Read A604_04.pmd text version

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

A606

(42LE)

RWD

(42RLE)

296

RWD

(42RLE)

A606

(42LE)

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

14 Bolt Pan A604 FK72776

A604 Case

A606 Case

13 Bolt Pan A606 FK72776A

42RLE Case

NOTE: A604 is 41TE and 41AE AWD. 40TE is a light-duty version of A604. All are transverse. A606 is 42LE FWD inline. 42RLE is RWD and equivalent to A606.

REBUILDER KITS

To order Kits with all Borg Rebuilder Kits - A604 Rebuilder Kits - Hi-Energy -A604 (1) Transtar OEM Style - A604 Rebuilder Kits - 40TE Rebuilder Kits - A606 - Hi-Energy (1) Rebuilder Kits - 42RLE Rebuilder Kit - Accumulator - All Rebuilder Kit - Solenoid - All Rebuilder Kit - Solenoid - 2nd Des. - All Sub Kit - Transfer - AWD - A604

DESCRIPTION QTY. YEAR DELUXE KIT

Warner frictions, use a `KB' prefix instead of the traditional `K' prefix. Warner 1 88-Up K7200-R K7200 K7200-LS K72900 K72900-1 1 90-Up K7200H K7200H-LS K72900 K72900-1 1 90-Up K7200-1T 1 03-Up K7200D K7200D-LS K72900 1 93-Up K7200A-R K7200A K7200A-LS K72900A K72900A-1 1 03-Up K7200M K7200M-LS K72900M 1 88-Up K72900-3 1 88-99 K72900-4 1 00-Up K72900A-4 1 88-Up K72900-5

MASTER O/H KIT

LESS STEELS KIT

OVERHAUL KIT

GASKET & SEAL KIT

(1) NOTE: To service 04 A604/A606, purchase bonded pistons separately.

A604

ILL.

DESCRIPTION

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REFERENCE NO.

VALVE BODY KITS

TRANSGO ®

N.I. N.I. N.I. 1E Valve Body Kit - Calibration Upgrade - Contains Special Seals - A604/A606 ............... Valve Body Boost Bushing - Corrects High Line, Rough Shifts ................................... 1 1 1 88-Up 88-Up 88-Up K72908J 72908V 72S01 SK®604 604BSH SC-41TE

SONNAX ®

Sure Cure® - Reconditioning Kit - Fixes TCC Apply Spikes, Pump Seal Leak - A604 ... Gasket - Oil Pan: - Cork & Neoprene - A604 (1) ................................................................................. - Fibre - A604 (1) ................................................................................................... - Korcork - A604 (1) .............................................................................................. - Fibre - A606 (1) ................................................................................................... - Fibre - 42RLE (1) ................................................................................................. Gasket - Oil Pump Housing - All exc. A606 ............................................................... Gasket - Oil Pump Housing - A606 ........................................................................... Seal - Oil Pump Housing - Lathe Cut - All ................................................................. Gasket - Differential Cover - A604 (1) ....................................................................... Gasket - End Cover - A604 (1) ................................................................................. O-Ring - Extension Housing Seal - A604 .................................................................. Gasket - Solenoid - A604 ......................................................................................... Gasket - Solenoid - A604 ......................................................................................... Seal - Solenoid Connector - Orange Silicone - A604 ................................................. O-Ring - Water Inlet Pipe (For Engine) ...................................................................... O-Ring - Oil Filter - All ............................................................................................... Seal - Manual Valve Lever - All .................................................................................. Seal - Manual Lever Sensor - All (A604 96-98; A606 93-97) .................................... Seal - Manual Lever Sensor - All (A604 99-Up; A606 98-Up) ....................................

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 88-Up 88-Up 88-Up 93-Up 03-Up 88-Up 93-Up 88-Up 88-Up 88-Up 88-Up 88-99 00-Up 88-Up 89-Up 88-Up 88-Up 93-98 98-Up 13986X 13986F 13986S 13986AF 13986BF 13872 13872A 13721 13873 13874 13736 13875 13875A 13875R 13849 13876 13877 13739 13739A N.L. N.L. N.L. N.L. N.L. 4412844 4659126 5205660 N.L. N.L. 6500111 4799844AA N.L. 4431965 MD030764 6032780 4412836 4539866 N.L.

2A 3A 4E 5E 6E 7E N.I. N.I. 8E 9E N.I. N.I.

(1) All FWD/RWD transmissions are assembled using silicone sealer in place of gaskets on the pan, differential cover and rear cover. Use of gaskets in these applications could cause leakage.

297

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

A606

(42LE)

RWD

(42RLE)

ILL.

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REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS (Cont.)

N.I. N.I. O-Ring - Speedo Housing - A604 ............................................................................ Washer - Pump Bolt - All .......................................................................................... 1 5 88-Up 88-Up 3131AL 13732 6025752 N.L.

