Read TGX MIG Guns - Easy As 1-2-3! and Ready To Weld Programs text version

EASY AS 1-2-3!

MIG welding gun requirements vary from customer to customer. Different wire sizes, front-end configurations and connections to various wire-feeder types make it difficult to stock inventory of every MIG gun on your shelf. The TGX® Easy As 1-2-3! Program offers you the flexibility to custom build a MIG gun right at your location to match specific welding applications. The TGX Easy As 1-2-3! Program allows you to: your requirements.

2 Pick the power pin that matches your equipment. 3 Pick the liner/tip kit that matches your wire size.

7 MODELS STEP #1

PICK YOUR CHASSIS (amperage and length)

TGX XS COMPACT SERIES

(assembly required)

210-25 Front 425-7 Rear 210-25 Front 425-7 Rear 210-25-1-1 HANDLES

8

STEP #2

PICK YOUR POWER PIN (Euro-style chassis does not require a power pin)

STEP #3

PICK YOUR LINER/TIP KIT (Match your wire size)

STANDARDS CHART ­ TGX Easy As 1-2-3!

8

1 Pick the chassis (amperage and length) that meets

EXPLODED VIEWS ­ TGX Easy As 1-2-3! and Ready To Weld

TGX XL MIG guns offer welders X-Rated performance and ease of maintenance.

210-25

210-25

410X 416-5X

REAR HOUSING

416-5X

216-1

216-1

216-1

NA

NA

7

410X

8

SWITCH HOUSING

411-2X

411-2X

NA

NA

NA

NA

NA

With simple assembly, our TGX Program will have you welding in a flash!

MODEL

100% DUTY CYCLE RATING Mixed CO2

XL45

LENGTH

X214 X214-1 X214-2 X214-4 X214-5 X214-6 X214-12 X214-13 X214-29

TGX XL

6

SWITCH

211-5

211-5

211-5

411-1

211-5

211-5

411-1

155-60

155-60

205-60

305-60

205-60

260 amp

X401-4-50

X401-4-50

X401-4-50

X401-4-50

X401-6-62

X151-50

X151-50

* Not applicable to 180 amp MIG gun or models with a Euro connector

XL45 XL52

0.045 0.052

MODEL

LENGTH

X214-6

long pin for TGX XL Series

180 amp Euro

260 amp Euro

180 amp

300 amp

260 amp

300 amp

400 amp

300 amp

(XSE)

(XSE)

(XS)

(XS)

(XS)

(XL)

(XL)

400 amp

XL4010 XL4012 XL4015

400

275

10' 12' 15'

(Flux Core)

PANASONIC

X214-13

Gun Slinger 260

2

XL16

1/16

415-116-15 LINER 403-20-116 CONTACT TIP 415-564-15 LINER 403-20-116 CONTACT TIP

MODEL

XL3010 XL3012 XL3015

300

200

10' 12' 15'

415-116-15 LINER 403-20-52 CONTACT TIP

COMPACT SERIES

100% DUTY CYCLE RATING Mixed CO2

415-35-15 LINER 403-20-45 CONTACT TIP

TGX XS

NOZZLE

FLEXIBILITY TOUGH LOCK® CONTACT TIP SYSTEM · 75% fewer SKUs · Up to 150 MIG gun combinations · Tapered TOUGH LOCK design allows for cooler operating GOOSENECKS and longer life · Aluminum armored THREAD-IN POWER PINS · Rated for over 650 amps · Superior heat dissipation · Quick removal of power pin without removing handle · Ability to change the pin DOUBLE-LIFE GUN SYSTEM* for multiple feeders · Front and back have identical connections and handles LIFETIME WARRANTY ON · Once front of cable becomes HANDLES & SWITCHES worn, "flip flop" the ends · If you break a handle or · Get twice the life out of switch, Tregaskiss will your MIG gun replace it FREE of charge

XS2610 XS2612 XS2615 XSE2610 XSE2612 XSE2615 XS3210 XS3212 XS3215

260

180

10' 12' 15' 10' 12' 15' 10' 12' 15'

LINER / TIP KIT CHART

PART # WIRE SIZE KIT CONTENTS

GOOSENECK INSULATOR

X402-7-2

X402-7-2

X402-7-2

X402-7-2

X402-7-2

260 amp Euro

260

180

X214-1 X214-4 X214-12

(Tweco #5)

XS23 XS30 XS35 XS45 XL35

0.023 0.030 0.035 0.045 0.035

300 amp

300

200

X214-29 LINCOLN X214

(Tweco #4)

Handler: 135, 175 Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S; 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage, Pulser; E250X; Ironman 275 Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S; 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275

415-35-15 LINER 403-14-30 CONTACT TIP 415-35-15 LINER 403-14-35 CONTACT TIP 415-35-15 LINER 403-14-45 CONTACT TIP 415-35-15 LINER 403-20-35 CONTACT TIP

X404-14-2

X404-20-2

X404-14-2

X214-2 MILLER X214-1

short pin for TGX XS Compact Series

X154-14-2

X154-14-2

X404-14-2

X404-20-2

RETAINING HEAD

TGX XL SERIES

TGX XS Compact MIG guns stand up to abuse and dissipate heat quickly ­ a key to extending the life of consumables.

