969 2.165 .3.937 2.165 2.362 4.134 2.362 2.559 4.134 2.362 2.559 4.134 2.362 2.559

.156 .195 .234 .274 .313 .352 .390 .429 .469 .008

L05 00020 (Tx 6)

L05 00040 (Tx 8)

W57 26040.04.. (U5 Cermet) N00 56200 W30 26060.02.. (Tx S/M3.5 5) (U5-8002-L) L05 00060 (Tx 10)

04 = 14° 06 = 6° 12 = 12° 20 = 20°

Top Rake See insert catalog for complete insert specification.

Delivery includes: Boring Bar with clamping screw, less screwdriver and insert. Note: For delivery status information, see our current Price List.

76

Profiling Bar

Profiling Bar D 021

(C-SVQC R, 107°30') with carbide shank and with central coolant supply

107° 30'

107°30' Dmin f r l1 d

Spare Parts Insert Shim Clamping screw Screwdriver

Description C10 SVQCR 4 W C12 SVQCR 4 W

Order No. D02 16340 D02 16350

Cutting form R R

Dmin .830 1.000

d .625 .750

l1 8.000 10.000

f .433 .512

r .016 .016 4°

Order No.

Order No. L01 12000

Order No. Order No. (Description) (Description) N00 56650 L05 00040 (Tx S2560) (Tx 8)

W78 18070.04.. 4° L01 12000

See insert catalog for complete insert specification

Delivery includes: Boring bar, shim, and clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. W78 18 07 0 04 .. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

77

Internal Machining Profiling Bar

Profiling Bar D 021

(S-SVUC R, 93°) with central coolant supply

93°

93° Dmin f r l1 d

Spare Parts Insert Shim Clamping screw Screwdriver

Description S10 SVUCR 4 W S12 SVUCR 4 W S16 SVUCR 4 W

Order No. D02 15740 D02 15750 D02 15760

Cutting form R R R

Dmin .830 1.000 1.250

d .625 .750 1.000

l1 6.000 7.000 8.000

f .433 .512 .669

for r .016 .016 .016 4° 4° 2°

Order No.

Order No. D02 15240.12

Order No. Order No. (Description) (Description)

W78 18070.04.. L01 12000

N00 56650 L05 00040 (Tx S2560) (Tx 8)

Delivery includes: Profiling Bar, shim, and clamping screw, less screwdriver and insert.

See insert catalog for complete insert specification

Insert types for right hand holders (as illustrated) Order No. W78 18 07 0 04 .. W78 18 07 0 08 .. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

78

Profiling Bar

Profiling Bar D 021

(C-SVUC R, 93°) with carbide shank and with central coolant supply

93°

93° Dmin f r l1 d

Spare Parts Insert Shim Clamping screw Screwdriver

Description C10 SVUCR 4 W C12 SVUCR 4 W

Order No. D02 16240 D02 16250

Cutting form R R

Dmin .830 1.000

d .625 .750

l1 8.000 10.000

f .433 .512

r .016 .016 4°

Order No.

Order No. D02 15240.12

Order No. Order No. (Description)(Description) N00 56650 L05 00040 (Tx S2560) (Tx 8)

W78 18070.04.. 4° L01 12000

Delivery includes: Profiling bar, shim, and clamping screw, less screwdriver and insert.

See insert catalog for complete insert specification

Insert types for right hand holders (as illustrated) Order No. W78 18 07 0 04 .. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

79

Internal Machining Profiling Bar

Profiling Bar D 021

(IK-U R/L, 93°) with central coolant supply

93°

93° Dmin d f r l1

Spare Parts Insert W60 Description IK55- .375-IC-UR IK55- .375-IC-UL IK55- .500-IC-UR IK55- .500-IC-UL IK55- .625-IC-UR IK55- .625-IC-UL IK55- .750-IC-UR IK55- .750-IC-UL IK55- 1.000-IC-UR IK55- 1.000-IC-UL Order No. D02 16121 D02 11121 D02 16131 D02 11131 D02 16141 D02 11141 D02 16151 D02 11151 D02 16161 D02 11161 Cutting Dmin form R .500 L R .687 L R .750 L R 1.000 L R 1.250 L R 1.625 d .375 .500 .625 .750 1.000 l1 4.000 5.000 6.000 7.000 8.000 f .250 .375 .406 .516 .625 .875 r .016 .016 .016 .031 .031 .031 6° 5° 3°30' 4° 2° ... 32... ... 18... W79

size

Shim

Clamping screw

Screwdriver

Order No. L01 11420 L01 12360 L01 12100 L01 12150 L01 12100 L01 12150 L01 12110 L01 12160 L01 12110 L01 12160 L01 12110

Order No. Order No. (Description) (Description)

N00 56650 L05 00040 (Tx S2560) (Tx 8)

N00 56750 L05 00070 (Tx S3570) (Tx 15)

IK55- 1.250-IC-UR D02 16171

1.250 10.000

See insert catalog for complete insert specification

Delivery includes: Profiling Bar with shim and clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. Description W60 18 12 0 02 .. C1-551202L.. W60 32 12 0 04 .. C2-551204L.. W79 18 06 0 04 .. C1-551204U.. W79 32 06 0 08 .. C2-551208U.. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Insert types for left hand holders (mirror image) Order No. Description W60 18 42 0 02 .. C1-551202R.. W60 32 42 0 04 .. C2-551204R.. W79 18 06 0 04 .. C1-551204U.. W79 32 06 0 08 .. C2-551208U..

Note: For delivery status information, see our current Price List.

80

Profiling Bar

Profiling Bar D 021

(IK-Z R/L, 107°30') with central coolant supply

107° 30'

Dmin

107°30' d f r l1

Spare Parts Insert W60 Description IK55- .375-IC-ZR IK55- .375-IC-ZL IK55- .500-IC-ZR IK55- .500-IC-ZL IK55- .625-IC-ZR IK55- .625-IC-ZL IK55- .750-IC-ZR IK55- .750-IC-ZL IK55- 1.000-IC-ZR IK55- 1.000-IC-ZL IK55- 1.250-IC-ZR Order No. D02 16021 D02 11021 D02 16031 D02 11031 D02 16041 D02 11041 D02 16051 D02 11051 D02 16061 D02 11061 D02 16071 Cutting form R L R L R L R L R L R Dmin .500 .687 .750 1.000 d .375 .500 .625 .750 l1 f r .016 .016 .016 .031 .031 .031 6° 5° 3°30' 4° 2° ... 32... ... 18... W79

size

Shim

Clamping screw

Screwdriver

Order No. L01 12100 L01 12150 L01 12100 L01 12150 L01 12100 L01 12150 L01 12110 L01 12160 L01 12110 L01 12160 L01 12110

Order No. Order No. (Description) (Description)

4.000 .250 5.000 .375 6.000 .406 7.000 .516 8.000 .625

N00 56650 L05 00040 (Tx S2560) (Tx 8)

1.250 1.000

N00 56750 L05 00070 (Tx S3570) (Tx 15)

1.625 1.250 10.000 .875

See insert catalog for complete insert specification

Delivery includes: Profiling bar and clamping screw less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. Description W60 18 12 0 02 .. C1-551202L.. W60 32 12 0 04 .. C2-551204L.. W79 18 06 0 04 .. C1-551204U.. W79 32 06 0 08 .. C2-551208U..