20B 20B 22B 22B 22B 24B 26C 26C 28C 28C 21B 23B 23B 25B 25B 27C 27C 29C 29C

Order Frictions with `B' prefix for Borg Warner brand, `R' prefix for Raybestos brand. (`R' suffix for Raybestos Red) Friction - Underdrive - .073 (2) ................................................................................. 4 88-Up 72740 4531678 Friction - Underdrive/Overdrive/Reverse - Hi-Energy - .073 (2) ................................... 4 88-Up 72740H 4531678 Friction - Overdrive - .085 ......................................................................................... 3 88-89 72740A 4377137 Friction - Overdrive - .073 (2) ................................................................................... 4 90-Up 72740 4531678 Update Kit - Overdrive (5 Frictions) ........................................................................... 1 90-Up K72-72 N.L. Friction - Reverse - .073 ........................................................................................... 2 88-Up 72740 4531678 Friction - 2nd. & 4th. - .085 (2) ............................................................................... Friction - 2nd. & 4th. - Hi-Energy - .085 ................................................................... Friction - Low & Reverse - .073 (2) ......................................................................... Friction - Low & Reverse - Hi-Energy ....................................................................... Steel - Underdrive - .068 .......................................................................................... Steel - Overdrive - .068 ............................................................................................. Steel - Overdrive - .100 ............................................................................................. Steel - Reverse - .068 .............................................................................................. Steel - Underdrive/Overdrive/Reverse - .068 - Fine Blank (OEM) .................................. Steel - 2nd. & 4th. - .100 ......................................................................................... Steel - 2nd. & 4th. - .100 - Fine Blank (OEM) ............................................................ Steel - Low & Reverse - .070 .................................................................................... Steel - Low & Reverse - .070 - Fine Blank (OEM) ...................................................... Case Repair - Low/Reverse - Steel ............................................................................ 4 4 5 5 4 3 2 1 8 4 4 5 5 1 88-Up 88-Up 88-Up 88-Up 88-Up 90-Up 88-89 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 72750 72750H 72760 72760H 72741 72741 72741A 72741 72741F 72751 72751F 72761 72761F K72761 4567212 4567212 4377134 4567573 4531905 4531905 4377190 4531905 4659053 4412247 4659054 4412262 4659055 N.L.

CLUTCH PLATES

(2) Borg Warner frictions have Hi-Energy lining and do not require a 'H' suffix. Raybestos Hi-Energy requires a `H' suffix.

PRESSURE PLATES

30B 31B 32B Reverse - Backing .................................................................................................... Reverse - O.D.: - 4 Lug - .340 ......................................................................................................... - 4 Lug - .480 - 40TE .............................................................................................. Underdrive - (3 Clutch O.D.) - Selective: - .273 Thick ............................................................................................................ - .293 Thick ............................................................................................................ - .312 Thick ............................................................................................................ Underdrive Package - (4 Clutch O.D.) Selective: - .234- w/97 Plate (3) ............................................................................................. - .255 - w/97 Plate (3) ............................................................................................. - .274 - w/90-96 Plate (3) ....................................................................................... Underdrive Package - 3rd Design - Selective: - .234Thick (3) ........................................................................................................ - .244 Thick (3) ....................................................................................................... - .255 Thick (3) ....................................................................................................... Low & Reverse - 2/4 Clutch - Selective: - 5.75mm (Package Includes 2nd Design Tapered Snap Ring .076) .......................... - 6.01mm (Package Includes 2nd Design Tapered Snap Ring .076) .......................... - 6.79mm (Package Includes 2nd Design Tapered Snap Ring .076) .......................... 1 1 1 AR AR AR AR AR AR 1 1 1 AR AR AR 89-Up 97-Up 03-Up 1989 1989 1989 90-96 90-96 90-96 97-Up 97-Up 97-Up 88-Up 88-Up 88-Up 72564 72564R 72564T 72564E 72564F 72564G K72564J K72564K K72564L K72564M K72564N K72564P K72565 K72565C K72565F 4377194 4531556AC 4800233AA 4377186 4377187 4377188 5017513AA 5017179AA 4723681 4883013AB 4883014AB 4883015AB 4897452AA 4897453AA 4897456AA

32B

32B

33C

(3) The 90-96 snap ring is .075 Thick. The 97-Up is .090 Thick. Some 90-96 packages contain the 97-Up pressure plate and a modified overdrive/reverse pressure plate. Packages w/OEM #472...., contain the 90-96 underdrive pressure plate. Packages w/OEM #501......, contain the 97-Up underdrive pressure plate and overdrive reverse plate.

298

RWD

(42RLE)

A606

(42LE)

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

ILL.

