Read Total Metalworking Lub12-11-07 text version

Coolant DOs and DON'Ts

DO ­ Mix coolant with water by adding the coolant concentrate to water. DO ­ Check coolant system concentrations at least daily. DO ­ Have coolants periodically evaluated by a laboratory for rust protection, concentration, alkalinity and biological activity. DO ­ Remove tramp oil from coolant systems to extend sump life and coolant performance. DO ­ Record and maintain information such as daily concentration measurements, additions of water, additions of coolant concentrate and additive additions. DO ­ Encourage employees to follow recommendations designed to protect their health. DON'T ­ Add bleach to coolants to control biological activity. DON'T ­ Use additives in coolants which have not been evaluated for compatibility. DON'T ­ Dump cleaners and and other shop wastes into coolant systems. DON'T ­ Store low concentration coolant makeup mixtures for more than a few hours. DON'T ­ Forget coolants are a key component of metalworking manufacturing processes. Without proper monitoring and maintenance of coolants, metalworking manufacturing operations cannot operate efficiently.

Metalworking Coolants for Industry

Total Lubricants USA, Inc.

5 North Stiles Street Linden, NJ 07036

800.323.3198 www.total-us.com www.keystonelubricants.com

709 Airport Road Rockingham, NC 28380

5 North Stiles Street Linden, NJ 07036

3315 Riverside Drive Knoxville, TN 37914

TOTAL Lubricants USA, Inc. offers a full line of machining and grinding coolants. We provide the technical knowledge required to help you select the best coolant for your operation. TOTAL Lubricants supports our coolant customers with fluid condition monitoring laboratory services so customers can get the maximum value from their investment. Our products are manufactured in ISO 9001:2000 and ISO 14001:2004 certified facilities.

Synthetic Coolants / No Mineral Oil Content

Vulsol 3000 S is a premium performance extreme pressure synthetic coolant designed for machining and grinding operations with ferrous metals and stainless steel. It is low foaming and provides excellent rust protection and extended sump life. This formula offers exceptional results in single sump machines and central filtration systems supporting multiple machines. Vulsol 3000 S will not stain aluminum and can be used in manufacturing environments with some aluminum machining. Vulsol 5000 S is an extreme pressure maximized version of Vulsol 3000 S. Recommended for metal cutting applications such as broaching, boring and thread cutting of ferrous alloys and aluminum. Vulsol 2505 S is a low foaming high detergency synthetic coolant designed for general duty machining and grinding of ferrous alloys. Designed with employee acceptance and machine protection as priorities, Vulsol 2505 S is easy on skin and provides excellent rust protection.

Water Soluble Oil Coolants / High Mineral Oil Content

Lactuca R 185 S is a general purpose water soluble oil which forms a stable emulsion even in severe hard water conditions (> 20 grains). This high lubricity fluid is designed to be used for machining and grinding ferrous metals, stainless steel, and copper alloys. It is low foaming and offers very good sump life. Lactuca 8000 S is a highly chlorinated fluid offering extreme pressure performance and exceptional tool life. This water soluble oil forms a translucent emulsion stable even in extreme hard water conditions. Primarily recommended for ferrous alloys and extreme duty metal cutting operations.

Consult a Total Lubricants representative before selecting a product for your application.

A ­ Acceptable

R ­ Recommended

­ Not Acceptable

Metals Compatibility Chart

Ferrous Alloys Stainless Aluminum Cast Steel Aluminum Copper Alloys

Manufacturing Operation Recommendations

Grinding General Duty Extreme Duty Surface Machining Machining Grinding

Lactuca R 185 S

R R R A R R R A R

R R R A A A R R R A R A A A A A A A R A A A A A A

A A R A A A R R R

Lactuca R 185 S Lactuca 8000 S Spirit 800 S Spirit 500 S Spirit 600 S Vulsol 5000 S Vulsol 3000 S Vulsol 7800 S Vulsol 2505 S

A A R A A A R A R

R R R A R R R R R R R A R A A A R R R A A

Semi Synthetic Coolants / Moderate Oil Content

Spirit 800 S is a premium performance bio-stable semi-synthetic oil recommended for all metals including ferrous alloys, stainless steels, aluminum alloys and copper alloys. Spirit 800 S is low foaming and very resistant to biological activity. This material can be used in metal cutting and grinding operations. Spirit 600 S is a high performance bio-stable formulation providing excellent cutting tool and grinding wheel life with ferrous alloys. This formula is low foaming in hard or soft water that provides excellent rust protection and will form stable micro emulsions. Spirit 500 S is a moderately priced general purpose semi-synthetic coolant. Spirit 500 S is safe for use with all metals. This formula is low foaming and provides good rust protection. The high lubricity additive package in Spirit 500 S make this a good choice for manufacturing situations where one coolant is required to support multiple metals and multiple manufacturing operations.

Lactuca 8000 S Spirit 800 S Spirit 500 S Spirit 600 S Vulsol 5000 S Vulsol 3000 S Vulsol 7800 S Vulsol 2505 S

Product Specifications

Density @ 60ºF, lbs/gal Chlorine Sulfur Phosphorous pH @10% Refractive Index @ 5% (Deg. BRIX) Refractive Index @ 10% (Deg. BRIX)

Lactuca R 185 S Lactuca 8000 S Spirit 800 S Spirit 500 S Spirit 600 S Vulsol 5000 S Vulsol 3000 S Vulsol 7800 S Vulsol 2505 S

8.1 8.6 8.3 8.5 8.6 8.9 8.8 8.8 8.7

0% <8% 0% 0% 0% 0% 0% 0% 0%

0% 0% 0% 0% 0% 0% 0% 0% 0%

0% 0% <1% <1% 0% 0% 0% 0% 0%

8.9 9.6 9.4 9.3 9.3 9.5 9.0 8.1 9.5

4.6 4.8 4.3 2.9 3.4 3.1 2.0 2.4 1.5

9.3 9.3 8.2 5.6 6.7 6.7 4.1 4.8 2.9

Information

Total Metalworking Lub12-11-07

2 pages

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