Insert types for left hand holders (mirror image) Order No. Description W60 18 42 0 02 .. C1-551202R.. W60 32 42 0 04 .. C2-551204R.. W79 18 06 0 04 .. C1-551204U.. W79 32 06 0 08 .. C2-551208U..

Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

Note: For delivery status information, see our current Price List.

81

Internal Machining Profiling Bar

Profiling Bar D 021

(S-SDXC R, 93°) with central coolant supply

l2

93°

Dmin f r l3 l1 Spare Parts Insert W60 Description S 8 SDXCR 4W S16 SDXCR 6W Order No. D02 15930 D02 15960 Cutting Dmin form R R .670 d l1 l2 l3 a f .354 .669 r .016 .031 5° 2° W79

size

d a 93°

Shim

Clamping screw

Screwdriver

.500 6.000 6.625 1.181 .177

... 18... ... 32...

1.260 1.000 10.000 10.787 1.969 .413

Order No. Order No. (Description) (Description) N00 56650 L05 00040 L01 12150 (Tx S2560) (Tx 8) N00 56750 L05 00070 L01 12160 (Tx S3570) (Tx 15)

Order No.

See insert catalog for complete insert specification

Delivery includes: Profiling Bar with shim and clamping screw, less screwdriver and insert.

Insert types for right hand holders (as illustrated) Order No. Description W60 18 12 0 02 .. C1-551202L.. W60 32 12 0 04 .. C2-551204L.. W79 18 06 0 04 .. C1-551204U.. W79 32 06 0 08 .. C2-551208U.. Insert size Chip Control Design Nose Geometry/Radius Cutting Grade

82

Note: For delivery status information, see our current Price List.

83

ABS Parts ABS Replacement Parts

Individual components (spares assortment) are supplied for replacement purposes only. Any other use is not permitted and represents an infringement of the patent.

Spares F1 and F2

Thrust screw F1

Spares Assortment

Thrust Screw F1

Receiving screw F2

Order No. (Description) N00 15250 (ABS 25-FS-W) N00 15260 (ABS 32-FS-W) N00 15270 (ABS 40-FS-W) N00 15280 (ABS 50-FS-W)

Order No. (Description) N00 02051 (ABS 25-F1) N00 02061 (ABS 32-F1) N00 02071 (ABS 40-F1) N00 02081 (ABS 50-F1) N00 02091 (ABS 63-F1) N00 02101 (ABS 80-F1) N00 02111 (ABS100-F1)

Order No. (Description) N00 03051 (ABS 25-F2) N00 03061 (ABS 32-F2) N00 03071 (ABS 40-F2) N00 03081 (ABS 50-F2) N00 03091 (ABS 63-F2) N00 03101 (ABS 80-F2) N00 03111 (ABS100-F2)

Receiving screw F2

N00 15290 (ABS 63-FS-W) N00 15300 (ABS 80-FS-W) N00 15310 (ABS100-FS-W)

Spares E3, E4, E5

Spares Assortment

Floating pin E3

Orientation pin E4

Retaining pin E5

Floating pin E3

Retaining pin E5

Order No. (Description) N00 17050 (ABS 25-ES-M) N00 17060 (ABS 32-ES-M) N00 17070 (ABS 40-ES-M) N00 17080 (ABS 50-ES-M)

Order No. (Description) N00 00050 (ABS 25-E3) N00 00060 (ABS 32-E3) N00 00070 (ABS 40-E3) N00 00080 (ABS 50-E3) N00 00090 (ABS 63-E3) N00 00100 (ABS 80-E3) N00 00110 (ABS100-E3)

Order No. (Description) N00 04050 (ABS 25-E4) N00 04060 (ABS 32-E4) N00 04070 (ABS 40-E4) N00 04080 (ABS 50-E4) N00 04090 (ABS 63-E4) N00 04100 (ABS 80-E4) N00 04110 (ABS100-E4)

Order No. (Description) N00 03450 (ABS 25-E5) N00 03460 (ABS 32-E5) N00 03470 (ABS 40-E5) N00 03480 (ABS 50-E5) N00 03490 (ABS 63-E5) N00 03500 (ABS 80-E5) N00 03510 (ABS100-E5)

Orientation pin E4

N00 17090 (ABS 63-ES-M) N00 17100 (ABS 80-ES-M) N00 17110 (ABS100-ES-M)

84

Individual components (spares assortment) are supplied for replacement purposes only. Any other use is not permitted and represents an infringement of the patent.

Spares E3, E4.1, E5

Spares Assortment

Floating pin E3

Orientation pin E4.1

Retaining pin E5

Floating pin E3

Retaining pin E5

Order No. (Description) N00 17250 (ABS 25-ES-M1) N00 17261 (ABS 32-ES-M1) N00 17271 (ABS 40-ES-M1) N00 17281 (ABS 50-ES-M1)

Order No. (Description) N00 00050 (ABS 25-E3) N00 00060 (ABS 32-E3) N00 00070 (ABS 40-E3) N00 00080 (ABS 50-E3) N00 00090 (ABS 63-E3) N00 00100 (ABS 80-E3) N00 00110 (ABS100-E3)

Order No. (Description) N00 04250 (ABS 25-E4.1) N00 04261 (ABS 32-E4.1) N00 04271 (ABS 40-E4.1) N00 04281 (ABS 50-E4.1) N00 04291 (ABS 63-E4.1) N00 04301 (ABS 80-E4.1) N00 04311 (ABS100-E4.1)

Order No. (Description) N00 03450 (ABS 25-E5) N00 03460 (ABS 32-E5) N00 03470 (ABS 40-E5) N00 03480 (ABS 50-E5) N00 03490 (ABS 63-E5) N00 03500 (ABS 80-E5) N00 03510 (ABS100-E5)

Orientation pin E4.1 for precision machining and copying

N00 17291 (ABS 63-ES-M1) N00 17301 (ABS 80-ES-M1) N00 17311 (ABS100-ES-M1)

Spares E3.2, E4.1, E6

Floating pin E3.2 Orientation pin Coolant pipe E6 E4.1

Spares Assortment

Floating pin E3.2

Orientation pin E4.1

Coolant pipe E6

Order No. (Description) N00 17881 (ABS 50-ES-M4) N00 17891 (ABS 63-ES-M4)

Order No. (Description) N00 00480 (ABS 50-E3.2) N00 00490 (ABS 63-E3.2)

Order No. (Description) N00 04281 (ABS 50-E4.1) N00 04291 (ABS 63-E4.1)

Order No. (Description) N00 06080 (ABS 50-E6) N00 06090 (ABS 63-E6)

Spares E3.2, E4, E4.1, E6

Spares Assortment

Floating pin E3.2

Orientation pin Orientation pin Coolant pipe E4.1 E4 E6

Floating pin E3.2

Order No. (Description)

Order No. (Description)

Order No. (Description)

Order No. (Description)

Order No. (Description)

N00 19251 N00 05051 N00 05251 N00 00450 N00 06050 (SBA 25-ES-M1) (ABS 25-E3.2) (SBA 25-E4) (SBA 25-E4.1) (ABS 25-E6) N00 19262 N00 05062 N00 05262 N00 00460 N00 06060 (SBA 32-ES-M1) (ABS 32-E3.2) (SBA 32-E4) (SBA 32-E4.1) (ABS 32-E6) N00 19272 N00 05072 N00 05272 N00 00470 N00 06070 (SBA 40-ES-M1) (ABS 40-E3.2) (SBA 40-E4) (SBA 40-E4.1) (ABS 40-E6) N00 19282 N00 05082 N00 05282 N00 00480 N00 06080 (SBA 50-ES-M1) (ABS 50-E3.2) (SBA 50-E4) (SBA 50-E4.1) (ABS 50-E6)