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Order Filter Kits with `FK' prefix for Cork & Neoprene, `FFK' prefix for Fibre. N.I. 35E 36E N.I. Filter Kit - A604/40TE ............................................................................................... Filter Kit - A606 ........................................................................................................ Filter Kit - 42RLE ...................................................................................................... Filter - Oil - A604/40TE ............................................................................................. Filter - Oil - A606 ...................................................................................................... Filter - Oil - 42RLE .................................................................................................... Screen - Regulator Valve - Valve Body ....................................................................... Screen: - Overdrive - Piston - All ........................................................................................... - Low & Reverse Piston - All ..................................................................................... - Solenoid - A604 .................................................................................................... - Solenoid - A604 .................................................................................................... - Solenoid - A606 .................................................................................................... - Solenoid - 42RLE .................................................................................................. 1 1 1 1 1 1 1 1 1 8 8 1 1 88-Up 93-Up 03-Up 88-Up 93-Up 03-Up 88-Up 88-Up 88-Up 88-99 00-Up 93-Up 03-Up FK72776 FK72776A FK72776M 72776 72776A 72776M 48713 72712 72712A 72712B 72712C 72713 72713A N.L. N.L. N.L. 4864505AB 4796730AB 52852913AB 3878313 4531903 4446629 4431786 N.L. 4539787 N.L.

FILTERS/FILTER KITS

METAL CLAD SEALS

37G 38G 40A 41E 42E 43F 44F N.I. N.I. N.I. N.I. N.I. N.I. N.I. Right Axle - Outer - Differential Cover - A606 ............................................................ Right Axle - Inner - Differential Cover - A606 ............................................................. Front Pump - w/Flange - All ...................................................................................... Front Pump - w/o Flange - All ................................................................................... Differential Bearing Retainer - Axle - w/Special Lip - A604/AWD ................................. Extension Housing - Axle - w/Special Lip - A604 ...................................................... Transfer Shaft - Large - A606 ................................................................................... Transfer Shaft - Small - A606 .................................................................................... Bearing Retainer Seal - AWD Transfer Case - (Case Adapter) - A604 .......................... Output Seal - AWD Transfer Case - (Rear Ext. Housing) - A604 ................................. Input Shaft End Seal - AWD Transfer Case - (Cover Large) - A604 ............................. Half Shaft Cover Seal - Inner - AWD Transfer Case - (Cover Small) - A604 .................. Half Shaft Cover Seal - Outer - AWD Transfer Case - (Right Axle Seal) - A604 ............. Axle Seal - (Use On Stabilizer 48731B) ...................................................................... Extension Housing - 42RLE ..................................................................................... 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 93-Up 93-Up 88-Up 88-Up 88-Up 88-Up 93-Up 93-Up 91-Up 91-Up 91-Up 91-Up 91-Up 89-Up 03-Up 72210 72211 12575 12575B 48576A 48576A 72212 72213 72205 72206 72207 72208 48576A 48731BS 16695C 4539891 4539796 4412475 4412475 4641263 4641263 4567811 4567809 4486042 4641851AA 4641853AA 4641852AA 4641848AA N.L. 4531216AB

A604

BUSHINGS

N.I. N.I. 45A 46A 47A 48B Bushing Kit - Complete - All (4) ............................................................................. Bushing Kit - Complete - All (4) ............................................................................... Oil Pump Housing - Bronze ...................................................................................... Input Shaft - .590 OD .............................................................................................. Input Shaft - .604 OD .............................................................................................. Input Clutch Hub (Can Use T-9123 Removal Tool) ................................................... Overdrive Clutch Hub: - Large O.D. - .965 .................................................................................................. - Small O.D. - .945 ................................................................................................... - Large O.D. - (1 Long Bushing) .............................................................................. - Small O.D. - (1 Long Bushing) ............................................................................... 2nd & 4th Clutch Hub - Small I.D. - 1.155 ............................................................... 2nd & 4th Clutch Hub - Large I.D. - 1.170 ............................................................... Rear Planet Carrier .................................................................................................... Extension Housing (Some Models) - A604 ............................................................... Bushing - Differenial Carrier - A606 ........................................................................... 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 88-96 96-Up 88-Up 88-01 01-Up 88-Up 88-96 96-Up 89-96 96-Up 88-96 96-Up 88-Up 88-89 93-Up K72901 K72901A 12502A 72002 72002A 72003 72004 72004A 72004X 72004AX 72005 72005A 72006 48501 72008 N.L. N.L. N.L. N.L. N.L N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.

49C 50D 51E 52H

(4) Purchase: two - 72008 separately for A606. K72901 contains 1st design bushings for overdrive/2-4 clutch hub, K72901A contains 2nd design.

299

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

A606

(42LE)

RWD

(42RLE)

ILL.

DESCRIPTION

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PART NO.

REFERENCE NO.