2

X152-2

X152-2

415-23-15 LINER 403-14-23 CONTACT TIP

3

4

(Tweco #4)

205-60

405-60

XS30

GOOSENECK

The TGX Program is available in 2 options - Easy As 1-2-3! and Ready To Weld. Minimize your inventory and maximize your MIG gun offerings. TGX ­ extraordinary program and exceptional profitability.

180 amp Euro

XSE1810 XSE1812 XSE1815

180

120

10' 12' 15'

FEEDER CENTURY ESAB HOBART

PART # X214-5 X214-4 X214

FEEDER TYPE Powercon Feeder Feeders with "MT" style Quick Connect Block Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC Beta-Mig 261 (Part #903533); Olympic: 22-P, VS Handler: 120,150; Beta-Mig 170; Porta Wire CC/CV; 2200 Feeder; 2210 Feeder 2000; 2400

3

-RATED PERFORMANCE

SERIES

180 amp

XS1810 XS1812 XS1815

180

120

10' 12' 15'

POWER PIN CHART*

XL35

5

4

5

2

6

1

8

8

1

4

3

5

*If your feeder does not appear on the above chart, please contact our Technical Service Department at 1-877-737-3111.

XL116

1/16

1

7

7

READY TO WELD

Due to popular demand, Tregaskiss offers TGX Ready To Weld. Now you can order 1 part number, assembled to specific torque specifications, and get what you need. Three of our popular models are available in 15 foot lengths. They include the 260 amp, 300 amp and 400 amp MIG guns. Keep them on your shelf ­ Ready To Go.

®

3 MODELS

PART NUMBERS CHART

100% DUTY CYCLE RATING CO2 Mixed 260 180

(assembled)

HANDLES 210-25 410X 410X

8

CONTROL PLUGS

For TGX Easy As 1-2-3! and Ready To Weld

CONSUMABLES*

For TGX Easy As 1-2-3! and Ready To Weld CONTACT TIPS

PART # X403-14-23-5 STANDARD DUTY TOUGH LOCK® TIPS -5 PER PACK* For .023" or 0.6 mm WIRE For .030" or 0.8 mm WIRE For .035" or 0.9 mm WIRE For .045" or 1.2 mm WIRE HEAVY DUTY TOUGH LOCK TIPS- 5 PER PACK* For .035" or 0.9 mm WIRE For .045" or 1.2 mm WIRE For .052" or 1.3 mm WIRE For 1/16" or 1.6 mm WIRE

MODEL XS2615-35

DESCRIPTION 15' Gun for .035 Wire

FEEDER TYPE HOBART: Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC LINCOLN: Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 HOBART: Beta-Mig 261 (Part #903533); Olympic: 22-P, VS MILLER: Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S, 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275 LINCOLN: LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R HOBART: Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC LINCOLN: Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250,SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 HOBART: Beta-Mig 261 (Part #903533); Olympic: 22-P, VS MILLER: Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S, 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275 LINCOLN: LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R

260 AMP MODELS

REAR HOUSING

416-5X

416-5X

216-1

X403-14-30-5 X403-14-35-5 X403-14-45-5 PART #

SWITCH HOUSING

-RATED PERFORMANCE

The TGX Program is available in 2 options ­ Ready To Weld and Easy As 1-2-3! Minimize your inventory and maximize your MIG gun offerings. TGX ­ extraordinary program and exceptional profitability. TOUGH LOCK® · Up to 21 MIG gun combinations CONTACT TIP SYSTEM · Tapered TOUGH LOCK design allows for cooler operating GOOSENECKS and longer life · Aluminum armored · Rated for over 650 amps THREAD-IN POWER PINS · Superior heat dissipation · Quick removal of power pin without removing handle * DOUBLE-LIFE GUN SYSTEM · Ability to change the pin · Front and back have identical for multiple feeders connections and handles LIFETIME WARRANTY ON · Once front of cable becomes HANDLES & SWITCHES worn, "flip flop" the ends · Get twice the life out of your MIG gun

T H E F R E E D O M T O I N N O VAT E

MXS2615-35

15' Gun for .035 Wire

260

180

STANDARDS CHART ­ TGX Ready To Weld (See Exploded Views diagram on reverse)

7

411-2X

411-2X

X419-4

X419-7

X419-8

NA

X403-20-35-5 X403-20-45-5 X403-20-52-5 X403-20-116-5

6

If replacing an existing MIG gun, its control plug may be re-used with the spade connectors supplied with each TGX MIG gun.