Orientation pin E4.1

Orientation pin E4

Coolant pipe E6

N00 19292 N00 05092 N00 05292 N00 00490 N00 06090 (SBA 63-ES-M1) (ABS 63-E3.2) (SBA 63-E4) (SBA 63-E4.1) (ABS 63-E6) N00 19302 N00 05102 N00 05302 N00 00500 N00 06100 (SBA 80-ES-M1) (ABS 80-E3.2) (SBA 80-E4) (SBA 80-E4.1) (ABS 80-E6) N00 19312 N00 05112 N00 05312 N00 00510 N00 06110 (SBA100-ES-M1) (ABS100-E3.2) (SBA100-E4) (SBA100-E4.1) (ABS100-E6) 85

Anvil Selection For Laydown Style Threading Inserts

Anvil Selection

1/4 1/2 3/4 1 8,00 6,00 5,00 4,00 3,50 3,00 2,50 2,00 1,75 1,50 1,25 1,00

ER

Toward Chuck

1 1 1 2 2 2 2 1/4 1/2 3/4 1/4 1/2 3/4 4 4 4 4 3 3 3 4 3 3 2 2 2 3 3 2 2 2 2 2 3 2 2 2 2 1 1 2 2 2 2 1 1 1 2 2 2 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 0 0 1 1 1 1 0 0 1 1 1 0 0 1 1 0 0 1 0 0 0 0 0 3 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 3 3 3 1/4 1/2 3/4 3 3 3 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 0 0 0 0 4 3 2 1 1 1 1 1 1 1 1 1 1 0 0 4 4 4 1/4 1/2 3/4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 5 2 2 1 1 1 1 1 1 0 0 5 5 5 1/4 1/2 3/4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 0 0 0 0 6 2 1 1 1 0 0 6 6 6 7 7 Dia. 1/4 1/2 3/4 1/2 2 2 2 2 1 1 1 1 1 1 0 0 0 0 0

,75

Right Hand Thread / Right Hand Tool

NR

,50

2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20 24 28 32 36 40 44 48 56 64 72 80 T P I

4 4 3 3 2 2 2 2 2 1 1 1

4 4 4 3 3 3 2 2 2 2 1 1 1 1 1 1 1 1 1

4 4 3 3 3 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

4 4 3 3 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 0 0

P (mm)

Number of Passes

P (mm)

EL

Anvil

Helix Angle 0 1 2 3 4 Description AX16 0 AX16 1 AX16 2 AX16 3 AX16 4 Order No. L02 10130 L02 10140 L02 10150 L02 10160 L02 10170 6 7 8 9

TPI 48.0 32.0 24.0 20.0 16.0 14.0 12.0 10.0 8.0 7.0 6.0 5.5 5.0 4.5 4.0 3.0

No. of passes 4 4 4 5

0,50 0,75 1,00 1,25 1,50 1,75 Left Hand Thread / Left Hand Tool 2,00 2,50 3,00 3,50 4,00 4,50 5,00 5,50 6,00

NL

6 10 7 12 7 12 8 14 10 16 11 18 11 18 11 19 12 20 12 20 12 20 15 24

Basic Infeed Depth

Type ISO W UN Internal 0.60xp 0.69xp 0.60xp External 0.65xp 0.69xp 0.65xp

8,00

86

Away From Chuck

Dia. 7 6 6 6 7 1/2 3/4 1/2 1/4 99 98 98 98 98 0 99 99 99 0 0 99 0 0 0 5 5 5 4 4 4 5 3/4 1/2 1/4 3/4 1/2 1/4 98 98 98 98 98 98 98 98 99 99 99 99 99 99 99 99 99 99 99 99 99 99 99 99 0 99 99 99 99 99 99 99 0 0 99 99 99 99 99 99 0 0 0 0 0 0 0 99 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 4 98 99 99 99 99 0 0 0 0 0 0 0 0 3 3 3 2 2 2 1 1 1 3 2 1 3/4 1/2 1/4 3/4 1/2 1/4 3/4 1/2 1/4 3/4 1/2 1/4 98 99 99 99 99 99 0 0 0 0 0 0 0 0 98 99 99 99 99 99 0 0 0 0 0 0 0 0 0 98 99 99 99 99 99 0 0 0 0 0 0 0 0 0 0 98 99 99 99 99 99 0 0 0 99 99 99 0 0 0 0 0 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20 24 28 32 36 40 44 48 56 64 72 80 T P I 8,00 6,00 5,00 4,00 3,50 3,00 2,50

Anvil Selection

98 98 99 99 99 99 99 99 99 99 99 99 0 0 0 0 0

98 98 98 98 99 99 99 99 99 99 99 99 99 99 0 0 0 0

98 98 98 98 99 99 99 99 99 99 99 99 99 99 99 0 0 0 0

98 98 98 98 98 98 98 99 99 99 99 99 99 99 99 99 99 99 99 0

98 98 98 98 98 98 99 99 99 99 99 99 99 99 99 99 99 99 99 0

0 98 98 98 98 98 98 98 99 99 99 99 99 99 99 99 99 99 99 99 0

98 98 98 98 98 98 98 98 98 99 99 99 99 99 99 99 99 99 99 0 0

98 98 98 98 98 98 98 98 98 98 98 99 99 99 99 99 99 99 99 0 0

98 98 98 98 98 98 98 98 98 98 98 99 99 99 99 99 99 99 0 0

98 98 98 98 98 98 98 98 98 98 98 98 98 99 99 99 99 99

EL

2,00 1,75 1,50 1,25 1,00 ,75

98 98 98 98 98 99 99 99

Right Hand Thread / Left Hand Tool

NL

,50

P (mm)

Anvil

Helix Angle 2 1 0 Description AX16 98 AX16 99 AX16 0 Order No. L02 10180 L02 10190 L02 10130

Thread Depths & Radii

NOTE: Pitch = 1/TPI Standard 60° Full Profile Thread Depth: External = .61343 x pitch Internal = .54127 x pitch Sharp 60° Thread Depth: External & Internal = .86603 x pitch Flat or Radii 60° Thread Depth: At Crest:External = .125 x pitch Internal = .250 x pitch At Root: External = .125 x pitch Internal = .125 x pitch Standard NPT Thread Depth: Basic Depth = .80 x pitch Actual Depth = .76 x pitch