N.I. 55A 55A 56A 57E N.I. N.I. 60B 61B 64C 62B

Teflon. Order Sealing Rings with `T' suffix for Teflon. Sealing Ring Kit - Complete (Part Metal/Part Teflon) .................................................. 1 88-Up Stator Support - Reaction Shaft ................................................................................ 3/4 88-Up Stator Support - Reaction Shaft - Seal Plated (Gray) Only .......................................... 3/4 88-Up Input Shaft - Scarf Cut ............................................................................................. 3 88-Up Accumulator Piston - Scarf Cut - 4 Pistons .............................................................. 8 88-Up

SEALING RINGS/RING KITS

K72950 12600 12600A 72301 72308 K72400 K72405 72400 72401 72402 72449 72449A 72449B 72449C 72449D K72400B 72410 72411A 72412 72411A 72411A K72953 K48955

N.L. 1942389 4471874 4446543 4446544 N.L. N.L. 4471855 4431973 4412216 4431663 4431665 4431667 4431669 4431671 N.L. 4412209 4567262 4412229AB 4567262 4567262 N.L. N.L.

THRUST WASHERS/NEEDLE BEARINGS

Washer Kit ............................................................................................................... Washer Kit - Planet Pinion ........................................................................................ Underdrive Clutch Hub Thrust - 5 Tab ...................................................................... Underdrive Clutch Hub Thrust - 3 Tab ...................................................................... Overdrive Clutch Hub Thrust - 4 Tab ......................................................................... Overdrive Clutch Hub Selectives: - 1.03mm - 1.25mm Thick ...................................................................................... - 1.47mm - 1.69mm Thick ...................................................................................... - 1.91mm - 2.13mm Thick ...................................................................................... - 2.35mm - 2.57mm Thick ...................................................................................... - 2.79mm - 3.01mm Thick ...................................................................................... 1 1 1 1 1 AR AR AR AR AR 1 1 1 1 1 1 1 1 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up

N.I. 67A 68B 69C 70C N.I. N.I. N.I.

BEARINGS

SHIMS

Bearing Kit ............................................................................................................... Stator Support/Input Clutch Hub .............................................................................. Input Clutch Hub ..................................................................................................... Front Planet Carrier ................................................................................................... Rear Sun Gear - 1 3/4" O.D. ..................................................................................... Front Planet Carrier (Below Pinion Gears) (5) ............................................................ Shim Kit - Output/Transfer - .005" - (Contains 10 Shims) - A604 .............................. Shim Kit - DIfferential - .005" - (Contains 10 Shims) - Small O.D. Race - A604 ..........

(5) Requires planet gear disassembly to service. Not offered as separate item by Chrysler.

SNAP RINGS

N.I. 150A 151B 152B 153B 153B 154B Snap Ring Kit .......................................................................................................... Overdrive Piston - Belleville (*) .................................................................................. Input Retainer Hub (*) ........................................................................................... Underdrive Spring Retainer (*) ................................................................................ Underdrive Pressure Plate - Flat - .068 (*) ................................................................ Underdrive Pressure Plate - Flat - .075 ....................................................................... Underdrive Pressure Plate - Tapered: - 1st Design - .062 - (88 Only) ................................................................................. - 3rd Design - .075 (*) ......................................................................................... - 4th Design - .090 ................................................................................................. Reverse/Overdrive Pressure Plate - Waved (*) .......................................................... Reverse/Overdrive Pressure Plate - Flat (*) ............................................................... Reverse Clutch - Selective: - 1.53mm (*) ........................................................................................................ - 1.77mm ................................................................................................................ - 2.02mm (*) ........................................................................................................ - 2.27mm ................................................................................................................ 2nd & 4th Housing .................................................................................................. Low/Reverse Pressure Plate - Tapered - .069 ............................................................. Low/Reverse Pressure Plate - Tapered - .076 ............................................................. Low/Reverse Pressure Plate - Flat .............................................................................. Front Planet/Ring Gear .............................................................................................. Left Axle Bearing - A606 ..........................................................................................

(*) Kit, Part No. K72601, contains one each snap ring marked.

1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 1 2 1

88-Up 88-Up 88-Up 88-Up 88-96 97-Up 88-89 89-96 97-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 89-Up 88-97 98-Up 88-Up 88-Up 93-Up

K72601 72601 72601A 72601B 72601C 72601T 72601D 72601F 72601S 72601G 72601H 72601J 72601K 72601L 72601M 72601P 72601Q 72601W 72601R 72601E 72601Y

N.L. 4412203 6507226AA 6501715 4412307 4659980 4377189 4567602 4659934 4505621 4505622 4377195 4412871 4412872 4412873 4505591 4412269 4799858AA 4412395 6035238 6035361

155B 156B 157B

158C 159C 159C 160C N.I. N.I.