SWITCH

211-5

411-1

411-1

LNXS2615-35 15' Gun for .035 Wire XL3015-35 XL3015-45 15' Gun for .035 Wire 15' Gun for .045 Wire

260 300

180 200

FLEXIBILITY

CONTROL PLUG CHART*

FEEDER CENTURY HOBART PART # X419-17 X419-2 X419-4 X419-8 FEEDER TYPE Most feeders Beta-Mig (old style) Beta-Mig 261 (Part #903533); Olympic: 22-P, VS Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 Power Feed 10; DH-10; LN-10 (new style); STT 10; LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200 SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-170, SP-200 Digimig & Digimig Dual; EH1, EH5, EH10, EH11; SEH-4, SEH-5; SWM11, SWM11B, SWM12, SWM13, SWM23, SWM24, SWM25, SWM35; VAM2; L-TEC35; MIG35; Digipulse Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S; 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; E250X; Ironman 275 10A, 10E, 30A, 30B, 30E, 70A, 80A, Spoolmatic 150; Millermatic 35 (old style) PD1, PD2 Gun Slinger 260

5

RETAINING HEADS

PART # X154-14-2 X404-14-2 X404-20-2 RETAINING HEAD - 2 PER PACK* TOUGH LOCK RETAINING HEAD

(Standard Duty ­ for 180 amp only)

300 AMP MODELS

GOOSENECK

205-60

305-60

405-60

Typical displa

y. Shelving un

it not availab

le.

MXL3015-35 MXL3015-45

15' Gun for .035 Wire 15' Gun for .045 Wire

300

200

TOUGH LOCK RETAINING HEAD (Standard Duty) TOUGH LOCK RETAINING HEAD (Heavy Duty)

4

GOOSENECK INSULATOR

X402-7-2

X402-7-2

X402-7-2

LINCOLN

X419-4

GOOSENECK INSULATORS

PART # X152-2 X402-5-2 X402-7-2 GOOSENECK INSULATORS - 2 PER PACK* GOOSENECK INSULATOR (for 180 amp only) GOOSENECK INSULATOR (aluminum) GOOSENECK INSULATOR

LNXL3015-35 15' Gun for .035 Wire LNXL3015-45 15' Gun for .045 Wire XL4015-35 XL4015-45 XL4015-52 XL4015-116 15' Gun for .035 Wire 15' Gun for .045 Wire 15' Gun for .052 Wire 15' Gun for 1/16 Wire

300

200

3

X419-6

400

275

RETAINING HEAD

X404-14-2

X404-20-2

X404-20-2

400 AMP MODELS

* Not applicable to models with a Euro connector

· If you break a handle or switch, Tregaskiss will replace it FREE of charge

HOBART: Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC LINCOLN: Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 HOBART: Beta-Mig 261 (Part #903533); Olympic: 22-P, VS MILLER: Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S, 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275 LINCOLN: LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R

X419-8 LINDE/L-TEC X419-7

NOZZLES

PART # X151-1-38 X151-1-50 X151-50 X401-4-38 X401-4-50 X401-4-62 X401-5-62 X401-6-62 NOZZLE - 1 PER PACK* 3/8" BORE - 1/8" TIP RECESS

(for 180 amp only)

X401-4-50

X401-4-50

X401-6-62

Canada & U.S.A. Phone: 1-877-737-3111 Fax: 1-877-737-2111 International Phone: +1-519-737-3000 Fax: +1-519-737-2111

w w w . t r e g a s k i s s . c o m

NOZZLE

MXL4015-35 MXL4015-45 MXL4015-52 MXL4015-116

15' Gun for .035 Wire 15' Gun for .045 Wire 15' Gun for .052 Wire 15' Gun for 1/16 Wire

400

275

2

MILLER

X419-4

1/2" BORE - 1/8" TIP RECESS

(for 180 amp only)

1

1/2" BORE - FLUSH TIP

(for 180 amp only)

Distributed by:

3/8" BORE - FLUSH TIP 1/2" BORE - 1/8" TIP RECESS 5/8" BORE - 1/8" TIP RECESS

(Standard Duty)

260 amp (XS)

300 amp (XL)

400 amp (XL)

MODEL

LNXL4015-35 LNXL4015-45 LNXL4015-52 LNXL4015-116

15' Gun for .035 Wire 15' Gun for .045 Wire 15' Gun for .052 Wire 15' Gun for 1/16 Wire

400

275

X419-7 POWCON PANASONIC X419-8 X419-4

5/8" BORE - 1/4" TIP RECESS 5/8" BORE - 1/8" TIP RECESS

(Heavy Duty)

01/08 XZ115

TREGASKISS, TOUGH LOCK and TGX are registered trademarks of Tregaskiss in the U.S. and Canada, and may be registered in other countries. Details can be found at www.tregaskiss.com/trademarks.

*If your feeder does not appear on the above chart, please contact our Technical Service Department at 1-877-737-3111.

*All consumables available in larger quantities.

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TGX MIG Guns - Easy As 1-2-3! and Ready To Weld Programs

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