ER

Left Hand Thread / Right Hand Tool

NR

87

Cutting Data for KOMET®

Steels / Cast Irons

Material Hardness

Indexable KUB® Insert Drills

Drill diameter

Feed

Cutting speed Low speed / Poor conditions

Carbide Grade / Insert style Moderate speed / Normal conditions Inner Insert BK84 KXT-Style BK81 KX-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style P25M KXT-Style P25M K-Style BK84 KT-Style BK81 K-Style P25M KXT-Style P25M K-Style BK84 KT-Style BK81 K-Style BK84 KT-Style BK81 K-Style BK84 KXT-Style BK84 K-Style BK84 KT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style Outer Insert BK84 KXT-Style BK81 KX-Style BK84 KXT-Style BK 81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK K-Style BK72 KT-Style BK K-Style BK84 KXT-Style BK K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK69 K-Style BK84 KXT-Style BK3 KX-Style BK72 KT-Style BK1 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK K-Style BK84 KXT-Style BK K-Style High speed / Good conditions Inner Insert BK84 KXT-Style BK81 KX-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KT-Style BK84 K-Style BK84 KXT-Style BK81 K-Style BK84 KT-Style BK81 K-Style BK 84 KT-Style BK81 K-Style BK84 KT-Style BK84 K-Style BK84 KT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style BK84 KT-Style BK81 K-Style BK84 KT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style Outer Insert BK72 KXT-Style BK69 KX-Style BK72 KXT-Style BK69 K-Style BK72 KXT-Style BK69 K-Style BK72 KXT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK72 KXT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK 72 KT-Style BK69 K-Style BK72 KT-Style BK3 KX-Style BK72 KT-Style BK1 K-Style BK84 KXT-Style BK3 KX-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK84 KXT-Style BK69 K-Style BK84 KXT-Style BK69 K-Style BK84 KXT-Style BK69 K-Style 638,000 ­ 336,000 302,000 302,000 497,000 325,000 370,000 620,000 560,000 370,000 392,000 302,000 325,000 302,000 269,000 Ks (lbs/in2)

Description Low carbon steel

Condition C: 0.05-0.30%

(HB) 90-120

(in) 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger

(in/rev) .003-.006 .005-.008 .003-.005 .004-.006 .004-.012 .003-.006 .003-.006 .003-.005 .004-.006 .004-.012 .003-.006 .003-.006 .003-.005 .004-.006 .004-.012 .003-.005 .003-.006 .003-.005 .003-.006 .004-.012 .002-.003 .003-.006 .003-.005 .003-.006 .003-.008 .003-.005 .003-.006 .003-.005 .003-.005 .004-.012 .002-.003 .003-.005 .003-.005 .003-.006 .004-.008 .002 .003 .002 .003 .003 .003-.005 .003-.005 .004-.005 .005-.006 .006-.009 .003-.005 .003-.005 .003-.004 .004-.006 .005-.009 .002-.003 .003-.004 .003-.004 .004-.006 .005-.008 .003-.005 .003-.006 .003-.005 .004-.008 .004-.012 .003-.005 .003-.006 .003-.005 .004-.008 .005-.012 .003-.004 .004-.006 .003-.005 .004-.006 .003-.010 .003 .003-.005 .003-.004 .003-.005 .004-.008 .002 .003 .002-.003 .002-.003 .002-.004

(ft/min)

Inner Insert P25M KXT-Style

Outer Insert BK84 KXT-Style BK3 KX-Style BK72 KXT-Style BK K-Style BK72 KXT-Style BK K-Style BK84 KXT-Style BK4 K-Style BK72 KT-Style BK K-Style BK84 KXT-Style BK4 K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK K-Style BK84 KXT-Style BK84 K-Style BK72 KT-Style BK K-Style BK84 KXT-Style BK84 K-Style BK84 KT-Style BK81 K-Style BK84 KT-Style BK81 K-Style BK84 KXT-Style BK81 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK K-Style

450-900

P40 KX-Style P25M KXT-Style

Medium carbon steel

C: 0.35-0.55%

125-225

450-900

P25M K-Style P25M KXT-Style

High carbon steel

C: 0.60-0.80%

150-225

400-800

BK81 K-Style P25M KXT-Style

Low alloy steel

Annealed

150-260

400-900

P40 K-Style P25M KT-Style

Low alloy steel

Hardened

220-400

300-450

P25M K-Style P25M KXT-Style

High alloy steel

Annealed

150-250

400-700

P40 K-Style P25M KT-Style

High alloy steel

Hardened

250-400

300-450

P25M K-Style P25M KT-Style

High alloy steel

Hardened

450-520

70-125

P25M K-Style P40 KXT-Style

Stainless steel

Austenitic (300 Series)

150-270

250-450

BK84 K-Style P25M KT-Style

Stainless steel

Martensitic / Ferritic (400 Series)

150-270

275-600

P25M K-Style BK84 KXT-Style

Stainless steel

Precipitation hardened (174PH, 177PH, 15-5PH, 13-8PH)

150-350

200-300

BK84 K-Style P25M KT-Style

Steel casting

Carbon steel

150-220

450-800

P25M K-Style P25M KT-Style

Steel casting

Low alloy steel

150-200

450-800

P25M K-Style BK84 KXT-Style

Steel casting

High alloy steel

< 225

400-700

P25M K-Style BK84 KXT-Style

Steel casting

Manganese steel

150-200

80-300

BK84 K-Style BK84 KXT-Style

Hard steel

Hardened steel

360-560

70-200

P25M K-Style

88

Steels / Cast Irons

Material Hardness Drill diameter Feed Cutting speed Low speed / Poor conditions Description Tool steel Condition High speed steels (HB) < 280 (in) 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger (in/rev) .002-.003 .003-.004 .003-.004 .004-.005 .004-.012 .002-.003 .003-.004 .003-.005 .004-.006 .004-.012 .002-.003 .003-.004 .003-.005 .004-.006 .004-.012 .003-.005 .003-.006 .003-.005 .004-.007 .005-.013 .003-.005 .003-.005 .003-.005 .004-.006 .006-.012 .003-.005 .003-.006 .003-.005 .004-.006 .006-.012 .003-.005 .003-.006 .003-.005 .004-.006 .006-.012 .003-.006 .005-.006 .004-.006 .005-.007 .007-.014 .003-.005 .003-.005 .003-.005 .003-.006 .005-.012 .002-.003 .003-.005 .002-.004 .003-.004 .004-.012 .002 .003 .003-.004 .005-.006 .005-.010 (ft/min) Inner Insert BK84 KXT-Style 300-500 BK84 K-Style BK84 KXT-Style 350-600 BK84 K-Style BK84 KXT-Style 350-600 BK84 K-Style K10 KT-Style 400-800 K10 K-Style K10 KT-Style 300-500 K10 K-Style K10 KT-Style 450-1000 K10 K-Style K10 KT-Style 400-700 K10 K-Style K10 KT-Style 400-1000 K10 K-Style K10 KT-Style 400-700 K10 K-Style K10 KT-Style 200-500 K10 K-Style K10 KT-Style 100-200 K10 K-Style Outer Insert BK84 KXT-Style BK K-Style BK84 KXT-Style BK K-Style BK84 KXT-Style BK K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK K-Style BK72 KT-Style BK K-Style BK62 KT-Style BK1 K-Style Carbide Grade / Insert style Moderate speed / Normal conditions Inner Insert BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style Outer Insert BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style BK62 KT-Style BK1 K-Style BK62 KT-Style BK1 K-Style BK62 KT-Style BK1 K-Style BK62 KT-Style BK1 K-Style BK62 KT-Style BK1 K-Style BK62 KT-Style BK1 K-Style BK62 KT-Style BK1 K-Style BK62 KT-Style BK1 K-Style High speed / Good conditions Inner Insert BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style BK84 KXT-Style BK84 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style BK84 K-Style K10 KT-Style BK84 K-Style Outer Insert BK72 KXT-Style BK69 K-Style BK72 KXT-Style BK69 K-Style BK72 KXT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style BK62 KT-Style BK1 K-Style 493,000 280,000 240,000 210,000 230,000 200,000 143,000 157,000 ­ ­ ­ Ks (lbs/in2) --Vp (in3/min HP)

Tool steel

Hot work steels

< 250

Tool steel

Cold work steels

< 250

Malleable iron

Ferritic

100-160

Malleable iron

Pearlitic

150-300

Gray cast iron

Ferritic / Low tensile

100-180

Gray cast iron

Pearlitic / High tensile

135-340

Ductile cast iron

Ferritic

140-190

Ductile cast iron

Ferritic / Pearlitic

190-260

Ductile cast iron

Pearlitic / Martensitic

240-330

Chilled / White cast iron

>400

Insert Styles

K-Style / KT-Style Molded double chipbreaker with honed cutting edge and T-land.