300

RWD

(42RLE)

A606

(42LE)

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

ILL.

DESCRIPTION

BRAND

QTY.

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PART NO.

REFERENCE NO

HARD PARTS

Parts New. Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be individually. required or a "-R" suffix for remaufactured. Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type. 74A Pump - Complete: - 4 Ring - A604 ................................................................................................. - A604 .............................................................................................................. - A606 .............................................................................................................. - A606 .............................................................................................................. - 40TE ............................................................................................................... - 42RLE ............................................................................................................ Pump Body & Gears - A604 ................................................................................ R Pump Body & Gears - A606 ................................................................................ R Pump Gear Kit - Gear Type - .706 ........................................................................ Pump Gear Kit - Rotor Type - .495 ...................................................................... Return Spring - Reverse/Overdrive Piston - Belleville - All ....................................... Spring Retainer - Underdrive Piston - w/Molded Seal - All ..................................... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 1 90-00 00-Up 93-00 00-Up 03-Up 03-Up 88-00 93-00 88-Up 00-Up 88-Up 88-Up 88-Up 88-Up 03-Up 88-Up 88-Up 03-Up 88-Up 93-Up 88-Up 93-Up 88-Up 88-Up 90-00 93-00 88-Up 90-Up 93-Up 88-Up 88-Up 88-Up 93-Up 90-Up 90-96 90-Up 88-95 96-Up 88-Up 95-Up 88-Up 95-Up 88-Up 96-Up 93-94 95-Up 93-Up 90-Up 90-Up 72200A 72200B 72200E 72200F 72200C 72200D 72202 72202E K72201 K72201B 72945 72910 72950 72955 72955B 72957 72957P 72957B 48761T 72964 48762T 72963 72963 72964 72300A 72300E 72731A 72731 72731E K72965 72967 72968 72983 72940 72943 K72943 72951 72951A 48762T 48762BT 48761T 48761BT K48761 K48761B 72973 72973A K72973A 72941 K72941 4567869 5019688AA 4741659 5019691AA 5114090AA 5101872AA N.L. N.L. N.L. N.L. 4412202 4431612 4412248 4412261 4800236AA 4431648 N.L. 4800255AA 4504013 4504044 4504012 4504043 4504043 4504044 N.L. N.L. 4504047 4549223 4626452 4856911 4504041 4504042 4593035 5241064 4505623 5016198AA 4505597 4567539AB 4504012 4659237 4504013 4659238 N.L. N.L. 4539777 4659190 N.L. 4531910 5017518AA

74A 75A 76A 77B 78C 79D

Return Spring - 2nd/4th Clutch Piston - Belleville - All .......................................... Return Spring - Low/Reverse Clutch Piston - Belleville - Aluminum Design - All ..... Return Spring - Low/Reverse Clutch Piston - Belleville - Bonded Design - All ......... 80D Retainer - Low/Reverse Piston - All ...................................................................... Retainer - Low/Reverse Piston - w/ Seal ............................................................... Retainer - Low/Reverse Piston - w/ Bleed Hole .................................................... 81D Bearing - Rear Planet Carrier - A604 ..................................................................... Bearing - Rear Planet Carrier - A606 ..................................................................... 82D Race - Rear Planet Carrier - A604 ........................................................................ Race - Rear Planet Carrier - A606 ........................................................................ 83D Race - Output Shaft Gear - A604 ......................................................................... 84D Bearing - Output Shaft Gear - A604 ..................................................................... 85A Shaft - Stator:- 4 Ring - A604 ............................................................................. Shaft - Stator: - A606 .......................................................................................... 86A Shaft - Input: - 24 Spline - A604 ............................................................................................. - 22 Spline - A604 ............................................................................................. - 22 Spline - A606 ............................................................................................. 87/88D Bearing/Race Kit - Transfer Shaft - A604 .............................................................. 89D Race - Transfer Shaft Gear - A604 ....................................................................... 90D Bearing - Transfer Shaft Gear - A604 .................................................................... 91F Baffle - Transfer Shaft - A606 ............................................................................... 92A Hub - Input - 4 Ring Type - (Also Contained In K72941) - A604 ......................... 93B Retainer - Input - 4 Plate Overdrive Clutch - All exc. 40TE .................................... Retainer - Input - w/2 Pressure Plates & Snap Ring - All exc. 40TE ....................... 94C 95E 96E

A604

R R R R R

R

Planet - Front - (w/ Ring Gear Reman Only) - All .................................................. R Planet - Front - (w/ Ring Gear Reman Only) - All .................................................. Race - Small O.D. - Differential Bearing - A604 ..................................................... Race - Large O.D. (Ring Gear Side) - Differential Bearing - A604 (From 3/95) ........ Differential Bearing - Small I.D. - A604 ................................................................. Differential Bearing - Large I.D. (Ring Gear Side) - A604 (From 3/95) .................... Differential Bearing/Race Kit ................................................................................. Differential Bearing/Race Kit ................................................................................. Drive Chain: - Wide - A606 .................................................................................. Drive Chain:- Narrow - (Package Contains 2 Chains) - A606 ................................ Drive Chain Package - w/Sprockets/Snubber - Dual - A606 .................................. Piston - Reverse/Overdrive - w/Pressure Plate - 4 Lug - All exc. 40TE .................... R Piston - Reverse/Overdrive - w/o Pressure Plate - w/Input Hub - All exc. 40TE .......