PD-Style Molded double chipbreaker with honed cutting edge.

KS-Style Molded chipbreaker with step geometry and honed cutting edge with T-land.

KX-Style / KXT-Style Molded dimple chipbreaker with honed cutting edge.

Please Note! Feed rate recommendations are intended for 2 and 3 x D drills only. When using 4 x D drill reduce feed rate by 40% until full diameter of drill is engaged, then resume recommended feed rates.

89

Cutting Data for KOMET®

Indexable KUB® Insert Drills

High Temperature Alloys / Powder Metal / Non Metalics

Material Hardness Drill diameter Feed Cutting speed Low speed / Poor conditions Description Heat resistant super alloy (iron based) Annealed Condition (HB) <200 (in) 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger (in/rev) .002 .003 .003 .003-.004 .005-.008 .002 .003 .003 .003-.004 .005-.008 .003 .004 .003-.004 .004-.006 .005-.012 .002 .003 .002-.003 .003-.005 .005-.008 .002 .003 .003-.004 .004-.006 .005-.010 .002 .003 .003 .003 .004-.006 .003 .005 .003-.006 .005-.008 .006-.012 .002 .003 .003-.004 .005 .006 .003 .004 .003-.004 .005 .006 .003 .004 .003 .004-.006 .006-.010 .003 .004 .002-.003 .003-.006 .006-.008 .002 .002 .003-.004 .004-.005 .004-.005 .003 .003 .005 .006 .007 (ft/min) Inner Insert K10 KT-Style 100-200 K10 K-Style K10 KT-Style 75-150 K10 K-Style P40 KT-Style 100-200 P40 K-Style P40 KT-Style 50-125 P40 K-Style K10 KT-Style 20-120 K10 K-Style K10 KT-Style 20-60 K10 K-Style K10 KT-Style 200-400 K10 PD-Style K10 KT-Style 90-250 K10 PD-Style K10 KT-Style 75-200 K10 PD-Style K10 KT-Style 300-600 K10 K-Style K10 KT-Style 150-200 K10 PD-Style K10 KT-Style 500-1000 K10 PD-Style K10 KT-Style 400-600 K10 PD-Style Outer Insert K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style BK84 KT-Style BK K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style Carbide Grade / Insert style Moderate speed / Normal conditions Inner Insert K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style BK84 KT-Style BK84 K-Style BK84 KT-Style BK84 K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style Outer Insert K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK72 KT-Style BK69 K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style High speed / Good conditions Inner Insert K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style BK84 KT-Style BK84 K-Style BK84 KT-Style BK84 K-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style Outer Insert BK62 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style K10 KT-Style K10 K-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK72 KT-Style BK69 K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style ­ ­ ­ 245,000 240,000 238,000 217,000 602,000 508,000 602,000 508,000 442,000 435,000 Ks (lbs/in2)

Heat resistant super alloy (iron based)

Aged

200-280

Heat resistant super alloy (nickel based)

Annealed

<160

Heat resistant super alloy (nickel based)

Aged

160-320

Heat resistant super alloy (cobalt based)

Annealed

150-280

Heat resistant super alloy (cobalt based)

Aged

290-425

Titanium

Commercially pure Ti

<200

Titanium and titanium alloy

, near and alloys in annealed condition

200-380

Titanium and titanium alloy

+ alloys in aged condition- alloys in annealed or aged condition.

340

Powder metal

Iron, iron-copper and iron-nickel

160-250

Non metallic

Graphite

­

Non metallic

Hard plastic

­

Non metallic

Hard rubber

­

90

Please Note! Feed rate recommendations are intended for 2 and 3 x D drills only. When using 4 x D drill reduce feed rate by 40% until full diameter of drill is engaged, then resume recommended feed rates.

Non Ferrous Metals

Material Hardness Drill diameter Feed Cutting speed Low speed / Poor conditions Description Aluminum and aluminum alloy Condition Wrought and cold drawn (annealed) (HB) 50 (in) 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger 0.562-0.781 0.812-0.937 0.985-1.156 1.187-1.750 1.781-larger (in/rev) .004-.005 .004-.007 .004-.009 .005-.007 .006-.012 .004-.005 .004-.007 .004-.009 .005-.007 .006-.012 .003 .004 .004 .005 .006-.010 .004-.005 .004-.007 .004-.007 .005-.009 .006-.012 .003 .004 .004-.007 .005-.009 .006-.012 .003 .004 .004-.007 .005-.009 .006-.012 .003-.005 .004-.007 .004-.007 .005-.009 .006-.012 .003-.005 .004-.007 .004-.007 .005-.009 .006-.012 (ft/min) Inner Insert K10 KT-Style 500-1500 K10 PD-Style K10 KT-Style 500-1000 K10 PD-Style K10 KT-Style 450 K10 PD-Style K10 KT-Style 500-1500 K10 PD-Style K10 KT-Style 500-1500 K10 PD-Style K10 KT-Style 700-1100 K10 PD-Style K10 KT-Style 700-1100 K10 PD-Style K10 KT-Style 500-800 K10 PD-Style Outer Insert BK84 KT-Style BK PD-Style BK84 KT-Style K10 PD-Style BK84 KT-Style BK PD-Style BK84 KT-Style BK PD-Style K10 KT-Style K10 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style Carbide Grade / Insert style Moderate speed / Normal conditions Inner Insert BK84 KT-Style K10 PD-Style BK84 KT-Style K10 PD-Style BK84 KT-Style BK84 K-Style BK84 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style Outer Insert BK84 KT-Style BK PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK K-Style BK84 KT-Style BK PD-Style K10 KT-Style K10 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style High speed / Good conditions Inner Insert BK84 KT-Style BK84 K-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 K-Style BK84 KT-Style BK84 K-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style K10 KT-Style K10 PD-Style Outer Insert BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 PD-Style BK72 KT-Style BK69 K-Style BK72 KT-Style BK69 K-Style K10 KT-Style K10 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style BK84 KT-Style BK84 PD-Style 112,000 101,000 ­ 58,000 131,000 131,000 116,000 116,000 Ks (lbs/in2) --Vp 3 (in /min HP)

Aluminum and aluminum alloy

Solution Treated and Aged (precipitation treated)

110

Aluminum and aluminum alloy

Cast, high silicon content

70

Aluminum and aluminum alloy

Solution treated and aged, cast

70-100

Aluminum and aluminum alloy

Unalloyed (Al

99%)

30

Copper and copper alloy

Commercially pure Cu

70-160

Copper and copper alloy

Free cutting alloy (Pb > 1%)

50-160

Copper and copper alloy

Brass and leaded bronzes (Pb < 1%)

50-160

Insert Styles

K-Style / KT-Style Molded double chipbreaker with honed cutting edge and T-land.

PD-Style Molded double chipbreaker with honed cutting edge.

KS-Style Molded chipbreaker with step geometry and honed cutting edge with T-land.