97F

100A

301

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

A606

(42LE)

RWD

(42RLE)

ILL.

DESCRIPTION

BRAND

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YEAR

PART NO.

REFERENCE NO

HARD PARTS (Cont.)

101C 105B 108B 111B 115C 117C 122D Ring Gear - Planet - (Splines To Front Planet) ....................................................... Underdrive Clutch Hub - All ................................................................................. Piston - Underdrive - w/o Spring - 1/2" Tall - All exc. 40TE ................................... Piston - Underdrive - w/o Spring - 3/4" Tall - 40TE ............................................... Overdrive Clutch Hub - All ................................................................................... Overdrive Clutch Hub - All ................................................................................... Sun Gear - Rear - All ........................................................................................... Hub - 2-4 Clutch - w/Sun Gear - All .................................................................... Hub - 2-4 Clutch - w/Sun Gear - All .................................................................... Rear Planet: - w/ Short Spline - 1.025 - 4 Gear - A604 ........................................................... - w/ Long Spline - 1.135 - 5 Gear - w/Ring Gear - A604 ..................................... - w/ Long Spline - 5 Gear - A604 ....................................................................... - A606 .............................................................................................................. - 42RLE ............................................................................................................ Differential Carrier - Ring Gear Side Bearing Small I.D. - A604 ................................ Differential Carrier - Ring Gear Side Bearing Large I.D. - A604 (From 3/95) ............ Differential Carrier - w/Spiders - A606 ................................................................... Axle Bearing Retainer - Bearing Race Small O.D. - A604 ....................................... Extension Housing - w/o Speedo/Vent - A604 ..................................................... Valve Body: - Various Models - A604 ..................................................................................... - Various Models - w/Internal Switch - A604 ........................................................ - Various Models - A604 ..................................................................................... - Various Models - A606 ..................................................................................... - Various Models - A606 ..................................................................................... Oil Pan - A604 .................................................................................................... Oil Pan - A606 .................................................................................................... Output/Transfer Gear Pan - Deep - A604 .............................................................. Differential Pan - A604 ........................................................................................ Differential Cover - w/Adjuster - A606 .................................................................. Chain Cover - A606 ............................................................................................ Axle Stub - Left - A606 ....................................................................................... Transfer Shaft - Rear - Race - A606 ..................................................................... Differential Carrier - Race - Outer/Inner - A606 ...................................................... Differential Carrier - Bearing - Outer/Inner - A606 .................................................. Transfer Shaft - Front - Bearing - A606 ................................................................. Transfer Shaft - Front - Race - A606 .................................................................... Transfer Shaft - Rear - Bearing - A606 .................................................................. Bearing - Axle Stub - Left - A606 ......................................................................... Case - A604: - 2.5 Liter .......................................................................................................... - 3.0 Liter .......................................................................................................... - 3.3 Liter .......................................................................................................... - 3.3 Liter - (Use w/ Correct MLPS Seal) ............................................................. Case - A606 ....................................................................................................... Case - A606 - (Use w/ Correct MLPS Seal) .......................................................... Axle Stabilizer - Bearing Type - A604 .................................................................... Bearing - Transfer Case - AWD - Right - A604 ..................................................... Differential Pin (For Spiders) - Diameter .660 - A604 ............................................. Differential Pin (For Spiders) - Diameter .735 - A604 ............................................. Differential Pin Clips - A604 ................................................................................. Differential Shaft Pin (Solid) ................................................................................. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 R R R R R 1 1 1 1 1 1 1 1 1 1 2 1 88-Up 88-Up 88-Up 03-Up 88-95 96-Up 88-Up 88-95 96-Up 88-91 92-Up 93-Up 93-Up 03-Up 88-95 95-Up 93-Up 88-Up 88-Up 88-95 96-97 98-Up 93-97 98-Up 88-Up 93-Up 92-Up 88-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 88-95 88-95 88-95 96-00 93-97 98-00 89-Up 91-Up 88-Up 01-Up 88-Up 88-Up 72952A 72946 72942 72942B 72947 72947A 72958 72948 72948A 72956 72956A 72956C 72956E 72956M 72980 72980B 72980E 72982 72981 72990 72990B 72990C 72990E 72990D 72991 72991E 72992 72993 72993E 72992E 72906E 72976 72962 72961 72977 72974 72975 72972 C604-1 C604-2 C604-3 C604-4 C606-1 C606-2 48731B 72962A 48785 48785A 72984 48786 4799794 4431615 4431610 4800231AA N.L. 4659993 4377080 4431622 4659618AB N.L. 4728879AB 5014200AB 4883273 5101874AA 4798858AB 4659500 4567505 4329829 4549219 N.L. N.L. N.L. N.L. N.L. 4431997 4539762 4657255 7377169 4567036 4567035 N.L. 4539863 3723569 1790541 4567292 4567293 4539862 4539879 N.L. N.L. N.L. N.L. N.L. N.L. N.L. 4567382 4659142 4659235AB 4800058AA 6503827

R R R

128E 130H 133E 135E 138E

R R R R R R R R R R R R R R R R

140E 140E 141E 142E 143G 144G 145H 161F 162G 163H 164F 165F 166F 167H 200E

201G N.I. N.I. N.I. N.I. N.I. N.I.

302

RWD

(42RLE)

A606

(42LE)

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REFERENCE NO

HARD PARTS (Cont.)

N.I. N.I. Bolt - Output Gear - A604 ................................................................................... Nut: - Transfer Gear - A604 ......................................................................................... - Output Gear - A606 .......................................................................................... - Transfer Gear - A606 ......................................................................................... Output /Transfer Shaft Gears: - Overdrive Ratio 59T/54T - .930 Wide Spline - A604 .......................................... - Underdrive Ratio 55T/58T - .930 Wide Spline - A604 ........................................ - Overdrive Ratio 50T/46T - 1.03 Wide Spline - A604 .......................................... - Underdrive Ratio 47T/49T - 1.03 Wide Spline - A604 ........................................ - 32T/33T - Wide Chain Design - A606 .............................................................. - 32T/33T - Narrow Chain Design - A606 ........................................................... Planet Package: - Front - All (7) ................................................................................................. - Front/Rear Complete (9) .................................................................................. - Rear - Overdrive Ratio 50T/46T - A604 (8) ...................................................... - Rear - Underdrive Ratio 47T/49T - A604 (8) ..................................................... Rear Bearing - Rear Planet - A606 ........................................................................ Rear Race - Rear Planet - A606 ........................................................................... Retainer Plate and Race - AWD Transfer Case - Right - A604 ................................ Ring/Pinion Set: - 16T - 60T - A604 ............................................................................................ R - 17T - 59T - A604 ............................................................................................ R - A606 .............................................................................................................. R Roller Bearing - Outer Half Drive Shaft - AWD Transfer Case - A604 ....................... Pistons - Bonded: - 2-4 Clutch - .665 - All exc. 40TE ..................................................................... - 2-4 Clutch - .855 - 40TE ................................................................................. - Low/Reverse Clutch - 1.060 - A604/606 ......................................................... - Low/Reverse Clutch - 1.160 - 42RLE .............................................................. - Low/Reverse Clutch - 1.200 - 40TE ................................................................. VALVE BODY COMPONENTS 175E Accumulator Piston - Case/Valve Body - Aluminum ............................................. Accumulator Piston - Case/Valve Body - Aluminum w/ Double O-Rings ............... Accumulator Piston - Case/Valve Body - Bonded ................................................. Accumulator Piston - Case/Valve Body - w/Sleeve ................................................ Accumulator Spring - Large - Case/Valve Body .................................................... Accumulator Spring - Small - Case/Valve Body .................................................... Accumulator Cover - L/R - Bonded - All .............................................................. Converter Regulator Valve Upgrade Package (#33 Separator Not Included) .......... Plug - Switch - Valve End - A604/A606 ............................................................... Sleeve - Valve Body Boost - All ............................................................................ Valve - Cooler Bypass - A604 - OEM ................................................................... Valve - Cooler Bypass - A604 - Modified .............................................................. 4 4 4 4 4 1 1 1 1 1 1 1 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 92-Up 88-Up 88-Up 91-Up 92-Up 72985 72985N 72985R 72985S 72706 72706B 72532 K72979 K72978 72908V 72925 72925S 4446620 N.L. 4446620AC N.L. 4471880 4567575 4431617AB N.L. N.L. N.L. 4659946 N.L. 1 1 1 1 R R R R R R 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 89-Up 89-Up 93-Up 93-Up 88-91 88-91 92-Up 92-Up 93-94 95-Up 88-Up 88-Up 88-Up 88-Up 93-Up 93-Up 91-Up 88-Up 91-Up 93-Up 91-Up 88-Up 03-Up 88-Up 03-Up 03-Up 72920A 72921A 72922 72923 72960 72960A 72960C 72960B 72960E 72960F K72951A K72930 K72956A K72956B 48761T 48762T 72961A 72970 72970A 72970E 72971 72530 72530A 72531 72531A 72531B 6503548 6502611 6502476 6502447 N.L. N.L. N.L. N.L. N.L. N.L. 4762712AD N.L. 4740751 4883348AE 4504013 4504012 4773735AB 4531976 4531978 4567617 4486065 4800257AA 4800234AA 4800256AA 4800261AA 4800235AA

N.I.