KX-Style / KXT-Style Molded dimple chipbreaker with honed cutting edge.

Please Note! Feed rate recommendations are intended for 2 and 3 x D drills only. When using 4 x D drill reduce feed rate by 40% until full diameter of drill is engaged, then resume recommended feed rates.

91

Cutting Data for Finish Boring Tools

Steels / Cast Irons

6° 12° 14° 20° CBN PCD

U_80 / W30..06..

U_88 / W30..12..

U_CERMET / W57..04..

U_89 / W30..20..

U_80..N / W30..99..

U_80..N / W32..99..

U_80..N / W30..60..

1

2A

2B

3

4A

4B

4C

Material

Hardness

Depth of Cut

Insert I.C. and Nose Radius

Feed

Cutting speed

Carbide Grade / Insert style

Description Low carbon steel

Condition C: 0.05-0.30%

(HB) 90-120

(in) .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08

(in/rev) .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .001-.003 .001-.004 .001-.004 .001-.004 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006

(ft/min)

Low speed / Poor conditions BK4 Style 1

Moderate speed / Normal conditions BK Style 2A

High speed / Good conditions BK Style 3

Ks (lbs/in2) 269,000

400-900

Medium carbon steel

C: 0.35-0.55%

125-225

350-800

BK4 Style 1

BK Style 2A

BK Style 2A

302,000

High carbon steel

C: 0.60-0.80%

150-225

350-700

BK4 Style 1

BK Style 1

BK Style 1

325,000

Low alloy steel

Annealed

150-260

400-900

BK4 Style 1

BK Style 2A

CK32 Style 2B

302,000

Low alloy steel

Hardened

220-400

350-800

BK4 Style 1

BK Style 1

CK32 Style 2B

392,000

High alloy steel

Annealed

150-250

350-700

BK4 Style 1

BK Style 2A

CK32 Style 2B

370,000

High alloy steel

Hardened

250-400

250-400

BK Style 1

BK Style 1

CK32 Style 2B

560,000

High alloy steel

Hardened

450-520

100-250

BK Style 1

CK32 Style 2B

CBN Style 4A

­

Stainless steel

Austenitic (300 Series)

150-270

250-450

BK4 Style 1

BK Style 2A

BK Style 2A

370,000

Stainless steel

Martensitic / Ferritic (400 Series)

150-270

275-600

BK Style 1

BK Style 1

BK Style 1

325,000

Stainless steel

Precipitation hardened (174PH, 177PH, 15-5PH, 13-8PH) Carbon steel

150-350

200-300

BK4 Style 1

BK4 Style 1

BK Style 1

497,000

Steel casting

150-220

400-800

BK4 Style 1

BK Style 2A

CK32 Style 2B

302,000

Steel casting

Low alloy steel

150-200

400-800

BK Style 1

BK Style 2A

CK32 Style 2B

302,000

Steel casting

High alloy steel

<225

300-500

BK Style 1

BK Style 1

CK32 Style 2B

336,000

Steel casting

Manganese steel

150-200

100-300

BK4 Style 1

BK Style 1

BK Style 2A

­

Hard steel

Hardened steel

360-560

70-200

BK Style 1

BK Style 1

CBN Style 4A

638,000

92

Steels / Cast Irons

6° 12° 14° 20° CBN PCD

U_80 / W30..06..

U_88 / W30..12..

U_CERMET / W57..04..

U_89 / W30..20..

U_80..N / W30..99..

U_80..N / W32..99..

U_80..N / W30..60..

1

2A

2B

3

4A

4B

4C

Material

Hardness

Depth of Cut

Insert I.C. and Nose Radius

Feed

Cutting speed

Carbide Grade / Insert style

Description Tool steel

Condition High speed steels

(HB) < 280

(in) .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08

(in/rev) .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006

(ft/min)

Low speed / Poor conditions BK Style 1

Moderate speed / Normal conditions BK Style 2A

High speed / Good conditions CK32 Style 2B

Ks (lbs/in2) ­

300-500

Tool steel

Hot work steels

< 250

350-600

BK Style 1

BK Style 2A

CK32 Style 2B

­

Tool steel

Cold work steels

< 250

350-600

BK Style 1

BK Style 2A

CK32 Style 2B

­

Malleable iron

Ferritic

100-160

400-800

BK Style 1

BK1 Style 1

BK1 Style 1

157,000

Malleable iron

Pearlitic

150-300

300-500

BK Style 1

BK1 Style 1

CBN Style 4A

143,000

Gray cast iron

Ferritic / Low tensile

100-180

450-1000

BK1 Style 4C

BK1 Style 4C

CBN Style 4A

200,000

Gray cast iron

Pearlitic / High tensile

135-340

400-700

BK1 Style 4C

BK1 Style 4C

CBN Style 4A

230,000

Ductile cast iron

Ferritic

140-190

350-1000

BK1 Style 1

BK1 Style 1

CBN Style 4A

210,000

Ductile cast iron

Ferritic / Pearlitic

190-260

400-700

BK1 Style 1

BK1 Style 1

CBN Style 4A

240,000

Ductile cast iron

Pearlitic / Martensitic

240-330

300-500

BK1 Style 1

BK1 Style 1

CBN Style 4A

280,000

Chilled / White cast iron

>400

100-200

BK Style 1

BK1 Style 4C

CBN Style 4C

493,000

Please Note! For improved chip control, use "US" style chip groove. For improved surface finish, use "UF" style chip groove.

93

Cutting Data for Finish Boring Tools

High Temperature Alloys / Powder Metal / Non Metalics

6° 12° 14° 20° CBN PCD

U_80 / W30..06..

U_88 / W30..12..

U_CERMET / W57..04..

U_89 / W30..20..

U_80..N / W30..99..

U_80..N / W32..99..

U_80..N / W30..60..

1

2A

2B

3

4A

4B

4C

Material

Hardness

Depth of Cut

Insert I.C. and Nose Radius

Feed

Cutting speed

Carbide Grade / Insert style

Description Heat resistant super alloy (iron based) Heat resistant super alloy (iron based) Heat resistant super alloy (nickel based) Heat resistant super alloy (nickel based) Heat resistant super alloy (cobalt based) Heat resistant super alloy (cobalt based) Titanium Annealed

Condition

(HB) <200

(in) .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08

(in/rev) .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006

(ft/min)

Low speed / Poor conditions K10 Style 1

Moderate speed / Normal conditions BK4 Style 1

High speed / Good conditions BK Style 1

Ks (lbs/in2) 435,000

100-200

Aged

200-280

75-150

K10 Style 1

BK Style 1

BK1 Style 1

442,000

Annealed

<160

100-200

P25M Style 1

BK4 Style 1

BK Style 1

508,000

Aged

160-320

50-125

P25M Style 1

BK4 Style 1

BK Style 1

602,000

Annealed

150-280

50-125

K10 Style 1

K10 Style 1

BK Style 1

508,000

Aged

290-425

40-100

K10 Style 1

BK Style 1

BK Style 1

602,000

Commercially pure Ti

<200

200-400

K10 Style 3

K10 Style 3

K10 Style 3

217,000

Titanium and titanium alloy

, near and alloys in annealed condition

200-380

90-250

K10 Style 3

K10 Style 3

K10 Style 3

238,000

Titanium and titanium alloy

+ alloys in aged condition- alloys in annealed or aged condition. Iron, iron-copper and iron-nickel

340

75-250

K10 Style 1

K10 Style 1

K10 Style 1

240,000

Powder metal

160-250

300-700

K10 Style 1

BK1 Style 4C

CBN Style 4A

245,000

Non metallic

Graphite

­

150-600

K10 Style 3

K10 Style 4C

PCD Style 4B

­

Non metallic

Hard plastic

­

200-500

K10 Style 3

K10 Style 3

PCD Style 4B

­

Non metallic

Hard rubber

­

200-500

K10 Style 3

K10 Style 3

PCD Style 4B

­

Please Note! For improved chip control, use "US" style chip groove. For improved surface finish, use "UF" style chip groove.

94

Non Ferrous Metals

6° 12° 14° 20° CBN PCD

U_80 / W30..06..

U_88 / W30..12..

U_CERMET / W57..04..

U_89 / W30..20..

U_80..N / W30..99..

U_80..N / W32..99..

U_80..N / W30..60..

1

2A

2B

3

4A

4B

4C

Material

Hardness

Depth of Cut

Insert I.C. and Nose Radius

Feed

Cutting speed

Carbide Grade / Insert style

Description Aluminum and aluminum alloy

Condition Wrought and cold drawn (annealed)

(HB) 50

(in) .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 .005-.007 .005-.010 .005-.012 .005-.015 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08 U3 / 03 U4 / 04 U5 / 05 U6 / 08

(in/rev) .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006 .002-.003 .002-.004 .002-.005 .003-.006

(ft/min)

Low speed / Poor conditions K10 Style 1

Moderate speed / Normal conditions BK Style 3

High speed / Good conditions PCD Style 4B

Ks (lbs/in2) 116,000

500-4000

Aluminum and aluminum alloy

Solution Treated and Aged (precipitation treated)

110

500-3000

K10 Style 1

BK Style 2A

PCD Style 4B

116,000

Aluminum and aluminum alloy

Cast, high silicon content

70

450-1500

K10 Style 1

BK Style 1

PCD Style 4B

131,000

Aluminum and aluminum alloy

Solution treated and aged, cast

70-100

500-1500

K10 Style 1

BK Style 2A

PCD Style 4B

131,000

Aluminum and aluminum alloy

Unalloyed (Al

99%)

30

500-2000

K10 Style 1

BK Style 3

PCD Style 4B

58,000

Copper and copper alloy

Commercially pure Cu

70-160

700-2500

K10 Style 1

BK Style 3

PCD Style 4B

­

Copper and copper alloy

Free cutting alloy (Pb > 1%)

50-160

400-1500

K10 Style 2A

BK Style 3

PCD Style 4B

101,000

Copper and copper alloy

Brass and leaded bronzes (Pb < 1%)

50-160

400-1500

K10 Style 2A

BK Style 3

PCD Style 4B

112,000

Please Note! For improved chip control, use "US" style chip groove. For improved surface finish, use "UF" style chip groove.

95

Formulas for power consumption, axial feed force and torque at spindle

Indexable Insert Drills

The power consumption for the Indexable insert drills is calculated as follows.

PH.P.

s

Ks D 132000

v

Example:

To be used:

s Ks

D

D v

Feed [IPR] Special value,depends on material, see page 88-91. Diameter [inch] Cutting speed [sf/min] 0.7- 0.85 (machine tool efficiency)

Material: Low carbon steel Diameter: 1.575" s 0.0059 IPR Ks 240000 (see Low carbon steel on page 88) D 1.575" v 620 0.8 240000 132000 1.575 0.8 620

PH.P.

0.0059

13 H.P.

The axial feed load Fv is calculated as follows. D 2 Example: s Ks Fv 0.7 1.575 2 0.0059 240000 780 lbs

Fv

0.7

The torque at the spindle is calculated as follows. D2 8 Example: s Ks Ms 1.5752 8 0.0059 240000 439 inch lbs

Ms

Please Note! The Ks values depend on the feed and its upper limiting values are shown in the table on page 88-91. Due to this, it is possible that the calculated performance is higher ( 10-20 %) than the actual required production performance. This is intended due to the machine tool efficiency , as a safeguard against failure.

96

Numerical Index

Order Or der No.

Page

Order Order No.

Page

Order Or der No.

Page

Order Or der No.

Page 77

Order Or der No.

Page 20 20 17 16 16 33 33 24 24 21 21 22 32 32 35 29 29 23 23 28 28 27 27 26 26 25 25 18 18 19 19 20 20 17 16 16 33 33 32 97

A/B

A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 10151 10251 10261 10351 10361 11152 11252 11262 11352 11362 17051 17151 17161 17171 17251 17261 17271 17551 7 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00 B00

B/D

01041 01051 01110 01120 01130 01140 01150 05910 05920 05930 05940 05950 06011 06021 06031 06041 06051 06110 06120 06130 06140 06150 15510 15510 15530 15610 15620 15630 15640 15650 15660 15670 15680 15690 36100 36111 36121 36131 36140 D00 D00 D00 D00 73 D00 D00 D00 D00 D00 74 D00 D00 D00 D00 D00 72

D

17320 17330 17340 17350 17420 17430 17440 17450 17460 17520 17530 17540 17550 17560 38

D

D02 16340 D02 16350 D02 D02 D02 D02 36 D03 D03 D03 D03 D03 D03 D03 D03 D03 D03 31520 31530 31540 31550 31560 36520 36530 36540 36550 36560 26111 26121 26131 26141

D

D14 30160 D14 30170 75 D14 30180 D14 30200 D14 30210 D14 30220 70 D14 30230 D14 30240 D14 30250 D14 30260 71 D14 30270 42 D14 30280 D14 30290

7

36

10

D01 16030 D01 D01 D01 D01 D01 D01 D01 D01 D01 D01 D01 76 D01 D01 D01 D01 D01 D01 D01 D01 D01 D01 D01 D02 D02 D02 D02 D02 D02 D02 D02 D02 D02 25520 25530 25540 25550 25560 26011 26021 26031 26041 26051 26061 11021 11031 11041 11051 11061 11121 11131 11141 11151 11161 21011 21021 21031 21041 21051 21061 21210 21220 21231 21241 21251

38

D03 55230 D03 55240 40 D10 00010 D10 00020 D10 00030 D10 00040 D10 00050 41 D10 D10 D10 D10 D10 39 D10 D10 D10 D10 D10 D10 D10 D10 10010 10020 10030 10040 15010 15020 15030 15040 05010 05020 05030 05040 05050

A01 21350 A01 21360 A01 24050 A01 24150 A01 24160 A01 25050 A01 25060 A01 12150 A01 12250 A01 12350 A01 13150 A01 13250 A01 13350 A01 21370 A01 21380 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A20 A35 A35 A35 A35 A35 A35 A35 A35 05440 05450 05460 05470 05640 05650 05660 05670 05840 05850 05860 05870 20330 20340 20450 20550 20560 04311 04321 04331 04341 04351 04361 04371 04381

8

73

9 8

42

D14 30300 D14 30330 D14 35000

42 D14 35010 D14 35020 D14 35030 43 D14 35040 D14 35050 D14 35060 43 29 29 23 23 28 28 27 27 26 26 25 25 18 18 19 19 D14 35070 D14 35080 D14 35090 D14 35100 D14 35110 D14 35120 D14 35130 D14 35140 D14 35150 D14 35160 D14 35170 D14 35180 D14 35200 D14 35210 D14 35220 D14 35230 D14 35290