N.I.

N.I. N.I. N.I. N.I.

A604

N.I. 211C 212D

176E 177E 178E N.I. N.I. N.I. N.I. N.I.

(7) K72951A contains 2nd Design O.D. hub, 2-4 hub w/sun gear and front planet. (8) K72956A & K72956B contain 2nd Design rear planet, rear ring gear, output/transfer gears, end cover, snap rings and small parts. (9) K72930 contains front & rear planet, front & rear sun gear, ring gear, overdrive clutch hub, output/transfer gear - 47T/49T (original 55/58 ratio), end cover, and various small parts. NOTE: To service 92-Up 50T/46T ratio, reuse original gears.

303

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

A606

(42LE)

RWD

(42RLE)

ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

ELECTRICAL PRODUCTS

98E 98E 99E Switches: Neutral Start Safety - External - A604 ........................................................................ Neutral Start Safety - External - A604 ........................................................................ PRNDL - w/Tab: - External - A604 ..................................................................................................... - External - A604 ..................................................................................................... Neutral/PRNDL - Internal: - Round Pin Terminals -1.450 Seal O.D. - A604 (Before 10-98) .............................. - Spade Terminals - 1.510 Seal O.D. - A604 (After 10-98) ......................................... - Round Pin Terminals - 1.450 - Seal O.D. - A606 ..................................................... - Spade Terminals - 1.510 Seal O.D. - A606/42RLE .................................................. Sensor: Input - A604, A606 ................................................................................................. Input - 42RLE ........................................................................................................ Output - A604, A606 ............................................................................................... Output - 42RLE ....................................................................................................... Solenoid Group: - A604 .................................................................................................................... - A606 .................................................................................................................... - 42RLE .................................................................................................................. Wiring Harness Repair: - Solenoid - A604 ................................................................................................... - Input/Output Sensor - A604 .................................................................................. - Input/Output Sensor - A604 - Rostra ..................................................................... - MLPS - A604 ........................................................................................................ - MLPS - A604 ........................................................................................................ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 88-89 90-95 88-89 90-95 96-99 99-Up 93-97 98-Up 88-Up 03-Up 88-Up 03-Up 89-Up 93-Up 03-Up 88-Up 88-Up 88-Up 98-Up 98-Up 15A-627C 15A-627D 15A-629 15A-629B 15A-631 15A-632 15A-633 15A-634 20A-102 20A-420 20A-103 20A-426 31A-100 31A-100A 31A-100E 35A-200 35A-202 35R-202 35A-203A 35A-203C 4057750 4671017 4439059 4671019 4659559AC 4659676AC 4659492AC 4659677A 4800878 4799061AB 4800879 52854001AA 5015646AC 4539766 4800171AA 4419476 4419478 N.L. 5014473AA 5014474AA

N.I.

N.I.

N.I.

N.I.

MISCELLANEOUS PRODUCTS

N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. Bolt - Torque Converter - A604 ................................................................................ Holding Fixture ......................................................................................................... Input Hub Bushing Remover Tool - All ...................................................................... Inner Differential Adjuster Wrench ............................................................................. Splined Socket Wrench ............................................................................................ Differential Bearing Preload Wrench ........................................................................... Main/Trans Shaft Retaining Nut Wrench .................................................................... Overdrive Reverse Reaction Plate Spring Compressor Kit ........................................... Input Clutch Outer Lip Seal Installer .......................................................................... Transfer Shaft Bearing Snap Ring Remover/Installer ................................................... 2-4 Piston Spring Compressor ................................................................................. Underdrive Spring Retainer Seal Installer .................................................................... Bearing Cup and Cone Remover/Installer Kit ............................................................. Low/Reverse Piston Installer ..................................................................................... Technical Manual: - A604 .................................................................................................................... - A604 Update ......................................................................................................... - A606 .................................................................................................................... - 41TE, 42LE ........................................................................................................... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 88-Up 88-Up 96-604 T-9020 T-9123 T-3201 T-2124 T-3203 T-3204 T-1420K T-1430 T-1435 T-1437 T-1438 T-1453 T-9003 72Y01 72Y02 72Y03 72Y06 N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.

304

RWD

(42RLE)

A606

(42LE)

CHRYSLER FWD A604

(40TE, 41TE - FWD, 41AE - AWD)

NOTES

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A604

__________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

305

Information

A604_04.pmd

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