14

14 14

40

68

B00 36320 B00 36330 12 B00 37010 B00 37020 B10 B10 B10 B10 B10 B10 B10 01011 02011 03011 04011 05011 06011 07011

69 76

D10 15210 D10 15220 D10 15230 81 D14 30000 D14 30010 D14 30020 80 D14 30030 D14 30040

59

13

B10 24011 B10 25011 B10 26011

D02 15740 D02 15750 D02 15760 59 D02 15930 D02 15960 D02 D02 D02 D02 D02 D02 D02 D02 D02 D02 D02 D02 16021 16031 16041 16051 16061 16071 16121 16131 16141 16151 16161 16171

78 82

D14 30050 D14 30060 D14 30070 D14 30080

D

11 D00 D00 D00 D00 D00 11 11 D00 D00 D00 D00 D00 D00 D00 D00 17120 17130 17140 17150 17220 17230 17240 17250 37 12520 12530 12540 12550 12560 36

81

D14 30090 D14 30100 D14 30110 D14 30120

A35 14061 A36 34070 A36 35070

80 D14 30130 D14 30140 79 D14 30150

B

B00 01011 B00 01021 B00 01031 72

37 D02 16240 D02 16250

Order No.

Page 32 30 31 35 34 58

Order No.

Page 49 50 50 49 49

Order No.

Page

Order No.

Page

Order No.

Page

D

D14 35300 D14 35310 D14 35320 D14 35330 D14 35340 D14 35350 D14 35360 D14 D14 D14 D14 D14 35370 35380 35390 35400 35410

D

D16 15571 D16 15610 D16 15620 D16 15630 D16 15671 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 01421 01430 01440 01450 06421 06430 06440 06450 06461 06470 06480 06490 06500 10280 10380 10480 15280 15380 15480 15580 15680

D/N

D1625730 D1625740 D1625750 D1625760 D1625770 D1625780 D1625790 D1625800 D1625810 D1625820 D1625830 D1625840 D1625850 D1625860 D1625870 D1625880 D1625890 D1625900 55 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00

N/V

05092 05102 05112 05251 05262 05272 05282 05292 05302 05312 06050 06060 06070 06080 06090 06100 06110 15250 15260 15270 15280 15290 15300 15310 17050 17060 17070 17080 17090 17100 17110 17250 17261 17271 17281 17291 17301 17311 17881 17891 55060 55070 55100 55110 55120 55130 55140 55180 55550 55560 55700 55820 55850 55900 56010 56020 56030 56100 56200 56210 56650 56750 56770 V13 V13 V13 V13 V13 V13 V13 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V14 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30

V

74600 74760 74920 75020 75080 75240 75400 35500 35600 35720 35790 36030 36190 36350 36590 36670 36750 36990 37300 37620 38260 75500 75600 75720 75790 76030 76190 76350 76590 76670 76750 76990 77300 77620 78260 31430 31510 31590 31750 31790 31910 31980 32060 32100 32220 32380 32500 32540 32620 32700 32820 32860 32940 33020 33090 33180 33250 33330 33370 33490 33570 33650 33730 33810 33890 33970 34130 34210 34290 34450 71430 71510 71590 71670 71750 71790 71910 71940 71980

53

53

54

84-85

46

30

62-63

56

D14 35420 D14 35430 D14 35440 D14 D14 D14 D14 D14 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 D16 35450 35460 35470 35480 35490 05121 05130 05140 05150 05221 05230 05240 05250 05260 05631 05641 05651 05661 06310 06320 06330 06340 06350

31

56

N

52 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 N00 00050 00060 00070 00080 00090 00100 00110 00450 00460 00460 00470 00480 00490 00500 00510 02051 02061 02071 02081 02091 02101 02111 03051 03061 03071 03081 03091 03101 03111 03450 03460 03470 03480 03490 03500 03510 04050 04060 04070 04080 04090 04100 04110 04250 04261 04271 04281 04291 04301 04311 05051 05062 05072 05082

58

46

D16 25230 D16 25330 D16 25340 D16 25350

52 57 57 52 57 57 52 57 57 57 57 51 51 51 51 51 51 51 51 51 51 55

47

D16 25430 D16 25440 D16 25450

47

D16 25530 D16 25540

84-85

D16 15210 D16 15220 D16 15230 D16 15271 D16 15310 D16 15320 D16 15330 D16 15371 D16 15410 D16 15420 D16 15430 D16 15471 D16 15510 D16 15520 D16 15530 98

50 50 49 49 50 50 49 49 50 50 49 49 50 50 49

D16 25550 D16 25640 D16 25650 D16 25210 D16 25220 D16 25310 D16 25320 D16 25410 D16 25420 D16 25510 D16 25520 D1625610 D1625620 D1625700 D1625710 D1625720

36-43

60-61

N00 80310 N00 80320 N00 80330

10

V

V13 V13 V13 V13 V13 V13 V13 V13 V13 34520 34600 34760 34920 35020 35080 35240 35400 74520

62-63

Order No.

Page

Order No.

Page

Order No.

Page

Order No.

Page

Order No.

Page

V

V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V30 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 72060 72100 72220 72380 72500 72540 72620 72700 72820 72860 72940 73020 73090 73180 73280 73330 73370 73490 73570 73650 73730 73810 73890 73970 74130 74210 74290 74450 91430 91510 91590 91670 91750 91790 91910 91940 91980 92060 92100 92220 92380 92500 92540 92620 92700 92820 92860 92940 93020 93090 93180 93280 93330 93370 93490 93570 93650 93730 93810 93890 93970 94130 94210 94290 94450 34600 34760 34920 35080 35400 35720 36030 36350 36990 37620 38260 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57 V57

V

41430 41510 41590 41750 41790 41910 51430 51510 51590 51750 51790 51910 51980 52060 52100 52220 52380 52500 52540 52620 52700 52860 53020 53090 53180 53250 53330 53490 53650 53730 53810 53970 54130 54260 54450 61430 61510 61590 61750 61790 61910 71430 71510 71590 71750 71790 71910 71980 72060 72100 72220 72380 72500 72540 72620 72700 72860 73020 73090 73180 73250 73330 73490 73650 73730 73810 73970 74130 74290 74450 64

65

60-61

64

66

67

99

KOMET of AMERICA, Inc. 2050 Mitchell Blvd. Schaumburg, IL 60193-4544 MAIN OFFICE: 847/923-8400 FAX: 1-800-865-6638 CUSTOMER SERVICE/ ORDER ENTRY: 847/923-8480 www.komet.com

KOMET Do BRASIL Ltda. Rue Alexandre de Gusmao,399 Sao Paulo, SP CEP: 04760-020T BRASIL Telefone: (55) (11) 5681-9804 FAX: (55) (11) 5681-9802

KOMET de MEXICO, S. DE R. L. Acceso "A" No.110 Parque Ind. Jurica Querétaro, QRO. 76120 MEXICO Telefono: (52) (42) 18-2544 FAX: (52) (42) 18-2077

KOMET of AMERICA, Inc. Regional Sales - Support Center 9801 West Kincey Ave. Suite #150 Huntersville, NC 28078 MAIN OFFICE: 704/948-2990 FAX: 1-800-865-6638

KOMET of AMERICA, Inc. Detroit Branch 6804 19½ Mile Road Sterling Heights, MI 48314-1404 MAIN OFFICE: 810/997-0855 FAX: 810/997-0859

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